德国FIBRO模具配件中国代理商
-
德国FIBRO模具配件中国代理商
常用型号检索:
2131.30.
Eyebolt
C25
2131.32.
Attachment
point
screwable
profilift
gamma ring
nut
C27
2131.31.
Attachment
point
screwable
profilift
gamma
C26
2131.42.
Double vortex
ring screw
Mega DSS
C37
2131.50.
Attachment
point
screwable
profilift eta
C39
2131.43.
Double vortex
ring with
internal
thread
C38
2131.39.
Double vortex
ring with
internal
thread
C34
2131.41.
Double vortex
ring screw +
centring
device
C36
2131.40.
Double vortex
ring screw
C35
2131.36.
Double vor-
tice hook
C31
2131.38.
Double vortex
ring +
centring
device
C33
2131.37.
Double vortex
ring
C32
2131.33.
Load block,
turnable on
all sides
C28
2131.35.
Triple vortice
ring
C30
2131.34.
Attachment
point
screwable
profilift delta
C29
New and improved products
in the FIBRO Standard Parts
catalogue 2017
2133.11.
062.36
Lifting flange
with bolt
2133.11.
00.15.062.36
Lifting bolt
C40
2133.15.
Lifting flange
with bolt
with safety
ring, with
feather key,
to BMW
C45
2133.11.10.
Lifting flange
with bolt
with safety
ring, to AUDI
C41
2192.10.
Hexagon
socket head
cap screw
C60
2446.11.55.
Air pin, acc.
to VW
D264
2446.10.55.
Pressure bolt
with base,
acc. to VW
D263
244.10.
Washer
F81-82
2716.
Punch with
tapered head,
stepped,
round, with
ejector pin
E35
241.19.
High perfor-
mance com-
pression
spring, 3XLF
F60
241.13.
High perfor-
mance com-
pression
spring, XSF
F28
2206.
Punch with
tapered head,
blanc
E32
2706.
Punch with
tapered head,
blanc, with
ejector pin
E34
2216.
Punch with
tapered head,
stepped,
round
E33
2443.14.55.
Position
monitor for
boards
D287
2443.14.00.
60.23.
Cable
D289
2443.14.00.
60.18.044
Inductive
proximity
switch
D288
2452.10.
Slide stop
F90
2452.10. .2
Damping
unit,
TUBUS TA
F97
244.18.
Spring and
spacer unit
F105
244.16.
Spring and
spacer unit
F104
2488.13.
00750.
Gas spring
HEAVy DUTy
F215
2470.20. .1
Spring
plunger, low
maintenance,
standard
spring force
F117
2470.20. .2
Spring
plunger, low
maintenance,
high spring
force
F121
2470.20. .3
Spring
plunger, low
maintenance,
medium
spring force
F119
2488.13.
01500.
Gas spring
HEAVy DUTy
F219
2497.00.20.
Adapter base
plate
F267-271
2488.13.
20000.
Gas spring
HEAVy DUTy
F229
2478.25.
00200.
Lifter unit
with pillar
guidance
F159
2480.064.
01000.
Flange
F218
2480.064.
00500.
Flange
F214
2478.20.
15.24.
Holding
sleeve for
lifter units to
BMW
F154
2478.25.
00090.
Lifter unit
with pillar
guidance
F158
2478.20.
15.40.
Universal
lifter unit,
acc. to BMW
F156
2497.12.
Gas spring
CX, COMPACT
XTREME
F267-271
2480.009.
Thrust plate
F364
2480.011.03.
07500
Flange plate
F312-352
2480.00.
30.14
Controll
fitting
F392
2480.00.
39.05.
Multiple
Controll
fitting
F393
2199.40.1
Pneumatic
conveyor
J31
2016.4x.
Stamping
units
K8
(request your
catalogue)
2191.
Sensors
J42
(request your
catalogue)
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Cast iron, steel and aluminium die set press units
Lamination die set units, tooling pallet die sets
Precision Ground Plates and Flat Bars
Steel and aluminium plates, flat and square tool steels
Precision feeler gauges, foil shims
Lifting and Clamping Devices
Shanks, lifter studs, eyebolts
Clamping claws, screws and bolts
Guide elements
Pillars, bushes, mounting flanges, ball cages, oilless guide elements
Ground Precision Components
Punches and matrixes, Pins, gauge pins
Springs
Compression springs, gas springs, elastomer springs
Spring and spacer units
Elastomer-Bars, -Sheets, -Sections
FIBROFLEX® and FIBROELAST®-sheets and -profiles
FIBRO Chemical Tooling Aids
Tooling resin, metal adhesives, oils ang greases
Peripheral Equipment
for presses, tool manufacture, assembly aids
Conveyor belts, pneumatic conveyors, electric conveyors
Cam Units
Flex cam, cam slide units, roller slide units
Standard Parts for Mould Making
Hassmersheim plant
Standard Parts
Today the Standard Parts Division operates from the Hass-
mersheim and Weinsberg works, which manufacture a com-
prehensive range of standard parts and maintain stocks ready
for immediate despatch world-wide.
The machine tool, mechanical engineering and systems
engineering product ranges have been developed to meet the
needs of customers.
They include die sets, precision ground plates and flat bars,
lifting and clamping devices, guide elements, oilless guide
elements and precision components such as punches and
matrixes, special steel compression springs, gas springs,
forming materials, metal bonding agents, moulding resins,
peripheral equipment for pressing and tool making, electronic
thread molding units, tool slides with cam or roller slides and
hydraulic cam systems.
FIBRO has become renowned world-wide for its comprehen-
sive range of products in stock and its readiness to deliver.
FIBRO – an internationally successful company.
As a market leader in Standard Parts and Rotary Indexing
Tables, FIBRO provides products and solutions to ensure your
production keeps moving.
So what is the secret of the FIBRO success?
Products developed in-house, tailor-made for the market with
uncompromising quality.
But good products are not enough on their own.
FIBRO combines excellent products, the know-how and
service competence of an internationally focused company,
matched to the actual needs of customers - wherever they are.
FIBRO – your production partner
6
Rotary Tables
FIBRO – The worldwide pioneer in the field of rotary tables
A comprehensive range of types:
FIBROPLAN ® – NC rotary table with worm drive
FIBRODYN ® – NC rotary table with direct torque drive
FIBROMAX ® – Heavy-duty NC rotary table with Twin Drive
FIBROTAKT ® – Rotary indexing table with Hirth face gear
FIBROTOR ® – Electromechanical rotary indexing table for
applications that do not involve machining
Rotary tables for all applications – from flexible workpiece
positioning through rotary and multiple-axis machining to
assembly automation
Used in all branches of industry – from the automobile industry
through solar energy to machine tools
A wide range of sizes – from micro-machining to processing of
very large parts
Customer-oriented design – from the standard modular table
to customer-specific special solutions
FIBRO is customer-focused – world-wide. A well-developed
network of sales and service points and strategic partners
ensure that help is always at hand. This ensures technical
advance, world-wide experience in applications and rapid
availability of products.
Facts and figures on FIBRO:
- founded 1958
- approximately 770 staff
- more than 70 representatives and service stations
world-wide
- branches in France, USA, India, Switzerland, Singapore,
Korea and China
- ISO 9001:2000 Quality Assurance and
ISO 14001 environmental certification
Manufacturing of precision parts
Hassmersheim plant
Standard Parts
Today the Standard Parts Division operates from the Hass-
mersheim and Weinsberg works, which manufacture a com-
prehensive range of standard parts and maintain stocks ready
for immediate despatch world-wide.
The machine tool, mechanical engineering and systems
engineering product ranges have been developed to meet the
needs of customers.
They include die sets, precision ground plates and flat bars,
lifting and clamping devices, guide elements, oilless guide
elements and precision components such as punches and
matrixes, special steel compression springs, gas springs,
forming materials, metal bonding agents, moulding resins,
peripheral equipment for pressing and tool making, electronic
thread molding units, tool slides with cam or roller slides and
hydraulic cam systems.
FIBRO has become renowned world-wide for its comprehen-
sive range of products in stock and its readiness to deliver.
FIBRO – an internationally successful company.
As a market leader in Standard Parts and Rotary Indexing
Tables, FIBRO provides products and solutions to ensure your
production keeps moving.
So what is the secret of the FIBRO success?
Products developed in-house, tailor-made for the market with
uncompromising quality.
But good products are not enough on their own.
FIBRO combines excellent products, the know-how and
service competence of an internationally focused company,
matched to the actual needs of customers - wherever they are.
FIBRO – your production partner
Rotary Tables
FIBRO – The worldwide pioneer in the field of rotary tables
A comprehensive range of types:
FIBROPLAN ® – NC rotary table with worm drive
FIBRODYN ® – NC rotary table with direct torque drive
FIBROMAX ® – Heavy-duty NC rotary table with Twin Drive
FIBROTAKT ® – Rotary indexing table with Hirth face gear
FIBROTOR ® – Electromechanical rotary indexing table for
applications that do not involve machining
Rotary tables for all applications – from flexible workpiece
positioning through rotary and multiple-axis machining to
assembly automation
Used in all branches of industry – from the automobile industry
through solar energy to machine tools
A wide range of sizes – from micro-machining to processing of
very large parts
Customer-oriented design – from the standard modular table
to customer-specific special solutions
FIBRO is customer-focused – world-wide. A well-developed
network of sales and service points and strategic partners
ensure that help is always at hand. This ensures technical
advance, world-wide experience in applications and rapid
availability of products.
Facts and figures on FIBRO:
- founded 1958
- approximately 770 staff
- more than 70 representatives and service stations
world-wide
- branches in France, USA, India, Switzerland, Singapore,
Korea and China
- ISO 9001:2000 Quality Assurance and
ISO 14001 environmental certification
Manufacturing of precision parts
7
DE
Außendienst Andreas Otto
Immenweg 3 · 16356 Ahrensfelde OT Eiche
T +49 30 423 97 15 · M +49 170 739 00 64
a.otto@fibro.de
PLZ 10000-19000
Walter Ruff GmbH
Heerenholz 9 · 28307 Bremen
T +49 421 43878 0 · F +49 421 43878 22
mail@praeziruff.de · www.praeziruff.de
PLZ 20000-28000, 49000
Außendienst Jörg Dyck
Walter Ruff GmbH
Postfach 450118 · 28295 Bremen
T +49 421 43878 0 · F +49 421 43878 22
M +49 173 9252243 · mail@praeziruff.de
PLZ 29000-31000, 37000-39000
Außendienst Dirk Bechinka
Neuer Kamp 74 · 32584 Löhne
M +49 170 5760009 · d.bechinka@fibro.de
PLZ 32000-34000, 48000, 49000
Außendienst Ralf Feldmann
Wiesenstraße 23b · 58339 Breckerfeld
M +49 151 12590159 · r.feldmann@fibro.de
PLZ 35000-36000, 57000, 60000, 61000, 65000
Außendienst Lars Jahncke
Locher Straße 44 · 42719 Solingen
T +49 212 2543462 · F +49 212 2543390
M +49 170 7637125 · l.jahncke@fibro.de
PLZ 42000, 44000-46000, 58000-59000
Außendienst Hartwig Hennemann
Staubenthaler Höhe 79 · 42369 Wuppertal
T +49 202 283 17 56 · F +49 202 759 55 80
M +49 175 29 659 30
h.hennemann@fibro.de
PLZ 40000-41000, 42000, 47000, 50000-53000,
Außendienst Oliver Koop
Burgstraße 14 · 66780 Rehlingen-Siersburg
T +49 6835 923 28 10 · F +49 6835 608 59 09
M +49 175 438 53 81 · o.koop@fibro.de
PLZ 54000-55000, 56000, 66000
Außendienst Matthias Ehrenfried
Steigerwaldstraße 25 · 74172 Neckarsulm
T +49 7132 34 56 90 · F +49 7132 98 94 82
M +49 171 864 95 52
m.ehrenfried@fibro.de
PLZ 71000, 74000, 75000, 97000
Außendienst Manfred Wagner
Breslauer Straße 57 · 74372 Sersheim
T +49 7042 350 86 · F +49 7042 37 48 20
M +49 170 563 52 30
m.wagner@fibro.de
PLZ 70000, 71000, 72000, 73000, 88000, 89000
Außendienst Markus Rössl
Johann-Strauß-Straße 16/1
74906 Bad Rappenau
T +49 7264 20 64 17 · F +49 7264 20 64 18
M +49 160 97 25 23 93
m.roessl@fibro.de
PLZ 63000, 64000, 67000, 68000, 69000,
76000, 77000
Außendienst Matthias Jörg
In der Krautbündt 44
77656 Offenburg-Zunsweile
M +49 151 21 28 25 00 · m.joerg@fibro.de
PLZ 72000, 77000, 78000-79000, 88000
Jugard + Künstner GmbH
Landsberger Straße 289 · 80687 München
T +49 89 546 15 60 · F +49 89 580 27 96
muc@jugard-kuenstner.de
www.jugard-kuenstner.de
PLZ 80000-87000, 88000, 89000
Jugard + Künstner GmbH
Weidentalstraße 4 · 90518 Altdorf bei Nürnberg
T +49 9187 936 69-0 · F +49 9187 936 69-90
nbg@jugard-kuenstner.de
www.jugard-kuenstner.de
PLZ 90000-96000, 97000
HELD Werkzeugmaschinen
Präzisionswerkzeuge GmbH
Sorge 34 · 07545 Gera
T +49 365 824 91 0 · F +49 365 824 91 11
info@held-wzm.de · www.held-wzm.de
PLZ 01000-09000, 98000-99000
AT Rath & Co. Ges. m.b.H.
Teiritzstrasse 3 · 2100 Korneuburg
T +43 2262 608 0 · F +43 2262 608 60
office@rath-co.at · www.rath-co.at
AU Bruderer Presses Australia Pty. Ltd.
92 Trafalgar Street · Annandale, NSW 2038
T +61 419 400 995 · F +61 296 864 809
Brudsyd@tpgi.com.au
BA Oro-Tech trgovina d.o.o.
Ulica borcev 1/b · SI-2000 Maribor
T +386 2 426 08 43 · F +386 2 426 08 44
oro-tech.trgovina@siol.net
BE Schiltz s.a.
Rue Nestor Martin 315 · 1082 Bruxelles
T +32 2 464 4830 · F +32 2 464 4839
info@schiltz.be · www.schiltz-norms.be
BG Bavaria 2002 EOOD
Patriarh Evtimii 10
5100 Gorna Orjachoviza
T +359 618 64158 · F +359 618 64960
bavaria2002@gorna.net
www.bavaria2002.hit.bg
BR Industécnica Equipamentos
Industriais Ltda.
Rua Jose Geraldo Alves Cursino, 414
04773-120 São Paulo
T +55 11 5548 4333 · F +55 11 5522 4400
industecnica@fixo.com.br
www.industecnica.com.br
CA FIBRO Inc.
139 Harrison Ave. · Rockford, IL 61104
P. O. B. 5924 · Rockford, IL 61125
T +1 815 229 1300 · F +1 815 229 1303
info@fibroinc.com · www.fibro.com
CH Außendienst David Lindauer
Mühlegasse 18 · 6422 Steinen
M +41 76 417 32 39
d.lindauer@fibro.de · www.fibro.com
CL Bermat S.A.
Coyancura 2283, Of. 601
Casilla 9781 · Santiago
T +56 2 231 88 77 · F +56 2 231 42 94
bermat@bermat.cl · www.bermat.cl
CN FIBRO (Shanghai) Precision Products Co., Ltd.
1 st Floor, Building 3, No. 253, Ai Du Road
Pilot Free Trade Zone, Shanghai 200131
T +86 21 6083 1596 · F +86 21 6083 1599
info@fibro.cn · www.fibro.com
Jilin Province Feibo Tooling Standard Parts Co., Ltd.
Add: Room303, No. 5470, Xi’an Avenue,
Luyuan District, Changchun City, Jilin Province
T +86 431 8120 3792 · F +86 431 8120 3792
feibomuju@sina.cn · www.fibro.com
Shenzhen Poleda Investment Co.,Ltd.
Add: 4/F, SED Technology Tower,
No.1 Keji Road, Hi-tech Industrial Park,
Nanshan District, Shenzhen
T +86 755 2398 5026/2398 5029
F +86 755 2398 5596
anson@poleda.cn · www.fibro.com
CY Militos Trading Ltd.
P.O.B. 27297 · 1643 Nicosia
T +357 22 75 12 56 · F +357 22 75 22 11
militos@cytanet.com.cy
VVB2-1 · 11/2016
Vertretungen
Representatives
Représentations
Rappresentantes
Representaciones
Przedstawicielstwa
Zastoupení
Mümessiller
代表处
info@fibro.de · www.fibro.com
Geschäftsbereich Normalien
Business Area Standard Parts
Département Eléments normalisés
Settore commerciale Normalizzati
Sector Empresarial Elementos Normalizados
Części znormalizowane
Obchodní oddělení normovaných dílů
İş Alanı Standart Kalıp Elemanları
标准件事业部
Postfach 1120 · 74851 Hassmersheim
August-Läpple-Weg · 74855 Hassmersheim
T +49 6266 73-0*· F +49 6266 73-237
8
CZ Gore, s.r.o.
Košínova 3090/29a · 61200 Brno - Kralovo Pole
T +42 541 219 607 · F +42 541 219 606
obchod@gore.cz · www.gore.cz
DK EBI A/S
Naverland 29 St. Th · 2600 Glostrup
T +45 4497 8111 · F +45 4468 0626
ebi@ebi.dk · www.ebi.dk
DZ Pneumacoupe Blida Boufarik
86 Bld. Menad Mohamed
Boufarik, 09400 Blida
T +213 347 5655 · F +213 347 5655
pneumacoupe@yahoo.fr
EE CLE Baltic Oû
Sära street 10 · Peetri village
Rae county · 75312 Estonia
T +372 780 3530 · F +372 668 8679
roland.rebane@clegroup.com ·
www.clebaltic.com
EG Smeco
68, Abdel Rahman El Raffei St.
11351-Heliopolis West, Cairo
T +20 2 620 06 71 · F +20 2 620 06 74
r.metwally@tedata.net.eg
ES Daunert Máquinas-Herramientas, S. A.
c/. Tirso de Molina s/n Esquina
c/. Albert Einstein
Polígono Industrial Almeda
08940 Cornellá de Llobregat · Barcelona
T +34 93 475 1480 · F +34 93 377 6464
info@daunert.com · www.daunert.com
FI CLE
Trollbergintie 10 · 10650 Tammisaari
T +358 2075 19-600 · F +358 2075 19-619
info@cle.fi · www.cle.fi
FR FIBRO France Sarl
26, avenue de l’Europe · 67300 Schiltigheim
T +33 3 90 20 40 40 · F +33 3 88 81 08 29
info@fibro.fr · www.fibro.com
GB Bruderer UK Ltd.
Unit H, Cradock Road
Luton · Bedfordshire LU4 0JF
T +44 1582 563 400 · F +44 1582 493 993
mail@bruderer.co.uk · www.bruderer-presses.com
GR Konstantinos Koutseris & Co. - MEK
Pyloy 100 · 10441 Athen
T +30 210 5220557 · F +30 210 5221208
info@mek.com.gr · www.mek.com.gr
HK FIBRO (Shanghai) Precision Products Co., Ltd.
1 st Floor, Building 3, No. 253, Ai Du Road
Pilot Free Trade Zone, Shanghai 200131
T +86 21 6083 1596 · F +86 21 6083 1599
info@fibro.cn · www.fibro.com
HR WML Robert Bednjanec
Vlaska 76 · 10000 Zagreb
T +385 984 16005
robert.bednjanec@net.hr
HU Rath & Co. Ges. m.b.H.
Teiritzstraße 3 · AT-2100 Korneuburg
T +43 2 262 608 0 · F +43 2 262 608 60
office@rath-co.at · www.rath-co.at
ID FIBRO Asia Pte. Ltd.
9, Changi South Street 3, #07-04
Singapore 486361
T +65 65 43 99 63 · F +65 65 43 99 62
info@fibro-asia.com · www.fibro.com
IE Bruderer UK Ltd.
Unit H, Cradock Road
Luton · Bedfordshire LU4 0JF
T +44 1582 563 400 · F +44 1582 493 993
mail@bruderer.co.uk · www.bruderer-presses.com
IL A. J. Englander 1980 Ltd.
13 Harechev Street · Tel Aviv 67771
T +972 3 537 36 36 · F +972 3 537 33 25
info@englander.co.il · www.englander.co.il
IN FIBRO INDIA PRECISION PRODUCTS PVT. LTD.
Plot No: A-55, Phase II, Chakan MIDC
Taluka Khed, Pune - 410 501
T +91-2135 67 09 03 · M +91-98810 00273
info@fibro-india.com · www.fibro.com
IR Eximrad Co.
268 Dr. Mofatah Ave. · Tehran 15848
T +98 21 8882 12 3 · F +98 21 8830 9778
eximrad@yahoo.com
IT Millutensil S.R.L.
Corso Buenos Aires, 92 · 20124 Milano
T +39 02 2940 4390 · F +39 02 204 6677
info@millutensil.com · www.millutensil.com
KR FIBRO Korea Co. Ltd.
203-603, Bucheon Technopark
Ssangyong 3 · 397,
Seokcheon-ro, Ojeong-gu, Bucheon-si, Gyeonggi-do
T +82 32 624 0630 · F +82 32 624 0631
fibro_korea@fibro.kr · www.fibro.com
LI Außendienst David Lindauer
Sportplatzweg 10 · 6440 Brunnen
M +41 76 4173 239
d.lindauer@fibro.de · www.fibro.com
LT Cle Baltic Oû
Pramones gatve 94-7 · 11115 Vilnius, Lithuania
T +370 663 56309 · F +370 520 40914
info@clebaltic.com · www.clebaltic.com
LV Cle Baltic Oû
Starta iela 6b · 1026 Riga, Latvia
T +371 671 39991· F +371 671 39992
info@clebaltic.com · www.clebaltic.com
MA Chiba Industrie
Lot 59 Zone Industrielle · Mohammedia
T +212 523 31 40 16/17/19
F +212 523 30 39 85
h.hind@chibaindustrie.com
MX FIBRO Inc.
139 Harrison Ave. · Rockford, IL 61104
P. O. B. 5924 · Rockford, IL 61125
T +1 815 229 1300 · F +1 815 229 1303
info@fibroinc.com · www.fibro.com
MY FIBRO Asia Pte. Ltd.
9, Changi South Street 3, #07-04
Singapore 486361
T +65 65 43 99 63 · F +65 65 43 99 62
info@fibro-asia.com · www.fibro.com
NL Jeveka B.V.
Platinaweg 4 · 1362 JL Almere Poort
T +31 36 303 2000
info@jeveka.com · www.jeveka.com
NZ APS Tooling Ltd.
17A Spring Street · Onehunga, Auckland, 1061
T +64 9 579 2208 · F +64 9 579 2207
info@apstools.co.nz
PE Ing. E. Brammertz S.c.r.l.
Av. José Pardo 182 · OF. 905
Apartado 0173 · Miraflores, Lima 18
T +51 1 445 81 78 · F +51 1 445 19 31
braming@terra.com.pe
PL Przedstawiciel Piotr Kaszuba
ul. Lwa Tołstoja 14/5 · 56-400 Oleśnica
T +48 71 398 53 08 · F +48 71 398 53 08
M +48 609 987 285
p.kaszuba@fibro.de · www.fibro.com
Przedstawiciel Marcin Piętka
Roczyny, ul. Bielska 8 · 34-120 Andrychow
T +48 33 813 72 13 · M +48 605 987 284
m.pietka@fibro.de · www.fibro.com
Doradztwo Techniczne Michał Gadomski
Suchatowka 8 · 88-140 Gniewkowo
M +48 609 987 247
m.gadomski@fibro.de · www.fibro.com
PT Ferrometal Lda.
Estrada Manuel Correia Lopes
Parque Industrial Progresso, Armazém 1 · Polima
2785-001 S. Domingos de Rana
T +351 214 447 160 · F +351 214 447 169
ferrometal@ferrometal.pt
RO Reprezentant Vânzari Daniel Andrei Sibisan
Str. Zizinului nr. 8, ap. 21 · Brasov, 500414
T +40 744 44 05 83 · F +40 368 78 00 08
d.sibisan@fibro.de · www.fibro.com
RS Andrija Tesic, Dipl. Ing.
Partisanska 12/a-II · 11090 Beograd
T +381 11 2338 362 · F +381 11 2338 362
atesic@verat.net
RU CL Engineering & Co. Ltd.
ul. Sofyiskaya 66 · 192289 S. Petersburg
T +7 812 575 1592 · F +7 812 324 7388
info@cleru.ru · www.cleru.ru
OOO VTF Instrumsnab
ul. Topolinaya 9A · 445047 Togliatti
T +7 8482681424 · F +7 8482681452
office@instrumsnab.ru · www.instrumsnab.ru
SA Al Rasha Est
Old Makkah Road - Kilo 3 · Dar Al Oloum Street
P. O. Box 130029 · Jeddah 21372
T +966 12 645 85 41 · F +966 12 645 85 39
fibro.sa@gmail.com · www.al-rasha.com
SE Lideco AB
Verkstadsvägen 4 · 51463 Dalstorp
T +46 321 53 03 50 · F +46 321 603 77
info@lideco.se · www.lideco.se
SG FIBRO Asia Pte. Ltd.
9, Changi South Street 3, #07-04
Singapore 486361
T +65 65 43 99 63 · F +65 65 43 99 62
info@fibro-asia.com · www.fibro.com
SI Oro-Tech trgovina d.o.o.
Ulica borcev 1/b · SI-2000 Maribor
T +386 2 426 08 43 · F +386 2 426 08 44
oro-tech.trgovina@siol.net
SK Technicky konzultant Vladimir Tanecká
CSA 89/8 · 96223 Ocova
M +421 905 32 94 56
v.tanecka@fibro.de · www.fibro.com
TH FIBRO Asia Pte. Ltd.
9, Changi South Street 3, #07-04
Singapore 486361
T +65 65 43 99 63 · F +65 65 43 99 62
info@fibro-asia.com · www.fibro.com
TR Ender Kesici ve Teknik Takimlar Sanayi Ticaret A.S.
Tersane Caddesi No. 105
34420 Karaköy/Istanbul
T +90 212 253 2600 · F +90 212 254 5791
info@enderltd.com · www.enderltd.com
TW SunNan Enterprises Co. Ltd.
2F, No. 7, Alley 6, Lane 235 · Pao-Chiao Road
Hsin-Tien City · Taipei
T +886 22917 6454 · F +886 22911 0398
sun-ss@umail.hinet.net
US FIBRO Inc.
139 Harrison Ave. · Rockford, IL 61104
P. O. B. 5924 · Rockford, IL 61125
T +1 815 229 1300 · F +1 815 229 1303
info@fibroinc.com · www.fibro.com
ZA Herrmann & Herrmann Pty. Ltd.
24, Shaft Road · P. O. B. 13030
Knights 1413
T +27 11 828 01 00 · F +27 11 828 60 21
hermstools@mweb.co.za · www.hermstools.com
VVB2-2 · 11/2016
DE
Außendienst Andreas Otto
Immenweg 3 · 16356 Ahrensfelde OT Eiche
T +49 30 423 97 15 · M +49 170 739 00 64
a.otto@fibro.de
PLZ 10000-19000
Walter Ruff GmbH
Heerenholz 9 · 28307 Bremen
T +49 421 43878 0 · F +49 421 43878 22
mail@praeziruff.de · www.praeziruff.de
PLZ 20000-28000, 49000
Außendienst Jörg Dyck
Walter Ruff GmbH
Postfach 450118 · 28295 Bremen
T +49 421 43878 0 · F +49 421 43878 22
M +49 173 9252243 · mail@praeziruff.de
PLZ 29000-31000, 37000-39000
Außendienst Dirk Bechinka
Neuer Kamp 74 · 32584 Löhne
M +49 170 5760009 · d.bechinka@fibro.de
PLZ 32000-34000, 48000, 49000
Außendienst Ralf Feldmann
Wiesenstraße 23b · 58339 Breckerfeld
M +49 151 12590159 · r.feldmann@fibro.de
PLZ 35000-36000, 57000, 60000, 61000, 65000
Außendienst Lars Jahncke
Locher Straße 44 · 42719 Solingen
T +49 212 2543462 · F +49 212 2543390
M +49 170 7637125 · l.jahncke@fibro.de
PLZ 42000, 44000-46000, 58000-59000
Außendienst Hartwig Hennemann
Staubenthaler Höhe 79 · 42369 Wuppertal
T +49 202 283 17 56 · F +49 202 759 55 80
M +49 175 29 659 30
h.hennemann@fibro.de
PLZ 40000-41000, 42000, 47000, 50000-53000,
Außendienst Oliver Koop
Burgstraße 14 · 66780 Rehlingen-Siersburg
T +49 6835 923 28 10 · F +49 6835 608 59 09
M +49 175 438 53 81 · o.koop@fibro.de
PLZ 54000-55000, 56000, 66000
Außendienst Matthias Ehrenfried
Steigerwaldstraße 25 · 74172 Neckarsulm
T +49 7132 34 56 90 · F +49 7132 98 94 82
M +49 171 864 95 52
m.ehrenfried@fibro.de
PLZ 71000, 74000, 75000, 97000
Außendienst Manfred Wagner
Breslauer Straße 57 · 74372 Sersheim
T +49 7042 350 86 · F +49 7042 37 48 20
M +49 170 563 52 30
m.wagner@fibro.de
PLZ 70000, 71000, 72000, 73000, 88000, 89000
Außendienst Markus Rössl
Johann-Strauß-Straße 16/1
74906 Bad Rappenau
T +49 7264 20 64 17 · F +49 7264 20 64 18
M +49 160 97 25 23 93
m.roessl@fibro.de
PLZ 63000, 64000, 67000, 68000, 69000,
76000, 77000
Außendienst Matthias Jörg
In der Krautbündt 44
77656 Offenburg-Zunsweile
M +49 151 21 28 25 00 · m.joerg@fibro.de
PLZ 72000, 77000, 78000-79000, 88000
Jugard + Künstner GmbH
Landsberger Straße 289 · 80687 München
T +49 89 546 15 60 · F +49 89 580 27 96
muc@jugard-kuenstner.de
www.jugard-kuenstner.de
PLZ 80000-87000, 88000, 89000
Jugard + Künstner GmbH
Weidentalstraße 4 · 90518 Altdorf bei Nürnberg
T +49 9187 936 69-0 · F +49 9187 936 69-90
nbg@jugard-kuenstner.de
www.jugard-kuenstner.de
PLZ 90000-96000, 97000
HELD Werkzeugmaschinen
Präzisionswerkzeuge GmbH
Sorge 34 · 07545 Gera
T +49 365 824 91 0 · F +49 365 824 91 11
info@held-wzm.de · www.held-wzm.de
PLZ 01000-09000, 98000-99000
AT Rath & Co. Ges. m.b.H.
Teiritzstrasse 3 · 2100 Korneuburg
T +43 2262 608 0 · F +43 2262 608 60
office@rath-co.at · www.rath-co.at
AU Bruderer Presses Australia Pty. Ltd.
92 Trafalgar Street · Annandale, NSW 2038
T +61 419 400 995 · F +61 296 864 809
Brudsyd@tpgi.com.au
BA Oro-Tech trgovina d.o.o.
Ulica borcev 1/b · SI-2000 Maribor
T +386 2 426 08 43 · F +386 2 426 08 44
oro-tech.trgovina@siol.net
BE Schiltz s.a.
Rue Nestor Martin 315 · 1082 Bruxelles
T +32 2 464 4830 · F +32 2 464 4839
info@schiltz.be · www.schiltz-norms.be
BG Bavaria 2002 EOOD
Patriarh Evtimii 10
5100 Gorna Orjachoviza
T +359 618 64158 · F +359 618 64960
bavaria2002@gorna.net
www.bavaria2002.hit.bg
BR Industécnica Equipamentos
Industriais Ltda.
Rua Jose Geraldo Alves Cursino, 414
04773-120 São Paulo
T +55 11 5548 4333 · F +55 11 5522 4400
industecnica@fixo.com.br
www.industecnica.com.br
CA FIBRO Inc.
139 Harrison Ave. · Rockford, IL 61104
P. O. B. 5924 · Rockford, IL 61125
T +1 815 229 1300 · F +1 815 229 1303
info@fibroinc.com · www.fibro.com
CH Außendienst David Lindauer
Mühlegasse 18 · 6422 Steinen
M +41 76 417 32 39
d.lindauer@fibro.de · www.fibro.com
CL Bermat S.A.
Coyancura 2283, Of. 601
Casilla 9781 · Santiago
T +56 2 231 88 77 · F +56 2 231 42 94
bermat@bermat.cl · www.bermat.cl
CN FIBRO (Shanghai) Precision Products Co., Ltd.
1 st Floor, Building 3, No. 253, Ai Du Road
Pilot Free Trade Zone, Shanghai 200131
T +86 21 6083 1596 · F +86 21 6083 1599
info@fibro.cn · www.fibro.com
Jilin Province Feibo Tooling Standard Parts Co., Ltd.
Add: Room303, No. 5470, Xi’an Avenue,
Luyuan District, Changchun City, Jilin Province
T +86 431 8120 3792 · F +86 431 8120 3792
feibomuju@sina.cn · www.fibro.com
Shenzhen Poleda Investment Co.,Ltd.
Add: 4/F, SED Technology Tower,
No.1 Keji Road, Hi-tech Industrial Park,
Nanshan District, Shenzhen
T +86 755 2398 5026/2398 5029
F +86 755 2398 5596
anson@poleda.cn · www.fibro.com
CY Militos Trading Ltd.
P.O.B. 27297 · 1643 Nicosia
T +357 22 75 12 56 · F +357 22 75 22 11
militos@cytanet.com.cy
VVB2-1 · 11/2016
Vertretungen
Representatives
Représentations
Rappresentantes
Representaciones
Przedstawicielstwa
Zastoupení
Mümessiller
代表处
info@fibro.de · www.fibro.com
Geschäftsbereich Normalien
Business Area Standard Parts
Département Eléments normalisés
Settore commerciale Normalizzati
Sector Empresarial Elementos Normalizados
Części znormalizowane
Obchodní oddělení normovaných dílů
İş Alanı Standart Kalıp Elemanları
标准件事业部
Postfach 1120 · 74851 Hassmersheim
August-Läpple-Weg · 74855 Hassmersheim
T +49 6266 73-0*· F +49 6266 73-237
CZ Gore, s.r.o.
Košínova 3090/29a · 61200 Brno - Kralovo Pole
T +42 541 219 607 · F +42 541 219 606
obchod@gore.cz · www.gore.cz
DK EBI A/S
Naverland 29 St. Th · 2600 Glostrup
T +45 4497 8111 · F +45 4468 0626
ebi@ebi.dk · www.ebi.dk
DZ Pneumacoupe Blida Boufarik
86 Bld. Menad Mohamed
Boufarik, 09400 Blida
T +213 347 5655 · F +213 347 5655
pneumacoupe@yahoo.fr
EE CLE Baltic Oû
Sära street 10 · Peetri village
Rae county · 75312 Estonia
T +372 780 3530 · F +372 668 8679
roland.rebane@clegroup.com ·
www.clebaltic.com
EG Smeco
68, Abdel Rahman El Raffei St.
11351-Heliopolis West, Cairo
T +20 2 620 06 71 · F +20 2 620 06 74
r.metwally@tedata.net.eg
ES Daunert Máquinas-Herramientas, S. A.
c/. Tirso de Molina s/n Esquina
c/. Albert Einstein
Polígono Industrial Almeda
08940 Cornellá de Llobregat · Barcelona
T +34 93 475 1480 · F +34 93 377 6464
info@daunert.com · www.daunert.com
FI CLE
Trollbergintie 10 · 10650 Tammisaari
T +358 2075 19-600 · F +358 2075 19-619
info@cle.fi · www.cle.fi
FR FIBRO France Sarl
26, avenue de l’Europe · 67300 Schiltigheim
T +33 3 90 20 40 40 · F +33 3 88 81 08 29
info@fibro.fr · www.fibro.com
GB Bruderer UK Ltd.
Unit H, Cradock Road
Luton · Bedfordshire LU4 0JF
T +44 1582 563 400 · F +44 1582 493 993
mail@bruderer.co.uk · www.bruderer-presses.com
GR Konstantinos Koutseris & Co. - MEK
Pyloy 100 · 10441 Athen
T +30 210 5220557 · F +30 210 5221208
info@mek.com.gr · www.mek.com.gr
HK FIBRO (Shanghai) Precision Products Co., Ltd.
1 st Floor, Building 3, No. 253, Ai Du Road
Pilot Free Trade Zone, Shanghai 200131
T +86 21 6083 1596 · F +86 21 6083 1599
info@fibro.cn · www.fibro.com
HR WML Robert Bednjanec
Vlaska 76 · 10000 Zagreb
T +385 984 16005
robert.bednjanec@net.hr
HU Rath & Co. Ges. m.b.H.
Teiritzstraße 3 · AT-2100 Korneuburg
T +43 2 262 608 0 · F +43 2 262 608 60
office@rath-co.at · www.rath-co.at
ID FIBRO Asia Pte. Ltd.
9, Changi South Street 3, #07-04
Singapore 486361
T +65 65 43 99 63 · F +65 65 43 99 62
info@fibro-asia.com · www.fibro.com
IE Bruderer UK Ltd.
Unit H, Cradock Road
Luton · Bedfordshire LU4 0JF
T +44 1582 563 400 · F +44 1582 493 993
mail@bruderer.co.uk · www.bruderer-presses.com
IL A. J. Englander 1980 Ltd.
13 Harechev Street · Tel Aviv 67771
T +972 3 537 36 36 · F +972 3 537 33 25
info@englander.co.il · www.englander.co.il
IN FIBRO INDIA PRECISION PRODUCTS PVT. LTD.
Plot No: A-55, Phase II, Chakan MIDC
Taluka Khed, Pune - 410 501
T +91-2135 67 09 03 · M +91-98810 00273
info@fibro-india.com · www.fibro.com
IR Eximrad Co.
268 Dr. Mofatah Ave. · Tehran 15848
T +98 21 8882 12 3 · F +98 21 8830 9778
eximrad@yahoo.com
IT Millutensil S.R.L.
Corso Buenos Aires, 92 · 20124 Milano
T +39 02 2940 4390 · F +39 02 204 6677
info@millutensil.com · www.millutensil.com
KR FIBRO Korea Co. Ltd.
203-603, Bucheon Technopark
Ssangyong 3 · 397,
Seokcheon-ro, Ojeong-gu, Bucheon-si, Gyeonggi-do
T +82 32 624 0630 · F +82 32 624 0631
fibro_korea@fibro.kr · www.fibro.com
LI Außendienst David Lindauer
Sportplatzweg 10 · 6440 Brunnen
M +41 76 4173 239
d.lindauer@fibro.de · www.fibro.com
LT Cle Baltic Oû
Pramones gatve 94-7 · 11115 Vilnius, Lithuania
T +370 663 56309 · F +370 520 40914
info@clebaltic.com · www.clebaltic.com
LV Cle Baltic Oû
Starta iela 6b · 1026 Riga, Latvia
T +371 671 39991· F +371 671 39992
info@clebaltic.com · www.clebaltic.com
MA Chiba Industrie
Lot 59 Zone Industrielle · Mohammedia
T +212 523 31 40 16/17/19
F +212 523 30 39 85
h.hind@chibaindustrie.com
MX FIBRO Inc.
139 Harrison Ave. · Rockford, IL 61104
P. O. B. 5924 · Rockford, IL 61125
T +1 815 229 1300 · F +1 815 229 1303
info@fibroinc.com · www.fibro.com
MY FIBRO Asia Pte. Ltd.
9, Changi South Street 3, #07-04
Singapore 486361
T +65 65 43 99 63 · F +65 65 43 99 62
info@fibro-asia.com · www.fibro.com
NL Jeveka B.V.
Platinaweg 4 · 1362 JL Almere Poort
T +31 36 303 2000
info@jeveka.com · www.jeveka.com
NZ APS Tooling Ltd.
17A Spring Street · Onehunga, Auckland, 1061
T +64 9 579 2208 · F +64 9 579 2207
info@apstools.co.nz
PE Ing. E. Brammertz S.c.r.l.
Av. José Pardo 182 · OF. 905
Apartado 0173 · Miraflores, Lima 18
T +51 1 445 81 78 · F +51 1 445 19 31
braming@terra.com.pe
PL Przedstawiciel Piotr Kaszuba
ul. Lwa Tołstoja 14/5 · 56-400 Oleśnica
T +48 71 398 53 08 · F +48 71 398 53 08
M +48 609 987 285
p.kaszuba@fibro.de · www.fibro.com
Przedstawiciel Marcin Piętka
Roczyny, ul. Bielska 8 · 34-120 Andrychow
T +48 33 813 72 13 · M +48 605 987 284
m.pietka@fibro.de · www.fibro.com
Doradztwo Techniczne Michał Gadomski
Suchatowka 8 · 88-140 Gniewkowo
M +48 609 987 247
m.gadomski@fibro.de · www.fibro.com
PT Ferrometal Lda.
Estrada Manuel Correia Lopes
Parque Industrial Progresso, Armazém 1 · Polima
2785-001 S. Domingos de Rana
T +351 214 447 160 · F +351 214 447 169
ferrometal@ferrometal.pt
RO Reprezentant Vânzari Daniel Andrei Sibisan
Str. Zizinului nr. 8, ap. 21 · Brasov, 500414
T +40 744 44 05 83 · F +40 368 78 00 08
d.sibisan@fibro.de · www.fibro.com
RS Andrija Tesic, Dipl. Ing.
Partisanska 12/a-II · 11090 Beograd
T +381 11 2338 362 · F +381 11 2338 362
atesic@verat.net
RU CL Engineering & Co. Ltd.
ul. Sofyiskaya 66 · 192289 S. Petersburg
T +7 812 575 1592 · F +7 812 324 7388
info@cleru.ru · www.cleru.ru
OOO VTF Instrumsnab
ul. Topolinaya 9A · 445047 Togliatti
T +7 8482681424 · F +7 8482681452
office@instrumsnab.ru · www.instrumsnab.ru
SA Al Rasha Est
Old Makkah Road - Kilo 3 · Dar Al Oloum Street
P. O. Box 130029 · Jeddah 21372
T +966 12 645 85 41 · F +966 12 645 85 39
fibro.sa@gmail.com · www.al-rasha.com
SE Lideco AB
Verkstadsvägen 4 · 51463 Dalstorp
T +46 321 53 03 50 · F +46 321 603 77
info@lideco.se · www.lideco.se
SG FIBRO Asia Pte. Ltd.
9, Changi South Street 3, #07-04
Singapore 486361
T +65 65 43 99 63 · F +65 65 43 99 62
info@fibro-asia.com · www.fibro.com
SI Oro-Tech trgovina d.o.o.
Ulica borcev 1/b · SI-2000 Maribor
T +386 2 426 08 43 · F +386 2 426 08 44
oro-tech.trgovina@siol.net
SK Technicky konzultant Vladimir Tanecká
CSA 89/8 · 96223 Ocova
M +421 905 32 94 56
v.tanecka@fibro.de · www.fibro.com
TH FIBRO Asia Pte. Ltd.
9, Changi South Street 3, #07-04
Singapore 486361
T +65 65 43 99 63 · F +65 65 43 99 62
info@fibro-asia.com · www.fibro.com
TR Ender Kesici ve Teknik Takimlar Sanayi Ticaret A.S.
Tersane Caddesi No. 105
34420 Karaköy/Istanbul
T +90 212 253 2600 · F +90 212 254 5791
info@enderltd.com · www.enderltd.com
TW SunNan Enterprises Co. Ltd.
2F, No. 7, Alley 6, Lane 235 · Pao-Chiao Road
Hsin-Tien City · Taipei
T +886 22917 6454 · F +886 22911 0398
sun-ss@umail.hinet.net
US FIBRO Inc.
139 Harrison Ave. · Rockford, IL 61104
P. O. B. 5924 · Rockford, IL 61125
T +1 815 229 1300 · F +1 815 229 1303
info@fibroinc.com · www.fibro.com
ZA Herrmann & Herrmann Pty. Ltd.
24, Shaft Road · P. O. B. 13030
Knights 1413
T +27 11 828 01 00 · F +27 11 828 60 21
hermstools@mweb.co.za · www.hermstools.com
VVB2-2 · 11/2016
9
Alphabetical content
subject to alterations
24°-cone-threaded joint F382, F384
Accessories for punches E185
Accessories for Retainers, triangular, for Ball-Lock
Punches E178
Accessories for retainers, triangular, for punches
ISO 8020 E184
ACCU-LOCK Fixture device for ball-lock punches,
heavy duty E180
ACCU-LOCK Fixture device for ball-lock punches,
light duty E179
Adjusting washer D256, F83, L11
Adjusting washer, CNOMO D258, D260
Air pin, according to VW standard D264
Air springs to VW standard F355
Aligning- and tryout press unit A59
Aluminium plate ~ISO 6753-1 A39, B7
Anaerobic metal adhesives for securing of screws and
bearing bushes H10
Angled guide gib, Bronze with solid lubricant
D228, D230-
D235
Angled guide gib, Bronze with solid lubricant, CNOMO D229
Anti-rotation elements
E125, E127,
E129, E131,
E133, E137,
E139, E141,
E143, E145
Assembling cone F405
Assembly Arrangenment of Gas Springs in Servial
Connection Compression Fitting F381
Attachment point screwable profilift delta C29
Attachment point screwable profilift gamma C26
Attachment point screwable profilift gamma ring nut C27
Attachment point weldable profilift eta C39
Ball bearing guide, complete L29
Ball bearing guides - Loading Diagram D290
Ball bearing guides - Tables of dynamic load indexes D291
Ball bearing insert with collar J10
Ball bearing insert without collar J10
Ball bearing rail J11
Ball cage with assembly aid, Aluminium D105
Ball cage with assembly aid, Brass D104
Ball cage with circlip and fastening ring groove,
Aluminium D107
Ball cage with circlip and fastening ring groove, Brass D106
Ball cage with circlip groove, Aluminium D103
Ball cage with circlip groove, Brass D102
Ball cage, plastic, for highest stroking speed D71
Ball cage, small dimension D26
Ball guide unit to Mercedes-Benz Standard D67
Ball lock pilot pin, with parabolic tip, heavy duty E102
Ball lock pilot pin, with parabolic tip, light duty E76
Ball lock pilot pin, with tapered tip, heavy duty E101
Ball lock pilot pin, with tapered tip, light duty E75
Ball lock punch, blank, heavy duty E77
Ball lock punch, blank, light duty E51
Ball lock punch, blank, with ejector pin, heavy duty E83
Ball lock punch, blank, with ejector pin, light duty E57
Ball lock punch, punch larger than shaft, blank, heavy
duty E89
Ball lock punch, punch larger than shaft, blank, light duty E63
Ball lock punch, punch larger than shaft, blank, with
ejector pin, heavy duty E95
Ball lock punch, punch larger than shaft, blank, with
ejector pin, light duty E69
Ball lock punch, punch larger than shaft, rectangle with
radiussed corners, heavy duty E94
Ball lock punch, punch larger than shaft, rectangle with
radiussed corners, light duty E68
Ball lock punch, punch larger than shaft, rectangle with
radiussed corners, with ejector pin, heavy duty E100
Ball lock punch, punch larger than shaft, rectangle with
radiussed corners, with ejector pin, light duty E74
Ball lock punch, punch larger than shaft, rectangular,
heavy duty E92
Ball lock punch, punch larger than shaft, rectangular,
light duty E66
Ball lock punch, punch larger than shaft, rectangular,
with ejector pin, heavy duty E98
Ball lock punch, punch larger than shaft, rectangular,
with ejector pin, light duty E72
Ball lock punch, punch larger than shaft, round,
heavy duty E90
Ball lock punch, punch larger than shaft, round,
light duty E64
Ball lock punch, punch larger than shaft, round, with
ejector pin, heavy duty E96
Ball lock punch, punch larger than shaft, round, with
ejector pin, light duty E70
Ball lock punch, punch larger than shaft, slot, heavy duty E93
Ball lock punch, punch larger than shaft, slot, light duty E67
Ball lock punch, punch larger than shaft, slot, with
ejector pin, heavy duty E99
Ball lock punch, punch larger than shaft, slot, with
ejector pin, light duty E73
Ball lock punch, punch larger than shaft, square,
heavy duty E91
Ball lock punch, punch larger than shaft, square,
light duty E65
Ball lock punch, punch larger than shaft, square, with
ejector pin, heavy duty E97
Ball lock punch, punch larger than shaft, square, with
ejector pin, light duty E71
Ball lock punch, stepped, rectangle with radiussed
corners, heavy duty E82
Ball lock punch, stepped, rectangle with radiussed
corners, light duty E56
Ball lock punch, stepped, rectangle with radiussed
corners, with ejector pin, heavy duty E88
Ball lock punch, stepped, rectangle with radiussed
corners, with ejector pin, light duty E62
Ball lock punch, stepped, rectangular, heavy duty E80
Ball lock punch, stepped, rectangular, light duty E54
Ball lock punch, stepped, rectangular, with ejector pin,
heavy duty E86
Ball lock punch, stepped, rectangular, with ejector pin,
light duty E60
Ball lock punch, stepped, round, heavy duty E78
Ball lock punch, stepped, round, light duty E52
Ball lock punch, stepped, round, with ejector pin,
heavy duty E84
Ball lock punch, stepped, round, with ejector pin,
light duty E58
Ball lock punch, stepped, slot, heavy duty E81
Ball lock punch, stepped, slot, light duty E55
Ball lock punch, stepped, slot, with ejector pin,
heavy duty E87
Ball lock punch, stepped, slot, with ejector pin, light duty E61
Ball lock punch, stepped, square, heavy duty E79
Ball lock punch, stepped, square, light duty E53
Ball lock punch, stepped, square, with ejector pin,
heavy duty E85
Ball lock punch, stepped, square, with ejector pin,
light duty E59
Blanking and forming with FIBROFLEX®-Elastomers G27-G33
Bolster insert plate A58
Bolt guide L42
Bolt-on die set shank, ~DIN ISO 10242-2 C11
Bush for die lifting bolt C49
Cable - straight D285, D289
Cable, 90° connector D285, D289
Cage retainer D269-D271
Cam slide units KBV 1 K6
Centering unit D255, L10
10
Alphabetical content
subject to alterations
Centering unit with adjusting washer D254
Centring pin D261
Centring pin to Mercedes-Benz standard D262
Centring sleeve L13
Centring unit, CNOMO D257, D259
Centring unit, flat L10
Circlip DIN 471 D113
Clamp, forked shape, DIN 6315-B C52
Clamp, goose neck shape, DIN 6316 C55
Clamp, goose neck shape, with setscrew C55
Clamp, straight, DIN 6314 C54
Clamp, straight, with setscrew C54
Clamping claw, goose-neck shape C52
Clamping claw, infinitely variable C53
Clamping flange with retaining ring, ~AFNOR D53
Clamping tool set C68-C69
Cleaner H11
Compact gas spring F273-F291
Compact Nitrogen Booster F400-F401
Comparative graphs E15
Composite plates F357
Compression Fitting – Compound Threaded Joints F379-F380
Compression Pad F108
Concertina shroud for gas springs F366-F367
Concertina shroud with spacer bush D265
Concertina shroud with spacer tube D267
Connecting hose with 24° cone F383
Connector system 24° conus micro F385-F389
Connector system micro F388
Control fitting
F391-F392,
F394
Control fitting for gas springs F391
Controllable gas springs F354
Conveyor belt, electrically controlled J22-J25
Counter view, mechanical J16
Coupling spigot A42
Coupling spigot with flange C12
Coupling spigot with thread C12
Cyanoacrylate adhesive H12
Cylinder pressure regulator F399
Damper for lifting units to Mercedes-Benz F150
Damper stopper F96
Damper, heavy-duty F94
Damper, light-duty F92-F93
Damping unit SD F97
Date stamp complete (short version), embossed letteringL59
Date stamp complete, embossed lettering L58
Deflection of pillars and bending equation D25
Delimiting guide for conveyor belt J26
Delimiting guide with loss prevention for conveyor belt J27
Demountable guide pillar with centre fixing D72, D74
Demountable guide pillar with centre fixing and ring nut D76
Demountable guide pillar with conical centre fixing D77
Demountable guide pillar, conical, with ball cage
retainer, DIN 9825/ISO 9182-4/AFNOR D42
Diaphragm pressure switch F395
Die lifting bolt with safety ring and spring,
CNOMO Standard C48
Die lifting bolt with safety ring and spring,
to VW standard C47
Die lifting bolt with safety ring, for lifting flange 2133.12. C50
Die lifting bolt with safety ring, VDI 3366 C46
Die set
A17-A18,
A20-A21
Die set ~DIN 9816 Shape D A13
Die set ~DIN 9868/ISO 11415 A24-A31
Die set DIN 9812 Shape C/CG A14
Die set DIN 9812 Type D/DG A10
Die set DIN 9814 Shape C/CG A15
Die set DIN 9814 Type D/DG A11
Die set DIN 9816 Shape D A12
Die set DIN 9819 Shape C/CG A16
Die set DIN 9822 Shape C A19
Die set ECO-LINE A36-A37
Die set press unit A40-A41
Die set press units - Accessories A42
Die set shank with collar C11
Die set shank, straight C10
Die set to customers’ specifications, Aluminium A32-A35
Die set to customers’ specifications, Steel A32-A35
Disc spring DIN 2093 F62
Double vortex ring screw C35
Double vortex ring screw Mega DSS C37
Double vortex ring screw with centring C36
Double vortice hook C31
Double vortice ring C32
Double vortice ring with central device C33
Double vortice ring with internal thread C34, C38
Dowel pin according to DIN EN ISO 8734 E203
Dowel pin similar to DIN EN ISO 8734 E202
Dowel pin with internal extracting thread, according to
DIN EN ISO 8735 E197
Dowel pin with internal extracting thread, similar to
DIN EN ISO 8735 E196
Drill bush with collar, DIN 172, Shape A E204
Drill bush without collar, DIN 179, Shape A E205
Dynamic stripping element (DAE) E166
Dynamometer for gas springs F402-F403
Ejector pin, hardened, DIN ISO 6751 L44-L45
Ejector pin, hardened, round stepped, DIN ISO 8694 L48
Ejector pin, hardened, similar to DIN 1530 Shape D L50-L51
Ejector pin, nitrided, DIN ISO 6751 L46-L47
Ejector pin, nitrided, round stepped, DIN ISO 8694 L49
Ejector pin, nitrided, similar to DIN 1530 Shape D L52
Ejector rod L12
Ejector sleeve, hardened, DIN ISO 8405 L56
Ejector sleeve, nitrided, DIN ISO 8405 L57
Elastomer Stripper E190
Electro-mechanical transporter -
horizontal centre gear position, two slides, with profile
and support J38
Electro-mechanical transporter -
horizontal gear position J35
Electro-mechanical transporter -
horizontal gear position, two slides, with profile and
support J37
Electro-mechanical transporter -
horizontal gear position, with profile and support J36
Electro-mechanical transporter -
vertical centre gear position, two slides, with profile and
support J38
Electro-mechanical transporter -
vertical gear position J35
Electro-mechanical transporter -
vertical gear position, two slides, with profile and
support J37
Electro-mechanical transporter -
vertical gear position, with profile and support J36
Electro-mechanical transporters -
Angled mounting with adapter plate J41
Electro-mechanical transporters -
Distance J40
Electro-mechanical transporters -
Fastening element J39
Electro-mechanical transporters -
Fastening element with height adjustment system J39
Electro-mechanical transporters -
Quick clamp for guiding system J40
Electronic thread moulding J7-J9
FIBRO Compact Cam (FCC) Tool slides K7
11
Alphabetical content
subject to alterations
FIBROELAST® Tubular spring element 70 Shore A F72
FIBROELAST®-Hollow round rod G20
FIBROELAST®-Plate G18
FIBROELAST®-Round rod G19
FIBROFIX®-SECHS - Application examples H18-H19
FIBROFIX®-SECHS - Application with the injection gun H17
FIBROFLEX® - Blanking, forming and embossing tools -
Application examples G23-G25
FIBROFLEX® - Technical data G8-G9
FIBROFLEX®-Elastomer spring for FIBROFLEX®-Spring
system F64
FIBROFLEX®-Hollow round rod G15
FIBROFLEX®-Hollow Square rod G13
FIBROFLEX®-Hollow triangular rod (60°) G17
FIBROFLEX®-Plate G10
FIBROFLEX®-Round rod G14
FIBROFLEX®-Square rod G11
FIBROFLEX®-Triangular rod (60°) G16
FIBROFLEX®-Tubular spring element F87
FIBROFLEX®-Tubular spring element 80 Shore A, to
DIN ISO 10069-1 F66
FIBROFLEX®-Tubular spring element 90 Shore A, to
DIN ISO 10069-1 F68
FIBROFLEX®-Tubular spring element 95 Shore A, to
DIN ISO 10069-1 F70
FIBROFLEX®-U-Profil rod G12
FIBROLIT®-MK - Technical data H8
FIBROLIT®-ZWO - Application examples H18-H19
FIBROZIPP E198
Filling and control fitting F399
Filling hose F399
Fine blanking die set A22
Flanged guide bush "ECO-LINE", Bronze with solid
lubricant rings, ISO 9448-4 D140-D142
Flanged guide bush "ECO-LINE", bronzeplated,
ISO 9448- 4 D137-D139
Flanged guide bush for ball bearing, ISO 9448-5 D143-D145
Flanged guide bush with ball cage retainer D110-D111
Flanged guide bush, sintered ferrite carbonitrided with
long-term lubrication, ISO 9448-4 D134-D136
Flat ejector pin, hardened, similar to DIN ISO 8693 L54
Flat ejector pin, nitrided, similar to DIN ISO 8693 L55
Flat guide bar with two sliding surfaces, Bronze with
solid lubricant D174
Flat guide bar, Bronze with solid lubricant
D171-D173,
D175-D176
Flat mushroom head screw with hexagon socket C65
Flex cam K3
Fluid Metal H12
Foil shim B20
Forming / Demoulding L41
Gas spring (Spring plunger) MOULD LINE, with hexagon
socket L72-L73
Gas spring (Spring plunger), to WDX F179
Gas spring (Spring plunger), with hexagon socket,
VDI 3004 F176-F178
Gas spring connection systems F368
Gas spring CX, Compact Xtreme F266-F271
Gas spring DS
F315, F317-
F323
Gas spring HEAVy DUTy F213-F229
Gas spring MOULD LINE L63, L74-L81
Gas spring MOULD LINE - Description L64-L66
Gas spring MOULD LINE - Installation instructions L67-L68
Gas spring POWERLINE F239-F263
Gas spring SPEED CONTROL, cushioned F303-F313
Gas spring with external thread F328-F332
Gas spring with hexagonal flange F336
Gas spring with male fixing thread, POWERLINE F334-F335
Gas spring with male fixing thread, small mounting
height F333
Gas spring with thread F327
Gas spring with through bore passage F231-F237
Gas spring, small dimension and low force F181-F193
Gas spring, Standard F195-F211
Gas spring, with low build height
F293, F295-
F301
Gas springs - Accessories F359
Gas springs - Application examples F409-F416
Gas springs - Description F164-F167
Gas springs - General overview F23
Gas springs - Mounting Directions F168-F169
Gas springs - Synopsis F172-F174
Gas springs (Spring plungers) F175
Gas springs for working temperatures up to 120 ° C F337
Gas springs from FIBRO - The Safer Choice
F170-F171,
L70-L71
Gas springs with fastening to Ford standard WDX F325
Gauge pin DIN 2269 E206
Gauge pin holder E208
Gauge pin with handle E209
Gauge pins - boxed set E209
Guide D279
Guide bar with four sliding surfaces, Bronze with solid
lubricant D219
Guide bar with one sliding surfaces, Bronze with solid
lubricant D220
Guide bar with three sliding surfaces, Bronze with solid
lubricant D217, D221
Guide bar with two sliding surfaces, Bronze with solid
lubricant D218
Guide bar with two sliding surfaces, Bronze with solid
lubricant, CNOMO D216
Guide bar with two sliding surfaces, Bronze with solid
lubricant, VDI 3357 D215
Guide bearing for ball bearing guide D87
Guide bearing low build height, for ball bearing guide D93
Guide bearing with headed guide bush with solid lubri-
cant D94
Guide bearing with screw holes, for ball bearing guide D90
Guide bearing with screw holes, sintered guide D89
Guide bearing with solid lubricant D84
Guide bearing, low build height, sintered guide D92
Guide bearing, sintered guide D86
Guide bracket, Bronze with solid lubricant, VDI 3387 D223
Guide bracket, Steel with solid lubricant, VDI 3387 D222
Guide bush "ECO-LINE", Bronze with solid lubrication
rings, ISO 9448-2 D98
Guide bush "ECO-LINE", bronzeplated, ISO 9448-2 D97
Guide bush for ball bearing, AFNOR D100
Guide bush for ball bearing, for highest stroking speed D70
Guide bush for ball bearing, ISO 9448-3 D70, D99
Guide bush for ball bearing, small dimension D26
Guide bush for ball bearing, with stroke limitation D101
Guide bush for punch DIN 9845, Shape C E152
Guide bush for punch ISO 8978 E153
Guide bush for spring ram 2478.20. .1 F162
Guide bush with collar, bronze coated, ~AFNOR D155
Guide bush with collar, Bronze with solid lubricant
D162-D165,
L30-L33
Guide bush with collar, Bronze with solid lubricant,
CNOMO D169
Guide bush with collar, Bronze with solid lubricant,
DIN 9834/ISO 9448 D166
Guide bush with collar, Bronze with solid lubricant,
NAAMS D167-D168
Guide bush with collar, Bronze, CNOMO D170
Guide bush with collar, for ball bearing, ~AFNOR D154
Guide bush, Bronze L36-L37
12
Alphabetical content
subject to alterations
Guide bush, Bronze with solid lubricant
D160-D161,
L34-L35
Guide Bush, headed L27
Guide bush, sintered ferrite carbonitrided with long-term
lubrication, ISO 9448-2 D96
Guide elements - Mounting guidelines, Dimension tablesD292-D298
Guide elements - Pairing classification D22-D23
Guide elements - Selection matrix D24
Guide elements for mould making L9
Guide pillar L14-L15
Guide pillar "ECO-Line" endwise bolt-on type, ~DIN 9825/
~ISO 9182-2 D38
Guide pillar "ECO-Line", ~DIN 9825/~ISO 9182-2 D36
Guide pillar (Angle pin) L25
Guide pillar DIN 9825/ISO 9182-2 D27
Guide pillar endwise bolt-on type with ball cage,
~DIN 9825/~ISO 9182-2 D34
Guide pillar endwise bolt-on type,
~DIN 9825/~ISO 9182- 2 D32
Guide pillar for large tools, DIN 9833/ISO 9182-3 D47
Guide pillar for lifting unit to Mercedes-Benz F148
Guide pillar with 5° pilot taper, to VW-Standard D48
Guide pillar with ball cage retainer D28
Guide pillar with collar D69
Guide pillar with collar "ECO-LINE" D68
Guide pillar with collar and ball cage retainer D64
Guide pillar with collar, screw clamp retention,
DIN 9825/ ~ISO 9182-5 D62
Guide pillar with collar, to WDX D60
Guide pillar with flange L24
Guide pillar with groove D59
Guide pillar with groove, to CNOMO D58
Guide pillar with groove, to VW D50
Guide pillar with internal thread on both sides,
~DIN 9825/~ISO 9182-2 D29
Guide pillar with internal thread on bottom, ~DIN 9825/
~ISO 9182-2 D30
Guide pillar with internal thread on top, ~DIN 9825/
~ISO 9182-2 D31
Guide pillar with pilot tapper and groove, to Mercedes-
Benz Standard D56
Guide pillar with pilot tapper, VDI 3356 D49
Guide pillar with retaining ring groove, ~AFNOR D52
Guide pillar with snap ring groove, to Mercedes-Benz
Standard D54
Guide pillar, conical, DIN 9825/ISO 9182-4/AFNOR D40
Guide pillar, shouldered L16-L19
Guide pin F78
Guide sleeve L26
Guide to Mercedes-Benz Standard - hardened D281
Guide to Mercedes-Benz Standard - unhardened D280
Guide unit with center fixing MILLION GUIDE D82
Guide unit with collar MILLION GUIDE D80
Guide with part position control and spring D282
Guide with part position control, VDI D283
Headed guide bush "ECO-LINE", Bronze with solid
lubricant rings, ISO 9448-6 D126-D128
Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6D123-D125
Headed guide bush for ball bearing, ~AFNOR D150, D152
Headed guide bush for ball bearing, ISO 9448-7 D129-D133
Headed guide bush with ball cage retainer D108-D109
Headed guide bush, bronze coated, ISO 9448-6 D115-D117
Headed guide bush, sintered ferrite carbonitrided with
long-term lubrication, ~AFNOR D146-D148
Headed guide bush, sintered ferrite carbonitrided with
long-term lubrication, ISO 9448-6 D118-D122
Helical spring for ball cage retention D268
Hexagon Nut DIN 6330 B C57
Hexagon nut with collar, DIN 6331 C58
Hexagon socket countersunk head cap screw, ISO 10642
- Strength class 8.8 C64
Hexagon socket head cap screw, DIN EN ISO 4762 -
Strength class 12.9 C61
Hexagon socket head cap screw, DIN EN ISO 4762 -
Strength class 8.8 C60
Hexagon socket head cap screw, with low profile head
and key guide, DIN 6912 - Strength class 8.8 C62
Hexagon socket head cap screw, with low profile head,
DIN 7984 - Strength class 8.8 C63
High performance compression spring DIN ISO 10243 F30-F59
High performance compression spring, 3XLF, Colour
"White" F60
High performance compression spring, XSF, Colour
"Violet" F28-F29
High performance compression springs - Cyclic stress
maxima/minima as applicable to extended/limited life F27
High performance compression springs - Description F26
High-Precision special parts to customer´s drawings E192-E193
Hinge for spacer F113
Hoisting snap link, omnidirectional C28
Holding sleeve for lifter units to BMW standard F154
Hose press, pneumatic F407
Hose shears F407
Inductive proximity switch D284, D288
Injection gun for FIBROFIX®-SECHS H7
Insert sleeve with thrust pin VDI 3374 Shape A E25
Insert sleeve with thrust pin VDI 3374 Shape B E26
Insertion tool F138
Installation frame for counter view J17
Instruction for hose assembly in the Minimess system F369
LCF Gas Spring, damped
F339-F342,
F344-F353
Leak Detector Spray FIBROLIT®-LSP H11
Lifter pin for press tool strips D273
Lifter rail for lifter units to BMW standard F154
Lifter stud C17
Lifter stud VDI 3366 C15
Lifter stud with cable securing device C16
Lifter stud with cable securing device, with welded disc C15
Lifter unit with installation block to BMW standard F153
Lifter unit with pillar guidance F158-F159
Lifter, round with pilot pin hole to BMW standard F152
Lifting eye bolt, high tensile C18, C25
Lifting eye bolt, rotatable C19
Lifting flange with bolt with safety ring C42-C43
Lifting flange with bolt with safety ring, to AUDI C41
Lifting flange with bolt with safety ring, to BMW C40
Lifting flange with bolt with safety ring, with feather key,
to BMW C45
Lifting flange with bolt with safety ring, with feather key,
to CNOMO Standard C44
Lifting unit (not damped/damped) to Mercedes-Benz F147
Liner bush for dowel pin, for bonding E200
Liner bush for dowel pin, for push fit E201
Locating bolt F76
Locating bolt, threaded F76
Locating guide bush, headed L28
Locating guide pillar, shouldered L20-L23
Locating plate for guide pillar, to VW D51
Long-term lubrication for sintered metal plain bearings -
Oil FIBROLIT®-OEL-LD H15
Long-term lubrication for sintered metal plain bearings -
Grease FIBROLIT®-FETT-LD H15
Manifoldsystems F356
Marking out blue FIBROLIT®-ARF H13
Matrix with collar for dynamic stripper (DAE), blank E170
Matrix with collar for dynamic stripper (DAE), round E172
Matrix with collar, conical E159
Matrix with collar, cylindrical E157
Matrix with collar, DIN 9845 Shape B E155
Matrix with shoulder, blank, ISO 8977 E135
13
Alphabetical content
subject to alterations
Matrix with shoulder, rectangle with radiussed corners,
ISO 8977 E144
Matrix with shoulder, rectangular, ISO 8977 E140
Matrix with shoulder, round, ISO 8977 E136
Matrix with shoulder, slot, ISO 8977 E142
Matrix with shoulder, square, ISO 8977 E138
Matrix without collar for dynamic stripper (DAE), blank E169
Matrix without collar for dynamic stripper (DAE), round E171
Matrix without collar, conical E158
Matrix without collar, cylindrical E156
Matrix without collar, DIN 9845 Shape A E154
Matrix without shoulder, blank, Automotive Standard E146
Matrix without shoulder, blank, ISO 8977 E123
Matrix without shoulder, rectangle with radiused
corners, Automotive Standard E151
Matrix without shoulder, rectangle with radiussed
corners, ISO 8977 E132
Matrix without shoulder, rectangular, Automotive
Standard E149
Matrix without shoulder, rectangular, ISO 8977 E128
Matrix without shoulder, round, Automotive Standard E147
Matrix without shoulder, round, ISO 8977 E124
Matrix without shoulder, slot, Automotive Standard E150
Matrix without shoulder, slot, ISO 8977 E130
Matrix without shoulder, square, Automotive Standard E148
Matrix without shoulder, square, ISO 8977 E126
Metal adhesive FIBROLIT®-MK H9
Micro control fitting F390
Minimess - Compound Threaded Joints F375-F378
Minimess – Compound Threaded Joints F374
Mounting arrangement for gas springs in the Minimess
system F369-F373
Multiple control fitting F393
Notes on guide elements A7, D21
Oil H14
Oilless guide elements D157-D158
Oilless guide elements - Mounting examples D250-D253
O-ring, Viton L61
Overrun Cam, Bronze with solid lubricant, VDI 3357 D227
Overrun Cam, Steel hardened and gas nitrided, VDI 3357 D226
Overrun Cam, Steel hardened, VDI 3357 D225
Pallet carrier plate A58
Penetration lubricant spray FIBROLIT®-RL H13
Pillar wiper D272
Pilot pin with parabolic tip, ISO 8020 E118
Pilot pin with tapered tip, ISO 8020 E117
Pilot unit to Mercedes-Benz Standard E119
Piloted counterbore for tapered-head punch E31
Pipe plug (for compresssion spring adjustement) F107
Pneumatic conveyor J31
Position monitor for boards D287
Precision components - Description of materials E16-E17
Precision feeler gauge B20
Precision flat and square bar steel with machining
allowance, DIN 59350 B9-B17, B19
Precision flat and square bar steel, ~DIN 59350 B8
Precision flat and square bar steel, DIN 59350 B18
Press tool lubricant FIBROLIT® H16
Pressure bolt with base, according to VW D263
Pressure plate E184
Pressure plate, shock absorbing F363
Pressure reservoir F360-F362
Prismatic guide, Bronze with solid lubricant D239-D240
Prismatic guide, Steel D242
Prismatic guide, Steel, NAAMS D237
Prismatic guide, Steel, VDI 3357 D238
Progression lamination die set unit A47-A52
Punch DIN 9844, Shape A E37
Punch DIN 9844, Shape B E38
Punch DIN 9861 Shape C E21
Punch DIN 9861 Shape CA E20
Punch DIN 9861 Shape D / ISO 6752 E19
Punch DIN 9861 Shape DA E18
Punch similar DIN 9844, Shape A E45
Punch similar DIN 9844, Shape B E46
Punch similar DIN 9861, Shape C E48
Punch similar DIN 9861, Shape D E47
Punch similar to DIN 9861 Shape C E23
Punch similar to DIN 9861 Shape CA E22
Punch similar to VDI 3374 E39
Punch VDI 3374 E24
Punch with ejector pin E40
Punch with ejector pin, stepped, long point E42
Punch with ejector pin, stepped, short point E41
Punch with head, square / rectangular, Shape B E195
Punch with tapered head 30°, Shape C E28
Punch with tapered head 30°, Shape D E27
Punch with tapered head, blank E32
Punch with tapered head, blank, with ejector pin E34
Punch with tapered head, Shape D E30
Punch with tapered head, stepped, round E33
Punch with tapered head, stepped, round,
with ejector pin E35
Punch without head, square / rectangular, Shape A E194
Punch, blank, ISO 8020 E105
Punch, blank, with ejector pin, ISO 8020 E111
Punch, stepped, rectangle with radiused corners,
ISO 8020 E110
Punch, stepped, rectangle with radiussed corners,
with ejector pin, ISO 8020 E116
Punch, stepped, rectangular, ISO 8020 E108
Punch, stepped, rectangular, with ejector pin, ISO 8020 E114
Punch, stepped, round, ISO 8020 E106
Punch, stepped, round, with ejector pin, ISO 8020 E112
Punch, stepped, slot, ISO 8020 E109
Punch, stepped, slot, with ejector pin, ISO 8020 E115
Punch, stepped, square, ISO 8020 E107
Punch, stepped, square, with ejector pin, ISO 8020 E113
Punches - Mounting guidelines E36
Punching and embossing unit with matrix for punched
holes and self tapping screws E210
Quill holder for core tempering L60
Rectangular guide, Steel with Rollers L39
Rectangular Guide, Steel with solid lubricant L38
Release agent H14
Release agent FIBROLIT®-TW H14
Representatives 8-9
Retaining bolt F86
Retaining bush for guide pillar conical 2020.64. D78
Retaining bush for guide pillar conical 2021.50.,
DIN 9825/ISO 9182-4 D45
Retaining bush for guide pillar conical 2021.50.,~ AFNOR D46
Retaining disc with countersunk head cap screw,
DIN 9825/ISO 9182-4 D44
Retaining disc with screw D66
Retaining disc with socket cap screw, ~ AFNOR D44
Retaining plate, Bronze with solid lubricant D180
Retaining plate, Bronze with solid lubricant, CNOMO D183
Retaining plate, Bronze with solid lubricant, VDI 3357 D177
Retaining plate, Steel with solid lubricant, NAAMS D181
Retaining plate, Steel with solid lubricant, VDI 3357 D179
Retaining plate, Steel, CNOMO D182
Retaining plate, Steel, VDI 3357 D178
Retaining washer L11
Retention bearing D85
Retention bearing for guide pillars for large tools D95
Retention bearing with screw holes D88
Retention bearing, low build height D91
14
Alphabetical content
subject to alterations
Ring block with position lock C24
Roller cage with assembly aid, Brass D114
Roller cage with circlip groove, Brass D112
Roller insert with collar J12
Roller insert without collar J12
Roller rail J13
Roller slide units K5
Rotary safety eyebolt, heavy duty, with ball bearing C21
Rotary safety eyebolt, light duty, with ball bearing C20
Round wire compression spring F61
Screw clamp with screw D274-D275
Screw clamp with screw, CNOMO D276
Screw clamp with screw, GM Standard D275
Screw clamp with screw, NAAMS D275
Screw for T-slot, DIN 787 C59
Screw plug C66
Screw-in lifter stud VDI 3366 C13
Screw-in lifter stud with cable securing device C14
Securing flange with screws, CNOMO D276
Selection table multiple layering F95
Sensors for stamping and forming technology J42
Service station, mobile, for gas springs F406
Set screw C57
Setting-up bumper, round F109
Setting-up bumper, square F110
Shedder insert F108
Shock absorbing washer F85, G21
Shoulder screw F106
Silicon oil H14
Single-sided prismatic guide, Bronze with solid lubricant D244, D248
Single-sided prismatic guide, Bronze with solid lubricant,
CNOMO D246
Single-sided prismatic sliding block, Steel D245, D249
Single-sided prismatic sliding block, Steel, CNOMO D247
Sleeve for lifting unit to Mercedes-Benz F149
Slide centre guide, Bronze with solid lubricant D224
Slide stop F88, F90
Sliding block, Bronze with solid lubricant D243
Sliding block, Bronze with solid lubricant, NAAMS D237
Sliding block, Bronze with solid lubricant, VDI 3357 D238
Sliding block, Steel D239-D240
Sliding pad, Bronze with oil groove, CNOMO D210
Sliding pad, Bronze with solid lubricant
D194-D196,
D198
Sliding pad, Bronze with solid lubricant, AFNOR/
ISO 9183- 2 D204
Sliding pad, Bronze with solid lubricant, CNOMO D197
Sliding pad, Bronze with solid lubricant, ISO 9183-1 D192
Sliding pad, Bronze with solid lubricant, NAAMS D202
Sliding pad, Bronze with solid lubricant, VDI 3357
D186, D211,
D214
Sliding pad, small dimension, Bronze with solid lubricant D184
Sliding pad, Special cast iron (GG25) with solid lubricant,
AFNOR/ISO 9183-2 D206
Sliding pad, Steel with oil groove, CNOMO D208
Sliding pad, Steel with sinterlayer, VDI 3357 D190
Sliding pad, Steel with solid lubricant D201
Sliding pad, Steel, CNOMO D200
Sliding pad, Steel, NAAMS D203
Sliding pad, Steel, VDI 3357 D188, D212
Slotted nut D156
Slotted nut DIN 1804 D79
Snap ring D57
Spacer bush D266
Spacer for die release F111
Spacer plate toothed, with adjusting plate D278
Spacer plug F83
Spacer sleeve F82
Spacer sleeve for lifting units to Mercedes-Benz F151
Spacer tube D266, F80
Spacer with spring for die release F112
Special die set to customer's specifications A43-A46
Spigot holder A42, C13
Spring and spacer unit F104
Spring- and spacer unit F100-F101
Spring- and spacer unit, low installation space F102
Spring and spacer unit, with hexagon socket countersunk
head cap screw F105
Spring mounted roller to VW Standard J14-J15
Spring plunger, increased spring force, VDI 3004,
Colour marking: red F120
Spring plunger, low maintenance, increased spring force,
VDI 3004, Colour marking: red F121
Spring plunger, low maintenance, medium spring force,
VDI 3004, Colour marking: white F119
Spring plunger, low maintenance, standard spring force,
VDI 3004, Colour marking: yellow F117
Spring plunger, medium spring force, VDI 3004,
Colour marking: white F118
Spring plunger, standard spring force, VDI 3004,
Colour marking: yellow F116
Spring plunger, with spring loaded ball, straight version F135
Spring plunger, with spring loaded ball, straight version,
with collar F136-F137
Spring plunger, with spring loaded ball, with hexagon
socket, increased spring force F125
Spring plunger, with spring loaded ball, with hexagon
socket, standard spring force F124
Spring plunger, with spring loaded ball, with slot,
increased spring force F123
Spring plunger, with spring loaded ball, with slot,
standard spring force F122, F126
Spring plunger, with spring loaded pin and seal, with
hexagon socket, increased spring force F131
Spring plunger, with spring loaded pin and seal, with
hexagon socket, standard spring force F130
Spring plunger, with spring loaded pin, straight version,
with collar F135
Spring plunger, with spring loaded pin, with hexagon
socket, increased spring force F132
Spring plunger, with spring loaded pin, with hexagon
socket, standard spring force F129
Spring plunger, with spring loaded pin, with slot,
increased spring force F131, F134
Spring plunger, with spring loaded pin, with slot,
standard spring force
F127-F128,
F133
Spring plungers F115
Spring ram with gas spring F160
Spring ram with gas spring to VW standard F161
Spring unit for elastomer spring F98
Spring unit for helical spring F99
Stacking washer DIN ISO 10069-2 F77
Stand for conveyor belt J28
Standard cam slide units K4
Standardised special shapes E161-E165
Steel plate ISO 6753-1 A38, B6
Stepped Block DIN 6318 C56
Stock lifter F142-F143
Stock lifter with attachment lug F144
Stop buffer F89
Stripper F145
Stripper for blanking dies F114
Stripping unit - Mounting plate E188
Stripping unit - Pressure plate E187
Stripping unit for punches E186
Stripping unit, flanged mounting F141
Stripping unit, wall and bottom mounting F140
Support, adjustable C56
T-Guide bar, Bronze with solid lubricant D236
Thinning agent for FIBROLIT®-ZWO H9
15
Alphabetical content
subject to alterations
Thinning agent for FIBROLIT®-ZWO - Technical data H8
Threaded die set shank DIN ISO 10242-1 C10
Threaded disc for compression springs F84
Threaded disc for elastomer springs F84
Thrust Pad F364
Thrust pad driver F138
Thrust plate F364-F365
Thrust plate to Renault standard F365
Thrust washer F77, F86
Thrust washer, Bronze with solid lubricant D159
Tooling pallet die set A53-A57
Tooling pallet die set - Accessories A58
Tooling resin FIBROFIX®-SECHS H7
Tooling resin FIBROFIX®-SECHS - Technical data H6
Tooling resin FIBROLIT®-ZWO H7
Tooling resin FIBROLIT®-ZWO - Technical data H6
Toolkit for assembling gas springs F404
Triangle retainer for ball-lock punches, heavy duty E175, E177
Triangle retainer for ball-lock punches, light duty E174, E176
Triangle retainer, for punches ISO 8020 with
anti- rotation element E183
Triangle retainer, for punches ISO 8020 without
anti- rotation element E182
Triple vortice ring C30
Trust washer for compression springs F79
Trust washer for elastomer springs F78
Tubular Spring Element, Rubber 70 Shore A F74
Universal lifter unit according to BMW standard F155
Universal lifter unit, according to BMW standard F156
Universal rotary safety eyebolt with eye hook C23
Universal rotary safety eyebolt with oval ring C22
Washer E191, F81-F82
Washer DIN 6340 C58
Wireless Pressure Monitoring - wireless monitoring of
gas springs F396-F398
Wooden box E208
16
Numerical content
subject to alterations
201.01. A10
201.03. A11
201.05. A12
201.07. A13
201.11. A14
201.13. A15
201.145. A41
201.21. A16
201.23. A17
201.26. A18
201.31. A19
201.33. A20
201.36. A21
201.39. A22
201.45. A32
201.46. A33
201.47. A34
201.49. A35
201.50. A47-A52
201.65. A32
201.66. A33
201.67. A34
201.69. A35
201.95. A53-A57
201.96. A58
201.97. A58
201.98. A59
2010. A24-A31
2010.55. A36-A37
2010.57. A36-A37
2010.59. A36-A37
2011.45. A40
2016. K4
2016.23. K6
2016.25. K7
2016.4x. K8
2017. K5
2018. K3
2018.00.60.08.030 D284
2018.00.60.23.01.5 D285
2018.00.60.23.02.5 D285
202.17. D28
202.19. D27
202.21. D32
202.22. D29
202.23. D30
202.24. D31
202.29. D36
202.31. D38
202.53. D44
202.55. D34
202.60 D76
202.61. D69
202.91. D269
202.92.1. D270
202.93. D271
2020.62. D74
2020.63. D72
2020.64. D77
2021.29. D68
2021.39. D45
2021.43. D66
2021.44. D64
2021.46. D62
2021.50. D40
2021.53. D44
2021.58. D42
2021.64. D78
2022.12. D56
2022.13. D48
2022.15. D49
2022.16. D54
2022.16.45. D58
2022.16.48. D59
2022.17. D50
2022.19. D47
2022.25. D52
2022.29. D60
2022.40.1. D51
2024.94. D80
2024.96. D82
2025.94. D67
2031.01. D85
2031.02. D88
2031.04. D91
2031.31. D86
2031.34. D89
2031.38. D92
2031.41. D87
2031.42. D90
2031.44. D93
2031.70. D84
2032.02. D95
2032.70. D94
2051.32. D96
2051.72. D98
2051.92. D97
2052.70. D160-D161
2052.71. F162
2053.70. D159
206.41. D71
206.49. D100
206.51. D26
206.54. D26
206.71. D102
206.72. D113
206.73. D104
206.75. D106
206.91. D265
206.92. D267
206.93. D266
206.94. D266
206.95./2061.95. D272
2060.61. D103
2060.63. D105
2060.65. D107
2061.44. D70, D99
2061.47. D101
2061.48. D57
2061.82. D112
2061.84. D114
2062.44.012. D70
207.45 D274
207.48. D156
2071.45 D274
2072.45. D274
2072.46 D275
2072.46.30. D275
2072.47 D275
2072.48.45. D276
2073.45. D276
2073.46. D53
2073.48. D79
2081.31. D118
2081.32. D119
2081.33. D120
2081.34. D121
2081.35. D122
2081.44. D129
2081.45. D130
2081.46. D131
2081.47. D132
2081.49. D133
2081.67. D108
2081.68. D109
2081.71. D126
2081.74. D127
2081.75. D128
2081.81. D115
2081.84. D116
2081.85. D117
2081.91. D123
2081.94. D124
2081.95. D125
2082.70. D166
2082.71. D167
2085.70. D162
2085.71. D163
2085.72. D165
2086.70. D164
2086.71. D168
2087.70. L31
2087.71. L32
2087.72. L30
2087.73. L33
2091.31. D134
2091.32. D135
2091.34. D136
2091.44. D143
2091.45. D144
2091.46. D145
2091.67. D110
2091.68. D111
2091.71. D140
2091.72. D141
2091.74. D142
2091.91. D137
2091.92. D138
2091.94. D139
210.31. D146
210.34. D147
210.35. D148
210.39. D46
210.44. D150
210.45. D154
210.46. D152
210.85. D155
2102.70. D169
2102.71. D170
211.11. C10
211.12. C10
211.13. C11
211.14. C11
212.11. A42, C12
212.15. A42, C12
212.16. C13
212.16.1. A42
213.12. C13
213.13. C17
2130.03. C14
2130.11. C15
2130.12. C15
2130.13. C16
2131.10. C18
2131.11. C19
2131.20. C20
2131.21. C21
2131.22. C24
2131.23. C23
2131.25. C22
2131.30. C25
2131.31. C26
2131.32. C27
2131.33. C28
2131.34. C29
2131.35. C30
2131.36. C31
2131.37. C32
2131.38. C33
2131.39. C34
2131.42. C37
2131.43. C38
2131.50. C39
2132.10. C46
2132.10.03. .1 C49
2132.10.55. C47
2132.11. C48
2133.11. C40
2133.11.10. C41
2133.12. C42-C43
2133.12. .1 C50
2133.13. C44
2133.15. C45
2134.41. C36
2140.01.01. C68
2140.01.02. C69
2140.02. C57
2140.10. C54
2140.11. C55
2140.13. C53
2140.14. C53
2140.15. C52
2140.16. C54
2140.17. C52
2140.18. C55
2140.19. C56
2140.20. C56
2140.30. C59
2140.32. C57
2140.33. C58
2140.34. C58
2191. J42
2192.10. C60
2192.12. C61
2192.20. C62
2192.30. C64
2192.40. C63
2192.61. C65
2192.90. C66
2195.114. J26
2195.115. J26
2195.116. J26
2195.117. J26
2195.120./121. J28
2195.130./131. J28
2195.140./141. J28
2195.150./151. J28
2195.218. J27
2195.219. J27
2195.220. J27
2195.221. J27
2195.301. J22
17
Numerical content
subject to alterations
2195.302. J23
2195.401. J24
2195.402. J25
2198.32. J10
2198.33. J10
2198.34. J12
2198.35. J12
2198.42. J11
2198.44. J13
2198.50.55. J14-J15
2199.03/10/40.1/70 J31
220. E37
2201. E105
2202. E51
2203. E77
2204. E63
2205. E89
2206. E32
221. E38
2211. E106
2212. E52
2213. E78
2214. E64
2215. E90
2216. E33
222. E18
2221. E107
2222. E53
2223. E79
2224. E65
2225. E91
223. E19
2231. E108
2232. E54
2233. E80
2234. E66
2235. E92
224. E20
2241. E109
2242. E55
2243. E81
2244. E67
2245. E93
225. E21
2251. E110
2252. E56
2253. E82
2254. E68
2255. E94
2261. E117
2262. E75
2263. E101
2271. E118
2272. E76
2273. E102
2276. E119
2280.01. L58
2280.02. L59
2281. E27
2282.01. E210
2284.00. E31
2284.3. E30
2291. E28
2299.001. J35
2299.002. J35
2299.011. J36
2299.012. J36
2299.121. J37
2299.122. J37
2299.221. J38
2299.222. J38
2299.510 J39
2299.511 J39
2299.520 J40
2299.530 J41
2299.540 J40
2299.541 J40
230. E194
231. E195
232. E24
233. E25
234. E26
235.1. E202
2351.1. E203
236.001. E198
236.1. E196
2361.1. E197
237.1. L44-L45
237.8. L46-L47
238.1. L48
238.8. L49
239.1. L50-L51
239.8. L52
2398. J7-J9
240.1./2. E206
240.11. E209
240.22. E209
240.31. E209
240.32. E209
240.45. E208
240.91. E208
240.92. E208
241.00.1. F107
241.02. F61
241.13. F28-F29
241.14.10. F30
241.14.13. F32
241.14.16. F34
241.14.20. F38
241.14.25. F42
241.14.32. F46
241.14.40. F50
241.14.50. F54
241.14.63. F58
241.15.10. F30
241.15.13. F32
241.15.16. F35
241.15.20. F39
241.15.25. F43
241.15.32. F47
241.15.40. F51
241.15.50. F55
241.15.63. F59
241.16.10. F31
241.16.13. F33
241.16.16. F36
241.16.20. F40
241.16.25. F44
241.16.32. F48
241.16.40. F52
241.16.50. F56
241.17.10. F31
241.17.13. F33
241.17.16. F37
241.17.20. F41
241.17.25. F45
241.17.32. F49
241.17.40. F53
241.17.50. F57
241.18. D268
241.19. F60
242.01. F62
243.7. E190
243.7. .1 E191
2431.40. C35
2431.7. E186
244.00.2. D273
244.1. F64
244.10. F82
244.10.15. F81
244.11. F82
244.12. F83
244.13. F83
244.14.0. F98
244.15.0. F99
244.16. F104
244.17. F106
244.18. F105
244.20./25./32./40. F100-F101
244.20./25./32./
40.3. F102
244.4. F77
244.5. F78
244.6. F78
244.7. F79
244.9. F80
2441.11. D255
2441.11.0. D254
2441.11.3. D256
2441.13. D259
2441.13.3. D260
2441.13.3.45. D258
2441.13.45. D257
2441.14. F84
2441.14.1. F98
2441.15. F84
2441.15.1. F99
2441.16. F86
2441.18. F86
2441.3. F77
2441.5. F76
2441.6. F76
2442.12. L10
2442.12.3. L11
2442.12.4. L11
2442.13. L10
2443.10. D279
2443.10.20. D280
2443.10.20. .1 D281
2443.12. D282
2443.13. D283
2443.14.00.60.18.04 4 D288
2443.14.00.60.23.01. 5 D289
2443.14.00.60.23.02. 5 D289
2443.14.55. D287
2444.12 / 2444.13 D278
2445.10. D261
2445.11. D262
2446.10.55. D263
2446.11.55. D264
2450. F85, G21
2450.10A. F92
2450.11B. F93
2450.20□. F94-F95
2451.10D. F96
2451.6. F88
2451.6. .2 F89
2452.10. F90
2452.10. .2 F97
246.5. F66
246.6. F68, F87
246.7. F70
2461.2. F74
2461.4. F72
247.6. F108
2470.10. .1 F116
2470.10. .2 F120
2470.10. .3 F118
2470.10.11 F138
2470.12.010.017 F138
2470.20. .1 F117
2470.20. .2 F121
2470.20. .3 F119
2471.01. F122
2471.02. F123
2471.03. F124
2471.04. F125
2471.05. F126
2471.31. F122
2471.32. F123
2471.33. F124
2471.34. F125
2471.35. F126
2471.6. F108
2472.01. F127
2472.02. F131
2472.03. F129
2472.04. F132
2472.05. F133
2472.06. F134
2472.07. F130
2472.08. F131
2472.11. F138
2472.21. F128
2472.22. F128
2472.31. F127
2472.33. F129
2472.34. F132
2472.35. F133
2472.36. F134
2472.37. F130
2473.01. F135
2473.02. F135
2475.01. F136
2475.02. F136
2475.03. F137
2475.04. F137
2477. .1.01 F140
2477. .1.02 F141
2478. F160
2478.10. F142
2478.20. .1 F161
2478.20.15.10 F152
2478.20.15.20. F153
2478.20.15.23. F154
2478.20.15.24. F154
2478.20.15.30. F155
2478.20.15.40. F156
2478.20.20. F147
2478.20.20.1. F148
2478.20.20.2. F149
18
Numerical content
subject to alterations
2478.20.20.3 F150
2478.20.20.4 F151
2478.25.00090. F158
2478.25.00200. F159
2478.30. .1 F143
2478.30. .2 F144
2478.30. .3 F145
2479.030. F176
2479.031. F177
2479.032. F178
2479.034. F179
2480.00.10. F379-F380
2480.00.22. F388
2480.00.23. F374
2480.00.24. F375-F378
2480.00.25. F383
2480.00.26. F382, F384
2480.00.27. F386
2480.00.27.01. F385
2480.00.28. F387-F389
2480.00.30. F391
2480.00.30.13 F392
2480.00.30.14 F392
2480.00.31. F391
2480.00.31.02 F399
2480.00.31.11 F394
2480.00.32.07 F399
2480.00.32.21 F399
2480.00.32.71. F400-F401
2480.00.34. F390
2480.00.35. F402
2480.00.35.04 F403
2480.00.39.05. F393
2480.00.45. F395
2480.00.50.04 F405
2480.00.50.11 F404
2480.00.50.20. F406
2480.00.54.03 F407
2480.00.54.10 F407
2480.00.70. F360-F362
2480.00.90. F396-F398
2480.004. F364
2480.009. F364
2480.015. F363
2480.018. F364
2480.019. F365
2480.019.45. F365
2480.080. F366-F367
2480.12.01500. F202-F203
2480.12.10000. F210-F211
2480.13.00250. F196-F197
2480.13.00500. F198-F199
2480.13.00750. F200-F201
2480.13.03000. F204-F205
2480.13.05000. F206-F207
2480.13.07500. F208-F209
2480.21. F188-F189
2480.22. .1 F190-F191
2480.23. F192-F193
2480.32. F328-F329
2480.32.00250. F330-F331
2480.33. F336
2480.82.00250. F332-F333
2482.72. F182-F183
2482.73. .1 F184-F185
2482.74. .2 F186-F187
2484.12.01500. F346-F347
2484.13.00750. F344-F345
2484.13.03000. F348-F349
2484.13.05000. F350-F351
2484.13.07500. F352-F353
2485.12.00500. F296-F297
2485.12.00750. F298-F299
2485.12.01500. F300-F301
2486.12.00750. F306-F307
2486.12.01500. F308-F309
2486.12.03000. F310-F311
2486.12.05000. F312-F313
2486.22.03000. F318-F319
2486.22.05000. F320-F321
2486.22.07500. F322-F323
2487.12.00170. F240-F241
2487.12.00320. F242-F243
2487.12.00350. F244-F245
2487.12.00500. F246-F247
2487.12.00750. .1 F248-F249
2487.12.01000. .1 F250-F251
2487.12.01500. F252-F253
2487.12.02400. F254-F255
2487.12.04200. F256-F257
2487.12.06600. F258-F259
2487.12.09500. F260-F261
2487.12.20000. F262-F263
2487.82.01000. F335
2488.13.00750. F214-F215
2488.13.01000. F216-F217
2488.13.01500. F218-F219
2488.13.02400. F220-F221
2488.13.04200. F222-F223
2488.13.06600. F224-F225
2488.13.09500. F226-F227
2488.13.20000. F228-F229
2489. F354
2490.14.00420. F274-F275
2490.14.00750. F276-F277
2490.14.01000. F278-F279
2490.14.01800. F280-F281
2490.14.03000. F282-F283
2490.14.04700. F284-F285
2490.14.07500. F286-F287
2490.14.11800. F288-F289
2490.14.18300. F290-F291
2491. F355
2494. F357
2495. F356
2496.12.00270. F232-F233
2496.12.00490. F234-F235
2496.12.01060. F236-F237
2497.12.00500. F266-F267
2497.12.01000. F268-F269
2497.12.01900. F270-F271
250. G12
251. G10
2511.3. G18
252. G11
252.7. F110
253. G14
2531.4. G19
2531.7. F109
2532.2. F114
2533.00.01. F113
2533.10. F111
2533.20. F112
254. G15
2541.4. G20
255. G13
256. G16
257. G17
260. E154
2601. E158
2602. E156
2605. E146
2606. E123
2607. E135
261. E155
2611. E159
2612. E157
2615. E147
2616. E124
2617. E136
2618. E166
2618.06. E169
2618.07. E170
2618.16. E171
2618.17. E172
262. E152
2621. E153
2625. E148
2626. E126
2627. E138
263.1. L54
263.8. L55
2635. E149
2636. E128
2637. E140
264.1. L56
264.8. L57
2645. E150
2646. E130
2647. E142
265.1. E200
2650.1. E201
2655. E151
2656. E132
2657. E144
266. E39
2664.02. E182
2664.04. E183
2664.05. E174
2664.06. E175
2664.07. E176
2664.10. E177
2665.01. E184
2667.1. E187
2667.2. E188
2668.2. E179
2668.3. E180
267. E40
268. E41
269. E42
270. E45
2701. E111
2702. E57
2703. E83
2704. E69
2705. E95
2706. E34
271. E46
2711. E112
2712. E58
2713. E84
2714. E70
2715. E96
2716. E35
272. E47
2721. E113
2722. E59
2723. E85
2724. E71
2725. E97
273. E48
2731. E114
2732. E60
2733. E86
2734. E72
2735. E98
274. E22
2741. E115
2742. E61
2743. E87
2744. E73
2745. E99
275. E23
2751. E116
2752. E62
2753. E88
2754. E74
2755. E100
276. E204
277. E205
280.02 H7
280.05 H7
280.08 H7
280.09 H7
280.131 H13
280.15 H13
280.20 H11
280.23 H13
280.24 H9
280.27 H14
280.34 H15
280.35 H15
280.36.006 H16
280.8001 H14
280.8021 H14
280.822405 H14
281.01 H9
281.147 H12
281.243 H10
281.270 H10
281.401 H12
281.454 H12
281.648 H10
281.706 H11
2900. A38, B6
2910. A39, B7
2922.1730. B8
2922.2842. B18
2923.0570. B9
2923.2099. B10
2923.2162. B11
2923.2312. B12
2923.2343. B13
2923.2363. B14
2923.2379. B15
2923.2436. B16
2923.2767. B17
2923.2842. B19
2925. B20
2960.30. D190
2960.44.45. D208
2960.54.45. D210
19
Numerical content
subject to alterations
2960.70. D192
2960.71. D186
2960.72. D184
2960.73. D222
2960.74. D204
2960.75. D206
2960.76. D196
2960.79. D202
2960.80. D203
2960.81. D211
2960.85. D194
2960.86. D195
2960.87. D188
2960.88. D212
2960.89. D223
2960.90. D225
2960.91. D226
2960.92. D227
2960.93. D214
2961.70. D175
2961.71. D171
2961.73. D174
2961.74. D177
2961.75. D176
2961.76. D172
2961.77. D173
2961.78. D180
2961.79. D178
2961.79.45. D182
2961.81. D179
2961.81.45. D183
2961.82. D181
2962.70. D228
2962.70.45. D229
2962.71. D230
2962.72. D231
2962.73. D232
2962.74. D219
2962.75. D215
2962.75.45. D216
2962.76. D217
2962.77. D218
2962.78. D198
2962.78.45. D197
2962.79. D220
2962.80. D221
2962.81. D233
2962.82. D234
2962.83. D235
2962.84.45. D200
2962.85. D201
2963.70. D239
2963.71. D239
2963.72. D240
2963.73. D240
2963.80. D243
2963.81. D242
2963.82. D237
2963.83. D237
2963.84. D238
2963.85. D238
2964.77. D236
2964.78. D236
2965.80. D248
2965.80.45. D246
2965.81. D244
2965.82. D249
2965.82.45. D247
2965.83. D245
2966.72. D224
2967.10. L42
3100.04. L13
3100.09. L26
3110.11. L25
3111.10. L15
3111.20. L16-L19
3111.21. L20-L23
3111.31. L24
3120.40. L27
3120.42. L28
3120.65. L29
3120.70. L34-L35
3120.71. L36-L37
3131.40. L38
3131.80. L39
3202.12. L14
3202.13. L14
3300.10. L12
3479.030. L72
3479.032. L73
3487.12.00300. L74-L75
3487.12.00500. L76-L77
3487.12.00750. L78-L79
3487.12.01000. L80-L81
3710.00.12.01 J17
3710.12.01 J16
3800.01.01.01. L61
3820.10. L60
20
2000.500.008 GB 07/2002
Experience and expertise
you can rely on
FIBRO Quality Assurance
2000.500.008 GB 07/2002
Experience and expertise
you can rely on
FIBRO Quality Assurance
21
FIBRO is renowned for its quality world-wide. This high quality is achieved
through our dedication and commitment to Quality Assurance.
FIBRO testing starts on the raw material and continues right through
production to the completed product. The test facilities themselves are
also subject to stringent continuous testing. Only by setting itself such
stringent standards can a company support its customers long term in
safety, cost-effectiveness and quality.
Tests during production
Precision shape and contour testing equipment is used directly in
production. This ensures early confirmation of the quality of the product.
The shape testing equipment tests for qualities such as roundness,
concentricity, straightness and rectangularity.
FIBRO state of the art technology provides 3D visualisation of
concentricity, coaxiality and cylindricity.
Materials testing - raw materials to
specification
The FIBRO laboratories carry out microscopic investigation of the raw
materials, including enlargement to 2,500 times natural size.
Spectral analysis determines whether the material is correct in terms of
chemical composition.
Hardening – hardness testing
All the process parameters in the hardening process in our own hardening
shop are recorded and documented.
Hardness testing is used to monitor the results of the hardening process
on every batch.
Final tests
For precision at micro level if certain basic requirements have to be met.
It goes without saying that the temperature of the measuring room at
FIBRO is kept at 20ºC. Here the fine precision FIBRO products are
measured after production before being released to the customer.
FIBRO GmbH · Standard Parts Division
Postfach 1120 · D-74851 Hassmersheim
T +49 6266-73-0* · F +49 6266-73-237
e-mail: info@fibro.de · www.fibro.com
Experience and expertise
you can rely on
FIBRO Quality Assurance
22
FIBRO is renowned for its quality world-wide. This high quality is achieved
through our dedication and commitment to Quality Assurance.
FIBRO testing starts on the raw material and continues right through
production to the completed product. The test facilities themselves are
also subject to stringent continuous testing. Only by setting itself such
stringent standards can a company support its customers long term in
safety, cost-effectiveness and quality.
Tests during production
Precision shape and contour testing equipment is used directly in
production. This ensures early confirmation of the quality of the product.
The shape testing equipment tests for qualities such as roundness,
concentricity, straightness and rectangularity.
FIBRO state of the art technology provides 3D visualisation of
concentricity, coaxiality and cylindricity.
Materials testing - raw materials to
specification
The FIBRO laboratories carry out microscopic investigation of the raw
materials, including enlargement to 2,500 times natural size.
Spectral analysis determines whether the material is correct in terms of
chemical composition.
Hardening – hardness testing
All the process parameters in the hardening process in our own hardening
shop are recorded and documented.
Hardness testing is used to monitor the results of the hardening process
on every batch.
Final tests
For precision at micro level if certain basic requirements have to be met.
It goes without saying that the temperature of the measuring room at
FIBRO is kept at 20ºC. Here the fine precision FIBRO products are
measured after production before being released to the customer.
FIBRO GmbH · Standard Parts Division
Postfach 1120 · D-74851 Hassmersheim
T +49 6266-73-0* · F +49 6266-73-237
e-mail: info@fibro.de · www.fibro.com
Experience and expertise
you can rely on
FIBRO Quality Assurance
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
Die Sets
Cast iron, steel and aluminium die set press units
Lamination die set units, tooling pallet die sets
Cast Iron-,
All-Steel- and
Aluminium
Die Sets
A2 subject to alterations
Cast Iron-, All-Steel- and Aluminium
Die Sets and Plates
Remarks and Guide Lines
Execution
Contour faces of FIBRO Steel Die Sets are fully machined.
Contour faces of Aluminium Die Sets are sawn, as are those
of Aluminium Plates. However, these contour faces can also
be machined on request. To all die set plates, a general
thickness tolerance of ± 2 mm applies.
Guide Elements
Guide pillars DIN 9825/ISO 9182 (209.19.) and headed
guide bushes DIN 9831/ISO 9448 (2081.) are normal
equipment on all-steel die sets.
Detailed information under Guide Elements.
Lifting Aids on Die Sets
Plate sizes with edges a1+b1 ^ 1000 mm, and die sets
weighting more than 100 kg, are fitted with threaded holes
for two lifter eyebolts per plate. Eyebolts etc. are supplied
against special order.
Special Die Sets and Plates to
Customers’ Drawings
Die sets and plates up to size 22003 1100 mm (external
dims.) will be made to customer’s drawings, with any
special features and highest precision.
Special Machining Features
Wherever possible, all larger apertures or holes should be
done by FIBRO before final machining of die sets, for their
application at the customer’s works must result in die set
distortion and impairment of accuracy.
Enquiry Forms for Special Die Sets
Special pre-printed forms for enquiries and ordering are
available on request. All the customer has to do is the
filling-in of dimensions and the specifying of guide ele-
ments or special machining features where applicable.
Cast Iron-,
All-Steel- and
Aluminium
Die Sets
subject to alterations
Cast Iron-, All-Steel- and Aluminium
Die Sets and Plates
Remarks and Guide Lines
Execution
Contour faces of FIBRO Steel Die Sets are fully machined.
Contour faces of Aluminium Die Sets are sawn, as are those
of Aluminium Plates. However, these contour faces can also
be machined on request. To all die set plates, a general
thickness tolerance of ± 2 mm applies.
Guide Elements
Guide pillars DIN 9825/ISO 9182 (209.19.) and headed
guide bushes DIN 9831/ISO 9448 (2081.) are normal
equipment on all-steel die sets.
Detailed information under Guide Elements.
Lifting Aids on Die Sets
Plate sizes with edges a1+b1 ^ 1000 mm, and die sets
weighting more than 100 kg, are fitted with threaded holes
for two lifter eyebolts per plate. Eyebolts etc. are supplied
against special order.
Special Die Sets and Plates to
Customers’ Drawings
Die sets and plates up to size 22003 1100 mm (external
dims.) will be made to customer’s drawings, with any
special features and highest precision.
Special Machining Features
Wherever possible, all larger apertures or holes should be
done by FIBRO before final machining of die sets, for their
application at the customer’s works must result in die set
distortion and impairment of accuracy.
Enquiry Forms for Special Die Sets
Special pre-printed forms for enquiries and ordering are
available on request. All the customer has to do is the
filling-in of dimensions and the specifying of guide ele-
ments or special machining features where applicable.
A3
Contents
subject to alterations
Notes on guide elements
201.01.
Die set DIN 9812 Type D/DG
201.03.
Die set DIN 9814 Type D/DG
201.05.
Die set DIN 9816 Shape D
201.07.
Die set ~DIN 9816 Shape D
201.11.
Die set DIN 9812 Shape C/CG
201.13.
Die set DIN 9814 Shape C/CG
201.21.
Die set DIN 9819 Shape C/CG
201.23.
Die set
201.26.
Die set
201.31.
Die set DIN 9822 Shape C
201.33.
Die set
201.36.
Die set
201.39.
Fine blanking die set
2010.
Die set ~DIN 9868/ISO 11415
201.45.
Die set to customers’ specifications,
Steel
A4
A7
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A24-31
A32
Contents
subject to alterations
201.65.
Die set to customers’ specifications,
Aluminium
201.46.
Die set to customers’ specifications,
Steel
201.66.
Die set to customers’ specifications,
Aluminium
201.47.
Die set to customers’ specifications,
Steel
201.67.
Die set to customers’ specifications,
Aluminium
201.49.
Die set to customers’ specifications,
Steel
201.69.
Die set to customers’ specifications,
Aluminium
2010.55.
Die set ECO-LINE
2010.57.
Die set ECO-LINE
2010.59.
Die set ECO-LINE
2900.
Steel plate ISO 6753-1
2910.
Aluminium plate ~ISO 6753-1
2011.45.
Die set press unit
201.145.
Die set press unit
Die set press units - Accessories
212.16.1.
Spigot holder
A5
A32
A33
A33
A34
A34
A35
A35
A36-37
A36-37
A36-37
A38
A39
A40
A41
A42
A42
Contents
subject to alterations
212.11.
Coupling spigot
212.15.
Coupling spigot
Special die set to customer's specifi-
cations
201.50.
Progression lamination die set unit
201.95.
Tooling pallet die set
Tooling pallet die set - Accessories
201.96.
Pallet carrier plate
201.97.
Bolster insert plate
201.98.
Aligning- and tryout press unit
A6
A42
A42
A43-46
A47-52
A53-57
A58
A58
A58
A59
subject to alterations
Notes on Guide Elements
FIBRO Precision Sliding Guides –
Carbonitrided Sintered Ferrite Bushes
These guides employ bushes made from sintered ferrite of high purity with carbonitrided surface.
Bearing surfaces are fine-ground.
The sintered ferrite has a porosity content of 18-20 % by volume, vacuum filled with special lubricant
FIBROLIT LD. As additional long term lubrication it is recommended to fill up the grove in the bushing
with FIBROLIT LD 280.34, see chapter H. Even under arduous running conditions, this material can be
relied upon for good protection against oil film rupture.
Under no circumstances must molybdenum disulfite be added to the lubricant.
For bearing clearance ranges, see chapter D.
FIBRO High Precision Ball Bearing Guides
Careful manufacture at narrowest tolerances, and exactly the right amount of preloading* result in a
play-free guide element of exceptional performance potential.
Our superfinished running surfaces further enhance the advantages of ball bearing guides.
Toolmakers favour ball bearing buides because of their free movement on the bench.
FIBRO ball bearing guides can be equipped with a choice of brass or aluminium ball cages, which have
proved to be very successful in practice due to their ball density and stability
Ball bearing guides with their point contact of the balls remain somewhat sensitive to shock and sus-
tained radial loads. To some extent, generous dimensioning of pillar diameters helps to compensate
for this inherent disadvantage.
* Average preloading:
4 µm on pillars from 8 to 12 mm diameter
7– 9 µm on pillars from 15 to 16 mm diameter
9–11 µm on pillars from 18 to 42 mm diameter
11–13 µm on pillars from 50 to 80 mm diameter
FIBRO Precision Roller Guides
The profile roller cages are in linear contact with the guide bushing and guide pillar. This feature offers
much greater capacity for radial loads in the individual roller than an identical size of ball bearing.
The caulking of the roller bearing arrangement is implemented with the same FIBRO-specific solution
as that used in ball cages.
The profile rollers are arranged in a spiral formation in an axial direction. This gives each profile roller
its own path. The roller cages are designed with a recess for a circlip conforming to DIN 471.
The much larger contact area with the ball bearing guide permits a significant reduction in preload
values.
The following preload values apply to FIBRO Roller Guides:
For static loads/low velocities,
pillar diameters
For Dynamic Loads/High Veloci-
ties, pillar diameters
up to Ø 25 = 2,5 µm up to Ø 25 = 1,5 µm
Ø 30/32 = 3,5 µm Ø 30/32 = 2,5 µm
Ø 40-50 = 3,5 µm Ø 40-50 = 2,5 µm
Ø 63 = 4 µm Ø 63 = 3 µm
FIBRO Precision Sliding Guides, bronze-coated
consists of a steel body with bronze-coated running surface with helical oil groove and a grease nipple
for lubrication.
The steel body guarantees excellent resistance to breaking, even when subject to high loading
at the edges.
Use only pairing class
guide pillar red = .30
guide bush yellow = .10
subject to alterations
Notes on Guide Elements
FIBRO Precision Sliding Guides –
Carbonitrided Sintered Ferrite Bushes
These guides employ bushes made from sintered ferrite of high purity with carbonitrided surface.
Bearing surfaces are fine-ground.
The sintered ferrite has a porosity content of 18-20 % by volume, vacuum filled with special lubricant
FIBROLIT LD. As additional long term lubrication it is recommended to fill up the grove in the bushing
with FIBROLIT LD 280.34, see chapter H. Even under arduous running conditions, this material can be
relied upon for good protection against oil film rupture.
Under no circumstances must molybdenum disulfite be added to the lubricant.
For bearing clearance ranges, see chapter D.
FIBRO High Precision Ball Bearing Guides
Careful manufacture at narrowest tolerances, and exactly the right amount of preloading* result in a
play-free guide element of exceptional performance potential.
Our superfinished running surfaces further enhance the advantages of ball bearing guides.
Toolmakers favour ball bearing buides because of their free movement on the bench.
FIBRO ball bearing guides can be equipped with a choice of brass or aluminium ball cages, which have
proved to be very successful in practice due to their ball density and stability
Ball bearing guides with their point contact of the balls remain somewhat sensitive to shock and sus-
tained radial loads. To some extent, generous dimensioning of pillar diameters helps to compensate
for this inherent disadvantage.
* Average preloading:
4 µm on pillars from 8 to 12 mm diameter
7– 9 µm on pillars from 15 to 16 mm diameter
9–11 µm on pillars from 18 to 42 mm diameter
11–13 µm on pillars from 50 to 80 mm diameter
FIBRO Precision Roller Guides
The profile roller cages are in linear contact with the guide bushing and guide pillar. This feature offers
much greater capacity for radial loads in the individual roller than an identical size of ball bearing.
The caulking of the roller bearing arrangement is implemented with the same FIBRO-specific solution
as that used in ball cages.
The profile rollers are arranged in a spiral formation in an axial direction. This gives each profile roller
its own path. The roller cages are designed with a recess for a circlip conforming to DIN 471.
The much larger contact area with the ball bearing guide permits a significant reduction in preload
values.
The following preload values apply to FIBRO Roller Guides:
For static loads/low velocities,
pillar diameters
For Dynamic Loads/High Veloci-
ties, pillar diameters
up to Ø 25 = 2,5 µm up to Ø 25 = 1,5 µm
Ø 30/32 = 3,5 µm Ø 30/32 = 2,5 µm
Ø 40-50 = 3,5 µm Ø 40-50 = 2,5 µm
Ø 63 = 4 µm Ø 63 = 3 µm
FIBRO Precision Sliding Guides, bronze-coated
consists of a steel body with bronze-coated running surface with helical oil groove and a grease nipple
for lubrication.
The steel body guarantees excellent resistance to breaking, even when subject to high loading
at the edges.
Use only pairing class
guide pillar red = .30
guide bush yellow = .10
A7
Cast Iron Die Sets
Cast Iron Die Sets
A9
subject to alterations
Die set DIN 9812 Type D/DG
Guide Elements
M
Sintered Ferrite
Guide Bushes
.030
Ball Bearing
Guides
.040
Order No (part II)
Available without or
with shank thread
in top bolster
.031
M
.041
b 2 c 7
c 1 c 3
d 3
e
a 2
d 1
f
d 2
c 2
l
r
Section A - A
Section B - B
A A
B B
201.01.
A10
Order No part 1*
Work area
d 1 a 2 b 2 c 1 c 2 c 3 c 7 d 2 d 3 e f l r M
201.01.063. 63 182 100 40 25 60 20 16 15 106 73 140 20 16x1,5
201.01.080. 80 236 120 50 30 80 30 20 19 140 90 160 28 20x1,5
201.01.100. 100 275 140 50 30 80 30 25 24 165 110 160 35 20x1,5
201.01.125. 125 300 165 50 30 80 30 25 24 190 139 160 35 20x1,5
201.01.160. 160 360 200 56 40 90 30 32 30 240 174 180 40 24x1,5
201.01.180. 180 380 220 56 40 90 30 32 30 260 194 180 40 24x1,5
201.01.200. 200 400 240 56 40 90 30 32 30 280 218 180 40 24x1,5
201.01.250. 250 496 300 56 50 100 30 40 38 350 268 200 48 30x2
201.01.315. 315 563 365 63 50 100 30 40 38 417 333 224 48 30x2
*Order No Part 2 = complete guide type
Ordering Code (example):
Die set DIN 9812 Type D/DG =201.01.
Work area D1 63 mm = 63.
Type of guides FA Sintered ferrite = 3
Shank thread ZG without = 0
Order No =201.01. 63. 30
201.01. Die set DIN 9812 Type D/DG
subject to alterations
B
A
B
45°
c 8
c 4
l
c 1 c 3
c 2 b 2
a 2
d 1
e
f
d 3 d 2
c 7
Section A - A
Section B - B
A
r
201.03.
Die set DIN 9814 Type D/DG
Guide Elements
Sintered Ferrite
Guide Bushes
Ball Bearing
Guides
Order No (part II)
Available without or
with shank thread
in top bolster
M
.034 .054
.035
M
.055
Stripper Steel Steel
A11
Order No part 1*
Work area
d 1 a 2 b 2 c 1 c 2 c 3
c 4 c 7 c 8 d 2 d 3 e f l r M
201.03.100. 100 275 140 50 30 50 22 30 18 25 24 165 119 160 35 20x1.5
201.03.125. 125 300 165 50 30 50 22 30 18 25 24 190 144 160 35 20x1.5
201.03.160. 160 360 200 56 40 60 27 30 18 32 30 240 184 180 40 24x1.5
*Order No Part 2 = complete guide type
Ordering Code (example):
Die set DIN 9814 Type D/DG =201.03.
Work area D1 100 mm = 100.
Type of guides FA Sintered ferrite = 03
Shank thread ZG without = 4
Order No =201.03. 100. 034
201.03. Die set DIN 9814 Type D/DG
subject to alterations
Die set DIN 9816 Shape D
Guide Elements
Sintered Ferrite
Guide Bushes
Ball Bearing
Guides
.030 .040
Order No (part II)
Without shank thread
in top bolster
b 2 c 7
c 1 c 2
d
e
a 2
d 1
d 2
l
r
Section A - A
Section B - B
A A
B B
d 3
201.05.
A12
Order No part 1*
Work area
d 1 a 2 b 2 c 1 c 2 c 7 d 2 d 3 e l r
201.05.063. 63 182 100 40 65 20 16 15 106 140 20
201.05.080. 80 236 120 50 70 30 20 19 140 160 28
201.05.100. 100 275 140 50 75 30 25 24 165 180 35
201.05.125. 125 300 165 50 80 30 25 24 190 180 35
201.05.160. 160 360 200 56 90 30 32 30 240 224 40
201.05.200. 200 400 240 56 100 30 32 30 280 224 40
*Order No Part 2 = complete guide type
Ordering Code (example):
Die set DIN 9816 Shape D =201.05.
Work area D1 63 mm = 063.
Type of guides FA Sintered ferrite = 030
Order No =201.05. 063. 030
201.05. Die set DIN 9816 Shape D
subject to alterations
b 2
b 1 20
c 1 c 2
d 3
d 1
a 2
e
B
A
B
A
d 2
l
r
Section A - A
Section B - B
201.07.
Die set ~DIN 9816 Shape D
Guide Elements
Sintered Ferrite
Guide Bushes
A13
Order No
Work area
d 1 a 2 b 1 b 2 c 1 c 2 d 2 d 3 e l r
201.07.040.030 40 112 45 55 36 40 16 15 66 100 13
201.07.063.030 63 142 68 78 40 55 16 15 90 125 14
201.07. Die set ~DIN 9816 Shape D
subject to alterations
Die set DIN 9812 Shape C/CG
Guide Elements
M
Sintered Ferrite
Guide Bushes
.030
Ball Bearing
Guides
.040
Order No (part II)
Available without or
with shank thread
in top bolster
.031
M
.041
30
c 1 c 3
c 2
b 2
d 3
a 2
a 1
f
e
B
A
B
A
d 2
l
b 1
r
Section A - A
Section B - B
201.11.
A14
Order No part 1*
Work area
a 1 x b 1 a 2 b 2 c 1 c 2 c 3 d 2 d 3 e f l r M
201.11.070.050. 70 x 50 170 70 40 22 50 20 19 110 73 140 20 20x1.5
201.11.080.063. 80 x 63 235 103 50 30 80 20 19 140 90 160 27 20x1.5
201.11.100.063. 100 x 63 253 103 50 30 80 20 19 158 110 160 27 20x1.5
201.11.100.080. 100 x 80 265 120 50 30 80 25 24 165 110 160 30 20x1.5
201.11.125.080. 125 x 80 290 120 50 30 80 25 24 190 139 160 30 20x1.5
201.11.160.080. 160 x 80 325 120 50 30 80 25 24 225 174 160 30 20x1.5
201.11.200.080. 200 x 80 365 120 50 30 80 25 24 265 218 160 30 20x1.5
201.11.125.100. 125 x 100 290 140 50 40 90 25 24 190 139 160 30 24x1.5
201.11.160.100. 160 x 100 325 140 50 40 90 25 24 225 174 160 30 24x1.5
201.11.200.100. 200 x 100 395 140 56 40 90 32 30 280 218 180 37 24x1.5
201.11.160.125. 160 x 125 355 165 56 40 90 32 30 240 174 180 37 24x1.5
201.11.200.125. 200 x 125 395 165 56 40 90 32 30 280 218 180 37 24x1.5
201.11.250.125. 250 x 125 445 165 56 40 90 32 30 330 268 180 37 24x1.5
201.11.315.125. 315 x 125 510 165 56 40 90 32 30 395 333 180 37 24x1.5
201.11.200.160. 200 x 160 395 200 56 50 100 32 30 280 218 200 37 30x2
201.11.250.160. 250 x 160 445 200 56 50 100 32 30 330 268 200 37 30x2
201.11.250.200. 250 x 200 496 250 63 50 100 40 38 350 268 224 48 30x2
201.11.315.200. 315 x 200 563 250 63 50 100 40 38 417 333 224 48 30x2
201.11.315.250. 315 x 250 563 300 63 50 100 40 38 417 333 224 48 30x2
*Order No Part 2 = complete guide type
201.11. Die set DIN 9812 Shape C/CG
subject to alterations
45°
c 4
c 3
30
c 1
c 2
b 2
d 3
a 2
a 1
f
e
d 2
b 1
r
Section A - A
Section B - B
B
A
B
A
l
c 8
201.13.
Die set DIN 9814 Shape C/CG
Guide Elements
Sintered Ferrite
Guide Bushes
Ball Bearing
Guides
Order No (part II)
Available without or
with shank thread
in top bolster
M
.034 .054
.035
M
.055
Stripper Steel Steel
A15
Order No part 1*
Work area
a 1 x b 1 a 2 b 2 c 1 c 2 c 3 c 4 c 8 d 2 d 3 e l r M
201.13.080.063. 80 x 63 235 103 50 30 50 18 14 20 19 140 160 27 20x1.5
201.13.100.080. 100 x 80 265 120 50 30 50 22 18 25 24 165 160 30 20x1.5
201.13.125.100. 125 x 100 290 140 50 40 60 22 18 25 24 190 160 30 24x1.5
201.13.160.125. 160 x 125 355 165 56 40 60 27 18 32 30 240 180 37 24x1.5
201.13.200.160. 200 x 160 395 200 56 50 70 27 18 32 30 280 200 37 30x2
*Order No Part 2 = complete guide type
Ordering Code (example):
Die set DIN 9814 Shape C/CG =201.13.
Working area length A1 80 mm = 080.
Working area width B1 63 mm = 063.
Type of guides FA Sintered ferrite = 03
Shank thread ZG without = 4
Order No =201.13.080. 063. 034
201.13. Die set DIN 9814 Shape C/CG
subject to alterations
Die set DIN 9819 Shape C/CG
Guide Elements
M
Sintered Ferrite
Guide Bushes
.030
Ball Bearing
Guides
.040
Order No (part II)
Available without or
with shank thread
in top bolster
.031
M
.041
c 2
c 3
e
e 2
f
l
b 2
30
c 1
d 3
a 1
e
A
B
A
B
a 2
d 2
r
b 1
1
Section B - B
Section A - A
201.21.
A16
Order No part 1*
Work area
a 1 x b 1 a 2 b 2 c 1 c 2 c 3 d 2 d 3 e e 1 e 2 f l r M
201.21.080.063. 80 x 63 120 103 50 30 80 20 19 80 145 121 73 160 27 20x1.5
201.21.100.063. 100 x 63 140 103 50 30 80 20 19 100 157 121 73 160 27 20x1.5
201.21.100.080. 100 x 80 140 120 50 30 80 25 24 100 175 144 90 160 30 20x1.5
201.21.125.080. 125 x 80 165 120 50 30 80 25 24 125 191 144 90 160 30 20x1.5
201.21.125.100. 125 x 100 165 140 50 40 90 25 24 125 206 164 110 160 30 24x1.5
201.21.160.100. 160 x 100 200 140 50 40 90 25 24 160 229 164 110 160 30 24x1.5
201.21.200.100. 200 x 100 240 140 56 40 90 32 30 200 268 179 110 180 37 24x1.5
201.21.160.125. 160 x 125 200 165 56 40 90 32 30 160 259 204 139 180 37 24x1.5
201.21.200.125. 200 x 125 240 165 56 40 90 32 30 200 286 204 139 180 37 24x1.5
201.21.250.125. 250 x 125 290 165 56 40 90 32 30 250 323 204 139 180 37 24x1.5
201.21.315.125. 315 x 125 355 165 56 40 90 32 30 315 375 204 139 180 37 24x1.5
201.21.200.160. 200 x 160 240 200 56 50 100 32 30 200 312 240 174 200 37 30x2
201.21.250.160. 250 x 160 290 200 56 50 100 32 30 250 346 240 174 200 37 30x2
201.21.250.200. 250 x 200 300 250 63 50 100 40 38 250 392 302 218 224 48 30x2
201.21.315.200. 315 x 200 365 250 63 50 100 40 38 315 436 302 218 224 48 30x2
201.21.315.250. 315 x 250 365 300 63 50 100 40 38 315 472 352 268 224 48 30x2
*Order No Part 2 = complete guide type
201.21. Die set DIN 9819 Shape C/CG
subject to alterations
e
e 2
f
l
c 8
c 4
b 2
30 2 c
3
c c 1
d 3
a 1
e
A
B
A
B
a 2
d 2
r
b 1
1
Section B - B
Section A - A
201.23.
Die set
Guide Elements
Sintered Ferrite
Guide Bushes
Ball Bearing
Guides
Order No (part II)
Available without or
with shank thread
in top bolster
M
.034 .054
.035
M
.055
Stripper Steel Steel
A17
Order No part 1*
Work area
a 1 x b 1 a 2 b 2 c 1 c 2 c 3 c 4 c 8 d 2 d 3 e e 1 e 2 f l r M
201.23.100.080. 100 x 80 140 120 50 30 50 22 15 25 24 100 175 144 98 160 30 20x1.5
201.23.125.100. 125 x 100 165 140 50 40 60 22 15 25 24 125 206 164 118 160 30 24x1.5
201.23.160.100. 160 x 100 200 140 50 40 60 22 15 25 24 160 229 164 118 160 30 24x1.5
201.23.160.125. 160 x 125 200 165 56 40 60 27 15 32 30 160 259 204 148 180 37 24x1.5
201.23.200.125. 200 x 125 240 165 56 40 60 27 15 32 30 200 286 204 148 180 37 24x1.5
201.23.250.160. 250 x 160 290 200 56 50 70 27 15 32 30 250 346 240 184 200 37 30x2
*Order No Part 2 = complete guide type
Ordering Code (example):
Die set =201.23.
Working area length A1 100 mm = 100.
Working area width B1 80 mm = 080.
Type of guides FA Sintered ferrite = 03
Shank thread ZG without = 4
Order No =201.23. 100. 080. 034
201.23. Die set
subject to alterations
Die set
Guide Elements
M
Sintered Ferrite
Guide Bushes
.030
Ball Bearing
Guides
.040
Order No (part II)
Available without or
with shank thread
in top bolster
.031
M
.041
e 1
l
30
c 1
3
c
2
c b
e
a 1
a 2
d 3 d 2
b 2
1
A
B
A
B
e 2
f
Section B - B
Section A - A
r
201.26.
A18
Order No part 1*
Work area
a 1 x b 1 a 2 b 2 c 1 c 2 c 3 d 2 d 3 e e 1 e 2 f l r M
201.26.125.100. 125 x 100 165 140 50 40 90 25 24 125 206 164 110 160 30 24x1.5
201.26.160.100. 160 x 100 200 140 50 40 90 25 24 160 229 164 110 160 30 24x1.5
201.26.160.125. 160 x 125 200 165 56 40 90 32 30 160 259 204 139 180 37 24x1.5
201.26.200.125. 200 x 125 240 165 56 40 90 32 30 200 286 204 139 180 37 24x1.5
201.26.200.160. 200 x 160 240 200 56 50 100 32 30 200 312 240 174 200 37 30x2
*Order No Part 2 = complete guide type
Ordering Code (example):
Die set =201.26.
Working area length A1 125 mm = 125.
Working area width B1 100 mm = 100.
Type of guides FA Sintered ferrite = 03
Shank thread ZG without = 0
Order No =201.26. 125.100. 030
201.26. Die set
subject to alterations
l
f
3
e
b 1
b 2
30
c 3
a 2
a 1
A
B
A
B
r
d 2 d 2
c 1
c 2
Section A - A
Section B - B
201.31.
e 1
Die set DIN 9822 Shape C
Guide Elements
Sintered Ferrite
Guide Bushes
Ball Bearing
Guides
.030 .040
Order No (part II)
Without shank thread
in top bolster
A19
Order No part 1*
Work area
a 1 x b 1 a 2 b 2 c 1 c 2 c 3 d 2 e 1 e 3 f l r
201.31.063.050. 63 x 50 95 84 40 25 50 20 72 77 55 140 22
201.31.080.063. 80 x 63 125 105 45 30 60 20 80 92 68 160 27
201.31.100.063. 100 x 63 145 105 45 30 60 20 100 92 68 160 27
201.31.100.080. 100 x 80 145 130 50 30 70 25 100 112 87 160 30
201.31.125.080. 125 x 80 170 130 50 30 70 25 125 112 87 160 30
201.31.160.080. 160 x 80 205 130 50 30 70 25 160 112 87 160 30
201.31.125.100. 125 x 100 170 150 56 40 90 32 125 140 107 180 37
201.31.160.100. 160 x 100 205 150 56 40 90 32 160 140 107 180 37
201.31.200.100. 200 x 100 245 150 56 40 90 32 200 140 107 180 37
201.31.160.125. 160 x 125 215 180 56 40 90 32 160 165 132 180 37
201.31.200.125. 200 x 125 255 180 56 40 90 32 200 165 132 180 37
201.31.250.125. 250 x 125 305 180 56 40 90 32 250 165 132 180 37
201.31.200.160. 200 x 160 255 225 63 50 120 40 200 210 167 224 48
201.31.250.160. 250 x 160 305 225 63 50 120 40 250 210 167 224 48
201.31.250.200. 250 x 200 305 270 63 50 120 50 250 260 207 224 56
201.31.315.250. 315 x 250 370 320 63 50 120 50 315 310 257 224 56
*Order No Part 2 = complete guide type
201.31. Die set DIN 9822 Shape C
subject to alterations
Die set
Guide Elements
Sintered Ferrite
Guide Bushes
Ball Bearing
Guides
.030 .040
Order No (part II)
Without shank thread
in top bolster
3
c
2
c
4
c
c 1
20
e 3
b 2
e 4
b 1 f
a 1
a 2
e
d 2 d 2
r
e 4
l
Section B - B
Section A - A
A
B
A
B
201.33.
A20
Order No part 1*
Work area
a 1 x b 1 a 2 b 2 c 1 c 2 c 3 c 4 d 2 e e 3 e 4 f l r
201.33.063.050. 63 x 50 116 110 25 25 40 45 16 72 88 74 57 125 22
201.33.080.060. 80 x 60 116 117 25 25 40 45 20 72 95 81 62 160 22
*Order No Part 2 = complete guide type
Ordering Code (example):
Die set =201.33.
Working area length A1 63 mm = 063.
Working area width B1 50 mm = 050.
Type of guides FA Sintered ferrite = 030
Order No =201.33. 063. 050. 030
201.33. Die set
subject to alterations
c 2
c 3
c 7
c 1
d 1
e 2
e
3
b
l
2
b
3
e
d 2 d 2
a 2
r
Section B - B
Section A - A
A
B
A
B
201.36.
Die set
Guide Elements
Sintered Ferrite
Guide Bushes
Ball Bearing
Guides
.030 .040
Order No (part II)
Without shank thread
in top bolster
A21
Order No part 1*
Work area
d 1 a 2 b 2 b 3 c 1 c 2 c 3 c 7 d 2 e e 2 e 3 l r
201.36.050. 50 80 80 65 40 30 50 25 20 66 33 73 125 20
201.36.063. 63 94 94 78 45 30 60 25 20 82 41 88 125 25
201.36.080. 80 110 110 95 50 30 70 30 25 105 52 107 160 30
201.36.100. 100 140 140 120 50 30 70 30 25 125 57 127 160 30
201.36.125. 125 166 166 145 56 40 90 30 32 157 73 156 180 38
201.36.160. 160 200 200 180 63 50 120 30 40 200 85 185 224 48
201.36.180. 180 220 220 200 63 50 120 30 40 224 90 200 224 48
201.36.200. 200 250 250 225 63 50 120 30 50 250 95 220 224 56
201.36.250. 250 300 300 275 63 50 120 30 50 300 120 270 224 56
*Order No Part 2 = complete guide type
Ordering Code (example):
Die set =201.36.
Work area D1 50 mm = 050.
Type of guides FA Sintered ferrite = 030
Order No =201.36. 050. 030
201.36. Die set
subject to alterations
Fine blanking die set
Guide Elements
Ball Bearing
Guides
c 7 c 7
b 1 b 1
b 2
g
e
a 2
l
d 3 d 2
d 1
c 1 c 1
Section A - A
Section B - B
A
B
A
B
Faces front and rear fine machined after assembly – their perfect
alignment permits use as datum reference.
201.39.
1
r
2
r
A22
Order No
Work area
d 1 a 2 b 1 b 2 c 1 c 7 d 2 d 3 G e l r 1 r 2
201.39.100.040 100 220 50 85 75 22 25 24 60 140 140 27 6
201.39.125.040 125 245 62 100 75 25 25 24 80 165 140 27 6
201.39.160.040 160 290 80 140 75 25 32 30 80 200 140 35 6
201.39.200.040 200 340 100 160 80 30 40 38 90 250 160 45 8
201.39.250.040 250 400 125 200 85 32 40 38 100 300 180 50 10
201.39. Fine blanking die set
All-Steel- and
Aluminium
Die Sets
All-Steel- and
Aluminium
Die Sets
A23
2010.?5.
2010.?6.
2010.?7.
2010.?9.
l
3 e
a 4
e 2
b 1
e 2
3
b 1
1
b
1
c c 2
c 4
d 1
d 1
e 1
a 2
a 1
e 4
a 2
a 1
e 1
a 2
a 1
e 1
d 2
d 2
D
e 2
a 3
a
d 2 d 2
d 2 d 2
b 1
d 2
a 1
e 1
d 2
subject to alterations
Standard Guide Systems
202.19.
Headed Sintered
Ferrite Bushes,
carbonitrided = .834.
Headed Ball
Bearing Bushes = .862.
202.19.
2081.3?. 2081.4?.
206.71.
Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution:
Steel: External contours milled, thickness surfaces ground
a 1 or b 1 %630 = +0,2/+0,4
a 1 or b 1 .630 = +0,2/+0,6
Aluminium: External contours sawed, thickness surfaces ground
a 1 or b 1 = +1/+4
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
surface, determined by last part of the Order No,
for example: 2010.49.2520.4.862 .1 lengthwise
.2 across
Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings ).
FIBRO will furthermore supply die sets with special machining features .
Die set without stripper ~DIN 9868/ISO 11415
A24
2010. □ 5.
2010. □ 6.
2010. □ 7.
2010. □ 9.
a 1 ⊗ b 1
a 2 ⊗ b 1
a 1 ⊗ a 3
a 1 ⊗ a 4 c 1 ± 2 c 2 ± 2 c 4 S c 4 K d 1 /d 2 ⊗ l D e 1 e 2 e 3 e 4
2010. .1608. 1. . 160 ⊗ 80 60 ⊗ 80 – – 32 32 20 36 19/20 ⊗ 160 39 100 – – –
2010. .1610. 1. . 160 ⊗ 100 60 ⊗ 100 – 160 ⊗ 50 32 32 20 36 19/20 ⊗ 160 39 100 – 70 –
2010. .1612. 1. . 160 ⊗ 125 60 ⊗ 125 – 160 ⊗ 75 32 32 20 36 19/20 ⊗ 160 39 100 – 95 –
2010. .1616. 1. . 160 ⊗ 160 60 ⊗ 160 160 ⊗ 60 160 ⊗ 110 32 32 20 36 19/20 ⊗ 160 39 100 100 130 103
2010. .2010. 1. . 200 ⊗ 100 70 ⊗ 100 – – 40 40 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2010. 2. . 200 ⊗ 100 70 ⊗ 100 – – 40 32 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2010. 3. . 200 ⊗ 100 70 ⊗ 100 – – 32 40 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2010. 4. . 200 ⊗ 100 70 ⊗ 100 – – 32 32 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2012. 1. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 40 40 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2012. 2. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 40 32 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2012. 3. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 32 40 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2012. 4. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 32 32 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2016. 1. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 40 40 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2016. 2. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 40 32 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2016. 3. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 32 40 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2016. 4. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 32 32 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2020. 1. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 40 40 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2020. 2. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 40 32 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2020. 3. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 32 40 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2020. 4. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 32 32 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2512. 1. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 40 40 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2512. 2. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 40 32 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2512. 3. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 32 40 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2512. 4. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 32 32 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2516. 1. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 40 40 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2516. 2. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 40 32 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2516. 3. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 32 40 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2516. 4. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 32 32 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2520. 1. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 40 40 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2520. 2. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 40 32 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2520. 3. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 32 40 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2520. 4. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 32 32 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2525. 1. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 40 40 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .2525. 2. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 40 32 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .2525. 3. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 32 40 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .2525. 4. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 32 32 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .3116. 1. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 50 50 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3116. 2. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 50 40 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3116. 3. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 40 50 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3116. 4. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 40 40 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3120. 1. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 50 50 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3120. 2. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 50 40 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3120. 3. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 40 50 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3120. 4. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 40 40 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3125. 1. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 50 50 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3125. 2. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 50 40 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3125. 3. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 40 50 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3125. 4. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 40 40 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3131. 1. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 50 50 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .3131. 2. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 50 40 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .3131. 3. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 40 50 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .3131. 4. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 40 40 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .4020. 1. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 50 50 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4020. 2. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 50 40 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4020. 3. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 40 50 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4020. 4. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 40 40 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4025. 1. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 50 50 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4025. 2. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 50 40 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4025. 3. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 40 50 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4025. 4. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 40 40 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4031. 1. . 400 u 315 250 u 315 400 u 165 400 u 240 50 50 45 63 30/32 u 200 53 310 225 270 313
2010. .4031. 2. . 400 u 315 250 u 315 400 u 165 400 u 240 50 40 45 63 30/32 u 200 53 310 225 270 313
2010 . 4 5 . 4025 . 1 . 862 . 2
subject to alterations
Die set without stripper ~DIN 9868/ISO 11415
Type
2010. □□ . Ordering Code (principle):
Position of work area: 2
Guide system: Headed ball bearing
bushes
Thickness combinations P:
c 1 - c 2
External dimensions: a 1 = 400 u b 1 = 250
Type:
Position of guide elements
Material:
4 = Steel, 6 = Aluminium
Standard Die sets
Order No.
external
dimensions
work area
across
work area
lengthwise
work area
lengthwise
2010.?5.
2010.?6.
2010.?7.
2010.?9.
l
3 e
a 4
e 2
b 1
e 2
3
b 1
1
b
1
c c 2
c 4
d 1
d 1
e 1
a 2
a 1
e 4
a 2
a 1
e 1
a 2
a 1
e 1
d 2
d 2
D
e 2
a 3
a
d 2 d 2
d 2 d 2
b 1
d 2
a 1
e 1
d 2
subject to alterations
Standard Guide Systems
202.19.
Headed Sintered
Ferrite Bushes,
carbonitrided = .834.
Headed Ball
Bearing Bushes = .862.
202.19.
2081.3?. 2081.4?.
206.71.
Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution:
Steel: External contours milled, thickness surfaces ground
a 1 or b 1 %630 = +0,2/+0,4
a 1 or b 1 .630 = +0,2/+0,6
Aluminium: External contours sawed, thickness surfaces ground
a 1 or b 1 = +1/+4
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
surface, determined by last part of the Order No,
for example: 2010.49.2520.4.862 .1 lengthwise
.2 across
Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings ).
FIBRO will furthermore supply die sets with special machining features .
Die set without stripper ~DIN 9868/ISO 11415
2010. □ 5.
2010. □ 6.
2010. □ 7.
2010. □ 9.
a 1 ⊗ b 1
a 2 ⊗ b 1
a 1 ⊗ a 3
a 1 ⊗ a 4 c 1 ± 2 c 2 ± 2 c 4 S c 4 K d 1 /d 2 ⊗ l D e 1 e 2 e 3 e 4
2010. .1608. 1. . 160 ⊗ 80 60 ⊗ 80 – – 32 32 20 36 19/20 ⊗ 160 39 100 – – –
2010. .1610. 1. . 160 ⊗ 100 60 ⊗ 100 – 160 ⊗ 50 32 32 20 36 19/20 ⊗ 160 39 100 – 70 –
2010. .1612. 1. . 160 ⊗ 125 60 ⊗ 125 – 160 ⊗ 75 32 32 20 36 19/20 ⊗ 160 39 100 – 95 –
2010. .1616. 1. . 160 ⊗ 160 60 ⊗ 160 160 ⊗ 60 160 ⊗ 110 32 32 20 36 19/20 ⊗ 160 39 100 100 130 103
2010. .2010. 1. . 200 ⊗ 100 70 ⊗ 100 – – 40 40 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2010. 2. . 200 ⊗ 100 70 ⊗ 100 – – 40 32 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2010. 3. . 200 ⊗ 100 70 ⊗ 100 – – 32 40 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2010. 4. . 200 ⊗ 100 70 ⊗ 100 – – 32 32 36 56 24/25 ⊗ 180 46 120 – – –
2010. .2012. 1. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 40 40 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2012. 2. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 40 32 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2012. 3. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 32 40 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2012. 4. . 200 ⊗ 125 70 ⊗ 125 – 200 ⊗ 60 32 32 36 56 24/25 ⊗ 180 46 120 – 85 –
2010. .2016. 1. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 40 40 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2016. 2. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 40 32 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2016. 3. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 32 40 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2016. 4. . 200 ⊗ 160 70 ⊗ 160 – 200 ⊗ 95 32 32 36 56 24/25 ⊗ 180 46 120 – 120 –
2010. .2020. 1. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 40 40 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2020. 2. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 40 32 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2020. 3. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 32 40 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2020. 4. . 200 ⊗ 200 70 ⊗ 200 200 ⊗ 70 200 ⊗ 135 32 32 36 56 24/25 ⊗ 180 46 120 120 160 123
2010. .2512. 1. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 40 40 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2512. 2. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 40 32 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2512. 3. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 32 40 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2512. 4. . 250 ⊗ 125 120 ⊗ 125 – 250 ⊗ 60 32 32 36 56 24/25 ⊗ 180 46 170 – 85 –
2010. .2516. 1. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 40 40 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2516. 2. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 40 32 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2516. 3. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 32 40 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2516. 4. . 250 ⊗ 160 120 ⊗ 160 – 250 ⊗ 95 32 32 36 56 24/25 ⊗ 180 46 170 – 120 –
2010. .2520. 1. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 40 40 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2520. 2. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 40 32 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2520. 3. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 32 40 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2520. 4. . 250 ⊗ 200 120 ⊗ 200 250 ⊗ 70 250 ⊗ 135 32 32 36 56 24/25 ⊗ 180 46 170 120 160 173
2010. .2525. 1. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 40 40 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .2525. 2. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 40 32 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .2525. 3. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 32 40 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .2525. 4. . 250 ⊗ 250 120 ⊗ 250 250 ⊗ 120 250 ⊗ 185 32 32 36 56 24/25 ⊗ 180 46 170 170 210 173
2010. .3116. 1. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 50 50 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3116. 2. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 50 40 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3116. 3. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 40 50 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3116. 4. . 315 ⊗ 160 165 ⊗ 160 – 315 ⊗ 85 40 40 45 63 30/32 ⊗ 200 53 225 – 115 –
2010. .3120. 1. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 50 50 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3120. 2. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 50 40 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3120. 3. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 40 50 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3120. 4. . 315 ⊗ 200 165 ⊗ 200 315 ⊗ 50 315 ⊗ 125 40 40 45 63 30/32 ⊗ 200 53 225 110 155 228
2010. .3125. 1. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 50 50 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3125. 2. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 50 40 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3125. 3. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 40 50 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3125. 4. . 315 ⊗ 250 165 ⊗ 250 315 ⊗ 100 315 ⊗ 175 40 40 45 63 30/32 ⊗ 200 53 225 160 205 228
2010. .3131. 1. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 50 50 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .3131. 2. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 50 40 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .3131. 3. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 40 50 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .3131. 4. . 315 ⊗ 315 165 ⊗ 315 315 ⊗ 165 315 ⊗ 240 40 40 45 63 30/32 ⊗ 200 53 225 225 270 228
2010. .4020. 1. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 50 50 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4020. 2. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 50 40 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4020. 3. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 40 50 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4020. 4. . 400 ⊗ 200 250 ⊗ 200 400 ⊗ 50 400 ⊗ 125 40 40 45 63 30/32 ⊗ 200 53 310 110 155 313
2010. .4025. 1. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 50 50 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4025. 2. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 50 40 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4025. 3. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 40 50 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4025. 4. . 400 ⊗ 250 250 ⊗ 250 400 ⊗ 100 400 ⊗ 175 40 40 45 63 30/32 ⊗ 200 53 310 160 205 313
2010. .4031. 1. . 400 u 315 250 u 315 400 u 165 400 u 240 50 50 45 63 30/32 u 200 53 310 225 270 313
2010. .4031. 2. . 400 u 315 250 u 315 400 u 165 400 u 240 50 40 45 63 30/32 u 200 53 310 225 270 313
2010 . 4 5 . 4025 . 1 . 862 . 2
subject to alterations
Die set without stripper ~DIN 9868/ISO 11415
Type
2010. □□ . Ordering Code (principle):
Position of work area: 2
Guide system: Headed ball bearing
bushes
Thickness combinations P:
c 1 - c 2
External dimensions: a 1 = 400 u b 1 = 250
Type:
Position of guide elements
Material:
4 = Steel, 6 = Aluminium
Standard Die sets
Order No.
external
dimensions
work area
across
work area
lengthwise
work area
lengthwise
A25
2010.?5.
2010.?6.
2010.?7.
2010.?9.
l
3 e
a 4
e 2
b 1
e 2
3
b 1
1
b
1
c c 2
c 4
d 1
d 1
e 1
a 2
a 1
e 4
a 2
a 1
e 1
a 2
a 1
e 1
d 2
d 2
D
e 2
a 3
a
d 2 d 2
d 2 d 2
b 1
d 2
a 1
e 1
d 2
subject to alterations
Standard Guide Systems
202.19.
Headed Sintered
Ferrite Bushes,
carbonitrided = .834.
Headed Ball
Bearing Bushes = .862.
202.19.
2081.3?. 2081.4?.
206.71.
Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution:
Steel: External contours milled, thickness surfaces ground
a 1 or b 1 %630 = +0,2/+0,4
a 1 or b 1 .630 = +0,2/+0,6
Aluminium: External contours sawed, thickness surfaces ground
a 1 or b 1 = +1/+4
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
surface, determined by last part of the Order No,
for example: 2010.49.2520.4.862 .1 lengthwise
.2 across
Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings ).
FIBRO will furthermore supply die sets with special machining features .
Die set without stripper ~DIN 9868/ISO 11415
A26
2010. □ 5.
2010. □ 6.
2010. □ 7.
2010. □ 9.
2010 . 4 5 . 4025 . 1 . 862 . 2
a 1 ⊗ b 1 a 2 ⊗ b 1 a 1 ⊗ a 3 a 1 ⊗ a 4 c 1 ± 2 c 2 ± 2 c 4 S c 4 K d 1 /d 2 ⊗ l D e 1 e 2 e 3 e 4
2010. .4031. 3. . 400 u 315 250 u 315 400 u 165 400 u 240 40 50 45 63 30/32 u 200 53 310 225 270 313
2010. .4031. 4. . 400 u 315 250 u 315 400 u 165 400 u 240 40 40 45 63 30/32 u 200 53 310 225 270 313
2010. .4040. 1. . 400 u 400 250 u 400 400 u 250 400 u 325 50 50 45 63 30/32 u 200 53 310 310 355 313
2010. .4040. 2. . 400 u 400 250 u 400 400 u 250 400 u 325 50 40 45 63 30/32 u 200 53 310 310 355 313
2010. .4040. 3. . 400 u 400 250 u 400 400 u 250 400 u 325 40 50 45 63 30/32 u 200 53 310 310 355 313
2010. .4040. 4. . 400 u 400 250 u 400 400 u 250 400 u 325 40 40 45 63 30/32 u 200 53 310 310 355 313
2010. .5025. 1. . 500 u 250 330 u 250 500 u 80 500 u 165 50 50 45 71 38/40 u 200 63 400 150 200 403
2010. .5025. 2. . 500 u 250 330 u 250 500 u 80 500 u 165 50 40 45 71 38/40 u 200 63 400 150 200 403
2010. .5025. 3. . 500 u 250 330 u 250 500 u 80 500 u 165 40 50 45 71 38/40 u 200 63 400 150 200 403
2010. .5025. 4. . 500 u 250 330 u 250 500 u 80 500 u 165 40 40 45 71 38/40 u 200 63 400 150 200 403
2010. .5031. 1. . 500 u 315 330 u 315 500 u 145 500 u 230 50 50 45 71 38/40 u 200 63 400 215 265 403
2010. .5031. 2. . 500 u 315 330 u 315 500 u 145 500 u 230 50 40 45 71 38/40 u 200 63 400 215 265 403
2010. .5031. 3. . 500 u 315 330 u 315 500 u 145 500 u 230 40 50 45 71 38/40 u 200 63 400 215 265 403
2010. .5031. 4. . 500 u 315 330 u 315 500 u 145 500 u 230 40 40 45 71 38/40 u 200 63 400 215 265 403
2010. .5040. 1. . 500 u 400 330 u 400 500 u 230 500 u 315 50 50 45 71 38/40 u 200 63 400 300 350 403
2010. .5040. 2. . 500 u 400 330 u 400 500 u 230 500 u 315 50 40 45 71 38/40 u 200 63 400 300 350 403
2010. .5040. 3. . 500 u 400 330 u 400 500 u 230 500 u 315 40 50 45 71 38/40 u 200 63 400 300 350 403
2010. .5040. 4. . 500 u 400 330 u 400 500 u 230 500 u 315 40 40 45 71 38/40 u 200 63 400 300 350 403
2010. .5050. 1. . 500 u 500 330 u 500 500 u 330 500 u 415 50 50 45 71 38/40 u 200 63 400 400 450 403
2010. .5050. 2. . 500 u 500 330 u 500 500 u 330 500 u 415 50 40 45 71 38/40 u 200 63 400 400 450 403
2010. .5050. 3. . 500 u 500 330 u 500 500 u 330 500 u 415 40 50 45 71 38/40 u 200 63 400 400 450 403
2010. .5050. 4. . 500 u 500 330 u 500 500 u 330 500 u 415 40 40 45 71 38/40 u 200 63 400 400 450 403
2010. .6331. 1. . 630 u 315 430 u 315 630 u 115 630 u 215 63 63 50 80 48/50 u 250 77 510 195 255 513
2010. .6331. 2. . 630 u 315 430 u 315 630 u 115 630 u 215 63 50 50 80 48/50 u 250 77 510 195 255 513
2010. .6331. 3. . 630 u 315 430 u 315 630 u 115 630 u 215 50 63 50 80 48/50 u 224 77 510 195 255 513
2010. .6331. 4. . 630 u 315 430 u 315 630 u 115 630 u 215 50 50 50 80 48/50 u 224 77 510 195 255 513
2010. .6340. 1. . 630 u 400 430 u 400 630 u 200 630 u 300 63 63 50 80 48/50 u 250 77 510 280 340 513
2010. .6340. 2. . 630 u 400 430 u 400 630 u 200 630 u 300 63 50 50 80 48/50 u 250 77 510 280 340 513
2010. .6340. 3. . 630 u 400 430 u 400 630 u 200 630 u 300 50 63 50 80 48/50 u 224 77 510 280 340 513
2010. .6340. 4. . 630 u 400 430 u 400 630 u 200 630 u 300 50 50 50 80 48/50 u 224 77 510 280 340 513
2010. .6350. 1. . 630 u 500 430 u 500 630 u 300 630 u 400 63 63 50 80 48/50 u 250 77 510 380 440 513
2010. .6350. 2. . 630 u 500 430 u 500 630 u 300 630 u 400 63 50 50 80 48/50 u 250 77 510 380 440 513
2010. .6350. 3. . 630 u 500 430 u 500 630 u 300 630 u 400 50 63 50 80 48/50 u 224 77 510 380 440 513
2010. .6350. 4. . 630 u 500 430 u 500 630 u 300 630 u 400 50 50 50 80 48/50 u 224 77 510 380 440 513
2010. .6363. 1. . 630 u 630 430 u 630 630 u 430 630 u 530 63 63 50 80 48/50 u 250 77 510 510 570 513
2010. .6363. 2. . 630 u 630 430 u 630 630 u 430 630 u 530 63 50 50 80 48/50 u 250 77 510 510 570 513
2010. .6363. 3. . 630 u 630 430 u 630 630 u 430 630 u 530 50 63 50 80 48/50 u 224 77 510 510 570 513
2010. .6363. 4. . 630 u 630 430 u 630 630 u 430 630 u 530 50 50 50 80 48/50 u 224 77 510 510 570 513
2010. .7140. 1. . 710 u 400 510 u 400 710 u 200 710 u 300 63 63 50 80 48/50 u 250 77 590 280 340 593
2010. .7140. 2. . 710 u 400 510 u 400 710 u 200 710 u 300 63 50 50 80 48/50 u 250 77 590 280 340 593
2010. .7140. 3. . 710 u 400 510 u 400 710 u 200 710 u 300 50 63 50 80 48/50 u 224 77 590 280 340 593
2010. .7140. 4. . 710 u 400 510 u 400 710 u 200 710 u 300 50 50 50 80 48/50 u 224 77 590 280 340 593
2010. .7150. 1. . 710 u 500 510 u 500 710 u 300 710 u 400 63 63 50 80 48/50 u 250 77 590 380 440 593
2010. .7150. 2. . 710 u 500 510 u 500 710 u 300 710 u 400 63 50 50 80 48/50 u 250 77 590 380 440 593
2010. .7150. 3. . 710 u 500 510 u 500 710 u 300 710 u 400 50 63 50 80 48/50 u 224 77 590 380 440 593
2010. .7150. 4. . 710 u 500 510 u 500 710 u 300 710 u 400 50 50 50 80 48/50 u 224 77 590 380 440 593
2010. .7163. 1. . 710 u 630 510 u 630 710 u 430 710 u 530 63 63 50 80 48/50 u 250 77 590 510 570 593
2010. .7163. 2. . 710 u 630 510 u 630 710 u 430 710 u 530 63 50 50 80 48/50 u 250 77 590 510 570 593
2010. .7163. 3. . 710 u 630 510 u 630 710 u 430 710 u 530 50 63 50 80 48/50 u 224 77 590 510 570 593
2010. .7163. 4. . 710 u 630 510 u 630 710 u 430 710 u 530 50 50 50 80 48/50 u 224 77 590 510 570 593
2010. .8040. 1. . 800 u 400 600 u 400 800 u 200 800 u 300 63 63 50 80 48/50 u 250 77 680 280 340 683
2010. .8040. 2. . 800 u 400 600 u 400 800 u 200 800 u 300 63 50 50 80 48/50 u 250 77 680 280 340 683
2010. .8040. 3. . 800 u 400 600 u 400 800 u 200 800 u 300 50 63 50 80 48/50 u 224 77 680 280 340 683
2010. .8040. 4. . 800 u 400 600 u 400 800 u 200 800 u 300 50 50 50 80 48/50 u 224 77 680 280 340 683
2010. .8050. 1. . 800 u 500 600 u 500 800 u 300 800 u 400 63 63 50 80 48/50 u 250 77 680 380 440 683
2010. .8050. 2. . 800 u 500 600 u 500 800 u 300 800 u 400 63 50 50 80 48/50 u 250 77 680 380 440 683
2010. .8050. 3. . 800 u 500 600 u 500 800 u 300 800 u 400 50 63 50 80 48/50 u 224 77 680 380 440 683
2010. .8050. 4. . 800 u 500 600 u 500 800 u 300 800 u 400 50 50 50 80 48/50 u 224 77 680 380 440 683
2010. .8063. 1. . 800 u 630 600 u 630 800 u 430 800 u 530 63 63 50 80 48/50 u 250 77 680 510 570 683
2010. .8063. 2. . 800 u 630 600 u 630 800 u 430 800 u 530 63 50 50 80 48/50 u 250 77 680 510 570 683
2010. .8063. 3. . 800 u 630 600 u 630 800 u 430 800 u 530 50 63 50 80 48/50 u 224 77 680 510 570 683
2010. .8063. 4. . 800 u 630 600 u 630 800 u 430 800 u 530 50 50 50 80 48/50 u 224 77 680 510 570 683
subject to alterations
Die set without stripper ~DIN 9868/ISO 11415
Type
2010. □□ . Ordering Code (principle):
Position of work area: 2
Guide system: Headed ball bearing
bushes
Thickness combinations P:
c 1 - c 2
External dimensions: a 1 = 400 u b 1 = 250
Type:
Position of guide elements
Material:
4 = Steel, 6 = Aluminium
Standard Die sets
Order No.
external
dimensions
work area
across
work area
lengthwise
work area
lengthwise
2010.?5.
2010.?6.
2010.?7.
2010.?9.
l
3 e
a 4
e 2
b 1
e 2
3
b 1
1
b
1
c c 2
c 4
d 1
d 1
e 1
a 2
a 1
e 4
a 2
a 1
e 1
a 2
a 1
e 1
d 2
d 2
D
e 2
a 3
a
d 2 d 2
d 2 d 2
b 1
d 2
a 1
e 1
d 2
subject to alterations
Standard Guide Systems
202.19.
Headed Sintered
Ferrite Bushes,
carbonitrided = .834.
Headed Ball
Bearing Bushes = .862.
202.19.
2081.3?. 2081.4?.
206.71.
Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution:
Steel: External contours milled, thickness surfaces ground
a 1 or b 1 %630 = +0,2/+0,4
a 1 or b 1 .630 = +0,2/+0,6
Aluminium: External contours sawed, thickness surfaces ground
a 1 or b 1 = +1/+4
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
surface, determined by last part of the Order No,
for example: 2010.49.2520.4.862 .1 lengthwise
.2 across
Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings ).
FIBRO will furthermore supply die sets with special machining features .
Die set without stripper ~DIN 9868/ISO 11415
2010. □ 5.
2010. □ 6.
2010. □ 7.
2010. □ 9.
2010 . 4 5 . 4025 . 1 . 862 . 2
a 1 ⊗ b 1 a 2 ⊗ b 1 a 1 ⊗ a 3 a 1 ⊗ a 4 c 1 ± 2 c 2 ± 2 c 4 S c 4 K d 1 /d 2 ⊗ l D e 1 e 2 e 3 e 4
2010. .4031. 3. . 400 u 315 250 u 315 400 u 165 400 u 240 40 50 45 63 30/32 u 200 53 310 225 270 313
2010. .4031. 4. . 400 u 315 250 u 315 400 u 165 400 u 240 40 40 45 63 30/32 u 200 53 310 225 270 313
2010. .4040. 1. . 400 u 400 250 u 400 400 u 250 400 u 325 50 50 45 63 30/32 u 200 53 310 310 355 313
2010. .4040. 2. . 400 u 400 250 u 400 400 u 250 400 u 325 50 40 45 63 30/32 u 200 53 310 310 355 313
2010. .4040. 3. . 400 u 400 250 u 400 400 u 250 400 u 325 40 50 45 63 30/32 u 200 53 310 310 355 313
2010. .4040. 4. . 400 u 400 250 u 400 400 u 250 400 u 325 40 40 45 63 30/32 u 200 53 310 310 355 313
2010. .5025. 1. . 500 u 250 330 u 250 500 u 80 500 u 165 50 50 45 71 38/40 u 200 63 400 150 200 403
2010. .5025. 2. . 500 u 250 330 u 250 500 u 80 500 u 165 50 40 45 71 38/40 u 200 63 400 150 200 403
2010. .5025. 3. . 500 u 250 330 u 250 500 u 80 500 u 165 40 50 45 71 38/40 u 200 63 400 150 200 403
2010. .5025. 4. . 500 u 250 330 u 250 500 u 80 500 u 165 40 40 45 71 38/40 u 200 63 400 150 200 403
2010. .5031. 1. . 500 u 315 330 u 315 500 u 145 500 u 230 50 50 45 71 38/40 u 200 63 400 215 265 403
2010. .5031. 2. . 500 u 315 330 u 315 500 u 145 500 u 230 50 40 45 71 38/40 u 200 63 400 215 265 403
2010. .5031. 3. . 500 u 315 330 u 315 500 u 145 500 u 230 40 50 45 71 38/40 u 200 63 400 215 265 403
2010. .5031. 4. . 500 u 315 330 u 315 500 u 145 500 u 230 40 40 45 71 38/40 u 200 63 400 215 265 403
2010. .5040. 1. . 500 u 400 330 u 400 500 u 230 500 u 315 50 50 45 71 38/40 u 200 63 400 300 350 403
2010. .5040. 2. . 500 u 400 330 u 400 500 u 230 500 u 315 50 40 45 71 38/40 u 200 63 400 300 350 403
2010. .5040. 3. . 500 u 400 330 u 400 500 u 230 500 u 315 40 50 45 71 38/40 u 200 63 400 300 350 403
2010. .5040. 4. . 500 u 400 330 u 400 500 u 230 500 u 315 40 40 45 71 38/40 u 200 63 400 300 350 403
2010. .5050. 1. . 500 u 500 330 u 500 500 u 330 500 u 415 50 50 45 71 38/40 u 200 63 400 400 450 403
2010. .5050. 2. . 500 u 500 330 u 500 500 u 330 500 u 415 50 40 45 71 38/40 u 200 63 400 400 450 403
2010. .5050. 3. . 500 u 500 330 u 500 500 u 330 500 u 415 40 50 45 71 38/40 u 200 63 400 400 450 403
2010. .5050. 4. . 500 u 500 330 u 500 500 u 330 500 u 415 40 40 45 71 38/40 u 200 63 400 400 450 403
2010. .6331. 1. . 630 u 315 430 u 315 630 u 115 630 u 215 63 63 50 80 48/50 u 250 77 510 195 255 513
2010. .6331. 2. . 630 u 315 430 u 315 630 u 115 630 u 215 63 50 50 80 48/50 u 250 77 510 195 255 513
2010. .6331. 3. . 630 u 315 430 u 315 630 u 115 630 u 215 50 63 50 80 48/50 u 224 77 510 195 255 513
2010. .6331. 4. . 630 u 315 430 u 315 630 u 115 630 u 215 50 50 50 80 48/50 u 224 77 510 195 255 513
2010. .6340. 1. . 630 u 400 430 u 400 630 u 200 630 u 300 63 63 50 80 48/50 u 250 77 510 280 340 513
2010. .6340. 2. . 630 u 400 430 u 400 630 u 200 630 u 300 63 50 50 80 48/50 u 250 77 510 280 340 513
2010. .6340. 3. . 630 u 400 430 u 400 630 u 200 630 u 300 50 63 50 80 48/50 u 224 77 510 280 340 513
2010. .6340. 4. . 630 u 400 430 u 400 630 u 200 630 u 300 50 50 50 80 48/50 u 224 77 510 280 340 513
2010. .6350. 1. . 630 u 500 430 u 500 630 u 300 630 u 400 63 63 50 80 48/50 u 250 77 510 380 440 513
2010. .6350. 2. . 630 u 500 430 u 500 630 u 300 630 u 400 63 50 50 80 48/50 u 250 77 510 380 440 513
2010. .6350. 3. . 630 u 500 430 u 500 630 u 300 630 u 400 50 63 50 80 48/50 u 224 77 510 380 440 513
2010. .6350. 4. . 630 u 500 430 u 500 630 u 300 630 u 400 50 50 50 80 48/50 u 224 77 510 380 440 513
2010. .6363. 1. . 630 u 630 430 u 630 630 u 430 630 u 530 63 63 50 80 48/50 u 250 77 510 510 570 513
2010. .6363. 2. . 630 u 630 430 u 630 630 u 430 630 u 530 63 50 50 80 48/50 u 250 77 510 510 570 513
2010. .6363. 3. . 630 u 630 430 u 630 630 u 430 630 u 530 50 63 50 80 48/50 u 224 77 510 510 570 513
2010. .6363. 4. . 630 u 630 430 u 630 630 u 430 630 u 530 50 50 50 80 48/50 u 224 77 510 510 570 513
2010. .7140. 1. . 710 u 400 510 u 400 710 u 200 710 u 300 63 63 50 80 48/50 u 250 77 590 280 340 593
2010. .7140. 2. . 710 u 400 510 u 400 710 u 200 710 u 300 63 50 50 80 48/50 u 250 77 590 280 340 593
2010. .7140. 3. . 710 u 400 510 u 400 710 u 200 710 u 300 50 63 50 80 48/50 u 224 77 590 280 340 593
2010. .7140. 4. . 710 u 400 510 u 400 710 u 200 710 u 300 50 50 50 80 48/50 u 224 77 590 280 340 593
2010. .7150. 1. . 710 u 500 510 u 500 710 u 300 710 u 400 63 63 50 80 48/50 u 250 77 590 380 440 593
2010. .7150. 2. . 710 u 500 510 u 500 710 u 300 710 u 400 63 50 50 80 48/50 u 250 77 590 380 440 593
2010. .7150. 3. . 710 u 500 510 u 500 710 u 300 710 u 400 50 63 50 80 48/50 u 224 77 590 380 440 593
2010. .7150. 4. . 710 u 500 510 u 500 710 u 300 710 u 400 50 50 50 80 48/50 u 224 77 590 380 440 593
2010. .7163. 1. . 710 u 630 510 u 630 710 u 430 710 u 530 63 63 50 80 48/50 u 250 77 590 510 570 593
2010. .7163. 2. . 710 u 630 510 u 630 710 u 430 710 u 530 63 50 50 80 48/50 u 250 77 590 510 570 593
2010. .7163. 3. . 710 u 630 510 u 630 710 u 430 710 u 530 50 63 50 80 48/50 u 224 77 590 510 570 593
2010. .7163. 4. . 710 u 630 510 u 630 710 u 430 710 u 530 50 50 50 80 48/50 u 224 77 590 510 570 593
2010. .8040. 1. . 800 u 400 600 u 400 800 u 200 800 u 300 63 63 50 80 48/50 u 250 77 680 280 340 683
2010. .8040. 2. . 800 u 400 600 u 400 800 u 200 800 u 300 63 50 50 80 48/50 u 250 77 680 280 340 683
2010. .8040. 3. . 800 u 400 600 u 400 800 u 200 800 u 300 50 63 50 80 48/50 u 224 77 680 280 340 683
2010. .8040. 4. . 800 u 400 600 u 400 800 u 200 800 u 300 50 50 50 80 48/50 u 224 77 680 280 340 683
2010. .8050. 1. . 800 u 500 600 u 500 800 u 300 800 u 400 63 63 50 80 48/50 u 250 77 680 380 440 683
2010. .8050. 2. . 800 u 500 600 u 500 800 u 300 800 u 400 63 50 50 80 48/50 u 250 77 680 380 440 683
2010. .8050. 3. . 800 u 500 600 u 500 800 u 300 800 u 400 50 63 50 80 48/50 u 224 77 680 380 440 683
2010. .8050. 4. . 800 u 500 600 u 500 800 u 300 800 u 400 50 50 50 80 48/50 u 224 77 680 380 440 683
2010. .8063. 1. . 800 u 630 600 u 630 800 u 430 800 u 530 63 63 50 80 48/50 u 250 77 680 510 570 683
2010. .8063. 2. . 800 u 630 600 u 630 800 u 430 800 u 530 63 50 50 80 48/50 u 250 77 680 510 570 683
2010. .8063. 3. . 800 u 630 600 u 630 800 u 430 800 u 530 50 63 50 80 48/50 u 224 77 680 510 570 683
2010. .8063. 4. . 800 u 630 600 u 630 800 u 430 800 u 530 50 50 50 80 48/50 u 224 77 680 510 570 683
subject to alterations
Die set without stripper ~DIN 9868/ISO 11415
Type
2010. □□ . Ordering Code (principle):
Position of work area: 2
Guide system: Headed ball bearing
bushes
Thickness combinations P:
c 1 - c 2
External dimensions: a 1 = 400 u b 1 = 250
Type:
Position of guide elements
Material:
4 = Steel, 6 = Aluminium
Standard Die sets
Order No.
external
dimensions
work area
across
work area
lengthwise
work area
lengthwise
A27
2010.?5.
2010.?6.
2010.?9.
e 2
b 1
e 2
3
b 1
1
b
3
c
1
c
c 5
c 2
c 4
l
d 1
d 1
e 1
a 2
a 1
e 4
a 2
a 1
e 1
a 2
a 1
e 1
d 2
d 2
D
e 2
a 3
a
d 2 d 2
d 2 d 2
subject to alterations
Standard Guide Systems
Headed Sintered
Ferrite Bushes,
carbonitrided = .835.
Headed Ball
Bearing Bushes = .865.
2081.3?.
202.19.
2081.3?.
2081.4?.
202.19.
2081.4?.
206.71.
206.71.
Die set with stripper ~DIN 9868/ISO 11415
Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution:
Steel: External contours milled, thickness surfaces ground
a 1 or b 1 %630 = +0,2/+0,4
a 1 or b 1 .630 = +0,2/+0,6
Aluminium: External contours sawed, thickness surfaces ground
a 1 or b 1 = +1/+4
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
surface, determined by last part of the Order No,
for example: 2010.49.2520.4.865 .1 lengthwise
.2 across
Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings ).
FIBRO will furthermore supply die sets with special machining features .
A28
a 1 ⊗ b 1 a 2 ⊗ b 1 a 1 ⊗ a 3 c 1 ± 2 c 2 ± 2 c 3 ± 2 c 4 c 5 d 1 /d 2 u l D e 1 e 2 e 4
2010. .1608. 1. . 160 u 80 60 u 80 – 32 32 25 12 12 19/20 u 180 39 100 – –
2010. .1610. 1. . 160 u 100 60 u 100 – 32 32 25 12 12 19/20 u 180 39 100 – –
2010. .1612. 1. . 160 u 125 60 u 125 – 32 32 25 12 12 19/20 u 180 39 100 – –
2010. .1616. 1. . 160 u 160 60 u 160 160 u 60 32 32 25 12 12 19/20 u 180 39 100 100 103
2010. .2010. 1. . 200 u 100 70 u 100 – 40 40 25 25 12 24/25 u 200 46 120 – –
2010. .2010. 2. . 200 u 100 70 u 100 – 40 32 25 25 12 24/25 u 200 46 120 – –
2010. .2010. 3. . 200 u 100 70 u 100 – 32 40 25 25 12 24/25 u 200 46 120 – –
2010. .2010. 4. . 200 u 100 70 u 100 – 32 32 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 1. . 200 u 125 70 u 125 – 40 40 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 2. . 200 u 125 70 u 125 – 40 32 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 3. . 200 u 125 70 u 125 – 32 40 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 4. . 200 u 125 70 u 125 – 32 32 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 1. . 200 u 160 70 u 160 – 40 40 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 2. . 200 u 160 70 u 160 – 40 32 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 3. . 200 u 160 70 u 160 – 32 40 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 4. . 200 u 160 70 u 160 – 32 32 25 25 12 24/25 u 200 46 120 – –
2010. .2020. 1. . 200 u 200 70 u 200 200 u 70 40 40 25 25 12 24/25 u 200 46 120 120 123
2010. .2020. 2. . 200 u 200 70 u 200 200 u 70 40 32 25 25 12 24/25 u 200 46 120 120 123
2010. .2020. 3. . 200 u 200 70 u 200 200 u 70 32 40 25 25 12 24/25 u 200 46 120 120 123
2010. .2020. 4. . 200 u 200 70 u 200 200 u 70 32 32 25 25 12 24/25 u 200 46 120 120 123
2010. .2512. 1. . 250 u 125 120 u 125 – 40 40 25 25 12 24/25 u 200 46 170 – –
2010. .2512. 2. . 250 u 125 120 u 125 – 40 32 25 25 12 24/25 u 200 46 170 – –
2010. .2512. 3. . 250 u 125 120 u 125 – 32 40 25 25 12 24/25 u 200 46 170 – –
2010. .2512. 4. . 250 u 125 120 u 125 – 32 32 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 1. . 250 u 160 120 u 160 – 40 40 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 2. . 250 u 160 120 u 160 – 40 32 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 3. . 250 u 160 120 u 160 – 32 40 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 4. . 250 u 160 120 u 160 – 32 32 25 25 12 24/25 u 200 46 170 – –
2010. .2520. 1. . 250 u 200 120 u 200 250 u 70 40 40 25 25 12 24/25 u 200 46 170 120 173
2010. .2520. 2. . 250 u 200 120 u 200 250 u 70 40 32 25 25 12 24/25 u 200 46 170 120 173
2010. .2520. 3. . 250 u 200 120 u 200 250 u 70 32 40 25 25 12 24/25 u 200 46 170 120 173
2010. .2520. 4. . 250 u 200 120 u 200 250 u 70 32 32 25 25 12 24/25 u 200 46 170 120 173
2010. .2525. 1. . 250 u 250 120 u 250 250 u 120 40 40 25 25 12 24/25 u 200 46 170 170 173
2010. .2525. 2. . 250 u 250 120 u 250 250 u 120 40 32 25 25 12 24/25 u 200 46 170 170 173
2010. .2525. 3. . 250 u 250 120 u 250 250 u 120 32 40 25 25 12 24/25 u 200 46 170 170 173
2010. .2525. 4. . 250 u 250 120 u 250 250 u 120 32 32 25 25 12 24/25 u 200 46 170 170 173
2010. .3116. 1. . 315 u 160 165 u 160 – 50 50 32 32 12 30/32 u 224 53 225 – –
2010. .3116. 2. . 315 u 160 165 u 160 – 50 40 32 32 12 30/32 u 224 53 225 – –
2010. .3116. 3. . 315 u 160 165 u 160 – 40 50 32 32 12 30/32 u 224 53 225 – –
2010. .3116. 4. . 315 u 160 165 u 160 – 40 40 32 32 12 30/32 u 224 53 225 – –
2010. .3120. 1. . 315 u 200 165 u 200 315 u 50 50 50 32 32 12 30/32 u 224 53 225 110 228
2010. .3120. 2. . 315 u 200 165 u 200 315 u 50 50 40 32 32 12 30/32 u 224 53 225 110 228
2010. .3120. 3. . 315 u 200 165 u 200 315 u 50 40 50 32 32 12 30/32 u 224 53 225 110 228
2010. .3120. 4. . 315 u 200 165 u 200 315 u 50 40 40 32 32 12 30/32 u 224 53 225 110 228
2010. .3125. 1. . 315 u 250 165 u 250 315 u 100 50 50 32 32 12 30/32 u 224 53 225 160 228
2010. .3125. 2. . 315 u 250 165 u 250 315 u 100 50 40 32 32 12 30/32 u 224 53 225 160 228
2010. .3125. 3. . 315 u 250 165 u 250 315 u 100 40 50 32 32 12 30/32 u 224 53 225 160 228
2010. .3125. 4. . 315 u 250 165 u 250 315 u 100 40 40 32 32 12 30/32 u 224 53 225 160 228
2010. .3131. 1. . 315 u 315 165 u 315 315 u 165 50 50 32 32 12 30/32 u 224 53 225 225 228
2010. .3131. 2. . 315 u 315 165 u 315 315 u 165 50 40 32 32 12 30/32 u 224 53 225 225 228
2010. .3131. 3. . 315 u 315 165 u 315 315 u 165 40 50 32 32 12 30/32 u 224 53 225 225 228
2010. .3131. 4. . 315 u 315 165 u 315 315 u 165 40 40 32 32 12 30/32 u 224 53 225 225 228
2010. .4020. 1. . 400 u 200 250 u 200 400 u 50 50 50 32 32 12 30/32 u 224 53 310 110 313
2010. .4020. 2. . 400 u 200 250 u 200 400 u 50 50 40 32 32 12 30/32 u 224 53 310 110 313
2010. .4020. 3. . 400 u 200 250 u 200 400 u 50 40 50 32 32 12 30/32 u 224 53 310 110 313
2010. .4020. 4. . 400 u 200 250 u 200 400 u 50 40 40 32 32 12 30/32 u 224 53 310 110 313
2010. .4025. 1. . 400 u 250 250 u 250 400 u 100 50 50 32 32 12 30/32 u 224 53 310 160 313
2010. .4025. 2. . 400 u 250 250 u 250 400 u 100 50 40 32 32 12 30/32 u 224 53 310 160 313
2010. .4025. 3. . 400 u 250 250 u 250 400 u 100 40 50 32 32 12 30/32 u 224 53 310 160 313
2010. .4025. 4. . 400 u 250 250 u 250 400 u 100 40 40 32 32 12 30/32 u 224 53 310 160 313
2010. .4031. 1. . 400 u 315 250 u 315 400 u 165 50 50 32 32 12 30/32 u 224 53 310 225 313
2010. .4031. 2. . 400 u 315 250 u 315 400 u 165 50 40 32 32 12 30/32 u 224 53 310 225 313
2010.□5.
2010.□6.
2010.□9.
2010 . 4 5 . 4025 . 1 . 835 . 2
subject to alterations
Order No.
external
dimensions
work area
across
work area
lengthwise
Die set with stripper ~DIN 9868/ISO 11415
Type
2010. □□ . Ordering Code (principle):
Position of work area: 2
Guide system: Headed guide bushes,
ferrite
Thickness combinations P:
c 1 - c 2
External dimensions: a 1 = 400 u b 1 = 250
Type:
Position of guide elements
Material:
4 = Steel, 6 = Aluminium
Standard Die sets
2010.?5.
2010.?6.
2010.?9.
e 2
b 1
e 2
3
b 1
1
b
3
c
1
c
c 5
c 2
c 4
l
d 1
d 1
e 1
a 2
a 1
e 4
a 2
a 1
e 1
a 2
a 1
e 1
d 2
d 2
D
e 2
a 3
a
d 2 d 2
d 2 d 2
subject to alterations
Standard Guide Systems
Headed Sintered
Ferrite Bushes,
carbonitrided = .835.
Headed Ball
Bearing Bushes = .865.
2081.3?.
202.19.
2081.3?.
2081.4?.
202.19.
2081.4?.
206.71.
206.71.
Die set with stripper ~DIN 9868/ISO 11415
Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution:
Steel: External contours milled, thickness surfaces ground
a 1 or b 1 %630 = +0,2/+0,4
a 1 or b 1 .630 = +0,2/+0,6
Aluminium: External contours sawed, thickness surfaces ground
a 1 or b 1 = +1/+4
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
surface, determined by last part of the Order No,
for example: 2010.49.2520.4.865 .1 lengthwise
.2 across
Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings ).
FIBRO will furthermore supply die sets with special machining features .
a 1 ⊗ b 1 a 2 ⊗ b 1 a 1 ⊗ a 3 c 1 ± 2 c 2 ± 2 c 3 ± 2 c 4 c 5 d 1 /d 2 u l D e 1 e 2 e 4
2010. .1608. 1. . 160 u 80 60 u 80 – 32 32 25 12 12 19/20 u 180 39 100 – –
2010. .1610. 1. . 160 u 100 60 u 100 – 32 32 25 12 12 19/20 u 180 39 100 – –
2010. .1612. 1. . 160 u 125 60 u 125 – 32 32 25 12 12 19/20 u 180 39 100 – –
2010. .1616. 1. . 160 u 160 60 u 160 160 u 60 32 32 25 12 12 19/20 u 180 39 100 100 103
2010. .2010. 1. . 200 u 100 70 u 100 – 40 40 25 25 12 24/25 u 200 46 120 – –
2010. .2010. 2. . 200 u 100 70 u 100 – 40 32 25 25 12 24/25 u 200 46 120 – –
2010. .2010. 3. . 200 u 100 70 u 100 – 32 40 25 25 12 24/25 u 200 46 120 – –
2010. .2010. 4. . 200 u 100 70 u 100 – 32 32 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 1. . 200 u 125 70 u 125 – 40 40 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 2. . 200 u 125 70 u 125 – 40 32 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 3. . 200 u 125 70 u 125 – 32 40 25 25 12 24/25 u 200 46 120 – –
2010. .2012. 4. . 200 u 125 70 u 125 – 32 32 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 1. . 200 u 160 70 u 160 – 40 40 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 2. . 200 u 160 70 u 160 – 40 32 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 3. . 200 u 160 70 u 160 – 32 40 25 25 12 24/25 u 200 46 120 – –
2010. .2016. 4. . 200 u 160 70 u 160 – 32 32 25 25 12 24/25 u 200 46 120 – –
2010. .2020. 1. . 200 u 200 70 u 200 200 u 70 40 40 25 25 12 24/25 u 200 46 120 120 123
2010. .2020. 2. . 200 u 200 70 u 200 200 u 70 40 32 25 25 12 24/25 u 200 46 120 120 123
2010. .2020. 3. . 200 u 200 70 u 200 200 u 70 32 40 25 25 12 24/25 u 200 46 120 120 123
2010. .2020. 4. . 200 u 200 70 u 200 200 u 70 32 32 25 25 12 24/25 u 200 46 120 120 123
2010. .2512. 1. . 250 u 125 120 u 125 – 40 40 25 25 12 24/25 u 200 46 170 – –
2010. .2512. 2. . 250 u 125 120 u 125 – 40 32 25 25 12 24/25 u 200 46 170 – –
2010. .2512. 3. . 250 u 125 120 u 125 – 32 40 25 25 12 24/25 u 200 46 170 – –
2010. .2512. 4. . 250 u 125 120 u 125 – 32 32 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 1. . 250 u 160 120 u 160 – 40 40 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 2. . 250 u 160 120 u 160 – 40 32 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 3. . 250 u 160 120 u 160 – 32 40 25 25 12 24/25 u 200 46 170 – –
2010. .2516. 4. . 250 u 160 120 u 160 – 32 32 25 25 12 24/25 u 200 46 170 – –
2010. .2520. 1. . 250 u 200 120 u 200 250 u 70 40 40 25 25 12 24/25 u 200 46 170 120 173
2010. .2520. 2. . 250 u 200 120 u 200 250 u 70 40 32 25 25 12 24/25 u 200 46 170 120 173
2010. .2520. 3. . 250 u 200 120 u 200 250 u 70 32 40 25 25 12 24/25 u 200 46 170 120 173
2010. .2520. 4. . 250 u 200 120 u 200 250 u 70 32 32 25 25 12 24/25 u 200 46 170 120 173
2010. .2525. 1. . 250 u 250 120 u 250 250 u 120 40 40 25 25 12 24/25 u 200 46 170 170 173
2010. .2525. 2. . 250 u 250 120 u 250 250 u 120 40 32 25 25 12 24/25 u 200 46 170 170 173
2010. .2525. 3. . 250 u 250 120 u 250 250 u 120 32 40 25 25 12 24/25 u 200 46 170 170 173
2010. .2525. 4. . 250 u 250 120 u 250 250 u 120 32 32 25 25 12 24/25 u 200 46 170 170 173
2010. .3116. 1. . 315 u 160 165 u 160 – 50 50 32 32 12 30/32 u 224 53 225 – –
2010. .3116. 2. . 315 u 160 165 u 160 – 50 40 32 32 12 30/32 u 224 53 225 – –
2010. .3116. 3. . 315 u 160 165 u 160 – 40 50 32 32 12 30/32 u 224 53 225 – –
2010. .3116. 4. . 315 u 160 165 u 160 – 40 40 32 32 12 30/32 u 224 53 225 – –
2010. .3120. 1. . 315 u 200 165 u 200 315 u 50 50 50 32 32 12 30/32 u 224 53 225 110 228
2010. .3120. 2. . 315 u 200 165 u 200 315 u 50 50 40 32 32 12 30/32 u 224 53 225 110 228
2010. .3120. 3. . 315 u 200 165 u 200 315 u 50 40 50 32 32 12 30/32 u 224 53 225 110 228
2010. .3120. 4. . 315 u 200 165 u 200 315 u 50 40 40 32 32 12 30/32 u 224 53 225 110 228
2010. .3125. 1. . 315 u 250 165 u 250 315 u 100 50 50 32 32 12 30/32 u 224 53 225 160 228
2010. .3125. 2. . 315 u 250 165 u 250 315 u 100 50 40 32 32 12 30/32 u 224 53 225 160 228
2010. .3125. 3. . 315 u 250 165 u 250 315 u 100 40 50 32 32 12 30/32 u 224 53 225 160 228
2010. .3125. 4. . 315 u 250 165 u 250 315 u 100 40 40 32 32 12 30/32 u 224 53 225 160 228
2010. .3131. 1. . 315 u 315 165 u 315 315 u 165 50 50 32 32 12 30/32 u 224 53 225 225 228
2010. .3131. 2. . 315 u 315 165 u 315 315 u 165 50 40 32 32 12 30/32 u 224 53 225 225 228
2010. .3131. 3. . 315 u 315 165 u 315 315 u 165 40 50 32 32 12 30/32 u 224 53 225 225 228
2010. .3131. 4. . 315 u 315 165 u 315 315 u 165 40 40 32 32 12 30/32 u 224 53 225 225 228
2010. .4020. 1. . 400 u 200 250 u 200 400 u 50 50 50 32 32 12 30/32 u 224 53 310 110 313
2010. .4020. 2. . 400 u 200 250 u 200 400 u 50 50 40 32 32 12 30/32 u 224 53 310 110 313
2010. .4020. 3. . 400 u 200 250 u 200 400 u 50 40 50 32 32 12 30/32 u 224 53 310 110 313
2010. .4020. 4. . 400 u 200 250 u 200 400 u 50 40 40 32 32 12 30/32 u 224 53 310 110 313
2010. .4025. 1. . 400 u 250 250 u 250 400 u 100 50 50 32 32 12 30/32 u 224 53 310 160 313
2010. .4025. 2. . 400 u 250 250 u 250 400 u 100 50 40 32 32 12 30/32 u 224 53 310 160 313
2010. .4025. 3. . 400 u 250 250 u 250 400 u 100 40 50 32 32 12 30/32 u 224 53 310 160 313
2010. .4025. 4. . 400 u 250 250 u 250 400 u 100 40 40 32 32 12 30/32 u 224 53 310 160 313
2010. .4031. 1. . 400 u 315 250 u 315 400 u 165 50 50 32 32 12 30/32 u 224 53 310 225 313
2010. .4031. 2. . 400 u 315 250 u 315 400 u 165 50 40 32 32 12 30/32 u 224 53 310 225 313
2010.□5.
2010.□6.
2010.□9.
2010 . 4 5 . 4025 . 1 . 835 . 2
subject to alterations
Order No.
external
dimensions
work area
across
work area
lengthwise
Die set with stripper ~DIN 9868/ISO 11415
Type
2010. □□ . Ordering Code (principle):
Position of work area: 2
Guide system: Headed guide bushes,
ferrite
Thickness combinations P:
c 1 - c 2
External dimensions: a 1 = 400 u b 1 = 250
Type:
Position of guide elements
Material:
4 = Steel, 6 = Aluminium
Standard Die sets
A29
2010.?5.
2010.?6.
2010.?9.
e 2
b 1
e 2
3
b 1
1
b
3
c
1
c
c 5
c 2
c 4
l
d 1
d 1
e 1
a 2
a 1
e 4
a 2
a 1
e 1
a 2
a 1
e 1
d 2
d 2
D
e 2
a 3
a
d 2 d 2
d 2 d 2
subject to alterations
Standard Guide Systems
Headed Sintered
Ferrite Bushes,
carbonitrided = .835.
Headed Ball
Bearing Bushes = .865.
2081.3?.
202.19.
2081.3?.
2081.4?.
202.19.
2081.4?.
206.71.
206.71.
Die set with stripper ~DIN 9868/ISO 11415
Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution:
Steel: External contours milled, thickness surfaces ground
a 1 or b 1 %630 = +0,2/+0,4
a 1 or b 1 .630 = +0,2/+0,6
Aluminium: External contours sawed, thickness surfaces ground
a 1 or b 1 = +1/+4
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
surface, determined by last part of the Order No,
for example: 2010.49.2520.4.865 .1 lengthwise
.2 across
Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings ).
FIBRO will furthermore supply die sets with special machining features .
A30
2010.□5.
2010.□6.
2010.□9.
a 1 ⊗ b 1 a 2 ⊗ b 1 a 1 ⊗ a 3 c 1 ± 2 c 2 ± 2 c 3 ± 2 c 4 c 5 d 1 /d 2 u l D e 1 e 2 e 4
2010. .4031. 3. . 400 u 315 250 u 315 400 u 165 40 50 32 32 12 30/32 u 224 53 310 225 313
2010. .4031. 4. . 400 u 315 250 u 315 400 u 165 40 40 32 32 12 30/32 u 224 53 310 225 313
2010. .4040. 1. . 400 u 400 250 u 400 400 u 250 50 50 32 32 12 30/32 u 224 53 310 310 313
2010. .4040. 2. . 400 u 400 250 u 400 400 u 250 50 40 32 32 12 30/32 u 224 53 310 310 313
2010. .4040. 3. . 400 u 400 250 u 400 400 u 250 40 50 32 32 12 30/32 u 224 53 310 310 313
2010. .4040. 4. . 400 u 400 250 u 400 400 u 250 40 40 32 32 12 30/32 u 224 53 310 310 313
2010. .5025. 1. . 500 u 250 330 u 250 500 u 80 50 50 32 32 15 38/40 u 224 63 400 150 403
2010. .5025. 2. . 500 u 250 330 u 250 500 u 80 50 40 32 45 15 38/40 u 224 63 400 150 403
2010. .5025. 3. . 500 u 250 330 u 250 500 u 80 40 50 32 32 15 38/40 u 224 63 400 150 403
2010. .5025. 4. . 500 u 250 330 u 250 500 u 80 40 40 32 45 15 38/40 u 224 63 400 150 403
2010. .5031. 1. . 500 u 315 330 u 315 500 u 145 50 50 32 32 15 38/40 u 224 63 400 215 403
2010. .5031. 2. . 500 u 315 330 u 315 500 u 145 50 40 32 45 15 38/40 u 224 63 400 215 403
2010. .5031. 3. . 500 u 315 330 u 315 500 u 145 40 50 32 32 15 38/40 u 224 63 400 215 403
2010. .5031. 4. . 500 u 315 330 u 315 500 u 145 40 40 32 45 15 38/40 u 224 63 400 215 403
2010. .5040. 1. . 500 u 400 330 u 400 500 u 230 50 50 32 32 15 38/40 u 224 63 400 300 403
2010. .5040. 2. . 500 u 400 330 u 400 500 u 230 50 40 32 45 15 38/40 u 224 63 400 300 403
2010. .5040. 3. . 500 u 400 330 u 400 500 u 230 40 50 32 32 15 38/40 u 224 63 400 300 403
2010. .5040. 4. . 500 u 400 330 u 400 500 u 230 40 40 32 45 15 38/40 u 224 63 400 300 403
2010. .5050. 1. . 500 u 500 330 u 500 500 u 330 50 50 32 32 15 38/40 u 224 63 400 400 403
2010. .5050. 2. . 500 u 500 330 u 500 500 u 330 50 40 32 45 15 38/40 u 224 63 400 400 403
2010. .5050. 3. . 500 u 500 330 u 500 500 u 330 40 50 32 32 15 38/40 u 224 63 400 400 403
2010. .5050. 4. . 500 u 500 330 u 500 500 u 330 40 40 32 45 15 38/40 u 224 63 400 400 403
2010. .6331. 1. . 630 u 315 430 u 315 630 u 115 63 63 40 36 18 48/50 u 280 77 510 195 513
2010. .6331. 2. . 630 u 315 430 u 315 630 u 115 63 50 40 50 18 48/50 u 280 77 510 195 513
2010. .6331. 3. . 630 u 315 430 u 315 630 u 115 50 63 40 36 18 48/50 u 250 77 510 195 513
2010. .6331. 4. . 630 u 315 430 u 315 630 u 115 50 50 40 50 18 48/50 u 250 77 510 195 513
2010. .6340. 1. . 630 u 400 430 u 400 630 u 200 63 63 40 36 18 48/50 u 280 77 510 280 513
2010. .6340. 2. . 630 u 400 430 u 400 630 u 200 63 50 40 50 18 48/50 u 280 77 510 280 513
2010. .6340. 3. . 630 u 400 430 u 400 630 u 200 50 63 40 36 18 48/50 u 250 77 510 280 513
2010. .6340. 4. . 630 u 400 430 u 400 630 u 200 50 50 40 50 18 48/50 u 250 77 510 280 513
2010. .6350. 1. . 630 u 500 430 u 500 630 u 300 63 63 40 36 18 48/50 u 280 77 510 380 513
2010. .6350. 2. . 630 u 500 430 u 500 630 u 300 63 50 40 50 18 48/50 u 280 77 510 380 513
2010. .6350. 3. . 630 u 500 430 u 500 630 u 300 50 63 40 36 18 48/50 u 250 77 510 380 513
2010. .6350. 4. . 630 u 500 430 u 500 630 u 300 50 50 40 50 18 48/50 u 250 77 510 380 513
2010. .6363. 1. . 630 u 630 430 u 630 630 u 430 63 63 40 36 18 48/50 u 280 77 510 510 513
2010. .6363. 2. . 630 u 630 430 u 630 630 u 430 63 50 40 50 18 48/50 u 280 77 510 510 513
2010. .6363. 3. . 630 u 630 430 u 630 630 u 430 50 63 40 36 18 48/50 u 250 77 510 510 513
2010. .6363. 4. . 630 u 630 430 u 630 630 u 430 50 50 40 50 18 48/50 u 250 77 510 510 513
2010. .7140. 1. . 710 u 400 510 u 400 710 u 200 63 63 40 36 18 48/50 u 280 77 590 280 593
2010. .7140. 2. . 710 u 400 510 u 400 710 u 200 63 50 40 50 18 48/50 u 280 77 590 280 593
2010. .7140. 3. . 710 u 400 510 u 400 710 u 200 50 63 40 36 18 48/50 u 250 77 590 280 593
2010. .7140. 4. . 710 u 400 510 u 400 710 u 200 50 50 40 50 18 48/50 u 250 77 590 280 593
2010. .7150. 1. . 710 u 500 510 u 500 710 u 300 63 63 40 36 18 48/50 u 280 77 590 380 593
2010. .7150. 2. . 710 u 500 510 u 500 710 u 300 63 50 40 50 18 48/50 u 280 77 590 380 593
2010. .7150. 3. . 710 u 500 510 u 500 710 u 300 50 63 40 36 18 48/50 u 250 77 590 380 593
2010. .7150. 4. . 710 u 500 510 u 500 710 u 300 50 50 40 50 18 48/50 u 250 77 590 380 593
2010. .7163. 1. . 710 u 630 510 u 630 710 u 430 63 63 40 36 18 48/50 u 280 77 590 510 593
2010. .7163. 2. . 710 u 630 510 u 630 710 u 430 63 50 40 50 18 48/50 u 280 77 590 510 593
2010. .7163. 3. . 710 u 630 510 u 630 710 u 430 50 63 40 36 18 48/50 u 250 77 590 510 593
2010. .7163. 4. . 710 u 630 510 u 630 710 u 430 50 50 40 50 18 48/50 u 250 77 590 510 593
2010. .8040. 1. . 800 u 400 600 u 400 800 u 200 63 63 40 36 18 48/50 u 280 77 680 280 683
2010. .8040. 2. . 800 u 400 600 u 400 800 u 200 63 50 40 50 18 48/50 u 280 77 680 280 683
2010. .8040. 3. . 800 u 400 600 u 400 800 u 200 50 63 40 36 18 48/50 u 250 77 680 280 683
2010. .8040. 4. . 800 u 400 600 u 400 800 u 200 50 50 40 50 18 48/50 u 250 77 680 280 683
2010. .8050. 1. . 800 u 500 600 u 5 00 800 u 300 63 63 40 36 18 48/50 u 280 77 680 380 683
2010. .8050. 2. . 800 u 500 600 u 5 00 800 u 300 63 50 40 50 18 48/50 u 280 77 680 380 683
2010. .8050. 3. . 800 u 500 600 u 5 00 800 u 300 50 63 40 36 18 48/50 u 250 77 680 380 683
2010. .8050. 4. . 800 u 500 600 u 5 00 800 u 300 50 50 40 50 18 48/50 u 250 77 680 380 683
2010. .8063. 1. . 800 u 630 600 u 630 800 u 430 63 63 40 36 18 48/50 u 280 77 680 510 683
2010. .8063. 2. . 800 u 630 600 u 630 800 u 430 63 50 40 50 18 48/50 u 280 77 680 510 683
2010. .8063. 3. . 800 u 630 600 u 630 800 u 430 50 63 40 36 18 48/50 u 250 77 680 510 683
2010. .8063. 4. . 800 u 630 600 u 630 800 u 430 50 50 40 50 18 48/50 u 250 77 680 510 683
2010 . 4 5 . 4025 . 1 . 835 . 2
subject to alterations
Order No.
external
dimensions
work area
across
work area
lengthwise
Die set with stripper ~DIN 9868/ISO 11415
Type
2010. □□ . Ordering Code (principle):
Position of work area: 2
Guide system: Headed guide bushes,
ferrite
Thickness combinations P:
c 1 - c 2
External dimensions: a 1 = 400 u b 1 = 250
Type:
Position of guide elements
Material:
4 = Steel, 6 = Aluminium
Standard Die sets
2010.?5.
2010.?6.
2010.?9.
e 2
b 1
e 2
3
b 1
1
b
3
c
1
c
c 5
c 2
c 4
l
d 1
d 1
e 1
a 2
a 1
e 4
a 2
a 1
e 1
a 2
a 1
e 1
d 2
d 2
D
e 2
a 3
a
d 2 d 2
d 2 d 2
subject to alterations
Standard Guide Systems
Headed Sintered
Ferrite Bushes,
carbonitrided = .835.
Headed Ball
Bearing Bushes = .865.
2081.3?.
202.19.
2081.3?.
2081.4?.
202.19.
2081.4?.
206.71.
206.71.
Die set with stripper ~DIN 9868/ISO 11415
Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution:
Steel: External contours milled, thickness surfaces ground
a 1 or b 1 %630 = +0,2/+0,4
a 1 or b 1 .630 = +0,2/+0,6
Aluminium: External contours sawed, thickness surfaces ground
a 1 or b 1 = +1/+4
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
surface, determined by last part of the Order No,
for example: 2010.49.2520.4.865 .1 lengthwise
.2 across
Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers’ drawings ).
FIBRO will furthermore supply die sets with special machining features .
2010.□5.
2010.□6.
2010.□9.
a 1 ⊗ b 1 a 2 ⊗ b 1 a 1 ⊗ a 3 c 1 ± 2 c 2 ± 2 c 3 ± 2 c 4 c 5 d 1 /d 2 u l D e 1 e 2 e 4
2010. .4031. 3. . 400 u 315 250 u 315 400 u 165 40 50 32 32 12 30/32 u 224 53 310 225 313
2010. .4031. 4. . 400 u 315 250 u 315 400 u 165 40 40 32 32 12 30/32 u 224 53 310 225 313
2010. .4040. 1. . 400 u 400 250 u 400 400 u 250 50 50 32 32 12 30/32 u 224 53 310 310 313
2010. .4040. 2. . 400 u 400 250 u 400 400 u 250 50 40 32 32 12 30/32 u 224 53 310 310 313
2010. .4040. 3. . 400 u 400 250 u 400 400 u 250 40 50 32 32 12 30/32 u 224 53 310 310 313
2010. .4040. 4. . 400 u 400 250 u 400 400 u 250 40 40 32 32 12 30/32 u 224 53 310 310 313
2010. .5025. 1. . 500 u 250 330 u 250 500 u 80 50 50 32 32 15 38/40 u 224 63 400 150 403
2010. .5025. 2. . 500 u 250 330 u 250 500 u 80 50 40 32 45 15 38/40 u 224 63 400 150 403
2010. .5025. 3. . 500 u 250 330 u 250 500 u 80 40 50 32 32 15 38/40 u 224 63 400 150 403
2010. .5025. 4. . 500 u 250 330 u 250 500 u 80 40 40 32 45 15 38/40 u 224 63 400 150 403
2010. .5031. 1. . 500 u 315 330 u 315 500 u 145 50 50 32 32 15 38/40 u 224 63 400 215 403
2010. .5031. 2. . 500 u 315 330 u 315 500 u 145 50 40 32 45 15 38/40 u 224 63 400 215 403
2010. .5031. 3. . 500 u 315 330 u 315 500 u 145 40 50 32 32 15 38/40 u 224 63 400 215 403
2010. .5031. 4. . 500 u 315 330 u 315 500 u 145 40 40 32 45 15 38/40 u 224 63 400 215 403
2010. .5040. 1. . 500 u 400 330 u 400 500 u 230 50 50 32 32 15 38/40 u 224 63 400 300 403
2010. .5040. 2. . 500 u 400 330 u 400 500 u 230 50 40 32 45 15 38/40 u 224 63 400 300 403
2010. .5040. 3. . 500 u 400 330 u 400 500 u 230 40 50 32 32 15 38/40 u 224 63 400 300 403
2010. .5040. 4. . 500 u 400 330 u 400 500 u 230 40 40 32 45 15 38/40 u 224 63 400 300 403
2010. .5050. 1. . 500 u 500 330 u 500 500 u 330 50 50 32 32 15 38/40 u 224 63 400 400 403
2010. .5050. 2. . 500 u 500 330 u 500 500 u 330 50 40 32 45 15 38/40 u 224 63 400 400 403
2010. .5050. 3. . 500 u 500 330 u 500 500 u 330 40 50 32 32 15 38/40 u 224 63 400 400 403
2010. .5050. 4. . 500 u 500 330 u 500 500 u 330 40 40 32 45 15 38/40 u 224 63 400 400 403
2010. .6331. 1. . 630 u 315 430 u 315 630 u 115 63 63 40 36 18 48/50 u 280 77 510 195 513
2010. .6331. 2. . 630 u 315 430 u 315 630 u 115 63 50 40 50 18 48/50 u 280 77 510 195 513
2010. .6331. 3. . 630 u 315 430 u 315 630 u 115 50 63 40 36 18 48/50 u 250 77 510 195 513
2010. .6331. 4. . 630 u 315 430 u 315 630 u 115 50 50 40 50 18 48/50 u 250 77 510 195 513
2010. .6340. 1. . 630 u 400 430 u 400 630 u 200 63 63 40 36 18 48/50 u 280 77 510 280 513
2010. .6340. 2. . 630 u 400 430 u 400 630 u 200 63 50 40 50 18 48/50 u 280 77 510 280 513
2010. .6340. 3. . 630 u 400 430 u 400 630 u 200 50 63 40 36 18 48/50 u 250 77 510 280 513
2010. .6340. 4. . 630 u 400 430 u 400 630 u 200 50 50 40 50 18 48/50 u 250 77 510 280 513
2010. .6350. 1. . 630 u 500 430 u 500 630 u 300 63 63 40 36 18 48/50 u 280 77 510 380 513
2010. .6350. 2. . 630 u 500 430 u 500 630 u 300 63 50 40 50 18 48/50 u 280 77 510 380 513
2010. .6350. 3. . 630 u 500 430 u 500 630 u 300 50 63 40 36 18 48/50 u 250 77 510 380 513
2010. .6350. 4. . 630 u 500 430 u 500 630 u 300 50 50 40 50 18 48/50 u 250 77 510 380 513
2010. .6363. 1. . 630 u 630 430 u 630 630 u 430 63 63 40 36 18 48/50 u 280 77 510 510 513
2010. .6363. 2. . 630 u 630 430 u 630 630 u 430 63 50 40 50 18 48/50 u 280 77 510 510 513
2010. .6363. 3. . 630 u 630 430 u 630 630 u 430 50 63 40 36 18 48/50 u 250 77 510 510 513
2010. .6363. 4. . 630 u 630 430 u 630 630 u 430 50 50 40 50 18 48/50 u 250 77 510 510 513
2010. .7140. 1. . 710 u 400 510 u 400 710 u 200 63 63 40 36 18 48/50 u 280 77 590 280 593
2010. .7140. 2. . 710 u 400 510 u 400 710 u 200 63 50 40 50 18 48/50 u 280 77 590 280 593
2010. .7140. 3. . 710 u 400 510 u 400 710 u 200 50 63 40 36 18 48/50 u 250 77 590 280 593
2010. .7140. 4. . 710 u 400 510 u 400 710 u 200 50 50 40 50 18 48/50 u 250 77 590 280 593
2010. .7150. 1. . 710 u 500 510 u 500 710 u 300 63 63 40 36 18 48/50 u 280 77 590 380 593
2010. .7150. 2. . 710 u 500 510 u 500 710 u 300 63 50 40 50 18 48/50 u 280 77 590 380 593
2010. .7150. 3. . 710 u 500 510 u 500 710 u 300 50 63 40 36 18 48/50 u 250 77 590 380 593
2010. .7150. 4. . 710 u 500 510 u 500 710 u 300 50 50 40 50 18 48/50 u 250 77 590 380 593
2010. .7163. 1. . 710 u 630 510 u 630 710 u 430 63 63 40 36 18 48/50 u 280 77 590 510 593
2010. .7163. 2. . 710 u 630 510 u 630 710 u 430 63 50 40 50 18 48/50 u 280 77 590 510 593
2010. .7163. 3. . 710 u 630 510 u 630 710 u 430 50 63 40 36 18 48/50 u 250 77 590 510 593
2010. .7163. 4. . 710 u 630 510 u 630 710 u 430 50 50 40 50 18 48/50 u 250 77 590 510 593
2010. .8040. 1. . 800 u 400 600 u 400 800 u 200 63 63 40 36 18 48/50 u 280 77 680 280 683
2010. .8040. 2. . 800 u 400 600 u 400 800 u 200 63 50 40 50 18 48/50 u 280 77 680 280 683
2010. .8040. 3. . 800 u 400 600 u 400 800 u 200 50 63 40 36 18 48/50 u 250 77 680 280 683
2010. .8040. 4. . 800 u 400 600 u 400 800 u 200 50 50 40 50 18 48/50 u 250 77 680 280 683
2010. .8050. 1. . 800 u 500 600 u 5 00 800 u 300 63 63 40 36 18 48/50 u 280 77 680 380 683
2010. .8050. 2. . 800 u 500 600 u 5 00 800 u 300 63 50 40 50 18 48/50 u 280 77 680 380 683
2010. .8050. 3. . 800 u 500 600 u 5 00 800 u 300 50 63 40 36 18 48/50 u 250 77 680 380 683
2010. .8050. 4. . 800 u 500 600 u 5 00 800 u 300 50 50 40 50 18 48/50 u 250 77 680 380 683
2010. .8063. 1. . 800 u 630 600 u 630 800 u 430 63 63 40 36 18 48/50 u 280 77 680 510 683
2010. .8063. 2. . 800 u 630 600 u 630 800 u 430 63 50 40 50 18 48/50 u 280 77 680 510 683
2010. .8063. 3. . 800 u 630 600 u 630 800 u 430 50 63 40 36 18 48/50 u 250 77 680 510 683
2010. .8063. 4. . 800 u 630 600 u 630 800 u 430 50 50 40 50 18 48/50 u 250 77 680 510 683
2010 . 4 5 . 4025 . 1 . 835 . 2
subject to alterations
Order No.
external
dimensions
work area
across
work area
lengthwise
Die set with stripper ~DIN 9868/ISO 11415
Type
2010. □□ . Ordering Code (principle):
Position of work area: 2
Guide system: Headed guide bushes,
ferrite
Thickness combinations P:
c 1 - c 2
External dimensions: a 1 = 400 u b 1 = 250
Type:
Position of guide elements
Material:
4 = Steel, 6 = Aluminium
Standard Die sets
A31
subject to alterations
Die set to customer‘s specifications.
Please copy this page, complete questions, and mail to FIBRO
201.45. Die set to customer‘s specifications Steel
201.65. Die set to customer‘s specifications Aluminium
without stripper with stripper
Enquiry m Order m
Material: Aluminium m 201.65. Steel m 201.45.
Company Telephone
Name (ref. for replies) Signature
Guide Pillars
202.19.
Guide Pillar
DIN 9825/ISO 9182-2
202.21.
Guide Pillar
endwise bolt-on type
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting Flanges,
rectangular;
sintered guide bush,
carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage
2051.32. Sintered Ferrite Guide Bush,
carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage
2081.31./.32./.33./.34./.35.
Headed Guide Bushes,
Sintered Ferrite,
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
206.71. Ball Cage
A32 subject to alterations
Die set to customer‘s specifications.
Please copy this page, complete questions, and mail to FIBRO
201.46. Die set to customer‘s specifications Steel
201.66. Die set to customer‘s specifications Aluminium
without stripper with stripper
Enquiry m Order m
Material: Aluminium m 201.66. Steel m 201.46.
Company Telephone
Name (ref. for replies) Signature
Guide Pillars
202.19.
Guide Pillar
DIN 9825/ISO 9182-2
202.21.
Guide Pillar
endwise bolt-on type
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage
2051.32. Sintered Ferrite Guide
Bush, carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage
2081.31./.32./.33./.34./.35.
Headed Guide Bushes,
Sintered Ferrite,
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
206.71. Ball Cage
subject to alterations
Die set to customer‘s specifications.
Please copy this page, complete questions, and mail to FIBRO
201.45. Die set to customer‘s specifications Steel
201.65. Die set to customer‘s specifications Aluminium
without stripper with stripper
Enquiry m Order m
Material: Aluminium m 201.65. Steel m 201.45.
Company Telephone
Name (ref. for replies) Signature
Guide Pillars
202.19.
Guide Pillar
DIN 9825/ISO 9182-2
202.21.
Guide Pillar
endwise bolt-on type
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting Flanges,
rectangular;
sintered guide bush,
carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage
2051.32. Sintered Ferrite Guide Bush,
carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage
2081.31./.32./.33./.34./.35.
Headed Guide Bushes,
Sintered Ferrite,
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
206.71. Ball Cage
subject to alterations
Die set to customer‘s specifications.
Please copy this page, complete questions, and mail to FIBRO
201.46. Die set to customer‘s specifications Steel
201.66. Die set to customer‘s specifications Aluminium
without stripper with stripper
Enquiry m Order m
Material: Aluminium m 201.66. Steel m 201.46.
Company Telephone
Name (ref. for replies) Signature
Guide Pillars
202.19.
Guide Pillar
DIN 9825/ISO 9182-2
202.21.
Guide Pillar
endwise bolt-on type
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage
2051.32. Sintered Ferrite Guide
Bush, carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage
2081.31./.32./.33./.34./.35.
Headed Guide Bushes,
Sintered Ferrite,
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
206.71. Ball Cage
A33
subject to alterations
Die set to customer’s specifications.
Please copy this page, complete questions, and mail to FIBRO
201.47. Die set to customer’s specifications Steel
201.67. Die set to customer’s specifications Aluminium
without stripper with stripper
Enquiry m Order m
Material: Aluminium m 201.67. Steel m 201.47.
Company Telephone
Name (ref. for replies) Signature
Guide Pillars
202.19.
Guide Pillar
DIN 9825/ISO 9182-2
202.21.
Guide Pillar
endwise bolt-on type
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage
2051.32. Sintered Ferrite Guide
Bush, carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage
2081.31./.32./.33./.34./.35.
Headed Guide Bushes,
Sintered Ferrite,
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
206.71. Ball Cage
A34
Die set to costumer’s specifications.
Please copy this page, complete questions, and mail to FIBRO
201.49. Die set to costumer’s specifications Steel
201.69. Die set to costumer’s specifications Aluminium
without stripper with stripper
Enquiry m Order m
Material: Aluminium m 201.69. Steel m 201.49.
Company Telephone
Name (ref. for replies) Signature
Guide Pillars
202.19.
Guide Pillar
DIN 9825/ISO 9182-2
202.21.
Guide Pillar
endwise bolt-on type
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage
2051.32. Sintered Ferrite Guide
Bush, carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage
2081.31./.32./.33./.34./.35.
Headed Guide Bushes,
Sintered Ferrite,
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
206.71. Ball Cage
subject to alterations
Die set to customer’s specifications.
Please copy this page, complete questions, and mail to FIBRO
201.47. Die set to customer’s specifications Steel
201.67. Die set to customer’s specifications Aluminium
without stripper with stripper
Enquiry m Order m
Material: Aluminium m 201.67. Steel m 201.47.
Company Telephone
Name (ref. for replies) Signature
Guide Pillars
202.19.
Guide Pillar
DIN 9825/ISO 9182-2
202.21.
Guide Pillar
endwise bolt-on type
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage
2051.32. Sintered Ferrite Guide
Bush, carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage
2081.31./.32./.33./.34./.35.
Headed Guide Bushes,
Sintered Ferrite,
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
206.71. Ball Cage
Die set to costumer’s specifications.
Please copy this page, complete questions, and mail to FIBRO
201.49. Die set to costumer’s specifications Steel
201.69. Die set to costumer’s specifications Aluminium
without stripper with stripper
Enquiry m Order m
Material: Aluminium m 201.69. Steel m 201.49.
Company Telephone
Name (ref. for replies) Signature
Guide Pillars
202.19.
Guide Pillar
DIN 9825/ISO 9182-2
202.21.
Guide Pillar
endwise bolt-on type
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto –
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto – Ball
bearing Guide Bush
206.71. Ball Cage
2051.32. Sintered Ferrite Guide
Bush, carbonitrided, bonded
2061.44. Guide Bush
for Ball Bearing Guide
206.71. Ball Cage
2081.31./.32./.33./.34./.35.
Headed Guide Bushes,
Sintered Ferrite,
carbonitrided
2081.44./.45./.46./
.47./.49. Guide Bushes
for Ball Bearing Guide
206.71. Ball Cage
2091.31./.32./.34. Flanged Guide
Bushes, Sintered Ferrite,
carbonitrided
2091.44./.45./.46.
Guide Bushes for Ball
Bearing Guide, push fit
206.71. Ball Cage
A35
subject to alterations
1 l
2 l
3 l
4 l
Executions:
With press-fitted guide pillars 202.29.
2010.5?.????.?.894 2010.5?.????.?.895
Headed
Guide
Bushes
bronze
plated
without
stripper
Headed
Guide
Bushes
bronze
plated
with
stripper
With demountable guide pillars 2021.29.***
2010.5?.????.?.894.29 2010.5?.????.?.895.29
Headed
Guide
Bushes
bronze
plated
without
stripper
Headed
Guide
Bushes
bronze
plated
with
stripper
Die set without / with stripper ECO-LINE
Description:
FIBRO 2010.5x all-steel die sets are supplied with bronze plated guide
bushes. These are supplied in push-fit bolster bores and retained by screw
clamps.
Execution:
External contours milled
Thickness surfaces ground
Note:
*** to be fixed only with screw clamps
3
e
a 4
e 2
b 1
e 2
3
1
b
1
c c 2
c 4
d 1
e 1
a 2
a 1
e 4
a 2
a 1
e 1
d 2
D
a
d 2 d 2
d 2 d 2
b 1
d 2
a 1
e 1
d 2
3
c
1
c
c 5
c 2
c 4
D
2081.94.
2081.94.
2081.95.
2010.55.
2010.57.
2010.59.
without Stripper
with Stripper
A36
2010.55.
2010.57.
2010.59.
c 1 c 2 c 3
P* a 1 x b 1 a 2 x b 1 a 1 x a 3 a 1 x a 4 ± 2 ± 2 ± 2 c 4 c 5 d 1 /d 2 l 1 /l 2 l 3 /l 4 D e 1 e 2 e 3 e 4
2010.55. 2512. 1. 250 x 125 120 x 125 – – 40 40 32 36 12 24/25 180/200 140/180 46 170 – – –
2010.55. 2512. 4. 250 x 125 120 x 125 – – 32 32 32 36 12 24/25 180/200 140/180 46 170 – – –
2010.57. 2520. 1. 894 250 x 200 – – 250 x 135 40 40 – 36 – – /25 180/ – 140/ – 46 170 – 160 –
2010.57. 2520. 4. 894 250 x 200 – – 250 x 135 32 32 – 36 – – /25 180/ – 140/ – 46 170 – 160 –
2010.59. 2520. 4. 250 x 200 120 x 200 250 x 50 – 32 32 32 36 12 – /25 180/200 140/180 46 170 120 – 173
2010.59. 2525. 4. 250 x 250 120 x 250 250 x 100 – 32 32 32 36 12 – /25 180/200 140/180 46 170 170 – 173
2010.55. 3116. 1. 315 x 160 165 x 160 – – 50 50 32 45 12 30/32 200/224 160/200 53 225 – – –
2010.55. 3116. 4. 315 x 160 165 x 160 – – 40 40 32 45 12 30/32 200/224 160/200 53 225 – – –
2010.55. 3120. 4. 315 x 200 165 x 200 – – 40 40 32 45 12 30/32 200/224 160/200 53 225 – – –
2010.57. 3120. 4. 894 315 x 200 – – 315 x 125 40 40 – 45 – – /32 200/ – 160/ – 53 225 – 155 –
2010.59. 3120. 4. 315 x 200 165 x 200 315 x 30 – 40 40 32 45 12 – /32 200/224 160/200 53 225 110 – 228
2010.57. 3125. 1. 894 315 x 250 – – 315 x 175 50 50 – 45 – – /32 200/ – 160/ – 53 225 – 205 –
2010.59. 3125. 1. 315 x 250 165 x 250 315 x 80 – 50 50 32 45 12 – /32 200/224 160/200 53 225 160 – 228
2010.59. 3125. 4. 315 x 250 165 x 250 315 x 80 – 40 40 32 45 12 – /32 200/224 160/200 53 225 160 – 228
2010.59. 3131. 1. 315 x 315 165 x 315 315 x 145 – 50 50 32 45 12 – /32 200/224 160/200 53 225 225 – 228
2010.55. 4020. 4. 400 x 200 250 x 200 – – 40 40 32 45 12 30/32 200/224 160/200 53 310 – – –
2010.59. 4020. 4. 400 x 200 250 x 200 400 x 30 – 40 40 32 45 12 – /32 200/224 160/200 53 310 110 – 313
2010.55. 4025. 1. 400 x 250 250 x 250 – – 50 50 32 45 12 30/32 200/224 160/200 53 310 – – –
2010.57. 4025. 1. 894 400 x 250 – – 400 x 175 50 50 – 45 – – /32 200/ – 160/ – 53 310 – 205 –
2010.59. 4025. 1. 400 x 250 250 x 250 400 x 80 – 50 50 32 45 12 – /32 200/224 160/200 53 310 160 – 313
2010.59. 4025. 4. 400 x 250 250 x 250 400 x 80 – 40 40 32 45 12 – /32 200/224 160/200 53 310 160 – 313
2010.57. 4031. 4. 894 400 x 315 – – 400 x 240 40 40 – 45 – – /32 200/ – 160/ – 53 310 – 270 –
2010.59. 4031. 1. 400 x 315 250 x 315 400 x 145 – 50 50 32 45 12 – /32 200/224 160/200 53 310 225 – 313
2010.59. 4040. 1. 400 x 400 250 x 400 400 x 230 – 50 50 32 45 12 – /32 200/224 160/200 53 310 310 – 313
2010.59. 4040. 4. 400 x 400 250 x 400 400 x 230 – 40 40 32 45 12 – /32 200/224 160/200 53 310 310 – 313
2010.55. 5025. 1. 500 x 250 325 x 250 – – 50 50 32 45 15 38/40 200/224 160/200 63 400 – – –
2010.59. 5025. 1. 500 x 250 325 x 250 500 x 75 – 50 50 32 45 15 – /40 200/224 160/200 63 400 150 – 403
2010.59. 5025. 4. 500 x 250 325 x 250 500 x 75 – 40 40 32 45 15 – /40 200/224 160/200 63 400 150 – 403
2010.55. 5031. 1. 500 x 315 325 x 315 – – 50 50 32 45 15 38/40 200/224 160/200 63 400 – – –
2010.59. 5031. 1. 500 x 315 325 x 315 500 x 140 – 50 50 32 45 15 – /40 200/224 160/200 63 400 215 – 403
2010.59. 5040. 1. 500 x 400 325 x 400 500 x 225 – 50 50 32 45 15 – /40 200/224 160/200 63 400 300 – 403
2010.59. 5050. 1. 500 x 500 325 x 500 500 x 325 – 50 50 32 45 15 – /40 200/224 160/200 63 400 400 – 403
a 1 x b 1 = 400 x 250; c 1 = c 2 = 50) = 2010.55.4025.1.
= 895.
= 29
= 2010.55.4025.1.895.29
a 1 x b 1 = 400 x 250; c 1 = c 2 = 50) = 2010.55.4025.1.
= 895
= 2010.55.4025.1.895
2010.5□ .
subject to alterations
Die set without / with stripper ECO-LINE
Type
Order No Exe- Exe- ext. dim. Work area(s)**
Type Size P* cution cution***
*Thickness combinations
** Work area dimensions are not affected
by the positions of the screw clamps that retain the bushes!
***With demountable guide pillars 2021.29.
Type of Die Set (external dimensions
a 1 x b 1 = 400 x 250; c 1 = c 2 = 50)
Execution with stripper
with demountable guide pillars 2021.29.
Order No
Next day delivery!
Type of Die Set (external dimensions
a 1 x b 1 = 400 x 250; c 1 = c 2 = 50)
Execution with stripper
Order No
Ordering code (example):
Ordering code (example):
subject to alterations
1 l
2 l
3 l
4 l
Executions:
With press-fitted guide pillars 202.29.
2010.5?.????.?.894 2010.5?.????.?.895
Headed
Guide
Bushes
bronze
plated
without
stripper
Headed
Guide
Bushes
bronze
plated
with
stripper
With demountable guide pillars 2021.29.***
2010.5?.????.?.894.29 2010.5?.????.?.895.29
Headed
Guide
Bushes
bronze
plated
without
stripper
Headed
Guide
Bushes
bronze
plated
with
stripper
Die set without / with stripper ECO-LINE
Description:
FIBRO 2010.5x all-steel die sets are supplied with bronze plated guide
bushes. These are supplied in push-fit bolster bores and retained by screw
clamps.
Execution:
External contours milled
Thickness surfaces ground
Note:
*** to be fixed only with screw clamps
3
e
a 4
e 2
b 1
e 2
3
1
b
1
c c 2
c 4
d 1
e 1
a 2
a 1
e 4
a 2
a 1
e 1
d 2
D
a
d 2 d 2
d 2 d 2
b 1
d 2
a 1
e 1
d 2
3
c
1
c
c 5
c 2
c 4
D
2081.94.
2081.94.
2081.95.
2010.55.
2010.57.
2010.59.
without Stripper
with Stripper
2010.55.
2010.57.
2010.59.
c 1 c 2 c 3
P* a 1 x b 1 a 2 x b 1 a 1 x a 3 a 1 x a 4 ± 2 ± 2 ± 2 c 4 c 5 d 1 /d 2 l 1 /l 2 l 3 /l 4 D e 1 e 2 e 3 e 4
2010.55. 2512. 1. 250 x 125 120 x 125 – – 40 40 32 36 12 24/25 180/200 140/180 46 170 – – –
2010.55. 2512. 4. 250 x 125 120 x 125 – – 32 32 32 36 12 24/25 180/200 140/180 46 170 – – –
2010.57. 2520. 1. 894 250 x 200 – – 250 x 135 40 40 – 36 – – /25 180/ – 140/ – 46 170 – 160 –
2010.57. 2520. 4. 894 250 x 200 – – 250 x 135 32 32 – 36 – – /25 180/ – 140/ – 46 170 – 160 –
2010.59. 2520. 4. 250 x 200 120 x 200 250 x 50 – 32 32 32 36 12 – /25 180/200 140/180 46 170 120 – 173
2010.59. 2525. 4. 250 x 250 120 x 250 250 x 100 – 32 32 32 36 12 – /25 180/200 140/180 46 170 170 – 173
2010.55. 3116. 1. 315 x 160 165 x 160 – – 50 50 32 45 12 30/32 200/224 160/200 53 225 – – –
2010.55. 3116. 4. 315 x 160 165 x 160 – – 40 40 32 45 12 30/32 200/224 160/200 53 225 – – –
2010.55. 3120. 4. 315 x 200 165 x 200 – – 40 40 32 45 12 30/32 200/224 160/200 53 225 – – –
2010.57. 3120. 4. 894 315 x 200 – – 315 x 125 40 40 – 45 – – /32 200/ – 160/ – 53 225 – 155 –
2010.59. 3120. 4. 315 x 200 165 x 200 315 x 30 – 40 40 32 45 12 – /32 200/224 160/200 53 225 110 – 228
2010.57. 3125. 1. 894 315 x 250 – – 315 x 175 50 50 – 45 – – /32 200/ – 160/ – 53 225 – 205 –
2010.59. 3125. 1. 315 x 250 165 x 250 315 x 80 – 50 50 32 45 12 – /32 200/224 160/200 53 225 160 – 228
2010.59. 3125. 4. 315 x 250 165 x 250 315 x 80 – 40 40 32 45 12 – /32 200/224 160/200 53 225 160 – 228
2010.59. 3131. 1. 315 x 315 165 x 315 315 x 145 – 50 50 32 45 12 – /32 200/224 160/200 53 225 225 – 228
2010.55. 4020. 4. 400 x 200 250 x 200 – – 40 40 32 45 12 30/32 200/224 160/200 53 310 – – –
2010.59. 4020. 4. 400 x 200 250 x 200 400 x 30 – 40 40 32 45 12 – /32 200/224 160/200 53 310 110 – 313
2010.55. 4025. 1. 400 x 250 250 x 250 – – 50 50 32 45 12 30/32 200/224 160/200 53 310 – – –
2010.57. 4025. 1. 894 400 x 250 – – 400 x 175 50 50 – 45 – – /32 200/ – 160/ – 53 310 – 205 –
2010.59. 4025. 1. 400 x 250 250 x 250 400 x 80 – 50 50 32 45 12 – /32 200/224 160/200 53 310 160 – 313
2010.59. 4025. 4. 400 x 250 250 x 250 400 x 80 – 40 40 32 45 12 – /32 200/224 160/200 53 310 160 – 313
2010.57. 4031. 4. 894 400 x 315 – – 400 x 240 40 40 – 45 – – /32 200/ – 160/ – 53 310 – 270 –
2010.59. 4031. 1. 400 x 315 250 x 315 400 x 145 – 50 50 32 45 12 – /32 200/224 160/200 53 310 225 – 313
2010.59. 4040. 1. 400 x 400 250 x 400 400 x 230 – 50 50 32 45 12 – /32 200/224 160/200 53 310 310 – 313
2010.59. 4040. 4. 400 x 400 250 x 400 400 x 230 – 40 40 32 45 12 – /32 200/224 160/200 53 310 310 – 313
2010.55. 5025. 1. 500 x 250 325 x 250 – – 50 50 32 45 15 38/40 200/224 160/200 63 400 – – –
2010.59. 5025. 1. 500 x 250 325 x 250 500 x 75 – 50 50 32 45 15 – /40 200/224 160/200 63 400 150 – 403
2010.59. 5025. 4. 500 x 250 325 x 250 500 x 75 – 40 40 32 45 15 – /40 200/224 160/200 63 400 150 – 403
2010.55. 5031. 1. 500 x 315 325 x 315 – – 50 50 32 45 15 38/40 200/224 160/200 63 400 – – –
2010.59. 5031. 1. 500 x 315 325 x 315 500 x 140 – 50 50 32 45 15 – /40 200/224 160/200 63 400 215 – 403
2010.59. 5040. 1. 500 x 400 325 x 400 500 x 225 – 50 50 32 45 15 – /40 200/224 160/200 63 400 300 – 403
2010.59. 5050. 1. 500 x 500 325 x 500 500 x 325 – 50 50 32 45 15 – /40 200/224 160/200 63 400 400 – 403
a 1 x b 1 = 400 x 250; c 1 = c 2 = 50) = 2010.55.4025.1.
= 895.
= 29
= 2010.55.4025.1.895.29
a 1 x b 1 = 400 x 250; c 1 = c 2 = 50) = 2010.55.4025.1.
= 895
= 2010.55.4025.1.895
2010.5□ .
subject to alterations
Die set without / with stripper ECO-LINE
Type
Order No Exe- Exe- ext. dim. Work area(s)**
Type Size P* cution cution***
*Thickness combinations
** Work area dimensions are not affected
by the positions of the screw clamps that retain the bushes!
***With demountable guide pillars 2021.29.
Type of Die Set (external dimensions
a 1 x b 1 = 400 x 250; c 1 = c 2 = 50)
Execution with stripper
with demountable guide pillars 2021.29.
Order No
Next day delivery!
Type of Die Set (external dimensions
a 1 x b 1 = 400 x 250; c 1 = c 2 = 50)
Execution with stripper
Order No
Ordering code (example):
Ordering code (example):
A37
subject to alterations
Steel plate ISO 6753-1
2900.
Execution:
External contours milled. Thickness surfaces ground
Note:
l or b ≤ 630 = +0,2 / +0,4
l or b > 630 = +0,2 / +0,6
Plates from 500 ⊗ 500 mm on are manufactured with lifting thread.
A38
2900.
Order No
Size
l x b x t Order No
Size
l x b x t Order No
Size
l x b x t
2900.1608.25 160 x 80 x 25 2900.3120.40 315 x 200 x 40 2900.6340.32 630 x 400 x 32
2900.1608.32 160 x 80 x 32 2900.3120.50 315 x 200 x 50 2900.6340.40 630 x 400 x 40
2900.1610.25 160 x 100 x 25 2900.3125.32 315 x 250 x 32 2900.6340.50 630 x 400 x 50
2900.1610.32 160 x 100 x 32 2900.3125.40 315 x 250 x 40 2900.6340.63 630 x 400 x 63
2900.1612.25 160 x 125 x 25 2900.3125.50 315 x 250 x 50 2900.6350.32 630 x 500 x 32
2900.1612.32 160 x 125 x 32 2900.3131.32 315 x 315 x 32 2900.6350.40 630 x 500 x 40
2900.1616.25 160 x 160 x 25 2900.3131.40 315 x 315 x 40 2900.6350.50 630 x 500 x 50
2900.1616.32 160 x 160 x 32 2900.3131.50 315 x 315 x 50 2900.6350.63 630 x 500 x 63
2900.2010.25 200 x 100 x 25 2900.4020.32 400 x 200 x 32 2900.6363.32 630 x 630 x 32
2900.2010.32 200 x 100 x 32 2900.4020.40 400 x 200 x 40 2900.6363.40 630 x 630 x 40
2900.2010.40 200 x 100 x 40 2900.4020.50 400 x 200 x 50 2900.6363.50 630 x 630 x 50
2900.2012.25 200 x 125 x 25 2900.4025.32 400 x 250 x 32 2900.6363.63 630 x 630 x 63
2900.2012.32 200 x 125 x 32 2900.4025.40 400 x 250 x 40 2900.7140.32 710 x 400 x 32
2900.2012.40 200 x 125 x 40 2900.4025.50 400 x 250 x 50 2900.7140.40 710 x 400 x 40
2900.2016.25 200 x 160 x 25 2900.4031.32 400 x 315 x 32 2900.7140.50 710 x 400 x 50
2900.2016.32 200 x 160 x 32 2900.4031.40 400 x 315 x 40 2900.7140.63 710 x 400 x 63
2900.2016.40 200 x 160 x 40 2900.4031.50 400 x 315 x 50 2900.7150.32 710 x 500 x 32
2900.2020.25 200 x 200 x 25 2900.4040.32 400 x 400 x 32 2900.7150.40 710 x 500 x 40
2900.2020.32 200 x 200 x 32 2900.4040.40 400 x 400 x 40 2900.7150.50 710 x 500 x 50
2900.2020.40 200 x 200 x 40 2900.4040.50 400 x 400 x 50 2900.7150.63 710 x 500 x 63
2900.2512.25 250 x 125 x 25 2900.5025.32 500 x 250 x 32 2900.7163.32 710 x 630 x 32
2900.2512.32 250 x 125 x 32 2900.5025.40 500 x 250 x 40 2900.7163.40 710 x 630 x 40
2900.2512.40 250 x 125 x 40 2900.5025.50 500 x 250 x 50 2900.7163.50 710 x 630 x 50
2900.2516.25 250 x 160 x 25 2900.5031.32 500 x 315 x 32 2900.7163.63 710 x 630 x 63
2900.2516.32 250 x 160 x 32 2900.5031.40 500 x 315 x 40 2900.8040.32 800 x 400 x 32
2900.2516.40 250 x 160 x 40 2900.5031.50 500 x 315 x 50 2900.8040.40 800 x 400 x 40
2900.2520.25 250 x 200 x 25 2900.5040.32 500 x 400 x 32 2900.8040.50 800 x 400 x 50
2900.2520.32 250 x 200 x 32 2900.5040.40 500 x 400 x 40 2900.8040.63 800 x 400 x 63
2900.2520.40 250 x 200 x 40 2900.5040.50 500 x 400 x 50 2900.8050.32 800 x 500 x 32
2900.2525.25 250 x 250 x 25 2900.5050.32 500 x 500 x 32 2900.8050.40 800 x 500 x 40
2900.2525.32 250 x 250 x 32 2900.5050.40 500 x 500 x 40 2900.8050.50 800 x 500 x 50
2900.2525.40 250 x 250 x 40 2900.5050.50 500 x 500 x 50 2900.8050.63 800 x 500 x 63
2900.3116.32 315 x 160 x 32 2900.6331.32 630 x 315 x 32 2900.8063.32 800 x 630 x 32
2900.3116.40 315 x 160 x 40 2900.6331.40 630 x 315 x 40 2900.8063.40 800 x 630 x 40
2900.3116.50 315 x 160 x 50 2900.6331.50 630 x 315 x 50 2900.8063.50 800 x 630 x 50
2900.3120.32 315 x 200 x 32 2900.6331.63 630 x 315 x 63 2900.8063.63 800 x 630 x 63
Steel plate ISO 6753-1
subject to alterations
Aluminium plate ~ISO 6753-1
2910. .2
Execution:
2910.□□□□.□□.2
Two external contours milled. Thickness surfaces ground.
Note:
Plates from 500 ⊗ 500 mm on are manufactured with lifting thread.
2910. .0
Execution:
2910.□□□□.□□.0
External contours sawed. Thickness surfaces ground.
Note:
Plates from 500 ⊗ 500 mm on are manufactured with lifting thread.
A39
2910.
Order No
Size
l x b x t Order No
Size
l x b x t Order No
Size
l x b x t Order No
Size
l x b x t
2910.1608.25.□ 160 x 80 x 25 2910.2520.32.□ 250 x 200 x 32 2910.4040.40.□ 400 x 400 x 40 2910.6363.40.□ 630 x 630 x 40
2910.1608.32.□ 160 x 80 x 32 2910.2520.40.□ 250 x 200 x 40 2910.4040.50.□ 400 x 400 x 50 2910.6363.50.□ 630 x 630 x 50
2910.1610.25.□ 160 x 100 x 25 2910.2525.25.□ 250 x 250 x 25 2910.5025.32.□ 500 x 250 x 32 2910.6363.63.□ 630 x 630 x 63
2910.1610.32.□ 160 x 100 x 32 2910.2525.32.□ 250 x 250 x 32 2910.5025.40.□ 500 x 250 x 40 2910.7140.32.□ 710 x 400 x 32
2910.1612.25.□ 160 x 125 x 25 2910.2525.40.□ 250 x 250 x 40 2910.5025.50.□ 500 x 250 x 50 2910.7140.40.□ 710 x 400 x 40
2910.1612.32.□ 160 x 125 x 32 2910.3116.32.□ 315 x 160 x 32 2910.5031.32.□ 500 x 315 x 32 2910.7140.50.□ 710 x 400 x 50
2910.1616.25.□ 160 x 160 x 25 2910.3116.40.□ 315 x 160 x 40 2910.5031.40.□ 500 x 315 x 40 2910.7140.63.□ 710 x 400 x 63
2910.1616.32.□ 160 x 160 x 32 2910.3116.50.□ 315 x 160 x 50 2910.5031.50.□ 500 x 315 x 50 2910.7150.32.□ 710 x 500 x 32
2910.2010.25.□ 200 x 100 x 25 2910.3120.32.□ 315 x 200 x 32 2910.5040.32.□ 500 x 400 x 32 2910.7150.40.□ 710 x 500 x 40
2910.2010.32.□ 200 x 100 x 32 2910.3120.40.□ 315 x 200 x 40 2910.5040.40.□ 500 x 400 x 40 2910.7150.50.□ 710 x 500 x 50
2910.2010.40.□ 200 x 100 x 40 2910.3120.50.□ 315 x 200 x 50 2910.5040.50.□ 500 x 400 x 50 2910.7150.63.□ 710 x 500 x 63
2910.2012.25.□ 200 x 125 x 25 2910.3125.32.□ 315 x 250 x 32 2910.5050.32.□ 500 x 500 x 32 2910.7163.32.□ 710 x 630 x 32
2910.2012.32.□ 200 x 125 x 32 2910.3125.40.□ 315 x 250 x 40 2910.5050.40.□ 500 x 500 x 40 2910.7163.40.□ 710 x 630 x 40
2910.2012.40.□ 200 x 125 x 40 2910.3125.50.□ 315 x 250 x 50 2910.5050.50.□ 500 x 500 x 50 2910.7163.50.□ 710 x 630 x 50
2910.2016.25.□ 200 x 160 x 25 2910.3131.32.□ 315 x 315 x 32 2910.6331.32.□ 630 x 315 x 32 2910.7163.63.□ 710 x 630 x 63
2910.2016.32.□ 200 x 160 x 32 2910.3131.40.□ 315 x 315 x 40 2910.6331.40.□ 630 x 315 x 40 2910.8040.32.□ 800 x 400 x 32
2910.2016.40.□ 200 x 160 x 40 2910.3131.50.□ 315 x 315 x 50 2910.6331.50.□ 630 x 315 x 50 2910.8040.40.□ 800 x 400 x 40
2910.2020.25.□ 200 x 200 x 25 2910.4020.32.□ 400 x 200 x 32 2910.6331.63.□ 630 x 315 x 63 2910.8040.50.□ 800 x 400 x 50
2910.2020.32.□ 200 x 200 x 32 2910.4020.40.□ 400 x 200 x 40 2910.6340.32.□ 630 x 400 x 32 2910.8040.63.□ 800 x 400 x 63
2910.2020.40.□ 200 x 200 x 40 2910.4020.50.□ 400 x 200 x 50 2910.6340.40.□ 630 x 400 x 40 2910.8050.32.□ 800 x 500 x 32
2910.2512.25.□ 250 x 125 x 25 2910.4025.32.□ 400 x 250 x 32 2910.6340.50.□ 630 x 400 x 50 2910.8050.40.□ 800 x 500 x 40
2910.2512.32.□ 250 x 125 x 32 2910.4025.40.□ 400 x 250 x 40 2910.6340.63.□ 630 x 400 x 63 2910.8050.50.□ 800 x 500 x 50
2910.2512.40.□ 250 x 125 x 40 2910.4025.50.□ 400 x 250 x 50 2910.6350.32.□ 630 x 500 x 32 2910.8050.63.□ 800 x 500 x 63
2910.2516.25.□ 250 x 160 x 25 2910.4031.32.□ 400 x 315 x 32 2910.6350.40.□ 630 x 500 x 40 2910.8063.32.□ 800 x 630 x 32
2910.2516.32.□ 250 x 160 x 32 2910.4031.40.□ 400 x 315 x 40 2910.6350.50.□ 630 x 500 x 50 2910.8063.40.□ 800 x 630 x 40
2910.2516.40.□ 250 x 160 x 40 2910.4031.50.□ 400 x 315 x 50 2910.6350.63.□ 630 x 500 x 63 2910.8063.50.□ 800 x 630 x 50
2910.2520.25.□ 250 x 200 x 25 2910.4040.32.□ 400 x 400 x 32 2910.6363.32.□ 630 x 630 x 32 2910.8063.63.□ 800 x 630 x 63
Aluminium plate ~ISO 6753-1
Ordering Code (example):
Aluminium plate ~ISO 6753-1 =2910.
Length L 160 mm = 16
Width B 80 mm = 08.
Thickness T 25 mm = 25.
Execution FORM sawn = 0
Order No =2910. 1608. 25.0
subject to alterations
Die set press unit
2011.45. 2011.49.
a 2
a 1
e
a 2
a 1
e
b 1
e 2
b 2
e 1
b 1
2011.4 .4031. . .1
Order number system:
T grooves: .0 = without
.1 = in top bolster and intermediate plate
Installation height h
Version: 000. = without guide bolster
001. = without guide bolster – tension rod not hardened
831. = guide bolster with plain bearing
862. = guide bolster with ball bearing guide
External dimensions (a 1 3 b 1 ) 40: a 1 = 400 mm; 31: b 1 = 315 mm
Number of pillars: 5. = two guide pillars
9. = four guide pillars
Steel plates
Die Set Press Unit – ISO sizes
Coupling spigots and -holders between cylinder and tool:
see next page but one.
±2
3
c
1 ±2
c c 2 ±2
tee slot
DIN 650
10 H8
d 3
daylight acc. to
customer’s specifications
2011.45.
2011.49.
d 3
A40
Order No
work area
a 1 ⊗b 2
work area
a 2 ⊗b 1
max. press thrust
kN a 1 b 1 c 1 c 2 c 3 d 3 e e 1 e 2
2011.4□ .2020. □□□ . □□□ . □ 84 x 200 200 x 62 20 200 200 32 32 32 25 132 132 129
2011.4□ .2520. □□□ . □□□ . □ 134 x 200 250 x 62 20 250 200 32 32 32 25 182 132 129
2011.4□ .2525. □□□ . □□□ . □ 118 x 250 250 x 97 40 250 250 40 40 40 32 174 174 171
2011.4□ .3125. □□□ . □□□ . □ 185 x 250 315 x 97 40 315 250 40 40 40 32 239 174 171
2011.4□ .3131. □□□ . □□□ . □ 183 x 315 315 x 162 40 315 315 40 40 40 32 239 239 236
2011.4□ .4031. □□□ . □□□ . □ 268 x 315 400 x 162 80 400 315 50 50 50 32 324 239 236
2011.4□ .4040. □□□ . □□□ . □ 268 x 400 400 x 247 80 400 400 50 50 50 32 324 324 321
2011.45. Die set press unit
subject to alterations
Die set press unit
hydraulic jack
±2
3 1 ±2
height to guided
bolster bottom
daylight acc. to
customer’s specifications
c 2 ±2
tee slot
DIN 650 10 H12
201.145.
201.149.
l 1 c c
d 3 d 3
b 1
201.145. 201.149.
a 2
a 1
e
a 2
a 1
e
b 1
e 2
b 2
e 1
201.14 .4031. . .1
Order number system:
T grooves: .0 = without
.1 = in top bolster and intermediate plate
Installation height h
Version: 831. = guide bolster with plain bearing
862. = guide bolster with ball bearing guide
External dimensions (a 1 3 b 1 ) 40: a 1 = 400 mm; 31: b 1 = 315 mm
Number of pillars: 5. = two guide pillars
9. = four guide pillars
Steel plates
Die Set Press Unit – ISO sizes
Execution: Headed guide bushes,
hydraulic jack.
A41
Order No
work area
a 1 ⊗b 2
work area
a 2 ⊗b 1
max. press thrust
kN a 1 b 1 c 1 c 2 c 3 d 3 e e 1 e 2 l 1 Stroke max.
201.14□ .2020. □□□ . □□□ . □ 84 x 200 200 x 62 20 200 200 32 32 32 25 132 132 129 200 130
201.14□ .2520. □□□ . □□□ . □ 134 x 200 250 x 62 20 250 200 32 32 32 25 182 132 129 200 130
201.14□ .2525. □□□ . □□□ . □ 118 x 250 250 x 97 40 250 250 40 40 40 32 174 174 171 200 130
201.14□ .3125. □□□ . □□□ . □ 183 x 250 315 x 97 40 315 250 40 40 40 32 239 174 171 200 130
201.14□ .3131. □□□ . □□□ . □ 283 x 315 315 x 162 40 315 315 40 40 40 32 239 239 236 200 130
201.14□ .4031. □□□ . □□□ . □ 268 x 315 400 x 162 80 400 315 50 50 50 32 324 239 236 245 160
201.14□ .4040. □□□ . □□□ . □ 268 x 400 400 x 247 80 400 400 50 50 50 32 324 324 321 245 160
201.145. Die set press unit
1
s
M
212.16.1.
SW
d 8
d 5
d 4
l 1
2
l
5
l
2
s
212.11.
SW
M
d
d
4
5
3
l
5
l
d 4 d 5 d 8 SW l 1 l 2 l 5 * M* s 1 s 2
212.16.1.026 26 33 45 50 70 57,4 12,6 7
212.16.1.033 33 49 60 65 86 67,4 18,6 10
M d 4 d 5 l 3 l 5 SW
212.11.016 M16 ⊗ 1.5 25 32 18 23 36
212.11.030 M30 ⊗ 2 32 48 30 43 60
d 4 d 5 d 8 d 7 l 3 l 5
212.15.063 25 32 63 46 18 31
212.15.080 32 48 80 63 18 37
subject to alterations
Die Set Press Unit-Accessories
Coupling Spigot Holder
Coupling Spigot
212.16.1. Coupling Spigot Holder
Order No
* upon customer‘s specification
212.11. Coupling Spigot
Order No
212.15.
d
d
8
7
d
d
4
5
5
l
3
l
4 socket cap screws
M8 x 25
DIN EN ISO 4762
212.15. Coupling Spigot
Order No
A42
subject to alterations
Special Die Set (All-Steel) to Customers‘ Specification
A43
subject to alterations
Special Die Set (All-Steel) to Customers‘ Specification
A44
1350
subject to alterations
Special Die Set (All-Steel) to Customers‘ Specification
subject to alterations
Special Die Set (All-Steel) to Customers‘ Specification
1350
subject to alterations
Special Die Set (All-Steel) to Customers‘ Specification
A45
subject to alterations
Special Die Set (All-Steel) to Customers‘ Specification
A46
Progression
Lamination
Die Set Units
subject to alterations
Special Die Set (All-Steel) to Customers‘ Specification
Progression
Lamination
Die Set Units
A47
subject to alterations
202.60.
Ball Bearing
Guide 2061.44.
206.71.
Stripper-Mounted Pillar
Ball Bearing
Guide 2061.44.
206.71.
Top Clamping Plate
Top Bolster
Combination Spring- and
Spacer Unit 244.25./.40.
Retainer Gib
Thrust Plate
Top Spacer
(Compensation Disc)
Punch Retainer Plate
Clamping Stripper
Bottom Spacer
Bottom Bolster
Bottom Clamping Plate
Bunter Bar
Clamping Area
Progression Lamination Die Set Unit
A48 subject to alterations
Progression lamination die set unit
Die set units for progression/lamination dies
The accuracy of a stamping die starts with the die set! When we designed
these new units, special attention was paid to the stability and load capaci-
ty of the guide pillars.
The eventual introduction of the stripper-mounted pillar in its present form
brought an eightfold increase in transverse load-carrying capacity relative
to conventional pillars; under the same radial force, deflection is reduced
to one-eigth.
While modern high-speed presses have made ball bearing guides all but
mandatory, the limited load capacity of these bearings remains a disad-
vantage, calling for generous nominal pillar diameters and the use of more
than two guide bearings.
Considerable forces of inertia are encountered during the reversal of stro-
king motion at speeds in excess of 500 SPM. In order to keep these harmful
forces to a minimum, FIBRO Stripper-Mounted Pillars are provided with
hollow cores.
Considerations such as these formed the basis for the development of
our new die set units with stripper-mounted pillars – a concept that has
resulted in greatly improved accuracy, overall stability and speed capacity.
Retaining slots for matrixes and
guiding-stripper plate
It is of paramount importance to the accuracy of the final die assembly
that both these slots are in perfect vertical alignment, to within a few mm.
From long experience we know that all heavy machining of die set
apertures must precede the finish-machining of the two retainer slots for
the matrix inserts and the guiding/clamping stripper plate.
Whenever the machining of such apertures is not entrusted to us we will
supply our die set units with pre-ground slots only.
Combination spring/spacer units
Strippers on FIBRO progression/lamination die set units are laid out for
the functions of punch guiding and clamping of the stock, derived from
preloaded spring/spacing units of highly compact design.
The advantages of these compact units, in accordance with executions
1 to 4, are as follows:
a) compactness – the combination of both spring- and spacer functions
saves die space
b) ease of die maintenance – punch regrinding and replacement, as well
as dimensional adaptation, can be done without dismantling of the
stripper.
Note: regrinding of punches = regrinding of spacer!
c) ease of springs maintenance – after removal of only the top clamping
plate, the complete spring/spacer unit can be taken out for replace-
ment etc. This feature applies to executions 1 and 2 only.
Top Bolster
Stripper-Mounted Pillar
Ring Nut
Stripper
Collar
Bottom Bolster
subject to alterations
202.60.
Ball Bearing
Guide 2061.44.
206.71.
Stripper-Mounted Pillar
Ball Bearing
Guide 2061.44.
206.71.
Top Clamping Plate
Top Bolster
Combination Spring- and
Spacer Unit 244.25./.40.
Retainer Gib
Thrust Plate
Top Spacer
(Compensation Disc)
Punch Retainer Plate
Clamping Stripper
Bottom Spacer
Bottom Bolster
Bottom Clamping Plate
Bunter Bar
Clamping Area
Progression Lamination Die Set Unit
subject to alterations
Progression lamination die set unit
Die set units for progression/lamination dies
The accuracy of a stamping die starts with the die set! When we designed
these new units, special attention was paid to the stability and load capaci-
ty of the guide pillars.
The eventual introduction of the stripper-mounted pillar in its present form
brought an eightfold increase in transverse load-carrying capacity relative
to conventional pillars; under the same radial force, deflection is reduced
to one-eigth.
While modern high-speed presses have made ball bearing guides all but
mandatory, the limited load capacity of these bearings remains a disad-
vantage, calling for generous nominal pillar diameters and the use of more
than two guide bearings.
Considerable forces of inertia are encountered during the reversal of stro-
king motion at speeds in excess of 500 SPM. In order to keep these harmful
forces to a minimum, FIBRO Stripper-Mounted Pillars are provided with
hollow cores.
Considerations such as these formed the basis for the development of
our new die set units with stripper-mounted pillars – a concept that has
resulted in greatly improved accuracy, overall stability and speed capacity.
Retaining slots for matrixes and
guiding-stripper plate
It is of paramount importance to the accuracy of the final die assembly
that both these slots are in perfect vertical alignment, to within a few mm.
From long experience we know that all heavy machining of die set
apertures must precede the finish-machining of the two retainer slots for
the matrix inserts and the guiding/clamping stripper plate.
Whenever the machining of such apertures is not entrusted to us we will
supply our die set units with pre-ground slots only.
Combination spring/spacer units
Strippers on FIBRO progression/lamination die set units are laid out for
the functions of punch guiding and clamping of the stock, derived from
preloaded spring/spacing units of highly compact design.
The advantages of these compact units, in accordance with executions
1 to 4, are as follows:
a) compactness – the combination of both spring- and spacer functions
saves die space
b) ease of die maintenance – punch regrinding and replacement, as well
as dimensional adaptation, can be done without dismantling of the
stripper.
Note: regrinding of punches = regrinding of spacer!
c) ease of springs maintenance – after removal of only the top clamping
plate, the complete spring/spacer unit can be taken out for replace-
ment etc. This feature applies to executions 1 and 2 only.
Top Bolster
Stripper-Mounted Pillar
Ring Nut
Stripper
Collar
Bottom Bolster
A49
b 1 241.◻◻.25.032 241.◻◻.25.032
b 1 a 2 3 b 2 b 3 14 15 16 14 15 16 17 14 15 16 17
201.50. 1320. ◻◻◻ . ◻◻. ◻ 126 3 196 40 4 40 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 1620. ◻◻◻ . ◻◻. ◻ 156 3 196 50 4 50 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 2020. ◻◻◻ . ◻◻. ◻ 196 3 196 60 6 60 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 2520. ◻◻◻ . ◻◻. ◻ 246 3 196 75 8 75 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 3020. ◻◻◻ . ◻◻. ◻ 296 3 196 75 8 75 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
subject to alterations
201.50. Progression Lamination Die Set Unit
Order No Spring ext. dims
Comb.
spring+
spacer
max. spring
compr. (without
pre load) (mm)
241…
spring
preload
preloading in N
(per spring unit) spring coefficient “c” (N)
Type Size Type Exec. max. unit (mm)
Progression Lamination Die Set Unit
a 2
b 2
20
9
16
(240)
202.60.019.
8
15
62
53 16
246
140
90
53
32
33
15
244.25.33
* For the sizes 201.50.2520 and 3020 guide pillars 202.60.025
b 3
70
2
b 1 -0,05
-0,10
201.50.
M 24x1,5
M 24x1,5
25
25
25
16
Executions
201.50.
????.???.??.1
with projecting top
clamping plate
201.50.
????.???.??.2
with threaded hole in top clam-
ping plate, for threaded shank
201.50.
????.???.??.3
with threaded hole in top bolster,
for threaded shank
201.50.
????.???.??.4
with clamping pockets
milled in top bolster
(mounting of top bolster to ram of press)
Ball Bearing Guides
Guide Elements
Width of slot b 1 to be determined by
customer!
2D-CAD data are available on request for each Die Set Unit.
The designer need only draw the active die elements.
Prints can be taken from this master.
Ordering Code (example):
Die Set Unit = 201.50.
a 2 ⊗ b 2 = 296 ⊗ 196 = 3020.
b 1 = 75 mm = 075.
Springs (type) 241.15. = 15.
With projecting top clamping plate = 1
Order No = 201.50.3020.075.15.1
Die Set Units 201.50. can also be supplied in special sizes
as well as special executions, acc. to customers’ specifications.
Die daylight and strip height can be reduced by up to 3 mm
through a reduction in the thickness of the Bottom Clamping Plate.
A50
15
8
9
b 2
2
a
16
20
22
16
(250)
63
62 90
63
33
296
170
15
244.25.44
202.60.025.
b 3
70
2
b 1 -0,05
-0,10
201.50.
b 1 241.□□.25.045 241.□□.25.045
b 1 a 2 × b 2 max. b 3 14 15 16 17 (mm) 14 15 16 17 14 15 16 17
201.50. 1625. □□□. □□. □ 156 × 246 60 4 60 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 2025. □□□. □□. □ 196 × 246 75 6 75 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 2525. □□□. □□. □ 246 × 246 90 8 90 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 3025. □□□. □□. □ 296 × 246 100 8 100 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 3525. □□□. □□. □ 346 × 246 100 10 100 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
= 201.50.
a 2 ×b 2 = 296 × 246 = 3025.
b 1 = 100 mm = 100.
= 15.
= 1
= 201.50.3025.100.15.1
subject to alterations
Progression Lamination Die Set Unit
M 24x1,5
M 24x1,5
25
25
25
16
Executions
201.50.
????.???.??.1
with projecting top
clamping plate
201.50.
????.???.??.2
with threaded hole in top clam-
ping plate, for threaded shank
201.50.
????.???.??.3
with threaded hole in
top bolster, for threaded shank
201.50.
????.???.??.4
with clamping pockets milled
in top bolster
(mounting of top bolster to ram of press)
Ball Bearing Guides
Guide Elements
Width of slot b 1 to be determined by
customer!
2D-CAD data are available on request for each Die Set Unit.
The designer need only draw the active die elements.
Prints can be taken from this master.
201.50. Progression Lamination Die Set Unit
Order No Spring ext. dims
Comb.
spring+
spacer
max. spring compr.
(without pre load)
(mm) 241…
spring
preload
preloading in N
(per spring unit)
spring coefficient “c”
(N)
Type Size Type Exec. max. unit
Ordering Code (example):
Die Set Unit
Springs (type) 241.15.
With projecting top clamping plate
Order No
Die Set Units 201.50. can also be supplied in special sizes
as well as special executions, acc. to customers’ specifications.
Die daylight and strip height can be reduced by up to 16 mm
through a reduction in the thickness of the Bottom Clamping Plate.
b 1 241.◻◻.25.032 241.◻◻.25.032
b 1 a 2 3 b 2 b 3 14 15 16 14 15 16 17 14 15 16 17
201.50. 1320. ◻◻◻ . ◻◻. ◻ 126 3 196 40 4 40 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 1620. ◻◻◻ . ◻◻. ◻ 156 3 196 50 4 50 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 2020. ◻◻◻ . ◻◻. ◻ 196 3 196 60 6 60 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 2520. ◻◻◻ . ◻◻. ◻ 246 3 196 75 8 75 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
201.50. 3020. ◻◻◻ . ◻◻. ◻ 296 3 196 75 8 75 6,0 6,0 5,0 3 241 354 891 – 80,3 118,1 297 –
subject to alterations
201.50. Progression Lamination Die Set Unit
Order No Spring ext. dims
Comb.
spring+
spacer
max. spring
compr. (without
pre load) (mm)
241…
spring
preload
preloading in N
(per spring unit) spring coefficient “c” (N)
Type Size Type Exec. max. unit (mm)
Progression Lamination Die Set Unit
a 2
b 2
20
9
16
(240)
202.60.019.
8
15
62
53 16
246
140
90
53
32
33
15
244.25.33
* For the sizes 201.50.2520 and 3020 guide pillars 202.60.025
b 3
70
2
b 1 -0,05
-0,10
201.50.
M 24x1,5
M 24x1,5
25
25
25
16
Executions
201.50.
????.???.??.1
with projecting top
clamping plate
201.50.
????.???.??.2
with threaded hole in top clam-
ping plate, for threaded shank
201.50.
????.???.??.3
with threaded hole in top bolster,
for threaded shank
201.50.
????.???.??.4
with clamping pockets
milled in top bolster
(mounting of top bolster to ram of press)
Ball Bearing Guides
Guide Elements
Width of slot b 1 to be determined by
customer!
2D-CAD data are available on request for each Die Set Unit.
The designer need only draw the active die elements.
Prints can be taken from this master.
Ordering Code (example):
Die Set Unit = 201.50.
a 2 ⊗ b 2 = 296 ⊗ 196 = 3020.
b 1 = 75 mm = 075.
Springs (type) 241.15. = 15.
With projecting top clamping plate = 1
Order No = 201.50.3020.075.15.1
Die Set Units 201.50. can also be supplied in special sizes
as well as special executions, acc. to customers’ specifications.
Die daylight and strip height can be reduced by up to 3 mm
through a reduction in the thickness of the Bottom Clamping Plate.
15
8
9
b 2
2
a
16
20
22
16
(250)
63
62 90
63
33
296
170
15
244.25.44
202.60.025.
b 3
70
2
b 1 -0,05
-0,10
201.50.
b 1 241.□□.25.045 241.□□.25.045
b 1 a 2 × b 2 max. b 3 14 15 16 17 (mm) 14 15 16 17 14 15 16 17
201.50. 1625. □□□. □□. □ 156 × 246 60 4 60 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 2025. □□□. □□. □ 196 × 246 75 6 75 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 2525. □□□. □□. □ 246 × 246 90 8 90 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 3025. □□□. □□. □ 296 × 246 100 8 100 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
201.50. 3525. □□□. □□. □ 346 × 246 100 10 100 8,0 8,0 7,8 5,4 4 212 323 748 977 53 80,8 187 244,2
= 201.50.
a 2 ×b 2 = 296 × 246 = 3025.
b 1 = 100 mm = 100.
= 15.
= 1
= 201.50.3025.100.15.1
subject to alterations
Progression Lamination Die Set Unit
M 24x1,5
M 24x1,5
25
25
25
16
Executions
201.50.
????.???.??.1
with projecting top
clamping plate
201.50.
????.???.??.2
with threaded hole in top clam-
ping plate, for threaded shank
201.50.
????.???.??.3
with threaded hole in
top bolster, for threaded shank
201.50.
????.???.??.4
with clamping pockets milled
in top bolster
(mounting of top bolster to ram of press)
Ball Bearing Guides
Guide Elements
Width of slot b 1 to be determined by
customer!
2D-CAD data are available on request for each Die Set Unit.
The designer need only draw the active die elements.
Prints can be taken from this master.
201.50. Progression Lamination Die Set Unit
Order No Spring ext. dims
Comb.
spring+
spacer
max. spring compr.
(without pre load)
(mm) 241…
spring
preload
preloading in N
(per spring unit)
spring coefficient “c”
(N)
Type Size Type Exec. max. unit
Ordering Code (example):
Die Set Unit
Springs (type) 241.15.
With projecting top clamping plate
Order No
Die Set Units 201.50. can also be supplied in special sizes
as well as special executions, acc. to customers’ specifications.
Die daylight and strip height can be reduced by up to 16 mm
through a reduction in the thickness of the Bottom Clamping Plate.
A51
346
210
2
a
9
16 20
20
38
202.60.032.
8 19
71
19
100
(282)
73 73
20
b 2
244.40.48
b 3
80
2
b 1 -0,05
-0,10
201.50.
b 1 241.□□.25.045 241.□□.25.045
b 1 a 2 × b 2 max. b 3 14 15 16 17 (mm) 14 15 16 17 14 15 16 17
201.50. 2030. □□□. □□. □ 196 × 296 75 4 75 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 2530. □□□. □□. □ 246 × 296 100 6 100 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 3030. □□□. □□. □ 296 × 296 100 8 100 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 3530. □□□. □□. □ 346 × 296 125 8 125 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 4030. □□□. □□. □ 396 × 296 125 8 125 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
= 201.50.
a 2 ×b 2 = 296 × 296 = 3030.
b 1 = 100 mm = 100.
= 15.
= 1
= 201.50.3030.100.15.1
subject to alterations
Progression Lamination Die Set Unit
M 24x1,5
M 24x1,5
25
25
25
16
Executions
201.50.
????.???.??.1
with projecting top
clamping plate
201.50.
????.???.??.2
with threaded hole in top clam-
ping plate, for threaded shank
201.50.
????.???.??.3
with threaded hole in
top bolster, for threaded shank
201.50.
????.???.??.4
with clamping pockets milled
in top bolster
(mounting of top bolster to ram of press)
Ball Bearing Guides
Guide Elements
Width of slot b 1 to be determined by
customer!
2D-CAD data are available on request for each Die Set Unit.
The designer need only draw the active die elements.
Prints can be taken from this master.
201.50. Progression Lamination Die Set Unit
Order No Spring ext. dims
Comb.
spring+
spacer
max. spring compr.
(without pre load)
(mm) 241…
spring
preload
preloading in N
(per spring unit)
spring coefficient “c”
(N)
Type Size Type Exec. max. unit
Ordering Code (example):
Die Set Unit
Springs (type) 241.15.
With projecting top clamping plate
Order No
Die Set Units 201.50. can also be supplied in special sizes
as well as special executions, acc. to customers’ specifications.
Die daylight and strip height can be reduced by up to 16 mm
through a reduction in the thickness of the Bottom Clamping Plate.
A52
Tooling Pallet
Die Sets
346
210
2
a
9
16 20
20
38
202.60.032.
8 19
71
19
100
(282)
73 73
20
b 2
244.40.48
b 3
80
2
b 1 -0,05
-0,10
201.50.
b 1 241.□□.25.045 241.□□.25.045
b 1 a 2 × b 2 max. b 3 14 15 16 17 (mm) 14 15 16 17 14 15 16 17
201.50. 2030. □□□. □□. □ 196 × 296 75 4 75 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 2530. □□□. □□. □ 246 × 296 100 6 100 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 3030. □□□. □□. □ 296 × 296 100 8 100 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 3530. □□□. □□. □ 346 × 296 125 8 125 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
201.50. 4030. □□□. □□. □ 396 × 296 125 8 125 7,0 7,0 5,0 4,2 8 736 1432 2800 5027 92 179 350 628,4
= 201.50.
a 2 ×b 2 = 296 × 296 = 3030.
b 1 = 100 mm = 100.
= 15.
= 1
= 201.50.3030.100.15.1
subject to alterations
Progression Lamination Die Set Unit
M 24x1,5
M 24x1,5
25
25
25
16
Executions
201.50.
????.???.??.1
with projecting top
clamping plate
201.50.
????.???.??.2
with threaded hole in top clam-
ping plate, for threaded shank
201.50.
????.???.??.3
with threaded hole in
top bolster, for threaded shank
201.50.
????.???.??.4
with clamping pockets milled
in top bolster
(mounting of top bolster to ram of press)
Ball Bearing Guides
Guide Elements
Width of slot b 1 to be determined by
customer!
2D-CAD data are available on request for each Die Set Unit.
The designer need only draw the active die elements.
Prints can be taken from this master.
201.50. Progression Lamination Die Set Unit
Order No Spring ext. dims
Comb.
spring+
spacer
max. spring compr.
(without pre load)
(mm) 241…
spring
preload
preloading in N
(per spring unit)
spring coefficient “c”
(N)
Type Size Type Exec. max. unit
Ordering Code (example):
Die Set Unit
Springs (type) 241.15.
With projecting top clamping plate
Order No
Die Set Units 201.50. can also be supplied in special sizes
as well as special executions, acc. to customers’ specifications.
Die daylight and strip height can be reduced by up to 16 mm
through a reduction in the thickness of the Bottom Clamping Plate.
Tooling Pallet
Die Sets
A53
subject to alterations
Fast Exchange System for Pallet Tooling
Description
The fast exchange of pallet-born tooling sets, with the concept of rapid
mechanical positioning, meets the demands for:
• lowering of tooling cost
• reduction in setting costs
• faster response to market trends.
Instead of a multitude of complete die set-born press tools, the new
system is based on a carrier die set with rapid-exchange features. This die
set can remain in the press, while any number of tooling pallet sets can be
accommodated expediently and precisely, one at a time.
There are no individual guide elements associated with a tooling pallet set
– the necessary guiding remains a function of the carrier die set exclusively.
Tooling pallet sets are mounted to standard carrier plates – the top and
bottom tooling simply slides into position, where a stop provides the
positioning control, to allow entry of the locating pins upon the required
half-turn of each of the four pin actuation levers on the die set. With the
tooling pallets now positioned accurately, the hexagonal clamping screws
at the front of the die set can be turned with a box spanner, each activating
one clamp via an internal cam, moved by threading action of the screw. The
cam angle is such that self-locking is obtained.
Press Tool Types
Sets of pallet tooling can be designed as:
• combination progression tools
• compound tools
• draw dies
• bending- and forming dies
• combination tools etc.
Setting and Tryout Aids
The absence of individual guide elements is a fundamental feature of too-
ling pallet sets which greatly assists the overall economy of the system. In
order to facilitate the aligning of top- and bottom tooling, conical centring
units can be fitted, thus providing alignment between both members by
direct means – even outside the carrier die set, on the toolmaker’s bench.
As a further aid for setting and tryout of pallet sets we offer the FIBRO
Aligning- and Tryout Press Unit 201.98. with simplified but basically similar
positioning- and locking features as the carrier die set.
A54 subject to alterations
Setting
• slide each pallet into its position
• positioning
• clamping
These steps can be completed in a minute.
Slide-In Insertion
Sheet Thicknesses
Sheet less than 0,4 mm in thickness is normally not recommended for the
system – on account of the smaller punch-to-die clearances associated
with thin stock materials, where the normal positioning accuracy within
the carrier die set (approximately 0,02 mm) becomes insufficient.
However, through fitting of conical centring units the overall alignment
accuracy can be improved to an extent where even sheet below 0,4 mm
thickness can be processed successfully.
Positioning
Clamping
Fast Exchange System for Pallet Tooling
Positioning Aids
Pallet tooling sets can be
equipped with conical
centring units.
subject to alterations
Fast Exchange System for Pallet Tooling
Description
The fast exchange of pallet-born tooling sets, with the concept of rapid
mechanical positioning, meets the demands for:
• lowering of tooling cost
• reduction in setting costs
• faster response to market trends.
Instead of a multitude of complete die set-born press tools, the new
system is based on a carrier die set with rapid-exchange features. This die
set can remain in the press, while any number of tooling pallet sets can be
accommodated expediently and precisely, one at a time.
There are no individual guide elements associated with a tooling pallet set
– the necessary guiding remains a function of the carrier die set exclusively.
Tooling pallet sets are mounted to standard carrier plates – the top and
bottom tooling simply slides into position, where a stop provides the
positioning control, to allow entry of the locating pins upon the required
half-turn of each of the four pin actuation levers on the die set. With the
tooling pallets now positioned accurately, the hexagonal clamping screws
at the front of the die set can be turned with a box spanner, each activating
one clamp via an internal cam, moved by threading action of the screw. The
cam angle is such that self-locking is obtained.
Press Tool Types
Sets of pallet tooling can be designed as:
• combination progression tools
• compound tools
• draw dies
• bending- and forming dies
• combination tools etc.
Setting and Tryout Aids
The absence of individual guide elements is a fundamental feature of too-
ling pallet sets which greatly assists the overall economy of the system. In
order to facilitate the aligning of top- and bottom tooling, conical centring
units can be fitted, thus providing alignment between both members by
direct means – even outside the carrier die set, on the toolmaker’s bench.
As a further aid for setting and tryout of pallet sets we offer the FIBRO
Aligning- and Tryout Press Unit 201.98. with simplified but basically similar
positioning- and locking features as the carrier die set.
subject to alterations
Setting
• slide each pallet into its position
• positioning
• clamping
These steps can be completed in a minute.
Slide-In Insertion
Sheet Thicknesses
Sheet less than 0,4 mm in thickness is normally not recommended for the
system – on account of the smaller punch-to-die clearances associated
with thin stock materials, where the normal positioning accuracy within
the carrier die set (approximately 0,02 mm) becomes insufficient.
However, through fitting of conical centring units the overall alignment
accuracy can be improved to an extent where even sheet below 0,4 mm
thickness can be processed successfully.
Positioning
Clamping
Fast Exchange System for Pallet Tooling
Positioning Aids
Pallet tooling sets can be
equipped with conical
centring units.
A55
subject to alterations
Fast Exchange System for Pallet Tooling
Top Bolster of Pallet Die Set
1 top bolster
2 pallet carrier plate – for slide-in insertion
3 guide bushes – optionally sliding –
or ball bearing guides
4 clamp
5 positioning pin – descends below surface
6 positioning pin lever
7 stop pin
8 clamping screw
Bottom Bolster of Pallet Die Set
1 bottom bolster
2 pallet carrier plate – for slide-in insertion
3 guide pillar
4 clamp
5 positioning pin – descends below surface
6 positioning pin lever
7 stop pin
8 clamping screw
9 bolster insert plate
10 box spanner
A56
a 2 a 3 a 4 a 5 b 2 b 3 b 4 c 1 c 2 c 3 d e y e 3 f f 2 f 3 h l 1
201.95.1010. 100u100 350 300 80,5 – 200 60 80,5 40 40 16 25 220 120 260 168 113 93 29 160
201.95.2121. 210u210 450 400 161 180,2 315 150 180,2 50 40 25 40 300 220 360 270 208 133 38 180
201.95.3030. 300u300 550 500 241 270,5 420 220 250,5 63 40 25 40 380 320 460 365 305 185 38 180
201.95.3521. 350u210 600 550 320 – 315 120 150 50 40 25 40 450 370 510 270 208 133 38 180
b
3
f
f
2
b
3
c
2
c
1
c
h h
1 l
M 30 x 2
e
4
a
5
a
3
e
y
2
a
3
a
a
2
f
3
b
4
b
d d
30
201.95.
subject to alterations
201.95. Fast Exchange System for Pallet Tooling
Order No
Type of
guides*
work area
a u b a 2 a 3 a 4 a 5 b 2 b 3 b 4 c 1 c 2 c 3 d e y e 3 f f 2 f 3 h l 1
* Type of guides: 831 for sliding guides or 862 for ball guides
Fast Exchange System for Pallet Tooling
subject to alterations
Fast Exchange System for Pallet Tooling
Top Bolster of Pallet Die Set
1 top bolster
2 pallet carrier plate – for slide-in insertion
3 guide bushes – optionally sliding –
or ball bearing guides
4 clamp
5 positioning pin – descends below surface
6 positioning pin lever
7 stop pin
8 clamping screw
Bottom Bolster of Pallet Die Set
1 bottom bolster
2 pallet carrier plate – for slide-in insertion
3 guide pillar
4 clamp
5 positioning pin – descends below surface
6 positioning pin lever
7 stop pin
8 clamping screw
9 bolster insert plate
10 box spanner
a 2 a 3 a 4 a 5 b 2 b 3 b 4 c 1 c 2 c 3 d e y e 3 f f 2 f 3 h l 1
201.95.1010. 100u100 350 300 80,5 – 200 60 80,5 40 40 16 25 220 120 260 168 113 93 29 160
201.95.2121. 210u210 450 400 161 180,2 315 150 180,2 50 40 25 40 300 220 360 270 208 133 38 180
201.95.3030. 300u300 550 500 241 270,5 420 220 250,5 63 40 25 40 380 320 460 365 305 185 38 180
201.95.3521. 350u210 600 550 320 – 315 120 150 50 40 25 40 450 370 510 270 208 133 38 180
b
3
f
f
2
b
3
c
2
c
1
c
h h
1 l
M 30 x 2
e
4
a
5
a
3
e
y
2
a
3
a
a
2
f
3
b
4
b
d d
30
201.95.
subject to alterations
201.95. Fast Exchange System for Pallet Tooling
Order No
Type of
guides*
work area
a u b a 2 a 3 a 4 a 5 b 2 b 3 b 4 c 1 c 2 c 3 d e y e 3 f f 2 f 3 h l 1
* Type of guides: 831 for sliding guides or 862 for ball guides
Fast Exchange System for Pallet Tooling
A57
a 4 a 5 b 3 b 4 c 1 h 1
201.97.1010 100 ⊗ 100 80 – 60 80 40 20
201.97.2121 210 ⊗ 210 160 180 150 180 50 25
201.97.3030 300 ⊗ 300 240 270 220 250 63 30
201.97.3521 350 ⊗ 210 320 – 120 150 50 25
a 2 b 2 c 3 x y z
201.96.1010 100 u 100 150 115 16 50,1 120 130
201.96.2121 210 u 210 250 225 25 160,1 220 230
201.96.3030 300 u 300 350 315 25 250,1 320 330
201.96.3521 350 u 210 400 225 25 160,1 370 380
subject to alterations
201.97. Bolster Insert Plate
Order No
work area
a ⊗ b
201.96. Pallet Carrier Plate
Order No
work area
a ⊗ b
Pallet Carrier Plate
Bolster Insert Plate
Pallet Carrier Plates
For each pallet tooling set, two carrier plates
201.96. are required – one for mounting the top
tooling details, the other for the bottom tooling.
The tooling components are dowelled into
position.
10
3
c
z
a
y
2
a
2
b
x
b
H7
ø16
R5
work area
201.96.
Bolster Insert Plates
This insert plate has to be added to a tooling
pallet set if:
• scrap holes near the centre require additional
support
• spring cushions or bottom ejectors have to be
employed
• other features of specific die designs require
an individual insert plate
Bolster insert plates have a dowel that makes
them non-reversible.
non-reversing dowel
h
1
c
4
a
5
a
3
b
4
b
1
201.97.
A58
a 2 b 2
201.98.1010.863 100 ⊗ 100 315 250
201.98.3030.863 210 ⊗ 210 630 315
201.98.3030.863 300 ⊗ 300 630 315
201.98.3030.863 350 ⊗ 210 630 315
subject to alterations
201.98. Aligning- and Tryout Press Unit
Order No
work area
a ⊗ b
±2 ±2 ±2
50 50 220 b
2
a
a
2
b
200
hydraulic jack
ø40
50
201.98.
Aligning- and Tryout Press Unit
Description
These press units have manual actuation by
way of a hydraulic jack which forces the guided
bolster upwards. In the toolroom they serve as
tryout- and setting press, especially for tooling
pallet sets. For the latter purpose they are
equipped with simplified but functionally similar
features for positioning and clamping as those in
FIBRO Tooling Pallet Die Sets.
Moreover the press units provide ideal facilities
for the press-fitting of pillars and bushes etc. – or
their removal. For blueing-in and tryout of all
sorts of press tools they soon prove themselves
as an indispensable workshop facility, with a
maximum thrust of 10 tons.
Material:
Plate: St 52-2
Execution:
Headed ball bearing guide bushes,
hydraulic jack, 10 tons capacity
a 4 a 5 b 3 b 4 c 1 h 1
201.97.1010 100 ⊗ 100 80 – 60 80 40 20
201.97.2121 210 ⊗ 210 160 180 150 180 50 25
201.97.3030 300 ⊗ 300 240 270 220 250 63 30
201.97.3521 350 ⊗ 210 320 – 120 150 50 25
a 2 b 2 c 3 x y z
201.96.1010 100 u 100 150 115 16 50,1 120 130
201.96.2121 210 u 210 250 225 25 160,1 220 230
201.96.3030 300 u 300 350 315 25 250,1 320 330
201.96.3521 350 u 210 400 225 25 160,1 370 380
subject to alterations
201.97. Bolster Insert Plate
Order No
work area
a ⊗ b
201.96. Pallet Carrier Plate
Order No
work area
a ⊗ b
Pallet Carrier Plate
Bolster Insert Plate
Pallet Carrier Plates
For each pallet tooling set, two carrier plates
201.96. are required – one for mounting the top
tooling details, the other for the bottom tooling.
The tooling components are dowelled into
position.
10
3
c
z
a
y
2
a
2
b
x
b
H7
ø16
R5
work area
201.96.
Bolster Insert Plates
This insert plate has to be added to a tooling
pallet set if:
• scrap holes near the centre require additional
support
• spring cushions or bottom ejectors have to be
employed
• other features of specific die designs require
an individual insert plate
Bolster insert plates have a dowel that makes
them non-reversible.
non-reversing dowel
h
1
c
4
a
5
a
3
b
4
b
1
201.97.
a 2 b 2
201.98.1010.863 100 ⊗ 100 315 250
201.98.3030.863 210 ⊗ 210 630 315
201.98.3030.863 300 ⊗ 300 630 315
201.98.3030.863 350 ⊗ 210 630 315
subject to alterations
201.98. Aligning- and Tryout Press Unit
Order No
work area
a ⊗ b
±2 ±2 ±2
50 50 220 b
2
a
a
2
b
200
hydraulic jack
ø40
50
201.98.
Aligning- and Tryout Press Unit
Description
These press units have manual actuation by
way of a hydraulic jack which forces the guided
bolster upwards. In the toolroom they serve as
tryout- and setting press, especially for tooling
pallet sets. For the latter purpose they are
equipped with simplified but functionally similar
features for positioning and clamping as those in
FIBRO Tooling Pallet Die Sets.
Moreover the press units provide ideal facilities
for the press-fitting of pillars and bushes etc. – or
their removal. For blueing-in and tryout of all
sorts of press tools they soon prove themselves
as an indispensable workshop facility, with a
maximum thrust of 10 tons.
Material:
Plate: St 52-2
Execution:
Headed ball bearing guide bushes,
hydraulic jack, 10 tons capacity
A59
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
Precision Ground Plates and Flat Bars
Steel and aluminium plates, flat and square tool steels
Precision feeler gauges, foil shims
Precision Ground
Plates
and Flat Bars
B2
Precision Ground
Plates
and Flat Bars
Contents
subject to alterations
2900.
Steel plate ISO 6753-1
2910.
Aluminium plate ~ISO 6753-1
2922.1730.
Precision flat and square bar steel,
~DIN 59350
2923.0570.
Precision flat and square bar steel
with machining allowance,
DIN 59350
2923.2099.
Precision flat and square bar steel
with machining allowance,
DIN 59350
2923.2162.
Precision flat and square bar steel
with machining allowance,
DIN 59350
2923.2312.
Precision flat and square bar steel
with machining allowance,
DIN 59350
2923.2343.
Precision flat and square bar steel
with machining allowance,
DIN 59350
2923.2363.
Precision flat and square bar steel
with machining allowance,
DIN 59350
2923.2379.
Precision flat and square bar steel
with machining allowance,
DIN 59350
2923.2436.
Precision flat and square bar steel
with machining allowance,
DIN 59350
2923.2767.
Precision flat and square bar steel
with machining allowance,
DIN 59350
2922.2842.
Precision flat and square bar steel,
DIN 59350
2923.2842.
Precision flat and square bar steel
with machining allowance,
DIN 59350
2925.
Precision feeler gauge
B4
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
subject to alterations B5
subject to alterations
Steel plate ISO 6753-1
2900.
Execution:
External contours milled. Thickness surfaces ground
Note:
l or b ≤ 630 = +0,2 / +0,4
l or b > 630 = +0,2 / +0,6
Plates from 500 ⊗ 500 mm on are manufactured with lifting thread.
B6
2900.
Order No
Size
l x b x t Order No
Size
l x b x t Order No
Size
l x b x t
2900.1608.25 160 x 80 x 25 2900.3120.40 315 x 200 x 40 2900.6340.32 630 x 400 x 32
2900.1608.32 160 x 80 x 32 2900.3120.50 315 x 200 x 50 2900.6340.40 630 x 400 x 40
2900.1610.25 160 x 100 x 25 2900.3125.32 315 x 250 x 32 2900.6340.50 630 x 400 x 50
2900.1610.32 160 x 100 x 32 2900.3125.40 315 x 250 x 40 2900.6340.63 630 x 400 x 63
2900.1612.25 160 x 125 x 25 2900.3125.50 315 x 250 x 50 2900.6350.32 630 x 500 x 32
2900.1612.32 160 x 125 x 32 2900.3131.32 315 x 315 x 32 2900.6350.40 630 x 500 x 40
2900.1616.25 160 x 160 x 25 2900.3131.40 315 x 315 x 40 2900.6350.50 630 x 500 x 50
2900.1616.32 160 x 160 x 32 2900.3131.50 315 x 315 x 50 2900.6350.63 630 x 500 x 63
2900.2010.25 200 x 100 x 25 2900.4020.32 400 x 200 x 32 2900.6363.32 630 x 630 x 32
2900.2010.32 200 x 100 x 32 2900.4020.40 400 x 200 x 40 2900.6363.40 630 x 630 x 40
2900.2010.40 200 x 100 x 40 2900.4020.50 400 x 200 x 50 2900.6363.50 630 x 630 x 50
2900.2012.25 200 x 125 x 25 2900.4025.32 400 x 250 x 32 2900.6363.63 630 x 630 x 63
2900.2012.32 200 x 125 x 32 2900.4025.40 400 x 250 x 40 2900.7140.32 710 x 400 x 32
2900.2012.40 200 x 125 x 40 2900.4025.50 400 x 250 x 50 2900.7140.40 710 x 400 x 40
2900.2016.25 200 x 160 x 25 2900.4031.32 400 x 315 x 32 2900.7140.50 710 x 400 x 50
2900.2016.32 200 x 160 x 32 2900.4031.40 400 x 315 x 40 2900.7140.63 710 x 400 x 63
2900.2016.40 200 x 160 x 40 2900.4031.50 400 x 315 x 50 2900.7150.32 710 x 500 x 32
2900.2020.25 200 x 200 x 25 2900.4040.32 400 x 400 x 32 2900.7150.40 710 x 500 x 40
2900.2020.32 200 x 200 x 32 2900.4040.40 400 x 400 x 40 2900.7150.50 710 x 500 x 50
2900.2020.40 200 x 200 x 40 2900.4040.50 400 x 400 x 50 2900.7150.63 710 x 500 x 63
2900.2512.25 250 x 125 x 25 2900.5025.32 500 x 250 x 32 2900.7163.32 710 x 630 x 32
2900.2512.32 250 x 125 x 32 2900.5025.40 500 x 250 x 40 2900.7163.40 710 x 630 x 40
2900.2512.40 250 x 125 x 40 2900.5025.50 500 x 250 x 50 2900.7163.50 710 x 630 x 50
2900.2516.25 250 x 160 x 25 2900.5031.32 500 x 315 x 32 2900.7163.63 710 x 630 x 63
2900.2516.32 250 x 160 x 32 2900.5031.40 500 x 315 x 40 2900.8040.32 800 x 400 x 32
2900.2516.40 250 x 160 x 40 2900.5031.50 500 x 315 x 50 2900.8040.40 800 x 400 x 40
2900.2520.25 250 x 200 x 25 2900.5040.32 500 x 400 x 32 2900.8040.50 800 x 400 x 50
2900.2520.32 250 x 200 x 32 2900.5040.40 500 x 400 x 40 2900.8040.63 800 x 400 x 63
2900.2520.40 250 x 200 x 40 2900.5040.50 500 x 400 x 50 2900.8050.32 800 x 500 x 32
2900.2525.25 250 x 250 x 25 2900.5050.32 500 x 500 x 32 2900.8050.40 800 x 500 x 40
2900.2525.32 250 x 250 x 32 2900.5050.40 500 x 500 x 40 2900.8050.50 800 x 500 x 50
2900.2525.40 250 x 250 x 40 2900.5050.50 500 x 500 x 50 2900.8050.63 800 x 500 x 63
2900.3116.32 315 x 160 x 32 2900.6331.32 630 x 315 x 32 2900.8063.32 800 x 630 x 32
2900.3116.40 315 x 160 x 40 2900.6331.40 630 x 315 x 40 2900.8063.40 800 x 630 x 40
2900.3116.50 315 x 160 x 50 2900.6331.50 630 x 315 x 50 2900.8063.50 800 x 630 x 50
2900.3120.32 315 x 200 x 32 2900.6331.63 630 x 315 x 63 2900.8063.63 800 x 630 x 63
Steel plate ISO 6753-1
subject to alterations
Aluminium plate ~ISO 6753-1
2910. .2
Execution:
2910.□□□□.□□.2
Two external contours milled. Thickness surfaces ground.
Note:
Plates from 500 ⊗ 500 mm on are manufactured with lifting thread.
2910. .0
Execution:
2910.□□□□.□□.0
External contours sawed. Thickness surfaces ground.
Note:
Plates from 500 ⊗ 500 mm on are manufactured with lifting thread.
B7
2910.
Order No
Size
l x b x t Order No
Size
l x b x t Order No
Size
l x b x t Order No
Size
l x b x t
2910.1608.25.□ 160 x 80 x 25 2910.2520.32.□ 250 x 200 x 32 2910.4040.40.□ 400 x 400 x 40 2910.6363.40.□ 630 x 630 x 40
2910.1608.32.□ 160 x 80 x 32 2910.2520.40.□ 250 x 200 x 40 2910.4040.50.□ 400 x 400 x 50 2910.6363.50.□ 630 x 630 x 50
2910.1610.25.□ 160 x 100 x 25 2910.2525.25.□ 250 x 250 x 25 2910.5025.32.□ 500 x 250 x 32 2910.6363.63.□ 630 x 630 x 63
2910.1610.32.□ 160 x 100 x 32 2910.2525.32.□ 250 x 250 x 32 2910.5025.40.□ 500 x 250 x 40 2910.7140.32.□ 710 x 400 x 32
2910.1612.25.□ 160 x 125 x 25 2910.2525.40.□ 250 x 250 x 40 2910.5025.50.□ 500 x 250 x 50 2910.7140.40.□ 710 x 400 x 40
2910.1612.32.□ 160 x 125 x 32 2910.3116.32.□ 315 x 160 x 32 2910.5031.32.□ 500 x 315 x 32 2910.7140.50.□ 710 x 400 x 50
2910.1616.25.□ 160 x 160 x 25 2910.3116.40.□ 315 x 160 x 40 2910.5031.40.□ 500 x 315 x 40 2910.7140.63.□ 710 x 400 x 63
2910.1616.32.□ 160 x 160 x 32 2910.3116.50.□ 315 x 160 x 50 2910.5031.50.□ 500 x 315 x 50 2910.7150.32.□ 710 x 500 x 32
2910.2010.25.□ 200 x 100 x 25 2910.3120.32.□ 315 x 200 x 32 2910.5040.32.□ 500 x 400 x 32 2910.7150.40.□ 710 x 500 x 40
2910.2010.32.□ 200 x 100 x 32 2910.3120.40.□ 315 x 200 x 40 2910.5040.40.□ 500 x 400 x 40 2910.7150.50.□ 710 x 500 x 50
2910.2010.40.□ 200 x 100 x 40 2910.3120.50.□ 315 x 200 x 50 2910.5040.50.□ 500 x 400 x 50 2910.7150.63.□ 710 x 500 x 63
2910.2012.25.□ 200 x 125 x 25 2910.3125.32.□ 315 x 250 x 32 2910.5050.32.□ 500 x 500 x 32 2910.7163.32.□ 710 x 630 x 32
2910.2012.32.□ 200 x 125 x 32 2910.3125.40.□ 315 x 250 x 40 2910.5050.40.□ 500 x 500 x 40 2910.7163.40.□ 710 x 630 x 40
2910.2012.40.□ 200 x 125 x 40 2910.3125.50.□ 315 x 250 x 50 2910.5050.50.□ 500 x 500 x 50 2910.7163.50.□ 710 x 630 x 50
2910.2016.25.□ 200 x 160 x 25 2910.3131.32.□ 315 x 315 x 32 2910.6331.32.□ 630 x 315 x 32 2910.7163.63.□ 710 x 630 x 63
2910.2016.32.□ 200 x 160 x 32 2910.3131.40.□ 315 x 315 x 40 2910.6331.40.□ 630 x 315 x 40 2910.8040.32.□ 800 x 400 x 32
2910.2016.40.□ 200 x 160 x 40 2910.3131.50.□ 315 x 315 x 50 2910.6331.50.□ 630 x 315 x 50 2910.8040.40.□ 800 x 400 x 40
2910.2020.25.□ 200 x 200 x 25 2910.4020.32.□ 400 x 200 x 32 2910.6331.63.□ 630 x 315 x 63 2910.8040.50.□ 800 x 400 x 50
2910.2020.32.□ 200 x 200 x 32 2910.4020.40.□ 400 x 200 x 40 2910.6340.32.□ 630 x 400 x 32 2910.8040.63.□ 800 x 400 x 63
2910.2020.40.□ 200 x 200 x 40 2910.4020.50.□ 400 x 200 x 50 2910.6340.40.□ 630 x 400 x 40 2910.8050.32.□ 800 x 500 x 32
2910.2512.25.□ 250 x 125 x 25 2910.4025.32.□ 400 x 250 x 32 2910.6340.50.□ 630 x 400 x 50 2910.8050.40.□ 800 x 500 x 40
2910.2512.32.□ 250 x 125 x 32 2910.4025.40.□ 400 x 250 x 40 2910.6340.63.□ 630 x 400 x 63 2910.8050.50.□ 800 x 500 x 50
2910.2512.40.□ 250 x 125 x 40 2910.4025.50.□ 400 x 250 x 50 2910.6350.32.□ 630 x 500 x 32 2910.8050.63.□ 800 x 500 x 63
2910.2516.25.□ 250 x 160 x 25 2910.4031.32.□ 400 x 315 x 32 2910.6350.40.□ 630 x 500 x 40 2910.8063.32.□ 800 x 630 x 32
2910.2516.32.□ 250 x 160 x 32 2910.4031.40.□ 400 x 315 x 40 2910.6350.50.□ 630 x 500 x 50 2910.8063.40.□ 800 x 630 x 40
2910.2516.40.□ 250 x 160 x 40 2910.4031.50.□ 400 x 315 x 50 2910.6350.63.□ 630 x 500 x 63 2910.8063.50.□ 800 x 630 x 50
2910.2520.25.□ 250 x 200 x 25 2910.4040.32.□ 400 x 400 x 32 2910.6363.32.□ 630 x 630 x 32 2910.8063.63.□ 800 x 630 x 63
Aluminium plate ~ISO 6753-1
Ordering Code (example):
Aluminium plate ~ISO 6753-1 =2910.
Length L 160 mm = 16
Width B 80 mm = 08.
Thickness T 25 mm = 25.
Execution FORM sawn = 0
Order No =2910. 1608. 25.0
subject to alterations
Precision flat and square bar steel, ~DIN 59350
b +0,2
+30
1000
s +0,2
2922.1730.
we deliver
original
quality
Material:
1.1730 / C45U
Unalloyed tool steel
Execution:
Thickness precision ground, width ground or milled, length machined
B8
s 4 5 6 8 10 12 15 16 20 25 30 32 40 50 60 63 70 80 100 120 150
b
10 ●
12 ●
15 ●
16 ●
20 ● ● ● ● ● ● ● ● ●
25 ● ● ● ● ● ● ● ● ● ●
30 ● ● ● ● ● ● ● ● ● ●
32 ● ● ● ● ● ● ● ● ● ●
40 ● ● ● ● ● ● ● ● ● ● ● ● ●
50 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ● ● ● ● ●
63 ● ● ● ● ● ● ● ● ● ● ●
70 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
90 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
120 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
125 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
140 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
150 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
160 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
180 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
200 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
300 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
350 ● ● ● ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
450 ● ● ● ●
500 ● ● ● ●
Ordering Code (example):
Precision flat and square bar steel, ~DIN 59350 =2922.1730.
Width B 10 mm = 010.
Thickness S 10 mm = 010.
Length L 1000 mm = 1000
Order No =2922.1730. 010. 010. 1000
2922.1730. Precision flat and square bar steel, ~DIN 59350
subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
Material:
1.0570 / St 52-3
Non-alloyed construction steel
Execution:
Thickness precision ground, width ground or milled, length machined
b +0,2
+30
1000
s +0,2
2923.0570.
we deliver
original
quality
B9
s 5.2 6.2 8.2 10.4 12.4 15.4 20.4 25.4 30.4 40.4 50.4 60.4 70.4 80.4 100.4
b
10.4 ●
12.4 ●
15.4 ●
20.3 ● ● ● ● ●
20.4 ●
25.3 ● ● ● ● ● ● ●
25.4 ●
30.3 ● ● ● ● ● ● ● ●
30.4 ●
40.3 ● ● ● ● ● ● ● ● ●
40.4 ●
50.3 ● ● ● ● ● ● ● ● ● ●
50.4 ●
60.3 ● ● ● ● ● ● ● ● ● ● ●
60.4 ●
70.3 ● ● ● ● ● ● ● ● ●
70.4 ●
80.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
80.4 ●
100.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
100.4 ●
120.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
125.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
140.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
150.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
160.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
180.3 ● ● ● ● ● ● ● ● ● ●
200.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
300.3 ● ● ● ● ● ● ● ● ● ● ● ●
350.3 ● ● ● ● ● ● ● ● ● ●
400.3 ● ● ● ● ● ● ●
Ordering Code (example):
Precision flat and square bar steel with machining allowance, DIN 59350 =2923.0570.
Width B 10.4 mm = 010.
Thickness S 10.4 mm = 010.
Length L 1000 mm = 1000
Order No =2923.0570. 010. 010. 1000
2923.0570. Precision flat and square bar steel with machining allowance, DIN 59350
subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
b +0,2
+5
500
s +0,2
2923.2099.
we deliver
original
quality
Material:
1.2099 / X5 CrS 12
Stainless steel for plastic moulding,
tempered to 900-1050 N/mm²
Execution:
Thickness precision ground, width ground or milled, length machined
B10
s 6.2 8.2 10.4 15.4 20.4 25.4 30.4 40.4 50.4
b
20.3 ● ● ●
25.3 ● ● ● ●
30.3 ● ● ● ● ●
40.3 ● ● ● ● ● ●
50.3 ● ● ● ● ● ● ●
60.3 ● ● ● ● ● ● ● ●
80.3 ● ● ● ● ● ● ● ● ●
100.3 ● ● ● ● ● ● ● ● ●
125.3 ● ● ● ● ● ● ● ● ●
150.3 ● ● ● ● ● ● ● ● ●
200.3 ● ● ● ● ● ● ● ● ●
250.3 ● ● ● ● ● ● ● ●
300.3 ● ● ● ● ● ● ● ●
Ordering Code (example):
Precision flat and square bar steel with machining allowance, DIN 59350 =2923.2099.
Width B 20.3 mm = 020.
Thickness S 6.2 mm = 006.
Length L 500 mm = 0500
Order No =2923.2099. 020. 006. 0500
2923.2099. Precision flat and square bar steel with machining allowance, DIN 59350
subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
Material:
1.2162 / 21 MnCr 5
Case hardened steel
Execution:
Thickness precision ground, width ground or milled, length machined
b +0,2
+30
1000
s +0,2
2923.2162.
we deliver
original
quality
B11
s 8.2 10.4 12.4 15.4 20.4 25.4 30.4 40.4 50.4 60.4 80.4
b
20.3 ● ● ● ●
20.4 ●
25.3 ● ● ● ● ●
25.4 ●
30.3 ● ● ● ● ● ●
30.4 ●
40.3 ● ● ● ● ● ● ●
40.4 ●
50.3 ● ● ● ● ● ● ● ●
50.4 ●
60.3 ● ● ● ● ● ● ● ● ●
60.4 ●
70.3 ● ● ● ● ● ● ● ● ● ●
80.3 ● ● ● ● ● ● ● ● ● ●
80.4 ●
100.3 ● ● ● ● ● ● ● ● ● ●
150.3 ● ● ● ● ● ● ● ● ● ●
200.3 ● ● ● ● ● ● ● ● ● ●
250.3 ● ● ● ● ● ● ● ● ● ●
300.3 ● ● ● ● ●
Ordering Code (example):
Precision flat and square bar steel with machining allowance, DIN 59350 =2923.2162.
Width B 20.4 mm = 020.
Thickness S 20.4 mm = 020.
Length L 1000 mm = 1000
Order No =2923.2162. 020. 020. 1000
2923.2162. Precision flat and square bar steel with machining allowance, DIN 59350
subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
b +0,2
+30
1000
s +0,2
2923.2312.
we deliver
original
quality
Material:
1.2312 / 40 CrMnMoS 8-6
Steel for plastic moulding, pre-tempered to 900-1050 N/mm²
Execution:
Thickness precision ground, width ground or milled, length machined
B12
s 4.2 5.2 6.2 8.2 10.4 12.4 15.4 16.4 20.4 25.4 30.4 32.4 40.4 50.4 60.4 70.4 80.4 90.4 100.4
b
12.4 ●
15.4 ●
16.4 ●
20.3 ● ● ● ●
20.4 ●
25.3 ● ● ● ● ● ●
25.4 ●
30.3 ● ● ● ● ● ● ●
30.4 ●
32.3 ● ● ● ●
32.4 ●
40.3 ● ● ● ● ● ● ● ● ● ● ●
40.4 ●
50.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
50.4 ●
60.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60.4 ●
63.3 ● ● ● ● ● ● ● ● ● ● ● ●
70.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
70.4 ●
80.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80.4 ●
100.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
100.4 ●
125.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
150.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
200.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
220.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250.3 ● ● ● ● ● ● ● ● ● ● ●
300.3 ● ● ● ● ● ● ● ● ● ●
Ordering Code (example):
Precision flat and square bar steel with machining allowance, DIN 59350 =2923.2312.
Width B 12.4 mm = 012.
Thickness S 12.4 mm = 012.
Length L 1000 mm = 1000
Order No =2923.2312. 012.012.1000
2923.2312. Precision flat and square bar steel with machining allowance, DIN 59350
subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
Material:
1.2343 / X 37 CrMoV 5-1
Hot work steel
Execution:
Thickness precision ground, width ground or milled, length machined
Note:
● = available in 500 mm and 1000 mm lengths
○ = only available in 500 mm lengths
■ = only available in 1000 mm lengths
b +0,2
+30
/ 1000
+5
500
s +0,2
2923.2343.
we deliver
original
quality
B13
s 4.2 5.2 6.2 8.2 10.4 12.4 15.4 16.4 20.4 25.4 30.4 32.4 40.4 50.4 60.4 80.4 100.4
b
10.3 ○ ○ ○ ○
10.4 ○
12.4 ○
15.3 ○ ○ ○ ○ ○ ○
15.4 ○
20.3 ○ ○ ○ ● ● ● ● ■
20.4 ●
25.3 ○ ○ ○ ● ● ● ● ■ ●
25.4 ●
30.3 ○ ○ ○ ● ● ● ● ● ●
30.4 ●
32.3 ■
40.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■
40.4 ●
50.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■ ●
50.4 ●
60.3 ○ ○ ○ ● ● ● ● ● ● ● ● ●
60.4 ●
63.3 ■ ■
80.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■ ● ● ■
80.4 ■
100.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■ ● ● ■ ■
100.4 ■
125.3 ■ ■ ■ ■ ■ ● ● ● ■ ● ● ■ ■ ■
150.3 ■ ■ ■ ■ ■ ● ● ● ■ ● ● ■ ■ ■
200.3 ■ ■ ■ ■ ■ ● ● ● ■ ● ● ■ ■
Ordering Code (example):
Precision flat and square bar steel with machining allowance, DIN 59350 =2923.2343.
Width B 10.4 mm = 010.
Thickness S 10.4 mm = 010.
Length L 500 mm = 0500
Order No =2923.2343. 010. 010. 0500
2923.2343. Precision flat and square bar steel with machining allowance, DIN 59350
subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
b +0,2
+30
1000
s +0,2
2923.2363.
we deliver
original
quality
Material:
1.2363 / X 100 CrMoV 5-1
Cold worked steel
Execution:
Thickness precision ground, width ground or milled, length machined
B14
s 8.2 10.4 12.4 15.4 20.4 25.4 30.4 40.4 50.4 60.4 80.4 100.4
b
20.4 ●
25.3 ● ● ●
25.4 ●
30.3 ● ● ● ● ●
30.4 ●
40.3 ● ● ● ● ● ● ●
40.4 ●
50.3 ● ● ● ● ● ● ●
50.4 ●
60.3 ● ● ● ● ● ● ● ●
60.4 ●
80.3 ● ● ● ● ● ● ● ●
80.4 ●
100.3 ● ● ● ● ● ● ● ●
100.4 ●
125.3 ● ● ● ● ● ● ●
150.3 ● ● ● ● ● ● ●
200.3 ● ● ● ● ● ● ●
250.3 ● ● ● ●
Ordering Code (example):
Precision flat and square bar steel with machining allowance, DIN 59350 =2923.2363.
Width B 20.4 mm = 020.
Thickness S 20.4 mm = 020.
Length L 1000 mm = 1000
Order No =2923.2363. 020. 020. 1000
2923.2363. Precision flat and square bar steel with machining allowance, DIN 59350
subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
Material:
1.2379 / X 155 CrVMo 12-1
Cold worked steel
Execution:
Thickness precision ground, width ground or milled, length machined
Note:
● = available in 500 mm and 1000 mm lengths
○ = only available in 500 mm lengths
■ = only available in 1000 mm lengths
b +0,2
+30
/ 1000
+5
500
s +0,2
2923.2379.
we deliver
original
quality
B15
s 2.2 3.2 4.2 5.2 6.2 8.2 10.4 12.4 15.4 16.4 20.4 25.4 30.4 32.4 40.4 50.4 60.4 63.4 70.4 80.4 100.4 120.4 150.4
b
6.2 ○
8.2 ●
10.3 ● ● ● ● ● ●
10.4 ●
12.4 ●
15.3 ● ● ● ● ● ● ● ■
15.4 ●
16.4 ■
20.3 ● ● ● ● ● ● ● ● ● ■
20.4 ●
25.3 ● ● ● ● ● ● ● ● ● ■ ●
25.4 ●
30.3 ● ● ● ● ● ● ● ● ● ■ ● ●
30.4 ●
32.3 ■ ■ ■ ■ ■ ■
32.4 ■
40.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■
40.4 ●
50.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ●
50.4 ●
60.3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60.4 ■
63.3 ■ ■ ■ ■ ■ ■ ■ ■ ■
63.4 ■
70.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
70.4 ■
80.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■ ■
80.4 ■
90.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
100.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■ ■ ■
100.4 ■
120.4 ■
125.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■ ■ ■ ■
150.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■ ■ ■ ■
150.4 ■
160.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
200.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■ ■ ■ ■
250.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■
300.3 ● ● ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ■
350.3 ■ ■ ■ ■ ■ ■
400.3 ■ ■ ■ ■ ■
Ordering Code (example):
Precision flat and square bar steel with machining allowance, DIN 59350 =2923.2379.
Width B 6.2 mm = 006.
Thickness S 6.2 mm = 006.
Length L 500 mm = 0500
Order No =2923.2379. 006. 006. 0500
2923.2379. Precision flat and square bar steel with machining allowance, DIN 59350
subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
b +0,2
+30
/ 1000
+5
500
s +0,2
2923.2436.
we deliver
original
quality
Material:
1.2436 / X 210 CrW 12
Cold worked steel
Execution:
Thickness precision ground, width ground or milled, length machined
Note:
● = available in 500 mm and 1000 mm lengths
○ = only available in 500 mm lengths
■ = only available in 1000 mm lengths
B16
s 2.2 3.2 4.2 5.2 6.2 8.2 10.4 12.4 15.4 20.4 25.4 30.4 40.4 50.4
b
8.2 ○
10.3 ○ ● ● ● ● ●
10.4 ●
12.4 ●
15.3 ○ ● ● ● ● ● ● ○
15.4 ○
20.3 ○ ● ● ● ● ● ● ● ●
20.4 ●
25.3 ○ ● ● ● ● ● ● ● ● ●
25.4 ●
30.3 ○ ● ● ● ● ● ● ● ● ● ●
30.4 ●
40.3 ○ ● ● ● ● ● ● ● ● ● ● ●
40.4 ●
50.3 ○ ● ● ● ● ● ● ● ● ● ● ● ○
50.4 ■
60.3 ○ ● ● ● ● ● ● ● ● ● ● ● ○
80.3 ○ ● ● ● ● ● ● ● ● ● ● ● ●
100.3 ○ ● ● ● ● ● ● ● ● ● ● ● ● ■
125.3 ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ■
150.3 ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ■
200.3 ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ■
250.3 ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ■
300.3 ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ○
Ordering Code (example):
Precision flat and square bar steel with machining allowance, DIN 59350 =2923.2436.
Width B 8.2 mm = 008.
Thickness S 8.2 mm = 008.
Length L 500 mm = 0500
Order No =2923.2436. 008. 008. 0500
2923.2436. Precision flat and square bar steel with machining allowance, DIN 59350
subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
Material:
1.2767 / X 45 NiCrMo 4
Cold worked steel
Execution:
Thickness precision ground, width ground or milled, length machined
Note:
● = available in 500 mm and 1000 mm lengths
○ = only available in 500 mm lengths
■ = only available in 1000 mm lengths
b +0,2
+30
/ 1000
+5
500
s +0,2
2923.2767.
we deliver
original
quality
B17
s 4.2 5.2 6.2 8.2 10.4 12.4 15.4 16.4 20.4 25.4 30.4 32.4 40.4 50.4 60.4 80.4 100.4
b
10.3 ○ ○ ○ ○
10.4 ●
12.4 ●
15.3 ○ ○ ○ ○ ○ ○
15.4 ○
20.3 ○ ○ ○ ● ● ● ● ■
20.4 ●
25.3 ○ ○ ○ ● ● ● ● ■ ●
25.4 ●
30.3 ○ ○ ○ ● ● ● ● ● ●
30.4 ●
32.3 ■ ■ ■
40.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■
40.4 ●
50.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■ ●
50.4 ●
60.3 ○ ○ ○ ● ● ● ● ● ● ● ● ●
60.4 ■
63.3 ■ ■ ■ ■ ■ ■
70.3 ■ ■ ■ ■ ■ ■ ■ ■
80.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ● ● ■
80.4 ■
100.3 ○ ○ ○ ● ● ● ● ■ ● ● ● ■ ● ● ■ ■
100.4 ■
125.3 ● ● ● ● ■ ● ● ● ■ ● ● ■ ■ ■
150.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
200.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
250.3 ■ ■ ■ ■ ■ ■ ■ ■ ■
300.3 ■ ■ ■ ■ ■ ■ ■
Ordering Code (example):
Precision flat and square bar steel with machining allowance, DIN 59350 =2923.2767.
Width B 10.4 mm = 010.
Thickness S 10.4 mm = 010.
Length L 500 mm = 0500
Order No =2923.2767. 010. 010. 0500
2923.2767. Precision flat and square bar steel with machining allowance, DIN 59350
subject to alterations
Precision flat and square bar steel, DIN 59350
+5
/ 1000 500
2922.2842.
+0,2
b
+0,05
s
we deliver
original
quality
Material:
1.2842 / 90 MnCrV
Cold worked steel
Execution:
Thickness precision ground, width ground or milled, length machined
Note:
● = available in 500 mm and 1000 mm lengths
○ = only available in 500 mm lengths
B18
s 1 2 3 4 5 6 8 10 12 15 16 20 25 30 40 50 60
b
4 ○
5 ○
6 ●
8 ●
10 ○ ● ● ● ● ● ● ●
12 ○ ● ● ● ● ● ● ● ●
15 ○ ● ● ● ● ● ● ● ● ●
16 ●
20 ○ ● ● ● ● ● ● ● ● ● ●
25 ○ ● ● ● ● ● ● ● ● ● ● ●
30 ○ ● ● ● ● ● ● ● ● ● ● ● ●
35 ○ ● ● ● ● ● ● ● ● ● ● ● ●
40 ○ ● ● ● ● ● ● ● ● ● ● ● ● ●
50 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
70 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
100 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
120 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
125 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
150 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
160 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
180 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
200 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
300 ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Ordering Code (example):
Precision flat and square bar steel, DIN 59350 =2922.2842.
Width B 4 mm = 004.
Thickness S 4 mm = 004.
Length L 500 mm = 0500
Order No =2922.2842. 004. 004. 0500
2922.2842. Precision flat and square bar steel, DIN 59350
subject to alterations
Precision flat and square bar steel with machining allowance, DIN 59350
Material:
1.2842 / 90 MnCrV
Cold worked steel
Execution:
Thickness precision ground, width ground or milled, length machined
Note:
● = available in 500 mm and 1000 mm lengths
■ = only available in 1000 mm lengths
b +0,2
+30
/ 1000
+10
500
s +0,2
2923.2842.
we deliver
original
quality
B19
s 2.2 3.2 4.2 5.2 6.2 8.2 10.4 12.4 15.4 16.4 20.4 25.4 30.4 32.4 40.4 50.4 60.4 80.4 100.4
b
10.3 ■ ■ ■ ■ ■ ■
10.4 ●
12.4 ●
15.3 ■ ■ ■ ■ ■ ■ ■ ■
16.4 ■
20.3 ■ ■ ● ● ● ● ● ● ● ■
20.4 ●
25.3 ■ ■ ● ● ● ● ● ● ● ■ ●
25.4 ●
30.3 ■ ■ ● ● ● ● ● ● ● ■ ● ●
30.4 ●
32.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
32.4 ■
40.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■
40.4 ●
50.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ●
50.4 ●
60.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ●
60.4 ●
63.3 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
70.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ●
80.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ●
80.4 ●
100.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ●
100.4 ●
120.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
125.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
150.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
160.3 ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
180.3 ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
200.3 ■ ■ ● ● ● ● ● ● ● ■ ● ● ● ■ ● ● ● ●
250.3 ● ● ● ● ■ ● ● ● ■ ● ● ● ●
300.3 ● ● ● ● ■ ● ● ●
Ordering Code (example):
Precision flat and square bar steel with machining allowance, DIN 59350 =2923.2842.
Width B 10.4 mm = 010.
Thickness S 10.4 mm = 010.
Length L 500 mm = 0500
Order No =2923.2842. 010. 010. 0500
2923.2842. Precision flat and square bar steel with machining allowance, DIN 593505 m 10 m 5 m 5 m 5 m 5 m 10 5 5
12,7 12,7 6 25 50 100
0,005
m m
– – –
m
–
m
– 0,001 – – >1500
0,01
m m
–
m m m m m
– 0,002 – – >1500
0,02
r r
–
m m m m m
– 0,002 2000–2200 >1500
0,03
r r
–
r r m r m
– 0,002 2000–2200 1500–1700
0,04
r r
–
r r m r m
– 0,003 2000–2200 1500–1700
0,05
r r r r r m r m m
0,003 2000–2200 1500–1700
0,06
r r
–
r r m r m
– 0,003 2000–2200 1500–1700
0,07
r r
–
r r m r m
– 0,004 2000–2200 1500–1700
0,08
r r r r r m r m
– 0,004 2000–2200 1500–1700
0,09
r r
–
r r m r m
– 0,004 2000–2200 1500–1700
0,10
r r r r r m r m m
0,004 2000–2200 1500–1700
0,12
r r
– –
r m r m
– 0,004 2000–2200 1500–1700
0,15
r r r r r m r m m
0,005 2000–2200 1500–1700
0,20
r r r r r m r m m
0,006 1800–2100 1500–1700
0,25
r r r r r m r m m
0,007 1800–2100 1500–1700
0,30
r r r r r m r m m
0,007 1800–2100 1500–1700
0,35
r r
– –
r m r m
– 0,008 1800–2000 1500–1700
0,40
r r r r r m r m m
0,009 1600–1900 1500–1700
0,45
r r
– –
r m r m
– 0,009 1600–1900 1500–1700
0,50
r r r r r m r m m
0,010 1600–1900 1500–1700
0,55
r r
– – –
m
–
m
– 0,010 1600–1900 1500–1700
0,60
r r
–
r r m r m
– 0,010 1600–1900 1500–1700
0,70
r r
–
r r m r m
– 0,012 1600–1900 1500–1700
0,80
r r
–
r r m r m
– 0,013 1600–1800 1500–1700
0,90
r r
–
r r m r m
– 0,013 1600–1800 1500–1700
1,00
r r
–
r r m r m
– 0,013 1600–1800 1500–1700
= 2925.
= 2925.1.
= 2925.1.0070.
= 2925.1.0025.0012.
= 2925.1.0025.0127.10000
= 2925.1.0070.0012.10000
= 2925.
= 2925.2.
= 2925.1.0020.
= 2925.1.0025.050.
= 2925.1.0025.050.300
= 2925.2.0020.050.300
subject to alterations
2925. Precision feeler gauge, Foil shim
Precision feeler gauge
Contents per can/spool
Foil shims
Contents: foil shims per pack
Technical specifications
tensile strength N/mm 2
Width mm c Format
50 3 300 mm
Format
100 3 500 mm
Format
150 3 500 mm
Tolerance
± mm
for
carbon steel
for
stainless steel
Thickness mm .
Order No. Part II = Material
r C-Steel, Material-No.: 1.1274 is 1
m Stainless steel, Material-No.: 1.4310 is 2
Ordering code (example):
Precision feeler gauge
Material-No.: 1.1274
Thickness 0,07 mm
Width 12,7 mm
Length 10 m
Order No
Ordering code (example):
Foil shim
Material-No.: 1.4310
Thickness 0,02 mm
Width 50 mm
Length 300 mm
Order No
Typical Applications:
h Tolerance measurement of internal and external dimensions.
h Adjustment of tooling devices and machine parts.
h Testing valve and cylinder clearances.
Material:
C-Steel, Material-No.: 1.1274
Stainless steel, Material-No.: 1.4310
Precision feeler gauge
Foil shim
B205 m 10 m 5 m 5 m 5 m 5 m 10 5 5
12,7 12,7 6 25 50 100
0,005
m m
– – –
m
–
m
– 0,001 – – >1500
0,01
m m
–
m m m m m
– 0,002 – – >1500
0,02
r r
–
m m m m m
– 0,002 2000–2200 >1500
0,03
r r
–
r r m r m
– 0,002 2000–2200 1500–1700
0,04
r r
–
r r m r m
– 0,003 2000–2200 1500–1700
0,05
r r r r r m r m m
0,003 2000–2200 1500–1700
0,06
r r
–
r r m r m
– 0,003 2000–2200 1500–1700
0,07
r r
–
r r m r m
– 0,004 2000–2200 1500–1700
0,08
r r r r r m r m
– 0,004 2000–2200 1500–1700
0,09
r r
–
r r m r m
– 0,004 2000–2200 1500–1700
0,10
r r r r r m r m m
0,004 2000–2200 1500–1700
0,12
r r
– –
r m r m
– 0,004 2000–2200 1500–1700
0,15
r r r r r m r m m
0,005 2000–2200 1500–1700
0,20
r r r r r m r m m
0,006 1800–2100 1500–1700
0,25
r r r r r m r m m
0,007 1800–2100 1500–1700
0,30
r r r r r m r m m
0,007 1800–2100 1500–1700
0,35
r r
– –
r m r m
– 0,008 1800–2000 1500–1700
0,40
r r r r r m r m m
0,009 1600–1900 1500–1700
0,45
r r
– –
r m r m
– 0,009 1600–1900 1500–1700
0,50
r r r r r m r m m
0,010 1600–1900 1500–1700
0,55
r r
– – –
m
–
m
– 0,010 1600–1900 1500–1700
0,60
r r
–
r r m r m
– 0,010 1600–1900 1500–1700
0,70
r r
–
r r m r m
– 0,012 1600–1900 1500–1700
0,80
r r
–
r r m r m
– 0,013 1600–1800 1500–1700
0,90
r r
–
r r m r m
– 0,013 1600–1800 1500–1700
1,00
r r
–
r r m r m
– 0,013 1600–1800 1500–1700
= 2925.
= 2925.1.
= 2925.1.0070.
= 2925.1.0025.0012.
= 2925.1.0025.0127.10000
= 2925.1.0070.0012.10000
= 2925.
= 2925.2.
= 2925.1.0020.
= 2925.1.0025.050.
= 2925.1.0025.050.300
= 2925.2.0020.050.300
subject to alterations
2925. Precision feeler gauge, Foil shim
Precision feeler gauge
Contents per can/spool
Foil shims
Contents: foil shims per pack
Technical specifications
tensile strength N/mm 2
Width mm c Format
50 3 300 mm
Format
100 3 500 mm
Format
150 3 500 mm
Tolerance
± mm
for
carbon steel
for
stainless steel
Thickness mm .
Order No. Part II = Material
r C-Steel, Material-No.: 1.1274 is 1
m Stainless steel, Material-No.: 1.4310 is 2
Ordering code (example):
Precision feeler gauge
Material-No.: 1.1274
Thickness 0,07 mm
Width 12,7 mm
Length 10 m
Order No
Ordering code (example):
Foil shim
Material-No.: 1.4310
Thickness 0,02 mm
Width 50 mm
Length 300 mm
Order No
Typical Applications:
h Tolerance measurement of internal and external dimensions.
h Adjustment of tooling devices and machine parts.
h Testing valve and cylinder clearances.
Material:
C-Steel, Material-No.: 1.1274
Stainless steel, Material-No.: 1.4310
Precision feeler gauge
Foil shim
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
Lifting and Clamping Devices
Shanks, lifter studs, eyebolts
Clamping claws, screws and bolts
Lifting and
Clamping
Devices
C2
Lifting and
Clamping
Devices
C3
Contents
subject to alterations
211.11.
Die set shank, straight
211.12.
Threaded die set shank DIN ISO
10242-1
211.13.
Die set shank with collar
211.14.
Bolt-on die set shank, ~DIN ISO
10242-2
212.11.
Coupling spigot with thread
212.15.
Coupling spigot with flange
212.16.
Spigot holder
213.12.
Screw-in lifter stud VDI 3366
2130.03.
Screw-in lifter stud with cable secu-
ring device
2130.11.
Lifter stud VDI 3366
2130.12.
Lifter stud with cable securing
device, with welded disc
2130.13.
Lifter stud with cable securing
device
213.13.
Lifter stud
2131.10.
Lifting eye bolt, high tensile
2131.11.
Lifting eye bolt, rotatable
2131.20.
Rotary safety eyebolt, light duty,
with ball bearing
C4
C10
C10
C11
C11
C12
C12
C13
C13
C14
C15
C15
C16
C17
C18
C19
C20
Contents
subject to alterations
2131.21.
Rotary safety eyebolt, heavy duty,
with ball bearing
2131.25.
Universal rotary safety eyebolt with
oval ring
2131.23.
Universal rotary safety eyebolt with
eye hook
2131.22.
Ring block with position lock
2131.30.
Lifting eye bolt, high tensile
2131.31.
Attachment point screwable profilift
gamma
2131.32.
Attachment point screwable profilift
gamma ring nut
2131.33.
Hoisting snap link, omnidirectional
2131.34.
Attachment point screwable profilift
delta
2131.35.
Triple vortice ring
2131.36.
Double vortice hook
2131.37.
Double vortice ring
2131.38.
Double vortice ring with central
device
2131.39.
Double vortice ring with internal
thread
2431.40.
Double vortex ring screw
2134.41.
Double vortex ring screw with
centring
C5
C21
C22
C23
C24
C25
C26
C27
C28
C29
C30
C31
C32
C33
C34
C35
C36
Contents
subject to alterations
2131.42.
Double vortex ring screw Mega DSS
2131.43.
Double vortice ring with internal
thread
2131.50.
Attachment point weldable
profilift eta
2133.11.
Lifting flange with bolt with safety
ring, to BMW
2133.11.10.
Lifting flange with bolt with safety
ring, to AUDI
2133.12.
Lifting flange with bolt with safety
ring
2133.13.
Lifting flange with bolt with safety
ring, with feather key, to CNOMO
Standard
2133.15.
Lifting flange with bolt with safety
ring, with feather key, to BMW
2132.10.
Die lifting bolt with safety ring,
VDI 3366
2132.10.55.
Die lifting bolt with safety ring and
spring, to VW standard
2132.11.
Die lifting bolt with safety ring and
spring, CNOMO Standard
2132.10.03. .1
Bush for die lifting bolt
2133.12. .1
Die lifting bolt with safety ring, for
lifting flange 2133.12.
2140.17.
Clamp, forked shape, DIN 6315-B
2140.15.
Clamping claw, goose-neck shape
2140.13.
Clamping claw, infinitely variable
C6
C37
C38
C39
C40
C41
C42-43
C44
C45
C46
C47
C48
C49
C50
C52
C52
C53
Contents
subject to alterations
2140.14.
Clamping claw, infinitely variable
2140.16.
Clamp, straight, DIN 6314
2140.10.
Clamp, straight, with setscrew
2140.18.
Clamp, goose neck shape, DIN 6316
2140.11.
Clamp, goose neck shape, with
setscrew
2140.20.
Support, adjustable
2140.19.
Stepped Block DIN 6318
2140.02.
Set screw
2140.32.
Hexagon Nut DIN 6330 B
2140.33.
Hexagon nut with collar, DIN 6331
2140.34.
Washer DIN 6340
2140.30.
Screw for T-slot, DIN 787
2192.10.
Hexagon socket head cap screw,
DIN EN ISO 4762 - Strength class 8.8
2192.12.
Hexagon socket head cap screw,
DIN EN ISO 4762 - Strength class
12.9
2192.20.
Hexagon socket head cap screw,
with low profile head and key guide,
DIN 6912 - Strength class 8.8
2192.40.
Hexagon socket head cap screw,
with low profile head, DIN 7984 -
Strength class 8.8
C7
C53
C54
C54
C55
C55
C56
C56
C57
C57
C58
C58
C59
C60
C61
C62
C63
Contents
subject to alterations
2192.30.
Hexagon socket countersunk
head cap screw, ISO 10642 -
Strength class 8.8
2192.61.
Flat mushroom head screw with
hexagon socket
2192.90.
Screw plug
2140.01.01.
Clamping tool set
2140.01.02.
Clamping tool set
C8
C64
C65
C66
C68
C69
subject to alterations C9
subject to alterations
Die set shank, straight
Threaded die set shank DIN ISO 10242-1
2
l
1
5
d 1 h11
d 3
l
l
3
l
SW
211.11.
10°
2
l
4
l
d 3
d 1 f9
5
l
3
l
1
l
SW
d 2
211.12.
C10
Order No d 1 d 3 l 1 l 2 l 3 l 5 SW*
211.11.20.016 20 M16X1,5 40 3 18 58 17
211.11.25.016 25 M16X1,5 45 4 23 68 21
211.11.25.020 25 M20x1,5 45 4 23 68 21
211.11.32.020 32 M20x1,5 56 4 23 79 27
211.11.32.024 32 M24x1,5 56 4 23 79 27
211.11.40.024 40 M24x1,5 70 5 23 93 36
211.11.40.030 40 M30x2 70 5 23 93 36
211.11.50.030 50 M30x2 80 6 28 108 41
211.11.65.042 65 M42x3 100 8 28 128 55
*SW = Width across flats
Order No d 1 d 2 d 3 l 1 l 2 l 3 l 4 l 5 SW*
211.12.20.016 20 15 M16x1,5 40 2 18 12 58 17
211.12.25.016 25 20 M16x1,5 45 2.5 23 16 68 21
211.12.25.020 25 20 M20x1,5 45 2.5 23 16 68 21
211.12.32.020 32 25 M20x1,5 56 3 23 16 79 27
211.12.32.024 32 25 M24x1,5 56 3 23 16 79 27
211.12.40.024 40 32 M24x1,5 70 4 23 26 93 36
211.12.40.027 40 32 M27x2 70 4 23 26 93 36
211.12.40.030 40 32 M30x2 70 4 23 26 93 36
211.12.50.030 50 42 M30x2 80 5 28 26 108 41
211.12.65.042 65 53 M42x3 100 8 28 26 128 55
*SW = Width across flats
211.11.
211.12.
Die set shank, straight
Threaded die set shank DIN ISO 10242-1
subject to alterations
Die set shank with collar
Bolt-on die set shank, ~DIN ISO 10242-2
f9
1 b
4
l l 2
d 1
d 3
d 4
5
l
1
l
3
l
SW
10°
d 2
211.13.
d
d 10
d 11
10°
1 f9
d 2
5
l
1
l
3
l
4
l
2
l
ø9(4x)
9
ø15
211.14.
C11
Order No d 1 d 2 d 3 d 4 l 1 l 2 l 3 l 4 l 5 b 1 SW*
211.13.20.016 20 15 M16x1,5 28 40 2 16 12 61 5 17
211.13.25.016 25 20 M16x1,5 34 45 2.5 16 16 66 5 21
211.13.25.020 25 20 M20x1,5 34 45 2.5 20 16 70 5 21
211.13.32.020 32 25 M20x1,5 42 56 3 20 16 82 5 27
211.13.32.024 32 25 M24x1,5 42 56 3 24 16 86 5 27
211.13.40.024 40 32 M24x1,5 52 70 4 24 26 102 5 36
211.13.40.030 40 32 M30x2 52 70 4 30 26 108 5 36
211.13.50.030 50 42 M30x2 62 80 5 30 26 118 5 41
*SW = Width across flats
Order No d 1 d 2 d 10 d 11 l 1 l 2 l 3 l 4 l 5
211.14.20.063 20 15 45 63 40 2 18 12 58
211.14.25.063 25 20 45 63 45 2.5 18 16 63
211.14.25.080 25 20 63 80 45 2.5 18 16 63
211.14.32.097 32 25 80 97 56 3 23 16 79
211.14.32.122 32 25 105 122 56 3 23 16 79
211.14.40.097 40 32 80 97 70 4 23 26 93
211.14.40.122 40 32 105 122 70 4 23 26 93
211.13.
211.14.
Die set shank with collar
Bolt-on die set shank, ~DIN ISO 10242-2
subject to alterations
Coupling spigot with thread
Coupling spigot with flange
SW
5
d
s
3
s
5
l
1
s
3 l
2
4
d
3
d
212.11.
ø15
s
2
s
5 l
3 l
5
d
4
d
7
d
8
d
1
ø9(4x)
9
212.15.
C12
Order No d 3 d 4 d 5 l 3 l 5 s 1 s 2 s 3 SW*
212.11.016 M16x1,5 25 32 18 41 13 6.5 23 36
212.11.020 M20x1,5 32 48 23 64 19 9.5 41 50
212.11.024 M24x1,5 32 48 23 64 19 9.5 41 50
212.11.030 M30x2 32 48 23 66 19 9.5 43 60
*SW = Width across flats
Order No d 4 d 5 d 7 d 8 l 3 l 5 s 1 s 2
212.15.063 25 32 46 63 18 31 13 6.5
212.15.080 32 48 63 80 18 37 19 9.5
212.15.097 32 48 80 97 23 42 19 9.5
212.15.122 32 48 105 122 23 42 19 9.5
212.11.
212.15.
Coupling spigot with thread
Coupling spigot with flange
subject to alterations
Spigot holder
Screw-in lifter stud VDI 3366
10°
2
s
1
s
2
l
5
l
1
l
3
l
4
l
8
d
5
d
4
d
d 1 d9
d 2
212.16.
l 4 l 3 l 2
5
l
3
d
VDI 3366
SW
1
d
213.12.
C13
Order No
Work area
d 1 d 2 d 4 d 5 d 8 l 1 l 2 l 3 l 4 l 5 s 1 s 2
212.16.025 25 20 26 33 56 45 4 25 16 70 12.6 7
212.16.032 32 25 33 49 80 56 4 30 16 86 18.6 10
212.16.040 40 32 33 49 80 70 5 30 26 100 18.6 10
Order No d 1 d 3 l 2 l 3 l 4 l 5 SW* Lifting capacity [kg]
213.12.016 16 M16 20 28 5 58 24 320
213.12.020 20 M20 22 34 6 68 30 500
213.12.024 25 M24 25 38 8 78 36 1000
213.12.030 32 M30 32 45 10 95 41 1500
213.12.036 40 M36 40 56 12 118 50 2500
*SW = Width across flats
212.16.
213.12. Screw-in lifter stud VDI 3366
Spigot holder
subject to alterations
Screw-in lifter stud with cable securing device
Note:
For opening the cable safety device, use key 2130.00.03.01 (to be
ordered separately).
2130.03.
5
l
2
l
3
l
4
l
d 3
SW
d 1
r
C14
Order No d 1 d 3 l 2 l 3 l 4 l 5 SW r Lifting capacity [kg]
2130.03.020 20 M20 22 34 6.5 8.5 30 38 500
2130.03.024 25 M24 25 38 8 9 36 42 1000
2130.03.030 32 M30 32 45 10 10 41 50 1500
2130.03.036 40 M36 40 56 12 11 50 57 2500
2130.03. Screw-in lifter stud with cable securing device
subject to alterations
Lifter stud VDI 3366
Lifter stud with cable securing device, with welded disc
d 2
d
t
2
6
l
6
l
5
l
4
l
3
l
2
l
4
l
f f
f
4
d 1 d 1
2130.11.
t 8
l
d 4
f
d 5 d 5
6
l
6
l
4
l
4
l
f f
2
d 2
d 1 d 1
3
l
2
5
l
2130.12.
C15
Order No d 1 d 2 d 4 f l 2 l 3 l 4 l 5 l 6 t
Number of
screw holes Lifting capacity [kg]
2130.11.020 16 9 15 20 6 20 10 80 34 9 2 320
2130.11.025 20 11 18 25 8 25 10 90 37 11 2 630
2130.11.035 25 13.5 20 35 8 30 12 100 38 13 2 1250
2130.11.040 32 17.5 26 40 10 32 16 120 46 17.5 2 2000
2130.11.050 40 22 33 50 10 40 18 140 54 21.5 2 3200
2130.11.060 50 26 40 60 12 45 22 160 59 25.5 2 5000
2130.11.080 63 22 33 80 12 50 20 200 78 21.5 4 8000
2130.11.100 80 26 40 100 15 65 25 250 100 25.5 4 12500
2130.11.120 100 33 48 120 15 80 30 300 125 32 4 20000
Order No d 1 d 2 d 4 d 5 * f l 2 l 3 l 4 l 5 l 6 t
Number of
screw holes Lifting capacity [kg]
2130.12.020 16 9 15 60 20 6 20 10 80 34 9 2 320
2130.12.025 20 11 18 70 25 8 25 10 90 37 11 2 630
2130.12.035 25 13.5 20 70 35 8 30 12 100 38 13 2 1250
2130.12.040 32 17.5 26 110 40 10 32 16 120 46 17.5 2 2000
2130.12.050 40 22 33 110 50 10 40 18 140 54 21.5 2 3200
2130.12.060 50 26 40 150 60 12 45 22 160 59 25.5 2 5000
2130.12.080 63 22 33 150 80 12 50 20 200 78 21.5 4 8000
2130.12.100 80 26 40 150 100 15 65 25 250 100 25.5 4 12500
2130.12.120 100 33 48 150 120 15 80 30 300 125 32 4 20000
*Pulley for cable securing device welded on
2130.11.
2130.12.
Lifter stud VDI 3366
Lifter stud with cable securing device, with welded disc
subject to alterations
Lifter stud with cable securing device
Note:
For opening the cable safety device, use key 2130.00.03.01 (to be
ordered separately).
f/2
2
l
5
l
6
l
3
l
4
l
6
l
4
l
d 2
d 4
t
d 1
d 1
?f
?f
r
r
2130.13.
C16
Order No d 1 d 2 d 4 f l 2 l 3 l 4 l 5 l 6 r t
Number of
screw holes Lifting capacity [kg]
2130.13.025 20 11 18 25 8 25 10 99 37 38 11 2 630
2130.13.035 25 13.5 20 35 8 30 12 112.5 38 42 13 2 1250
2130.13.040 32 17.5 26 40 10 32 16 132.5 46 52 17.5 2 2000
2130.13.050 40 22 33 50 10 40 18 152.5 54 60 21.5 2 3200
2130.13.060 50 26 40 60 12 45 22 173 59 66 25.5 2 5000
2130.13.080 63 22 33 80 15 50 20 213.5 78 80 21.5 4 8000
2130.13. Lifter stud with cable securing device
subject to alterations
Lifter stud
20°
h
1
h
b
2
d
2
7
l
5
l
3
l
4
l
4
l l
4
d
1
d
6
l
30°
1
t
2
t
3
d
213.13.
C17
Order No b d 1 d 2 d 3 d 4 h h 1 l 2 l 3 l 4 l 5 l 6 l 7 t 1 t 2 Lifting capacity [kg]
213.13.060 60 32 13.5 20 44 24 40 8 60 14 100 32 24 15 29 2000
213.13.080 80 40 17.5 26 60 32 50 10 70 16 120 44 26 20 35.5 3500
213.13.100 100 50 22 33 70 40 65 12 88 20 145 56 30 25 46.5 6000
213.13. Lifter stud
subject to alterations
Lifting eye bolt, high tensile
Description:
During use check that the eyebolt is firmly seated.
Rotation during the lifting operation must be avoided.
It will not rotate automatically to the correct load angle.
Not approved for mining applications.
Material:
1.6541, heavy duty heat treated.
100% electromagnetically crack tested, to EN 1677-1, safety factor 4:1.
Note:
Ensure that the bolting surface is flat. Thread must be screwed in
completely.
Format: = octagonal, Grade 8.
Identification: clear indication of permissible load for F 2 category critical
loads (not permissible for DIN 580).
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.10.006 0,4 0,8
2131.10.008 0,8 1,6
2131.10.010 1 2
2131.10.012 1,6 3,2
2131.10.014 3 6
2131.10.016 4 8
2131.10.020 6 12
2131.10.024 8 16
2131.10.030 12 24
2131.10.036 16 32
2131.10.042 24 48
2131.10.048 32 64
G G G G G G G G
F 1 F 2
Max. carried load “G” in tonnes for various types of attachment
Type of attachment, Arrangement
of the suspension points
Number of lines 2 symmetrical 3 and 4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme-
trical
asymmetri-
cal
Order No carried load in tonnes
We recommend that you
use the eyebolt 2131.11.
that is adjustable in the
direction of force for the
type of suspension with no
details of carried loads!
b a c
d
e
F 1
F 2 F 2
2131.10.
d 2
C18
Order No d 2 c a b d e
2131.10.006 M6 12 35 11 25 25
2131.10.008 M8 12 35 11 25 25
2131.10.010 M10 15 35 11 25 25
2131.10.012 M12 18 41 13 30 30
2131.10.014 M14 21 48 15 35 35
2131.10.016 M16 24 48 15 35 35
2131.10.020 M20 30 55 17 40 40
2131.10.024 M24 36 70 21 50 50
2131.10.030 M30 45 85 26 60 60
2131.10.036 M36 54 130 43 90 100
2131.10.042 M42 63 130 43 90 100
2131.10.048 M48 67 130 43 90 100
2131.10. Lifting eye bolt, high tensile
subject to alterations
Lifting eye bolt, rotatable
e
e 1
b c a
d
360°
F 1
F 2 F 2
2131.11.
d 2
Description:
During use check that the hexagon socket screw is firmly seated. Can be
set for the direction of application so that there is no accidental turning
and flipping over. Captive hexagon socket screw. No tools are required
as the hexagon socket screw is supplied with a hardened star profile
key. The star profile key engages in the hexagon socket. It can be
screwed and unscrewed by hand.
Make sure that the ring is free to rotate through 360° when the unit is
screwed in.
Material:
1.6541, forged, heavy duty heat treated.
100% electromagnetically crack tested, to EN 1677-4, safety factor 4:1.
Note:
Ensure that the bolting surface is flat. Thread must be screwed in
completely.
Format: stellate – clearly distinguishable to DIN 580 eye bolt
Identification: clear indication of permissible load for the loading capa-
city in the plane of the ring.
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.11.008 1 0,4 2 0,8 0,56 0,4 0,4 0,84 0,6 0,4
2131.11.010 1 0,4 2 0,8 0,56 0,4 0,4 0,84 0,6 0,4
2131.11.012 2 0,75 4 1,5 1 0,75 0,75 1,6 1,12 0,75
2131.11.016 4 1,5 8 3 2,1 1,5 1,5 3,15 2,25 1,5
2131.11.020 6 2,3 12 4,6 3,22 2,3 2,3 4,83 3,45 2,3
2131.11.024 8 3,2 16 6,4 4,48 3,2 3,2 6,7 4,8 3,2
2131.11.030 12 4,5 24 9 6,3 4,5 4,5 9,4 6,7 4,5
2131.11.036 16 7 32 14 9,8 7 7 14,7 10,5 7
2131.11.042 24 9 48 18 12,6 9 9 18,9 13,5 9
2131.11.048 32 12 64 24 16,8 12 12 25,2 18 12
G G G G G G G G
F 1 F 2
Max. carried load “G” in tonnes for various types of attachment
Type of attachment, Arrangement
of the suspension points
Number of lines 2 symmetrical 3 and 4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme-
trical
asymmetri-
cal
Order No carried load in tonnes
C19
Order No d 2 c a b d e e 1
2131.11.008 M8 12 34 11 25 25 11.7
2131.11.010 M10 15 34 11 25 25 12.1
2131.11.012 M12 18 42 13 30 30 14.9
2131.11.016 M16 24 49 15 35 35 17.3
2131.11.020 M20 30 57 17 40 40 20.5
2131.11.024 M24 36 69 21 48 48 25.4
2131.11.030 M30 45 86 26 60 60 30.1
2131.11.036 M36 54 103 32 72 75 37.6
2131.11.042 M42 63 120 38 82 85 43.7
2131.11.048 M48 72 137 43 94 100 48.1
2131.11. Lifting eye bolt, rotatable
subject to alterations
Rotary safety eyebolt, light duty, with ball bearing
Description:
For loads that are turned and rotated.
Mounted on ball-bearings – can be rotated through 360° under load
(F 3 ).
Cannot be rotated under full load at 90° to the threaded fixing (F 1 , F 2 ).
Not suitable for extended rotational movement when fully loaded.
Can be loaded on all sides with a safety factor 4:1.
High-strength suspension eye conforming to EN 1677-4
1) Other thread lengths available upon request.
Note:
Ensure that the bolting surface is flat. Thread must be screwed in
completely.
The threaded connection on the transported load must be suitable for
transferring forces.
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.20.008.013 M 8 0,6 0,3 (0,4) 1,2 0,6 (0,8) 0,42 (0,56) 0,3 (0,4) 0,3 (0,4) 0,63 (0,84) 0,45 (0,6) 0,3 (0,4)
2131.20.010.017 M10 0,9 0,45 (0,6) 1,8 0,9 (1,2) 0,63 (0,84) 0,45 (0,6) 0,45 (0,6) 0,95 (1,26) 0,68 (0,9) 0,45 (0,6)
G G G G G G G G
F 3 F 1 (F 2 )
Max. carried load “G” in tonnes for various types of attachment
Type of attachment, Arrangement
of the suspension points
Number of lines 2 symmetrical 3 and 4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme-
trical
asymmetri-
cal
Order No Thread carried load in tonnes
3
F
2
F
1
F
a f 1)
SW
2
d
1
d
e
g b
c a
180°
360°
2131.20.
C20
Order No
Rated carrying capacity
for F 1 [t] d 2 f a b c d 1 e g SW*
2131.20.008.013 0.3 M8 13 8 33 29 30 76 36 28
2131.20.010.017 0.45 M10 17 8 33 29 36 78 38 30
*SW = Width across flats
2131.20. Rotary safety eyebolt, light duty, with ball bearing
subject to alterations
Rotary safety eyebolt, heavy duty, with ball bearing
e
3
F
a
d 1 d 2
SW
f
b
c
a
180°
360°
2
F
1
F
2131.21.
Description:
For loads that are turned and rotated.
Mounted on ball-bearings – can be rotated through 360° under load
(F 3 ).
Cannot be rotated under full load at 90° to the threaded fixing (F 1 , F 2 ).
Not suitable for extended rotational movement when fully loaded.
Can be loaded on all sides with a safety factor 4:1.
Note:
Ensure that the bolting surface is flat. Thread must be screwed in
completely.
The threaded connection on the transported load must be suitable for
transferring forces.
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.21.036 M36 12,5 8 (10) 25 16 (20) 11,2 (14) 8 (10) 8 (10) 16,8 (21) 12 (15) 8 (10)
2131.21.042 M42 16 10 (12,5) 32 20 (25) 14 (17,5) 10 (12,5) 10 (12,5) 21 (26,2) 15 (18,8) 10 (12,5)
2131.21.045 [M45] 16 10 (12,5) 32 20 (25) 14 (17,5) 10 (12,5) 10 (12,5) 21 (26,2) 15 (18,8) 10 (12,5)
2131.21.048 M48 16 10 (12,5) 32 20 (25) 14 (17,5) 10 (12,5) 10 (12,5) 21 (26,2) 15 (18,8) 10 (12,5)
2131.21.056 M56 25 15 (18) 50 30 (36) 21 (25,2) 15 (18) 15 (18) 31,5 (38) 22,5 (27) 15 (18)
2131.21.064 M64 25 15 (18) 50 30 (36) 21 (25,2) 15 (18) 15 (18) 31,5 (38) 22,5 (27) 15 (18)
2131.21.090 M90 35 35 (40) 70 70 (80) 49 (56) 35 (40) 35 (40) 73,5 (84) 52,5 (60) 35 (40)
G G G G G G G G
F 3 F 1 (F 2 )
Max. carried load “G” in tonnes for various types of attachment
Type of attachment, Arrange-
ment of the suspension points
Number of lines 2 symmetrical 3 and 4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme-
trical
asymme-
trical
Order No Thread carried load in tonnes
C21
Order No
Rated carrying capacity
for F 1 [t] d 2 f a b c d 1 e SW*
2131.21.036 8 M36 54 22 87 50 90 210 80
2131.21.042 10 M42 63 26 112 65 98 240 85
2131.21.045 10 M45 67 26 112 65 98 240 85
2131.21.048 10 M48 68 26 112 65 98 240 85
2131.21.056 15 M56 84 32 120 70 120 280 95
2131.21.064 15 M64 95 32 120 70 120 280 95
2131.21.090 35 M90 135 40 125 80 170 332 130
*SW = Width across flats
2131.21. Rotary safety eyebolt, heavy duty, with ball bearing
subject to alterations
Universal rotary safety eyebolt with oval ring
Description:
The unviversal rotary safety eyebolts with oval ring with double ball
bearing for smooth non-jerking action tipping, rotating and turning.
Also rotates 90° in direction of screwing in with full load.
Not suitable for extended rotational movement when fully loaded.
The special design avoids damage to lifting elements and the valuable
load when turning.
For ring hoists, slings, cables, hooks etc.
Note:
Ensure even screw-in surface, threads must be screwed in completely.
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.25.012 0,63 0,63 1,26 1,26 0,88 0,63 0,63 1,32 0,95 0,63
2131.25.016 1,5 1,5 3,0 3,0 2,1 1,5 1,5 3,15 2,25 1,5
2131.25.020 2,5 2,5 5,0 5,0 3,5 2,5 2,5 5,25 3,75 2,5
2131.25.024 4,0 4,0 8,0 8,0 5,6 4,0 4,0 8,4 6,0 4,0
2131.25.030 6,5 5,0 13,0 10,0 7 5 5 10,5 7,5 5,0
2131.25.036 10,0 8,0 20,0 16,0 11,2 8,0 8,0 16,8 12,0 8,0
G G G G G G G G
Max. carried load “G” in tonnes for various types of attachment
Type of attachment, Arrangement
of the suspension points
Number of lines 2 symmetrical 3 and 4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme-
trical
asymmetri-
cal
Order No carried load in tonnes
a
d
g
f
SW
c
b
e
2131.25.
d 2
C22
Order No
Rated carrying
capacity [t] d 2 f a b c d e g SW*
2131.25.012 0.63 M12 18 9 65 35 40 105 41 36
2131.25.016 1.5 M16 24 11 65 35 46 115 50 41
2131.25.020 2.5 M20 30 13 75 40 61 135 61 55
2131.25.024 4.0 M24 36 16 95 45 78 172 77 70
2131.25.030 5.0 M30 45 21 130 60 95 223 93 85
2131.25.036 8.0 M36 54 24 140 65 100 242 102 90
*SW = Width across flats
2131.25. Universal rotary safety eyebolt with oval ring
subject to alterations
Universal rotary safety eyebolt with eye hook
d
b
e
g f
a
SW
c
2131.23.
d 2
Description:
The unviversal rotary safety eyebolts with eye hooks with double ball
bearing for smooth non-jerking action tipping, rotating and turning.
Also rotates 90° in direction of screwing in with full load.
Not suitable for extended rotational movement when fully loaded.
The special design avoids damage to lifting elements and the valuable
load when turning.
For ring hoists, slings, cables, hooks etc.
Note:
Ensure even screw-in surface, threads must be screwed in completely.
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.23.012 0,63 0,63 1,26 1,26 0,88 0,63 0,63 1,32 0,95 0,63
2131.23.016 1,5 1,5 3,0 3,0 2,1 1,5 1,5 3,15 2,25 1,5
2131.23.020 2,5 2,5 5,0 5,0 3,5 2,5 2,5 5,25 3,75 2,5
2131.23.024 4,0 4,0 8,0 8,0 5,6 4,0 4,0 8,4 6,0 4,0
2131.23.030 6,5 5,0 13,0 10,0 7 5,0 5,0 10,5 7,5 5,0
2131.23.036 10,0 8,0 20,0 16,0 11,2 8,0 8,0 16,8 12,0 8,0
G G G G G G G G
Max. carried load “G” in tonnes for various types of attachment
Type of attachment, Arrangement
of the suspension points
Number of lines 2 symmetrical 3 and 4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme-
trical
asymmetri-
cal
Order No carried load in tonnes
C23
Order No
Rated carrying
capacity [t] d 2 f a b c d e g SW*
2131.23.012 0,63 M12 18 13 75 18 40 116 41 36
2131.23.016 1,5 M16 24 20 97 25 46 147 50 41
2131.23.020 2.5 M20 30 28 126 30 61 187 61 55
2131.23.024 4.0 M24 36 36 150 35 78 227 77 70
2131.23.030 5.0 M30 45 37 174 40 95 267 93 85
2131.23.036 8.0 M36 54 49 208 48 100 310 102 90
*SW = Width across flats
2131.23. Universal rotary safety eyebolt with eye hook
subject to alterations
Ring block with position lock
Description:
The position locks protect the fixing bolts against bending and shear
stresses. The ring can be folded down.
Note:
1) Drill the holes for the position locks first.
2) Fix the ring block in the position lock and then tap the holes.
Ensure that the bolting surface is flat.
See also loading of eyebolts.
The threaded connection on the transported load must be suitable for
transferring forces.
Fixing:
Only use 100% crack tested bolts.
Once bolts have been in use for some time, check that they are firmly
seated.
Minimum grade of screws, see table: "Y"
2131.22.016.: Only use hexagonal bolts to ISO 4014. Fit washers before
tightening and securing bolts (tightening torque 120 Nm).
2131.22.020./030.: Use only hexagon socket head screws conforming to
ISO 4762 (2131.22.020 tightening torque 300 Nm,
2131.22.030 tightening torque 600 Nm).
G G G G G G G G
F 3 F 1 (F 2 )
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°2131.22.016 2 ⊗ M16 3 3 6 6 4,2 3 3 6,3 4,5 3
2131.22.020 4 ⊗ M20 10 10 20 20 14 10 10 21 15 10
2131.22.030 4 ⊗ M30 16 16 32 32 22,4 16 16 33,6 24 16
Max. carried load “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 3 and 4 symmetrical 3 and 4
Angle of inclination/ load direction asymm. asymm.
Order No Thread carried load in tonnes
b
1)
2)
Position lock
180°
M16
c
a
h
p
m
k
d
+0,2
ød
1x45°
6 min.
g
53
3
Lock plate
17 DIN 463 St.
max. carrying capacity
= 3,0 t when secured
at four points
1
n
±0,5
92
±0,5
e
2131.22.016
2
d
a
+0,2
h
180°
m
screw
min.
g
j
c
b
f ±0,4
d 1
k
±0,5
e
d
n
Position lock
P
2131.22.
2
d
C24
Order No
Rated carrying
capacity [t] d 2 h a b c d d 1 e f g j k m n y p
2131.22.016 3 M16 50 67 16 5 48 18 136 - 30 - 178 34 16 10.9 71
2131.22.020 10 M20 45 102 22 6 65 30 143 78 50 8 213 120 25 12.9 100
2131.22.030 16 M30 63 131 30 8 90 46 198 104 70 10 270 170 32 12.9 134
2131.22. Ring block with position lock
subject to alterations
Lifting eye bolt, high tensile
h
l
øc
b
øf a e
2131.30.
d 2
Description:
Only tighten eyebolts hand-tight. Not suitable for diagonal pull. Avoid
turning movements during transport.
Material:
Alloyed steel, hardened and tempered, quality class 8
Note:
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factory 4
1 1 2 2 2 2 3+4 3+4 2 3+4
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.30.006 0.4 0.8
2131.30.008 0.8 1.6
2131.30.010 1 2
2131.30.012 1.6 3.2
2131.30.014 3 6
2131.30.016 4 8
2131.30.020 6 12
2131.30.024 8 16
2131.30.030 12 24
2131.30.036 16 32
2131.30.042 24 48
2131.30.048 32 64
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment
Number of lines
Angle of inclination/ load direction
asym
metrical
asym
metrical
Order No carrying capacity in tonnes
Load the eyebolt in the pull
direction only!
For these lifting types, use
the turnable eyebolt
2131.31. or the turnable
attachment point 2131.34
C25
Order No
Rated carrying
capacity [t] d 2 l a b c e f h
2131.30.006 0.4 M6 13 25 45 25 10 10 45
2131.30.008 0.8 M8 13 25 45 25 10 10 45
2131.30.010 1 M10 17 25 45 25 10 10 45
2131.30.012 1.6 M12 21 35 63 35 14 14 62
2131.30.014 3 M14 21 35 63 35 14 14 62
2131.30.016 4 M16 27 35 63 35 14 14 62
2131.30.020 6 M20 30 50 90 50 20 20 90
2131.30.024 8 M24 36 50 90 50 20 20 90
2131.30.030 12 M30 45 60 108 65 24 24 109
2131.30.036 16 M36 54 70 126 75 26 28 128
2131.30.042 24 M42 63 80 144 85 30 32 147
2131.30.048 32 M48 68 90 166 100 35 38 168
2131.30. Lifting eye bolt, high tensile
subject to alterations
Attachment point screwable profilift gamma
Description:
When replacing, make sure the Allen screw is seated firmly. Adjustable
in the direction of force, thus no unintended opening up and overtwis-
ting! Screwing in and out by hand possible. The ring must be able to be
turned 360° in the screwed tight state.
Material:
Structural parts: High-strength chrome nickle alloyed Q & T steel.
Screws: High-strength screws strength class 10.9, 100 % crack tested
Note:
Ensure even screw-in surface, threads must be screwed in completely.
Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
Set attachment point in permitted loading direction before loading.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 4
Other lengths (n) on request!
1 1 2 2 2 2 3+4 3+4 2 3+4
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.31.008 1 0.3 2 0.6 0.4 0.3 0.6 0.4 0.3 0.3
2131.31.010 1.5 0.5 3 1 0.7 0.5 1 0.7 0.5 0.5
2131.31.012 2 0.7 4 1.4 1 0.7 1.4 1 0.7 0.7
2131.31.016 4 1.5 8 3 2.1 1.5 3 2.2 1.5 1.5
2131.31.020 5 2.3 10 4.6 3.2 2.3 4.8 3.4 2.3 2.3
2131.31.024 6.5 3.2 13 6.4 4.5 3.2 6.7 4.8 3.2 3.2
2131.31.030 12 4.9 24 9.8 6.9 4.9 10.3 7.3 4.9 4.9
2131.31.036 15 7 30 14 9.8 7 14.7 10.5 7 7
2131.31.042 22 9 44 18 12.6 9 18.9 13.5 9 9
2131.31.048 30 12 60 24 16.8 12 25 18 12 12
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment
Number of lines
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No tightening torque [Nm] carrying capacity in tonnes
simply tighten
handtight
f
a
b
h e
d c
2131.31.
d 2
C26
Order No
Rated carrying
capacity [t] d 2 n a b c d e f
2131.31.008 0.3 M8 15 25 45 10 27 53 35
2131.31.010 0.5 M10 15 25 45 10 27 53 35
2131.31.012 0.7 M12 20 30 55 12 32 63 43
2131.31.016 1.5 M16 25 35 64 14 36 70 50
2131.31.020 2.3 M20 30 40 69 16 41 78 54
2131.31.024 3.2 M24 35 50 86 18 50 93 69
2131.31.030 4.9 M30 45 60 110 25 60 114 90
2131.31.036 7 M36 55 70 132 31 70 136 108
2131.31.042 9 M42 65 80 152 36 72 153 126
2131.31.048 12 M48 75 95 179 42 88 179 148
2131.31. Attachment point screwable profilift gamma
subject to alterations
Attachment point screwable profilift gamma ring nut
a
b
e
d c
f
2131.32.
d 2
Description:
Pay attention to firm seating of the ring nut when inserting. Adjustable
in the direction of force, thus no unintended opening up and overtwis-
ting! Screwing in and out by hand possible. The ring must be able to be
turned 360° in the screwed tight state.
Material:
Structural parts: High-strength chrome nickle alloyed Q & T steel.
Nuts: High-strength nuts, strength class 10, 100 % crack tested
Note:
Ensure even screw-in surface, threads must be screwed in completely.
Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
Set attachment point in permitted loading direction before loading.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 4.
1 1 2 2 2 2 3+4 3+4 2 3+4
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.32.008 1 0.3 2 0.6 0.4 0.3 0.6 0.4 0.3 0.3
2131.32.010 1.5 0.5 3 1 0.7 0.5 1 0.7 0.5 0.5
2131.32.012 2 0.7 4 1.4 1 0.7 1.4 1 0.7 0.7
2131.32.016 4 1.5 8 3 2.1 1.5 3 2.2 1.5 1.5
2131.32.020 4.5 2.3 9 4.6 3.2 2.3 4.8 3.4 2.3 2.3
2131.32.024 5 3.5 10 7 4.9 3.5 7.4 5.2 3.5 3.5
2131.32.030 12 4.9 24 1.4 6.9 4.9 10.3 7.3 4.9 4.9
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment
Number of lines
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
C27
Order No
Rated carrying
capacity [t] d 2 a b c d e f
2131.32.008 0.3 M8 25 45 10 21 55 35
2131.32.010 0.5 M10 25 45 10 21 55 35
2131.32.012 0.7 M12 30 55 12 25 65 43
2131.32.016 1.5 M16 35 64 14 29 72 50
2131.32.020 2.3 M20 40 69 16 34 80 54
2131.32.024 3.5 M24 50 86 18 40 95 69
2131.32.030 4.9 M30 60 110 25 47 115 90
2131.32. Attachment point screwable profilift gamma ring nut
subject to alterations
Hoisting snap link, omnidirectional
Description:
The hinged unit is free to rotate through 360°, self-align with the direc-
tion of pull and folding. The hoisting Snap Link must be installed in the
stress direction before loading, must be able to move freely and may
not be supported at an angle.
Do not rotate under load.
Full load bearing capacity in any direction.
Complete with a 100% crack-checked outer and inner hexagonal bolt
for universal tool use.
Material:
Alloyed tool steel
Note:
Ensure even screw-in surface, threads must be screwed in completely.
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.33.008.055 0.3 0.3 0.6 0.6 0.42 0.3 0.63 0.45 0.3 0.3
2131.33.010.055 0.63 0.63 1.26 1.26 0.88 0.63 1.32 0.95 0.63 0.63
2131.33.012.057 1 1 2 2 1.4 1 2.1 1.5 1 1
2131.33.014.057 1.2 1.2 2.4 2.4 1.7 1.2 2.5 1.8 1.2 1.2
2131.33.016.057 1.5 1.5 3 3 2.1 1.5 3.1 2.2 1.5 1.5
2131.33.018.082 2 2 4 4 2.8 2 4.2 3 2 2
2131.33.020.082 2.5 2.5 5 5 3.5 2.5 5.2 3.7 2.5 2.5
2131.33.024.082 4 4 8 8 5.6 4 8.4 6 4 4
2131.33.027.099 4 4 8 8 5.6 4 8.4 6 4 4
2131.33.030.099 5 5 10 10 7 5 10.5 7.5 5 5
2131.33.036.099 7 7 14 14 9.8 7 14.7 10.5 7 7
2131.33.036.124 8 8 16 16 11.2 8 16.8 12 8 8
2131.33.042.124 10 10 20 20 14 10 21 15 10 10
2131.33.042.158 15 15 30 30 21 15 31.5 22.5 15 15
2131.33.048.158 20 20 40 40 28 20 42 30 20 20
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 3 and 4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
f
e
SW
s
g
b
a
h
c
d
X
„X”
2131.33.
d 2
C28
Order No
Rated carrying
capacity [t] d 2 e g a b c d f h s SW Tightening torque [Nm]
2131.33.008.055 0.3 M8 12 55 30 35 35 11 84 28 6 13 30
2131.33.010.055 0.63 M10 16 55 30 35 36 11 86 29 6 17 60
2131.33.012.057 1 M12 18 57 33 37 44 14 98 36 8 19 100
2131.33.014.057 1.2 M14 21 57 33 37 45 14 98 36 10 22 120
2131.33.016.057 1.5 M16 24 57 33 37 46 14 98 36 10 24 150
2131.33.018.082 2 M18 26 82 50 54 57 17 142 44 12 30 200
2131.33.020.082 2.5 M20 30 82 50 54 57 17 142 44 12 30 250
2131.33.024.082 4 M24 36 82 50 54 59 17 142 44 14 36 400
2131.33.027.099 4 M27 38 99 60 65 79 23 170 62 17 41 400
2131.33.030.099 5 M30 48 99 60 65 81 23 170 62 17 46 500
2131.33.036.099 7 M36 54 99 60 65 86 23 177 63 22 55 700
2131.33.036.124 8 M36 62 124 77 85 101 27 225 78 22 55 800
2131.33.042.124 10 M42 72 124 77 85 104 27 225 78.5 24 65 1000
2131.33.042.158 15 M42 63 158 95 104 115 36 256 89 24 65 1500
2131.33.048.158 20 M48 72 158 95 104 119 36 258 89 27 75 2000
2131.33. Hoisting snap link, omnidirectional
subject to alterations
Attachment point screwable profilift delta
180°
e
n c b
d
a
2131.34.
d 2
Description:
For loads which are turned and flipped.
Ball-bearing-mounted – under load turnable by 360°
Not suitable for continuous turning movements under full load.
Material:
Structural parts: High-strength chrome nickle alloyed Q & T steel.
Screws: High-strength screws strength class 12.9, 100 % crack tested
Note:
Ensure even screw-in surface, threads must be screwed in completely.
The threaded connection on the transport belt must be suitable for the
force transmission.
Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
- when fit closely at edges or surfaces
Safety factor 4
* 2131.34.014 only by request!
1 1 2 2 2 2 3+4 3+4 2 3+4
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.34.008 10 0.6 0.3 1.2 0.6 0.4 0.3 0.6 0.4 0.3 0.3
2131.34.010 10 1 0.5 2 1 0.7 0.5 1 0.75 0.5 0.5
2131.34.012 15 1.4 0.7 2.8 1.4 0.95 0.7 1.4 1 0.7 0.7
2131.34.014* 25 2 1 4 2 1.4 1 2.1 1.5 1 1
2131.34.016 30 2.8 1.5 5.6 3 2.1 1.5 3.1 2.1 1.5 1.5
2131.34.020 80 5 2.5 10 5 3.5 2.5 5.3 3.5 2.5 2.5
2131.34.024 150 7 4 14 8 5.5 4 8.4 6 4 4
2131.34.030 230 10 6 20 12 8.4 6 12.6 9 6 6
2131.34.036 450 12.5 8 25 16 11.2 8 16.8 12 8 8
2131.34.042 600 16 10 32 20 14 10 21 15 10 10
2131.34.048 600 16 12.5 32 25 17.5 12.5 26.5 18 12.5 12.5
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment
Number of lines
Angle of inclination/load direction
asymme-
trical
asymme-
trical
Order No tightening torque [Nm] carrying capacity in tonnes
C29
Order No
Rated carrying
capacity [t] d 2 n a b c d e
2131.34.008 0.3 M8 20 30 38 54 13 38
2131.34.010 0.5 M10 20 30 38 54 13 38
2131.34.012 0.7 M12 22 35 48 54 13 38
2131.34.014* 1 M14 22 35 48 54 13 38
2131.34.016 1.5 M16 33 35 48 54 13 38
2131.34.020 2.5 M20 33 35 55 75 16 55
2131.34.024 4 M24 40 40 66 82 17 63
2131.34.030 6 M30 40 50 70 92 23 72
2131.34.036 8 M36 55 50 91 124 23 92
2131.34.042 10 M42 60 65 91 124 27 92
2131.34.048 12.5 M48 68 65 116 124 27 92
2131.34. Attachment point screwable profilift delta
subject to alterations
Triple vortice ring
Description:
The triple vortice rings with double bearing mount for smooth tipping,
turning and flipping.
Also turnable 90° for screw-in direction under full load.
Not suitable for continuous turning movement under full load.
The optimised design prevents damage to lifting tackle and the
valuable load when turning.
For ring assembly, round slings, wire ropes, hook assemblies, etc.
Material:
High-strength chrome-nickle alloyed Q & T steel,
Screws: high-strength screws, min. strength category 10.9, 100 % crack
inspected
Note:
Ensure even screw-in surface, threads must be screwed in completely.
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.35.008 0.3 0.3 0.6 0.6 0.4 0.3 0.6 0.3 0.3 0.3
2131.35.010 0.6 0.6 1.2 1.2 0.8 0.6 1.3 0.6 0.6 0.6
2131.35.012 1 1 2 2 1.4 1 2.1 1 1 1
2131.35.014 1.3 1.3 2.6 2.6 1.8 1.3 2.7 1.3 1.3 1.3
2131.35.016 1.6 1.6 3.2 3.2 2.2 1.6 3.4 1.6 1.6 1.6
2131.35.018 2 2 4 4 2.8 2 4.2 2 2 2
2131.35.020 2.5 2.5 5 5 3.5 2.5 5.3 2.5 2.5 2.5
2131.35.022 3 3 6 6 4.2 3 6.3 3 3 3
2131.35.024 4 4 8 8 5.6 4 8.4 4 4 4
2131.35.027 5 5 10 10 7 5 10.5 5 5 5
2131.35.030 6.3 6.3 12.6 12.6 8.8 6.3 13.2 6.3 6.3 6.3
2131.35.036 10 10 20 20 14 10 21 10 10 10
2131.35.042 12.5 12.5 25 25 17.5 12.5 26.3 12.5 12.5 12.5
2131.35.048 20 20 40 40 28 20 42 20 20 20
2131.35.056 22 22 44 40 30.8 22 46.2 22 22 22
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
f
1
c
e
h
g l 1 a
d b
s 2
s
2131.35.
d 2
C30
Order No
Rated carrying
capacity [t] d 2 l 1 s 1 s 2 a b c d e f g h Tightening torque [Nm]
2131.35.008 0.3 M8 14 8 16 33 56 30 41 25 10 58 5.5 6
2131.35.010 0.6 M10 17 8 16 33 56 30 41 25 10 58 9.5 10
2131.35.012 1 M12 21 8 16 33 56 30 41 25 10 58 9.5 15
2131.35.014 1.3 M14 23 8 20 45 76 45 56 37 14 79 13 30
2131.35.016 1.6 M16 27 8 20 45 76 45 56 37 14 79 13 50
2131.35.018 2 M18 27 8 20 45 76 45 56 37 14 79 13 70
2131.35.020 2.5 M20 30 8 20 45 81 45 56 37 14 79 13 100
2131.35.022 3 M22 33 14 24 62 105 60 80 45 20 106 19 120
2131.35.024 4 M24 36 14 24 62 105 60 80 45 20 106 19 160
2131.35.027 5 M27 36 14 24 62 105 60 80 45 20 106 19 160
2131.35.030 6.3 M30 45 14 24 62 105 60 80 45 20 106 19 250
2131.35.036 10 M36 54 19 30 81 140 80 111 71 30 148 26.5 320
2131.35.042 12.5 M42 63 19 30 84 146 80 111 71 30 148 26.5 400
2131.35.048 20 M48 68 19 30 100 178 110 135 90 42 180 33 600
2131.35.056 22 M56 78 19 30 104 184 110 135 90 42 190 33 600
2131.35. Triple vortice ring
subject to alterations
Double vortice hook
c
b d
s 2 h
g a l 1
1
s
e
f
2131.36.
d 2
Description:
The double vortice rings with double bearing mount for smooth tipping,
turning and flipping.
Also turnable 90° for screw-in direction under full load.
Not suitable for continuous turning movement under full load.
The optimised design prevents damage to lifting tackle and the
valuable load when turning.
For ring assembly, round slings, wire ropes, hook assemblies, etc.
Material:
High-strength chrome-nickle alloyed Q & T steel,
Screws: high-strength screws, min. strength category 10.9, 100 % crack
inspected
Note:
Ensure even screw-in surface, threads must be screwed in completely.
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.36.008 0.3 0.3 0.6 0.6 0.4 0.3 0.6 0.3 0.3 0.3
2131.36.010 0.6 0.6 1.2 1.2 0.8 0.6 1.3 0.6 0.6 0.6
2131.36.012 1 1 2 2 1.4 1 2.1 1 1 1
2131.36.014 1.3 1.3 2.6 2.6 1.8 1.3 2.7 1.3 1.3 1.3
2131.36.016 1.6 1.6 3.2 3.2 2.2 1.6 3.4 1.6 1.6 1.6
2131.36.018 2 2 4 4 2.8 2 4.2 2 2 2
2131.36.020 2.5 2.5 5 5 3.5 2.5 5.3 2.5 2.5 2.5
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
C31
Order No
Rated carrying
capacity [t] d 2 l 1 s 1 s 2 a b c d e f g h Tightening torque [Nm]
2131.36.008 0.3 M8 14 8 16 33 56 30 44 32 23 58 9.5 6
2131.36.010 0.6 M10 17 8 16 33 56 30 44 32 23 58 9.5 10
2131.36.012 1 M12 21 8 16 33 56 30 44 32 23 58 9.5 15
2131.36.014 1.3 M14 23 8 20 45 76 45 58 46 29 79 13 30
2131.36.016 1.6 M16 27 8 20 45 76 45 58 46 29 79 13 50
2131.36.018 2 M18 27 8 20 45 76 45 58 46 29 79 13 70
2131.36.020 2.5 M20 30 8 20 45 81 45 58 46 29 79 13 100
2131.36. Double vortice hook
subject to alterations
Double vortice ring
Description:
The double vortex ring was especially designed to guarantee lifting
under rotation.
Its double joint permits a perfect alignment for load suspension.
Material:
High-strength chrome-nickle alloyed Q & T steel,
Screws: high-strength screws, min. strength category 10.9, 100 % crack
inspected
Note:
Ensure even screw-in surface, threads must be screwed in completely.
The threaded connection on the transport belt must be suitable for the
force transmission.
Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 5
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.37.004 0.05 0.05 0.1 0.1 0.07 0.05 0.1 0.05 0.05 0.05
2131.37.005 0.075 0.075 0.15 0.15 0.1 0.6 0.15 0.075 0.075 0.05
2131.37.006 0.1 0.1 0.2 0.2 1.4 0.1 0.2 0.1 0.1 0.1
2131.37.008 0.3 0.3 0.6 0.6 0.4 0.3 0.6 0.3 0.3 0.3
2131.37.010 0.6 0.6 1.2 1.2 0.8 0.6 1.3 0.6 0.6 0.6
2131.37.012 1 1 2 2 1.4 1 2.1 1 1 1
2131.37.014 1.3 1.3 2.6 2.6 1.8 1.3 2.7 1.3 1.3 1.3
2131.37.016 1.6 1.6 3.2 3.2 2.2 1.6 3.4 1.6 1.6 1.6
2131.37.018 2 2 4 4 2.8 2 4.2 2 2 2
2131.37.020 2.5 2.5 5 5 3.5 2.5 5.3 2.5 2.5 2.5
2131.37.022 3 3 6 6 4.2 3 6.3 3 3 3
2131.37.024 4 4 8 8 5.6 4 8.4 4 4 4
2131.37.027 5 5 10 10 7 5 10.5 5 5 5
2131.37.030 6.3 6.3 12.6 12.6 8.8 6.3 13.2 6.3 6.3 6.3
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 3+4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
f b
g
s 2
l 1
h
a
c
360°
1
s
d
e
2131.37.
>180°
d 2
C32
Order No
Rated carrying
capacity [t] d 2 l 1 s 1 s 2 a b c d e f g h Tightening torque [Nm]
2131.37.004 0.05 M4 15 3 16 33 30 30 38 27 14 53 9.5 2
2131.37.005 0.075 M5 15 4 16 33 30 30 38 27 14 53 9.5 3
2131.37.006 0.1 M6 15 5 16 33 30 30 38 27 14 53 9.5 4
2131.37.008 0.3 M8 14 8 16 33 30 30 38 27 14 53 9.5 6
2131.37.010 0.6 M10 17 8 16 33 30 30 38 27 14 53 9.5 10
2131.37.012 1 M12 21 8 16 33 30 30 38 27 14 53 9.5 15
2131.37.014 1.3 M14 23 8 20 45 42 45 54 38 17 76 13 30
2131.37.016 1.6 M16 27 8 20 45 42 45 54 38 17 76 13 50
2131.37.018 2 M18 27 8 20 45 42 45 54 38 17 76 13 70
2131.37.020 2.5 M20 30 8 20 45 42 45 54 38 17 76 13 100
2131.37.022 3 M22 33 14 24 62 55 60 83 55 25 117 19 120
2131.37.024 4 M24 36 14 24 62 55 60 83 55 25 117 19 160
2131.37.027 5 M27 40 14 24 62 55 60 83 55 25 117 19 160
2131.37.030 6.3 M30 45 14 24 62 55 60 83 55 25 117 19 250
2131.37. Double vortice ring
subject to alterations
Double vortice ring with central device
f b
g
s 2
l 1
h
a
c
360°
d 1
t +1
+0,5
1
s
d
e
90°
2131.38.
>180°
d 2
Description:
The double vortex ring with centring device was especially designed to
guarantee lifting under rotation.
The centring device increases the resistance of the axis in case of lateral
mounting.
Material:
High-strength chrome-nickle alloyed Q & T steel,
Screws: high-strength screws, min. strength category 10.9, 100 % crack
inspected
Note:
Ensure even screw-in surface, threads must be screwed in completely.
The threaded connection on the transport belt must be suitable for the
force transmission.
Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 5
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.38.004 0.05 0.05 0.1 0.1 0.07 0.05 0.1 0.05 0.05 0.05
2131.38.005 0.075 0.075 0.15 0.15 0.1 0.075 0.15 0.075 0.075 0.075
2131.38.006 0.1 0.1 0.2 0.2 0.14 0.1 0.21 0.1 0.1 0.1
2131.38.008 0.5 0.5 1 1 0.7 0.5 1.05 0.5 0.5 0.5
2131.38.010 0.8 0.8 1.6 1.6 1.12 0.8 1.68 0.8 0.8 0.8
2131.38.012 1.2 1.2 2.4 1.68 1.2 1.2 2.52 1.2 1.2 1.2
2131.38.014 1.3 1.3 2.6 2.6 1.82 1.3 2.73 1.3 1.3 1.3
2131.38.016 2 2 4 4 2.8 2 4.2 2 2 2
2131.38.018 2 2 4 4 2.8 2 4.2 2 2 2
2131.38.020 2.7 2.7 5.4 5.4 3.78 2.7 5.67 2.7 2.7 2.7
2131.38.022 3 3 6 6 4.2 3 6.3 3 3 3
2131.38.024 5 5 10 10 7 5 10.5 5 5 5
2131.38.027 5 5 10 10 7 5 10.5 5 5 5
2131.38.030 6.3 6.3 12.6 12.6 8.82 6.3 13.23 6.3 6.3 6.3
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 3+4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
C33
Order No
Rated carrying
capacity [t] d 2 l 1 s 1 s 2 a b c d e f g h d 1 Tolerance d 1 t Tightening torque [Nm]
2131.38.004 0.05 M4 15 3 16 33 30 30 38 27 14 53 9.5 16 +0,25/0 3 2
2131.38.005 0.075 M5 15 4 16 33 30 30 38 27 14 53 9.5 16 +0,25/0 3 3
2131.38.006 0.1 M6 15 5 16 33 30 30 38 27 14 53 9.5 16 +0,25/0 3 4
2131.38.008 0.5 M8 14 8 16 33 30 30 38 27 14 53 9.5 16 +0,25/0 3 6
2131.38.010 0.8 M10 17 8 16 33 30 30 38 27 14 53 9.5 20 +0,25/0 3 10
2131.38.012 1.2 M12 21 8 16 33 30 30 38 27 14 53 9.5 20 +0,25/0 3 15
2131.38.014 1.3 M14 23 8 20 45 42 45 54 38 17 76 13 20 +0,30/0 3 30
2131.38.016 2 M16 27 8 20 45 42 45 54 38 17 76 13 20 +0,30/0 3 50
2131.38.018 2 M18 27 8 20 45 42 45 54 38 17 76 13 30 +0,30/0 3 70
2131.38.020 2.7 M20 30 8 20 45 42 45 54 38 17 76 13 30 +0,30/0 3 100
2131.38.022 3 M22 33 14 24 62 55 60 83 55 25 117 19 30 +0,30/0 4 120
2131.38.024 5 M24 36 14 24 62 55 60 83 55 25 117 19 30 +0,30/0 4 160
2131.38.027 5 M27 40 14 24 62 55 60 83 55 25 117 19 36 +0,30/0 4 200
2131.38.030 6.3 M30 45 14 24 62 55 60 83 55 25 117 19 36 +0,30/0 4 250
2131.38. Double vortice ring with central device
subject to alterations
Double vortice ring with internal thread
Description:
The double vortex ring with internal thread was especially designed to
guarantee lifting under rotation.
Its double joint permits a perfect alignment for load suspension.
Material:
High-strength chrome-nickle alloyed Q & T steel
Note:
Ensure even screw-in surface, threads must be screwed in completely.
The threaded connection on the transport belt must be suitable for the
force transmission.
Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 5
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.39.008 0.3 0.3 0.6 0.6 0.4 0.3 0.6 0.3 0.3 0.3
2131.39.010 0.6 0.6 1.2 1.2 0.8 0.6 1.3 0.6 0.6 0.6
2131.39.012 1 1 2 2 1.4 1 2.1 1 1 1
2131.39.014 1.3 1.3 2.6 2.6 1.8 1.3 2.7 1.3 1.3 1.3
2131.39.016 1.6 1.6 3.2 3.2 2.2 1.6 3.4 1.6 1.6 1.6
2131.39.018 2 2 4 4 2.8 2 4.2 2 2 2
2131.39.020 2.5 2.5 5 5 3.5 2.5 5.3 2.5 2.5 2.5
2131.39.022 3 3 6 6 4.2 3 6.3 3 3 3
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 3+4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
a = l
s
f b
g
360°
d
e
>180°
c
h
2131.39.
d 2
C34
Order No
Rated carrying
capacity [t] d 2 l s a b c d e f g h Tightening torque [Nm]
2131.39.008 0.3 M8 45 20 45 42 45 54 38 17 76 13 6
2131.39.010 0.6 M10 45 20 45 42 45 54 38 17 76 13 10
2131.39.012 1 M12 45 20 45 42 45 54 38 17 76 13 15
2131.39.014 1 M14 45 20 45 42 45 54 38 17 76 13 30
2131.39.016 1.6 M16 45 20 45 42 45 54 38 17 76 19 50
2131.39.018 2 M18 62 24 62 55 60 83 55 25 117 19 70
2131.39.020 2.5 M20 62 24 62 55 60 83 55 25 117 19 100
2131.39.022 3 M22 62 24 62 55 60 83 55 25 117 19 120
2131.39. Double vortice ring with internal thread
subject to alterations
Double vortex ring screw
2131.40.
s
f
b
l a
c
d
e
g
360° 360°
d 2
Description:
The double vortex ring screw was especially designed for the lifting and
rotating of heavy loads.
Load bearing capacity in all directions and perfect alignment for load
suspension.
Material:
High-strength chrome-nickle alloyed Q & T steel,
Screws: high-strength screws, min. strength category 10.9, 100 % crack
inspected
Note:
Ensure even screw-in surface, threads must be screwed in completely.
The threaded connection on the transport belt must be suitable for the
force transmission.
Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 5 - 2131.40.024 through 2131.40.042
Safety factor 4 - 2131.40.045 through 2131.40.100
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.40.024 4.5 4.5 9 9 6.3 4.5 9.5 4.5 4.5 4.5
2131.40.030 7.3 7.3 14.6 14.6 10.2 7.3 15.3 7.3 7.3 4.5
2131.40.033 8 8 16 16 11.2 8 16.8 8 8 8
2131.40.036 10 10 20 20 14 10 21 10 10 10
2131.40.039 10 10 20 20 14 10 21 10 10 10
2131.40.042 12.5 12.5 25 25 17.5 12.5 26.3 12.5 12.5 12.5
2131.40.045 15 15 30 30 21 15 31.5 15 15 15
2131.40.048 20 20 40 40 28 20 42 20 20 20
2131.40.052 20 20 40 40 28 20 42 20 20 20
2131.40.056 25 25 50 50 35 25 52.5 25 25 25
2131.40.064 32.1 32.1 64.2 64.2 44.9 32.1 67.4 32.1 32.1 32.1
2131.40.072 25 25 50 50 35 25 52.5 25 25 32.1
2131.40.080 32.1 32.1 64.2 64.2 44.9 32.1 67.4 32.1 32.1 32.1
2131.40.090 32.1 32.1 64.2 64.2 44.9 32.1 67.4 32.1 32.1 32.1
2131.40.100 32.1 32.1 64.2 64.2 44.9 32.1 67.4 32.1 32.1 32.1
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 3+4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
C35
Order No
Rated carrying
capacity [t] d 2 l s a b c d e f g Tightening torque [Nm]
2131.40.024 4.5 M24 36 19 61 31 70 104 73 145 29 160
2131.40.030 7.3 M30 45 19 61 31 70 104 73 145 29 250
2131.40.033 8 M33 50 19 61 31 70 104 73 145 29 250
2131.40.036 10 M36 54 19 61 31 70 104 73 145 29 320
2131.40.039 10 M39 58 19 61 31 70 104 73 145 29 320
2131.40.042 12.5 M42 63 19 61 31 70 104 73 145 29 400
2131.40.045 15 M45 63 19 61 31 70 104 73 145 29 400
2131.40.048 20 M48 68 19 79 38 90 125 91 184 36 600
2131.40.052 20 M52 68 19 79 38 90 125 91 184 36 600
2131.40.056 25 M56 78 19 79 38 90 125 91 184 36 600
2131.40.064 32.1 M64 90 19 79 38 95 125 91 184 36 600
2131.40.072 25 M72 90 19 79 38 95 125 91 184 36 600
2131.40.080 32.1 M80 90 19 79 38 95 125 91 184 36 600
2131.40.090 32.1 M90 90 19 79 38 95 125 91 184 36 600
2131.40.100 32.1 M100 90 19 79 38 95 125 91 184 36 600
2431.40. Double vortex ring screw
subject to alterations
Double vortex ring screw with centring
Description:
The double vortex ring screw with centring device was especially desi-
gned for the lifting and rotating of heavy loads. The centring device
increases the resistance of the axis in case of lateral mounting.
Load bearing capacity in all directions and perfect alignment for load
suspension.
Material:
High-strength chrome-nickle alloyed Q & T steel,
Screws: high-strength screws, min. strength category 10.9, 100 % crack
inspected
Note:
Ensure even screw-in surface, threads must be screwed in completely.
The threaded connection on the transport belt must be suitable for the
force transmission.
Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 5 - 2131.41.024 through 2131.41.042
Safety factor 4 - 2131.41.045 through 2131.41.064
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.41.024 5 5 10 10 7 5 10.5 5 5 5
2131.41.030 8 8 16 16 11.2 8 16.8 8 8 8
2131.41.033 8 8 16 16 11.2 8 16.8 8 8 8
2131.41.036 11 11 22 22 15.4 11 23.1 11 11 11
2131.41.042 13 13 26 26 18.2 13 27.3 13 13 13
2131.41.045 15 15 30 30 21 15 31.5 15 15 15
2131.41.048 22 22 44 44 30.8 22 46.2 22 22 22
2131.41.056 26 26 52 52 36.4 26 54.6 26 26 26
2131.41.064 32.1 32.1 64.2 64.2 44.9 32.1 67.4 32.1 32.1 32.1
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 3+4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
d 1
s
f
b
l a
c
d
e
g
t +1
+0,5
90°
360° 360°
2131.41.
d 2
C36
Order No
Rated carrying
capacity [t] d 2 l s a b c d e f g d 1 Tolerance d 1 t Tightening torque [Nm]
2131.41.024 5 M24 36 19 61 31 70 104 73 145 29 30 +0,3/0 4 160
2131.41.030 8 M30 45 19 61 31 70 104 73 145 29 36 +0,3/0 4 250
2131.41.033 8 M33 50 19 61 31 70 104 73 145 29 48 +0,3/+0,1 6 250
2131.41.036 11 M36 54 19 61 31 70 104 73 145 29 48 +0,5/+0,1 6 320
2131.41.042 13 M42 63 19 61 31 70 104 73 145 29 48 +0,5/+0,1 6 400
2131.41.045 15 M45 63 19 61 31 70 104 73 145 29 48 +0,5/+0,1 8 400
2131.41.048 22 M48 68 19 79 38 90 125 91 184 36 64 +0,6/+0,1 8 600
2131.41.056 26 M56 78 19 79 38 90 125 91 184 36 64 +0,6/+0,1 8 600
2131.41.064 32.1 M64 90 19 79 38 95 125 91 184 36 74 +0,6/+0,1 10 600
2134.41. Double vortex ring screw with centring
subject to alterations
Double vortex ring screw Mega DSS
s
f
b
l a
c
d
e
g
360° 360°
2131.42.
d 2
Description:
The Mega double vortex ring screw was specially designed to lift and
rotate under a load of up to 50 tons. It can be used directly with the
lifting equipment (hook of the travelling crane).
Load bearing capacity in all directions and perfect alignment for load
suspension.
Material:
High-strength chrome-nickle alloyed Q & T steel,
Screws: high-strength screws, min. strength category 10.9, 100 % crack
inspected
Note:
Ensure even screw-in surface, threads must be screwed in completely.
The threaded connection on the transport belt must be suitable for the
force transmission.
Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 4
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.42.064 33 33 66 66 46 33 69 33 33 33
2131.42.072 35 35 70 70 49 35 74 35 35 35
2131.42.080 40 40 80 80 56 40 84 40 40 40
2131.42.090 45 45 90 90 63 45 95 45 45 45
2131.42.100 50 50 100 100 70 50 105 50 50 50
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 3+4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
C37
Order No
Rated carrying
capacity [t] d 2 l s a b c d e f g Tightening torque [Nm]
2131.42.064 33 M64 100 36 127.5 64.5 158 186 143 278 57.5 600
2131.42.072 35 M72 110 36 127.5 64.5 158 186 143 278 57.5 700
2131.42.080 40 M80 120 36 127.5 64.5 158 186 143 278 57.5 800
2131.42.090 45 M90 135 36 127.5 64.5 158 186 143 278 57.5 900
2131.42.100 50 M100 150 36 127.5 64.5 158 186 143 278 57.5 1000
2131.42. Double vortex ring screw Mega DSS
subject to alterations
Double vortice ring with internal thread
Description:
The double vortex ring with internal thread was especially designed for
the lifting and rotating of heavy loads.
Its double joint permits a perfect alignment for load suspension.
Material:
High-strength chrome-nickle alloyed Q & T steel
Note:
Ensure even screw-in surface, threads must be screwed in completely.
The threaded connection on the transport belt must be suitable for the
force transmission.
Each attachment point is provided with an individual serial number
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
Safety factor 5 - 2131.43.024 through 2131.43.042
Safety factor 4 - 2131.43.045 through 2131.43.052
1 1 2 2 2
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.43.024 4.5 4.5 9 9 6.3 4.5 9.5 4.5 4.5 4.5
2131.43.027 5 5 10 10 7 5 10.5 5 5 5
2131.43.030 7.3 7.3 14.6 14.6 10.2 7.3 15.3 7.3 7.3 7.3
2131.43.033 8 8 16 16 11.2 8 16.8 8 8 8
2131.43.036 10 10 20 20 14 10 21 10 10 10
2131.43.039 10 10 20 20 14 10 21 10 10 10
2131.43.042 12.5 12.5 25 25 17.5 12.5 26.3 12.5 12.5 12.5
2131.43.045 15 15 30 30 21 15 31.5 15 15 15
2131.43.048 20 20 40 40 28 20 42 20 20 20
2131.43.052 20 20 40 40 28 20 42 20 20 20
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment,
Arrangement of the suspension points
Number of lines 2 symmetrical 3+4 symmetrical 3 and 4
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
b
f
d
e
g
360° 360°
c
a
s
2131.43.
d 2
C38
Order No
Rated carrying
capacity [t] d 2 l s a b c d e f g Tightening torque [Nm]
2131.43.024 4.5 M24 66 50 66 31 70 104 73 145 29 160
2131.43.027 5 M27 66 50 66 31 70 104 73 145 29 200
2131.43.030 7.3 M30 66 50 66 31 70 104 73 145 29 250
2131.43.033 8 M33 66 50 66 31 70 104 73 145 29 250
2131.43.036 10 M36 66 50 66 31 70 104 73 145 29 320
2131.43.039 10 M39 89 60 89 38 95 125 91 184 36 320
2131.43.042 12.5 M42 89 60 89 38 95 125 91 184 36 400
2131.43.045 15 M45 89 60 89 38 95 125 91 184 36 400
2131.43.048 20 M48 89 60 89 38 95 125 91 184 36 600
2131.43.052 20 M52 89 60 89 38 95 125 91 184 36 600
2131.43. Double vortice ring with internal thread
subject to alterations
Attachment point weldable profilift eta
d
f
l
b
e
a
180°
2131.50.
Description:
For welding work, the conditions according to DIN EN ISO 14341 apply.
Welding work may only be performed by a welder with qualification
according to EN 287-1.
Material:
Weld-on bracket: S355 J2 G3
Ring: high-strength alloyed steel
Note:
Information about installation and removal, see operating instructions.
Load capacity according to operating instructions or load capacity table
in the specified directions of pull.
When selecting the arrangement, make sure that unequal loading does
not occur, e.g. if:
- no free adjustment is possible in the direction of pull
- direction of pull does not lie in the specified range
- when fit closely at edges or surfaces
1 1 2 2 2 2 3+4 3+4 2 3+4
0° 90° 0° 90° 0–45° 45–60° 0–45° 45–60°
2131.50.006 1.12 1.12 2.24 2.24 1.5 1.12 2.3 1.6 1.12 1.12
2131.50.008 2 2 4 4 2.8 2 4.2 3 2 2
2131.50.010 3.15 3.15 6.3 6.3 4.4 3.15 6.6 4.7 3.15 3.15
2131.50.013 5.3 5.3 10.6 10.6 7.4 5.3 11.2 7.9 5.3 5.3
2131.50.016 8 8 16 16 11.3 8 16.9 12 8 8
2131.50.022 15 15 30 30 21 15 31.8 22.5 15 15
G G G G G G G G
Max. carrying capacity “G” in tonnes for various types of attachment
Type of attachment
Number of lines
Angle of inclination/ load direction
asymme
trical
asymme
trical
Order No carrying capacity in tonnes
C39
Order No
Rated carrying
capacity [t] Size a b d e f l
2131.50.006 1.12 006 36 40 11 67 42 35
2131.50.008 2 008 37 42 13 73 45 37
2131.50.010 3.15 010 41 45 16.5 80 47 40
2131.50.013 5.3 013 61 55 22 97 53 50
2131.50.016 8 016 63 70 25 120 73 64
2131.50.022 15 022 89 97 33 163 92 90
2131.50. Attachment point weldable profilift eta
subject to alterations
Lifting flange with bolt with safety ring, to BMW
Note:
Centering pin 2445.10.022.045 to be ordered separately
Order No for spare part bolt with safety ring: 2133.11.□□□.1
Order No for lifting flange with bolt, with safety ring, two centering pins
and fixing screws, to BMW: 2133.11.00.15.□□□, 2133.11.00.15.062.36
d 2
u u
t t
90
m m
t t
u u
m m
c = (2 x r)
g
g f
f
a
a
v w
h
v w
h
n
90
p
r
d 1
H7
k
R45
d 1
k
30°
s
2133.11.082.1
2133.11.???.1
2133.11.032 - .062.
2133.11.082
ø22
s
2445.10.022.045
10 x 45°
2133.11.
e
t
d 4
b
ø27
d 3
l
l
1
C40
Order No
max. carrying capacity
(2 lifting flanges) [kg]* d 1 d 2 a b c e f g h k l m n p s t u v w d 3 d 4 t 1
Socket head cap screw
DIN EN ISO 4762
2133.11.032 6400 30 32 126 185 80 75 50 38 85 50 158 45 40 12 16 20 40 30 35 17.5 2617.5 M16x80
2133.11.042 10000 40 42 150 210100 95 60 45 87 55 187 52 50 12 2022.545 25 40 22 3321.5 M20x100
2133.11.052 16000 50 52 175 240120 115 75 50 95 70 220 62.5 60 16 24 25 50 35 45 26 4025.5 M24x120
2133.11.062.36 25000 60 62 200 300140 130 80 60 145 80 246 77.5 65 20 30 35 65 60 65 39 57 38 M36x160
2133.11.082 36000 80 82 250 300160 150 10075 105 95 305 100 90 20 30 30 60 30 60 33 48 32 M30x160
*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or turning the tool.
2133.11. Lifting flange with bolt with safety ring, to BMW
subject to alterations
Lifting flange with bolt with safety ring, to AUDI
f f
a 1
l l
d 2
c
m
t t t
a
x
e
w h
w v
k h
H7
b
ø25
ø22
n
b 1
k
20 25
a
u u u u
t
m m m
c 1
s
a 1
d 1
d 1
s
s
45°
2445.10.022.045
e 2
d 6
d 5
2133.11.10.???.1
2133.11.10.052
2133.11.10.???.1
2133.11.10.065
2133.11.10.
Note:
Centering pin 2445.10.022.045 to be ordered separately
Order No for spare part bolt with safety ring: 2133.11.10.□□□.1
Order No for lifting flange with bolt, with safety ring, two centering pins
and fixing screws, to AUDI: 2133.11.00.10.□□□
C41
Order No
max. carrying
capacity
(2 lifting
flanges) [kg]* d 1 d 2 a a 1 b b 1 c c 1 e f h k l m n s t u v w x d 5 d 6 e 2
Socket head cap
screw
DIN EN ISO 4762
2133.11.10.052 16000 50 52 188 177 290 227.5 125 35 67 75 37.5 80 221 68.5 135 35 31 62 42.5 45 20 26 40 65 M24x100
2133.11.00.10.052 16000 50 52 188 177 290 227.5 125 35 67 75 37.5 80 221 68.5 135 35 31 62 42.5 45 20 26 40 65 M24x100
2133.11.10.065 25000 63 65 280 220 333 258 150 47 91 80 42 90 277 107 150 35 45 90 42 65 46 39 58 84 M36x120
2133.11.00.10.065 25000 63 65 280 220 333 258 150 47 91 80 42 90 277 107 150 35 45 90 42 65 46 39 58 84 M36x120
*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or turning the tool.
2133.11.10. Lifting flange with bolt with safety ring, to AUDI
subject to alterations
Lifting flange with bolt with safety ring
Note:
Order No for spare part bolt with safety ring: 2133.12.□□□.1
w
ød
l
p
b
a
øg
d c
o
f n
øm
h
3
2133.12.???.1
2133.12.
C42
Order No
max. carrying capacity
(2 lifting flanges) [kg]* a b c d f
g
H13 h l m n o p w d 3
2133.12.016 1200 80 50 40 22.5 39 16 70 32 12.5 80 145 52 11 15.6
2133.12.021 2000 90 60 40 27.5 42 21 79 36 16.5 90 160 56 13 20.6
2133.12.026 4000 100 65 65 32.5 60 26 90 50 21 120 215 70 20 25.6
*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or turning the tool.
2133.12. Lifting flange with bolt with safety ring
subject to alterations
Lifting flange with bolt with safety ring
øn
r
øo øg
c
b q p
h s
m
e d
i
t
f l
a
ød 3
2133.12.???.1
w
2133.12.
Note:
Order No for spare part bolt with safety ring: 2133.12.□□□.1
C43
Order No
max. carrying capacity
(2 lifting flanges) [kg]* a b c d e f
g
H13 h i l m n o p q r s t w d 3
2133.12.034 8000 135 56 84 60 20 85 34 125 100 96 111 18 28 50 30 30 72 221 30 33
2133.12.044 14000 180 80 110 70 30 100 44 160 125 130 140 22 36 60 40 35 90 270 40 43
*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or turning the tool.
2133.12. Lifting flange with bolt with safety ring
subject to alterations
Lifting flange with bolt with safety ring, with feather key,
to CNOMO Standard
Note:
Order No for spare part bolt with safety ring:
2132.11.032 for 2133.13.033
2132.11.040 for 2133.13.041
Feather key to DIN 6885:
14x9x63 up to 2133.13.033
16x10x100 up to 2133.13.041
2133.13.
C44
Order No
max. carrying capacity
(2 lifting flanges) [kg]* a b c d e f g h j k l m n p q r s t u v w y z a 1 b 1 d 1 e 1 f 1 g 1
2133.13.033 8000 32 33 35 55 55 36 125 221 100135 50 30 25 111 48 30 28 20 60 42 24 10 20 14 4.5 4.5 18 28 17
2133.13.041 12600 40 41 50 60 60 45 160 270 125180 60 40 35 140 65 35 40 30 70 55 27 12.5 25 16 5 5 22 36 21
*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or turning the tool.
2133.13. Lifting flange with bolt with safety ring, with feather key, to CNOMO Standard
subject to alterations
Lifting flange with bolt with safety ring, with feather key, to BMW
a
f
l
122.5 122.5
u
t t
c
c
e
e
65
v w v
60
w
k
d 4
d 2
b b
n n
d 2
d 3
k
42 H7 50 H7
e 1
e 2
e 1
e 2
u u
u
t t
a
f
l
p
p
d 1
d 1
s
s
R45
R50
3 x 2133.15.082.300.2 2 x 2133.15.082.345.2
1 x 2133.15.082.345.3
2133.15.082.300 2133.15.082.345
2133.15.082.300.1 2133.15.082.345.1
t 1
2133.15.
Note:
Order number of spare part for bolt with safety ring:
2133.15.082.□□□.1
Order number of spare part for feather key:
3x 2133.15.082.300.2 for 2133.15.082.300
2x 2133.15.082.345.2 and 1x 2133.15.082.345.3 for 2133.15.082.345
Order number of lifting flange with bolt and feather key including
mounting screws according to BMW norm:
2133.15.0.082.□□□
C45
Order No
max. carrying capacity
(2 lifting flanges) [kg]* d 1 d 2 a b c e f k l n p s t u v w d 3 d 4 t 1 e 1 e 2
Socket head cap screw
DIN EN ISO 4762
2133.15.082.300 50000 80 82 300 435 200140120115360 199 30 30 70 100 45 125 39 58 37 21 19 M36x160
2133.15.082.345 63000 80 82 345 480 240170135130405 220 30 30 50 85 50 130 39 58 37 26 22 M36x200
*The maximum permissible load capacity is to be calculated such that two lifting flanges one their own are capable of carrying or turning the tool.
2133.15. Lifting flange with bolt with safety ring, with feather key, to BMW
subject to alterations
Die lifting bolt with safety ring, VDI 3366
Mounting example
Note:
It is important to ensure that there is safety clearance on both outer
sides of the cast cheeks and that there is room for installation on one
side.
The lifting bolt must always be introduced from the outside of the tool
towards the middle.
2132.10.
C46
Order No
max. carrying capacity
(2 die lifting bolts) [kg]* d d 1 d 2 d 3 d 4 l 1 l 2 l 3 s s 1
2132.10.032 6400 40 32 32 13 M10 175 145 10 10 10
2132.10.040 10000 50 40 40 16 M12 225 188 10 14 13
2132.10.050 16000 60 50 50 24 M20 273 230 11 16 16
2132.10.063 25000 75 63 63 30 M24 347 295 14 18 20
2132.10.076 63000 95 76 76 40 M36 422 360 15 20 27
*The maximum permissible load capacity is to be calculated such that two bolts on their own are capable of carrying or turning the tool.
2132.10. Die lifting bolt with safety ring, VDI 3366
subject to alterations
Die lifting bolt with safety ring and spring, to VW standard
1
s
+0,2
s +0,2
3
l
2
+1
l
l 1 +1
d
d 1 h11
d 1 h11
2132.10.55.
d 2
d 1 h11
Note:
It is important to ensure that there is safety clearance on both outer
sides of the cast cheeks and that there is room for installation on one
side.
The lifting bolt must always be introduced from the outside of the tool
towards the middle.
Mounting example
C47
Order No
max. carrying capacity
(2 die lifting bolts) [kg]* d d 1 d 2 l 1 l 2 l 3 s s 1
2132.10.55.032 6400 40 32 21 175 145 10 10 10
2132.10.55.040 10000 50 40 28 225 188 10 14 13
2132.10.55.050 16000 60 50 36 273 230 11 16 16
2132.10.55.063 25000 75 63 45 347 295 14 18 20
2132.10.55.076 63000 95 76 56 422 360 15 20 27
*The maximum permissible load capacity is to be calculated such that two bolts on their own are capable of carrying or turning the tool.
2132.10.55. Die lifting bolt with safety ring and spring, to VW standard
subject to alterations
Die lifting bolt with safety ring and spring, CNOMO Standard
Mounting example
Note:
It is important to ensure that there is safety clearance on both outer
sides of the cast cheeks and that there is room for installation on one
side.
The lifting bolt must always be introduced from the outside of the tool
towards the middle.
2132.11.
C48
Order No
max. carrying capacity
(2 die lifting bolts) [kg]* d d 1 d 2 d 3 d 4 l 1 l 2 l 3 s s 1 s 2 t
2132.11.032 12000 40 32 22 12 25 154 132 6 10 5 11 2.5
2132.11.040 18000 50 40 28 16 32 197.75 170 8 12.5 6 13.75 3
2132.11.050 28000 63 50 36 20 40 247.6 212 10 16 8 17.6 4
2132.11.063 45000 80 63 45 25 50 309 265 12 20 10 22 5
*The maximum permissible load capacity is to be calculated such that two bolts on their own are capable of carrying or turning the tool.
2132.11. Die lifting bolt with safety ring and spring, CNOMO Standard
subject to alterations
Bush for die lifting bolt
2132.10.03. .1
2
2
4
4
l
l
4
28
3
d
2
d
1
d
3
d
2
d
1
d
Description:
Bush for casting-in, for lifting bolts 2132.10./11.
Material:
Steel
Mounting example
C49
Order No d 1 d 2 d 3 l Number of grooves
2132.10.03.032.1.1 32 44 34 40 1
2132.10.03.040.2.1 40 52 42 50 1
2132.10.03.050.3.1 50 62 52 60 1
2132.10.03.063.4.1 63 75 65 80 1
2132.10.03.076.5.1 76 100 78 100 2
2132.10.03.076.6.1 76 105 78 100 2
2132.10.03. .1 Bush for die lifting bolt
subject to alterations
Die lifting bolt with safety ring, for lifting flange 2133.12.
øg
Mounting example
Note:
It is important to ensure that there is safety clearance on both outer
sides of the cast cheeks and that there is room for installation on one
side.
The lifting bolt must always be introduced from the outside of the tool
towards the middle.
2133.12. .1
C50
Order No
max. carrying capacity
(2 die lifting bolts) [kg]* g d d 1 d 2 d 3 d 4 l 1 l 2 l 3 s s 1
2133.12.016.1 1200 16 25 15.6 15.6 6 M5 102.5 77 6 8 11.5
2133.12.021.1 2000 21 30 20.6 20.6 7 M6 113.5 86 6 8 13.5
2133.12.026.1 4000 26 35 25.6 25.6 9 M6 128.5 100 6 9 13.5
2133.12.034.1 8000 34 43 33 33 12 M8 166.5 135 6 10 15.5
2133.12.044.1 14000 44 53 43 43 16 M12 210.5 175 8 12 20.5
*The maximum permissible load capacity is to be calculated such that two bolts on their own are capable of carrying or turning the tool.
2133.12. .1 Die lifting bolt with safety ring, for lifting flange 2133.12.
Please request your catalogue
Lifting systems
Chain system
Steel ropes
Lifting ropes
Please request your catalogue
Lifting systems
Chain system
Steel ropes
Lifting ropes
C51
subject to alterations
Clamp, forked shape, DIN 6315-B
Clamping claw, goose-neck shape
Material:
Heat-treated steel, painted
Note:
Holding and contact surfaces are plane-parallel. High clamping forces
can be achieved by using high-strength screws conforming to DIN 787.
The dimensions of the holding strap should be matched to the strength
of the bolts.
Supplied without clamping bolt,
suitable clamping bolts: 2140.30.
Material:
Steel, forged and heat-treated ,
galvanised and yellow passivated
Note:
Clamping claws quickly span very different clamping heigths without
the need for additional supports and take up very little space on the
machine table. They are designed for maximum loads and are particu-
larly suitable for clamping cutting and punching tools.
Supplied without clamping bolt,
suitable clamping bolts: 2140.30.
1
a
b 2
a 2
b 1
c
b 3
2140.17.
b 2
a 2
m
h
1
a
k
f e
b 1
2140.15.
C52
Order No a 1 a 2 b 1 b 2 b 3 c
2140.17.09.080 8 9 80 25 8 15
2140.17.11.100 10 11 100 31 10 20
2140.17.14.125 12 o. 14 14 125 38 12 25
2140.17.14.160 12 o. 14 14 160 38 12 25
2140.17.14.200 12 o. 14 14 200 38 12 25
2140.17.18.160 16 o. 18 18 160 48 15 30
2140.17.18.200 16 o. 18 18 200 48 15 30
2140.17.18.250 16 o. 18 18 250 48 15 40
2140.17.22.200 20 o. 22 22 200 52 15 40
2140.17.22.250 20 o. 22 22 250 62 20 40
2140.17.22.315 20 o. 22 22 315 62 20 40
2140.17.26.200 24 26 200 66 20 40
2140.17.26.250 24 26 250 66 20 40
2140.17.26.315 24 26 315 66 20 40
Order No a 1 a 2 b 1 b 2 e f k m
Clamping
height h
2140.15.22 20 o. 22 22 200 66 88 112 20 60 25 - 50
2140.15.26 24 o. 26 26 232 76 97 135 24 70 30 - 70
2140.15.32 36 32 263 90 107 156 28 80 40 - 75
2140.17.
2140.15.
Clamp, forked shape, DIN 6315-B
Clamping claw, goose-neck shape
subject to alterations
Clamping claw, infinitely variable
l
1
d
c
h
2
a
b 2
b 1
e
d
1
a
f
2140.13.
k
e
m
h
c d
f
1
b
b 2
a 2
a 2
1
a
2140.14.
Material:
Steel, forged and head-treated, tempered in burnishing clay.
Note:
Clamping claws quickly span very different clamping heigths without
the need for additional supports and take up very little space on the
machine table. They are designed for maximum loads and are particu-
larly suitable for clamping cutting and punching tools.
Supplied with clamping bolt,
suitable clamping bolts: 2140.30.
Material:
Steel, forged and heat-treated ,
galvanised and yellow passivated
Note:
Clamping claws quickly span very different clamping heigths without
the need for additional supports and take up very little space on the
machine table. They are designed for maximum loads and are particu-
larly suitable for clamping cutting and punching tools.
Supplied without clamping bolt,
suitable clamping bolts: 2140.30.
C53
Order No a 1 a 2 b 1 b 2 c d e f h*
Clamping bolt
d 1 x a 1 x l
2140.13.12.17 12 17 140 50 55 60 30 110 0-50 M12x12x125
2140.13.14.17 14 17 140 50 55 60 30 110 0-50 M12x14x125
2140.13.16.17 16 17 140 50 55 60 30 110 0-75 M16x16x160
2140.13.18.17 18 17 140 50 55 60 30 110 0-75 M16x18x160
2140.13.16.21 16 21 175 60 70 80 40 135 0-65 M16x16x160
2140.13.18.21 18 21 175 60 70 80 40 135 0-65 M16x18x160
2140.13.22.21 22 21 175 60 70 80 40 135 0-85 M20x22x200
*Clamping height
Order No a 1 a 2 b 1 b 2 c d e f k m h max
2140.14.13 12 o. 14 13 88 38 28 48 23 68 14 52 35
2140.14.18 16 o. 18 18 130 56 38 74 29 101 18 80 55
2140.14.22 20 o. 22 22 140 66 46 80 32 112 20 98 65
2140.14.26 24 o. 28 26 174 76 52 100 39 135 24 110 75
2140.14.32 36 32 200 90 61 110 44 156 28 118 80
2140.13.
2140.14.
Clamping claw, infinitely variable
Clamping claw, infinitely variable
subject to alterations
Clamp, straight, DIN 6314
Clamp, straight, with setscrew
Material:
Heat-treated steel, painted
Note:
Holding and contact surfaces are plane-parallel. High clamping forces
can be achieved by using high-strength screws conforming to DIN 787.
The dimensions of the holding strap should be matched to the strength
of the bolts.
Supplied without clamping bolt,
suitable clamping bolts: 2140.30.
2140.16.26.250: c = 35 mm, does not conform to DIN
Material:
Heat-treated steel, painted
Note:
Supplied with setscrew and clamping bolt for T grooves conforming to
DIN 787 8.8 with nut and washer.
a 1
b 3
b 2
a 2
e 1 e 2
b 1
c
2140.16.
h
b 1
e 1
b 3
d 2
e 2
d 1
b 2
c
l
a 1
a 2
2140.10.
C54
Order No a 1 a 2 b 1 b 2 b 3 c e 1 e 2
2140.16.09.060 8 9 60 25 10 12 13 22
2140.16.11.080 10 11 80 30 12 15 15 30
2140.16.14.100 12 o. 14 14 100 40 14 20 21 40
2140.16.14.125 12 o. 14 14 125 40 14 20 21 50
2140.16.18.125 16 o. 18 18 125 50 18 25 26 45
2140.16.18.160 16 o. 18 18 160 50 18 25 26 65
2140.16.22.160 20 o. 22 22 160 60 22 30 30 60
2140.16.22.200 20 o. 22 22 200 60 22 30 30 80
2140.16.26.200 24 26 200 70 26 30 35 80
2140.16.26.250 24 26 250 70 26 35 35 105
Order No a 1 a 2 b 1 b 2 b 3 c d 1, 2 e 1 e 2 h*
Clamping bolt
d 1 x a 1 x l
2140.10.10 10 11 80 30 12 15 M10 15 30 8 - 32 M10x10x80
2140.10.12 12 14 100 40 14 20 M12 21 40 10 - 40 M12x12x100
2140.10.14 14 14 100 40 14 20 M12 21 40 10 - 38 M12x14x100
2140.10.16 16 18 125 50 18 25 M16 26 45 13 - 49 M16x16x125
2140.10.18 18 18 125 50 18 25 M16 26 45 13 - 46 M16x18x125
2140.10.20 20 22 160 60 22 30 M20 30 60 16 - 65 M20x20x160
2140.10.22 22 22 160 60 22 30 M20 30 60 16 - 65 M20x22x160
*Clamping height depends on the groove depth
2140.16.
2140.10.
Clamp, straight, DIN 6314
Clamp, straight, with setscrew
subject to alterations
Clamp, goose neck shape, DIN 6316
Clamp, goose neck shape, with setscrew
e 1 e 2
e 3
2c
b 2
b 1
c
b 3
a 1
a 2
2140.18.
h
d 2
e 1 e 2
e 3
2c
d 1
b 2
b 1
c
b 3
l
a 1
a 2
2140.11.
Material:
Heat-treated steel, painted
Note:
Holding and contact surfaces are plane-parallel. High clamping forces
can be achieved by using high-strength screws conforming to DIN 787.
The dimensions of the holding strap should be matched to the strength
of the bolts.
Supplied without clamping bolt,
suitable clamping bolts: 2140.30.
2140.18.26.250: c = 35 mm, does not conform to DIN
Material:
Heat-treated steel, painted
Note:
Supplied with setscrew and clamping bolt for T grooves conforming to
DIN 787 8.8 with nut and washer.
C55
Order No a 1 a 2 b 1 b 2 b 3 c e 1 e 2 e 3
2140.18.09.080 8 9 80 25 12 12 25 25 9
2140.18.11.100 10 11 100 30 15 15 32 32 12
2140.18.14.125 12 o. 14 14 125 40 20 20 40 40 16
2140.18.18.125 16 o. 18 18 125 50 25 25 49 40 20
2140.18.18.160 16 o. 18 18 160 50 25 25 49 50 20
2140.18.22.160 20 o. 22 22 160 60 30 30 55 55 24
2140.18.22.200 20 o. 22 22 200 60 30 30 55 70 24
2140.18.26.200 24 26 200 70 35 30 72 60 28
2140.18.26.250 24 26 250 70 35 35 72 80 28
Order No a 1 a 2 b 1 b 2 b 3 ,c d 1, 2 e 1 e 2 e 3 h*
Clamping bolt
d 1 x a 1 x l
2140.11.10 10 11 100 30 15 M10 32 32 12 22 - 46 M10x10x80
2140.11.12 12 14 125 40 20 M12 40 40 16 28 - 58 M12x12x100
2140.11.14 14 14 125 40 20 M12 40 40 16 28 - 56 M12x14x100
2140.11.16 16 18 160 50 25 M16 49 50 20 36 - 72 M16x16x125
2140.11.18 18 18 160 50 25 M16 49 50 20 36 - 69 M16x18x125
2140.11.20 20 22 200 60 30 M20 55 70 24 43 - 92 M20x20x160
2140.11.22 22 22 200 60 30 M20 55 70 24 43 - 92 M20x22x160
*Clamping height depends on the groove depth
2140.18.
2140.11. Clamp, goose neck shape, with
setscrew
Clamp, goose neck shape, DIN 6316
subject to alterations
Support, adjustable
Stepped Block DIN 6318
Material:
Heat-treated steel, painted
Note:
Centring hole diameter 12 mm. Spindle with self-locking trapezoidal
thread and end lock.
Material:
Engineering cast iron, painted.
Note:
Holding and contact surfaces are plane-parallel. High clamping forces
can be achieved by using high-strength screws conforming to DIN 787.
The dimensions of the holding strap should be matched to the strength
of the bolts.
h
1
h
12
2
d
1
d
2140.20.
b
b 1
15
15 15 20
15 h 15
a
h
7,5
15
37,5
30
90
a
2140.19.
A
B
C56
Order No h h 1 d 1 d 2 F max [daN]
2140.20.042 42 52 50 50 6000
2140.20.050 50 70 50 50 6000
2140.20.070 70 100 50 50 6000
2140.20.100 100 140 65 70 10000
2140.20.140 140 210 70 80 17000
2140.20.190 190 300 80 100 35000
Order No Ordering size a b b 1 h Shape
2140.19.050.050 50 42.5 50 50 12.5 A
2140.19.095.050 95 95 50 55 57.5 B
2140.19.140.050 140 100 50 60 102.5 B
2140.19.185.050 185 105 50 65 147.5 B
2140.19.230.050 230 110 50 70 192.5 B
2140.19.275.050 275 115 50 75 237.5 B
2140.19.050.080 50 42.5 80 80 12.5 A
2140.19.095.080 95 95 80 85 57.5 B
2140.19.140.080 140 100 80 90 102.5 B
2140.20.
2140.19. Stepped Block DIN 6318
Support, adjustable
subject to alterations
Set screw
Hexagon Nut DIN 6330 B
k
3
d
M
d 2
l
2140.02.
m
e
s
M
2140.32.
Material:
heat-treated, strength class 8.8
Material:
heat-treated, strength class 10.9
Note:
Use washers conforming to DIN 6340.
C57
Order No M d 2 d 3 k l
2140.02.10 M10 16 30 8 39
2140.02.12 M12 20 36 10 48
2140.02.16 M16 25 42 13 55
2140.02.20 M20 25 50 16 69
2140.02.24 M24 34 60 20 87
Order No M e m s
2140.32.08 M8 15 12 13
2140.32.10 M10 18.4 15 16
2140.32.12 M12 20.7 18 18
2140.32.14 M14 24.2 21 21
2140.32.16 M16 27.7 24 24
2140.32.18 M18 31.2 27 27
2140.32.20 M20 34.6 30 30
2140.32.22 M22 39.2 33 34
2140.32.24 M24 41.5 36 36
2140.32.30 M30 53.1 45 46
2140.02.
2140.32. Hexagon Nut DIN 6330 B
Set screw
subject to alterations
Hexagon nut with collar, DIN 6331
Washer DIN 6340
Material:
heat-treated, strength class 10.9
Execution:
turned and milled
Note:
Thread length 1,5 x M
Material:
heat-treated, strength 1200–1400 N/mm²
a
d 1
m
e
s
M
2140.33.
1
d
2
d
s
2140.34.
C58
Order No M a d 1 e m s
2140.33.08 M8 3.5 18 15 12 13
2140.33.10 M10 4 22 18.4 15 16
2140.33.12 M12 4 25 20.7 18 18
2140.33.14 M14 4.5 28 24.2 21 21
2140.33.16 M16 5 31 27.7 24 24
2140.33.18 M18 5 34 31.2 27 27
2140.33.20 M20 6 37 34.6 30 30
2140.33.22 M22 6 40 39.2 33 34
2140.33.24 M24 6 45 41.5 36 36
2140.33.30 M30 6 58 53.1 45 46
Order No M d 1 d 2 s
2140.34.08 M8 8.4 23 4
2140.34.10 M10 10.5 28 4
2140.34.12 M12 13 35 5
2140.34.14 M14 15 40 5
2140.34.16 M16 17 45 6
2140.34.18 M18 19 45 6
2140.34.20 M20 21 50 6
2140.34.22 M22 23 50 8
2140.34.24 M24 25 60 8
2140.34.30 M30 31 68 10
2140.33.
2140.34.
Hexagon nut with collar, DIN 6331
Washer DIN 6340
subject to alterations
Screw for T-slot, DIN 787
a
1
a
1
d
b
l k
e
2140.30.
Material:
heat-treated,
M 8 – M12 to strength class 10.9
M14 – M30 to strength class 8.8
Execution:
forged, thread rolled, T-slot milled
C59
Order No a 1 a b d 1 e k l Order No a 1 a b d 1 e k l
2140.30.08.08.032 8 7.7 22 M8 13 6 32 2140.30.20.20.100 20 19.7 65 M20 32 12 100
2140.30.08.08.050 8 7.7 35 M8 13 6 50 2140.30.20.20.125 20 19.7 85 M20 32 12 125
2140.30.08.08.080 8 7.7 50 M8 13 6 80 2140.30.20.20.160 20 19.7 110 M20 32 12 160
2140.30.10.10.040 10 9.7 30 M10 15 6 40 2140.30.20.20.200 20 19.7 125 M20 32 12 200
2140.30.10.10.063 10 9.7 45 M10 15 6 63 2140.30.20.20.250 20 19.7 150 M20 32 12 250
2140.30.10.10.100 10 9.7 60 M10 15 6 100 2140.30.20.20.315 20 19.7 190 M20 32 12 315
2140.30.12.12.050 12 11.7 35 M12 18 7 50 2140.30.20.22.080 22 21.7 55 M20 35 14 80
2140.30.12.12.063 12 11.7 40 M12 18 7 63 2140.30.20.22.100 22 21.7 65 M20 35 14 100
2140.30.12.12.080 12 11.7 55 M12 18 7 80 2140.30.20.22.125 22 21.7 85 M20 35 14 125
2140.30.12.12.125 12 11.7 75 M12 18 7 125 2140.30.20.22.160 22 21.7 110 M20 35 14 160
2140.30.12.12.200 12 11.7 120 M12 18 7 200 2140.30.20.22.200 22 21.7 125 M20 35 14 200
2140.30.12.14.050 14 13.7 35 M12 22 8 50 2140.30.20.22.250 22 21.7 150 M20 35 14 250
2140.30.12.14.063 14 13.7 45 M12 22 8 63 2140.30.20.22.315 22 21.7 190 M20 35 14 315
2140.30.12.14.080 14 13.7 55 M12 22 8 80 2140.30.24.24.100 24 23.7 70 M24 40 16 100
2140.30.12.14.125 14 13.7 75 M12 22 8 125 2140.30.24.24.125 24 23.7 85 M24 40 16 125
2140.30.12.14.200 14 13.7 120 M12 22 8 200 2140.30.24.24.160 24 23.7 110 M24 40 16 160
2140.30.14.16.063 16 15.7 45 M14 25 9 63 2140.30.24.24.200 24 23.7 125 M24 40 16 200
2140.30.14.16.100 16 15.7 65 M14 25 9 100 2140.30.24.24.250 24 23.7 150 M24 40 16 250
2140.30.14.16.160 16 15.7 125 M14 25 9 160 2140.30.24.24.315 24 23.7 190 M24 40 16 315
2140.30.14.16.250 16 15.7 150 M14 25 9 250 2140.30.24.24.400 24 23.7 240 M24 40 16 400
2140.30.16.16.063 16 15.7 45 M16 25 9 63 2140.30.24.28.100 28 27.7 70 M24 44 18 100
2140.30.16.16.080 16 15.7 55 M16 25 9 80 2140.30.24.28.125 28 27.7 85 M24 44 18 125
2140.30.16.16.100 16 15.7 65 M16 25 9 100 2140.30.24.28.160 28 27.7 110 M24 44 18 160
2140.30.16.16.160 16 15.7 100 M16 25 9 160 2140.30.24.28.200 28 27.7 125 M24 44 18 200
2140.30.16.16.200 16 15.7 125 M16 25 9 200 2140.30.24.28.250 28 27.7 150 M24 44 18 250
2140.30.16.16.250 16 15.7 150 M16 25 9 250 2140.30.24.28.315 28 27.7 190 M24 44 18 315
2140.30.16.18.063 18 17.7 45 M16 28 10 63 2140.30.24.28.400 28 27.7 240 M24 44 18 400
2140.30.16.18.080 18 17.7 55 M16 28 10 80 2140.30.30.36.125 36 35.6 80 M30 54 22 125
2140.30.16.18.100 18 17.7 65 M16 28 10 100 2140.30.30.36.160 36 35.6 110 M30 54 22 160
2140.30.16.18.160 18 17.7 100 M16 28 10 160 2140.30.30.36.200 36 35.6 135 M30 54 22 200
2140.30.16.18.200 18 17.7 125 M16 28 10 200 2140.30.30.36.250 36 35.6 150 M30 54 22 250
2140.30.16.18.250 18 17.7 150 M16 28 10 250 2140.30.30.36.315 36 35.6 200 M30 54 22 315
2140.30.20.20.080 20 19.7 55 M20 32 12 80 2140.30.30.36.500 36 35.6 300 M30 54 22 500
2140.30. Screw for T-slot, DIN 787
subject to alterations
Hexagon socket head cap screw, DIN EN ISO 4762 - Strength class 8.8
s
d
M
1
l
l k
2192.10.
C60
Order No M l l 1 d k s Order No M l l 1 d k s
2192.10.04.012 M4 12 10 7 4 3 2192.10.10.050 M10 50 32 16 10 8
2192.10.04.016 M4 16 14 7 4 3 2192.10.10.060 M10 60 32 16 10 8
2192.10.04.020 M4 20 18 7 4 3 2192.10.12.025 M12 25 20 18 12 10
2192.10.04.025 M4 25 23 7 4 3 2192.10.12.030 M12 30 25 18 12 10
2192.10.05.020 M5 20 18 8.5 5 4 2192.10.12.035 M12 35 30 18 12 10
2192.10.05.025 M5 25 23 8.5 5 4 2192.10.12.040 M12 40 35 18 12 10
2192.10.05.030 M5 30 22 8.5 5 4 2192.10.12.045 M12 45 40 18 12 10
2192.10.06.016 M6 16 13 10 6 5 2192.10.12.050 M12 50 45 18 12 10
2192.10.06.020 M6 20 17 10 6 5 2192.10.12.070 M12 70 36 18 12 10
2192.10.06.025 M6 25 22 10 6 5 2192.10.12.080 M12 80 36 18 12 10
2192.10.06.030 M6 30 27 10 6 5 2192.10.16.030 M16 30 24 24 16 14
2192.10.06.035 M6 35 24 10 6 5 2192.10.16.035 M16 35 29 24 16 14
2192.10.06.040 M6 40 24 10 6 5 2192.10.16.040 M16 40 34 24 16 14
2192.10.06.045 M6 45 24 10 6 5 2192.10.16.045 M16 45 39 24 16 14
2192.10.06.050 M6 50 24 10 6 5 2192.10.16.050 M16 50 44 24 16 14
2192.10.06.055 M6 55 24 10 6 5 2192.10.16.055 M16 55 49 24 16 14
2192.10.06.060 M6 60 24 10 6 5 2192.10.16.060 M16 60 54 24 16 14
2192.10.06.070 M6 70 24 10 6 5 2192.10.16.100 M16 100 44 24 16 14
2192.10.06.080 M6 80 24 10 6 5 2192.10.20.050 M20 50 42 30 20 17
2192.10.06.090 M6 90 24 10 6 5 2192.10.20.060 M20 60 52 30 20 17
2192.10.08.016 M8 16 12 13 8 6 2192.10.20.070 M20 70 62 30 20 17
2192.10.08.020 M8 20 16 13 8 6 2192.10.20.090 M20 90 52 30 20 17
2192.10.08.025 M8 25 21 13 8 6 2192.10.20.120 M20 120 52 30 20 17
2192.10.08.030 M8 30 26 13 8 6 2192.10.24.060 M24 60 51 36 24 19
2192.10.08.035 M8 35 31 13 8 6 2192.10.24.070 M24 70 61 36 24 19
2192.10.08.040 M8 40 28 13 8 6 2192.10.24.080 M24 80 71 36 24 19
2192.10.08.045 M8 45 28 13 8 6 2192.10.24.100 M24 100 60 36 24 19
2192.10.08.050 M8 50 28 13 8 6 2192.10.24.120 M24 120 60 36 24 19
2192.10.08.060 M8 60 28 13 8 6 2192.10.24.140 M24 140 60 36 24 19
2192.10.10.016 M10 16 11 16 10 8 2192.10.30.140 M30 140 72 45 30 22
2192.10.10.020 M10 20 15 16 10 8 2192.10.36.120 M36 120 84 54 36 27
2192.10.10.025 M10 25 20 16 10 8 2192.10.36.160 M36 160 84 54 36 27
2192.10.10.030 M10 30 25 16 10 8 2192.10.36.180 M36 180 84 54 36 27
2192.10.10.035 M10 35 30 16 10 8 2192.10.36.200 M36 200 84 54 36 27
2192.10.10.040 M10 40 35 16 10 8
2192.10. Hexagon socket head cap screw, DIN EN ISO 4762 - Strength class 8.8
subject to alterations
Hexagon socket head cap screw, DIN EN ISO 4762 - Strength class 12.9
2192.12.
C61
Order No M l l 1 d k s Order No M l l 1 d k s Order No M l l 1 d k s
2192.12.03.008 M3 8 6 5.5 3 2.5 2192.12.10.055 M10 55 32 16 10 8 2192.12.16.120 M16 120 44 24 16 14
2192.12.04.010 M4 10 8 7 4 3 2192.12.10.060 M10 60 32 16 10 8 2192.12.16.130 M16 130 44 24 16 14
2192.12.06.010 M6 10 7 10 6 5 2192.12.10.065 M10 65 32 16 10 8 2192.12.16.140 M16 140 44 24 16 14
2192.12.06.020 M6 20 17 10 6 5 2192.12.10.070 M10 70 32 16 10 8 2192.12.16.150 M16 150 44 24 16 14
2192.12.06.025 M6 25 22 10 6 5 2192.12.10.075 M10 75 32 16 10 8 2192.12.16.160 M16 160 44 24 16 14
2192.12.06.030 M6 30 27 10 6 5 2192.12.10.080 M10 80 32 16 10 8 2192.12.16.180 M16 180 44 24 16 14
2192.12.06.035 M6 35 24 10 6 5 2192.12.10.090 M10 90 32 16 10 8 2192.12.16.200 M16 200 44 24 16 14
2192.12.06.040 M6 40 24 10 6 5 2192.12.10.100 M10 100 32 16 10 8 2192.12.16.220 M16 220 44 24 16 14
2192.12.06.045 M6 45 24 10 6 5 2192.12.10.110 M10 110 32 16 10 8 2192.12.16.240 M16 240 44 24 16 14
2192.12.06.050 M6 50 24 10 6 5 2192.12.10.120 M10 120 32 16 10 8 2192.12.16.260 M16 260 44 24 16 14
2192.12.06.055 M6 55 24 10 6 5 2192.12.10.130 M10 130 32 16 10 8 2192.12.16.280 M16 280 44 24 16 14
2192.12.06.060 M6 60 24 10 6 5 2192.12.10.150 M10 150 32 16 10 8 2192.12.16.300 M16 300 44 24 16 14
2192.12.06.070 M6 70 24 10 6 5 2192.12.10.180 M10 180 32 16 10 8 2192.12.20.100 M20 100 52 30 20 17
2192.12.06.080 M6 80 24 10 6 5 2192.12.10.220 M10 220 32 16 10 8 2192.12.20.110 M20 110 52 30 20 17
2192.12.06.085 M6 85 24 10 6 5 2192.12.12.040 M12 40 35 18 12 10 2192.12.20.120 M20 120 52 30 20 17
2192.12.06.090 M6 90 24 10 6 5 2192.12.12.045 M12 45 40 18 12 10 2192.12.20.130 M20 130 52 30 20 17
2192.12.06.100 M6 100 24 10 6 5 2192.12.12.050 M12 50 45 18 12 10 2192.12.20.140 M20 140 52 30 20 17
2192.12.06.160 M6 160 24 10 6 5 2192.12.12.055 M12 55 36 18 12 10 2192.12.20.150 M20 150 52 30 20 17
2192.12.06.200 M6 200 24 10 6 5 2192.12.12.060 M12 60 36 18 12 10 2192.12.20.160 M20 160 52 30 20 17
2192.12.08.016 M8 16 12 13 8 6 2192.12.12.070 M12 70 36 18 12 10 2192.12.20.180 M20 180 52 30 20 17
2192.12.08.030 M8 30 26 13 8 6 2192.12.12.080 M12 80 36 18 12 10 2192.12.20.190 M20 190 52 30 20 17
2192.12.08.035 M8 35 31 13 8 6 2192.12.12.090 M12 90 36 18 12 10 2192.12.20.200 M20 200 52 30 20 17
2192.12.08.040 M8 40 28 13 8 6 2192.12.12.100 M12 100 36 18 12 10 2192.12.20.220 M20 220 52 30 20 17
2192.12.08.045 M8 45 28 13 8 6 2192.12.12.110 M12 110 36 18 12 10 2192.12.20.230 M20 230 52 30 20 17
2192.12.08.050 M8 50 28 13 8 6 2192.12.12.120 M12 120 36 18 12 10 2192.12.20.240 M20 240 52 30 20 17
2192.12.08.055 M8 55 28 13 8 6 2192.12.12.130 M12 130 36 18 12 10 2192.12.20.260 M20 260 52 30 20 17
2192.12.08.060 M8 60 28 13 8 6 2192.12.12.140 M12 140 36 18 12 10 2192.12.20.280 M20 280 52 30 20 17
2192.12.08.070 M8 70 28 13 8 6 2192.12.12.150 M12 150 36 18 12 10 2192.12.20.300 M20 300 52 30 20 17
2192.12.08.075 M8 75 28 13 8 6 2192.12.12.180 M12 180 36 18 12 10 2192.12.24.120 M24 120 60 36 24 19
2192.12.08.080 M8 80 28 13 8 6 2192.12.12.220 M12 220 36 18 12 10 2192.12.24.130 M24 130 60 36 24 19
2192.12.08.090 M8 90 28 13 8 6 2192.12.16.040 M16 40 34 24 16 14 2192.12.24.140 M24 140 60 36 24 19
2192.12.08.100 M8 100 28 13 8 6 2192.12.16.050 M16 50 44 24 16 14 2192.12.24.150 M24 150 60 36 24 19
2192.12.08.110 M8 110 28 13 8 6 2192.12.16.060 M16 60 54 24 16 14 2192.12.24.160 M24 160 60 36 24 19
2192.12.08.120 M8 120 28 13 8 6 2192.12.16.065 M16 65 44 24 16 14 2192.12.24.180 M24 180 60 36 24 19
2192.12.10.030 M10 30 25 16 10 8 2192.12.16.070 M16 70 44 24 16 14 2192.12.24.200 M24 200 60 36 24 19
2192.12.10.035 M10 35 30 16 10 8 2192.12.16.080 M16 80 44 24 16 14 2192.12.30.140 M30 140 72 45 30 22
2192.12.10.040 M10 40 35 16 10 8 2192.12.16.090 M16 90 44 24 16 14 2192.12.30.160 M30 160 72 45 30 22
2192.12.10.045 M10 45 32 16 10 8 2192.12.16.100 M16 100 44 24 16 14
2192.12.10.050 M10 50 32 16 10 8 2192.12.16.110 M16 110 44 24 16 14
2192.12. Hexagon socket head cap screw, DIN EN ISO 4762 - Strength class 12.9
subject to alterations
Hexagon socket head cap screw, with low profile head and key guide,
DIN 6912 - Strength class 8.8
M
1
l
l k
d
s
2192.20.
C62
Order No M l l 1 d k s Order No M l l 1 d k s
2192.20.04.008 M4 8 6 7 2.8 3 2192.20.06.035 M6 35 18 10 4 5
2192.20.04.010 M4 10 8 7 2.8 3 2192.20.06.040 M6 40 18 10 4 5
2192.20.04.012 M4 12 10 7 2.8 3 2192.20.06.045 M6 45 18 10 4 5
2192.20.04.016 M4 16 14 7 2.8 3 2192.20.06.050 M6 50 18 10 4 5
2192.20.04.020 M4 20 14 7 2.8 3 2192.20.08.012 M8 12 7.3 13 5 6
2192.20.04.025 M4 25 14 7 2.8 3 2192.20.08.016 M8 16 11.3 13 5 6
2192.20.04.030 M4 30 14 7 2.8 3 2192.20.08.018 M8 18 13.3 13 5 6
2192.20.04.035 M4 35 14 7 2.8 3 2192.20.08.020 M8 20 15.3 13 5 6
2192.20.04.040 M4 40 14 7 2.8 3 2192.20.08.025 M8 25 20.3 13 5 6
2192.20.05.008 M5 8 5.4 8.5 3.5 4 2192.20.08.030 M8 30 22 13 5 6
2192.20.05.010 M5 10 7.4 8.5 3.5 4 2192.20.08.035 M8 35 22 13 5 6
2192.20.05.012 M5 12 9.4 8.5 3.5 4 2192.20.08.040 M8 40 22 13 5 6
2192.20.05.020 M5 20 17.4 8.5 3.5 4 2192.20.08.045 M8 45 22 13 5 6
2192.20.05.025 M5 25 16 8.5 3.5 4 2192.20.08.050 M8 50 22 13 5 6
2192.20.05.030 M5 30 16 8.5 3.5 4 2192.20.08.060 M8 60 22 13 5 6
2192.20.05.035 M5 35 16 8.5 3.5 4 2192.20.10.020 M10 20 14.5 16 6.5 8
2192.20.05.040 M5 40 16 8.5 3.5 4 2192.20.10.025 M10 25 19.5 16 6.5 8
2192.20.06.008 M6 8 4.3 10 4 5 2192.20.10.030 M10 30 25.5 16 6.5 8
2192.20.06.010 M6 10 6.3 10 4 5 2192.20.10.060 M10 60 26 16 6.5 8
2192.20.06.012 M6 12 8.3 10 4 5 2192.20.10.080 M10 80 26 16 6.5 8
2192.20.06.016 M6 16 12.3 10 4 5 2192.20.10.090 M10 90 26 16 6.5 8
2192.20.06.018 M6 18 14.3 10 4 5 2192.20.12.030 M12 30 20 18 7.5 10
2192.20.06.020 M6 20 16.3 10 4 5 2192.20.12.035 M12 35 25 18 7.5 10
2192.20.06.025 M6 25 21.3 10 4 5 2192.20.16.040 M16 40 0 24 8 14
2192.20.06.030 M6 30 18 10 4 5
2192.20. Hexagon socket head cap screw, with low profile head and key guide, DIN 6912 -
Strength class 8.8
subject to alterations
Hexagon socket head cap screw, with low profile head, DIN 7984 -
Strength class 8.8
1
l
k
s
d
M
l
2192.40.
C63
Order No M l l 1 d k s Order No M l l 1 d k s
2192.40.04.008 M4 8 5.9 7 2.8 2.5 2192.40.06.025 M6 25 22 10 4 4
2192.40.04.010 M4 10 7.9 7 2.8 2.5 2192.40.06.030 M6 30 18 10 4 4
2192.40.04.012 M4 12 9.9 7 2.8 2.5 2192.40.06.035 M6 35 18 10 4 4
2192.40.04.016 M4 16 13.9 7 2.8 2.5 2192.40.06.040 M6 40 18 10 4 4
2192.40.04.020 M4 20 17.9 7 2.8 2.5 2192.40.08.012 M8 12 8.25 13 5 5
2192.40.04.025 M4 25 14 7 2.8 2.5 2192.40.08.016 M8 16 12.25 13 5 5
2192.40.04.030 M4 30 14 7 2.8 2.5 2192.40.08.020 M8 20 16.25 13 5 5
2192.40.04.035 M4 35 14 7 2.8 2.5 2192.40.08.025 M8 25 21.25 13 5 5
2192.40.04.040 M4 40 14 7 2.8 2.5 2192.40.08.030 M8 30 26.25 13 5 5
2192.40.05.008 M5 8 0 8.5 3.5 3 2192.40.08.035 M8 35 22 13 5 5
2192.40.05.010 M5 10 7.6 8.5 3.5 3 2192.40.08.040 M8 40 22 13 5 5
2192.40.05.012 M5 12 9.6 8.5 3.5 3 2192.40.08.045 M8 45 22 13 5 5
2192.40.05.016 M5 16 13.6 8.5 3.5 3 2192.40.08.050 M8 50 22 13 5 5
2192.40.05.020 M5 20 17.6 8.5 3.5 3 2192.40.08.060 M8 60 22 13 5 5
2192.40.05.025 M5 25 22.6 8.5 3.5 3 2192.40.10.020 M10 20 15.5 16 6 7
2192.40.05.030 M5 30 16 8.5 3.5 3 2192.40.10.025 M10 25 20.5 16 6 7
2192.40.05.035 M5 35 16 8.5 3.5 3 2192.40.10.030 M10 30 25.5 16 6 7
2192.40.05.040 M5 40 16 8.5 3.5 3 2192.40.10.060 M10 60 26 16 6 7
2192.40.06.010 M6 10 7 10 4 4 2192.40.10.080 M10 80 26 16 6 7
2192.40.06.012 M6 12 9 10 4 4 2192.40.10.090 M10 90 26 16 6 7
2192.40.06.016 M6 16 13 10 4 4 2192.40.12.030 M12 30 24.75 18 7 8
2192.40.06.020 M6 20 17 10 4 4 2192.40.12.035 M12 35 29.75 18 7 8
2192.40. Hexagon socket head cap screw, with low profile head, DIN 7984 - Strength class 8.8
subject to alterations
Hexagon socket countersunk head cap screw, ISO 10642 -
Strength class 8.8
l g
90°
d
k
l
M
s
2192.30.
C64
Order No M l l g d k s
2192.30.03.006 M3 6 3.2 6 1.7 2
2192.30.03.008 M3 8 3.2 6 1.7 2
2192.30.03.010 M3 10 3.2 6 1.7 2
2192.30.04.008 M4 8 4.4 8 2.3 2.5
2192.30.05.010 M5 10 5.2 10 2.8 3
2192.30.05.012 M5 12 5.2 10 2.8 3
2192.30.06.010 M6 10 6.3 12 3.3 4
2192.30.06.012 M6 12 6.3 12 3.3 4
2192.30.06.016 M6 16 6.3 12 3.3 4
2192.30.06.020 M6 20 6.3 12 3.3 4
2192.30.06.025 M6 25 6.3 12 3.3 4
2192.30.08.016 M8 16 8.2 16 4.4 5
2192.30.08.020 M8 20 8.2 16 4.4 5
2192.30.08.025 M8 25 8.2 16 4.4 5
2192.30.10.020 M10 20 10 20 5.5 6
2192.30.10.025 M10 25 10 20 5.5 6
2192.30.10.040 M10 40 10 20 5.5 6
2192.30.12.030 M12 30 11.8 24 6.5 8
2192.30.12.050 M12 50 11.8 24 6.5 8
2192.30. Hexagon socket countersunk head cap screw, ISO 10642 - Strength class 8.8
subject to alterations
Flat mushroom head screw with hexagon socket
c
R
k
s
a
d l
M
a
d
2192.61.
2052.70.
Mounting example
Material:
Strength class 10.9 = Code No 1.
C65
Order No M l k s c a d a d R
2192.61.06.012 M6 12 3.2 4 1.2 2 7 13.27 5.6
2192.61.06.016 M6 16 3.2 4 1.2 2 7 13.27 5.6
2192.61.06.020 M6 20 3.2 4 1.2 2 7 13.27 5.6
2192.61.08.016 M8 16 4.3 5 1.5 2.5 9.2 17.77 7.5
2192.61.08.020 M8 20 4.3 5 1.5 2.5 9.2 17.77 7.5
2192.61.08.025 M8 25 4.3 5 1.5 2.5 9.2 17.77 7.5
2192.61.10.020 M10 20 5.3 6 1.75 3 11.2 22.18 10
2192.61. Flat mushroom head screw with hexagon socket
subject to alterations
Screw plug
Description:
Repair solution:
Screw plugs are used to seal off defective boreholes, pass-through holes
or shrink holes.
Note:
Screw in the screw plug as far as it will go (minimum screw-in length
=diameter).
The screw plug can be secured to prevent it becoming loose during
reworking by applying, for example, high-strength LOCTITE® (order no.
281.270).
Remove width across flats and protubing thread mechanically.
3
ød
b
SW
50
42
10
1x45°
50°
øc
M
2192.90.
C66
Order No Material M b c d SW*
2192.90.1.12.150 C15 (1.0401) M12x1,5 12 8 8.5 10
2192.90.1.16.150 C15 (1.0401) M16x1,5 16 10 12.5 12
2192.90.1.20.150 C15 (1.0401) M20x1,5 20 12 16.5 17
2192.90.1.24.150 C15 (1.0401) M24x1,5 24 14 20.5 19
2192.90.1.28.150 C15 (1.0401) M28x1,5 28 14 24.5 22
2192.90.1.30.150 C15 (1.0401) M30x1,5 30 12 27.4 22
2192.90.1.32.150 C15 (1.0401) M32x1,5 32 14 28.5 22
2192.90.2.12.150 GG25 (EN-GJL-250) M12x1,5 12 8 8.5 10
2192.90.2.16.150 GG25 (EN-GJL-250) M16x1,5 16 10 12.5 12
2192.90.2.20.150 GG25 (EN-GJL-250) M20x1,5 20 12 16.5 17
2192.90.2.24.150 GG25 (EN-GJL-250) M24x1,5 24 14 20.5 19
2192.90.2.28.150 GG25 (EN-GJL-250) M28x1,5 28 14 24.5 22
2192.90.2.30.150 GG25 (EN-GJL-250) M30x1,5 30 12 27.4 22
2192.90.2.32.150 GG25 (EN-GJL-250) M32x1,5 32 14 28.5 22
*SW = width across flats
2192.90. Screw plug
subject to alterations C67...10.10 ...12.12 ...12.14 ...16.16 ...16.18
M 10⊗10 M 12⊗12 M 12⊗14 M 16⊗16 M 16⊗18
1 2 3 2 3 2 3 2 3 2 3
4 4 2 4 4 4 4 4 4 4 4
11⊗80 14⊗100 14⊗100 18⊗125 18⊗125
4 4 4 4 4
100 63 40 125 80 50 125 80 50 160 100 63 160 100 63
4 4 2 4 4 2 4 4 2 4 4 2 4 4 2
80 100 100 125 125
4 4 4 4 4
M10 M12 M12 M16 M16
6 6 6 6 6
M10 M12 M12 M16 M16
6 6 6 6 6
M10 M12 M12 M16 M16
4 4 4 4 4
12 12 14 16 18
4 4 4 4 4
- - 14-20 14-20 14-20
- - 1 1 1
16⊗16 18⊗18 18⊗18 24⊗24 24⊗24
1 1 1 1 1
1 1 1 1 1
subject to alterations
Clamping tool set
Clamping tool set
with clamping jaws and screw paste.
The clamping tool set is designed for machine tools with bedplates that
have fixing slots and they contain all the necessary components for fast
clamping of tools, devices and workpieces. All parts are interchangeable
and complementary to each other. They are made of high tensile steel to
DIN or company standards. Bolt items strength class 8 or 10. The wooden
box has a detachable hinged cover.
2140.01.01. Clamping tool set
Order No
2140.01.01...
Contents
Universal-
clamping units
Size
No.
Step clamps
Size
No.
Screws for fixing slots
DIN 787
(Order No 2140.30.)
Size
No.
Pin screws
Size
No.
Hexagonal nuts
1.5 d deep
Size
No.
Conical sockets,
similar to DIN
Size
No.
Extension nuts
3.0 d deep
Size
No.
Clamping jaws,
type Bulle
Size
No.
T-slot scraper
Size
No.
Ring/open ended
spanners
Size
No.
Screw paste No.
C68
...10.10 ...12.12 ...12.14 ...16.16 ...16.18 ...20.20 ..20.22 ...20.24
M 10⊗10 M 12⊗12 M 12⊗14 M 16⊗16 M 16⊗18 M 20⊗20 M 20⊗22 M 20⊗24
1 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3
4 4 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4
11⊗80 14⊗100 14⊗100 18⊗125 18⊗125 22⊗160 22⊗160 22⊗160
4 4 4 4 4 4 4 4
100 63 125 80 125 80 160 100 160 100 200 125 200 125 -
4 4 4 4 4 4 4 4 4 4 4 4 4 4 -
80 100 100 125 125 125 125 200 125
4 4 4 4 4 4 4 4 8
M10 M12 M12 M16 M16 M20 M20 M20
6 4 4 4 4 6 6 6
M10 M12 M12 M16 M16 M20 M20 M20
6 6 6 6 6 6 6 6
M10 M12 M12 M16 M16 M20 M20 M20
4 4 4 4 4 4 4 4
- - 14-20 14-20 14-20 14-20 22-32 22-32
- - 1 1 1 1 1 1
16⊗16 18⊗18 18⊗18 24⊗24 24⊗24 30⊗30 30⊗30 30⊗30
1 1 1 1 1 1 1 1
- - - - - - - M 20⊗24
- - - - - - - 8
1 2 2 3 3 4 4 4
4 4 4 4 4 4 4 4
1 1 1 1 1 1 1 1
subject to alterations
Clamping Tool Set
Clamping tool set
With spring-mounted clamp holder and screw paste.
Description as 2140.01.01 but without clamping jaws.
Contains 4 spring-mounted clamp holders instead.
2140.01.02. Clamping Tool Set
Order No
2140.01.02...
Contents
Universal-
clamping units
Size
No.
Step clamps
Size
No.
Screws for fixing slots
DIN 787
(Order No. 2140.30.)
Size
No.
Pin screws
Size
No.
Hexagonal nuts
1.5 d deep
Size
No.
Conical sockets. similar
to DIN
Size
No.
Extension nuts 3 d deep
Size
No.
T-slot scraper
Size
No.
Ring/open ended
spanners
Size
No.
Nuts for fixing slots
Size
No.
Clamp holders
Size.
No.
Screw paste No....10.10 ...12.12 ...12.14 ...16.16 ...16.18
M 10⊗10 M 12⊗12 M 12⊗14 M 16⊗16 M 16⊗18
1 2 3 2 3 2 3 2 3 2 3
4 4 2 4 4 4 4 4 4 4 4
11⊗80 14⊗100 14⊗100 18⊗125 18⊗125
4 4 4 4 4
100 63 40 125 80 50 125 80 50 160 100 63 160 100 63
4 4 2 4 4 2 4 4 2 4 4 2 4 4 2
80 100 100 125 125
4 4 4 4 4
M10 M12 M12 M16 M16
6 6 6 6 6
M10 M12 M12 M16 M16
6 6 6 6 6
M10 M12 M12 M16 M16
4 4 4 4 4
12 12 14 16 18
4 4 4 4 4
- - 14-20 14-20 14-20
- - 1 1 1
16⊗16 18⊗18 18⊗18 24⊗24 24⊗24
1 1 1 1 1
1 1 1 1 1
subject to alterations
Clamping tool set
Clamping tool set
with clamping jaws and screw paste.
The clamping tool set is designed for machine tools with bedplates that
have fixing slots and they contain all the necessary components for fast
clamping of tools, devices and workpieces. All parts are interchangeable
and complementary to each other. They are made of high tensile steel to
DIN or company standards. Bolt items strength class 8 or 10. The wooden
box has a detachable hinged cover.
2140.01.01. Clamping tool set
Order No
2140.01.01...
Contents
Universal-
clamping units
Size
No.
Step clamps
Size
No.
Screws for fixing slots
DIN 787
(Order No 2140.30.)
Size
No.
Pin screws
Size
No.
Hexagonal nuts
1.5 d deep
Size
No.
Conical sockets,
similar to DIN
Size
No.
Extension nuts
3.0 d deep
Size
No.
Clamping jaws,
type Bulle
Size
No.
T-slot scraper
Size
No.
Ring/open ended
spanners
Size
No.
Screw paste No.
...10.10 ...12.12 ...12.14 ...16.16 ...16.18 ...20.20 ..20.22 ...20.24
M 10⊗10 M 12⊗12 M 12⊗14 M 16⊗16 M 16⊗18 M 20⊗20 M 20⊗22 M 20⊗24
1 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3
4 4 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4
11⊗80 14⊗100 14⊗100 18⊗125 18⊗125 22⊗160 22⊗160 22⊗160
4 4 4 4 4 4 4 4
100 63 125 80 125 80 160 100 160 100 200 125 200 125 -
4 4 4 4 4 4 4 4 4 4 4 4 4 4 -
80 100 100 125 125 125 125 200 125
4 4 4 4 4 4 4 4 8
M10 M12 M12 M16 M16 M20 M20 M20
6 4 4 4 4 6 6 6
M10 M12 M12 M16 M16 M20 M20 M20
6 6 6 6 6 6 6 6
M10 M12 M12 M16 M16 M20 M20 M20
4 4 4 4 4 4 4 4
- - 14-20 14-20 14-20 14-20 22-32 22-32
- - 1 1 1 1 1 1
16⊗16 18⊗18 18⊗18 24⊗24 24⊗24 30⊗30 30⊗30 30⊗30
1 1 1 1 1 1 1 1
- - - - - - - M 20⊗24
- - - - - - - 8
1 2 2 3 3 4 4 4
4 4 4 4 4 4 4 4
1 1 1 1 1 1 1 1
subject to alterations
Clamping Tool Set
Clamping tool set
With spring-mounted clamp holder and screw paste.
Description as 2140.01.01 but without clamping jaws.
Contains 4 spring-mounted clamp holders instead.
2140.01.02. Clamping Tool Set
Order No
2140.01.02...
Contents
Universal-
clamping units
Size
No.
Step clamps
Size
No.
Screws for fixing slots
DIN 787
(Order No. 2140.30.)
Size
No.
Pin screws
Size
No.
Hexagonal nuts
1.5 d deep
Size
No.
Conical sockets. similar
to DIN
Size
No.
Extension nuts 3 d deep
Size
No.
T-slot scraper
Size
No.
Ring/open ended
spanners
Size
No.
Nuts for fixing slots
Size
No.
Clamp holders
Size.
No.
Screw paste No.
C69
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
Guide elements
Pillars, bushes, mounting flanges, ball cages, oilless guide elements
Guide Elements
D2 subject to alterations
The great importance of exact alignment
between punches and matrices in stamping
dies has been recognized widely. The accuracy
and maintenance of this alignment depends
entirely on the quality and wear resistance of
the guide elements.
As a consequence of recent rapid developments
in stamping techniques it has also been
accepted that conventional bush-pillar sets of
casehardened steel can no longer stand up to
the demands of the modern press shop with its
more sophisticated dies, ever faster presses and
the stresses in today’s carbide tools.
The introduction of FIBRO Guide Elements
made available an extensive range, principally
based on superlative quality, and comprising
some new, highly advanced bearing materials
as well as novel assembly techniques of
superior accuracy.
Recent additions have further broadened this
range, especially in regard of demountable
guiding components.
All FIBRO Guide Bushes for permanent fixing
are laid out for epoxy-bonding. This highly
reliable method ensures unparalleled accuracy
together with the elimination of shrink
allowances and rectification honing.
Ball Bearing Guides principally excel in
undemanding maintenance and through the
complete absence of bearing play. Their easy
movement on the bench makes them very
popular with die makers. Highest stroking
speeds present no problems. But common to all
ball bearings there remains the characteristic
weakness to shock loads, the danger of ball
impingement. To some extent this can be
compensated for by oversized pillar diameters
and the use of four-pillar die sets.
The group of Sliding-Type Guides affords much
greater stability, partly due to the damping
effect of the all-important, vital oil film . . .
which in the past used to be threatened always
by the vagaries of lubrication service and the
propensity to rupture at high frequencies of
travel reversal.
Extensive protection against these perils is
offered by FIBRO Sintered Ferrite Bushes. Used
in most of our sliding guide systems, their
advanced technology comprises:
– porous structure, vacuum-filled with oil
– carbonitrided surface of extreme hardness
– outstanding friction properties
– exceptional wear-resistance
– thousands of oil-retaining porosity pockets.
In combination with our mirror-finished pillars,
ferrite guide bushes represent a guiding system
of alltogether superior properties. A system
that virtually precludes seizing under all but
the most extreme running conditions.
Beyond such limitations there exist
combinations of high velocities with very short
strokes where even ferrite bushes cannot
guarantee permanence of the oil film.
Here, the rigidity of the sliding guide has to be
weighed up against the safety of ball bearings:
die set guides are not entirely without
problems yet! But at FIBRO we find ourselves
very busy indeed with the remainder.
Technical progress may incur modifications
without notice.
FIBRO GUIDE ELEMENTS – DESIGNED
AND PRODUCED BY PEOPLE IN PURSUIT OF
PERFECTION.
Guide Elements
Guide Elements
subject to alterations
The great importance of exact alignment
between punches and matrices in stamping
dies has been recognized widely. The accuracy
and maintenance of this alignment depends
entirely on the quality and wear resistance of
the guide elements.
As a consequence of recent rapid developments
in stamping techniques it has also been
accepted that conventional bush-pillar sets of
casehardened steel can no longer stand up to
the demands of the modern press shop with its
more sophisticated dies, ever faster presses and
the stresses in today’s carbide tools.
The introduction of FIBRO Guide Elements
made available an extensive range, principally
based on superlative quality, and comprising
some new, highly advanced bearing materials
as well as novel assembly techniques of
superior accuracy.
Recent additions have further broadened this
range, especially in regard of demountable
guiding components.
All FIBRO Guide Bushes for permanent fixing
are laid out for epoxy-bonding. This highly
reliable method ensures unparalleled accuracy
together with the elimination of shrink
allowances and rectification honing.
Ball Bearing Guides principally excel in
undemanding maintenance and through the
complete absence of bearing play. Their easy
movement on the bench makes them very
popular with die makers. Highest stroking
speeds present no problems. But common to all
ball bearings there remains the characteristic
weakness to shock loads, the danger of ball
impingement. To some extent this can be
compensated for by oversized pillar diameters
and the use of four-pillar die sets.
The group of Sliding-Type Guides affords much
greater stability, partly due to the damping
effect of the all-important, vital oil film . . .
which in the past used to be threatened always
by the vagaries of lubrication service and the
propensity to rupture at high frequencies of
travel reversal.
Extensive protection against these perils is
offered by FIBRO Sintered Ferrite Bushes. Used
in most of our sliding guide systems, their
advanced technology comprises:
– porous structure, vacuum-filled with oil
– carbonitrided surface of extreme hardness
– outstanding friction properties
– exceptional wear-resistance
– thousands of oil-retaining porosity pockets.
In combination with our mirror-finished pillars,
ferrite guide bushes represent a guiding system
of alltogether superior properties. A system
that virtually precludes seizing under all but
the most extreme running conditions.
Beyond such limitations there exist
combinations of high velocities with very short
strokes where even ferrite bushes cannot
guarantee permanence of the oil film.
Here, the rigidity of the sliding guide has to be
weighed up against the safety of ball bearings:
die set guides are not entirely without
problems yet! But at FIBRO we find ourselves
very busy indeed with the remainder.
Technical progress may incur modifications
without notice.
FIBRO GUIDE ELEMENTS – DESIGNED
AND PRODUCED BY PEOPLE IN PURSUIT OF
PERFECTION.
Guide Elements
D3
Contents
subject to alterations
Notes on guide elements
Guide elements -
Pairing classification
Guide elements - Selection matrix
Deflection of pillars and bending
equation
206.51.
Ball cage, small dimension
206.54.
Guide bush for ball bearing, small
dimension
202.19.
Guide pillar DIN 9825/ISO 9182-2
202.17.
Guide pillar with ball cage retainer
202.22.
Guide pillar with internal thread on
both sides, ~DIN 9825/~ISO 9182-2
202.23.
Guide pillar with internal thread on
bottom, ~DIN 9825/~ISO 9182-2
202.24.
Guide pillar with internal thread on
top, ~DIN 9825/~ISO 9182-2
202.21.
Guide pillar endwise bolt-on type,
~DIN 9825/~ISO 9182-2
202.55.
Guide pillar endwise bolt-on type
with ball cage, ~DIN 9825/
~ISO 9182-2
202.29.
Guide pillar "ECO-Line", ~DIN 9825/
~ISO 9182-2
202.31.
Guide pillar "ECO-Line" endwise
bolt-on type, ~DIN 9825/
~ISO 9182-2
2021.50.
Guide pillar, conical, DIN 9825/
ISO 9182-4/AFNOR
D4
D21
D22-23
D24
D25
D26
D26
D27
D28
D29
D30
D31
D32
D34
D36
D38
D40
Contents
subject to alterations
2021.58.
Demountable guide pillar, conical,
with ball cage retainer, DIN 9825/
ISO 9182-4/AFNOR
2021.53.
Retaining disc with countersunk
head cap screw, DIN 9825/
ISO 9182- 4
202.53.
Retaining disc with socket cap screw,
~ AFNOR
2021.39.
Retaining bush for guide pillar
conical 2021.50., DIN 9825/
ISO 9182- 4
210.39.
Retaining bush for guide pillar
conical 2021.50.,~ AFNOR
2022.19.
Guide pillar for large tools,
DIN 9833/ISO 9182-3
2022.13.
Guide pillar with 5° pilot taper,
to VW-Standard
2022.15.
Guide pillar with pilot tapper,
VDI 3356
2022.17.
Guide pillar with groove, to VW
2022.40.1.
Locating plate for guide pillar, to VW
2022.25.
Guide pillar with retaining ring
groove, ~AFNOR
2073.46.
Clamping flange with retaining ring,
~AFNOR
2022.16.
Guide pillar with snap ring groove,
to Mercedes-Benz Standard
2022.12.
Guide pillar with pilot tapper and
groove, to Mercedes-Benz Standard
2061.48.
Snap ring
2022.16.45.
Guide pillar with groove, to CNOMO
D5
D42
D44
D44
D45
D46
D47
D48
D49
D50
D51
D52
D53
D54
D56
D57
D58
Contents
subject to alterations
2022.16.48.
Guide pillar with groove
2022.29.
Guide pillar with collar, to WDX
2021.46.
Guide pillar with collar, screw clamp
retention, DIN 9825/~ISO 9182-5
2021.44.
Guide pillar with collar and ball cage
retainer
2021.43.
Retaining disc with screw
2025.94.
Ball guide unit to Mercedes-Benz
Standard
2021.29.
Guide pillar with collar "ECO-LINE"
202.61.
Guide pillar with collar
2062.44.012.
Guide bush for ball bearing, for
highest stroking speed
2061.44.
Guide bush for ball bearing,
ISO 9448-3
206.41.
Ball cage, plastic, for highest
stroking speed
2020.63.
Demountable guide pillar with
centre fixing
2020.62.
Demountable guide pillar with
centre fixing
202.60
Demountable guide pillar with
centre fixing and ring nut
2020.64.
Demountable guide pillar with
conical centre fixing
2021.64.
Retaining bush for guide pillar
conical 2020.64.
D6
D59
D60
D62
D64
D66
D67
D68
D69
D70
D70-99
D71
D72
D74
D76
D77
D78
Contents
subject to alterations
2073.48.
Slotted nut DIN 1804
2024.94.
Guide unit with collar
MILLION GUIDE
2024.96.
Guide unit with center fixing
MILLION GUIDE
2031.70.
Guide bearing with solid lubricant
2031.01.
Retention bearing
2031.31.
Guide bearing, sintered guide
2031.41.
Guide bearing for ball bearing guide
2031.02.
Retention bearing with screw holes
2031.34.
Guide bearing with screw holes,
sintered guide
2031.42.
Guide bearing with screw holes, for
ball bearing guide
2031.04.
Retention bearing, low build height
2031.38.
Guide bearing, low build height,
sintered guide
2031.44.
Guide bearing low build height, for
ball bearing guide
2032.70.
Guide bearing with headed guide
bush with solid lubricant
2032.02.
Retention bearing for guide pillars
for large tools
2051.32.
Guide bush, sintered ferrite carbo-
nitrided with long-term lubrication,
ISO 9448-2
D7
D79
D80
D82
D84
D85
D86
D87
D88
D89
D90
D91
D92
D93
D94
D95
D96
Contents
subject to alterations
2051.92.
Guide bush "ECO-LINE", bronze-
plated, ISO 9448-2
2051.72.
Guide bush "ECO-LINE", Bronze with
solid lubrication rings, ISO 9448-2
206.49.
Guide bush for ball bearing, AFNOR
2061.47.
Guide bush for ball bearing, with
stroke limitation
206.71.
Ball cage with circlip groove, Brass
2060.61.
Ball cage with circlip groove,
Aluminium
206.73.
Ball cage with assembly aid, Brass
2060.63.
Ball cage with assembly aid,
Aluminium
206.75.
Ball cage with circlip and fastening
ring groove, Brass
2060.65.
Ball cage with circlip and fastening
ring groove, Aluminium
2081.67.
Headed guide bush with ball cage
retainer
2081.68.
Headed guide bush with ball cage
retainer
2091.67.
Flanged guide bush with ball cage
retainer
2091.68.
Flanged guide bush with ball cage
retainer
2061.82.
Roller cage with circlip groove, Brass
206.72.
Circlip DIN 471
D8
D97
D98
D100
D101
D102
D103
D104
D105
D106
D107
D108
D109
D110
D111
D112
D113
Contents
subject to alterations
2061.84.
Roller cage with assembly aid, Brass
2081.81.
Headed guide bush, bronze coated,
ISO 9448-6
2081.84.
Headed guide bush, bronze coated,
ISO 9448-6
2081.85.
Headed guide bush, bronze coated,
ISO 9448-6
2081.31.
Headed guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ISO 9448-6
2081.32.
Headed guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ISO 9448-6
2081.33.
Headed guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ISO 9448-6
2081.34.
Headed guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ISO 9448-6
2081.35.
Headed guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ISO 9448-6
2081.91.
Headed guide bush "ECO-LINE",
bronzeplated, ISO 9448-6
2081.94.
Headed guide bush "ECO-LINE",
bronzeplated, ISO 9448-6
2081.95.
Headed guide bush "ECO-LINE",
bronzeplated, ISO 9448-6
2081.71.
Headed guide bush "ECO-LINE",
Bronze with solid lubricant rings,
ISO 9448-6
2081.74.
Headed guide bush "ECO-LINE",
Bronze with solid lubricant rings,
ISO 9448-6
2081.75.
Headed guide bush "ECO-LINE",
Bronze with solid lubricant rings,
ISO 9448-6
2081.44.
Headed guide bush for ball bearing,
ISO 9448-7
D9
D114
D115
D116
D117
D118
D119
D120
D121
D122
D123
D124
D125
D126
D127
D128
D129
Contents
subject to alterations
2081.45.
Headed guide bush for ball bearing,
ISO 9448-7
2081.46.
Headed guide bush for ball bearing,
ISO 9448-7
2081.47.
Headed guide bush for ball bearing,
ISO 9448-7
2081.49.
Headed guide bush for ball bearing,
ISO 9448-7
2091.31.
Flanged guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ISO 9448-4
2091.32.
Flanged guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ISO 9448-4
2091.34.
Flanged guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ISO 9448-4
2091.91.
Flanged guide bush "ECO-LINE",
bronzeplated, ISO 9448-4
2091.92.
Flanged guide bush "ECO-LINE",
bronzeplated, ISO 9448-4
2091.94.
Flanged guide bush "ECO-LINE",
bronzeplated, ISO 9448-4
2091.71.
Flanged guide bush "ECO-LINE",
Bronze with solid lubricant rings,
ISO 9448-4
2091.72.
Flanged guide bush "ECO-LINE",
Bronze with solid lubricant rings,
ISO 9448-4
2091.74.
Flanged guide bush "ECO-LINE",
Bronze with solid lubricant rings,
ISO 9448-4
2091.44.
Flanged guide bush for ball bearing,
ISO 9448-5
2091.45.
Flanged guide bush for ball bearing,
ISO 9448-5
2091.46.
Flanged guide bush for ball bearing,
ISO 9448-5
D10
D130
D131
D132
D133
D134
D135
D136
D137
D138
D139
D140
D141
D142
D143
D144
D145
Contents
subject to alterations
210.31.
Headed guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ~AFNOR
210.34.
Headed guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ~AFNOR
210.35.
Headed guide bush, sintered ferrite
carbonitrided with long-term lubri-
cation, ~AFNOR
210.44.
Headed guide bush for ball bearing,
~AFNOR
210.46.
Headed guide bush for ball bearing,
~AFNOR
210.45.
Guide bush with collar, for ball
bearing, ~AFNOR
210.85.
Guide bush with collar, bronze
coated, ~AFNOR
207.48.
Slotted nut
Oilless guide elements
2053.70.
Thrust washer, Bronze with solid
lubricant
2052.70.
Guide bush, Bronze with solid
lubricant
2085.70.
Guide bush with collar, Bronze with
solid lubricant
2085.71.
Guide bush with collar, Bronze with
solid lubricant
2086.70.
Guide bush with collar, Bronze with
solid lubricant
2085.72.
Guide bush with collar, Bronze with
solid lubricant
2082.70.
Guide bush with collar, Bronze with
solid lubricant, DIN 9834/ISO 9448
D11
D146
D147
D148
D150
D152
D154
D155
D156
D157-
158
D159
D160-
161
D162
D163
D164
D165
D166
Contents
subject to alterations
2082.71.
Guide bush with collar, Bronze with
solid lubricant, NAAMS
2086.71.
Guide bush with collar, Bronze with
solid lubricant, NAAMS
2102.70.
Guide bush with collar, Bronze with
solid lubricant, CNOMO
2102.71.
Guide bush with collar, Bronze,
CNOMO
2961.71.
Flat guide bar, Bronze with solid
lubricant
2961.76.
Flat guide bar, Bronze with solid
lubricant
2961.77.
Flat guide bar, Bronze with solid
lubricant
2961.73.
Flat guide bar with two sliding
surfaces, Bronze with solid lubricant
2961.70.
Flat guide bar, Bronze with solid
lubricant
2961.75.
Flat guide bar, Bronze with solid
lubricant
2961.74.
Retaining plate, Bronze with solid
lubricant, VDI 3357
2961.79.
Retaining plate, Steel, VDI 3357
2961.81.
Retaining plate, Steel with solid
lubricant, VDI 3357
2961.78.
Retaining plate, Bronze with solid
lubricant
2961.82.
Retaining plate, Steel with solid
lubricant, NAAMS
2961.79.45.
Retaining plate, Steel, CNOMO
D12
D167
D168
D169
D170
D171
D172
D173
D174
D175
D176
D177
D178
D179
D180
D181
D182
Contents
subject to alterations
2961.81.45.
Retaining plate, Bronze with solid
lubricant, CNOMO
2960.72.
Sliding pad, small dimension, Bronze
with solid lubricant
2960.71.
Sliding pad, Bronze with solid lubri-
cant, VDI 3357
2960.87.
Sliding pad, Steel, VDI 3357
2960.30.
Sliding pad, Steel with sinterlayer,
VDI 3357
2960.70.
Sliding pad, Bronze with solid lubri-
cant, ISO 9183-1
2960.85.
Sliding pad, Bronze with solid
lubricant
2960.86.
Sliding pad, Bronze with solid
lubricant
2960.76.
Sliding pad, Bronze with solid
lubricant
2962.78.45.
Sliding pad, Bronze with solid lubri-
cant, CNOMO
2962.78.
Sliding pad, Bronze with solid
lubricant
2962.84.45.
Sliding pad, Steel, CNOMO
2962.85.
Sliding pad, Steel with solid
lubricant
2960.79.
Sliding pad, Bronze with solid lubri-
cant, NAAMS
2960.80.
Sliding pad, Steel, NAAMS
2960.74.
Sliding pad, Bronze with solid lubri-
cant, AFNOR/ISO 9183-2
D13
D183
D184
D186
D188
D190
D192
D194
D195
D196
D197
D198
D200
D201
D202
D203
D204
Contents
subject to alterations
2960.75.
Sliding pad, Special cast iron (GG25)
with solid lubricant, AFNOR/
ISO 9183-2
2960.44.45.
Sliding pad, Steel with oil groove,
CNOMO
2960.54.45.
Sliding pad, Bronze with oil groove,
CNOMO
2960.81.
Sliding pad, Bronze with solid lubri-
cant, VDI 3357
2960.88.
Sliding pad, Steel, VDI 3357
2960.93.
Sliding pad, Bronze with solid lubri-
cant, VDI 3357
2962.75.
Guide bar with two sliding surfaces,
Bronze with solid lubricant,
VDI 3357
2962.75.45.
Guide bar with two sliding surfaces,
Bronze with solid lubricant, CNOMO
2962.76.
Guide bar with three sliding
surfaces, Bronze with solid lubricant
2962.77.
Guide bar with two sliding surfaces,
Bronze with solid lubricant
2962.74.
Guide bar with four sliding surfaces,
Bronze with solid lubricant
2962.79.
Guide bar with one sliding surfaces,
Bronze with solid lubricant
2962.80.
Guide bar with three sliding
surfaces, Bronze with solid lubricant
2960.73.
Guide bracket, Steel with solid lubri-
cant, VDI 3387
2960.89.
Guide bracket, Bronze with solid
lubricant, VDI 3387
2966.72.
Slide centre guide, Bronze with solid
lubricant
D14
D206
D208
D210
D211
D212
D214
D215
D216
D217
D218
D219
D220
D221
D222
D223
D224
Contents
subject to alterations
2960.90.
Overrun Cam, Steel hardened,
VDI 3357
2960.91.
Overrun Cam, Steel hardened and
gas nitrided, VDI 3357
2960.92.
Overrun Cam, Bronze with solid
lubricant, VDI 3357
2962.70.
Angled guide gib, Bronze with solid
lubricant
2962.70.45.
Angled guide gib, Bronze with solid
lubricant, CNOMO
2962.71.
Angled guide gib, Bronze with solid
lubricant
2962.72.
Angled guide gib, Bronze with solid
lubricant
2962.73.
Angled guide gib, Bronze with solid
lubricant
2962.81.
Angled guide gib, Bronze with solid
lubricant
2962.82.
Angled guide gib, Bronze with solid
lubricant
2962.83.
Angled guide gib, Bronze with solid
lubricant
2964.77.
T-Guide bar, Bronze with solid
lubricant
2964.78.
T-Guide bar, Bronze with solid
lubricant
2963.82.
Sliding block, Bronze with solid lubri-
cant, NAAMS
2963.83.
Prismatic guide, Steel, NAAMS
2963.84.
Sliding block, Bronze with solid lubri-
cant, VDI 3357
D15
D225
D226
D227
D228
D229
D230
D231
D232
D233
D234
D235
D236
D236
D237
D237
D238
Contents
subject to alterations
2963.85.
Prismatic guide, Steel, VDI 3357
2963.70.
Prismatic guide, Bronze with solid
lubricant
2963.71.
Sliding block, Steel
2963.72.
Prismatic guide, Bronze with solid
lubricant
2963.73.
Sliding block, Steel
2963.81.
Prismatic guide, Steel
2963.80.
Sliding block, Bronze with solid
lubricant
2965.81.
Single-sided prismatic guide, Bronze
with solid lubricant
2965.83.
Single-sided prismatic sliding block,
Steel
2965.80.45.
Single-sided prismatic guide, Bronze
with solid lubricant, CNOMO
2965.82.45.
Single-sided prismatic sliding block,
Steel, CNOMO
2965.80.
Single-sided prismatic guide, Bronze
with solid lubricant
2965.82.
Single-sided prismatic sliding block,
Steel
Oilless guide elements - Mounting
examples
2441.11.0.
Centering unit with adjusting
washer
2441.11.
Centering unit
D16
D238
D239
D239
D240
D240
D242
D243
D244
D245
D246
D247
D248
D249
D250-
253
D254
D255
Contents
subject to alterations
2441.11.3.
Adjusting washer
2441.13.45.
Centring unit, CNOMO
2441.13.3.45.
Adjusting washer, CNOMO
2441.13.
Centring unit, CNOMO
2441.13.3.
Adjusting washer, CNOMO
2445.10.
Centring pin
2445.11.
Centring pin to Mercedes-Benz
standard
2446.10.55.
Pressure bolt with base, according
to VW
2446.11.55.
Air pin, according to VW standard
206.91.
Concertina shroud with spacer bush
206.93.
Spacer bush
206.94.
Spacer tube
206.92.
Concertina shroud with spacer tube
241.18.
Helical spring for ball cage retention
202.91.
Cage retainer
202.92.1.
Cage retainer
D17
D256
D257
D258
D259
D260
D261
D262
D263
D264
D265
D266
D266
D267
D268
D269
D270
Contents
subject to alterations
202.93.
Cage retainer
206.95./2061.95.
Pillar wiper
244.00.2.
Lifter pin for press tool strips
207.45
Screw clamp with screw
2071.45
Screw clamp with screw
2072.45.
Screw clamp with screw
2072.46
Screw clamp with screw
2072.46.30.
Screw clamp with screw,
GM Standard
2072.47
Screw clamp with screw, NAAMS
2073.45.
Securing flange with screws,
CNOMO
2072.48.45.
Screw clamp with screw, CNOMO
2444.12 / 2444.13
Spacer plate toothed, with adjusting
plate
2443.10.
Guide
2443.10.20.
Guide to Mercedes-Benz Standard -
unhardened
2443.10.20. .1
Guide to Mercedes-Benz Standard -
hardened
2443.12.
Guide with part position control and
spring
D18
D271
D272
D273
D274
D274
D274
D275
D275
D275
D276
D276
D278
D279
D280
D281
D282
Contents
subject to alterations
2443.13.
Guide with part position control, VDI
2018.00.60.08.030
Inductive proximity switch
2018.00.60.23.01.5
Cable - straight
2018.00.60.23.02.5
Cable , 90° connector
2443.14.55.
Position monitor for boards
2443.14.00.60.18.044
Inductive proximity switch
2443.14.00.60.23.01.5
Cable - straight
2443.14.00.60.23.02.5
Cable , 90° connector
Ball bearing guides - Loading
Diagram
Ball bearing guides - Tables of
dynamic load indexes
Guide elements - Mounting guide-
lines, Dimension tables
D19
D283
D284
D285
D285
D287
D288
D289
D289
D290
D291
D292-
298
subject to alterations D20
subject to alterations
Notes on Guide Elements
FIBRO Precision Sliding Guides –
Carbonitrided Sintered Ferrite Bushes
These guides employ bushes made from sintered ferrite of high purity with carbonitrided surface. Bearing
surfaces are fine-ground.
The sintered ferrite has a porosity content of 18-20 % by volume, vacuum filled with special lubricant FIBROLIT
LD. As additional long term lubrication it is recommended to fill up the grove in the bushing with FIBROLIT LD
280.34, see chapter H. Even under arduous running conditions, this material can be relied upon for good protec-
tion against oil film rupture.
Under no circumstances must molybdenum disulfite be added to the lubricant.
For bearing clearance ranges, see chapter D.
FIBRO High Precision Ball Bearing Guides
Careful manufacture at narrowest tolerances, and exactly the right amount of preloading* result in a play-free
guide element of exceptional performance potential.
Our superfinished running surfaces further enhance the advantages of ball bearing guides.
Toolmakers favour ball bearing buides because of their free movement on the bench.
FIBRO ball bearing guides can be equipped with a choice of brass or aluminium ball cages, which have proved to
be very successful in practice due to their ball density and stability
Ball bearing guides with their point contact of the balls remain somewhat sensitive to shock and sustained
radial loads. To some extent, generous dimensioning of pillar diameters helps to compensate for this inherent
disadvantage.
* Average preloading:
4 µm on pillars from 8 to 12 mm diameter
7– 9 µm on pillars from 15 to 16 mm diameter
9–11 µm on pillars from 18 to 42 mm diameter
11–13 µm on pillars from 50 to 80 mm diameter
FIBRO Precision Roller Guides
The profile roller cages are in linear contact with the guide bushing and guide pillar. This feature offers much
greater capacity for radial loads in the individual roller than an identical size of ball bearing.
The caulking of the roller bearing arrangement is implemented with the same FIBRO-specific solution as that
used in ball cages.
The profile rollers are arranged in a spiral formation in an axial direction. This gives each profile roller its own
path. The roller cages are designed with a recess for a circlip conforming to DIN 471.
The much larger contact area with the ball bearing guide permits a significant reduction in preload values.
The following preload values apply to FIBRO Roller Guides:
For static loads/low velocities,
pillar diameters
For dynamic loads/High
velocities, pillar diameters
up to Ø 25 = 2,5 µm up to Ø 25 = 1,5 µm
Ø 30/32 = 3,5 µm Ø 30/32 = 2,5 µm
Ø 40-50 = 3,5 µm Ø 40-50 = 2,5 µm
Ø 63 = 4 µm Ø 63 = 3 µm
FIBRO Precision Sliding Guides, bronze-coated
consists of a steel body with bronze-coated running surface with helical oil groove and a grease nipple for
lubrication.
The steel body guarantees excellent resistance to breaking, even when subject to high loading
at the edges.
Use only pairing class
guide pillar red = .30
guide bush yellow = .10
FIBRO Sliding Bearings with Non-Liquid Lubricant
The pockets containing the non-liquid lubricant occupy some 25 to 30 per cent of the bearing surface consisting
of a bronze matrix.
After an initial oil lubrication on assembly, these elements are maintenance-free.
Wherever there is a demand for non-susceptibility against impact, contamination and heat,
FIBRO Maintenance-Free Bearings find their ideal application.
We recommend to apply the tolerance classes H7/f6 to bush/pillar combinations using these elements.
D21
subject to alterations
Pairing Classification
Guide Pillars with sliding sintered Bushes
Guide Pillars with Ball Bearing Bushes
Cutting clearance Sliding guide
bearing clearance
Ball bearing
preloading
small small large Piece parts with small tolerances, closely specified cut edge proper-
ties and contours – also parts from thin material
Pairing 1
medium medium medium Piece parts from sheet thicker than 1 mm – also preferably for pro-
gression dies
Pairing 2
large large small Where demands on edges and burrs are not stringent; note that
large die clearances require smaller shearing forces
Pairing 3
Selection of punch-matrix clearance is largely determind by piece part charcteristics such as percentage of sheared land versus breakaway,
but also by demands on burr formation.
Further criteria are: properties of piece part materials, conditions of the tool as well as the condition of the eccentric press.
Colour coding by painted dots Sliding guide Ball bearing
Pillar Bush Pillar Bush
Colour Order No Colour Order No Colour Order No Colour Order No
Pairing 1 yellow .10 yellow .10 yellow .10 red .30
green .20 yellow .10 yellow .10 green .20
green .20 red .30
Pairing 2 green .20 green .20 yellow .10 yellow .10
red .30 yellow .10 green .20 green .20
yellow .10 green .20 red .30 red .30
Pairing 3 red .30 red .30 green .20 yellow .10
green .20 red .30 red .30 green .20
yellow .10 red .30 red .30 yellow .10
Selection Criteria:
die clearance – stock thickness – material
Note:
Please note that tight bearing clearances are normally unsuitable for 4-pillar die sets. In general, wherever retainer bore geometry is not absolutely perfect,
pairings 2 and 3 must be chosen. The pairing classification does not signify differences in quality, rather a selection of the necessary bearing clearance in the
case of guide pillars or preloading in the case of ball bearings (see also chart next page).
Ordering Code (example):
Guide Pillar, tolerance range 1, yellow = 202.19.040.260.10 or green is then .20
Sliding guide, tolerance range 1, yellow = 2081.31.040.10
D22
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
+1
0
–1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
+1
0
–1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
[ 48/50
[ 60/63 [ 80
[ 80
[ 60/63 [ 48/50
[ 38/40 [ 30/32 [ 24/25
[ 19/20 [ 15/16
[ 8/11/12
[ 15/16 [ 19/20
[ 24/25 [ 30/32
[ 38/40
[ 48/50 [ 60/63 [ 80
[ 15/16
[ 19/20
[ 24/25
[ 30/32
[ 38/40
← µm ‑ µm →
[ 8/11/12
subject to alterations
Pairing Classification
Guide Pillars with sliding sintered Bushes
Guide Pillars with Ball Bearing Bushes
Guide Bush
Ball Bearing Guide
Guide Bush
Sliding Guide
Guide Pillar
Tolerance range is Order No.
yellow .10
green .20
red .30
subject to alterations
Pairing Classification
Guide Pillars with sliding sintered Bushes
Guide Pillars with Ball Bearing Bushes
Cutting clearance Sliding guide
bearing clearance
Ball bearing
preloading
small small large Piece parts with small tolerances, closely specified cut edge proper-
ties and contours – also parts from thin material
Pairing 1
medium medium medium Piece parts from sheet thicker than 1 mm – also preferably for pro-
gression dies
Pairing 2
large large small Where demands on edges and burrs are not stringent; note that
large die clearances require smaller shearing forces
Pairing 3
Selection of punch-matrix clearance is largely determind by piece part charcteristics such as percentage of sheared land versus breakaway,
but also by demands on burr formation.
Further criteria are: properties of piece part materials, conditions of the tool as well as the condition of the eccentric press.
Colour coding by painted dots Sliding guide Ball bearing
Pillar Bush Pillar Bush
Colour Order No Colour Order No Colour Order No Colour Order No
Pairing 1 yellow .10 yellow .10 yellow .10 red .30
green .20 yellow .10 yellow .10 green .20
green .20 red .30
Pairing 2 green .20 green .20 yellow .10 yellow .10
red .30 yellow .10 green .20 green .20
yellow .10 green .20 red .30 red .30
Pairing 3 red .30 red .30 green .20 yellow .10
green .20 red .30 red .30 green .20
yellow .10 red .30 red .30 yellow .10
Selection Criteria:
die clearance – stock thickness – material
Note:
Please note that tight bearing clearances are normally unsuitable for 4-pillar die sets. In general, wherever retainer bore geometry is not absolutely perfect,
pairings 2 and 3 must be chosen. The pairing classification does not signify differences in quality, rather a selection of the necessary bearing clearance in the
case of guide pillars or preloading in the case of ball bearings (see also chart next page).
Ordering Code (example):
Guide Pillar, tolerance range 1, yellow = 202.19.040.260.10 or green is then .20
Sliding guide, tolerance range 1, yellow = 2081.31.040.10
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
+1
0
–1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
+1
0
–1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
[ 48/50
[ 60/63 [ 80
[ 80
[ 60/63 [ 48/50
[ 38/40 [ 30/32 [ 24/25
[ 19/20 [ 15/16
[ 8/11/12
[ 15/16 [ 19/20
[ 24/25 [ 30/32
[ 38/40
[ 48/50 [ 60/63 [ 80
[ 15/16
[ 19/20
[ 24/25
[ 30/32
[ 38/40
← µm ‑ µm →
[ 8/11/12
subject to alterations
Pairing Classification
Guide Pillars with sliding sintered Bushes
Guide Pillars with Ball Bearing Bushes
Guide Bush
Ball Bearing Guide
Guide Bush
Sliding Guide
Guide Pillar
Tolerance range is Order No.
yellow .10
green .20
red .30
D23
202.17. 202.55.
202.19. 210.39.
202.21. 2021.44.
202.22. 2021.46.
202.23. 2021.50.
202.24. 2021.58.
202.61. 2020.64.
2020.63.
202.60. 2020.62.
2022.25.
2022.16.45.
2022.16.48.
2021.28. 2022.17.
2022.12. 2022.19.
2022.13. 2022.29.
2022.15.
2022.16.
202.29. 2021.29.
202.31.
.30 .20 .10 h3 .30 .20 .10 h5
-0.010
-0.025
f6 h4
206.49. 2081.46.
210.44. 2081.47.
210.45. 2081.49.
210.46. 2081.67.
2031.41. 2081.68.
2031.42. 2091.44.
2031.44. 2091.45.
2061.44. 2091.46.
2061.47. 2091.67.
2081.44. 2091.68.
2081.45.
.10 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ● 1
.20 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ⊠
.30 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ⊠
210.31. 2081.32.
210.34. 2081.33.
210.35. 2081.34.
2031.31. 2081.35.
2031.34. 2091.31.
2031.38. 2091.32.
2051.32. 2091.34.
2081.31.
.10 ● 1 ● 1 ● 1 ⊠ ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ●
.20 ● 1 ● 1 ● 1 ⊠ ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ●
.30 ● 1 ● 1 ● 1 ⊠ ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ●
2051.72. 2091.71.
2081.71. 2091.72.
2081.74. 2091.74.
2081.75.
H6 ● ○ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ●
210.85. 2081.85.
2081.81.
2081.84.
ITS ● ● ○ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ●
2051.92. 2091.91.
2081.91. 2091.92.
2081.94. 2091.94.
2081.95.
H5 ● ○ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ●
2031.70. 2087.70.
2082.70. 2087.71.
2082.71. 2087.72.
2085.70. 2082.73.
2085.72.
H7 ● ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ● ● ● ●
2085.71. E7 ● ● ● ⊠ ⊠ ⊠ ⊠ ● ● ● ●
2032.70. 2086.70.
2052.70.
F7 ● ● ⊠ ⊠ ⊠ ⊠ ⊠ ● ● ● ●
2102.70. 2102.71. G7 ● ● ⊠ ⊠ ⊠ ⊠ ⊠ ● ● ● ●
2086.71. C9 ● ● ● ⊠ ⊠ ⊠ ⊠ ● ● ● ●
subject to alterations
Selection matrix
Guide Pillars - Guide Bushes
● = suitable
● 1 = suitable (see pairing classification at the beginning of chapter D)
£ = conditionally suitable
Ñ = not suitable
The combinations should be considered as recommendations. Depending on the installation situation and type of use, a previous examination or test is
mandatory, since different combinations may result in varying clearance (slide guide) or pretension (ball guides) values.
Guide Pillars
Guide pillars to DIN 9825
Guide pillars, bolt-on type
Demountable guide pillars
Guide pillars
with centre fixing
Guide pillars
with centre fixing
Guide pillars to AFNOR
Guide pillars
Guide pillars for large tools
Guide pillars ECO-LINE
Guide Bushes
Tolerance
range
Ball bearing guide bushes
Mounting flanges with
ball bearing guide bushes
Guide bushes, sintered ferrite
Mounting flanges with
guide bushes, sintered ferrite
Guide bushes ECO-LINE bronze
with solid lubrication rings
Guide bushes
bronze coated
Guide bushes ECO-LINE
bronzeplated
Guide bushes with solid
lubrication
Mounting flanges with Guide
bushes with solid lubrication
Guide bushes with solid
lubrication
Guide bushes with solid
lubrication
Guide bushes with solid
lubrication
Guide bushes with solid
lubrication
03.2017
202.17. 2021.50.
202.19. 2021.58.
202.21. 210.39.
202.22. 2021.44.
202.23. 2021.46.
202.24. 202.55.
2020.63. 2020.64.
2020.62. 202.60.
2022.25.
2022.16.45.
2022.12. 2022.13.
2022.15.
2022.16. 2022.17.
2022.19.
2022.29.
2021.29. 202.29.
202.31.
.30 .20 .10 h3 .30 .20 .10 h5
-0.010
-0.025
f6 h4
2061.44. 2081.44.
206.49. 2081.45.
2061.47. 2081.46.
2081.67. 2081.47.
2091.67. 2081.49.
2091.44. 210.44.
2091.45. 210.45.
2091.46. 210.46.
2031.41. 2031.42.
2031.44.
.10 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ⊠
.20 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ⊠
.30 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ⊠
2031.31. 2081.31.
2031.34. 2081.32.
2031.38. 2081.33.
2051.32. 2081.34.
2091.31. 2081.35.
2091.32. 210.31.
2091.34. 210.34.
210.35.
.10 ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ●
.20 ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ●
.30 ● 1 ● 1 ● 1 ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ●
2081.71. 2091.71.
2081.74. 2091.72.
2081.75. 2091.74.
H6 ● ○ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ●
2081.81. 210.85.
2081.84.
2081.85.
ITS ● ● ○ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ●
2081.91.
2081.94.
2081.95.
H5 ● ○ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ●
2085.70. 2031.70.
2085.72.
2087.70. 2087.71.
2087.72. 2087.73.
2082.70. 2082.71.
H7 ● ⊠ ⊠ ⊠ ⊠ ⊠ ⊠ ● ● ● ●
2085.71. E7 ● ● ● ⊠ ⊠ ⊠ ⊠ ● ● ● ●
2086.70. 2032.70.
2052.70.
F7 ● ● ⊠ ⊠ ⊠ ⊠ ⊠ ● ● ● ●
2102.70. 2102.71. G7 ● ● ⊠ ⊠ ⊠ ⊠ ⊠ ● ● ● ●
2086.71. C9 ● ● ● ⊠ ⊠ ⊠ ⊠ ● ● ● ●
subject to alterations
Selection matrix
Guide Pillars - Guide Bushes
● = suitable
● 1 = suitable (see pairing classification at the beginning of chapter D)
£ = conditionally suitable
Ñ = not suitable
The combinations should be considered as recommendations. Depending on the installation situation and type of use, a previous examination or test is
mandatory, since different combinations may result in varying clearance (slide guide) or pretension (ball guides) values.
Guide Pillars
Guide pillars to DIN 9825
Guide pillars, bolt-on type
Demountable guide pillars
Guide pillars
with centre fixing
Guide pillars
with centre fixing
Guide pillars to AFNOR
Guide pillars to CNOMO
Guide pillars for large tools
Guide pillars ECO-LINE
Guide Bushes
Tolerance
range
Ball bearing guide bushes
Mounting flanges with
ball bearing guide bushes
Guide bushes, sintered ferrite
Mounting flanges with
guide bushes, sintered ferrite
Guide bushes ECO-LINE bronze
with solid lubrication rings
Guide bushes
bronze coated
Guide bushes ECO-LINE
bronzeplated
Guide bushes with solid
lubrication
Mounting flanges with Guide
bushes with solid lubrication
Guide bushes with solid
lubrication
Guide bushes with solid
lubrication
Guide bushes with solid
lubrication
Guide bushes with solid
lubrication
2021.39. 2021.43.
2021.50.
4
2021.46.
3/1
2021.46.
3 2
202.21.
1 0
202.19.
210.39.
subject to alterations
Deflection of Pillars and Bending equation
Deflection
4
0
0 1000 3000 N 2000
F
40
130
200
50
100
150
200
250
3
2
1
0
Radial Force
µm
Deflection of Pillars
The practical applicatoin of these pillars demands a certain amount of
re-thinking in regard of tool design. Deflection under radially imposed
load is shown in the diagram of the right.
Mounting Instructions:
Coat head and threads of screws with molydenum disulfite.
Tighten and undo screw twice before final tightening with torque wrench.
Bending equation
The transverse load resistance to tool guides is greatly influenced by the
position of the guide pillar fixing.
For a tool with a spring-mounted die guide plate and pillar fixing at the top
or bottom of the tool, the defelction and pillar bending values do not differ
when the load is applied at the side since the distance (L) from the point of
application of the force is the same.
Significantly better pillar bending values can be achieved by fixing the
guide pillars in the guide plate, i.e. in the center of the pillar.
Since the distance ( L/2 ) between the point of application of the force and
the fixing surface is thus halved, the load-bearing capacity is increased by
eight times.
In order to keep moving mass to a minimum and thereby minimize detri-
mental forces of inertia, FIBRO Stripper-Mounted Pillars are made with a
hollow core. Rigidity of the die set - of paramount importance - remains
unaffected by the hollow design.
f
F
f
Bending
Equation
f
F L
3 E J
3
F
f
Bending
Equation
f
F L
3 E J
3
F
Bending
Equation
f
F 2
3 E J
3
L
D25
subject to alterations
Ball cage, small dimension
Guide bush for ball bearing, small dimension
Material:
Cage: Brass
Balls: Steel hardened (DIN 5401)
Material:
Roller bearing steel 100 Cr 6
Hardness: hardened to 60 + 4 HRC
Remarks: available in stainless steel on request
Execution:
Guide bush bores d 2 fine-honed to IT3
Note:
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
1
d
k
1
l
206.51.
2
d
1
l
1
d
h3
3
d
h4
206.54.
D26
Ordering Code (example):
Ball cage, small dimension =206.51.
Guide diameter d 1 3 mm = 003.
Length l 1 10 mm= 010
Order No =206.51.003. 010
Ordering Code (example):
Guide bush for ball bearing, small dimension =206.54.
Guide diameter d 1 3 mm = 003.
Length l 1 10 mm= 010
Order No =206.54. 003. 010
d 1 3 4 5 6 8
k 1 1 1 1 1
l 1 Total number of balls
10 21 21 29 36
15 35 35 49 61 61
20 49 49 69 69 69
25 64 89 89 89
30 109 109 109
40 149
d 1 3 4 5 6 8
d 2 5 6 7 8 10
d 3 7 8 10 11 14
l 1
10 ● ● ●
15 ● ● ● ● ●
20 ● ● ● ● ●
25 ● ● ● ●
30 ● ● ●
35 ● ●
40 ●
206.51.
206.54.
Ball cage, small dimension
Guide bush for ball bearing, small
dimension
subject to alterations
Guide pillar DIN 9825/ISO 9182-2
8°
8°
1
l
2
l
d 1 h3
3
l
202.19.
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm ( up to
∅ 12, troughhardened)
Execution:
fine-ground and superfinished
Method of manufacturing entails that centre holes are not concentric
with O.D.
Note:
∅ 3 to ∅ 8 are not supplied classified.
∅ 10 to ∅ 12 only available in tolerance range yellow = .10
Bearing clearance / Preloading see pairing classification at the begin-
ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10; green = .20; red = .30
Mounting example
D27
d 1 3 4 5 6 8 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
l 2 2 2 2 3 3 3 4 4 6 6 6 8 8 8
l 3 2 2 2 3 3 3 3 3 3 3 3 3 3 3
l 1
30 ●
40 ● ● ●
50 ● ● ● ●
60 ● ● ● ●
80 ● ● ● ● ●
90 ● ● ●
100 ● ● ● ● ● ● ● ●
112 ● ● ● ● ●
125 ● ● ● ● ● ● ● ●
140 ● ● ● ● ● ● ● ●
160 ● ● ● ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●
Ordering Code (example):
Guide pillar DIN 9825/ISO 9182-2 =202.19.
Guide diameter d 1 3 mm = 003.
Length l 1 30 mm = 030.
Classification TOL without = (0)
Order No =202.19. 003. 030. (0)
202.19. Guide pillar DIN 9825/ISO 9182-2
subject to alterations
Guide pillar with ball cage retainer
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm
Execution:
fine-ground and superfinished
Note:
Preloading see pairing classification at the beginning of chapter D
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Dimensions of ball cage retainer see 202.91.
Tolerance range:
yellow = .10
green = .20
red = .30
min.
20
5
d
1
d
9 l
1 l
2 l 8 l
3 4
202.17.
Mounting example
D28
d 1 38 40 48 50 60 63
d 5 42 44 52 54 64 67
l 2 6 6 8 8 8 8
KG (l 8 / l 9 )
1 (31 / 46) ● ● ● ● ● ●
2 (41 / 56) ● ● ● ● ● ●
3 (51 / 66) ● ● ● ● ● ●
4 (61 / 76) ● ● ● ● ● ●
5 (73 / 89) ● ● ● ● ● ●
l 1
160 ● ●
180 ● ● ● ●
200 ● ● ● ●
224 ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ● ●
315 ● ● ● ● ● ●
355 ● ● ● ● ● ●
400 ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ● ● ●
600 ● ● ● ● ● ●
700 ● ● ● ● ● ●
800 ● ● ● ● ● ●
Ordering Code (example):
Guide pillar with ball cage retainer =202.17.
Guide diameter d 1 38 mm = 038.
Length l 1 160 mm = 160.
Cage retainer size KG 1 = 1.
Classification TOL yellow = 10
Order No =202.17. 038. 160. 1. 10
202.17. Guide pillar with ball cage retainer
subject to alterations
Guide pillar with internal thread on both sides, ~DIN 9825/~ISO 9182-2
202.22. 60°
1
d
h3
1
l
M8
20
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm
Execution:
fine-ground and superfinished
Method of manufacturing entails that centre holes are not concentric
with O.D.
Note:
Bearing clearance / Preloading see pairing classification at the begin-
ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D29
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
l 2 4 4 6 6 6 8 8 8
l 1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●
Ordering Code (example):
Guide pillar with internal thread on both sides, ~DIN 9825/~ISO 9182-2 =202.22.
Guide diameter d 1 15 mm = 015.
Length l 1 90 mm = 090.
Classification TOL yellow = 10
Order No =202.22. 015.090. 10
202.22. Guide pillar with internal thread on both sides, ~DIN 9825/~ISO 9182-2
subject to alterations
Guide pillar with internal thread on bottom, ~DIN 9825/~ISO 9182-2
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm
Execution:
fine-ground and superfinished
Method of manufacturing entails that centre holes are not concentric
with O.D.
Note:
Bearing clearance / Preloading see pairing classification at the begin-
ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
60°
1
d
h3
1
l
M8
20
202.23.
Mounting example
D30
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
l 2 4 4 6 6 6 8 8 8
l 1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●
Ordering Code (example):
Guide pillar with internal thread on bottom, ~DIN 9825/~ISO 9182-2 =202.23.
Guide diameter d 1 15 mm = 015.
Length l 1 90 mm = 090.
Classification TOL yellow = 10
Order No =202.23. 015.090. 10
202.23. Guide pillar with internal thread on bottom, ~DIN 9825/~ISO 9182-2
subject to alterations
Guide pillar with internal thread on top, ~DIN 9825/~ISO 9182-2
60°
1
d
h3
1
l
M8
20
202.24.
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm
Execution:
fine-ground and superfinished
Method of manufacturing entails that centre holes are not concentric
with O.D.
Note:
Bearing clearance / Preloading see pairing classification at the begin-
ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D31
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
l 2 4 4 6 6 6 8 8 8
l 1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●
Ordering Code (example):
Guide pillar with internal thread on top, ~DIN 9825/~ISO 9182-2 =202.24.
Guide diameter d 1 15 mm = 015.
Length l 1 90 mm = 090.
Classification TOL yellow = 10
Order No =202.24. 015.090. 10
202.24. Guide pillar with internal thread on top, ~DIN 9825/~ISO 9182-2
subject to alterations
Guide pillar endwise bolt-on type, ~DIN 9825/~ISO 9182-2
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm
Execution:
fine precision ground
End face square within 0.005 mm in 100 mm
Note:
Bearing clearance / Preloading see pairing classification at the begin-
ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
d
60°
d 1 = 15/16
19/20
24/25
30/32
38/40
d 1 = 48/50
60/63
d 1 = 80
3 x 120°
Hole pattern for column (pillar)
fastening
6
d 6
l 1 - 3
0,005/100 A
8°
3
min.
t
1,5 x M
min.
A
d 1 h3
M
d 4
d 3
202.21.
D32
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 9 11 14 18 18 14 18 18
d 4 17 20 22 28 28 22 28 28
d 6 - - - - - 28 34 54
t 12 14 16 20.5 20.5 16 20.5 20.5
M 8 10 12 16 16 12 16 16
Cap screw M8x35 M10x40 M12x40 M16x40 M16x40 M12x50 M16x60 M16x60
Tightening torque [Nm] 21 37 85 150 150 85 200 200
l 1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●
Ordering Code (example):
Guide pillar endwise bolt-on type, ~DIN 9825/~ISO 9182-2 =202.21.
Guide diameter d 1 15 mm = 015.
Length l 1 90 mm = 090.
Classification TOL yellow = 10
Order No =202.21. 015.090. 10
202.21. Guide pillar endwise bolt-on type, ~DIN 9825/~ISO 9182-2
subject to alterations D33
subject to alterations
Guide pillar endwise bolt-on type with ball cage, ~DIN 9825/~ISO 9182-2
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface
hardened
Surface hardness: 60 + 3 HRC, Hardness pene-
tration ≥ 1,8 mm
Execution:
fine precision ground
End face square within 0.005 mm in 100 mm
Note:
Preloading see pairing classification at the
beginning of chapter D
Matching guide combinations, see selection
matrix at the beginning of chapter D.
Dimensions of ball cage retainer see 202.91.
Tolerance range:
yellow = .10
green = .20
red = .30
1,5 x m
1 l
4
d
1
d
m
3
d
t
min.
20
5
d
9 l
2 l 8 l
4
202.55.
X
d
60°
d 1 = 15/16
19/20
24/25
30/32
38/40
d 1 = 48/50
60/63
3 x 120°
Hole pattern for column (pillar)
fastening
6
D34
subject to alterations
Guide pillar endwise bolt-on type with ball cage, ~DIN 9825/~ISO 9182-2
D35
d 1 38 40 48 50 60 63
d 3 18 18 14 14 18 18
d 4 28 28 22 22 28 28
d 5 42 44 52 54 64 67
d 6 - - 28 28 34 34
t 20.5 20.5 16 16 20.5 20.5
m 16 16 12 12 16 16
Cap screw M16x40 M16x40 M12x50 M12x50 M16x60 M16x60
Tightening torque [Nm] 150 150 85 85 200 200
KG (l 8 / l 9 )
1 (31 / 46) ● ● ● ● ● ●
2 (41 / 56) ● ● ● ● ● ●
3 (51 / 66) ● ● ● ● ● ●
4 (61 / 76) ● ● ● ● ● ●
5 (73 / 89) ● ● ● ● ● ●
l 1
160 ● ●
180 ● ● ● ●
200 ● ● ● ●
224 ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ● ●
315 ● ● ● ● ● ●
355 ● ● ● ● ● ●
400 ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ● ● ●
600 ● ● ● ● ● ●
700 ● ● ● ● ● ●
800 ● ● ● ● ● ●
Ordering Code (example):
Guide pillar endwise bolt-on type with ball cage, ~DIN 9825/~ISO 9182-2 =202.55.
Guide diameter d 1 38 mm = 038.
Length l 1 160 mm = 160.
Cage retainer size KG 1 = 1.
Classification TOL yellow = 10
Order No =202.55. 038. 160. 1. 10
202.55. Guide pillar endwise bolt-on type with ball cage, ~DIN 9825/~ISO 9182-2
subject to alterations
Guide pillar "ECO-Line", ~DIN 9825/~ISO 9182-2
Material:
Steel, surface hardened
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm
Execution:
ground
Method of manufacturing entails that centre holes are not concentric
with O.D.
Note:
Guide pillars only recommended for use with sliding guides!
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
8°
8°
1
l
2
l
d 1 h4
3
202.29.
Mounting example
D36
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
l 2 4 4 6 6 6 8 8 8
l 1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●
Ordering Code (example):
Guide pillar "ECO-Line", ~DIN 9825/~ISO 9182-2 =202.29.
Guide diameter d 1 15 mm = 015.
Length l 1 90 mm = 090
Order No =202.29. 015.090
202.29. Guide pillar "ECO-Line", ~DIN 9825/~ISO 9182-2
subject to alterations D37
subject to alterations
Guide pillar "ECO-Line" endwise bolt-on type, ~DIN 9825/~ISO 9182-2
Material:
Steel, surface hardened
Surface hardness: 60 + 3 HRC, Hardness pene-
tration ≥ 1,8 mm
Execution:
ground
Note:
Guide pillars only recommended for use with
sliding guides!
Matching guide combinations, see selection
matrix at the beginning of chapter D.
l 1 - 3
8°
3
min.
t
1,5 x M
min.
d 1 h4
M
d 4
d 3
202.31.
X
d
60°
d 1 = 15/16
19/20
24/25
30/32
38/40
d 1 = 48/50
60/63
d 1 = 80
3 x 120°
Hole pattern for column (pillar)
fastening
6
d 6
D38
subject to alterations
Guide pillar "ECO-Line" endwise bolt-on type, ~DIN 9825/~ISO 9182-2
D39
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 9 11 14 18 18 14 18 18
d 4 17 20 22 28 28 22 28 28
d 6 - - - - - 28 34 54
t 12 14 16 20.5 20.5 16 20.5 20.5
M 8 10 12 16 16 12 16 16
Cap screw M8x35 M10x40 M12x40 M16x40 M16x40 M12x50 M16x60 M16x60
Tightening torque [Nm] 21 37 85 150 150 85 200 200
l 1
90 ●
100 ● ● ●
112 ● ● ●
125 ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
280 ● ● ● ● ● ● ● ●
315 ● ● ● ● ● ● ● ●
355 ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ●
450 ● ● ● ● ● ●
500 ● ● ● ● ● ●
550 ● ● ● ●
600 ● ● ● ●
700 ● ● ● ●
800 ● ● ● ●
Ordering Code (example):
Guide pillar "ECO-Line" endwise bolt-on type, ~DIN 9825/~ISO 9182-2 =202.31.
Guide diameter d 1 15 mm = 015.
Length l 1 90 mm = 090
Order No =202.31. 015.090
202.31. Guide pillar "ECO-Line" endwise bolt-on type, ~DIN 9825/~ISO 9182-2
subject to alterations
Guide pillar, conical, DIN 9825/ISO 9182-4/AFNOR
Description:
FIBRO demountable pillars with conical shaft
2021.50. are recommended where die shar-
pening etc. demands frequent demounting
and re-fitting.
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface
hardened
Surface hardness: 60 + 3 HRC, Hardness pene-
tration ≥ 1,8 mm
Execution:
fine-ground and superfinished
Method of manufacturing entails that centre
holes are not concentric with O.D.
Note:
Matching retaining bushes 2021.39./210.39.
and retaining discs 2021.53./202.53. to be
ordered separately.
Preloading see pairing classification at the
beginning of chapter D
Matching guide combinations, see selection
matrix at the beginning of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
20
M8
3 l
1 l
8°
l
25
d 1 h3
4°17'20"
M
2021.50.
X
Mounting example
D40
subject to alterations
Guide pillar, conical, DIN 9825/ISO 9182-4/AFNOR
D41
d 1 16 19 20 24 25 25 30 32 32 38 40 40 48 50 50 60 63 63 63
d 5 22 22 25 25 32 32 40 40 50 50 63 63 63
M 6 6 8 8 8 8 8 8 10 10 12 12 12
l 3 28 38 35 45 48 61 48 61 58 78 69 77 97
l 1 l
82 100
95 113
100 126 123
112 130 138 135 145
125 143 151 148 158 158 158
140 166 163 173 186 173 180
160 186 183 193 193 206 193 206 200 211
180 206 203 213 213 226 213 226 220 231 237
200 226 223 233 233 233 240 260 251 257
224 247 257 270 257 270 264 275
250 273 283 283 296 290 310 301 307 327
280 313 313 320 340 331 337
315 348 355 375 366 372 392
355 395 406 432
400 477
Ordering Code (example):
Guide pillar, conical, DIN 9825/ISO 9182-4/AFNOR =2021.50.
Guide diameter d 1 16 mm = 016.
Guide length l 1 82 mm = 082.
Cone length l 3 28 mm = 028.
Classification TOL yellow = 10
Order No =2021.50. 016. 082. 028. 10
2021.50. Guide pillar, conical, DIN 9825/ISO 9182-4/AFNOR
subject to alterations
Demountable guide pillar, conical, with ball cage retainer,
DIN 9825/ISO 9182-4/AFNOR
Description:
FIBRO demountable pillars with conical shaft
2021.58. are recommended where die shar-
pening etc. demands frequent demounting
and re-fitting.
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface
hardened
Surface hardness: 60 + 3 HRC, Hardness pene-
tration ≥ 1,8 mm
Execution:
fine-ground and superfinished
Note:
Dimensions of ball cage retainer see 202.91.
Matching retaining bushes 2021.39./210.39.
and retaining discs 2021.53./202.53. to be
ordered separately.
Preloading see pairing classification at the
beginning of chapter D
Matching guide combinations, see selection
matrix at the beginning of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
4
1 l
l
3 l
min.
20
5
d
9 l
2 l 8 l
1
d
2021.58.
m
X
Mounting example
D42
subject to alterations
Demountable guide pillar, conical, with ball cage retainer,
DIN 9825/ISO 9182-4/AFNOR
D43
d 1 38 38 40 40 48 50 50 60 63 63 63
d 5 42 42 44 44 52 54 54 64 67 67 67
m 8 8 8 8 10 10 8 12 12 12 12
l 3 48 48 48 61 58 58 78 69 69 77 97
KG (l 8 / l 9 )
1 (31 / 46) ● ● ● ● ● ● ● ● ● ●
2 (41 / 56) ● ● ● ● ● ● ● ● ● ●
3 (51 / 66) ● ● ● ● ● ● ● ● ● ●
4 (61 / 76) ● ● ● ● ● ● ● ● ● ●
5 (73 / 89) ● ● ● ● ● ● ● ● ● ●
l 1 l
125 158 158 158
140 173 173 173 180 180
160 193 193 193 206 200 200 211 211
180 213 213 213 226 220 220 231 231 237
200 233 233 233 240 240 260 251 251 257
224 257 257 257 270 264 264 275 275
250 283 283 283 296 290 290 310 301 301 307 327
280 313 313 313 320 320 340 331 331 337
315 348 348 348 355 355 375 366 366 372 392
355 395 395 406 406 432
400 477
Ordering Code (example):
Demountable guide pillar, conical, with ball cage retainer, DIN 9825/
ISO 9182-4/AFNOR =2021.58.
Guide diameter d 1 38 mm = 038.
Guide length l 1 125 mm = 125.
Cone length l 3 48 mm = 048.
Cage retainer size KG 1 = 1
Classification TOL yellow = 1
Order No =2021.58. 038. 125. 048. 11
2021.58. Demountable guide pillar, conical, with ball cage retainer, DIN 9825/ISO 9182-4/
AFNOR
subject to alterations
Retaining disc with countersunk head cap screw, DIN 9825/ISO 9182-4
Retaining disc with socket cap screw, ~ AFNOR
Material:
Retaining disc: Steel, burnished
Countersunk head cap screw DIN 7991/ISO 10642
Note:
Has to be ordered separately to guide pillar, conical according to
DIN 9825 / ISO 9182-4 2021.50. or 2021.58.
Material:
Retaining disc: Steel, burnished
Socket head cap screw DIN 6912
Note:
Has to be ordered separately to guide pillar, conical according to AFNOR
2021.50. or 2021.58.
Mounting example
Mounting example
M
s
5
d
2021.53.
M
s
5
d
202.53.
D44
Order No Nominal-ø Pillar-ø d 5 s M
2021.53.020 20 19/20 22 3 M6
2021.53.025 25 24/25 25 3 M8
2021.53.032 32 30/32 32 3 M8
2021.53.040 40 38/40 40 5 M8
2021.53.050 50 48/50 50 5 M10
2021.53.063 63 60/63 63 6 M12
Order No Pillar-ø d 5 s M
202.53.016 16 18 3 M6
202.53.020 20 22 3 M6
202.53.025 25 25 4 M8
202.53.032 32 32 4 M8
202.53.040 40 40 4 M8
202.53.050 50 50 5 M10
202.53.063 63 63 6 M12
2021.53.
202.53. Retaining disc with socket cap
screw, ~ AFNOR
Retaining disc with countersunk
head cap screw, DIN 9825/
ISO 9182-4
subject to alterations
Retaining bush for guide pillar conical 2021.50., DIN 9825/ISO 9182-4
js4
H5
13
6
4 l
2 l
l
d
1 d
4 d
2 d
5 d
3 l
a
1 a
3
4°17'20"
7 d
6 d
2021.39.
Material:
16 MnCr5,
case hardened 58 ± 2 HRC
Hardness penetration: ≥ 0,8 mm
Execution:
Retaining bore, outside diameter and shoulder precision ground.
Note:
Outside diameter d 3 same as that of guide bushes 2081. and 2091.
The attachment is with 3 Screw clamp, from ∅ d 1 = 38 with 4 Screw
clamp , which are included in delivery (Order No: 207.45 - Screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
3
d
H5
js4
Mounting example
D45
d 1 19 20 24 25 30 32 38 40 48 50 60 63
d 2 32 40 48 58 70 85
d 3 32 40 48 58 70 85
d 4 40 48 56 66 80 95
d 5 23 26 33 41 51 64
d 6 53 60 67 77 91 106
d 7 65.7 72.7 79.7 89.7 103.7 118.7
a 20.9 22.65 24.4 35.3 40.2 45.5
a 1 30.3 33.4 36.4 35.3 40.2 45.5
l 42 49 49 59 52 62 62 75 65 78 78 95
l 2 30 37 37 47 37 47 47 60 47 60 60 77
l 3 12 12 15 15 18 18
l 4 39 36 49 49 59 70
Ordering Code (example):
Retaining bush for guide pillar conical 2021.50., DIN 9825/ISO 9182-4 =2021.39.
Nominal diameter d 1 19 mm = 019.
Installation length l 2 30 mm = 030
Order No =2021.39. 019. 030
2021.39. Retaining bush for guide pillar conical 2021.50., DIN 9825/ISO 9182-4
subject to alterations
Retaining bush for guide pillar conical 2021.50.,~ AFNOR
Material:
16 MnCr5,
case hardened 58 ± 2 HRC
Hardness penetration: ≥ 0,8 mm
Execution:
Retaining bore, outside diameter and shoulder precision ground.
Note:
Outside diameter d 3 same as that of guide bush 210.
The attachment is with 3 Screw clamp, from ∅ d 1 = 38 with 4 Screw
clamp , which are included in delivery (Order No: 207.45 - Screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
3
d
H5
m5
js4
H5
13
6
4 l
2 l
l
d
1 d
4 d
2 d
5 d
3 l
a
1 a
3
4°17'20"
7 d
6 d
210.39.
Mounting example
D46
d 1 16 20 25 32 40 50 63
d 2 29 32 41 51 65 84 100
d 3 28 32 40 50 63 80 90
d 4 32 36 45 56 70 90 110
d 5 19 23 26 33 41 51 64
d 6 45 49 57 67 81 101 121
d 7 57.7 61.7 69.7 79.7 93.7 113.7 133.7
a 18.9 19.9 21.9 24.4 36 43 50.1
a 1 26.9 28.6 32.1 36.4 36 43 50.1
l 40 50 50 60 63 76 63 76 79 96 98 118
l 2 30 38 38 48 48 61 48 61 61 78 78 98
l 3 10 12 12 15 15 18 20
l 4 30 40 37 47 50 63 50 63 63 80 79 99
Ordering Code (example):
Retaining bush for guide pillar conical 2021.50.,~ AFNOR =210.39.
Nominal diameter d 1 16 mm = 016.
Installation length l 2 30 mm = 030
Order No =210.39. 016. 030
210.39. Retaining bush for guide pillar conical 2021.50.,~ AFNOR
subject to alterations
Guide pillar for large tools, DIN 9833/ISO 9182-3
15°
l 1
f6 1
d
M12
l 2
24
r
r6 1
d
H7
min. 5
l 5
l 6
5°
r
3
d
d 5
2022.19.
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
Execution:
ground
up to ∅ d 1 = 80 without central hole
by ∅ d 1 = 80 with 1 lifting thread M12
from ∅ d 1 = 100 with central hole (through)
and with 2 lifting threads M12
Note:
Guide pillar is recommended to be used only with guide elements with
solid lubricant.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
D47
d 1 25 32 40 50 63 80 100 125 160
d 3 - - - - - - 50 65 95
d 5 - - - - - - 72 90 132
r 2 2 2 2.5 2.5 3 3 4 4
l 2 8 8 8 10 10 10 10 12 12
l 5 40 45 56 70 80 100 125 140 180
l 6 4 4 4 4 4 4 4 5 5
l 1
125 ● ●
140 ● ● ●
160 ● ● ● ●
180 ● ● ● ● ●
200 ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ● ●
400 ● ● ● ● ●
450 ● ● ● ●
500 ● ● ● ●
560 ●
Ordering Code (example):
Guide pillar for large tools, DIN 9833/ISO 9182-3 =2022.19.
Guide diameter d 1 25 mm = 025.
Length l 1 125 mm = 125
Order No =2022.19. 025. 125
2022.19. Guide pillar for large tools, DIN 9833/ISO 9182-3
subject to alterations
Guide pillar with 5° pilot taper, to VW-Standard
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
Execution:
precision ground
∅ d 1 = 80 with 1 lifting thread M12
Note:
Guide pillar is recommended to be used only with guide elements with
solid lubricant.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Application:
Floating support in upper half of trimming tools.
H6
2
d
M12
f6 1
d
5°
-2
5°
0
r6 2
d
r
r
r 1
l 1
l 5
l 6
25
24
2022.13.
Mounting example
D48
d 1 40 50 63 80
d 2 40 50 63 80
l 5 56 70 80 100
l 6 4 4 4 4
r 2 2.5 2.5 3
r 1 3 5 6 8
l 1
140 ●
160 ● ●
180 ● ● ●
200 ● ● ●
224 ● ● ● ●
250 ● ● ● ●
280 ● ● ● ●
315 ● ● ●
355 ● ● ●
400 ● ●
Ordering Code (example):
Guide pillar with 5° pilot taper, to VW-Standard =2022.13.
Guide diameter d 1 40 mm = 040.
Length l 1 140 mm = 140
Order No =2022.13. 040. 140
2022.13. Guide pillar with 5° pilot taper, to VW-Standard
subject to alterations
Guide pillar with pilot tapper, VDI 3356
l 1
r6 1
d
H7
min. 5
r
f6 1
d
M12
15°
l 2 l 5
l 6
24
5°
r
3
d
d 5
2022.15.
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
Execution:
ground
∅ d 1 = 80 without central hole with 1 lifting thread M12
from ∅ d 1 = 100 with central hole (through)
and with 2 lifting threads M8
Note:
Guide pillar is recommended to be used only with guide elements with
solid lubricant.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
D49
d 1 80 100 125 160
d 3 - 50 65 95
d 5 - 62 82 119
r 3 3 4 4
l 2 50 50 50 50
l 5 100 125 140 180
l 6 4 4 5 5
l 1
280 ●
315 ● ●
355 ● ● ●
400 ● ● ●
450 ● ● ● ●
500 ● ●
560 ●
Ordering Code (example):
Guide pillar with pilot tapper, VDI 3356 =2022.15.
Guide diameter d 1 80 mm = 080.
Length l 1 280 mm = 280
Order No =2022.15. 080. 280
2022.15. Guide pillar with pilot tapper, VDI 3356
subject to alterations
Guide pillar with groove, to VW
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
Execution:
ground
∅ d 1 = 80 with 1 lifting thread M12
Note:
Secure with locating plate 2022.40.1.
Guide pillar is recommended to be used only with guide elements with
solid lubricant.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
5°
r
15°
f6 1
d
24
l 2
l 1
l 5
l 7
s
e 2
t
r6 1
d
H7
l 6
r
2022.17.
D50
d 1 25 32 40 50 63 80
l 2 8 8 8 10 10 10
l 5 40 45 56 70 80 100
l 6 4 4 4 4 4 4
l 7 7 7 10 10 12 12
r 2 2 2 2.5 2.5 3
e 2 20.5 24 29.5 33.5 43 50
t 3 3 4 4 6.5 8
l 1
125 ● ●
140 ● ● ●
160 ● ● ● ●
180 ● ● ● ● ●
200 ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ●
280 ● ● ● ●
315 ● ● ●
355 ● ● ●
400 ● ●
450 ●
500 ●
Ordering Code (example):
Guide pillar with groove, to VW =2022.17.
Guide diameter d 1 25 mm = 025.
Length l 1 125 mm = 125
Order No =2022.17. 025. 125
2022.17. Guide pillar with groove, to VW
subject to alterations
Locating plate for guide pillar, to VW
b 1
d 9
b
s
a
e 1
c x 45°
2022.40.1.
Material:
Steel
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.
D51
Order No Pillar-ø a b s c b 1 e 1 d 9
2022.40.1.02 25 32 40 20 5 1 10 20 9
2022.40.1.04 40 50 48 25 8 2 12.5 24 11
2022.40.1.06 63 80 60 34 10 2 17 30 14
Ordering Code (example):
Locating plate for guide pillar, to VW =2022.40.1.
Nominal size NENN 02 = 02
Order No =2022.40.1. 02
2022.40.1. Locating plate for guide pillar,
to VW
subject to alterations
Guide pillar with retaining ring groove, ~AFNOR
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
Execution:
ground
Note:
Guide pillar is recommended to be used only with guide elements with
solid lubricant.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Fixing:
Clamping flange with retaining ring, without screws, 2073.46.□□□
order separately.
15°
g
t
d 5 d
d 1d8
5
l 1-1
d 1 h5
l
3
4
d
c
d 1 h5
2022.25.
D52
d 1 25 32 40 50 63 80 100
d 3 22.3 27.8 35.8 45.8 56.8 73.8 93.8
g 2.7 4.2 4.2 4.2 6.2 6.2 6.2
l 5 25 32 63 80 100 125 160
l 1
100 ●
125 ● ●
140 ● ●
160 ● ●
180 ● ● ●
200 ● ● ● ●
220 ● ● ● ●
250 ● ● ● ●
280 ● ● ●
315 ● ● ● ●
355 ● ● ● ●
400 ● ● ● ●
450 ● ● ●
500 ● ● ●
Ordering Code (example):
Guide pillar with retaining ring groove, ~AFNOR =2022.25.
Guide diameter d 1 25 mm = 025.
Length l 1 100 mm = 100
Order No =2022.25. 025. 100
2022.25. Guide pillar with retaining ring groove, ~AFNOR
subject to alterations
Clamping flange with retaining ring, ~AFNOR
t
c
e 1
e 1
a
a
g
d 5
d 4
2073.46.
Material:
Clamping flange: Steel
Retaining ring: Spring steel wire
Note:
For fixing the guide pillar 2022.25.
Order No. for reordering retaining ring: 2073.46.□□□.2
D53
Order No
Pillar-ø
d 1 d 4 d 5 a c g e 1 t
2073.46.025 25 6.6 11 45 10 2.7 31 7
2073.46.032 32 6.6 11 56 10 4.2 36 7
2073.46.040 40 6.6 11 70 12 4.2 50 7
2073.46.050 50 9 15 80 14 4.2 55 9
2073.46.063 63 11 18 100 18 6.2 70 11
2073.46.080 80 13.5 20 110 20 6.2 80 13
2073.46.100 100 13.5 20 140 20 6.2 100 13
2073.46. Clamping flange with retaining
ring, ~AFNOR
subject to alterations
Guide pillar with snap ring groove, to Mercedes-Benz Standard
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness pene-
tration 1,5 + 1 mm
Execution:
ground
up to ∅ d 1 = 80 without central hole
by ∅ d 1 = 80 with 1 lifting thread M12
from ∅ d 1 = 100 with central hole (through)
and with 2 lifting threads M12
Note:
Secure with snap ring 2061.48.
Guide pillar is recommended to be used only
with guide elements with solid lubricant.
Matching guide combinations, see selection
matrix at the beginning of chapter D.
Assembly guide lines / Dimensional require-
ments and tolerances at the end of chapter D.
d 5
15°
3
d
5°
l 1
d 7
d 6
r6 1
d
H7
min. 5
8 l
l 7
f6 1
d
M12
l 2
l 5
l 6
24
r
r
X
2022.16.
X
„ X “
b
s
b 1
b 2
3
r 1
Mounting example
D54
subject to alterations
Guide pillar with snap ring groove, to Mercedes-Benz Standard
D55
d 1 40 50 63 80 100 125 160
d 3 - - - - 50 65 95
d 5 - - - - 72 90 132
d 6 33 43 55.7 71.4 89.9 114.9 148.9
r 2 2.5 2.5 3 3 4 4
r 1 1 1 1 1.05 1.3 1.3 1.3
l 2 8 10 10 10 10 12 12
l 5 56 70 80 100 125 140 180
l 6 4 4 4 4 4 5 5
l 7 15 15 15 21 31 31 31
l 8 14 14 14 20 30 30 30
b 1 2 2 2 2.1 2.6 2.6 2.6
b 2 3.2 3.2 3.2 4.2 5.2 5.2 5.2
l 1
140 ●
160 ● ●
180 ● ● ●
200 ● ● ●
224 ● ● ● ●
250 ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ● ●
400 ● ● ● ● ●
450 ● ● ● ●
500 ● ● ● ●
560 ●
Ordering Code (example):
Guide pillar with snap ring groove, to Mercedes-Benz Standard =2022.16.
Guide diameter d 1 40 mm = 040.
Length l 1 140 mm = 140
Order No =2022.16. 040. 140
2022.16. Guide pillar with snap ring groove, to Mercedes-Benz Standard
subject to alterations
Guide pillar with pilot tapper and groove, to Mercedes-Benz Standard
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
Execution:
ground
∅ d 1 = 80 without central hole with 1 lifting thread M12
from ∅ d 1 = 100 with central hole (through)
and with 2 lifting threads M8
Note:
Secure with snap ring 2061.48.
Guide pillar is recommended to be used only with guide elements with
solid lubricant.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
„ X “
b
s
b 1
b 2
3
r 1
3
d
X
5°
l 1
d 7
d 6
r6 1
d
H7
min. 5
8 l
l 7
r
f6 1
d
M12
15°
l 2
l 5
l 6
24
r
d 5
2022.12.
Mounting example
D56
d 1 80 100 125 160
d 3 - 50 65 95
d 5 - 62 82 119
d 6 71.4 89.9 114.9 148.9
r 3 3 4 4
r 1 1.05 1.3 1.3 1.3
l 2 50 50 50 50
l 5 100 125 140 180
l 6 4 4 5 5
l 7 21 31 31 31
l 8 20 30 30 30
b 1 2.1 2.6 2.6 2.6
b 2 4.2 5.2 5.2 5.2
l 1
280 ●
315 ● ●
355 ● ● ●
400 ● ● ●
450 ● ● ● ●
500 ● ●
560 ●
Ordering Code (example):
Guide pillar with pilot tapper and groove, to Mercedes-Benz Stan-
dard =2022.12.
Guide diameter d 1 80 mm = 080.
Length l 1 280 mm = 280
Order No =2022.12. 080. 280
2022.12. Guide pillar with pilot tapper and groove, to Mercedes-Benz Standard
subject to alterations
Snap ring
d 7
s
b 3
2061.48.
„ X “
b
s
b 1
b 2
3
r 1
Mounting example
Material:
Spring strip steel
Note:
For securing guide pillars 2022.12. and 2022.16.
D57
Order No Pillar-ø b 1 b 3 d 7 s
2061.48.040 40 1.7 2.3 43 1.5
2061.48.050 50 1.7 2.3 53 1.5
2061.48.063 63 1.7 2.3 66 1.5
2061.48.080 80 2.1 2.8 83.2 2
2061.48.100 100 2.6 3.4 103.8 2.5
2061.48.125 125 2.6 3.4 128.8 2.5
2061.48.160 160 2.6 4 164.3 2.5
2061.48. Snap ring
subject to alterations
Guide pillar with groove, to CNOMO
Material:
Steel, surface hardened
Surface hardness: 60 + 3 HRC, Hardness penetration 2 + 1,6 mm
Execution:
precision ground
Note:
Fit for receiving bore H7.
Guide pillar is recommended to be used only with guide elements with
solid lubricant.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
10
15°
M12
1
d
2
d
-0,5 2
d
6
d
R4,5
2
l
30
1
l
6
l
12
10
= =
90°
2022.16.45.
Mounting example
D58
d 1 80 100
Tolerance -0,010/-0,025 -0,010/-0,025
d 2 80 100
Tolerance +0,04/+0,05 +0,045/+0,055
d 6 75 95
l 2 16 16
l 6 110 140
l 1
350 ●
400 ● ●
450 ●
Ordering Code (example):
Guide pillar with groove, to CNOMO =2022.16.45.
Guide diameter d 1 80 mm = 080.
Length l 1 350 mm = 350
Order No =2022.16.45. 080. 350
2022.16.45. Guide pillar with groove, to CNOMO
subject to alterations
Guide pillar with groove
3
l
e
m
d
15°
1
d
-0,5 2
d
6
d
R4,5
2
l
25
1
l
6
l
10
90°
1 -1
2
d p6
6
l /2
60°
2022.16.48.
Material:
Steel, surface hardened
Surface hardness: 60 + 3 HRC, Hardness penetration 2 + 1,6 mm
Execution:
precision ground
Note:
Fit for receiving bore H7.
Guide pillar is recommended to be used only with guide elements with
solid lubricant.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Mounting example
D59
d 1 25 30 40 50 60 65 80 100
Tolerance -0,005/-0,015 -0,005/-0,015 -0,005/-0,015 -0,005/-0,015 -0,01/-0,02 -0,01/-0,025 -0,01/-0,025 -0,01/-0,025
d 2 25 30 40 50 60 65 80 100
Tolerance +0,022/+0,035 +0,022/+0,035 +0,026/+0,042 +0,026/+0,042 +0,032/+0.051 +0,032/+0.051 +0,032/+0.051 +0,037/+0,059
d 6 21 26 36 45 55 60 75 95
l 2 5 5 5 10 10 10 10 10
l 3 5 5 5 10 10 10 10 10
l 6 30 40 50 70 90 100 120 150
m M8 M8 M8 M12 M12 M12 M12 M12
l 1
80 ●
100 ● ●
120 ● ● ●
140 ● ●
160 ● ● ●
180 ● ● ●
200 ● ● ●
220 ●
250 ● ● ● ●
300 ● ● ● ● ●
350 ● ● ● ●
400 ● ●
Ordering Code (example):
Guide pillar with groove =2022.16.48.
Guide diameter d 1 25 mm = 025.
Length l 1 80 mm = 80
Order No =2022.16.48. 025. 80
2022.16.48. Guide pillar with groove
subject to alterations
Guide pillar with collar, to WDX
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
Execution:
precision ground
from ∅ d 1 = 80 with 1 lifting thread M12
Method of manufacturing entails that centre holes are not concentric
with O.D.
Note:
The guide pillar is only recommended for use with solid lubricants.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Order No. for guide pillar with collar, to WDX, with screw clamps:
2022.29.□□□.□□□.A
Fixing:
(to be ordered separately)
Screw clamps with screws 2072.46 (M10 x 20 DIN EN ISO 4762)
up to ∅ d 1 = 50 - 2 screw clamps
from ∅ d 1 = 63 - 3 screw clamps
20
6
d
M10
18
l 3
4
10 6
l
-0,5 2
l
h6 2
d
M12
f6
5°
15°
1
d
1 -1
r6 2
d
H7
3
d
2022.29.
Mounting example
D60
d 1 25 32 40 50 63 80 100
d 2 25 32 40 50 63 80 100
d 3 32 40 50 60 80 90 110
d 6 68 75 83 93 106 123 143
l 2 40 42 56 70 80 100 125
l 3 6 8 8 10 10 10 10
l 1
125 ●
140 ● ●
160 ● ● ● ●
180 ● ● ● ●
200 ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ●
355 ● ● ●
400 ● ● ●
500 ● ●
Ordering Code (example):
Guide pillar with collar, to WDX =2022.29.
Guide diameter d 1 25 mm = 025.
Length l 1 125 mm = 125
Order No =2022.29. 025. 125
2022.29. Guide pillar with collar, to WDX
subject to alterations D61
subject to alterations
Guide pillar with collar, screw clamp retention, DIN 9825/~ISO 9182-5
Description:
Demountable pillars with shoulder are suited
to applications where die sharpening requires
dismantling and re-fitting.
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface
hardened
Surface hardness: 60 + 3 HRC, Hardness pene-
tration ≥ 1,8 mm
Execution:
fine precision ground
Method of manufacturing entails that centre
holes are not concentric with O.D.
Note:
The attachment is with 3 Screw clamp, from
∅ d 1 = 38 with 4 Screw clamp , which are
included in delivery (Order No: 207.45 - Screw
clamp incl. socket cap screw DIN 6912, Head
∅ 13).
If the desired fixing is with centre retention
2021.43. this is also possible (to be ordered
separately).
Bearing clearance / Preloading see pairing
classification at the beginning of chapter D.
Matching guide combinations, see selection
matrix at the beginning of chapter D.
Assembly guide lines / Dimensional require-
ments and tolerances at the end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
M8
25
20
8
6 20
13
a 1
a
6
d
7
d
2 l 1 l
M6
15
12,5
8°
2
d
H5
js4
8°
1
d
h3
3
d
m
2021.46.
X
2021.43.
2021.46.
Mounting example
03.2017
subject to alterations
Guide pillar with collar, screw clamp retention, DIN 9825/~ISO 9182-5
03.2017
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 2 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 22 25 32 40 50 63 80 95
d 6 33 36 43 51 61 74 91 106
d 7 45.7 48.7 55.7 63.7 73.7 86.7 103.7 118.7
a 15.9 16.6 18.4 20.4 29.2 33.8 39.8 46.2
a 1 21.7 23 26 29.5 29.2 33.8 39.8 46.2
m M8 M8 M8 M8 M8 M8 M8 M12
l 2 20 23 30 37 37 47 47 60
l 1
100 ● ● ●
112 ● ● ● ●
125 ● ● ● ● ●
140 ● ● ● ● ● ●
160 ● ● ● ● ● ● ●
180 ● ● ● ● ● ● ●
200 ● ● ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ●
400 ● ● ●
Ordering Code (example):
Guide pillar with collar, screw clamp retention, DIN 9825/~ISO 9182-5 =2021.46.
Guide diameter d 1 32 mm = 032.
Length l 1 315 mm= 315.
Classification TOL yellow = 10
Order No =2021.46. 032. 315.10
2021.46. Guide pillar with collar, screw clamp retention, DIN 9825/~ISO 9182-5
subject to alterations
Guide pillar with collar and ball cage retainer
Description:
Demountable pillars with shoulder are suited
to applications where die sharpening requires
dismantling and re-fitting.
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface
hardened
Surface hardness: 60 + 3 HRC, Hardness pene-
tration ≥ 1,8 mm
Execution:
fine precision ground
Note:
The attachment is with 3 Screw clamp, from
∅ d 1 = 38 with 4 Screw clamp , which are
included in delivery (Order No: 207.45 - Screw
clamp incl. socket cap screw DIN 6912, Head
∅ 13).
If the desired fixing is with centre retention
2021.43. this is also possible (to be ordered
separately).
Bearing clearance / Preloading see pairing
classification at the beginning of chapter D.
Matching guide combinations, see selection
matrix at the beginning of chapter D.
Assembly guide lines / Dimensional require-
ments and tolerances at the end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
m
12,5
15
6
1 l
1
d
2
d
js4
8
M6
min.
20
5
d
9 l
8 l
4
2 l
13
7
d
6
d
a
1
a
2021.44.
X
2021.43
Mounting example
03.2017
subject to alterations
Guide pillar with collar and ball cage retainer
03.2017
d 1 38 40 48 50 60 63
d 2 38 40 48 50 60 63
d 3 50 50 63 63 80 80
d 5 42 44 52 54 64 67
d 6 61 61 74 74 91 91
d 7 73.7 73.7 86.7 86.7 103.7 103.7
a 29.2 29.2 33.8 33.8 39.8 39.8
a 1 29.2 29.2 33.8 33.8 39.8 39.8
m M8 M8 M8 M8 M8 M8
l 2 37 37 47 47 47 47
KG (l 8 / l 9 )
1 (31 / 46) ● ● ● ● ● ●
2 (41 / 56) ● ● ● ● ● ●
3 (51 / 66) ● ● ● ● ● ●
4 (61 / 76) ● ● ● ● ● ●
5 (73 / 89) ● ● ● ● ● ●
l 1
125 ● ●
140 ● ● ● ●
160 ● ● ● ● ● ●
180 ● ● ● ● ● ●
200 ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ● ●
315 ● ● ● ● ● ●
355 ● ● ● ● ● ●
400 ● ● ● ●
Ordering Code (example):
Guide pillar with collar and ball cage retainer =2021.44.
Guide diameter d 1 48 mm = 048.
Length l 1 400 mm = 400.
Cage retainer size KG 1 = 1.
Classification TOL yellow = 10
Order No =2021.44. 048. 400. 1.10
2021.44. Guide pillar with collar and ball cage retainer
subject to alterations
Retaining disc with screw
Material:
Retaining disc: Steel, burnished
Countersunk head cap screw DIN 7991/ISO 10642
Note:
For fixing the guide pillars 2021.44., 2021.46. and 2021.29.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
m
s
5
d
2021.43.
01.2017
Order No Nominal-ø Pillar-ø d 5 s m
2021.43.016 16 15/16 22 6 8
2021.43.020 20 19/20 25 6 8
2021.43.025 25 24/25 32 6 8
2021.43.032 32 30/32 40 6 8
2021.43.040 40 38/40 50 6 8
2021.43.050 50 48/50 60 6 8
2021.43.063 63 60/63 70 6 8
2021.43.080 80 80 93 12 12
2021.43. Retaining disc with screw
subject to alterations
Ball guide unit to Mercedes-Benz Standard
ø23
2
d
R6
js4
9
d
1
d
h3
5
d
3
d
H5
js4
6
d
3x120°
8
3 l
4 l
6 l 2 l
2025.94.
Material:
Demountable guide pillar: Steel, surface hardened
Guide bush: Tooling steel
Cage retainer: Steel
Ball cage: Brass
Execution:
Ball guide unit 2025.94. consisting of: Demountable guide pillar, guide
bush, ball cage, cage retainer, clamps and socket cap screws to
DIN EN ISO 4762.
D67
Pillar diameter d 1 50 80
d 2 50 80
d 3 70 105
d 5 80 118
d 6 97 135
d 9 57 91
l 2 47 75
l 3 316 450
l 4 271 400
l 6 128 160
Ordering Code (example):
Ball guide unit to Mercedes-Benz Standard =2025.94.
Pillar diameter d 1 50 mm = 050
Order No =2025.94. 050
2025.94. Ball guide unit to Mercedes-Benz Standard
subject to alterations
Guide pillar with collar "ECO-LINE"
13
6
8
M
a
2
d
H5
j6
d 3
1
d
h4
6
d
7
d
a 1
l 2 l 1
2021.29.
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,5 + 1 mm
Execution:
ground
Method of manufacturing entails that centre holes are not concentric
with O.D.
Note:
Guide pillars only recommended for use with sliding guides!
The attachment is with 3 Screw clamp, from ∅ d 1 = 38 with 4 Screw
clamp , which are included in delivery (Order No: 207.45 - Screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
If the desired fixing is with centre retention 2021.43. this is also
possible (to be ordered separately).
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
03.2017
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 2 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 22 25 32 40 50 63 80 95
d 6 33 36 43 51 61 74 91 106
d 7 45.7 48.7 55.7 63.7 73.7 86.7 103.7 118.7
a 15.9 16.6 18.4 20.4 29.2 33.8 39.8 46.2
a 1 21.7 23 26 29.5 29.2 33.8 39.8 46.2
M M8 M8 M8 M8 M8 M8 M8 M12
l 2 20 23 30 37 37 47 47 60
l 1
100 ● ● ●
112 ● ● ● ●
125 ● ● ● ● ●
140 ● ● ● ● ● ●
160 ● ● ● ● ● ● ●
180 ● ● ● ● ● ● ●
200 ● ● ● ● ● ● ● ●
224 ● ● ● ● ● ●
250 ● ● ● ● ● ●
280 ● ● ● ● ●
315 ● ● ● ● ●
355 ● ● ● ●
400 ● ● ●
Ordering Code (example):
Guide pillar with collar "ECO-LINE" =2021.29.
Guide diameter d 1 32 mm = 032.
Length l 1 112 mm= 112
Order No =2021.29. 032. 112
2021.29. Guide pillar with collar "ECO-LINE"
subject to alterations
Guide pillar with collar
+0,002
2
l l
-0,02 1
( l )
d 2
d 3
h3 1
d
h3 1
R2
20 35
d
R2
202.61.
Description:
On small modular die sets the combination plastic ball cage 206.41./
collared guide pillar 202.61. has indeed been successful for several
years.
Material:
Steel, surface hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1 ± 0,2 mm
Execution:
precision ground
Note:
For use with ball cage 206.41. and guide bushes 2062.44.012. or
2061.44.15.
D69
Order No d 1 d 2 d 3 l l 1 l 2
202.61.012.041.074 12 15.9 12.02 115 41 74
202.61.015.044.080 15 23.5 15.02 124 44 80
202.61. Guide pillar with collar
subject to alterations
Guide bush for ball bearing, for highest stroking speed
Guide bush for ball bearing, ISO 9448-3
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
For use with ball cage 206.41. and guide pillar 202.61.
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
For use with ball cage 206.41. and guide pillar 202.61.
Tolerance range:
yellow = .10
green = .20
l 1
3
d
d
h4
2 IT 3
d
1
2062.44.012.
l 1
3
d
d
h4
2 IT 3
d
1
2061.44.015.
D70
Order No d 1 d 2 d 3 l 1 for ball∅
2062.44.012.016.032 12 16 20 32 2
2062.44.012.017.032 12 17 20 32 2.5
Order No d 1 d 2 d 3 l 1
2061.44.015.023.10 15 21 28 23
2061.44.015.023.20 15 21 28 23
2061.44.015.030.10 15 21 28 30
2061.44.015.030.20 15 21 28 30
2061.44.015.037.10 15 21 28 37
2061.44.015.037.20 15 21 28 37
2061.44.015.047.10 15 21 28 47
2061.44.015.047.20 15 21 28 47
2061.44.015.060.10 15 21 28 60
2061.44.015.060.20 15 21 28 60
2062.44.012.
2061.44. Guide bush for ball bearing,
ISO 9448-3
Guide bush for ball bearing,
for highest stroking speed
subject to alterations
Ball cage, plastic, for highest stroking speed
d
k
1 l
1
206.41.
Description:
Owing to its much lower inertia, the plastic ball cage of particular
advantage in die sets operating at stroking speed of 1000 SPM and
more.
The phenomenon of ball-drag at the reversal point of cage travel, set up
by the cage inertia, no longer occurs. The negative influence of this drag
is eliminated – and so are the wear symptoms associated with it.
On small modular die sets the combination plastic ball cage 206.41./
collared guide pillar 202.61. has indeed been successful for several
years.
Material:
Cage: Plastic tube (Polyacetal - POM)
Balls: Steel hardened DIN 5401- Quality Class 1
D71
Order No d 1 l 1 k
206.41.012.020.021 12 21 2
206.41.012.020.042 12 42 2
206.41.012.025.021 12 21 2.5
206.41.012.025.042 12 42 2.5
206.41.015.030.045 15 45 3
206.41.015.030.056 15 56 3
206.41.015.030.063 15 63 3
206.41.015.030.071 15 71 3
206.41. Ball cage, plastic, for highest
stroking speed
subject to alterations
Demountable guide pillar with centre fixing
Material:
Steel, surface hardened
Surface hardness: 62 + 2 HRC, Hardness penetration 1 ± 0,2 mm
Execution:
precision ground
Note:
For press fit into register bore N5.
Bending equation see at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
L
L L
2 2
l
8°
8°
d 1 h3
d 1 h3
3 l 2 l
1 l
4 l 5 l 6 6 l
js4 2
d
-0,2 5
d
2020.63.
Mounting example
D72
Order No d 1 d 2 d 5 l 1 l 2 l 3 l 4 l 5 l 6
2020.63.012.042.074 12 13 15.9 116 42 74 12.5 5 3
2020.63.016.064.094 16 18 21.9 158 64 94 16 8 5
2020.63. Demountable guide pillar with centre fixing
subject to alterations D73
subject to alterations
Demountable guide pillar with centre fixing
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface
hardened
Surface hardness: 60 + 3 HRC, Hardness pene-
tration 2 + 1,6 mm
Execution:
precision ground
Note:
Use socket cap screws DIN EN ISO 4762 12.9.
Bearing clearance / Preloading see pairing
classification at the beginning of chapter D.
Matching guide combinations, see selection
matrix at the beginning of chapter D.
Bending equation see at the beginning of
chapter D.
∅ 12 only available in tolerance range yellow
= .10
Tolerance range:
yellow = .10
green = .20
red = .30
t
js4 4
d
h3
d 1
6 l
120° (3x)
d 3
6 l
5 l 4 l
3 l 2 l
1
8°
8°
d
l
l
h3
d 1
6
d
7
d
2
2020.62.
X
L
L L
2 2
Mounting example
01.2017
subject to alterations
Demountable guide pillar with centre fixing
01.2017
d 1 d 2 d 3 d 4 d 6 d 7 t l 1 l 2 l 3 l 4 l 5 l 6
12 28 20 13 6 3.4 3.4 90 40 50 12 6 3
12 28 20 13 6 3.4 3.4 100 40 60 12 6 3
12 28 20 13 6 3.4 3.4 110 50 60 12 6 3
12 28 20 13 6 3.4 3.4 120 50 70 12 6 3
12 28 20 13 6 3.4 3.4 130 60 70 12 6 3
12 28 20 13 6 3.4 3.4 140 70 70 12 6 3
16 38 28 18 8 4.5 4.6 140 60 80 16 8 4
16 38 28 18 8 4.5 4.6 150 60 90 16 8 4
16 38 28 18 8 4.5 4.6 160 70 90 16 8 4
16 38 28 18 8 4.5 4.6 170 70 100 16 8 4
16 38 28 18 8 4.5 4.6 180 80 100 16 8 4
16 38 28 18 8 4.5 4.6 190 90 100 16 8 4
19 42 32 22 8 4.5 4.6 160 70 90 20 8 4
19 42 32 22 8 4.5 4.6 170 70 100 20 8 4
19 42 32 22 8 4.5 4.6 180 80 100 20 8 4
19 42 32 22 8 4.5 4.6 190 80 110 20 8 4
19 42 32 22 8 4.5 4.6 200 90 110 20 8 4
19 42 32 22 8 4.5 4.6 210 100 110 20 8 4
25 48 38 26 8 4.5 4.6 180 80 100 22 8 6
25 48 38 26 8 4.5 4.6 190 80 110 22 8 6
25 48 38 26 8 4.5 4.6 200 90 110 22 8 6
25 48 38 26 8 4.5 4.6 210 90 120 22 8 6
25 48 38 26 8 4.5 4.6 220 100 120 22 8 6
25 48 38 26 8 4.5 4.6 230 110 120 22 8 6
32 60 48 34 10 5.5 5.7 180 80 100 25 10 7
32 60 48 34 10 5.5 5.7 190 80 110 25 10 7
32 60 48 34 10 5.5 5.7 200 90 110 25 10 7
32 60 48 34 10 5.5 5.7 210 90 120 25 10 7
32 60 48 34 10 5.5 5.7 220 100 120 25 10 7
32 60 48 34 10 5.5 5.7 230 100 130 25 10 7
32 60 48 34 10 5.5 5.7 240 110 130 25 10 7
32 60 48 34 10 5.5 5.7 250 110 140 25 10 7
40 70 56 42 11 6.6 6.8 200 90 110 27 12 7
40 70 56 42 11 6.6 6.8 210 90 120 27 12 7
40 70 56 42 11 6.6 6.8 220 100 120 27 12 7
40 70 56 42 11 6.6 6.8 230 100 130 27 12 7
40 70 56 42 11 6.6 6.8 240 110 130 27 12 7
40 70 56 42 11 6.6 6.8 250 110 140 27 12 7
40 70 56 42 11 6.6 6.8 260 120 140 27 12 7
Ordering Code (example):
Demountable guide pillar with centre fixing =2020.62.
Guide diameter d 1 25 mm = 025.
Length with collar (short) l 2 80 mm = 080.
Length up to collar (long) l 3 110 mm= 110.
Classification TOL yellow = 10
Order No =2020.62. 025. 080. 110.10
2020.62. Demountable guide pillar with centre fixing
subject to alterations
Demountable guide pillar with centre fixing and ring nut
Material:
Steel, (Core strength: ≥ 900 N/mm²) surface hardened
Surface hardness: 60 + 3 HRC, Hardness penetration ≥ 1,8 mm
Execution:
precision ground
Note:
Bearing clearance / Preloading see pairing classification at the begin-
ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Bending equation see at the beginning of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
2 I 3 I
5 I
8°
5 6 5
h
d 5
h3 1
d
R3
2
3 js4
d
4 I
d
h3 1
d
d 4
d 6
202.60.
Mounting example
01.2017
d 1 19 25 32 40
d 2 32 38 46 56
d 3 25 30 36 46
d 4 M22 x 1.5 M28 x 1.5 M35 x 1.5 M45 x 1.5
d 5 8 12 20 28
d 6 40 50 55 68
h 9 10 11 12
l 2 80 80 100 100
l 3 120 120 140 140
l 4 29 29 34 34
l 5 45 45 50 50
Ordering Code (example):
Demountable guide pillar with centre fixing and ring nut =202.60.
Guide diameter d 1 32 mm = 032.
Length with collar l 2 100 mm = 100.
Length up to collar l 3 140 mm = 140.
Classification TOL yellow = 10
Order No =202.60. 032. 100. 140.10
202.60 Demountable guide pillar with centre fixing and ring nut
subject to alterations
Demountable guide pillar with conical centre fixing
12
h3
d 1
R3
h3
d 1
R3
k
120° (3x)
4
d
R1
(3x)
DIN 74 - Km 6
2°
d 2
d 3
1x45°
4
l
5
l
2
l
3
l
2020.64.
2
L L
2
L
Material:
Steel, hardened 62 ± 2 HRC
Execution:
precision ground
Note:
Matching retaining bush 2021.64.
Use socket cap screws DIN EN ISO 4762 12.9.
Bearing clearance / Preloading see pairing classification at the begin-
ning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Bending equation see at the beginning of chapter D.
Tolerance range:
yellow = .10
green = .20
Mounting example
D77
d 1 25 25 32 32 32 32 32 32
d 2 70 70 76 76 76 76 76 76
d 3 55 55 62 62 62 62 62 62
d 4 27.86 27.86 34.86 34.86 34.86 34.86 34.86 34.86
k 26 26 30 30 30 30 30 30
l 2 102 122 102 122 122 137 142 162
l 3 143 143 143 143 153 153 153 153
l 4 102 102 102 102 112 112 112 112
l 5 41 41 41 41 41 41 41 41
Ordering Code (example):
Demountable guide pillar with conical centre fixing =2020.64.
Guide diameter d 1 25 mm = 025.
Length with collar (short) l 2 102 mm = 102.
Length up to collar (long) l 3 143 mm = 143.
Classification TOL yellow = 10
Order No =2020.64. 025. 102.143.10
2020.64. Demountable guide pillar with conical centre fixing
subject to alterations
Retaining bush for guide pillar conical 2020.64.
Material:
16 MnCr5
Surface hardness: 60 ± 2 HRC, Hardness penetration 0,8–1 mm
Execution:
Thread not hardenend
Fixing:
2073.48.□□15 order separately.
2°
6 12
51
33,84
45°
n5
d 3
d 2
d 1
d 5
d 6
2021.64.
Mounting example
D78
Order No D1xx d 2 d 3 d 5 d 6
2021.64.025 25.5 M35x1,5 37 43 27.86
2021.64.032 32.5 M40x1,5 44 50 34.86
2021.64. Retaining bush for guide pillar conical 2020.64.
subject to alterations
Slotted nut DIN 1804
h
d 8
d 2
2073.48.
Material:
Steel, hardened
Note:
For fixing the retaining bush 2021.64.
D79
Order No d 2 d 8 h
2073.48.35.15 M35x1,5 48 11
2073.48.40.15 M40x1,5 54 12
2073.48. Slotted nut DIN 1804
subject to alterations
Guide unit with collar MILLION GUIDE
Description:
FIBRO Million Guide guide units are used
wherever rigidity, robustness and a precision
guide function is required.
The large supporting surface of the needle
rollers ensures these properties.
For stroke speeds up to 50 m/min and tempe-
ratures up to 80°C.
Material:
Needle roller cage: Plastic
Needle rollers: Steel, hardened
Guide bush: Tool steel alloy, hardened,
60 ± 2 HRC
Guide pillar: Tool steel alloy, hardened,
60 ± 2 HRC
Disk: Steel
Execution:
Guide unit consisting of a paired guide pillar
and guide bush, needle roller cage and disk for
fixing the guide pillar. The fixing screw
(2192.10./12.) is ordered separately as the
screw required depends on the thickness of
the base plate.
Guide pillar and bushes are executed at:
∅ 16 with 4 running surfaces
∅ 12, ∅ 20 - ∅ 60 with 6 running surfaces
∅ 80 with 8 running surfaces
Note:
Guide unit must be installed in accordance
with the instructions!
Guide bush must be bonded!
* Mounting bore
Order No for spare part needle roller cage see
table.
m
4
d
5
d
+1
-0,5 2
d
-0,05 6
d
-0,01
6
d
±0,003
3
d
-0,022 2
d
-0,018
-0,06 2
d
-0,04
-0,01 2
d
l 1 -0,3
l 8 -0,1
l 9 l 6
l 3
l 2 l 4
l 5 +1
l 7
+0,08 6
d
+0,12
1
d
*
*
2024.94.
X
guide piller guide sleeve
needle rollers needle roller cage
Cross section of guide unit
D80
subject to alterations
Guide unit with collar MILLION GUIDE
D81
d 1 12 16 20 25 30 32 40 50 60 80
d 2 12 16 20 25 30 32 40 50 60 80
d 3 18 24 29 35 40 42 54 64 74 98
d 4 16 22 26 32 38 40 50 60 72 105
d 5 18 24 28 34 38 40 50 60 72 105
d 6 23 30 37 44 50 54 68 78 95 120
m M5x8 M6x10 M8x20 M8x20 M10x25 M10x25 M12x30 M12x30 M14x30 M16x30
l 2 12 16 20 25 30 30 35 35 42 45
l 3 6 6 8 8 8 8 8 8 15 15
l 4 7 10 13 13 16 16 18 18 20 26
l 5 3 4 5 5 7 7 9 9 12 13
l 6 5 6 8 8 9 9 10 12 15 15
l 7 29.8 30 52 62 68 68 78 82 116 132
l 8 40 40 60 70 78 78 92 96 120 145
l 9 0 0 20 20 20 20 20 20 20 25
Order no.
Needle roller cage
2024.94.01 2 2024.94.01 6 2024.94.02 0 2024.94.02 5 2024.94.03 0 2024.94.05 0 2024.94.04 0 2024.94.05 0 2024.94.06 0 2024.94.08 0
l 1
50 ●
60 ●
70 ●
80 ● ● ●
90 ● ● ●
100 ● ● ● ● ● ●
110 ● ● ● ● ● ●
120 ● ● ● ● ● ● ●
130 ● ● ● ● ● ●
140 ● ● ● ●
150 ● ● ● ● ● ●
160 ● ● ● ● ● ●
170 ● ● ● ● ●
180 ● ● ● ● ● ●
190 ● ● ● ● ● ●
200 ● ● ● ● ● ●
210 ● ● ● ●
220 ● ● ● ●
230 ● ● ●
240 ● ● ●
250 ● ● ●
260 ●
270 ●
280 ●
Ordering Code (example):
Guide unit with collar MILLION GUIDE =2024.94.
Guide diameter d 1 12 mm = 012.
Guide length l 1 50 mm = 050
Order No =2024.94. 012.050
2024.94. Guide unit with collar MILLION GUIDE
subject to alterations
Guide unit with center fixing MILLION GUIDE
Description:
FIBRO Million Guide guide units are used
wherever rigidity, robustness and a precision
guide function is required.
The large supporting surface of the needle
rollers ensures these properties.
For stroke speeds up to 50 m/min and tempe-
ratures up to 80°C.
Material:
Needle roller cages: Plastic
Needle rollers: Steel, hardened
Guide bushes: Tool steel alloy, hardened,
60 ± 2 HRC
Guide pillar: Tool steel alloy, hardened,
60 ± 2 HRC
Disk: Steel
Execution:
Guide unit consisting of a paired guide pillar,
guide bushes and needle roller cages.
Guide pillar and bushes are executed at:
∅ 16 with 4 running surfaces
∅ 12, ∅ 20 - ∅ 30 with 6 running surfaces
Note:
Guide unit must be installed in accordance
with the instructions!
Guide bushes must be bonded!
* Mounting bore
Order No for spare part needle roller cage see
table.
-0,025
-0,015
m
1
d
1
d
-0,005 6
d
-0,05 6
d
-0,01
-0,005 2
d
-0,05 2
d
3
d
l 3 -0,3 l 2 -0,3
l 9
l 8 -0,1
l 9 l 6 l 4
l 8 -0,1
l 7 l 7
2
d
+0,08 6
d
+0,12
*
*
2024.96.
X
guide piller guide sleeve
needle rollers needle roller cage
Cross section of guide unit
D82
subject to alterations
Guide unit with center fixing MILLION GUIDE
D83
d 1 12 16 20 25 30
d 2 12.5 16.5 20.5 25.5 30.5
d 3 19 23 27 32 37
d 6 22 28 34 40 48
m M5x8 M6x10 M8x20 M8x20 M8x20
l 4 12 16 20 25 30
l 6 4 5 5 5 5
l 7 29.8 30 46 56 68
l 8 30 40 50 60 70
l 9 - - 20 20 20
Order no.
Needle roller cage
2024.94.012 2024.94.016 2024.96.020 2024.96.025 2024.94.030
l 3 l 2
50 40 50 60
60 40 50 60
70 40 50 60 40 50 60
80 40 50 60 70 40 50 60 70
90 40 50 60 70 40 50 60 70 40 50 60 70 40 50 60 70
100 40 50 60 70 40 50 60 70 40 50 60 70
110 40 50 60 70 40 50 60 70
Ordering Code (example):
Guide unit with center fixing MILLION GUIDE =2024.96.
Guide diameter d 1 12 mm = 012.
Length up to collar l 3 50 mm = 050.
Length with collar l 2 40 mm = 040
Order No =2024.96. 012.050. 040
2024.96. Guide unit with center fixing MILLION GUIDE
subject to alterations
Guide bearing with solid lubricant
d 4
1 t
h 1
h
H7
d 3
d 1
b
e 2
a
e 1
Guide Brush 2052.70.
d 5
2031.70.
Material:
Basic body: Special cast iron
Guide bush 2052.70.: Bronze with solid lubricant, oilless lubricating
Execution:
Face and top machined.
Note:
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Mounting example
D84
d 1 19 20 24 25 30 32 38 40 50 63 80
d 3 45 50 65 80 96 110 130
d 4 9 9 11 13.5 17.5 17.5 22
a 85 90 115 130 160 180 215
b 45 50 65 80 96 110 130
e 1 64 68 83 95 118 132 160
e 2 24 28 34 45 55 62 75
h 18 22 25 30 35 35 40
h 1 37 47 60 77 95 120 120
t 1 3 3 3 3 4 4 10
Ordering Code (example):
Guide bearing with solid lubricant =2031.70.
Guide diameter d 1 19 mm = 019
Order No =2031.70. 019
2031.70. Guide bearing with solid lubricant
subject to alterations
Retention bearing
1
h
3
d
d 1 R6
a
h
b
2031.01.
Material:
Special cast iron
Execution:
Face and top machined. Hole fine bored to d 1 R6 fit.
Note:
Check squareness of pillars after press-fitting.
Mounting example
D85
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 35 45 50 65 80 96 110 130
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
h 18 18 22 25 30 35 35 40
h 1 30 37 47 60 77 95 120 120
Ordering Code (example):
Retention bearing =2031.01.
Guide diameter d 1 15 mm= 015
Order No =2031.01. 015
2031.01. Retention bearing
subject to alterations
Guide bearing, sintered guide
3
d
1
d
h
1
h
a
b
2031.31.
Material:
Basic body: Special cast iron
Guide bush 2051.32.: Sintered ferrite of high purity, carbonitrided, long-
term lubrication
Execution:
Face and top machined. Bores honed.
Note:
Notes on sliding type guides at the beginning of chapter D.
Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D86
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 35 45 50 65 80 96 110 130
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
h 18 18 22 25 30 35 35 40
h 1 30 37 47 60 77 95 120 120
Ordering Code (example):
Guide bearing, sintered guide =2031.31.
Guide diameter d 1 15 mm = 015.
Classification TOL yellow = 10
Order No =2031.31.015.10
2031.31. Guide bearing, sintered guide
subject to alterations
Guide bearing for ball bearing guide
l
h 1
1
1
d
3
d
2
d
h
a
b
2031.41.
Material:
Basic body: Special cast iron
Guide bush 2061.44.: Tool steel, Hardness: 62 ± 2 HRC
Execution:
Face and top machined. Bores honed.
Note:
Notes on ball bearing type guides at the beginning of chapter D.
Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D87
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d 2 21 22 25 26 30 31 38 40 46 48 56 58 68 71
d 3 35 45 50 65 80 96 110
a 70 85 90 115 130 160 180
b 35 45 50 65 80 96 110
h 18 18 22 25 30 35 35
h 1 30 37 47 60 77 95 120
l 1 44 44 56 71 95 120 140
l* 45 45 56 71 95 120 140
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Guide bearing for ball bearing guide =2031.41.
Guide diameter d 1 15 mm = 015.
Classification TOL yellow = 10
Order No =2031.41.015.10
2031.41. Guide bearing for ball bearing guide
subject to alterations
Retention bearing with screw holes
1 t
3
d
d 1 R6
1
h
h
4
d
b
2
e
1
e
a
5
d
2031.02.
Material:
Special cast iron
Execution:
Face and top machined. Hole fine bored to d 1 R6 fit.
Note:
Check squareness of pillars after press-fitting.
Mounting example
D88
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 35 45 50 65 80 96 110 130
d 4 6.6 9 9 11 14 18 18 22
d 5 11 15 15 18 20 26 26 33
t 1 3 3 3 3 3 4 4 4
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
e 1 53 64 68 83 95 118 132 160
e 2 19 24 28 34 45 55 62 75
h 18 18 22 25 30 35 35 40
h 1 30 37 47 60 77 95 120 120
Ordering Code (example):
Retention bearing with screw holes =2031.02.
Guide diameter d 1 15 mm= 015
Order No =2031.02. 015
2031.02. Retention bearing with screw holes
subject to alterations
Guide bearing with screw holes, sintered guide
3
d
1
d
h
1
h
a
b
4
d
1 t
5
d
2031.34.
1
e
2
e
Material:
Basic body: Special cast iron
Guide bush 2051.32.: Sintered ferrite of high purity, carbonitrided, long-
term lubrication
Execution:
Face and top machined. Bores honed.
Note:
Notes on sliding type guides at the beginning of chapter D.
Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D89
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 35 45 50 65 80 96 110 130
d 4 6.6 9 9 11 14 18 18 22
d 5 11 15 15 18 20 26 26 33
t 1 3 3 3 3 3 4 4 4
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
e 1 53 64 68 83 95 118 132 160
e 2 19 24 28 34 45 55 62 75
h 18 18 22 25 30 35 35 40
h 1 30 37 47 60 77 95 120 120
Ordering Code (example):
Guide bearing with screw holes, sintered guide =2031.34.
Guide diameter d 1 15 mm = 015.
Classification TOL yellow = 10
Order No =2031.34. 015.10
2031.34. Guide bearing with screw holes, sintered guide
subject to alterations
Guide bearing with screw holes, for ball bearing guide
l
h 1
1
1
d
3
d
2
d
h
a
b
4
d
1 t
5
d
2031.42.
1
e
2
e
Material:
Basic body: Special cast iron
Guide bush 2061.44.: Tool steel, Hardness: 62 ± 2 HRC
Execution:
Face and top machined. Bores honed.
Note:
Notes on ball bearing type guides at the beginning of chapter D.
Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D90
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d 2 21 22 25 26 30 31 38 40 46 48 56 58 68 71
d 3 35 45 50 65 80 96 110
d 4 6.6 9 9 11 14 18 18
d 5 11 15 15 18 20 26 26
t 1 3 3 3 3 3 4 4
a 70 85 90 115 130 160 180
b 35 45 50 65 80 96 110
e 1 53 64 68 83 95 118 132
e 2 19 24 28 34 45 55 62
h 18 18 22 25 30 35 35
h 1 30 37 47 60 77 95 120
l 1 44 44 56 70 95 120 140
l* 45 45 56 71 95 120 140
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Guide bearing with screw holes, for ball bearing guide =2031.42.
Guide diameter d 1 15 mm = 015.
Classification TOL yellow = 10
Order No =2031.42. 015.10
2031.42. Guide bearing with screw holes, for ball bearing guide
subject to alterations
Retention bearing, low build height
1
e
a
b
2
e h
1
h
4
d
d 3
H5
js4
d 1
R6
2031.04.
Material:
Special cast iron
Execution:
Both faces machined to dims. h; O. D. d 3 turned.
Hole fine bored to d 1 R6 - fit.
Note:
Check squareness of pillars after press-fitting.
Mounting example
D91
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 42 47 62 77 93 107 127
d 4 7 9 9 11 14 18 18 22
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
e 1 53 64 68 83 95 118 132 160
e 2 19 24 28 34 45 55 62 75
h 16 16 20 23 28 33 33 38
h 1 30 37 47 60 77 95 120 120
Ordering Code (example):
Retention bearing, low build height =2031.04.
Guide diameter d 1 15 mm= 015
Order No =2031.04. 015
2031.04. Retention bearing, low build height
subject to alterations
Guide bearing, low build height, sintered guide
d 3
H5
js4
h
1
d
1
h
1
e
a
b
2
e
4
d
2031.38.
Material:
Basic body: Special cast iron
Guide bush 2051.32.: Sintered ferrite of high purity, carbonitrided, long-
term lubrication
Execution:
Both faces machined to dims. h; O. D. d 3 turned.
Bores honed.
Note:
Notes on sliding type guides at the beginning of chapter D.
Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D92
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 42 47 62 77 93 107 127
d 4 7 9 9 11 14 18 18 22
a 70 85 90 115 130 160 180 215
b 35 45 50 65 80 96 110 130
e 1 53 64 68 83 95 118 132 160
e 2 19 24 28 34 45 55 62 75
h 16 16 20 23 28 33 33 38
h 1 30 37 47 60 77 95 120 120
Ordering Code (example):
Guide bearing, low build height, sintered guide =2031.38.
Guide diameter d 1 15 mm = 015.
Classification TOL yellow = 10
Order No =2031.38. 015.10
2031.38. Guide bearing, low build height, sintered guide
subject to alterations
Guide bearing low build height, for ball bearing guide
d 3
H5
js4
l
h
1
1
h
2
d
1
d
4
d
1
e
a
b
2
e
2031.44.
Material:
Basic body: Special cast iron
Guide bush 2061.44.: Tool steel, Hardness: 62 ± 2 HRC
Execution:
Both faces machined to dims. h; O. D. d 3 turned.
Bores honed.
Note:
Notes on ball bearing type guides at the beginning of chapter D.
Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D93
d 1 19 20 24 25 30 32 38 40 48 50
d 2 25 26 30 31 38 40 46 48 56 58
d 3 42 47 62 77 93 93
d 4 9 9 11 14 18 18
a 85 90 115 130 160 160
b 45 50 65 80 96 96
e 1 64 68 83 95 118 118
e 2 24 28 34 45 55 55
h 16 20 23 28 33 33
h 1 37 47 60 77 95 95
l 1 44 56 70 95 120 120
l* 45 56 71 95 120 10
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Guide bearing low build height, for ball bearing guide =2031.44.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =2031.44. 019. 10
2031.44. Guide bearing low build height, for ball bearing guide
subject to alterations
Guide bearing with headed guide bush with solid lubricant
2072.45.
H7
H7
2082.70.
h
e 1
e
a
d 2
d 1
d 3
l
b
1
l 5
h 1 +1
±2
e 2
d 6
h 2
d 7
M
2032.70.
Material:
Basic body: Steel, St 37
Guide bush 2082.70.: Bronze with solid lubricant, oilless lubricating
Execution:
Face machined.
Note:
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Mounting example
D94
Order No d 1 a b h H1 d 2 d 3 l 1 L5 d 6 d 7 h 2 e e 1 e 2 M
2032.70.050 50 160 100 60 57 63 71 71 17 17.5 26 40 89 118 55 M6
2032.70.063 63 180 125 70 67 80 90 80 19 17.5 26 50 123 132 62 M10
2032.70.080 80 215 145 90 87 100 112 100 22 22 33 66 143 160 75 M10
2032.70.100 100 230 170 110 107 125 140 125 21 22 33 86 168 168 110 M10
2032.70.125 125 270 205 140 137 160 180 160 30 26 40 112 203 203 142 M10
2032.70.160 160 315 250 180 177 200 220 200 32 26 40 152 243 243 170 M10
2032.70. Guide bearing with headed guide bush with solid lubricant
subject to alterations
Retention bearing for guide pillars for large tools
2032.02.
h 2
h 1
H7
e 1
a
d 1
b
e 2
d 6
d 7
±2
Material:
Steel, St 37
Execution:
Face machined. Hole fine bored to d 1 H7 fit.
Note:
For guide pillars with mounting diameter r6.
Check squareness of pillars after press-fitting.
Mounting example
D95
Order No d 1 a b h 1 d 6 d 7 h 2 e 1 e 2
2032.02.050 50 160 100 70 17.5 26 40 118 55
2032.02.063 63 180 125 80 17.5 26 50 132 62
2032.02.080 80 215 145 100 22 33 66 160 75
2032.02.100 100 230 170 125 22 33 86 168 110
2032.02.125 125 270 205 140 26 40 112 203 142
2032.02.160 160 315 250 180 26 40 152 243 170
2032.02. Retention bearing for guide pillars for large tools
subject to alterations
Guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-2
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Slip-Fit Bonding:
The position of the bearing is given by push fit holes tolerance H5. The
adhesive (order no. 281.648) provides optimum push retention whilst
offering the following advantages:
- high accuracy and stiffness
- no problems to find position when changing bushings
We do not recommend to press fit for the same reasons mentioned
above.
Note:
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
∅ 8 - ∅ 12 not available in tolerance range red = .30.
Tolerance range:
yellow = .10
green = .20
red = .30
l 1
1
3
d
H5
js4
d *
2051.32.
D96
d 1 8 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 13.7 22 28 32 40 48 58 70 85 95.7
l 1
15 ●
23 ● ● ● ●
30 ● ● ● ● ● ●
37 ● ● ● ● ● ● ●
47 ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ●
77 ● ● ● ● ● ●
95 ● ● ● ●
110 ●
120 ● ● ● ●
Ordering Code (example):
Guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ISO 9448-2 =2051.32.
Guide diameter d 1 8 mm = 008.
Length l 1 15 mm = 015.
Classification TOL yellow = 10
Order No =2051.32. 008. 015.10
2051.32. Guide bush, sintered ferrite carbonitrided with long-term lubrication, ISO 9448-2
subject to alterations
Guide bush "ECO-LINE", bronzeplated, ISO 9448-2
3
d
j6
H6
1
d
H5
4
d
5
d
1
l
-0,5
-0,2
2 l
= =
2051.92.
Material:
Steel, d 3 induction hardened
Execution:
Bronze coated internal bore.
Outside diameter fine-ground.
Slip-Fit Bonding:
The position of the bearing is given by push fit holes tolerance H5. The
adhesive (order no. 281.648) provides optimum push retention whilst
offering the following advantages:
- high accuracy and stiffness
- no problems to find position when changing bushings
We do not recommend to press fit for the same reasons mentioned
above.
Note:
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
D97
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 28 32 40 48 58 70 85 105
d 4 26 30 38 46 56 67 82 101
d 5 4 4 4 4 4 5 5 8
l 2 5 5 5 5 5 6 6 9
l 1
23 ● ● ●
30 ● ● ● ● ●
37 ● ● ● ● ● ●
47 ● ● ● ● ● ●
60 ● ● ● ● ● ● ●
77 ● ● ● ● ● ●
95 ● ● ● ●
120 ● ● ● ●
135 ●
Ordering Code (example):
Guide bush "ECO-LINE", bronzeplated, ISO 9448-2 =2051.92.
Guide diameter d 1 15 mm = 015.
Length l 1 23 mm = 023
Order No =2051.92. 015.023
2051.92. Guide bush "ECO-LINE", bronzeplated, ISO 9448-2
subject to alterations
Guide bush "ECO-LINE", Bronze with solid lubrication rings, ISO 9448-2
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
Slip-Fit Bonding:
The position of the bearing is given by push fit holes tolerance H5. The
adhesive (order no. 281.648) provides optimum push retention whilst
offering the following advantages:
- high accuracy and stiffness
- no problems to find position when changing bushings
We do not recommend to press fit for the same reasons mentioned
above.
Note:
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
r
r
3
d
j6
H6
1
d
H6
1
l
2051.72.
D98
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 28 32 40 48 58 70 85 105
r 2 2 2.5 2.5 3 3 3.5 4
l 1
23 ● ● ●
30 ● ● ● ● ●
37 ● ● ● ● ● ●
47 ● ● ● ● ● ●
60 ● ● ● ● ● ●
77 ● ● ● ● ●
95 ● ● ● ●
120 ● ● ●
135 ●
Ordering Code (example):
Guide bush "ECO-LINE", Bronze with solid lubrication rings, ISO 9448-2 =2051.72.
Guide diameter d 1 15 mm = 015.
Length l 1 23 mm = 023
Order No =2051.72. 015.023
2051.72. Guide bush "ECO-LINE", Bronze with solid lubrication rings, ISO 9448-2
subject to alterations
Guide bush for ball bearing, ISO 9448-3
2061.44.
1
d
3
d
H5
js4
1
d
2
l
l
*
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Slip-Fit Bonding:
The position of the bearing is given by push fit holes tolerance H5. The
adhesive (order no. 281.648) provides optimum push retention whilst
offering the following advantages:
- high accuracy and stiffness
- no problems to find position when changing bushings
We do not recommend to press fit for the same reasons mentioned
above.
Note:
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
∅ 8 - ∅ 12 not available in tolerance range red = .30.
Tolerance range:
yellow = .10; green = .20; red = .30
D99
d 1 8 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
d 2 11 14 15 16 21 22 25 26 30 31 38 40 46 48 56 58 68 71 92
d 3 18 22 22 22 28 28 32 32 40 40 48 48 58 58 70 70 85 85 105
l 1 / l*
30 / 40 ● ● ● ●
23 / 40 ● ● ●
37 / 40 ● ● ●
23 / 45 ● ● ● ● ● ●
30 / 45 ● ● ● ● ● ● ● ● ● ●
37 / 45 ● ● ● ● ● ●
47 / 56 ● ● ● ● ● ● ● ●
60 / 71 ● ● ● ● ● ● ● ●
77 / 95 ● ● ● ● ● ● ● ● ● ● ● ●
37 / 50 ● ● ● ● ● ●
95 / 120 ● ● ● ● ● ● ● ●
47 / 63 ● ● ● ●
60 / 80 ● ● ● ●
120 / 140 ● ● ● ● ● ● ●
60 / 95 ● ●
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Guide bush for ball bearing, ISO 9448-3 =2061.44.
Guide diameter d 1 8 mm = 008.
Installation length l 1 30 mm = 030.
Classification TOL yellow = 10
Order No =2061.44. 008. 030. 10
2061.44. Guide bush for ball bearing, ISO 9448-3
subject to alterations
Guide bush for ball bearing, AFNOR
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Slip-Fit Bonding:
The position of the bearing is given by push fit holes tolerance H6. The
adhesive (order no. 281.648) provides optimum push retention whilst
offering the following advantages:
- high accuracy and stiffness
- no problems to find position when changing bushings
We do not recommend to press fit for the same reasons mentioned
above.
Note:
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10; green = .20; red = .30
1
d
3
d
H6
m5
1
d
2
l
l
*
206.49.
Mounting example
D100
d 1 16 20 25 32 40 50
d 2 22 26 31 40 48 58
d 3 28 32 40 50 63 80
l 1 / l*
35 / 45 ● ●
40 / 45 ● ● ●
50 / 56 ● ● ●
60 / 71 ● ● ● ●
70 / 80 ● ● ● ● ●
80 / 95 ● ● ● ● ●
90 / 95 ●
45 / 56 ●
90 / 105 ● ● ●
100 / 120 ● ● ●
55 / 63 ●
120 / 140 ● ●
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Guide bush for ball bearing, AFNOR =206.49.
Guide diameter d 1 16 mm = 016.
Installation length l 1 35 mm = 035.
Classification TOL yellow = 10
Order No =206.49. 016. 035. 10
206.49. Guide bush for ball bearing, AFNOR
subject to alterations
Guide bush for ball bearing, with stroke limitation
2
l
stroke
2
1
l
*d
3
d
H5
1
d
2
js4
2061.47.
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Slip-Fit Bonding:
The position of the bearing is given by push fit holes tolerance H5. The
adhesive (order no. 281.648) provides optimum push retention whilst
offering the following advantages:
- high accuracy and stiffness
- no problems to find position when changing bushings
We do not recommend to press fit for the same reasons mentioned
above.
Note:
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10; green = .20; red = .30
D101
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d 2 21 22 25 26 30 31 38 40 46 48 56 58 68 71
d 3 28 32 40 48 58 70 85
l 1 / l 2 *
60 / 44 ●
77 / 44 ● ●
95 / 50 ●
120 / 65 ●
120 / 80 ●
120 / 95 ●
*l 2 = Manufacturing length of ball cage
Ordering Code (example):
Guide bush for ball bearing, with stroke limitation =2061.47.
Guide diameter d 1 15 mm = 015.
Installation length l 1 60 mm = 060.
Classification TOL yellow = 10
Order No =2061.47. 015.060. 10
2061.47. Guide bush for ball bearing, with stroke limitation
subject to alterations
Ball cage with circlip groove, Brass
1
d
1
l
k
n
m
206.71.
Material:
Cage: Brass
Balls: Steel hardened (DIN 5401)
Note:
Ball cages from ø 10 has a groove for circlip to
DIN 471.
Notes on ball bearing type guides at the
beginning of chapter D.
Bearing life and dynamic load indexes see at
the end of chapter D.
l = Nominal ordering length
l 1 = Manufacturing length
D102
d 1 20 16 24 25 19 8 10 11 12 30 32 15 38 40 48 50 60 63 80
k 3 3 3 3 1.5 2 4 4 3 4 4 4 4 6
n 1.6 1.6 1.6 1.6 - 1.1 2.1 2.1 1.6 2.1 2.1 2.1 2.1 3
m 1.3 1.3 1.6 1.3 - 1.1 1.85 1.85 1.3 1.85 2.15 2.15 2.65 3.15
l / l 1 Total number of balls
24 / 24 80 64
28 / 28 100 80
31 / 32 120 120 120
40 / 39 80 176
40 / 40 160 120 120
45 / 44 180 144 180 180 144
45 / 45 140 140 168
50 / 50 160 160 192 224 224
56 / 55 180 180 216
56 / 56 240 192 240 240 192
56 / 57 272
63 / 64 224 224
63 / 65 264 308 308
71 / 70 240 240
71 / 72 320 256 320 320 256
75 / 75 260
80 / 80 360 360 360 280 280 336 392 392
95 / 95 340 340 408 476 476 544
95 / 96 440 440 440
105 / 105 380 380 456 532 532 608
120 / 119 540
120 / 120 560 440 440 528 616 616 704
128 / 128 616
140 / 140 520 520 624 728 728 832 648
160 / 160 600 600 720 840 840 960
160 / 161 756
180 / 180 816 952 952 1088
180 / 182 864
200 / 200 912 1064 1064 1216
200 / 203 972
240 / 238 1152
240 / 240 1104 1288 1288 1472
Ordering Code (example):
Ball cage with circlip groove, Brass =206.71.
Guide diameter d 1 8 mm = 008.
Nominal ordering length of ball cage l 40 mm = 040
Order No =206.71. 008. 040
206.71. Ball cage with circlip groove, Brass
subject to alterations
Ball cage with circlip groove, Aluminium
Material:
Cage: Aluminium
Balls: Steel hardened (DIN 5401)
Note:
Ball cages from ø 10 has a groove for circlip to
DIN 471.
Notes on ball bearing type guides at the
beginning of chapter D.
Bearing life and dynamic load indexes see at
the end of chapter D.
l = Nominal ordering length
l 1 = Manufacturing length
1
d
1
l
k
n
m
2060.61.
D103
d 1 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
k 2 2 3 3 3 3 3 4 4 4 4 6
n 1.1 1.1 1.6 1.6 1.6 1.6 1.6 2.1 2.1 2.1 2.1 3
m 1.1 1.1 1.3 1.3 1.3 1.3 1.6 1.85 1.85 2.15 2.65 3.15
l / l 1 Total number of balls
40 / 39 176 176
56 / 57 272 272
45 / 44 144 144 180 180 180
56 / 56 192 192 240 240 240
63 / 64 224 224
71 / 72 256 256 320 320 320
24 / 24 64 80
28 / 28 80 100
31 / 32 120 120 120
80 / 80 360 360 360 280 336 392
95 / 96 440 440 440
40 / 40 160 120
120 / 120 560 440 528 616 704
45 / 45 140 168
50 / 50 160 192 224
56 / 55 180 216
71 / 70 240
95 / 95 340 408 476 544
105 / 105 380 456 532 608
140 / 140 520 624 728 832 648
160 / 160 600 720 840 960
63 / 65 264 308
180 / 180 816 952 1088
200 / 200 912 1064 1216
240 / 240 1104 1288 1472
120 / 119 540
160 / 161 756
180 / 182 864
200 / 203 972
240 / 238 1152
Ordering Code (example):
Ball cage with circlip groove, Aluminium =2060.61.
Guide diameter d 1 10 mm = 010.
Nominal ordering length of ball cage l 40 mm = 040
Order No =2060.61. 010. 040
2060.61. Ball cage with circlip groove, Aluminium
subject to alterations
Ball cage with assembly aid, Brass
k
1
l
206.73.
Material:
Cage: Brass
Balls: Steel hardened (DIN 5401)
Note:
No assistant is needed for their assembly.
These cages are equipped with a suitably posi-
tioned brake ring insert. That ensures equal
cage spacing especially on die sets with
multiple pillars.
Notes on ball bearing type guides at the
beginning of chapter D.
Bearing life and dynamic load indexes see at
the end of chapter D.
l = Nominal ordering length
l 1 = Manufacturing length
D104
d 1 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
k 2 2 3 3 3 3 3 4 4 4 4 6
l / l 1 Total number of balls
40 / 39 176 176
56 / 57 272 272
45 / 44 144 144 180 180 180
56 / 56 192 192 240 240 240
63 / 64 224 224
71 / 72 256 256 320 320 320
24 / 24 64 80
28 / 28 80 100
31 / 32 120 120 120
80 / 80 360 360 360 280 336 392
95 / 96 440 440 440
40 / 40 160 120
120 / 120 560 440 528 616 704
45 / 45 140 168
50 / 50 160 192 224
56 / 55 180 216
71 / 70 240
95 / 95 340 408 476 544
105 / 105 380 456 532 608
140 / 140 520 624 728 832 648
160 / 160 600 720 840 960
63 / 65 264 308
180 / 180 816 952 1088
200 / 200 912 1064 1216
240 / 240 1104 1288 1472
120 / 119 540
160 / 161 756
180 / 182 864
200 / 203 972
240 / 238 1152
Ordering Code (example):
Ball cage with assembly aid, Brass =206.73.
Guide diameter d 1 10 mm = 010.
Nominal ordering length of ball cage l 40 mm = 040
Order No =206.73. 010. 040
206.73. Ball cage with assembly aid, Brass
subject to alterations
Ball cage with assembly aid, Aluminium
Material:
Cage: Aluminium
Balls: Steel hardened (DIN 5401)
Note:
No assistant is needed for their assembly.
These cages are equipped with a suitably posi-
tioned brake ring insert. That ensures equal
cage spacing especially on die sets with
multiple pillars.
Notes on ball bearing type guides at the
beginning of chapter D.
Bearing life and dynamic load indexes see at
the end of chapter D.
l = Nominal ordering length
l 1 = Manufacturing length
k
1
l
2060.63.
D105
d 1 10 11 12 15 16 19 20 24 25 30 32 38 40 48 50 60 63 80
k 2 2 3 3 3 3 3 4 4 4 4 6
l / l 1 Total number of balls
40 / 39 176 176
56 / 57 272 272
45 / 44 144 144 180 180 180
56 / 56 192 192 240 240 240
63 / 64 224 224
71 / 72 256 256 320 320 320
24 / 24 64 80
28 / 28 80 100
31 / 32 120 120 120
80 / 80 360 360 360 280 336 392
95 / 96 440 440 440
40 / 40 160 120
120 / 120 560 440 528 616 704
45 / 45 140 168
50 / 50 160 192 224
56 / 55 180 216
71 / 70 240
95 / 95 340 408 476 544
105 / 105 380 456 532 608
140 / 140 520 624 728 832 648
160 / 160 600 720 840 960
63 / 65 264 308
180 / 180 816 952 1088
200 / 200 912 1064 1216
240 / 240 1104 1288 1472
120 / 119 540
160 / 161 756
180 / 182 864
200 / 203 972
240 / 238 1152
Ordering Code (example):
Ball cage with assembly aid, Aluminium =2060.63.
Guide diameter d 1 10 mm = 010.
Nominal ordering length of ball cage l 40 mm = 040
Order No =2060.63. 010. 040
2060.63. Ball cage with assembly aid, Aluminium
subject to alterations
Ball cage with circlip and fastening ring groove, Brass
i
d
k
s n
2 Cage travel
stroke
2
=
2 l
3
1
l
1
d
l
206.75.
Material:
Cage: Brass
Balls: Steel hardened (DIN 5401)
Note:
Notes on ball bearing type guides at the
beginning of chapter D.
Bearing life and dynamic load indexes see at
the end of chapter D.
l = Nominal ordering length
l 1 = Manufacturing length
D106
d 1 19 20 24 25 30 32 38 40 48 50 60 63
d i x s 20 x 1 21 x 1 25 x 1.2 26 x 1.2 31 x 1.2 33 x 1.2 39 x 1.5 41 x 1.75 50 x 2 51 x 2 60 x 2 63 x 2
k 3 3 3 3 4 4 4 4 4 4 4 4
l 2 2.6 2.6 2.6 2.6 2.6 2.6 3.45 3.45 4.3 4.3 4.3 4.3
n 1.3 1.3 1.3 1.3 1.3 1.3 1.85 1.6 2.15 2.15 2.15 2.15
l / l 1 l 3
56 / 56 31 31 31 31
72 / 72 41 41 41 41
80 / 80 51 51 51 51 51 51 51 51 51 51
70 / 70 41 41
95 / 95 61 61 61 61 61 61 61 61
105 / 105 61 61 61 61
120 / 120 73 73 73 73 73 73
140 / 140 83 83
Ordering Code (example):
Ball cage with circlip and fastening ring groove, Brass =206.75.
Guide diameter d 1 19 mm = 019.
Nominal ordering length of ball cage l 56 mm = 056.
Groove length l 3 31 mm = 031
Order No =206.75. 019. 056. 031
206.75. Ball cage with circlip and fastening ring groove, Brass
subject to alterations
Ball cage with circlip and fastening ring groove, Aluminium
Material:
Cage: Aluminium
Balls: Steel hardened (DIN 5401)
Note:
Notes on ball bearing type guides at the
beginning of chapter D.
Bearing life and dynamic load indexes see at
the end of chapter D.
l = Nominal ordering length
l 1 = Manufacturing length
i
d
k
s n
2 Cage travel
stroke
2
=
2 l
3
1
l
1
d
l
2060.65.
D107
d 1 19 20 24 25 30 32 38 40 48 50 60 63
d i x s 20 x 1 21 x 1 25 x 1.2 26 x 1.2 31 x 1.2 33 x 1.2 39 x 1.5 41 x 1.75 50 x 2 51 x 2 60 x 2 63 x 2
k 3 3 3 3 4 4 4 4 4 4 4 4
l 2 2.6 2.6 2.6 2.6 2.6 2.6 3.45 3.45 4.3 4.3 4.3 4.3
n 1.3 1.3 1.3 1.3 1.3 1.3 1.85 1.6 2.15 2.15 2.15 2.15
l / l 1 l 3
56 / 56 31 31 31 31
72 / 72 41 41 41 41
80 / 80 51 51 51 51 51 51 51 51 51 51
70 / 70 41 41
95 / 95 61 61 61 61 61 61 61 61
105 / 105 61 61 61 61
120 / 120 73 73 73 73 73 73
140 / 140 83 83
Ordering Code (example):
Ball cage with circlip and fastening ring groove, Aluminium =2060.65.
Guide diameter d 1 19 mm = 019.
Nominal ordering length of ball cage l 56 mm = 056.
Groove length l 3 31 mm = 031
Order No =2060.65. 019. 056. 031
2060.65. Ball cage with circlip and fastening ring groove, Aluminium
subject to alterations
Headed guide bush with ball cage retainer
Material:
Bush: Tool steel
Hardness: 62 ± 2 HRC
Cage: Brass
Balls: Steel hardened (DIN 5401)
Note:
Ball cage position - please specify the required cage advance with order.
FIBRO Ball Cage Retainers ensure optimum starting position of ball
cages on inverted die sets - even if pillars retract from guide bushes. The
application determines the cage advance. Note that cage travel is half
the stroke length.
In this context it is of importance to note the minimum constructional
length.
The cage advance should be chosen so that during normal operation of
the tool, optimum position is achieved.
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Price and delivery on request!
Tolerance range:
yellow = .10; green = .20; red = .30
2081.67.
2,5
8,5
8
d
4
d
6 6
l
4 6
2
l
2
*d
3
d
H5
js4
1
d
X
5
d
Cage
advance
3
l
1
l
a 1
a
7
d
6
d
13
„ X ”
D108
d 1 19 20 24 25 30 32 38 40 48 50 60 63
d 2 25 26 30 31 38 40 46 48 56 58 68 71
d 3 32 40 48 58 70 85
d 4 32 40 48 58 70 85
d 5 40 48 56 66 80 95
d 6 52 60 67 77 91 106
d 7 64.7 72.7 79.7 89.7 103.7 118.7
d 8 38.9 46 53 63 77 92
l 1 59 79 93 108 127 150
l 2 23 23 30 37 47 60
l 3 36 56 63 71 80 90
l 72 96 120 140 140 160
a 20.7 22.65 24.4 35.3 40.2 45.5
a 1 30 33.4 36.4 35.3 40.2 45.5
Ordering Code (example):
Headed guide bush with ball cage retainer =2081.67.
Guide diameter d 1 19 mm = 019.
Cage advance VL 5 mm = 005.
Classification TOL yellow = 10
Order No =2081.67. 019. 005. 10
2081.67. Headed guide bush with ball cage retainer
subject to alterations
Headed guide bush with ball cage retainer
2081.68.
2,5
8,5
8
d
4
d
6 6
l
4 6
2
l
2
*d
3
d
H5
js4
1
d
X
5
d
Cage
advance
3
l
1
l
a 1
a
7
d
6
d
13
„ X ”
Material:
Bush: Tool steel
Hardness: 62 ± 2 HRC
Cage: Aluminium
Balls: Steel hardened (DIN 5401)
Note:
Ball cage position - please specify the required cage advance with order.
FIBRO Ball Cage Retainers ensure optimum starting position of ball
cages on inverted die sets - even if pillars retract from guide bushes. The
application determines the cage advance. Note that cage travel is half
the stroke length.
In this context it is of importance to note the minimum constructional
length.
The cage advance should be chosen so that during normal operation of
the tool, optimum position is achieved.
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Price and delivery on request!
Tolerance range:
yellow = .10; green = .20; red = .30
D109
d 1 19 20 24 25 30 32 38 40 48 50 60 63
d 2 25 26 30 31 38 40 46 48 56 58 68 71
d 3 32 40 48 58 70 85
d 4 32 40 48 58 70 85
d 5 40 48 56 66 80 95
d 6 52 60 67 77 91 106
d 7 64.7 72.7 79.7 89.7 103.7 118.7
d 8 38.9 46 53 63 77 92
l 1 59 79 93 108 127 150
l 2 23 23 30 37 47 60
l 3 36 56 63 71 80 90
l 72 96 120 140 140 160
a 20.7 22.65 24.4 35.3 40.2 45.5
a 1 30 33.4 36.4 35.3 40.2 45.5
Ordering Code (example):
Headed guide bush with ball cage retainer =2081.68.
Guide diameter d 1 19 mm = 019.
Cage advance VL 5 mm = 005.
Classification TOL yellow = 10
Order No =2081.68. 019. 005. 10
2081.68. Headed guide bush with ball cage retainer
subject to alterations
Flanged guide bush with ball cage retainer
Material:
Bush: Tool steel
Hardness: 62 ± 2 HRC
Cage: Brass
Balls: Steel hardened (DIN 5401)
Note:
Ball cage position - please specify the required cage advance with order.
FIBRO Ball Cage Retainers ensure optimum starting position of ball
cages on inverted die sets - even if pillars retract from guide bushes. The
application determines the cage advance. Note that cage travel is half
the stroke length.
In this context it is of importance to note the minimum constructional
length.
The cage advance should be chosen so that during normal operation of
the tool, optimum position is achieved.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Price and delivery on request!
Tolerance range:
yellow = .10
green = .20
red = .30
5
d
k
4
d
Cage advance
l
3
l
6
d
4 6
1
l
2
l
2
*d
3
d
H5
js4
1
d
X
„ X ”
7
d
1
t
2091.67.
D110
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 2 25 26 30 31 38 40 46 48 56 58 68 71 92
d 3 32 40 48 58 70 85 105
d 4 50 63 72 85 104 120 148
d 5 40 50 58 70 86 100 125
d 6 4.5 5.5 5.5 6.6 9 9 11
d 7 8 10 10 11 15 15 18
t 1 4.6 5.7 5.7 6.8 9 9 11
k 18 23 28 33 38 46 56
l 1 52 62 72 77 102 102 125
l 2 37 37 47 47 60 60 75
l 3 15 25 25 30 42 42 50
l 72 72 80 95 105 120 140
Ordering Code (example):
Flanged guide bush with ball cage retainer =2091.67.
Guide diameter d 1 19 mm = 019.
Cage advance VL 5 mm = 005.
Classification TOL yellow = 10
Order No =2091.67. 019. 005. 10
2091.67. Flanged guide bush with ball cage retainer
subject to alterations
Flanged guide bush with ball cage retainer
5
d
k
4
d
Cage advance
l
3
l
6
d
4 6
1
l
2
l
2
*d
3
d
H5
js4
1
d
X
„ X ”
7
d
1
t
2091.68.
Material:
Bush: Tool steel
Hardness: 62 ± 2 HRC
Cage: Aluminium
Balls: Steel hardened (DIN 5401)
Note:
Ball cage position - please specify the required cage advance with order.
FIBRO Ball Cage Retainers ensure optimum starting position of ball
cages on inverted die sets - even if pillars retract from guide bushes. The
application determines the cage advance. Note that cage travel is half
the stroke length.
In this context it is of importance to note the minimum constructional
length.
The cage advance should be chosen so that during normal operation of
the tool, optimum position is achieved.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Price and delivery on request!
Tolerance range:
yellow = .10
green = .20
red = .30
D111
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 2 25 26 30 31 38 40 46 48 56 58 68 71 92
d 3 32 40 48 58 70 85 105
d 4 50 63 72 85 104 120 148
d 5 40 50 58 70 86 100 125
d 6 4.5 5.5 5.5 6.6 9 9 11
d 7 8 10 10 11 15 15 18
t 1 4.6 5.7 5.7 6.8 9 9 11
k 18 23 28 33 38 46 56
l 1 52 62 72 77 102 102 125
l 2 37 37 47 47 60 60 75
l 3 15 25 25 30 42 42 50
l 72 72 80 95 105 120 140
Ordering Code (example):
Flanged guide bush with ball cage retainer =2091.68.
Guide diameter d 1 19 mm = 019.
Cage advance VL 5 mm = 005.
Classification TOL yellow = 10
Order No =2091.68. 019. 005. 10
2091.68. Flanged guide bush with ball cage retainer
subject to alterations
Roller cage with circlip groove, Brass
Description:
Roller cages make linear contact with the guide bush and the guide
pillar. This results in a load carrying capacity for each individual roller
which is many times that of a ball of the same diameter. Roller bearings
feature a FIBRO specific seal, similar to the ball bearings. The profile
rollers are arranged in a spiral layout axially, so that every roller has its
own path. The cages are grooved to accept a DIN 471 circlip.
Material:
Roller Cage: Brass
Rollers: Steel hardened, 100 Cr6, DIN 5402
Note:
Preloading see at the beginning of Chapter D.
For roller cages use only pairing class guide pillar red = .30 and
guide sleeve yellow = .10.
d 1
1
l
Roller:
hardened steel
Guide pillar
Guide bush
Cage
k
2061.82.
n
D112
d 1 19 20 24 25 30 32 38 40 48 50 63
k 3 3 3 4 4 4 4
n 1.6 1.6 1.6 2.1 2.1 2.1 2.1
l 1 Total number of rollers
45 32 32 40 48
55 40 40 50 60 70
65 48 48 60 72 84 108
75 56 56 70 84 98 126 154
85 64 64 80 96 112 144 176
95 72 72 90 108 126 162 198
105 80 80 100 120 140 180 220
115 110 132 154 198 242
125 120 144 168 216 264
135 156 182 234 286
145 168 196 252 308
155 180 210 270 330
165 192 224 288 352
175 238 306 374
185 252 324 396
205 280 360 440
Ordering Code (example):
Roller cage with circlip groove, Brass =2061.82.
Guide diameter d 1 19 mm = 019.
Length l 1 45 mm = 045
Order No =2061.82. 019. 045
2061.82. Roller cage with circlip groove, Brass
subject to alterations
Circlip DIN 471
s
2
d
Installation
space required
206.72.
n
s
1
d
a
d
Mounting example
Description:
For securing the ball and roller cages
Execution:
to DIN 471
D113
d 1 d a x s d 2 d 1 d a x s d 2
10 13 x 1 20.2 30 37 x 1.5 49
11 14 x 1 21.4 32 38 x 1.75 51.4
12 15 x 1 22.6 38 45 x 1.75 59.1
15 20 x 1.2 28.4 40 47 x 1.75 60.8
16 21 x 1.2 29.6 48 55 x 2 70.2
18 23 x 1.2 32.2 50 57 x 2 72.6
19 24 x 1.2 33.2 60 67 x 2.5 83.1
20 25 x 1.2 34.2 63 70 x 2.5 87
24 29 x 1.5 39.1 80 90 x 3 108.5
25 30 x 1.5 40.5
Ordering Code (example):
Circlip DIN 471 =206.72.
Guide diameter d 1 10 mm= 010
Order No =206.72. 010
206.72. Circlip DIN 471
subject to alterations
Roller cage with assembly aid, Brass
Description:
Roller cages make linear contact with the guide bush and the guide
pillar. This results in a load carrying capacity for each individual roller
which is many times that of a ball of the same diameter. Roller bearings
feature a FIBRO specific seal, similar to the ball bearings. The profile
rollers are arranged in a spiral layout axially, so that every roller has its
own path.
Material:
Roller Cage: Brass
Rollers: Steel hardened, 100 Cr6, DIN 5402
Note:
No assistant is needed for their assembly. These cages are equipped
with a suitably positioned brake ring insert. That ensures equal cage
spacing especially on die sets with multiple pillars.
Preloading see at the beginning of Chapter D.
For roller cages use only pairing class guide pillar red = .30 and
guide sleeve yellow = .10.
Roller Cage
hardened steel
Guide Pillar
Guide bush
Cage
k
d 1
1
l
2061.84.
D114
d 1 19 20 24 25 30 32 38 40 48 50 63
k 3 3 3 4 4 4 4
l 1 Total number of rollers
45 32 32 40 48
55 40 40 50 60 70
65 48 48 60 72 84 108
75 56 56 70 84 98 126 154
85 64 64 80 96 112 144 176
95 72 72 90 108 126 162 198
105 80 80 100 120 140 180 220
115 110 132 154 198 242
125 120 144 168 216 264
135 156 182 234 286
145 168 196 252 308
155 180 210 270 330
165 192 224 288 352
175 238 306 374
185 252 324 396
205 280 360 440
Ordering Code (example):
Roller cage with assembly aid, Brass =2061.84.
Guide diameter d 1 19 mm = 019.
Length l 1 45 mm = 045
Order No =2061.84. 019. 045
2061.84. Roller cage with assembly aid, Brass
subject to alterations
Headed guide bush, bronze coated, ISO 9448-6
5
d
3
d
H5
js4
1
d
M8x1
d
4
d
8
l 2
3
l
6 6
45°
1
l
a
1
a
6
d
7
d
„ X ”
X
2081.81.
Material:
1.0503
∅ d 3 and d 8 induction hardened to 500+100 HV 10.
Execution:
Bronze coated internal bore.
Diameter d 3 and collar face precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Mounting example
D115
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
Tolerance +0.003/+0.012 +0.003/+0.012 +0.004/+0.015 +0.004/+0.015 +0.004/+0.015 +0.005/+0.018 +0.005/+0.018
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 64.7 72.7 79.7 89.7 103.7 118.7 141
d 8 39 46 53 63 77 92 115
a 20.9 22.7 24.4 35.3 40.2 45.5 54.5
a 1 30.3 33.4 36.4 35.3 40.2 45.5 54.5
l 1 59 79 93 108 127 150 150
l 2 23 23 30 37 47 60 60
l 3 36 56 63 71 80 90 90
Ordering Code (example):
Headed guide bush, bronze coated, ISO 9448-6 =2081.81.
Guide diameter d 1 19 mm = 019
Order No =2081.81. 019
2081.81. Headed guide bush, bronze coated, ISO 9448-6
subject to alterations
Headed guide bush, bronze coated, ISO 9448-6
Material:
1.0503
∅ d 3 and d 8 induction hardened to 500+100 HV 10.
Execution:
Bronze coated internal bore.
Diameter d 3 and collar face precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
a
1
a
6
d
7
d
„ X ”
5
d
3
d
H5
js4
3
l
M8x1
d
4
d
8
l 2
6 6
1
d
45°
X
1
l
2081.84.
Mounting example
D116
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
Tolerance +0.003/+0.012 +0.003/+0.012 +0.004/+0.015 +0.004/+0.015 +0.004/+0.015 +0.005/+0.018 +0.005/+0.018
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 65.7 72.7 79.7 89.7 103.7 118.7 141
d 8 39 46 53 63 77 92 115
a 20.9 22.7 24.4 35.3 40.2 45.5 54.5
a 1 30.3 33.4 36.4 35.3 40.2 45.5 54.5
l 1 43 59 75 82 97 116 120
l 2 23 23 30 37 47 60 60
l 3 20 36 45 45 50 56 60
Ordering Code (example):
Headed guide bush, bronze coated, ISO 9448-6 =2081.84.
Guide diameter d 1 19 mm = 019
Order No =2081.84. 019
2081.84. Headed guide bush, bronze coated, ISO 9448-6
subject to alterations
Headed guide bush, bronze coated, ISO 9448-6
a
1
a
6
d
7
d
„ X ”
1
l
3
l
d
4
d
5
3
d
H5
js4
1
d
M8x1
l 2
6
X
2081.85.
Material:
1.0503
∅ d 3 and d 8 induction hardened to 500+100 HV 10.
Execution:
Bronze coated internal bore.
Diameter d 3 and collar face precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Mounting example
D117
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
Tolerance +0.003/+0.012 +0.003/+0.012 +0.004/+0.015 +0.004/+0.015 +0.004/+0.015 +0.005/+0.018 +0.005/+0.018
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 65.7 72.7 79.7 89.7 103.7 118.7 141
a 20.9 22.7 24.4 35.3 40.2 45.5 54.4
a 1 30.3 33.4 36.4 35.3 40.2 45.5 54.4
l 1 35 35 42 52 65 80 80
l 2 23 23 30 37 47 60 60
l 3 12 12 12 15 18 20 20
Ordering Code (example):
Headed guide bush, bronze coated, ISO 9448-6 =2081.85.
Guide diameter d 1 19 mm = 019
Order No =2081.85. 019
2081.85. Headed guide bush, bronze coated, ISO 9448-6
subject to alterations
Headed guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ISO 9448-6
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
1
l
l 3
2
l
6 6
8
d
3
d
H5
js4
d *
1
5
d
13
a
1
a
6
d
7
d
„ X ”
X
d 4
2081.31.
Mounting example
D118
d 1 19 20 24 25 30 32 38 40 48 50 60 63
d 3 32 40 48 58 70 85
d 4 32 40 48 58 70 85
d 5 40 48 56 66 80 95
d 6 52 60 67 77 91 106
d 7 64.7 72.7 79.7 89.7 103.7 118.7
d 8 39 46 53 63 77 92
a 20.7 22.65 24.4 35.3 40.2 45.5
a 1 30 33.4 36.4 35.3 40.2 45.5
l 1 59 79 93 108 127 150
l 2 23 23 30 37 47 60
l 3 36 56 63 71 80 90
Ordering Code (example):
Headed guide bush, sintered ferrite carbonitrided
with long-term lubrication, ISO 9448-6 =2081.31.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.31. 019. 10
2081.31. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-6
subject to alterations
Headed guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ISO 9448-6
13
a
1
a
6
d
7
d
„ X ”
X
l 3
2
l
1
l
6 6
8
d
3
d
H5
js4
d *
1
5
d
d 4
2081.32.
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D119
d 1 24 25 30 32 38 40 48 50
d 3 40 48 58 70
d 4 40 48 58 70
d 5 48 56 66 80
d 6 60 67 77 91
d 7 72.7 79.7 89.7 103.7
d 8 46 53 63 77
a 22.65 24.4 35.3 40.2
a 1 33.4 36.4 35.3 40.2
l 1 80 93 110 131
l 2 30 37 47 60
l 3 50 56 63 71
Ordering Code (example):
Headed guide bush, sintered ferrite carbonitrided
with long-term lubrication, ISO 9448-6 =2081.32.
Guide diameter d 1 24 mm = 024.
Classification TOL yellow = 10
Order No =2081.32. 024. 10
2081.32. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-6
subject to alterations
Headed guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ISO 9448-6
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
13
a
1
a
6
d
7
d
„ X ”
X
l 3
2
l
1
l
6 6
8
d
3
d
H5
js4
d *
1
5
d
d 4
2081.33.
Mounting example
D120
d 1 24 25 30 32 38 40 48 50
d 3 40 48 58 70
d 4 40 48 58 70
d 5 48 56 66 80
d 6 60 67 77 91
d 7 72.7 79.7 89.7 103.7
d 8 46 53 63 77
a 22.65 24.4 35.3 40.2
a 1 33.4 36.4 35.3 40.2
l 1 55 69 79 96
l 2 30 37 47 60
l 3 25 32 32 36
Ordering Code (example):
Headed guide bush, sintered ferrite carbonitrided
with long-term lubrication, ISO 9448-6 =2081.33.
Guide diameter d 1 24 mm = 024.
Classification TOL yellow = 10
Order No =2081.33. 024. 10
2081.33. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-6
subject to alterations
Headed guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ISO 9448-6
13
a
1
a
6
d
7
d
„ X ”
X
l 3
2 l
1
l
6 6
8
d
3
d
H5
js4
d *
1
5
d
d 4
2081.34.
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D121
d 1 19 20 24 25 30 32 38 40 48 50 60 63
d 3 32 40 48 58 70 85
d 4 32 40 48 58 70 85
d 5 40 48 56 66 80 95
d 6 52 60 67 77 91 106
d 7 64.7 72.7 79.7 89.7 103.7 118.7
d 8 39 46 53 63 77 92
a 20.7 22.65 24.4 35.3 40.2 45.5
a 1 30 33.4 36.4 35.3 40.2 45.5
l 1 43 59 75 82 97 116
l 2 23 23 30 37 47 60
l 3 20 36 45 45 50 56
Ordering Code (example):
Headed guide bush, sintered ferrite carbonitrided
with long-term lubrication, ISO 9448-6 =2081.34.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.34. 019. 10
2081.34. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-6
subject to alterations
Headed guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ISO 9448-6
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
13
a
1
a
6
d
7
d
„ X ”
X
2
l l 3
1
l
6
4
d
3
d
H5
js4
d *
1
5
d
2081.35.
Mounting example
D122
d 1 19 20 24 25 30 32 38 40 48 50 60 63
d 3 32 40 48 58 70 85
d 4 32 40 48 58 70 85
d 5 40 48 56 66 80 95
d 6 52 60 67 77 91 106
d 7 64.7 72.7 79.7 89.7 103.7 118.7
a 20.7 22.65 24.4 35.3 40.2 45.5
a 1 30 33.4 36.4 35.3 40.2 45.5
l 1 35 35 42 52 65 80
l 2 23 23 30 37 47 60
l 3 12 12 12 15 18 20
Ordering Code (example):
Headed guide bush, sintered ferrite carbonitrided
with long-term lubrication, ISO 9448-6 =2081.35.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.35. 019. 10
2081.35. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-6
subject to alterations
Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6
a
1
a
6
d
7
d
„ X ”
5
d
3
d
H6
j6
1
d
M8x1
d
4
d
8
l 2
3
l
6 6
45°
1
l
H5
X
2081.91.
Material:
Steel, d 3 induction hardened
Execution:
Bronze coated internal bore.
Outside diameter fine-ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Mounting example
D123
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 64.7 72.7 79.7 89.7 103.7 118.7 141
d 8 39 46 53 63 77 92 115
a 20.7 22.7 24.4 35.3 40.2 45.5 54.5
a 1 30.3 33.4 36.4 35.3 40.2 45.5 54.5
l 1 59 79 93 108 127 150 150
l 2 23 23 30 37 47 60 60
l 3 36 56 63 71 80 90 90
Ordering Code (example):
Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6 =2081.91.
Guide diameter d 1 19 mm = 019
Order No =2081.91. 019
2081.91. Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6
subject to alterations
Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6
Material:
Steel, d 3 induction hardened
Execution:
Bronze coated internal bore.
Outside diameter fine-ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
a
1
a
6
d
7
d
„ X ”
5
d
3
d
H6
j6
3
l
M8x1
d
4
d
8
l 2
6 6
45°
X
1
l
1
d
H5
2081.94.
Mounting example
D124
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 64.7 72.7 79.7 89.7 103.7 118.7 141
d 8 39 46 53 63 77 92 115
a 20.7 22.7 24.4 35.3 40.2 45.5 54.5
a 1 30.3 33.4 36.4 35.3 40.2 45.5 54.5
l 1 43 59 75 82 97 116 120
l 2 23 23 30 37 47 60 60
l 3 20 36 45 45 50 56 60
Ordering Code (example):
Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6 =2081.94.
Guide diameter d 1 19 mm = 019
Order No =2081.94. 019
2081.94. Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6
subject to alterations
Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6
a
1
a
6
d
7
d
„ X ”
1
l
3
l
d
4
d
5
3
d
H6
j6
M8x1
l 2
6
1
d
H5
X
2081.95.
Material:
Steel, d 3 induction hardened
Execution:
Bronze coated internal bore.
Outside diameter fine-ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Mounting example
D125
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 64.7 72.7 79.7 89.7 103.7 118.7 141
a 20.7 22.65 24.4 35.3 40.2 45.5 54.4
a 1 30 33.4 36.4 35.3 40.2 45.5 54.4
l 1 35 35 42 52 65 80 80
l 2 23 23 30 37 47 60 60
l 3 12 12 12 15 18 20 20
Ordering Code (example):
Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6 = 2081.95.
Guide diameter d 1 19 mm = 019
Order No = 2081.95.019
2081.95. Headed guide bush "ECO-LINE", bronzeplated, ISO 9448-6
subject to alterations
Headed guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-6
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
a
1
a
6
d
7
d
„ X ”
5
d
d
4
d
8
l 2
3
l
6 6
45°
1
l
3
d
H6
j6
1
d
H6
X
2081.71.
Mounting example
D126
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 64.7 72.7 79.7 89.7 103.7 118.7 141
d 8 39 46 53 63 77 92 115
a 20.7 22.65 24.4 35.3 40.2 45.5 54.5
a 1 30 33.4 36.4 35.3 40.2 45.5 54.5
l 1 59 79 93 108 127 150 150
l 2 23 23 30 37 47 60 60
l 3 36 56 63 71 80 90 90
Ordering Code (example):
Headed guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-6 =2081.71.
Guide diameter d 1 19 mm = 019
Order No =2081.71.019
2081.71. Headed guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-6
subject to alterations
Headed guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-6
a
1
a
6
d
7
d
„ X ”
5
d
3
l
d
4
d
8
l 2
6 6
45°
X
1
l
3
d
H6
j6
1
d
H6
2081.74.
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Mounting example
D127
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 64.7 72.7 79.7 89.7 103.7 118.7 141
d 8 39 46 53 63 77 92 115
a 20.7 22.65 24.4 35.3 40.2 45.5 54.5
a 1 30 33.4 36.4 35.3 40.2 45.5 54.5
l 1 43 59 75 82 97 116 120
l 2 23 23 30 37 47 60 60
l 3 20 36 45 45 50 56 60
Ordering Code (example):
Headed guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-6 =2081.74.
Guide diameter d 1 19 mm = 019
Order No =2081.74. 019
2081.74. Headed guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-6
subject to alterations
Headed guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-6
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
a
1
a
6
d
7
d
„ X ”
1
l
3
l
d
4
d
5
l 2
6
3
d
H6
j6
1
d
H6
X
2081.75.
Mounting example
D128
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 64.7 72.7 79.7 89.7 103.7 118.7 141
a 20.7 22.65 24.4 35.3 40.2 45.5 54.4
a 1 30 33.4 36.4 35.3 40.2 45.5 54.4
l 1 35 35 42 52 65 80 80
l 2 23 23 30 37 47 60 60
l 3 12 12 12 15 18 20 20
Ordering Code (example):
Headed guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-6 = 2081.75.
Guide diameter d 1 19 mm = 19
Order No = 2081.75.19
2081.75. Headed guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-6
subject to alterations
Headed guide bush for ball bearing, ISO 9448-7
a
a 1
13
7
d
6
d
„ X ”
1
l
2
l
3
l
l
8
d
2
*d
d
H5
js4
1
d
3
6 6
5
d
d 4
X
2081.44.
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D129
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 2 25 26 30 31 38 40 46 48 56 58 68 71 92
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 64.7 72.7 79.7 89.7 103.7 118.7 141.7
d 8 39 46 53 63 77 92 115
a 20.7 22.65 24.4 35.3 40.2 45.5 54.5
a 1 30 33.4 36.4 35.3 40.2 45.5 54.5
l 1 59 79 93 108 127 150 150
l 2 23 23 30 37 47 60 60
l 3 36 56 63 71 80 90 90
l* 71 95 120 120 140 160 160
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Headed guide bush for ball bearing, ISO 9448-7 =2081.44.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.44. 019. 10
2081.44. Headed guide bush for ball bearing, ISO 9448-7
subject to alterations
Headed guide bush for ball bearing, ISO 9448-7
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
a
a 1
13
7
d
6
d
„ X ”
3
l
2
l
1
l
8
d
2
*d
d
H5
js4
1
d
3
6 6
5
d
d 4
X
2081.45.
l
Mounting example
D130
d 1 24 25 30 32 38 40 48 50
d 2 30 31 38 40 46 48 56 58
d 3 40 48 58 70
d 4 40 48 58 70
d 5 48 56 66 80
d 6 60 67 77 91
d 7 72.7 79.7 89.7 103.7
d 8 46 53 63 77
a 22.65 24.4 35.3 40.2
a 1 33.4 36.4 35.3 40.2
l 1 80 93 110 131
l 2 30 37 47 60
l 3 50 56 63 71
l* 95 120 140 160
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Headed guide bush for ball bearing, ISO 9448-7 =2081.45.
Guide diameter d 1 24 mm = 024.
Classification TOL yellow = 10
Order No =2081.45. 024. 10
2081.45. Headed guide bush for ball bearing, ISO 9448-7
subject to alterations
Headed guide bush for ball bearing, ISO 9448-7
a
a 1
13
7
d
6
d
„ X ”
3
l
1
l
2
l
8
d
2
*d
d
H5
js4
1
d
3
6 6
5
d
d 4
X
2081.46.
l
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D131
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 2 25 26 30 31 38 40 46 48 56 58 68 71 92
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 64.7 72.7 79.7 89.7 103.7 118.7 141.7
d 8 39 46 53 63 77 92 115
a 20.7 22.65 24.4 35.3 40.2 45.5 54.5
a 1 30 33.4 36.4 35.3 40.2 45.5 54.5
l 1 43 59 75 82 97 116 120
l 2 23 23 30 37 47 60 60
l 3 20 36 45 45 50 56 60
l* 56 71 95 105 120 140 140
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Headed guide bush for ball bearing, ISO 9448-7 =2081.46.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.46. 019. 10
2081.46. Headed guide bush for ball bearing, ISO 9448-7
subject to alterations
Headed guide bush for ball bearing, ISO 9448-7
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
a
a 1
13
7
d
6
d
„ X ”
3
l
1
l
2
l
4
d
2
*d
d
H5
js4
1
d
3
6
5
d
X
2081.47.
l
Mounting example
D132
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 2 25 26 30 31 38 40 46 48 56 58 68 71 92
d 3 32 40 48 58 70 85 105
d 4 32 40 48 58 70 85 105
d 5 40 48 56 66 80 95 118
d 6 52 60 67 77 91 106 129
d 7 64.7 72.7 79.7 89.7 103.7 118.7 141.7
a 20.7 22.65 24.4 35.3 40.2 45.5 54.5
a 1 30 33.4 36.4 35.3 40.2 45.5 54.5
l 1 35 35 42 52 65 80 80
l 2 23 23 30 37 47 60 60
l 3 12 12 12 15 18 20 20
l* 45 45 56 63 80 95 120
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Headed guide bush for ball bearing, ISO 9448-7 =2081.47.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =2081.47. 019. 10
2081.47. Headed guide bush for ball bearing, ISO 9448-7
subject to alterations
Headed guide bush for ball bearing, ISO 9448-7
a
a 1
13
7
d
6
d
„ X ”
3
l
1
l
2
l
8
d
2
*d
d
H5
js4
1
d
3
6 6
5
d
d 4
X
2081.49.
l
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D133
d 1 24 25 30 32 38 40 48 50
d 2 30 31 38 40 46 48 56 58
d 3 40 48 58 70
d 4 40 48 58 70
d 5 48 56 66 80
d 6 60 67 77 91
d 7 72.7 79.7 89.7 103.7
d 8 46 53 63 77
a 22.65 24.4 35.3 40.2
a 1 33.4 36.4 35.3 40.2
l 1 55 69 79 96
l 2 30 37 47 60
l 3 25 32 32 36
l* 71 80 95 120
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Headed guide bush for ball bearing, ISO 9448-7 =2081.49.
Guide diameter d 1 24 mm = 024.
Classification TOL yellow = 10
Order No =2081.49. 024. 10
2081.49. Headed guide bush for ball bearing, ISO 9448-7
subject to alterations
Flanged guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ISO 9448-4
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The guide bush is fixed by means of 3 screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
k
d 5
d 4
„ X ”
t
l 3
1
l
2
l
d *
d 3 H5
js4
1
6
d
X
7
d
2091.31.
Mounting example
D134
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 40 48 58 70 85 105
d 4 50 63 72 85 104 120 148
d 5 40 50 58 70 86 100 125
d 6 4.5 5.5 5.5 6.6 9 9 11
d 7 8 10 10 11 15 15 18
k 18 23 28 33 38 46 56
l 1 52 62 72 77 102 102 125
l 2 37 37 47 47 60 60 75
l 3 15 25 25 30 42 42 50
t 4.6 5.7 5.7 6.8 9 9 11
Ordering Code (example):
Flanged guide bush, sintered ferrite carbonitrided
with long-term lubrication, ISO 9448-4 =2091.31.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =2091.31. 019. 10
2091.31. Flanged guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-4
subject to alterations
Flanged guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ISO 9448-4
k
d 5
d 4
„ X ”
l
l
3
d
H5
js4
d *
1
6
d
l 3
1
2
t
X
7
d
2091.32.
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D135
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d 3 28 32 40 48 58 70 85
d 4 45 50 63 72 85 104 120
d 5 35 40 50 58 70 86 100
d 6 4.5 4.5 5.5 5.5 6.6 9 9
d 7 8 8 10 10 11 15 15
k 15 18 23 28 33 38 46
l 1 36 45 55 62 67 89 89
l 2 30 30 30 37 37 47 47
l 3 6 15 25 25 30 42 42
t 3.4 4.6 5.7 5.7 6.8 9 9
Ordering Code (example):
Flanged guide bush, sintered ferrite carbonitrided
with long-term lubrication, ISO 9448-4 =2091.32.
Guide diameter d 1 15 mm = 015.
Classification TOL yellow = 10
Order No =2091.32. 015.10
2091.32. Flanged guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-4
subject to alterations
Flanged guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ISO 9448-4
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
k
d 5
d 4
„ X ”
l 3
l 1
2
l
3
d
H5
js4
d *
1
6
d
t
X
7
d
2091.34.
Mounting example
D136
d 1 15 16 19 20 24 25 30 32 38 40 48 50
d 3 28 32 40 48 58 70
d 4 45 50 63 72 85 104
d 5 35 40 50 58 70 86
d 6 4.5 4.5 5.5 5.5 6.6 9
d 7 8 8 10 10 11 15
k 15 18 23 28 33 38
l 1 29 38 38 45 55 62
l 2 23 23 23 30 30 37
l 3 6 15 15 15 25 25
t 3.4 4.6 5.7 5.7 6.8 9
Ordering Code (example):
Flanged guide bush, sintered ferrite carbonitrided
with long-term lubrication, ISO 9448-4 =2091.34.
Guide diameter d 1 15 mm = 015.
Classification TOL yellow = 10
Order No =2091.34. 015.10
2091.34. Flanged guide bush, sintered ferrite carbonitrided with long-term lubrication,
ISO 9448-4
subject to alterations
Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4
3x120°
30°
k
7
d
t
X
4
d
3
d
j6
H6
1
d
H5
2
l
1
l
6
d
„X“
5
d
Grease nipple
with thread
DIN 3405 -A M8x1
2091.91.
Material:
Steel, d 3 induction hardened
Execution:
Bronze coated internal bore.
Outside diameter fine-ground.
Note:
The guide bush is fixed by means of 3 screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Mounting example
D137
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 40 48 58 70 85 105
d 4 50 63 72 85 104 120 146
d 5 40 50 58 70 86 100 125
d 6 4.5 5.5 5.5 6.6 9 9 11
d 7 8 10 10 11 15 15 18
k 18 23 28 33 38 46 56
l 1 52 62 72 77 102 102 125
l 2 36 37 47 47 60 60 75
t 4.6 5.7 5.7 6.8 9 9 11
Ordering Code (example):
Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4 =2091.91.
Guide diameter d 1 19 mm = 019
Order No =2091.91. 019
2091.91. Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4
subject to alterations
Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4
Material:
Steel, d 3 induction hardened
Execution:
Bronze coated internal bore.
Outside diameter fine-ground.
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
5
Grease nipple
DIN 3405 -A M8x1
with thread
from d 1 = 19 mm
3x120°
30°
k
7
d
t
X
4
d
3
d
j6
H6
1
d
H5
2
l
1
l
6
d
„X“
5
d
ø26*
2
l /2
ø4
2091.92.
Groove and
lubrication hole
by d 1 = 15/16 mm
Mounting example
D138
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d 3 28 32 40 48 58 70 85
d 4 45 50 63 72 85 104 120
d 5 35 40 50 58 70 86 100
d 6 4.5 4.5 5.5 5.5 6.6 9 9
d 7 8 8 10 10 11 15 15
k 15 18 23 28 33 38 46
l 1 36 45 55 62 67 89 89
l 2 30 30 30 37 37 47 47
t 3.4 4.6 5.7 5.7 6.8 9 9
Ordering Code (example):
Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4 =2091.92.
Guide diameter d 1 15 mm= 015
Order No =2091.92. 015
2091.92. Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4
subject to alterations
Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4
Groove and
lubrication hole
by d 1 = 15/16 mm
5
3x120°
30°
k
7
d
t
X
4
d
3
d
j6
H6
1
d
H5
2
l
1
l
6
d
„X“
5
d
ø26*
2
l /2
ø4
2091.94.
Grease nipple
DIN 3405 -A M8x1
with thread
from d 1 = 19 mm
Material:
Steel, d 3 induction hardened
Execution:
Bronze coated internal bore.
Outside diameter fine-ground.
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Mounting example
D139
d 1 15 16 19 20 24 25 30 32 38 40 48 50
d 3 28 32 40 48 58 70
d 4 45 50 63 72 85 104
d 5 35 40 50 58 70 86
d 6 4.5 4.5 5.5 5.5 6.6 9
d 7 8 8 10 10 11 15
k 15 18 23 28 33 38
l 1 29 38 38 45 55 62
l 2 23 23 23 30 30 37
t 3.4 4.6 5.7 5.7 6.8 9
Ordering Code (example):
Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4 =2091.94.
Guide diameter d 1 15 mm= 015
Order No =2091.94. 015
2091.94. Flanged guide bush "ECO-LINE", bronzeplated, ISO 9448-4
subject to alterations
Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-4
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
Note:
The guide bush is fixed by means of 3 screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
t
l 3
1
l
2
l
6
d
3
d
H6
j6
d 1 H6
7
d
k
d 5
d 4
„ X ”
X
2091.71.
Mounting example
D140
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 3 32 40 48 58 70 85 105
d 4 50 63 72 85 104 120 148
d 5 40 50 58 70 86 100 125
d 6 4.5 5.5 5.5 6.6 9 9 11
d 7 8 10 10 11 15 15 18
k 18 23 28 33 38 46 56
l 1 52 62 72 77 102 102 125
l 2 37 37 47 47 60 60 75
l 3 15 25 25 30 42 42 50
t 4.6 5.7 5.7 6.8 9 9 11
Ordering Code (example):
Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-4 =2091.71.
Guide diameter d 1 19 mm = 019
Order No =2091.71.019
2091.71. Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-4
subject to alterations
Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-4
l
l
6
d
l 3
1
2
t
3
d
H6
j6
d 1 H6
7
d
k
d 5
d 4
„ X ”
X
2091.72.
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Mounting example
D141
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d 3 28 32 40 48 58 70 85
d 4 45 50 63 72 85 104 120
d 5 35 40 50 58 70 86 100
d 6 4.5 4.5 5.5 5.5 6.6 9 9
d 7 8 8 10 10 11 15 15
k 15 18 23 28 33 38 46
l 1 36 45 55 62 67 89 89
l 2 30 30 30 37 37 47 47
l 3 6 15 25 25 30 42 42
t 3.4 4.6 5.7 5.7 6.8 9 9
Ordering Code (example):
Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-4 =2091.72.
Guide diameter d 1 15 mm= 015
Order No =2091.72. 015
2091.72. Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-4
subject to alterations
Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-4
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Contact surface with solid lubricant rings.
Outside diameter precision ground.
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
k
l 3
l 1
2
l
3
d
H6
j6
d 1
6
d
t
d 5
d 4
X
„ X ”
H6
7
d
2091.74.
Mounting example
D142
d 1 15 16 19 20 24 25 30 32 38 40 48 50
d 3 28 32 40 48 58 70
d 4 45 50 63 72 85 104
d 5 35 40 50 58 70 86
d 6 4.5 4.5 5.5 5.5 6.6 9
d 7 8 8 10 10 11 15
k 15 18 23 28 33 38
l 1 29 38 38 45 55 62
l 2 23 23 23 30 30 37
l 3 6 15 15 15 25 25
t 3.4 4.6 5.7 5.7 6.8 9
Ordering Code (example):
Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings,
ISO 9448-4 =2091.74.
Guide diameter d 1 15 mm= 015
Order No =2091.74. 015
2091.74. Flanged guide bush "ECO-LINE", Bronze with solid lubricant rings, ISO 9448-4
subject to alterations
Flanged guide bush for ball bearing, ISO 9448-5
k
4
d
5
d
„ X ”
6
d
t
3
l
1
l
2
l
*d
3
d
H5
js4
1
d
2
X
206.71.
2060.61.
7
d
2091.44.
l
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The guide bush is fixed by means of 3 screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D143
d 1 19 20 24 25 30 32 38 40 48 50 60 63 80
d 2 25 26 30 31 38 40 46 48 56 58 68 71 92
d 3 32 40 48 58 70 85 105
d 4 50 63 72 85 104 120 148
d 5 40 50 58 70 86 100 125
d 6 4.5 5.5 5.5 6.6 9 9 11
d 7 8 10 10 11 15 15 18
k 18 23 28 33 38 46 56
l 1 52 62 72 77 102 102 125
l 2 37 37 47 47 60 60 75
l 3 15 25 25 30 42 42 50
t 3.4 5.7 5.7 6.8 9 9 11
l* 71 71 80 95 120 120 140
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Flanged guide bush for ball bearing, ISO 9448-5 =2091.44.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =2091.44. 019. 10
2091.44. Flanged guide bush for ball bearing, ISO 9448-5
subject to alterations
Flanged guide bush for ball bearing, ISO 9448-5
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
k
4
d
5
d
„ X ”
2
l
1
l
3
l
6
d
t
*d
3
d
H5
js4
1
d
2
X
206.71.
2060.61.
7
d
2091.45.
l
Mounting example
D144
d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d 2 21 22 25 26 30 31 38 40 46 48 56 58 68 71
d 3 28 32 40 48 58 70 85
d 4 45 50 63 72 85 104 120
d 5 35 40 50 58 70 86 100
d 6 4.5 4.5 5.5 5.5 6.6 9 9
d 7 8 8 10 10 11 15 15
k 15 18 23 28 33 38 46
l 1 36 45 55 62 67 89 89
l 2 30 30 30 37 37 47 47
l 3 6 15 25 25 30 42 42
t 3.4 4.6 5.7 5.7 6.8 9 9
l* 45 56 71 71 80 95 95
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Flanged guide bush for ball bearing, ISO 9448-5 =2091.45.
Guide diameter d 1 15 mm = 015.
Classification TOL yellow = 10
Order No =2091.45. 015.10
2091.45. Flanged guide bush for ball bearing, ISO 9448-5
subject to alterations
Flanged guide bush for ball bearing, ISO 9448-5
k
4
d
5
d
„ X ”
3
l
2
l
1
l
6
d
t
*d
3
d
H5
js4
1
d
2
X
206.71.
2060.61.
7
d
2091.46.
l
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The guide bush is fixed by means of 3 srews up to ø 16: with screws to
DIN 6912, from ø 19: with screws to DIN EN ISO 4762.
The screws are not contained in the scope of delivery.
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D145
d 1 12 15 16 19 20 24 25 30 32 38 40 48 50
d 2 16 21 22 25 26 30 31 38 40 46 48 56 58
d 3 26 28 32 40 48 58 70
d 4 43 45 50 63 72 85 104
d 5 33 35 40 50 58 70 86
d 6 4.5 4.5 4.5 5.5 5.5 6.6 9
d 7 8 8 8 10 10 11 15
k 13 15 18 23 28 33 38
l 1 25 29 38 38 45 55 62
l 2 16 23 23 23 30 30 37
l 3 9 6 15 15 15 25 25
t 4.6 3.4 4.6 5.7 5.7 6.8 9
l* 40 45 45 45 56 63 80
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Flanged guide bush for ball bearing, ISO 9448-5 =2091.46.
Guide diameter d 1 12 mm = 012.
Classification TOL yellow = 10
Order No =2091.46. 012.10
2091.46. Flanged guide bush for ball bearing, ISO 9448-5
subject to alterations
Headed guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ~AFNOR
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
13
a
1
a
6
d
7
d
„ X ”
8,5
6 6
d *
1
5
d
3
d
H6
k5
3
d
H6
f8
8
d
l 3
1
l
2
l
2,5
d 4
X
210.31.
Mounting example
D146
d 1 19 20 25 32 40 50
d 3 32 40 50 63 80
d 4 32 40 50 63 80
d 5 36 45 56 70 90
d 6 49 57 67 81 101
d 7 61.7 69.7 79.7 93.7 113.7
d 8 35 43.5 53 67 87
a 19.9 21.9 24.4 36 43
a 1 28.6 32.1 36.4 36 43
l 1 66 70 83 98 120
l 2 30 30 38 48 61
l 3 36 40 45 50 59
Ordering Code (example):
Headed guide bush, sintered ferrite carbonitrided
with long-term lubrication, ~AFNOR =210.31.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =210.31.019. 10
210.31. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication, ~AFNOR
subject to alterations
Headed guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ~AFNOR
13
a
1
a
6
d
7
d
„ X ”
l
5
d
8
d
d *
1
3
d
H6
k5
3
d
H6
f8
l 3
2
l 1
6 6
8,5
2,5
d 4
X
210.34.
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
Mounting example
D147
d 1 19 20 25 32 40 50
d 3 32 40 50 63 80
d 4 32 40 50 63 80
d 5 36 45 56 70 90
d 6 49 57 67 81 101
d 7 61.7 69.7 79.7 93.7 113.7
d 8 35 43.5 53 67 87
a 19.9 21.9 24.4 36 43
a 1 28.6 32.1 36.4 36 43
l 1 42 50 63 76 96
l 2 30 38 48 61 78
l 3 12 12 15 15 18
Ordering Code (example):
Headed guide bush, sintered ferrite carbonitrided
with long-term lubrication, ~AFNOR =210.34.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =210.34. 019. 10
210.34. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication, ~AFNOR
subject to alterations
Headed guide bush, sintered ferrite carbonitrided with long-term lubrica-
tion, ~AFNOR
Material:
Sintered ferrite of high purity, carbonitrided, long-term lubrication
Execution:
Bearing surfaces and outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from ∅ d 1 = 38 with 4 screw
clamps, which are included in delivery (Order No: 207.45 - screw clamp
incl. socket cap screw DIN 6912, Head ∅ 13).
Notes on sliding type guides at the beginning of chapter D.
*Bearing clearance see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
13
a
1
a
6
d
7
d
„ X ”
6
5
d
d *
1
3
d
H6
k5
3
d
H6
f8
4
d
l l 3
2
l 1
X
8,5
2,5
210.35.
Mounting example
D148
d 1 19 20 25 32 40 50
d 3 32 40 50 63 80
d 4 32 40 50 63 80
d 5 36 45 56 70 90
d 6 49 57 67 81 101
d 7 61.7 69.7 79.7 93.7 113.7
a 19.9 21.9 24.4 36 43
a 1 28.6 32.1 36.4 36 43
l 1 28 32 37 44 44
l 2 16 20 25 32 32
l 3 12 12 12 12 12
Ordering Code (example):
Headed guide bush, sintered ferrite carbonitrided
with long-term lubrication, ~AFNOR =210.35.
Guide diameter d 1 19 mm = 019.
Classification TOL yellow = 10
Order No =210.35. 019. 10
210.35. Headed guide bush, sintered ferrite carbonitrided with long-term lubrication, ~AFNOR
subject to alterations D149
subject to alterations
Headed guide bush for ball bearing, ~AFNOR
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The attachment is with 3 screw clamps, from
∅ d 1 = 38 with 4 screw clamps, which are
included in delivery (Order No: 207.45 - screw
clamp incl. socket cap screw DIN 6912, Head
∅ 13).
Notes on ball bearing type guides at the
beginning of chapter D.
*Preloading see pairing classification at the
beginning of chapter D
Matching guide combinations, see selection
matrix at the beginning of chapter D.
Ball guide capacity calculations at the end of
chapter D.
Assembly guide lines / Dimensional require-
ments and tolerances at the end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
4
d
8
d
2
*d
1
d
d
H6
k5 3
d 5
1 l
l 3
l
2 l 6 6
„ X ”
a 1
a
6
d
7
d
13
X
210.44.
X
Mounting example
D150
subject to alterations
Headed guide bush for ball bearing, ~AFNOR
D151
d 1 16 20 25 32 40 50 63
d 2 22 26 31 40 48 58 71
d 3 28 32 40 50 63 80 90
d 4 29 32 40 50 63 80 90
d 5 32 36 45 56 70 90 110
d 6 45 49 57 67 81 101 121
d 7 57.7 61.7 69.7 79.7 93.7 113.7 131.7
d 8 31 35 43.5 53.5 67 87 107
a 18.9 19.9 21.9 24.4 36 43 50.1
a 1 26.9 28.6 32.1 36.4 36 43 50.1
l 3 32 36 40 45 50 63 63
l 2 * l 1 /l
23 55/63 63/71 68/80
30 62/71 66/71 70/80 75/80 80/95
38 70/71 74/80 78/95 83/95 88/95 101/120
48 88/100 93/105 98/105 111/120
61 101/120 106/120 111/120 124/140
78 123/120 128/140 141/160
98 148/160 161/180 161/180
123 186/200
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Headed guide bush for ball bearing, ~AFNOR =210.44.
Guide diameter d 1 16 mm = 016.
Installation length l 2 23 mm = 023.
Classification TOL yellow = 10
Order No =210.44. 016. 023. 10
210.44. Headed guide bush for ball bearing, ~AFNOR
subject to alterations
Headed guide bush for ball bearing, ~AFNOR
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed, outside diameter
fine-ground.
Note:
The attachment is with 3 screw clamps, from
∅ d 1 = 38 with 4 screw clamps, which are
included in delivery (Order No: 207.45 - screw
clamp incl. socket cap screw DIN 6912, Head
∅ 13).
Notes on ball bearing type guides at the
beginning of chapter D.
*Preloading see pairing classification at the
beginning of chapter D
Matching guide combinations, see selection
matrix at the beginning of chapter D.
Ball guide capacity calculations at the end of
chapter D.
Assembly guide lines / Dimensional require-
ments and tolerances at the end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
„ X ”
a 1
a
6
d
7
d
13
X
2 l
1 l
l 3
l
6
4
d
2
*d
1
d
d
H6
k5 3
d 5
210.46.
X
Mounting example
D152
subject to alterations
Headed guide bush for ball bearing, ~AFNOR
D153
d 1 16 20 25 32 40 50 63
d 2 22 26 31 40 48 58 71
d 3 28 32 40 50 63 80 90
d 4 29 32 40 50 63 80 90
d 5 32 36 45 56 70 90 110
d 6 45 49 57 67 81 101 121
d 7 57.7 61.7 69.7 79.7 93.7 113.7 131.7
a 18.9 19.9 21.9 24.4 36 43 50.1
a 1 26.9 28.6 32.1 36.4 36 43 50.1
l 3 10 12 12 15 15 18 20
l 2 * l 1 /l
23 33/45
30 40/45 42/45 42/45 45/56
38 48/56 50/56 50/56 53/71
48 58/63 60/71 60/71 63/71 63/80
61 73/80 76/80 76/95 79/95
78 90/105 93/105 93/105 96/405
98 113/120 113/120 116/140 118/120
123 143/160
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Headed guide bush for ball bearing, ~AFNOR =210.46.
Guide diameter d 1 16 mm = 016.
Installation length l 2 23 mm = 023.
Classification TOL yellow = 10
Order No =210.46. 016. 023. 10
210.46. Headed guide bush for ball bearing, ~AFNOR
subject to alterations
Guide bush with collar, for ball bearing, ~AFNOR
Material:
Tool steel, hardened 62 ± 2 HRC
Execution:
Bearing surfaces honed,
outside diameter precision ground.
Note:
The guide bush is fixed with slotted nut 207.48.
Notes on ball bearing type guides at the beginning of chapter D.
*Preloading see pairing classification at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Ball guide capacity calculations at the end of chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Tolerance range:
yellow = .10
green = .20
red = .30
h
l
M
1
d
2
*d
4
d
H6
k5 3
d
1
l
3
l
4
l
2
l
+2
210.45.
6
d
Mounting example
D154
d 1 16 16 20 20 20 25 25 25 32 32 32 40 40 40 50 50
d 2 22 22 26 26 26 31 31 31 40 40 40 48 48 48 58 58
d 3 28 28 32 32 32 40 40 40 50 50 50 63 63 63 80 80
d 4 32 32 36 36 36 45 45 45 56 56 56 70 70 70 90 90
d 6 40 40 44 44 44 55 55 55 65 65 65 81 81 81 100 100
M M27x1 M27x1 M30x1 M30x1 M30x1 M39x1 M39x1 M39x1 M48x1 M48x1 M48x1 M60x1 M60x1 M60x1 M76x1 M76x1
h 3 3 4 4 4 4 4 4 5 5 5 6 6 6 8 8
l 1 16 20 17 21 25 22 26 31 26 31 38 32 39 47 41 49
l 2 8 12 8 12 16 12 16 21 15 20 27 20 27 35 26 34
l 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 5 5
l 4 5 5 6 6 6 7 7 7 7 7 7 8 8 8 10 10
l* 24 28 24 28 31 31 40 40 40 40 50 50 50 56 50 63
*l = Nominal ordering length of ball cage - prefered length
Ordering Code (example):
Guide bush with collar, for ball bearing, ~AFNOR =210.45.
Guide diameter d 1 16 mm = 016.
Total length l 1 16 mm = 016.
Classification TOL yellow = 10
Order No =210.45. 016. 016. 10
210.45. Guide bush with collar, for ball bearing, ~AFNOR
subject to alterations
Guide bush with collar, bronze coated, ~AFNOR
h
d
G5/G6
M
1
4
d
k5 2
d
5
d
3
l
l
2
l
1
l
4
l
210.85.
d 6
Material:
1.0503
∅ d 2 induction hardened to 500+100 HV 10
Execution:
Bronze coated internal bore.
Diameter d 2 and collar face precision ground.
up to ∅ d 1 = 25 tolerance G6
from ∅ d 1 = 32 tolerance G5
Note:
The guide bush is fixed with slotted nut 207.48.
Notes on sliding type guides at the beginning of chapter D.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Mounting example
D155
d 1 16 16 20 20 25 25 32 32 40 40 50 50
TOL +0.006/
+0.017
+0.006/
+0.017
+0.007/
+0.020
+0.007/
+0.020
+0.007/
+0.020
+0.007/
+0.020
+0.009/
+0.020
+0.009/
+0.020
+0.009/
+0.020
+0.009/
+0.020
+0.009/
+0.020
+0.009/
+0.020
d 2 28 28 32 32 40 40 50 50 63 63 80 80
d 4 32 32 36 36 45 45 56 56 70 70 90 90
d 5 3 3 4 4 4 4 4 4 7 7 7 7
d 6 40 40 44 44 55 55 65 65 81 81 100 100
h 3 3 4 4 4 4 5 5 6 6 8 8
M M27x1 M27x1 M30x1 M30x1 M39x1 M39x1 M48x1 M48x1 M60x1 M60x1 M76x1 M76x1
l 16 20 21 25 26 31 31 38 39 47 41 49
l 1 3 3 3 3 3 3 4 4 4 4 5 5
l 2 11 15 15 19 19 24 24 31 31 39 31 39
l 3 5 5 6 6 7 7 7 7 8 8 10 10
l 4 5.5 7.5 5 9.5 9.5 12 12 15.5 15.5 19.5 15.5 19.5
Ordering Code (example):
Guide bush with collar, bronze coated, ~AFNOR =210.85.
Guide diameter d 1 16 mm = 016.
Total length l 16 mm = 016
Order No =210.85. 016. 016
210.85. Guide bush with collar, bronze coated, ~AFNOR
subject to alterations
Slotted nut
Material:
Steel
Note:
For fixing the guide bushes 210.45. and 210.85.
h
t
6
d
m (5H)
H13
b
207.48.
D156
Order No d 6 b t h m
207.48.016 40 5 3 3 M27 x 1
207.48.020 44 5 4 4 M30 x 1
207.48.025 55 6 4 4 M39 x 1
207.48.032 65 6 5 5 M48 x 1
207.48.040 81 7 6 6 M60 x 1
207.48.050 100 8 8 8 M76 x 1
207.48. Slotted nut
Oilless Guide
Elements
Oilless Guide
Elements
D157
CU 60–66%
Al 5,0–7,5%
Fe 2,0–4,0%
Mn 2,5–5,0%
Zn 17,5–31,5%
8,2
770
180–210
560
450
8
12
105–115
15
0,04–0,10
45–55
+300
1,6–2,0 × 10 -5
1,8–2,3
7–8
±150
25–30
5000 80 30 10000
3000 150 60 20000
subject to alterations
Oilless guide elements
General description
Oilless Guide Elements with embedded solid lubricants are used in
applications of linear or rotary motion in toolmaking, general machine
construction and similar engineering uses. The structure of the base ma-
terial provides closely spaced deposits of solid lubricant – properties and
specifications as per table below.
The elements satisfy highest demands in terms of load bearing capacity at
low sliding speeds, within an extensive temperature band.
The lubricant deposits are arranged in staggered geometrical patterns,
thus en suring optimal lubrication effect along the sliding motion, especial-
ly with counter bearings which are hardened and ground.
The sliding surfaces should be lightly greased with lithium grease emulsi-
on, prior to commissioning.
On flat guideways and pillar guides, from 25 to 30 per cent of the sliding
surfaces consist of lubricant deposits. Surfaces of counter bearings must
have a ground finish, preferably with a lay parallel with the sliding motion.
Choice of element-type
Standard:
– for general uses at temperatures up to 200°C
Special Types on request
Advantages of oilless guide elements
– good emergency sliding properties
– highest carrying capacity at low speed
– use under water or with chemical solutions
– extremely wide temperature resistance – hot and cold
– damping properties in presence of vibration
Oilless guide elements – Material data
Surface pressure, temperature, speed and lubrication
PV value
The permissible bearing load is determined from the pressure and the
PV value, which defines the bearing wear.
The PV value is the product of surface pressure (P) and running velocity (V).
The permissible bearing load is determined from the PV value.
PV = P × V (N/cm 2 × m/min.)
P = F/A (N/cm 2 )
F = max. load (N)
A = projected area of the bearing
chemical composition
specific density kg/dm 3
tensile strength Rm N/mm 2
Brinell hardness HB 10
shear strength N/mm 2
yield limit Rp 0,2 N/mm 2
elongation to fracture A5 %
elongation %
modulus of elasticity kN/mm 2
stroking velocity m/min
co-efficient of friction
temperature conductance W/(m × K)
temperature resistance °C
co-efficient of thermal expansion /°C
co-efficient of shrinkage %
electric conductance m/(Ω × mm 2 )
alt. flexural strength N/mm 2
ratio sliding surface to lubricant deposits (%)
Surface pressure max. (N/cm 2 ) Temp. (C°) Speed (m/min.) PV value (N/cm 2 × m/min) Lubrication
Initial
Pressure Iubrication
D158
CU 60–66%
Al 5,0–7,5%
Fe 2,0–4,0%
Mn 2,5–5,0%
Zn 17,5–31,5%
8,2
770
180–210
560
450
8
12
105–115
15
0,04–0,10
45–55
+300
1,6–2,0 × 10 -5
1,8–2,3
7–8
±150
25–30
5000 80 30 10000
3000 150 60 20000
subject to alterations
Oilless guide elements
General description
Oilless Guide Elements with embedded solid lubricants are used in
applications of linear or rotary motion in toolmaking, general machine
construction and similar engineering uses. The structure of the base ma-
terial provides closely spaced deposits of solid lubricant – properties and
specifications as per table below.
The elements satisfy highest demands in terms of load bearing capacity at
low sliding speeds, within an extensive temperature band.
The lubricant deposits are arranged in staggered geometrical patterns,
thus en suring optimal lubrication effect along the sliding motion, especial-
ly with counter bearings which are hardened and ground.
The sliding surfaces should be lightly greased with lithium grease emulsi-
on, prior to commissioning.
On flat guideways and pillar guides, from 25 to 30 per cent of the sliding
surfaces consist of lubricant deposits. Surfaces of counter bearings must
have a ground finish, preferably with a lay parallel with the sliding motion.
Choice of element-type
Standard:
– for general uses at temperatures up to 200°C
Special Types on request
Advantages of oilless guide elements
– good emergency sliding properties
– highest carrying capacity at low speed
– use under water or with chemical solutions
– extremely wide temperature resistance – hot and cold
– damping properties in presence of vibration
Oilless guide elements – Material data
Surface pressure, temperature, speed and lubrication
PV value
The permissible bearing load is determined from the pressure and the
PV value, which defines the bearing wear.
The PV value is the product of surface pressure (P) and running velocity (V).
The permissible bearing load is determined from the PV value.
PV = P × V (N/cm 2 × m/min.)
P = F/A (N/cm 2 )
F = max. load (N)
A = projected area of the bearing
chemical composition
specific density kg/dm 3
tensile strength Rm N/mm 2
Brinell hardness HB 10
shear strength N/mm 2
yield limit Rp 0,2 N/mm 2
elongation to fracture A5 %
elongation %
modulus of elasticity kN/mm 2
stroking velocity m/min
co-efficient of friction
temperature conductance W/(m × K)
temperature resistance °C
co-efficient of thermal expansion /°C
co-efficient of shrinkage %
electric conductance m/(Ω × mm 2 )
alt. flexural strength N/mm 2
ratio sliding surface to lubricant deposits (%)
Surface pressure max. (N/cm 2 ) Temp. (C°) Speed (m/min.) PV value (N/cm 2 × m/min) Lubrication
Initial
Pressure Iubrication
subject to alterations
Thrust washer, Bronze with solid lubricant
2053.70.
90°
d
-0,1
0,5 x 45°
5
d
3
d
4
d
s
0,5 x 45°
7
d 6
t
Material:
Bronze with solid lubricant, oilless lubricating
Note:
For combination loads use together with Bushes 2052.70.
Screws not included.
Fixing:
from d 3 = 10,2 2 X M3
from d 3 = 20,2 2 X M5
from d 3 = 40,2 2 X M6
from d 3 = 50,3 4 X M6
from d 3 = 60,3 4 X M8
from d 3 = 90,5 4 X M10
D159
d 1 10 12 13 14 15 16 18 20 25 30 35 40 45 50 55 60 65 70 75 80 90 100 120
d 3 10.2 12.2 13.2 14.2 15.2 16.2 18.2 20.2 25.2 30.2 35.2 40.2 45.3 50.3 55.3 60.3 65.3 70.3 75.3 80.3 90.5 100.5 120.5
d 4 30 40 40 40 50 50 50 50 55 60 70 80 90 100 110 120 125 130 140 150 170 190 200
d 5 20 28 28 28 28 28 35 35 40 45 50 60 67.5 75 85 90 95 100 110 120 140 160 175
d 6 3.4 3.4 3.4 3.4 3.4 3.4 3.4 5.5 5.5 5.5 5.5 6.6 6.6 6.6 6.6 9 9 9 9 9 11 11 11
d 7 6.9 6.9 6.9 6.9 6.9 6.9 6.9 11.5 11.5 11.5 11.5 13.7 13.7 13.7 13.7 18.3 18.3 18.3 18.3 18.3 22.7 22.7 22.7
s 3 3 3 3 3 3 3 5 5 5 5 7 7 8 8 8 8 10 10 10 10 10 10
t 1.8 1.8 1.8 1.8 1.8 1.8 1.8 3 3 3 3 3.6 3.6 3.6 3.6 4.6 4.6 4.6 4.6 4.6 5.9 5.9 5.9
Ordering Code (example):
Thrust washer, Bronze with solid lubricant =2053.70.
Guide diameter d 1 10 mm = 010
Order No =2053.70. 010
2053.70. Thrust washer, Bronze with solid lubricant
subject to alterations
Guide bush, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Attention:
Note that press fitment reduces inside bush diameter.
2052.70.
2
d
m6
4
l
15°
r
r
d 1 F7 A
Ø0,02 A
1
l
D160
d 1 8 10 10 12 13 14 15 16 18 19 20 20 20 24 25 25 25 28 30 30 30 31.5 32 35 35 38 40 40
d 2 12 14 15 18 19 20 21 22 24 25 26 28 30 32 32 33 35 38 38 40 42 40 42 44 45 48 50 55
r 0.5 0.5 0.5 0.5 0.5 0.5 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.5 1.5 1.5
l 4 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
l 1
8 ● ●
10 ● ● ● ● ● ● ● ●
12 ● ● ● ● ● ●
15 ● ● ● ● ● ● ● ● ●
16 ● ● ● ● ● ● ● ● ●
20 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
25 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
30 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
35 ● ● ● ● ● ● ● ● ● ● ● ●
37 ● ●
40 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
47 ● ●
50 ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ●
70 ●
77 ● ●
80 ●
Ordering Code (example):
Guide bush, Bronze with solid lubricant =2052.70.
Guide diameter d 1 8 mm = 008.
External diameter d 2 12 mm = 012.
Installation length l 1 8 mm = 008
Order No =2052.70. 008. 012.008
2052.70. Guide bush, Bronze with solid lubricant
subject to alterations
Guide bush, Bronze with solid lubricant
2052.70.
2
d
m6
4
l
15°
r
r
d 1 F7 A
Ø0,02 A
1
l
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Attention:
Note that press fitment reduces inside bush diameter.
D161
d 1 45 45 45 50 50 50 55 60 60 63 65 70 70 75 75 80 80 85 90 100 110 120 125 130 140 150 160
d 2 55 56 60 60 62 65 70 74 75 75 80 85 90 90 95 96 100 100 110 120 130 140 145 150 160 170 180
r 1.5 1.5 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
l 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
l 1
30 ● ● ● ● ● ● ● ●
35 ● ● ● ● ● ● ● ●
40 ● ● ● ● ● ● ● ● ● ● ● ●
50 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
70 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
95 ●
100 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
120 ● ● ● ● ● ● ● ● ●
130 ●
140 ● ● ● ●
150 ● ●
Ordering Code (example):
Guide bush, Bronze with solid lubricant =2052.70.
Guide diameter d 1 8 mm = 008.
External diameter d 2 12 mm = 012.
Installation length l 1 8 mm = 008
Order No =2052.70. 008. 012.008
2052.70. Guide bush, Bronze with solid lubricant
subject to alterations
Guide bush with collar, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Bushes can be used with radial or axial motion.
Bushes can also be fitted with Loctite.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D
2085.70.
2
2
d
G7
k6
d 3
d 1 H7
r
r
Ø0,02 A
15°
1 l
2 l
6
A
D162
d 1 12 16 20 24
d 2 16 20 26 30
d 3 18 24 28 35
r 2 2 2 2
l 1 l 2
20 14 ● ● ● ●
25 19 ● ● ● ●
30 24 ● ● ● ●
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant =2085.70.
Guide diameter d 1 12 mm = 012.
Length l 1 20 mm = 020
Order No =2085.70. 012.020
2085.70. Guide bush with collar, Bronze with solid lubricant
subject to alterations
Guide bush with collar, Bronze with solid lubricant
2085.71.
1
1
2
2
d
H7
r6
d 3
d 1 E7
Ø0,02 A
A
2 l 3 l
4 l
15°
r
r
r
1 l
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Attention:
Note that press fitment reduces inside bush diameter.
D163
d 1 10 12 13 14 15 16 20 25 30 31.5 35 40 45 50 55 60 63 70 75 80 90 100 120
d 2 14 18 19 20 21 22 30 35 40 40 45 50 55 60 65 75 75 85 90 100 110 120 140
d 3 22 25 26 27 28 29 40 45 50 50 60 65 70 75 80 90 85 105 110 120 130 150 170
l 3 2 3 3 3 3 3 5 5 5 5 5 5 5 5 5 7.5 7.5 7.5 7.5 10 10 10 10
l 4 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4
r 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3
r 2 0.4 0.4 0.4 0.4 0.5 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.6 0.6 0.7 0.7 0.7 0.7 0.7 0.8 0.8 0.8 0.8
l 1 l 2
15 13 12 12 12 12 12 10 10
20 18 17 17 17 17 17 15 15 15 15 15 15
25 22 22 20 20 20
30 27 27 25 25 25 25 25 25 25
35 30 30
40 35 35 35 35 35 35 35 35 32.5
50 45 45 45 45 45 42.5 42.5
60 55 55 55 52.5 50 50
67.5 60
80 72.5 72.5 70 70 70 70
100 90 90 90
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant =2085.71.
Guide diameter d 1 10 mm = 010.
Length l 1 15 mm = 015
Order No =2085.71. 010. 015
2085.71. Guide bush with collar, Bronze with solid lubricant
subject to alterations
Guide bush with collar, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Attention:
Note that press fitment reduces inside bush diameter.
2086.70.
H7
1 ±0,2
l
±0,1
2
10°
m6
d 2
1 F7
d
d 3 h12
R 0,5
r
Ø0,02 A
r
A
l
3
D164
d 1 12 16 20 25 30 40 50 60
d 2 18 22 28 33 38 50 62 75
d 3 25 30 36 43 48 60 75 90
r 1 1 1 1 1 2 2 3
l 1 15 20 25 30 35 45 55 65
l 2 4 5 5 5 5 5 6 7
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant =2086.70.
Guide diameter d 1 12 mm = 012.
Total length l 1 15 mm = 015
Order No =2086.70. 012.015
2086.70. Guide bush with collar, Bronze with solid lubricant
subject to alterations
Guide bush with collar, Bronze with solid lubricant
2085.72.
3
d 3
d 2 m6
H7
Ø0,02 A
d 1 H7 A
2 r
1 r
1 r
r
1 r
2 l
1 l
3 l
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Attention:
Note that press fitment reduces inside bush diameter.
D165
d 1 25 30 40 50 60 65 65 80 80 100 100
d 2 35 40 55 65 75 80 80 100 100 120 120
d 3 45 50 65 75 85 90 90 110 110 130 130
r 10 20 20 20 20 20 20 20 20 20 20
r 1 1 1 2 2 2 2 2 2 2 2 2
r 2 2 2 2 2 2 2 2 2 2 3 3
l 3 7 10 10 10 10 10 10 10 10 10 10
l 2 33 40 60 70 70 70 110 90 130 90 130
l 1 40 50 70 80 80 80 120 100 140 100 140
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant =2085.72.
Guide diameter d 1 25 mm = 025.
Length l 1 40 mm = 040
Order No =2085.72. 025. 040
2085.72. Guide bush with collar, Bronze with solid lubricant
subject to alterations
Guide bush with collar, Bronze with solid lubricant, DIN 9834/ISO 9448
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Fixing:
(to be ordered separately)
Screw clamps with screws,
up to ∅ d 1 = 50 - 2072.45.10 (M6 X 16 DIN EN ISO 4762)
from ∅ d 1 = 60 - 2072.45.16 (M10 X 20 DIN EN ISO 4762)
Attention:
Bushes can only be used with axial motion!
2082.70.
7
d
3 l
h
H7
h6 2
d
1 -1,0
l
1
d
H7
3
d
4
d
4 l
r
R1
A
∅ 0,02 A
5 -0,5
l
-0,5
6
d
D166
d 1 24 25 30 32 38 40 48 50 60 63 80 100 125 160
d 2 32 40 50 63 80 100 125 160 200
d 3 40 50 63 71 90 112 140 180 220
d 4 32 40 50 63 80 100 125 160 200
d 6 58 66 79 89 123 143 168 203 243
d 7 7 7 7 7 11.5 11.5 11.5 11.5 11.5
l 1 40 50 63 71 80 100 125 160 200
l 3 6.3 6.3 6.3 6.3 10 10 10 10 10
l 4 3 4 5 6.3 8 10 12.5 16 16
l 5 10 12 15 17 19 22 21 30 32
h 10 10 10 10 16 16 16 16 16
r 3 3 3 5 6 8 10 12 18
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant, DIN 9834/ISO 9448 =2082.70.
Guide diameter d 1 24 mm = 024
Order No =2082.70. 024
2082.70. Guide bush with collar, Bronze with solid lubricant, DIN 9834/ISO 9448
subject to alterations
Guide bush with collar, Bronze with solid lubricant, NAAMS
6
1
l
16
4
l
-2
-3 2
l
r
R2
3
d
d
d 6
1
d
H7
4
H7
g6 2
d
ø11,5
2082.71.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Fixing:
(to be ordered separately)
Screw clamps with screws 2072.46 (M10 x 20 DIN EN ISO 4762)
Attention:
Bushes can only be used with axial motion!
D167
d 1 25 32 40 50 63 80 100 125
d 2 32 40 50 63 80 100 125 160
d 3 40 50 63 71 90 112 140 180
d 4 32 40 50 63 80 100 125 160
d 6 75 83 93 106 123 143 168 203
l 1 40 50 63 71 80 100 125 160
l 2 30 40 50 56 63 80 106 132
l 4 3 4 5 6.3 8 10 12.5 16
r 3 3 3 5 6 8 10 12
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant, NAAMS =2082.71.
Guide diameter d 1 25 mm = 025
Order No =2082.71. 025
2082.71. Guide bush with collar, Bronze with solid lubricant, NAAMS
subject to alterations
Guide bush with collar, Bronze with solid lubricant, NAAMS
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Bushes can be used with radial or axial motion.
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Fixing:
(to be ordered separately)
Screw clamps with screws 2072.47 (M8 x 20 DIN EN ISO 4762)
30°
6
13
1
l
2
l
R2
M8
5°
4
3
d
1
d
C9
6
d
A
g6 2
d
H7
Ø0,02 A
2086.71.
D168
d 1 25 32 40 50 63 80 100 125
d 2 32 40 50 63 80 100 125 160
d 3 40 50 63 71 90 112 140 180
d 6 29 34 40.5 44.5 54 65 79 99
l 1 40 50 55 63 75 90 115 138
l 2 4 4 5 6 8 10 12 12
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant, NAAMS =2086.71.
Guide diameter d 1 25 mm = 025
Order No =2086.71. 025
2086.71. Guide bush with collar, Bronze with solid lubricant, NAAMS
subject to alterations
Guide bush with collar, Bronze with solid lubricant, CNOMO
h
l 3
k
2
l
1
l
4
l
2072.48.45. 2073.45.
3
d
d 2
H6
m6
d 1 G7
6
d
7
d
Øt A
A
2102.70.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Fixing:
(to be ordered separately)
Screw clamps with screws 2072.48.45. or
Securing flange 2073.45.
Attention:
Bushes can only be used with axial motion!
Note that press fitment reduces inside bush diameter.
D169
d 1 20 25 32 40 50 63 80 100
d 2 28 35 44 52 63 80 100 125
d 3 32 40 50 60 71 90 112 140
d 6 - - - 75 90 111 133 162
d 7 48 56 65 82 98 115 144 170
l 1 32 40 50 63 80 100 125 160
l 2 28 35 44 55 70 88 109 140
l 3 4 5 6 8 10 12 16 20
l 4 3 5 8 8 8 10 10 10
h 10 10 12 12 16 20 25 32
k - - - 12 16 20 25 32
t 0.01 0.01 0.01 0.02 0.02 0.02 0.02 0.02
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant, CNOMO =2102.70.
Guide diameter d 1 20 mm = 020
Order No =2102.70. 020
2102.70. Guide bush with collar, Bronze with solid lubricant, CNOMO
subject to alterations
Guide bush with collar, Bronze, CNOMO
Material:
Bronze
Note:
Matching guide combinations, see selection matrix at the beginning of
chapter D.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Fixing:
(to be ordered separately)
Screw clamps with screws 2072.48.45. or
Securing flange 2073.45.
Attention:
Bushes can only be used with axial motion!
Note that press fitment reduces inside bush diameter.
h l 6
l
k
6
l 3
2
l
1
l
4
l
l1/2
l 7
2072.48.45. 2073.45.
R1,5
3
d
5
d
d 2
H6
m6
Øt A
d 1 G7
6
d
7
d
2102.71.
A
D170
d 1 20 25 32 40 50 63 80 100
d 2 28 35 44 52 63 80 100 125
d 3 32 40 50 60 71 90 112 140
d 5 22 27 34 42 52 65 82 102
d 6 - - - 75 90 111 133 162
d 7 48 56 65 82 98 115 144 170
l 1 32 40 50 63 80 100 125 160
l 2 28 35 44 55 70 88 109 140
l 3 4 5 6 8 10 12 16 20
l 4 3 5 8 8 8 10 10 10
l 6 - - 12 16 20 25 32 40
l 7 5 5 5 8 10 12 16 20
h 10 10 12 12 16 20 25 32
k - - - 12 16 20 25 32
t 0.01 0.01 0.01 0.02 0.02 0.02 0.02 0.02
Ordering Code (example):
Guide bush with collar, Bronze, CNOMO =2102.71.
Guide diameter d 1 20 mm = 020
Order No =2102.71.020
2102.71. Guide bush with collar, Bronze, CNOMO
subject to alterations
Flat guide bar, Bronze with solid lubricant
b
R2
s +0,3
l
2961.71.
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Sliding faces ground.
D171
Order No b s l l l
305 605 1005
2961.71.020.004.0305 20 4 ●
2961.71.025.005.0305 25 5 ●
2961.71.030.004.0305 30 4 ●
2961.71.030.006.0305 30 6 ● ●
2961.71.030.008.0305 30 8 ● ●
2961.71.030.010.0305 30 10 ● ● ●
2961.71.030.012.0305 30 12 ● ● ●
2961.71.035.010.0305 35 10 ● ● ●
2961.71.040.005.0305 40 5 ● ●
2961.71.040.006.0305 40 6 ● ●
2961.71.040.008.0305 40 8 ● ● ●
2961.71.040.010.0305 40 10 ● ● ●
2961.71.040.012.0605 40 12 ● ●
2961.71.040.016.0605 40 16 ● ●
2961.71.050.010.0305 50 10 ● ● ●
2961.71.050.012.0605 50 12 ● ●
2961.71.050.020.0605 50 20 ● ●
2961.71.060.012.0605 60 12 ● ●
2961.71.060.016.0605 60 16 ● ●
2961.71.080.010.0305 80 10 ● ● ●
2961.71.080.012.0605 80 12 ● ●
2961.71.080.016.0605 80 16 ● ●
2961.71.080.020.0605 80 20 ● ●
2961.71.080.025.0605 80 25 ● ●
2961.71.100.016.0605 100 16 ● ●
2961.71.100.020.0605 100 20 ● ●
2961.71.100.025.0605 100 25 ● ●
2961.71.125.020.0605 125 20 ● ●
2961.71.125.025.0605 125 25 ● ●
2961.71.160.025.0605 160 25 ● ●
Ordering Code (example):
Flat guide bar, Bronze with solid lubricant =2961.71.
Width b 20 mm = 020.
Thickness s 4 mm = 004.
Length l 305 mm = 0305
Order No =2961.71.020. 004. 0305
2961.71. Flat guide bar, Bronze with solid lubricant
subject to alterations
Flat guide bar, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Sliding faces ground.
0
-0,2
a
-0,1
-0,2
b
s
0
-0,015
2961.76.
D172
Order No b s a
2961.76.025.005.050 25 5 50
2961.76.025.005.071 25 5 71
2961.76.025.005.090 25 5 90
2961.76.025.006.050 25 6 50
2961.76.025.006.063 25 6 63
2961.76.025.006.080 25 6 80
2961.76.025.006.100 25 6 100
2961.76.025.006.125 25 6 125
2961.76.040.005.050 40 5 50
2961.76.040.005.071 40 5 71
2961.76.040.005.090 40 5 90
2961.76.040.006.080 40 6 80
2961.76.040.006.100 40 6 100
2961.76.040.006.125 40 6 125
2961.76.040.006.160 40 6 160
2961.76.040.006.200 40 6 200
2961.76.063.006.080 63 6 80
2961.76.063.006.100 63 6 100
2961.76.063.006.125 63 6 125
2961.76.063.006.160 63 6 160
2961.76.063.008.125 63 8 125
2961.76.063.008.160 63 8 160
2961.76.063.008.200 63 8 200
2961.76.063.008.250 63 8 250
2961.76.063.008.315 63 8 315
2961.76. Flat guide bar, Bronze with solid lubricant
subject to alterations
Flat guide bar, Bronze with solid lubricant
0
-0,5
l
-0,1
-0,2
b
s
0
-0,015
2961.77.
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Sliding faces ground.
D173
Order No b s l
2961.77.025.006.500 25 6 500
2961.77.040.006.500 40 6 500
2961.77.063.008.500 63 8 500
2961.77.080.010.500 80 10 500
2961.77. Flat guide bar, Bronze with solid lubricant
subject to alterations
Flat guide bar with two sliding surfaces, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Sliding faces ground.
+0,3
s
X
l
b +0,1
X
2961.73.
D174
Order No b s l l
305 605
2961.73.025.005.0305 25 5 ●
2961.73.030.006.0305 30 6 ●
2961.73.035.010.0605 35 10 ●
2961.73.040.008.0605 40 8 ●
2961.73.040.012.0605 40 12 ●
2961.73.050.010.0605 50 10 ●
2961.73.060.016.0605 60 16 ●
2961.73.080.012.0605 80 12 ●
2961.73.080.020.0605 80 20 ●
2961.73.100.020.0605 100 20 ●
2961.73. Flat guide bar with two sliding surfaces, Bronze with solid lubricant
subject to alterations
Flat guide bar, Bronze with solid lubricant
l
e 4
3
e e 2
1
e e
l
l
4
e
3
e e 2 e
1
e
45
b
b
10
+0,04
+0,01
R2
DIN 74 - Jm 6
b
e
1
e
A
DIN 74 - Jm 8
DIN 74 - Jm 8
F
± 0,025
10
R2
R2
± 0,025
10
E
b
2961.70.
Material:
Bronze with solid lubricant, oilless lubricating
Execution:
Sliding faces ground.
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN 7984.
D175
Order No Shape b l e e 1 e 2 e 3 e 4
Number of
screw holes
2961.70.018.075 A 18 75 15 45 - - - 2
2961.70.018.100 A 18 100 25 50 - - - 2
2961.70.018.125 A 18 125 25 75 - - - 2
2961.70.018.150 A 18 150 25 100 - - - 2
2961.70.028.075 A 28 75 15 45 - - - 2
2961.70.028.100 A 28 100 25 50 - - - 2
2961.70.028.125 A 28 125 25 75 - - - 2
2961.70.028.150 A 28 150 25 100 - - - 2
2961.70.035.100 F 35 100 20 60 - - - 2
2961.70.035.150 F 35 150 20 55 55 - - 3
2961.70.035.200 F 35 200 20 55 50 55 - 4
2961.70.035.250 F 35 250 20 70 70 70 - 4
2961.70.035.300 F 35 300 20 65 65 65 65 5
2961.70.035.350 F 35 350 20 80 75 75 80 5
2961.70.038.075 A 38 75 15 45 - - - 2
2961.70.038.100 A 38 100 25 50 - - - 2
2961.70.038.125 A 38 125 25 75 - - - 2
2961.70.038.150 A 38 150 25 100 - - - 2
2961.70.048.075 A 48 75 15 45 - - - 2
2961.70.048.100 A 48 100 25 50 - - - 2
2961.70.048.125 A 48 125 25 75 - - - 2
2961.70.048.150 A 48 150 25 100 - - - 2
2961.70.050.100 F 50 100 20 60 - - - 2
2961.70.050.150 F 50 150 20 55 55 - - 3
2961.70.050.200 F 50 200 20 55 50 55 - 4
2961.70.050.250 F 50 250 20 70 70 70 - 4
2961.70.050.300 F 50 300 20 65 65 65 65 5
2961.70.050.350 F 50 350 20 80 75 75 80 5
2961.70.050.400 F 50 400 20 90 90 90 90 5
2961.70.075.150 E 75 150 20 110 - - - 4
2961.70.075.200 E 75 200 20 80 80 - - 6
2961.70.075.250 E 75 250 20 105 105 - - 6
2961.70.075.300 E 75 300 20 85 90 85 - 8
2961.70.075.400 E 75 400 20 120 120 120 - 8
2961.70.075.500 E 75 500 20 115 115 115 115 10
2961.70. Flat guide bar, Bronze with solid lubricant
subject to alterations
Flat guide bar, Bronze with solid lubricant
ø17,5
R2
R2
7,3
ø11
0,02
10 ±0,025
2961.75.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Attention:
Direction of motion of flat guide
bars with a width of b = 28 and
38 mm only in longitudinal
direction.
Fixing:
Use socket cap screws DIN 7984
M10.
e 1
1
e
e 2 e 1
b
b
b
a
l
e a
e
l
a
l
a e
B A
C
2961.75.
D176
Order No Shape b l e a e 1 e 2
Number of
screw holes
2961.75.028.075 A 28 75 15 45 14 - 2
2961.75.028.100 A 28 100 25 50 14 - 2
2961.75.028.125 A 28 125 25 75 14 - 2
2961.75.028.150 A 28 150 25 100 14 - 2
2961.75.038.075 A 38 75 15 45 19 - 2
2961.75.038.100 A 38 100 25 50 19 - 2
2961.75.038.125 A 38 125 25 75 19 - 2
2961.75.038.150 A 38 150 25 100 19 - 2
2961.75.048.075 A 48 75 15 45 24 - 2
2961.75.048.100 A 48 100 25 50 24 - 2
2961.75.048.125 A 48 125 25 75 24 - 2
2961.75.048.150 A 48 150 25 100 24 - 2
2961.75.048.200 A 48 200 50 100 24 - 2
2961.75.058.075 A 58 75 15 45 29 - 2
2961.75.058.100 A 58 100 25 50 29 - 2
2961.75.058.125 A 58 125 25 75 29 - 2
2961.75.058.150 A 58 150 25 100 29 - 2
2961.75.058.200 A 58 200 50 100 29 - 2
2961.75.075.075 A 75 75 15 45 37.5 - 2
2961.75.075.100 A 75 100 25 50 37.5 - 2
2961.75.075.125 A 75 125 25 75 37.5 - 2
2961.75.075.150 A 75 150 25 100 37.5 - 2
2961.75.075.200 C 75 200 25 75 37.5 - 3
2961.75.100.100 B 100 100 25 50 25 50 4
2961.75.100.125 B 100 125 25 75 25 50 4
2961.75.100.150 B 100 150 25 100 25 50 4
2961.75.100.200 B 100 200 25 150 25 50 4
2961.75.100.250 B 100 250 25 200 25 50 4
2961.75.125.150 B 125 150 25 100 37.5 50 4
2961.75.125.200 B 125 200 25 150 37.5 50 4
2961.75.125.250 B 125 250 25 200 37.5 50 4
2961.75.150.150 B 150 150 25 100 25 100 4
2961.75.150.200 B 150 200 25 150 25 100 4
2961.75. Flat guide bar, Bronze with solid lubricant
subject to alterations
Retaining plate, Bronze with solid lubricant, VDI 3357
e 1
e 1
e
e e
e e
e 2
e 2
e 2
e 2
a
a
a
2
b
1
b
b
2
b
1
b
b
2
b
1
b
b
e
a
s
2
b
1
b
b
A
ød
ød
ød
ød
e
e 1
B
C
D
2961.74.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.
Mounting example
D177
Order No Shape b s a b 2 b 1 d e e 1 e 2
Number of
screw holes
2961.74.035.10.160 A 35 10 160 10 20 11 70 - 45 2
2961.74.035.10.200 A 35 10 200 10 20 11 110 - 45 2
2961.74.035.10.250 B 35 10 250 10 20 11 80 - 45 3
2961.74.045.15.160 A 45 15 160 15 30 13.5 70 - 45 2
2961.74.045.15.200 A 45 15 200 15 30 13.5 110 - 45 2
2961.74.045.15.250 B 45 15 250 15 30 13.5 80 - 45 3
2961.74.055.15.160 A 55 15 160 20 35 17.5 70 - 45 2
2961.74.055.15.200 A 55 15 200 20 35 17.5 110 - 45 2
2961.74.055.15.250 B 55 15 250 20 35 17.5 80 - 45 3
2961.74.075.25.160 A 75 25 160 25 40 17.5 70 - 45 2
2961.74.075.25.200 A 75 25 200 25 40 17.5 110 - 45 2
2961.74.075.25.250 B 75 25 250 25 40 17.5 80 - 45 3
2961.74.085.28.240 B 85 28 240 30 60 22 95 - 25 3
2961.74.085.28.300 D 85 28 300 30 60 22 85 80 25 4
2961.74.085.28.350 D 85 28 350 30 60 22 100 100 25 4
2961.74.085.28.400 D 85 28 400 30 60 22 115 120 25 4
2961.74.085.28.450 C 85 28 450 30 60 22 100 100 25 5
2961.74.085.30.160 A 85 30 160 30 60 22 70 - 45 2
2961.74.085.30.200 A 85 30 200 30 60 22 110 - 45 2
2961.74.085.30.250 B 85 30 250 30 60 22 80 - 45 3
2961.74.085.30.300 B 85 30 300 30 60 22 105 - 45 3
2961.74.085.30.350 B 85 30 350 30 60 22 130 - 45 3
2961.74.085.30.400 C 85 30 400 30 60 22 80 75 45 5
2961.74.100.25.160 A 100 25 160 30 60 17.5 70 - 45 2
2961.74.100.25.200 A 100 25 200 30 60 17.5 110 - 45 2
2961.74.100.25.250 B 100 25 250 30 60 17.5 80 - 45 3
2961.74.100.25.400 C 100 25 400 30 60 17.5 80 75 45 5
2961.74.100.30.160 A 100 30 160 30 60 22 70 - 45 2
2961.74.100.30.200 A 100 30 200 30 60 22 110 - 45 2
2961.74.100.30.250 B 100 30 250 30 60 22 80 - 45 3
2961.74.100.30.400 C 100 30 400 30 60 22 80 75 45 5
2961.74.125.25.160 A 125 25 160 30 75 17.5 70 - 45 2
2961.74.125.25.200 A 125 25 200 30 75 17.5 110 - 45 2
2961.74.125.25.250 B 125 25 250 30 75 17.5 80 - 45 3
2961.74.125.25.300 D 125 25 300 30 80 26 85 80 25 4
2961.74.125.25.350 D 125 25 350 30 80 26 100 100 25 4
2961.74.125.25.400.1 D 125 25 400 30 80 26 115 120 25 4
2961.74.125.25.400 C 125 25 400 30 75 17.5 80 75 45 5
2961.74.125.25.450 C 125 25 450 30 80 26 100 100 25 5
2961.74.125.25.500 C 125 25 500 30 80 26 110 115 25 5
2961.74.125.30.160 A 125 30 160 30 75 22 70 - 45 2
2961.74.125.30.200 A 125 30 200 30 75 22 110 - 45 2
2961.74.125.30.250 B 125 30 250 30 75 22 80 - 45 3
2961.74.125.30.300 B 125 30 300 30 75 22 105 - 45 3
2961.74.125.30.350 B 125 30 350 30 75 22 130 - 45 3
2961.74.125.30.400 C 125 30 400 30 75 22 80 75 45 5
2961.74.125.30.450 C 125 30 450 30 75 22 80 95 50 5
2961.74.125.30.500 C 125 30 500 30 75 22 80 120 50 5
2961.74. Retaining plate, Bronze with solid lubricant,
VDI 3357
subject to alterations
Retaining plate, Steel, VDI 3357
Material:
Steel, surface hardened
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.
e 2
ød
b
1
b
a
e e e 1
D
ød
1
b
b
a
e
A
e 2
ød
1
b
b
a
e e
B
e 2
ød
1
b
b
a
e
e e 1
e 1
C
e 2
2961.79.
Mounting example
D178
Order No Shape b s a b 1 d e e 1 e 2
Number of
screw holes
2961.79.035.10.160 A 35 10 160 20 11 70 - 45 2
2961.79.035.10.200 A 35 10 200 20 11 110 - 45 2
2961.79.035.10.250 B 35 10 250 20 11 80 - 45 3
2961.79.045.15.160 A 45 15 160 30 13.5 70 - 45 2
2961.79.045.15.200 A 45 15 200 30 13.5 110 - 45 2
2961.79.045.15.250 B 45 15 250 30 13.5 80 - 45 3
2961.79.055.15.160 A 55 15 160 35 17.5 70 - 45 2
2961.79.055.15.200 A 55 15 200 35 17.5 110 - 45 2
2961.79.055.15.250 B 55 15 250 35 17.5 80 - 45 3
2961.79.075.25.160 A 75 25 160 40 17.5 70 - 45 2
2961.79.075.25.200 A 75 25 200 40 17.5 110 - 45 2
2961.79.075.25.250 B 75 25 250 40 17.5 80 - 45 3
2961.79.085.28.240 B 85 28 240 60 22 95 - 25 3
2961.79.085.28.300 D 85 28 300 60 22 85 80 25 4
2961.79.085.28.350 D 85 28 350 60 22 100 100 25 4
2961.79.085.28.400 D 85 28 400 60 22 115 120 25 4
2961.79.085.28.450 C 85 28 450 60 22 100 100 25 5
2961.79.085.30.160 A 85 30 160 60 22 70 - 45 2
2961.79.085.30.200 A 85 30 200 60 22 110 - 45 2
2961.79.085.30.250 B 85 30 250 60 22 80 - 45 3
2961.79.085.30.300 B 85 30 300 60 22 105 - 45 3
2961.79.085.30.350 B 85 30 350 60 22 130 - 45 3
2961.79.085.30.400 C 85 30 400 60 22 80 75 45 5
2961.79.100.25.160 A 100 25 160 60 17.5 70 - 45 2
2961.79.100.25.200 A 100 25 200 60 17.5 110 - 45 2
2961.79.100.25.250 B 100 25 250 60 17.5 80 - 45 3
2961.79.100.25.400 C 100 25 400 60 17.5 80 75 45 5
2961.79.100.30.160 A 100 30 160 60 22 70 - 45 2
2961.79.100.30.200 A 100 30 200 60 22 110 - 45 2
2961.79.100.30.250 B 100 30 250 60 22 80 - 45 3
2961.79.100.30.400 C 100 30 400 60 22 80 75 45 5
2961.79.125.25.160 A 125 25 160 75 17.5 70 - 45 2
2961.79.125.25.200 A 125 25 200 75 17.5 110 - 45 2
2961.79.125.25.250 B 125 25 250 75 17.5 80 - 45 3
2961.79.125.25.400 C 125 25 400 75 17.5 80 75 45 5
2961.79.125.25.300 D 125 25 300 80 26 85 80 25 4
2961.79.125.25.350 D 125 25 350 80 26 100 100 25 4
2961.79.125.25.400.1 D 125 25 400 80 26 115 120 25 4
2961.79.125.25.450 C 125 25 450 80 26 100 100 25 5
2961.79.125.25.500 C 125 25 500 80 26 110 115 25 5
2961.79.125.30.160 A 125 30 160 75 22 70 - 45 2
2961.79.125.30.200 A 125 30 200 75 22 110 - 45 2
2961.79.125.30.250 B 125 30 250 75 22 80 - 45 3
2961.79.125.30.300 B 125 30 300 75 22 105 - 45 3
2961.79.125.30.350 B 125 30 350 75 22 130 - 45 3
2961.79.125.30.400 C 125 30 400 75 22 80 75 45 5
2961.79.125.30.450 C 125 30 450 75 22 80 95 50 5
2961.79.125.30.500 C 125 30 500 75 22 80 120 50 5
2961.79. Retaining plate, Steel, VDI 3357
subject to alterations
Retaining plate, Steel with solid lubricant, VDI 3357
A
e 2 e
a
s
2
b
1
b
b
ød
e e e 2
a
2
b
1
b
b
ød
B
e 1 e e e 2
a
2
b
1
b
b
ød
e 1
C
e 1 e e 2
a
2
b
1
b
b
ød
e
D
2961.81.
Material:
Steel, surface hardened. Sliding faces with
embedded solid lubricant.
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.
Mounting example
D179
Order No Shape b s a b 2 b 1 d e e 1 e 2
Number of
screw holes
2961.81.035.10.160 A 35 10 160 10 20 11 70 - 45 2
2961.81.035.10.200 A 35 10 200 10 20 11 110 - 45 2
2961.81.035.10.250 B 35 10 250 10 20 11 80 - 45 3
2961.81.045.15.160 A 45 15 160 15 30 13.5 70 - 45 2
2961.81.045.15.200 A 45 15 200 15 30 13.5 110 - 45 2
2961.81.045.15.250 B 45 15 250 15 30 13.5 80 - 45 3
2961.81.055.15.160 A 55 15 160 20 35 17.5 70 - 45 2
2961.81.055.15.200 A 55 15 200 20 35 17.5 110 - 45 2
2961.81.055.15.250 B 55 15 250 20 35 17.5 80 - 45 3
2961.81.075.25.160 A 75 25 160 25 40 17.5 70 - 45 2
2961.81.075.25.200 A 75 25 200 25 40 17.5 110 - 45 2
2961.81.075.25.250 B 75 25 250 25 40 17.5 80 - 45 3
2961.81.085.28.240 B 85 28 240 30 60 22 95 - 25 3
2961.81.085.28.300 D 85 28 300 30 60 22 85 80 25 4
2961.81.085.28.350 D 85 28 350 30 60 22 100 100 25 4
2961.81.085.28.400 D 85 28 400 30 60 22 115 120 25 4
2961.81.085.28.450 C 85 28 450 30 60 22 100 100 25 5
2961.81.085.30.160 A 85 30 160 30 60 22 70 - 45 2
2961.81.085.30.200 A 85 30 200 30 60 22 110 - 45 2
2961.81.085.30.250 B 85 30 250 30 60 22 80 - 45 3
2961.81.085.30.300 B 85 30 300 30 60 22 105 - 45 3
2961.81.085.30.350 B 85 30 350 30 60 22 130 - 45 3
2961.81.085.30.400 C 85 30 400 30 60 22 80 75 45 5
2961.81.100.25.160 A 100 25 160 30 60 17.5 70 - 45 2
2961.81.100.25.200 A 100 25 200 30 60 17.5 110 - 45 2
2961.81.100.25.250 B 100 25 250 30 60 17.5 80 - 45 3
2961.81.100.25.400 C 100 25 400 30 60 17.5 80 75 45 5
2961.81.100.30.160 A 100 30 160 30 60 22 70 - 45 2
2961.81.100.30.200 A 100 30 200 30 60 22 110 - 45 2
2961.81.100.30.250 B 100 30 250 30 60 22 80 - 45 3
2961.81.100.30.400 C 100 30 400 30 60 22 80 75 45 5
2961.81.125.25.160 A 125 25 160 30 75 17.5 70 - 45 2
2961.81.125.25.200 A 125 25 200 30 75 17.5 110 - 45 2
2961.81.125.25.250 B 125 25 250 30 75 17.5 80 - 45 3
2961.81.125.25.300 D 125 25 300 30 80 26 85 80 25 4
2961.81.125.25.350 D 125 25 350 30 80 26 100 100 25 4
2961.81.125.25.400 C 125 25 400 30 75 17.5 80 75 45 5
2961.81.125.25.400.1 D 125 25 400 30 80 26 115 120 25 4
2961.81.125.25.450 C 125 25 450 30 80 26 100 100 25 5
2961.81.125.25.500 C 125 25 500 30 80 26 110 115 25 5
2961.81.125.30.160 A 125 30 160 30 75 22 70 - 45 2
2961.81.125.30.200 A 125 30 200 30 75 22 110 - 45 2
2961.81.125.30.250 B 125 30 250 30 75 22 80 - 45 3
2961.81.125.30.300 B 125 30 300 30 75 22 105 - 45 3
2961.81.125.30.350 B 125 30 350 30 75 22 130 - 45 3
2961.81.125.30.400 C 125 30 400 30 75 22 80 75 45 5
2961.81.125.30.450 C 125 30 450 30 75 22 80 95 50 5
2961.81.125.30.500 C 125 30 500 30 75 22 80 120 50 5
2961.81. Retaining plate, Steel with solid lubricant, VDI 3357
subject to alterations
Retaining plate, Bronze with solid lubricant
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M10.
b 1
b
a
a
1
e e
1
e e
a
e e
±0,025
10
ø11
b 2 b 2
b b
e
a
a
1
e
b 2
b
20
a
a
e e
1
e
b 1
e e
1
e
20
b 1
b 2
b
20
20
e e
1
b
1
b
G
±0,1
10
b 1
b 2
b
20
1
e
1
e
1
e
20
1
e
1
e
b 1
b 2
b
F E D C B A
2961.78.
Mounting example
D180
Order No Shape a b b 1 b 2 e e 1
Number of
screw holes
2961.78.032.0100 A 100 32 10 21 60 - 2
2961.78.032.0150 B 150 32 10 21 55 - 3
2961.78.032.0160 B 160 32 10 21 60 - 3
2961.78.050.0200 C 200 50 30 36 50 60 4
2961.78.050.0250 C 250 50 30 36 70 70 4
2961.78.050.0300 D 300 50 30 36 65 65 5
2961.78.050.0350 D 350 50 30 36 80 75 5
2961.78.050.0400 D 400 50 30 36 90 90 5
2961.78.050.0500 E 500 50 30 36 95 90 6
2961.78.050.0600 E 600 50 30 36 115 110 6
2961.78.050.0800 F 800 50 30 36 130 125 7
2961.78.050.0605 G 605 50 30 36 - - -
2961.78.050.1005 G 1005 50 30 36 - - -
2961.78. Retaining plate, Bronze with solid lubricant
subject to alterations
Retaining plate, Steel with solid lubricant, NAAMS
30
A
ø17,5
a
a
a
a
e 1
e 1
e 1 e 1
e e
e e
e e
e e
25
2
b
1
b
b
20
25
25
25
2
b
1
b
b
20
2
b
1
b
b
20
2
b
1
b
b
20
B D
C
2961.82.
Material:
Steel, surface hardened. Sliding
faces with embedded solid
lubricant.
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M16.
Mounting example
D181
Order No Shape b a b 1 b 2 e e 1
Number of
screw holes
2961.82.075.200 A 75 200 55 40 75 - 3
2961.82.075.250 B 75 250 55 40 65 70 4
2961.82.075.250.1 D 75 250 55 40 65 70 4
2961.82.075.250.2 A 75 250 55 40 100 - 3
2961.82.075.315 C 75 315 55 40 65 67.5 5
2961.82.075.350 C 75 350 55 40 75 75 5
2961.82.075.400 C 75 400 55 40 90 85 5
2961.82.075.450 C 75 450 55 40 100 100 5
2961.82.100.200 A 100 200 80 55 75 - 3
2961.82.100.250 B 100 250 80 55 65 70 4
2961.82.100.250.1 D 100 250 80 55 65 70 4
2961.82.100.250.2 A 100 250 80 55 100 - 3
2961.82.100.315 C 100 315 80 55 65 67.5 5
2961.82.100.350 C 100 350 80 55 75 75 5
2961.82.100.400 C 100 400 80 55 90 85 5
2961.82.100.450 C 100 450 80 55 100 100 5
2961.82.125.200 A 125 200 105 65 75 - 3
2961.82.125.250 B 125 250 105 65 65 70 4
2961.82.125.250.1 D 125 250 105 65 65 70 4
2961.82.125.250.2 A 125 250 105 65 100 - 3
2961.82.125.315 C 125 315 105 65 65 67.5 5
2961.82.125.350 C 125 350 105 65 75 75 5
2961.82.125.400 C 125 400 105 65 90 85 5
2961.82.125.450 C 125 450 105 65 100 100 5
2961.82.150.200 A 150 200 130 65 75 - 3
2961.82.150.250 B 150 250 130 65 65 70 4
2961.82.150.250.1 D 150 250 130 65 65 70 4
2961.82.150.250.2 A 150 250 130 65 100 - 3
2961.82.150.315 C 150 315 130 65 65 67.5 5
2961.82.150.350 C 150 350 130 65 75 75 5
2961.82.150.400 C 150 400 130 65 90 85 5
2961.82.150.450 C 150 450 130 65 100 100 5
2961.82. Retaining plate, Steel with solid lubricant, NAAMS
subject to alterations
Retaining plate, Steel, CNOMO
Material:
Steel, surface hardened
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M16.
20
35
160
125
215
100
250
ø17,5
28
80 80
28
35
R2,5
R2,5
R2,5
2961.79.45.
Mounting example
D182
Order No Number of screw holes
2961.79.45.080.20.160 2
2961.79.45.080.20.250 3
2961.79.45. Retaining plate, Steel, CNOMO
subject to alterations
Retaining plate, Bronze with solid lubricant, CNOMO
20
25
160
135
85
50
25
85
50
25
250
225
125
25
ø11
R2,5
R2,5
R2,5
2961.81.45.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.
Mounting example
D183
Order No Number of screw holes
2961.81.45.085.20.160 2
2961.81.45.085.20.250 3
2961.81.45. Retaining plate, Bronze with solid lubricant, CNOMO
subject to alterations
Sliding pad, small dimension, Bronze with solid lubricant
d
5 ± 0,025
90°
2960.72.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use countersunk cap screws
DIN 7991/ISO 10642.
15
15
15
15
e e
a
e
a
e e
a
e
a
1
e
1
e
b
b
b
b
A B
C D
2960.72.
D184
Order No Shape b a e e 1 d
Number of
screw holes
2960.72.018.050 A 18 50 20 - 6.5 2
2960.72.018.075 A 18 75 45 - 6.5 2
2960.72.018.100 A 18 100 70 - 6.5 2
2960.72.018.150 B 18 150 60 - 6.5 3
2960.72.028.050 A 28 50 20 - 9 2
2960.72.028.075 A 28 75 45 - 9 2
2960.72.028.100 A 28 100 70 - 9 2
2960.72.028.150 B 28 150 60 - 9 3
2960.72.038.050 A 38 50 20 - 9 2
2960.72.038.075 A 38 75 45 - 9 2
2960.72.038.100 A 38 100 70 - 9 2
2960.72.038.150 B 38 150 60 - 9 3
2960.72.048.075 A 48 75 45 - 9 2
2960.72.048.100 A 48 100 70 - 9 2
2960.72.048.125 A 48 125 95 - 9 2
2960.72.048.150 B 48 150 60 - 9 3
2960.72.075.075 C 75 75 45 45 9 4
2960.72.075.100 C 75 100 70 45 9 4
2960.72.075.125 C 75 125 95 45 9 4
2960.72.075.150 D 75 150 60 45 9 6
2960.72.100.100 C 100 100 70 70 9 4
2960.72.100.125 C 100 125 95 70 9 4
2960.72.100.150 D 100 150 60 70 9 6
2960.72. Sliding pad, small dimension, Bronze with solid lubricant
subject to alterations D185
subject to alterations
Sliding pad, Bronze with solid lubricant, VDI 3357
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.
H
1
l e
a
b
1
e
1
l
b
a
1
l e
a
1
e
b
D B
G
1
l e
a
1
e
b
2960.71.
X
t
d
d 1
10
15°
R5
20
0,02
0
-0,02
3x45°
2960.71.
D186
subject to alterations
Sliding pad, Bronze with solid lubricant, VDI 3357
D187
Order No Shape b a l 1 e e 1 d d 1 t
Number of
screw holes
2960.71.050.080 B 50 80 25 30 - 9 15 9 2
2960.71.050.100 B 50 100 25 50 - 13.5 20 13 2
2960.71.050.125 B 50 125 25 75 - 13.5 20 13 2
2960.71.050.160 B 50 160 25 110 - 13.5 20 13 2
2960.71.050.200 B 50 200 25 150 - 13.5 20 13 2
2960.71.080.050 D 80 50 25 - 30 9 15 9 2
2960.71.080.080 B 80 80 25 30 - 13.5 20 13 2
2960.71.080.100 B 80 100 25 50 - 13.5 20 13 2
2960.71.080.125 B 80 125 25 75 - 13.5 20 13 2
2960.71.080.160 B 80 160 25 110 - 13.5 20 13 2
2960.71.080.200 B 80 200 25 150 - 13.5 20 13 2
2960.71.080.250 B 80 250 40 170 - 13.5 20 13 2
2960.71.080.315 B 80 315 40 235 - 13.5 20 13 2
2960.71.100.050 D 100 50 25 - 50 13.5 20 13 2
2960.71.100.080 D 100 80 40 - 50 13.5 20 13 2
2960.71.100.100 B 100 100 25 50 - 13.5 20 13 2
2960.71.100.125 B 100 125 25 75 - 13.5 20 13 2
2960.71.100.160 B 100 160 25 110 - 13.5 20 13 2
2960.71.100.200 B 100 200 25 150 - 13.5 20 13 2
2960.71.100.250 B 100 250 40 170 - 13.5 20 13 2
2960.71.100.315 B 100 315 40 235 - 13.5 20 13 2
2960.71.125.050 D 125 50 25 - 75 13.5 20 13 2
2960.71.125.080 D 125 80 40 - 75 13.5 20 13 2
2960.71.125.100 G 125 100 25 50 75 13.5 20 13 3
2960.71.125.125 G 125 125 25 75 75 13.5 20 13 3
2960.71.125.160 G 125 160 25 110 75 13.5 20 13 3
2960.71.125.200 G 125 200 25 150 75 13.5 20 13 3
2960.71.125.250 G 125 250 40 170 75 13.5 20 13 3
2960.71.125.315 G 125 315 40 235 75 13.5 20 13 3
2960.71.160.050 D 160 50 25 - 110 13.5 20 13 2
2960.71.160.080 D 160 80 40 - 110 13.5 20 13 2
2960.71.160.100 G 160 100 25 50 110 13.5 20 13 3
2960.71.160.125 G 160 125 25 75 110 13.5 20 13 3
2960.71.160.160 G 160 160 25 110 110 13.5 20 13 3
2960.71.160.200 G 160 200 25 150 110 13.5 20 13 3
2960.71.160.250 H 160 250 40 170 110 13.5 20 13 4
2960.71.160.315 H 160 315 40 235 110 13.5 20 13 4
2960.71. Sliding pad, Bronze with solid lubricant, VDI 3357
subject to alterations
Sliding pad, Steel, VDI 3357
Material:
Steel, surface hardened
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.
H
1
l e
a
b
1
e
1
l
b
a
1
l e
a
1
e
b
D B
G
1
l e
a
1
e
b
2960.87.
X
t
d
d 1
10
15°
R5
20
0,02
0
-0,02
3x45°
2960.87.
D188
subject to alterations
Sliding pad, Steel, VDI 3357
D189
Order No Shape b a l 1 e e 1 d d 1 t
Number of
screw holes
2960.87.050.080 B 50 80 25 30 - 9 15 9 2
2960.87.050.100 B 50 100 25 50 - 13.5 20 13 2
2960.87.050.125 B 50 125 25 75 - 13.5 20 13 2
2960.87.050.160 B 50 160 25 110 - 13.5 20 13 2
2960.87.050.200 B 50 200 25 150 - 13.5 20 13 2
2960.87.080.050 D 80 50 25 - 30 9 15 9 2
2960.87.080.080 B 80 80 25 30 - 13.5 20 13 2
2960.87.080.100 B 80 100 25 50 - 13.5 20 13 2
2960.87.080.125 B 80 125 25 75 - 13.5 20 13 2
2960.87.080.160 B 80 160 25 110 - 13.5 20 13 2
2960.87.080.200 B 80 200 25 150 - 13.5 20 13 2
2960.87.080.250 B 80 250 40 170 - 13.5 20 13 2
2960.87.080.315 B 80 315 40 235 - 13.5 20 13 2
2960.87.100.050 D 100 50 25 - 50 13.5 20 13 2
2960.87.100.080 D 100 80 40 - 50 13.5 20 13 2
2960.87.100.100 B 100 100 25 50 - 13.5 20 13 2
2960.87.100.125 B 100 125 25 75 - 13.5 20 13 2
2960.87.100.160 B 100 160 25 110 - 13.5 20 13 2
2960.87.100.200 B 100 200 25 150 - 13.5 20 13 2
2960.87.100.250 B 100 250 40 170 - 13.5 20 13 2
2960.87.100.315 B 100 315 40 235 - 13.5 20 13 2
2960.87.125.050 D 125 50 25 - 75 13.5 20 13 2
2960.87.125.080 D 125 80 40 - 75 13.5 20 13 2
2960.87.125.100 G 125 100 25 50 75 13.5 20 13 3
2960.87.125.125 G 125 125 25 75 75 13.5 20 13 3
2960.87.125.160 G 125 160 25 110 75 13.5 20 13 3
2960.87.125.200 G 125 200 25 150 75 13.5 20 13 3
2960.87.125.250 G 125 250 40 170 75 13.5 20 13 3
2960.87.125.315 G 125 315 40 235 75 13.5 20 13 3
2960.87.160.050 D 160 50 25 - 110 13.5 20 13 2
2960.87.160.080 D 160 80 40 - 110 13.5 20 13 2
2960.87.160.100 G 160 100 25 50 110 13.5 20 13 3
2960.87.160.125 G 160 125 25 75 110 13.5 20 13 3
2960.87.160.160 G 160 160 25 110 110 13.5 20 13 3
2960.87.160.200 G 160 200 25 150 110 13.5 20 13 3
2960.87.160.250 H 160 250 40 170 110 13.5 20 13 4
2960.87.160.315 H 160 315 40 235 110 13.5 20 13 4
2960.87. Sliding pad, Steel, VDI 3357
subject to alterations
Sliding pad, Steel with sinterlayer, VDI 3357
Description:
Steel with sinterlayer is a two-layer material.
It ensures low maintenance, selflubricating
service even in arduous multishift
applications.
Material:
Steel plate with sinterlayer,
part of lubricant 20-25%.
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.
H
1
l e
a
b
1
e
1
l
b
a
1
l e
a
1
e
b
D B
G
1
l e
a
1
e
b
2960.30.
X
2960.30.
D190
subject to alterations
Sliding pad, Steel with sinterlayer, VDI 3357
D191
Order No Shape b a l 1 e e 1 d d 1 t
Number of
screw holes
2960.30.050.080 B 50 80 25 30 - 9 15 9 2
2960.30.050.100 B 50 100 25 50 - 13.5 20 13 2
2960.30.050.125 B 50 125 25 75 - 13.5 20 13 2
2960.30.050.160 B 50 160 25 110 - 13.5 20 13 2
2960.30.050.200 B 50 200 25 150 - 13.5 20 13 2
2960.30.080.050 D 80 50 25 - 30 9 15 9 2
2960.30.080.080 B 80 80 25 30 - 13.5 20 13 2
2960.30.080.100 B 80 100 25 50 - 13.5 20 13 2
2960.30.080.125 B 80 125 25 75 - 13.5 20 13 2
2960.30.080.160 B 80 160 25 110 - 13.5 20 13 2
2960.30.080.200 B 80 200 25 150 - 13.5 20 13 2
2960.30.080.250 B 80 250 40 170 - 13.5 20 13 2
2960.30.080.315 B 80 315 40 235 - 13.5 20 13 2
2960.30.100.050 D 100 50 25 - 50 13.5 20 13 2
2960.30.100.080 D 100 80 40 - 50 13.5 20 13 2
2960.30.100.100 B 100 100 25 50 - 13.5 20 13 2
2960.30.100.125 B 100 125 25 75 - 13.5 20 13 2
2960.30.100.160 B 100 160 25 110 - 13.5 20 13 2
2960.30.100.200 B 100 200 25 150 - 13.5 20 13 2
2960.30.100.250 B 100 250 40 170 - 13.5 20 13 2
2960.30.100.315 B 100 315 40 235 - 13.5 20 13 2
2960.30.125.050 D 125 50 25 - 75 13.5 20 13 2
2960.30.125.080 D 125 80 40 - 75 13.5 20 13 2
2960.30.125.100 G 125 100 25 50 75 13.5 20 13 3
2960.30.125.125 G 125 125 25 75 75 13.5 20 13 3
2960.30.125.160 G 125 160 25 110 75 13.5 20 13 3
2960.30.125.200 G 125 200 25 150 75 13.5 20 13 3
2960.30.125.250 G 125 250 40 170 75 13.5 20 13 3
2960.30.125.315 G 125 315 40 235 75 13.5 20 13 3
2960.30.160.050 D 160 50 25 - 110 13.5 20 13 2
2960.30.160.080 D 160 80 40 - 110 13.5 20 13 2
2960.30.160.100 G 160 100 25 50 110 13.5 20 13 3
2960.30.160.125 G 160 125 25 75 110 13.5 20 13 3
2960.30.160.160 G 160 160 25 110 110 13.5 20 13 3
2960.30.160.200 G 160 200 25 150 110 13.5 20 13 3
2960.30.160.250 H 160 250 40 170 110 13.5 20 13 4
2960.30.160.315 H 160 315 40 235 110 13.5 20 13 4
2960.30. Sliding pad, Steel with sinterlayer, VDI 3357
subject to alterations
Sliding pad, Bronze with solid lubricant, ISO 9183-1
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
e 2
1
e
b
1
l
a
2
l
A
1
e
b
1
l
a
B
a
1
e
b
1
l
1
e
C
a
1
l
e 2
b
2
l
D
b
1
e
e 2
a
1
l
2
l
E
a
1
e
b
e 2
1
l
2
l
1
e
F
2960.70.
X
ø20
15°
R5
R10
10
0,02
± 0,025
20
ø13,5
13
2960.70.
D192
subject to alterations
Sliding pad, Bronze with solid lubricant, ISO 9183-1
D193
Order No Shape b a l 1 e 1 l 2 e 2
2960.70.050.080 B 50 80 20 35 25 -
2960.70.050.100 B 50 100 20 55 25 -
2960.70.050.125 B 50 125 20 80 25 -
2960.70.050.160 B 50 160 20 115 25 -
2960.70.050.200 B 50 200 20 155 25 -
2960.70.050.250 C 50 250 20 100 25 -
2960.70.080.050 D 80 50 25 - 20 40
2960.70.080.080 E 80 80 20 35 20 40
2960.70.080.100 E 80 100 20 55 20 40
2960.70.080.125 E 80 125 20 80 20 40
2960.70.080.160 A 80 160 20 115 20 40
2960.70.080.200 A 80 200 20 155 20 40
2960.70.080.250 F 80 250 20 100 20 40
2960.70.080.315 F 80 315 20 132 20 40
2960.70.100.050 D 100 50 25 - 20 60
2960.70.100.080 E 100 80 20 35 20 60
2960.70.100.100 E 100 100 20 55 20 60
2960.70.100.125 A 100 125 20 80 20 60
2960.70.100.160 A 100 160 20 115 20 60
2960.70.100.200 A 100 200 20 155 20 60
2960.70.100.250 F 100 250 20 100 20 60
2960.70.100.315 F 100 315 20 132 20 60
2960.70.125.050 D 125 50 25 - 20 85
2960.70.125.080 E 125 80 20 35 20 85
2960.70.125.100 A 125 100 20 55 20 85
2960.70.125.125 A 125 125 20 80 20 85
2960.70.125.160 A 125 160 20 115 20 85
2960.70.125.200 A 125 200 20 155 20 85
2960.70.125.250 F 125 250 20 100 20 85
2960.70.125.315 F 125 315 20 132 20 85
2960.70.160.050 D 160 50 25 - 20 120
2960.70.160.080 A 160 80 20 35 20 120
2960.70.160.100 A 160 100 20 55 20 120
2960.70.160.125 A 160 125 20 80 20 120
2960.70.160.160 A 160 160 20 115 20 120
2960.70.160.200 A 160 200 20 155 20 120
2960.70.160.250 F 160 250 20 100 20 120
2960.70.160.315 F 160 315 20 132 20 120
2960.70. Sliding pad, Bronze with solid lubricant, ISO 9183-1
subject to alterations
Sliding pad, Bronze with solid lubricant
R2
ø11
ø18
R5
12
± 0,025
20
0,02
DIN 74-
Km
2960.85.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.
e e
b b b
e 1 e 1 e
a
a
a
3
e
3
e
3
e
A B
C
2
e
2
e
2
e
2960.85.
D194
Order No Shape b a e e 1 e 2 e 3
Number of
screw holes
2960.85.028.075 A 28 75 14 - 15 45 2
2960.85.028.100 A 28 100 14 - 25 50 2
2960.85.028.125 A 28 125 14 - 25 75 2
2960.85.028.150 A 28 150 14 - 25 100 2
2960.85.038.075 A 38 75 19 - 15 45 2
2960.85.038.100 A 38 100 19 - 25 50 2
2960.85.038.125 A 38 125 19 - 25 75 2
2960.85.038.150 A 38 150 19 - 25 100 2
2960.85.038.200 A 38 200 19 - 25 150 2
2960.85.048.075 A 48 75 24 - 15 45 2
2960.85.048.100 A 48 100 24 - 25 50 2
2960.85.048.125 A 48 125 24 - 25 75 2
2960.85.048.150 A 48 150 24 - 25 100 2
2960.85.048.200 A 48 200 24 - 25 150 2
2960.85.058.075 A 58 75 29 - 15 45 2
2960.85.058.100 A 58 100 29 - 25 50 2
2960.85.058.150 A 58 150 29 - 25 100 2
2960.85.075.075.1 A 75 75 37.5 - 15 45 2
2960.85.075.075 B 75 75 25 25 25 25 2
2960.85.075.100.1 A 75 100 37.5 - 25 50 2
2960.85.075.100 B 75 100 25 25 25 50 2
2960.85.075.125 A 75 125 37.5 - 25 75 2
2960.85.075.150 A 75 150 37.5 - 25 100 2
2960.85.075.200 A 75 200 37.5 - 25 150 2
2960.85.100.100 C 100 100 25 50 25 50 4
2960.85.100.125 C 100 125 25 50 25 75 4
2960.85.100.150 C 100 150 25 50 25 100 4
2960.85.100.200 C 100 200 25 50 25 150 4
2960.85.100.250 C 100 250 25 50 25 200 4
2960.85.100.300 C 100 300 25 50 25 250 4
2960.85.125.125 C 125 125 37.5 50 25 75 4
2960.85.125.150 C 125 150 37.5 50 25 100 4
2960.85.125.200 C 125 200 37.5 50 25 150 4
2960.85.125.250 C 125 250 37.5 50 25 200 4
2960.85.125.300 C 125 300 37.5 50 25 250 4
2960.85.125.350 C 125 350 37.5 50 25 300 4
2960.85.150.150 C 150 150 25 100 25 100 4
2960.85.150.200 C 150 200 25 100 25 150 4
2960.85.150.250 C 150 250 25 100 25 200 4
2960.85.150.300 C 150 300 25 100 25 250 4
2960.85.200.200 C 200 200 25 150 25 150 4
2960.85.200.250 C 200 250 25 150 25 200 4
2960.85.200.300 C 200 300 25 150 25 250 4
2960.85. Sliding pad, Bronze with solid lubricant
subject to alterations
Sliding pad, Bronze with solid lubricant
R3,5
2x45°
B
B A
A
1
e
b
1
e 25
b
100
a
25
25 100
a
B A
2x45°
R5
3x45°
2960.86.
B - B A - A
A B
ø11
ø17
R3,5
R5
12
± 0,025
20
3x45°
2x45° 2x45°
0,02
DIN 74-
Km
2960.86.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M10.
D195
Order No Shape b a e 1
Number of
screw holes
2960.86.038.150 A 38 150 19 2
2960.86.075.150 A 75 150 37.5 2
2960.86.100.150 B 100 150 50 4
2960.86. Sliding pad, Bronze with solid lubricant
subject to alterations
Sliding pad, Bronze with solid lubricant
R2
25 -0,02
+0,5
13
ø20
ø14
R5
Km 12
DIN 74
0,02
2960.76.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
3x45°
3x45°
b b
1
e
1
e
1
e
25 25
25
25 e e
e
a
a
B A
2960.76.
D196
Order No Shape b a e e 1
Number of
screw holes
2960.76.080.100 A 80 100 50 30 2
2960.76.080.125 A 80 125 75 30 2
2960.76.080.160 A 80 160 110 30 2
2960.76.080.200 B 80 200 75 15 3
2960.76.100.125 A 100 125 75 50 2
2960.76.100.160 A 100 160 110 50 2
2960.76.100.200 B 100 200 75 25 3
2960.76.125.125 A 125 125 75 75 2
2960.76. Sliding pad, Bronze with solid lubricant
subject to alterations
Sliding pad, Bronze with solid lubricant, CNOMO
h
h
h
c
g
a
l
a
b
h
l
f
a
e
c
d
b
a
c
d
l
f
e
l
B
D
C
A
b
c
b
c 1
c 2
h
1
h 2
h 1
h
h 1
1
2962.78.45.
0,02
2x45°
ø9
ø16
10
0,02
0
+0,05
16
R3
ø11
C, D
ø9
R3
10
0
+0,05
16
A, B
ø16
2x45°
2962.78.45.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M8.
D197
Order No Shape a l b c c 1 c 2 d e f g h h 1 h 2
Number of
screw
counterbores
Number of
screw holes
2962.78.45.050.16.063 A 50 63 15 35 - - - - - - 12 51 - 2 -
2962.78.45.050.16.160 C 50 160 19 31 - - - - - - 21 147 - 2 -
2962.78.45.050.16.250 D 50 250 19 31 - - - - - - 21 121237 3 -
2962.78.45.080.16.160 C 80 160 22 58 - - 68 15 145 - 31 147 - 2 2
2962.78.45.080.16.250 D 80 250 22 58 - - 68 25 105235 21 121237 3 3
2962.78.45.100.16.063 B 100 63 15 33 67 85 - - - - 12 51 - 4 -
2962.78.45. Sliding pad, Bronze with solid lubricant, CNOMO
subject to alterations
Sliding pad, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762, or
countersunk cap screws DIN 7991/ISO 10642.
2962.78.
l 1 l
l 1
e
e
e
a -0,5
a -0,5
a -0,5
a -0,5
a -0,5
a -0,5
a -0,5
a -0,5
a -0,5
a -0,5
a -0,5
e 1 e 1 e
e 1 e
e 1 e 1 e
e 1 e 1 e
A
B
C
D E
F
G
H L M
I J K
e 1 e e 1
e 1 e 1 e 3
e 1 e 1 e e 3
e 1 e 1 e 3 e 3
e 1 e 1 e 3
e 1 e 1 e
e 1 e
b -0,1 b -0,1 b -0,1 b -0,1
b -0,1 b -0,1 b -0,1
b -0,1
b -0,1
b -0,1 b -0,1
l 1 l 1 l 1
l 1 l 1
1
l 1
l 1 l 1
e 2 e 2
2
e
2
e
B
2
e
2
e
G
2
e
2
e
X
2962.78.
d
R2
R2
R2
I
J
K
15°
15°
15°
5
1x45°
t
s ±0,025
0,02
d 1
d 1
d 1
d
d
5
5
t
1x45°
s ±0,025
0,02
t
1x45°
s ±0,025
0,02
d
1x45°
t
1x45°
0,02
R2
d 1
1x45°
5
1x45°
0,02
d 1
s ±0,025 s ±0,025
90°
A, B, C, D,
E, H, L, M
F + G
D198
subject to alterations
Sliding pad, Bronze with solid lubricant
D199
Order No Shape b s a l 1 e e 1 e 2 e 3
Number of
screw holes d d 1 t
2962.78.030.12.0100 A 30 12 100 15 20 60 - - 2 15 9 9
2962.78.030.12.0160 B 30 12 160 15 20 60 - - 3 15 9 9
2962.78.030.12.0240 B 30 12 240 15 25 95 - - 3 15 9 9
2962.78.030.12.0250 B 30 12 250 15 20 105 - - 3 15 9 9
2962.78.030.12.0300 L 30 12 300 15 25 85 - 80 4 15 9 9
2962.78.030.12.0350 L 30 12 350 15 25 100 - 100 4 15 9 9
2962.78.030.12.0400 L 30 12 400 15 25 115 - 120 4 15 9 9
2962.78.030.12.0450 M 30 12 450 15 25 100 - 100 5 15 9 9
2962.78.030.12.0500 M 30 12 500 15 25 110 - 115 5 15 9 9
2962.78.040.08.0100 F 40 8 100 20 20 60 - - 2 - 9 5
2962.78.040.08.0160 G 40 8 160 20 20 60 - - 3 - 9 5
2962.78.040.08.0250 G 40 8 250 20 20 105 - - 3 - 9 5
2962.78.040.12.0100 A 40 12 100 20 20 60 - - 2 15 9 9
2962.78.040.12.0160 B 40 12 160 20 20 60 - - 3 15 9 9
2962.78.040.12.0250 B 40 12 250 20 20 105 - - 3 15 9 9
2962.78.040.16.0100 A 40 16 100 20 20 60 - - 2 18 11 11
2962.78.040.16.0160 B 40 16 160 20 20 60 - - 3 18 11 11
2962.78.040.16.0250 B 40 16 250 20 20 105 - - 3 18 11 11
2962.78.050.20.0100 A 50 20 100 15 20 60 20 - 2 20 13.5 13
2962.78.050.20.0160 B 50 20 160 15 20 60 10 - 3 20 13.5 13
2962.78.050.20.0240 A 50 20 240 25 50 140 - - 2 20 13.5 13
2962.78.050.20.0240.1 K 50 20 240 25 50 140 - - 2 20 13.5 13
2962.78.050.20.0250 B 50 20 250 15 20 105 10 - 3 20 13.5 13
2962.78.050.20.0300 B 50 20 300 25 50 100 - - 3 20 13.5 13
2962.78.050.20.0300.1 J 50 20 300 25 50 100 - - 3 20 13.5 13
2962.78.050.20.0350 B 50 20 350 25 50 125 - - 3 20 13.5 13
2962.78.050.20.0350.1 J 50 20 350 25 50 125 - - 3 20 13.5 13
2962.78.050.20.0400.1 J 50 20 400 25 50 150 - - 3 20 13.5 13
2962.78.050.20.0450.1 I 50 20 450 25 50 115 - 120 4 20 13.5 13
2962.78.050.20.0500.1 I 50 20 500 25 50 135 - 130 4 20 13.5 13
2962.78.060.16.0100 A 60 16 100 15 20 60 30 - 2 18 11 11
2962.78.060.16.0160 B 60 16 160 15 20 60 15 - 3 18 11 11
2962.78.060.16.0250 B 60 16 250 15 20 105 15 - 3 18 11 11
2962.78.080.12.0100 A 80 12 100 20 20 60 40 - 2 15 9 9
2962.78.080.12.0160 C 80 12 160 20 20 120 40 - 4 15 9 9
2962.78.080.12.0250 D 80 12 250 20 20 105 20 - 5 15 9 9
2962.78.080.20.0100 A 80 20 100 20 20 60 40 - 2 20 13.5 13
2962.78.080.20.0160 C 80 20 160 20 20 120 40 - 4 20 13.5 13
2962.78.080.20.0250 D 80 20 250 20 20 105 20 - 5 20 13.5 13
2962.78.080.20.0300 B 80 20 300 40 50 100 - - 3 20 13.5 13
2962.78.080.20.0300.1 J 80 20 300 40 50 100 - - 3 20 13.5 13
2962.78.080.20.0350 B 80 20 350 40 50 125 - - 3 20 13.5 13
2962.78.080.20.0350.1 J 80 20 350 40 50 125 - - 3 20 13.5 13
2962.78.080.20.0400 B 80 20 400 40 50 150 - - 3 20 13.5 13
2962.78.080.20.0400.1 J 80 20 400 40 50 150 - - 3 20 13.5 13
2962.78.080.20.0450 L 80 20 450 40 50 115 - 120 4 20 13.5 13
2962.78.080.20.0450.1 I 80 20 450 40 50 115 - 120 4 20 13.5 13
2962.78.080.20.0500 L 80 20 500 40 50 135 - 130 4 20 13.5 13
2962.78.080.20.0500.1 I 80 20 500 40 50 135 - 130 4 20 13.5 13
2962.78.100.16.0100 A 100 16 100 20 20 60 60 - 2 18 11 11
2962.78.100.16.0160 C 100 16 160 20 20 120 60 - 4 18 11 11
2962.78.100.16.0250 E 100 16 250 20 20 105 60 - 6 18 11 11
2962.78.125.20.0100 C 125 20 100 20 20 60 85 - 4 20 13.5 13
2962.78.125.20.0160 C 125 20 160 20 20 120 85 - 4 20 13.5 13
2962.78.125.20.0250 E 125 20 250 20 20 105 85 - 6 20 13.5 13
2962.78.125.20.0400 D 125 20 400 25 50 150 37.5 - 5 20 13.5 13
2962.78.125.20.0450 H 125 20 450 25 50 115 37.5 120 6 20 13.5 13
2962.78.125.20.0500 H 125 20 500 25 50 135 37.5 130 6 20 13.5 13
2962.78. Sliding pad, Bronze with solid lubricant
subject to alterations
Sliding pad, Steel, CNOMO
2x45°
±0,025 17
0,02
11
1x45°
ø18
M10
ø11
2962.84.45.
Material:
Steel, surface hardened
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M10.
16
234
125
12 12
16
144
a
a
1
l
1
l
b b
A
B
2962.84.45.
D200
Order No Shape b a l 1
Number of
screw
counterbores
Number of
threads
2962.84.45.050.17.160 A 50 160 38 2 2
2962.84.45.050.17.250 B 50 250 38 3 3
2962.84.45.080.17.160 A 80 160 68 2 2
2962.84.45.080.17.250 B 80 250 68 3 3
2962.84.45. Sliding pad, Steel, CNOMO
subject to alterations
Sliding pad, Steel with solid lubricant
e
e
e
e
e
e 3
e 3
e 1
e 1
a
a
a
a
a
l 1 l 1
l 1 l 1 l 1
b b
b b b
A B D
H L
e 1
e 1 e 1
e 1
e 1 e 1
e 1
e 2
e 2
e 2
e 2
2962.85.
d
1x45°
t
s
1x45°
0,02
R2
d 1
2962.85.
Material:
Steel, surface hardened. Sliding
faces with embedded solid
lubricant.
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
D201
Order No Shape b s a l 1 e e 1 e 2 e 3
Number of
screw holes d 1 d t
2962.85.050.20.0240 A 50 20 240 25 50 140 - - 2 13.5 20 13
2962.85.050.20.0300 B 50 20 300 25 50 100 - - 3 13.5 20 13
2962.85.050.20.0350 B 50 20 350 25 50 125 - - 3 13.5 20 13
2962.85.080.20.0300 B 80 20 300 40 50 100 - - 3 13.5 20 13
2962.85.080.20.0350 B 80 20 350 40 50 125 - - 3 13.5 20 13
2962.85.080.20.0400 B 80 20 400 40 50 150 - - 3 13.5 20 13
2962.85.080.20.0450 L 80 20 450 40 50 115 - 120 4 13.5 20 13
2962.85.080.20.0500 L 80 20 500 40 50 135 - 130 4 13.5 20 13
2962.85.125.20.0400 D 125 20 400 25 50 150 37.5 - 5 13.5 20 13
2962.85.125.20.0450 H 125 20 450 25 50 115 37.5 120 6 13.5 20 13
2962.85.125.20.0500 H 125 20 500 25 50 135 37.5 130 6 13.5 20 13
2962.85. Sliding pad, Steel with solid lubricant
subject to alterations
Sliding pad, Bronze with solid lubricant, NAAMS
+0,5
±0,025
ø13,5
13
15°
10
ø20
R5
30°
3x45°
20
Km 12
DIN 74
0,02 A
0,1 A
A
2960.79.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
3
e
2
e
1
e
3
e
2
e
3
e
3
e
e
e
e e
l 3 l 3 l 2 l 3
l 3 l 1
l 1 l 1 l 1
b b b
b
a
a
a a
A B C
D
2960.79.
D202
Order No Shape b a l 1 l 2 l 3 e e 1 e 2 e 3
Number of
screw holes
2960.79.050.100 A 50 100 25 - - 30 - - 30 2
2960.79.050.150 A 50 150 25 - - 30 - - 80 2
2960.79.050.200 A 50 200 25 - - 40 - - 120 2
2960.79.080.100 A 80 100 20 - 40 30 - - 30 2
2960.79.080.150 A 80 150 20 - 40 30 - - 80 2
2960.79.080.200 A 80 200 20 - 40 40 - - 120 2
2960.79.080.250 A 80 250 20 - 40 40 - - 170 2
2960.79.080.315 B 80 315 20 20 20 40 - 210 25 3
2960.79.100.050 D 100 50 22 - 56 14 - - 13 2
2960.79.100.080 D 100 80 22 - 56 30 - - 20 2
2960.79.100.100 A 100 100 22 - 56 30 - - 30 2
2960.79.100.150 A 100 150 22 - 56 30 - - 80 2
2960.79.100.200 B 100 200 22 28 28 40 - 95 25 3
2960.79.100.250 B 100 250 22 28 28 40 - 145 25 3
2960.79.100.315 B 100 315 22 28 28 40 - 210 25 3
2960.79.125.080 D 125 80 25 - 75 30 - - 20 2
2960.79.125.100 A 125 100 25 - 75 30 - - 30 2
2960.79.125.150 A 125 150 25 - 75 30 - - 80 2
2960.79.125.200 B 125 200 25 37 38 40 - 95 25 3
2960.79.125.250 B 125 250 25 37 38 40 - 145 25 3
2960.79.125.315 C 125 315 25 - 75 40 25 165 25 4
2960.79.160.100 A 160 100 30 - 100 30 - - 30 2
2960.79.160.150 A 160 150 30 - 100 30 - - 80 2
2960.79.160.200 B 160 200 30 50 50 40 - 95 25 3
2960.79.160.250 C 160 250 30 - 100 40 25 120 25 4
2960.79.160.315 C 160 315 30 - 100 40 25 185 25 4
2960.79. Sliding pad, Bronze with solid lubricant, NAAMS
subject to alterations
Sliding pad, Steel, NAAMS
3
e
2
e
1
e
3
e
2
e
3
e
3
e
e
e
e e
l 3 l 3 l 2 l 3
l 3 l 1
l 1 l 1 l 1
b b b
b
a
a
a a
D
2960.80.
A B C
+0,5
±0,025
13
15°
10
ø13,5
ø20
R5
30°
3x45°
20
Km 12
DIN 74
0,02 A
0,1 A
A
2960.80.
Material:
Steel, surface hardened
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
D203
Order No Shape b a l 1 l 2 l 3 e e 1 e 2 e 3
Number of
screw holes
2960.80.050.100 A 50 100 25 - - 30 - - 30 2
2960.80.050.150 A 50 150 25 - - 30 - - 80 2
2960.80.050.200 A 50 200 25 - - 40 - - 120 2
2960.80.080.100 A 80 100 20 - 40 30 - - 30 2
2960.80.080.150 A 80 150 20 - 40 30 - - 80 2
2960.80.080.200 A 80 200 20 - 40 40 - - 120 2
2960.80.080.250 A 80 250 20 - 40 40 - - 170 2
2960.80.080.315 B 80 315 20 20 20 40 - 210 25 3
2960.80.100.050 D 100 50 22 - 56 14 - - 13 2
2960.80.100.080 D 100 80 22 - 56 30 - - 20 2
2960.80.100.100 A 100 100 22 - 56 30 - - 30 2
2960.80.100.150 A 100 150 22 - 56 30 - - 80 2
2960.80.100.200 B 100 200 22 28 28 40 - 95 25 3
2960.80.100.250 B 100 250 22 28 28 40 - 145 25 3
2960.80.100.315 B 100 315 22 28 28 40 - 210 25 3
2960.80.125.080 D 125 80 25 - 75 30 - - 20 2
2960.80.125.100 A 125 100 25 - 75 30 - - 30 2
2960.80.125.150 A 125 150 25 - 75 30 - - 80 2
2960.80.125.200 B 125 200 25 37 38 40 - 95 25 3
2960.80.125.250 B 125 250 25 37 38 40 - 145 25 3
2960.80.125.315 C 125 315 25 - 75 40 25 165 25 4
2960.80.160.100 A 160 100 30 - 100 30 - - 30 2
2960.80.160.150 A 160 150 30 - 100 30 - - 80 2
2960.80.160.200 B 160 200 30 50 50 40 - 95 25 3
2960.80.160.250 C 160 250 30 - 100 40 25 120 25 4
2960.80.160.315 C 160 315 30 - 100 40 25 185 25 4
2960.80. Sliding pad, Steel, NAAMS
subject to alterations
Sliding pad, Bronze with solid lubricant, AFNOR/ISO 9183-2
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.
e
e
20
20
20
20
20
20
20
20
e 2
b
b
a
A
a
a
a
a
a
a
a
a
b
b
b
b
b
b
b
25
25
25
25
25
25
25
25
25
e 1
e 2
e 1
e 1
e 1
e 1
e 1
e 2
e 2
e 1
e 1 e 1
e 1 e 1
e 3
e 3
e 2 e 1 e 1
e 4 e 4
e e
e
e e e
e e e e
e e e e e
20
B C
D
E
F
G
H
I
2960.74.
X
2960.74.
30°
14
R 10
12
ø11
ø20
0,02
± 0,01
20
DIN 74 - Km
D204
subject to alterations
Sliding pad, Bronze with solid lubricant, AFNOR/ISO 9183-2
D205
Order No Shape b a e e 1 e 2 e 3 e 4
Number of
screw holes
2960.74.070.100 A 70 100 50 20 - - - 2
2960.74.070.150 B 70 150 50 10 20 - - 3
2960.74.070.200 D 70 200 50 20 - - - 4
2960.74.100.100 I 100 100 - 30 20 - 25 3
2960.74.100.150 C 100 150 25 50 - 50 - 4
2960.74.100.200 D 100 200 50 50 - - - 4
2960.74.100.250 E 100 250 50 50 - - - 5
2960.74.100.300 F 100 300 50 50 - - - 6
2960.74.150.100 G 150 100 - 25 50 50 - 4
2960.74.150.150 H 150 150 - 25 50 - - 4
2960.74.150.200 D 150 200 50 100 - - - 4
2960.74.150.250 E 150 250 50 100 - - - 5
2960.74.150.300 F 150 300 50 100 - - - 6
2960.74.200.100 G 200 100 - 50 50 50 - 4
2960.74. Sliding pad, Bronze with solid lubricant, AFNOR/ISO 9183-2
subject to alterations
Sliding pad, Special cast iron (GG25) with solid lubricant,
AFNOR/ISO 9183- 2
Description:
Special cast iron with solid lubricant is a low-
cost alternative, altthough absorption of the
surface pressure is reduced by 60%.
Material:
Special cast iron (GG25) with solid lubricant.
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.
e
e
20
20
20
20
20
20
20
20
e 2
b
b
a
A
a
a
a
a
a
a
a
a
b
b
b
b
b
b
b
25
25
25
25
25
25
25
25
25
e 1
e 2
e 1
e 1
e 1
e 1
e 1
e 2
e 2
e 1
e 1 e 1
e 1 e 1
e 3
e 3
e 2 e 1 e 1
e 4 e 4
e e
e
e e e
e e e e
e e e e e
20
B C
D
E
F
G
H
I
2960.75.
X
2960.75.
± 0,25
21
30°
14
R 10
12
ø11
ø20
0,02
DIN 74 - Km
D206
subject to alterations
Sliding pad, Special cast iron (GG25) with solid lubricant,
AFNOR/ISO 9183- 2
D207
Order No Shape b a e e 1 e 2 e 3 e 4
Number of
screw holes
2960.75.070.100 A 70 100 50 20 - - - 2
2960.75.070.150 B 70 150 50 10 20 - - 3
2960.75.070.200 D 70 200 50 20 - - - 4
2960.75.100.100 I 100 100 - 30 20 - 25 3
2960.75.100.150 C 100 150 25 50 - 50 - 4
2960.75.100.200 D 100 200 50 50 - - - 4
2960.75.100.250 E 100 250 50 50 - - - 5
2960.75.100.300 F 100 300 50 50 - - - 6
2960.75.150.100 G 150 100 - 25 50 50 - 4
2960.75.150.150 H 150 150 - 25 50 - - 4
2960.75.150.200 D 150 200 50 100 - - - 4
2960.75.150.250 E 150 250 50 100 - - - 5
2960.75.150.300 F 150 300 50 100 - - - 6
2960.75.200.100 G 200 100 - 50 50 50 - 4
2960.75. Sliding pad, Special cast iron (GG25) with solid lubricant, AFNOR/ISO 9183-2
subject to alterations
Sliding pad, Steel with oil groove, CNOMO
Material:
Steel, surface hardened
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.
25
1
e
70
9
e
25
1
e
45
25
145
1
e
b
a
a
b
b
b
a
a
25
1
e
25
95
9
e
1
e
2
e
25
45
20
25
70
20
25
9
e
4
e
A
1
e
9
e
a
5
e
4
e
6
e
5
e
4
e
1
e
9
e
45
20
B C
5
e
4
e
6
e
9
e
20
D
145
5
e
4
e
6
e
7
e
20
b
E
1
e
5
e
4
e
6
e
7
e
8
e
20
a
b
9
e
F
2
e
3
e
9
e
4
e
20
a
b
G
2
e
3
e
5
e
6
e
20
a
4
e
b
25
1
e
H
2
e
5
e
4
e
a
20
32,5
b
9
e
I
2960.44.45.
X
2960.44.45.
14
3x45°
±0,25 21
ø7
ø11
ø20
30°
R10
0,02
D208
subject to alterations
Sliding pad, Steel with oil groove, CNOMO
D209
Order No Shape b a e 1 e 2 e 3 e 4 e 5 e 6 e 7 e 8 e 9
Number of
screw holes
2960.44.45.070.100 A 70 100 20 - - 70 - - - - 10 2
2960.44.45.070.150 B 70 150 10 20 - 70 120 - - - 10 3
2960.44.45.070.200 D 70 200 20 - - 70 120 170 - - 10 4
2960.44.45.100.100 I 100 100 30 50 - 45 70 - - - 25 3
2960.44.45.100.150 C 100 150 50 - - 45 95 120 - - 25 4
2960.44.45.100.200 D 100 200 50 - - 70 120 170 - - 25 4
2960.44.45.100.250 E 100 250 50 - - 70 120 170 220 - 25 5
2960.44.45.100.300 F 100 300 50 - - 70 120 170 220 270 25 6
2960.44.45.150.100 G 150 100 25 75 100 70 - - - - 50 4
2960.44.45.150.150 H 150 150 25 75 100 45 95 120 - - 50 4
2960.44.45.150.200 D 150 200 100 - - 70 120 170 - - 50 4
2960.44.45.150.250 E 150 250 100 - - 70 120 170 220 - 50 5
2960.44.45.150.300 F 150 300 100 - - 70 120 170 220 270 50 6
2960.44.45.200.100 G 200 100 50 100 150 70 - - - - 75 4
2960.44.45. Sliding pad, Steel with oil groove, CNOMO
subject to alterations
Sliding pad, Bronze with oil groove, CNOMO
14
3x45°
±0,01 20
ø7
ø11
ø20
12
30°
R10
0,02
2960.54.45.
Material:
Bronze
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M10.
A
9
e
1
e
b
25
45
20
4
e
a
9
e
1
e
2
e
3
e
b
25
70
20
4
e
a
6
e
5
e
1
e
45
20
a
4
e
5
e
25
2
e
b
32,5
20
4
e
a
5
e
b
9
e
2
e
25
1
e
H
B
I
9
e
2960.54.45.
D210
Order No Shape b a e 1 e 2 e 3 e 4 e 5 e 6 e 9
Number of
screw holes
2960.54.45.070.100 A 70 100 20 - - 70 - - 10 2
2960.54.45.070.150 B 70 150 10 20 - 70 120 - 10 3
2960.54.45.100.100 I 100 100 30 50 - 45 70 - 25 3
2960.54.45.150.150 H 150 150 25 75 100 45 95 120 50 4
2960.54.45. Sliding pad, Bronze with oil groove, CNOMO
subject to alterations
Sliding pad, Bronze with solid lubricant, VDI 3357
A
25 e
a
b
10
ø15
ø9
9
Km 8
DIN 74
15°
3x45°
12 -0,02
0,02
12 -0,02
Km 8
DIN 74
15°
9
3x45°
0,02
ø9
ø15
10
25 e 1 e e
a
b
B
2960.81.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M8.
D211
Order No Shape b a e e 1
Number of
screw holes
2960.81.030.080 A 30 80 30 - 2
2960.81.030.100 A 30 100 50 - 2
2960.81.030.125 A 30 125 75 - 2
2960.81.030.160 A 30 160 110 - 2
2960.81.030.200 A 30 200 150 - 2
2960.81.030.225 A 30 225 175 - 2
2960.81.030.250 B 30 250 60 80 4
2960.81.030.260 B 30 260 60 90 4
2960.81.030.280 B 30 280 60 110 4
2960.81.030.300 B 30 300 80 90 4
2960.81.030.320 B 30 320 80 110 4
2960.81.040.080 A 40 80 30 - 2
2960.81.040.100 A 40 100 50 - 2
2960.81.040.125 A 40 125 75 - 2
2960.81.040.160 A 40 160 110 - 2
2960.81.040.200 A 40 200 150 - 2
2960.81.050.080 A 50 80 30 - 2
2960.81.050.100 A 50 100 50 - 2
2960.81.050.125 A 50 125 75 - 2
2960.81.050.160 A 50 160 110 - 2
2960.81.050.200 A 50 200 150 - 2
2960.81.050.225 A 50 225 175 - 2
2960.81.050.250 B 50 250 60 80 4
2960.81.050.300 B 50 300 80 90 4
2960.81.050.350 B 50 350 100 100 4
2960.81.050.400 B 50 400 120 110 4
2960.81.060.080 A 60 80 30 - 2
2960.81.060.100 A 60 100 50 - 2
2960.81.060.125 A 60 125 75 - 2
2960.81.060.160 A 60 160 110 - 2
2960.81.060.200 A 60 200 150 - 2
2960.81.060.225 A 60 225 175 - 2
2960.81.060.240 B 60 240 60 70 4
2960.81.060.250 B 60 250 60 80 4
2960.81.060.260 B 60 260 60 90 4
2960.81.060.280 B 60 280 60 110 4
2960.81.080.080 A 80 80 30 - 2
2960.81.080.100 A 80 100 50 - 2
2960.81.080.125 A 80 125 75 - 2
2960.81.080.160 A 80 160 110 - 2
2960.81.080.200 A 80 200 150 - 2
2960.81.080.225 A 80 225 175 - 2
2960.81.080.240 B 80 240 60 70 4
2960.81.080.250 B 80 250 60 80 4
2960.81.080.260 B 80 260 60 90 4
2960.81.080.280 B 80 280 60 110 4
2960.81.100.240 B 100 240 60 70 4
2960.81.100.260 B 100 260 60 90 4
2960.81.100.280 B 100 280 60 110 4
2960.81. Sliding pad, Bronze with solid lubricant, VDI 3357
subject to alterations
Sliding pad, Steel, VDI 3357
Material:
Steel, surface hardened
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M8.
10
ø15
ø9
25 e
a
b
9
15°
3x45°
12
A
-0,02
0,02
15°
9
ø9
ø15
10
12 -0,02
3x45°
0,02
25 e e e 1
b
a
2960.88.
B
X
D212
subject to alterations
Sliding pad, Steel, VDI 3357
D213
Order No Shape b a e e 1
Number of
screw holes
2960.88.030.080 A 30 80 30 - 2
2960.88.030.100 A 30 100 50 - 2
2960.88.030.125 A 30 125 75 - 2
2960.88.030.160 A 30 160 110 - 2
2960.88.030.200 A 30 200 150 - 2
2960.88.040.080 A 40 80 30 - 2
2960.88.040.100 A 40 100 50 - 2
2960.88.040.125 A 40 125 75 - 2
2960.88.040.160 A 40 160 110 - 2
2960.88.040.200 A 40 200 150 - 2
2960.88.040.225 A 40 225 175 - 2
2960.88.040.240 B 40 240 60 70 4
2960.88.040.250 B 40 250 60 80 4
2960.88.040.260 B 40 260 60 90 4
2960.88.040.280 B 40 280 60 110 4
2960.88.050.080 A 50 80 30 - 2
2960.88.050.100 A 50 100 50 - 2
2960.88.050.125 A 50 125 75 - 2
2960.88.050.160 A 50 160 110 - 2
2960.88.050.180 A 50 180 130 - 2
2960.88.050.200 A 50 200 150 - 2
2960.88.050.225 A 50 225 175 - 2
2960.88.050.240 B 50 240 60 70 4
2960.88.050.250 B 50 250 60 80 4
2960.88.050.260 B 50 260 60 90 4
2960.88.050.280 B 50 280 60 110 4
2960.88.060.080 A 60 80 30 - 2
2960.88.060.100 A 60 100 50 - 2
2960.88.060.125 A 60 125 75 - 2
2960.88.060.160 A 60 160 110 - 2
2960.88.060.200 A 60 200 150 - 2
2960.88.060.225 A 60 225 175 - 2
2960.88.060.240 B 60 240 60 70 4
2960.88.060.250 B 60 250 60 80 4
2960.88.060.260 B 60 260 60 90 4
2960.88.060.280 B 60 280 60 110 4
2960.88.060.300 B 60 300 80 90 4
2960.88.060.320 B 60 320 80 110 4
2960.88.060.340 B 60 340 80 130 4
2960.88.060.350 B 60 350 100 100 4
2960.88.080.080 A 80 80 30 - 2
2960.88.080.100 A 80 100 50 - 2
2960.88.080.125 A 80 125 75 - 2
2960.88.080.160 A 80 160 110 - 2
2960.88.080.200 A 80 200 150 - 2
2960.88.080.225 A 80 225 175 - 2
2960.88.080.240 B 80 240 60 70 4
2960.88.080.250 B 80 250 60 80 4
2960.88.080.260 B 80 260 60 90 4
2960.88.080.280 B 80 280 60 110 4
2960.88.080.300 B 80 300 80 90 4
2960.88.080.320 B 80 320 80 110 4
2960.88.080.340 B 80 340 80 130 4
2960.88.080.350 B 80 350 100 100 4
2960.88.100.250 B 100 250 60 80 4
2960.88.100.280 B 100 280 60 110 4
2960.88.100.300 B 100 300 80 90 4
2960.88.100.320 B 100 320 80 110 4
2960.88.100.340 B 100 340 80 130 4
2960.88.100.350 B 100 350 100 100 4
2960.88. Sliding pad, Steel, VDI 3357
subject to alterations
Sliding pad, Bronze with solid lubricant, VDI 3357
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
2
l
25 25
10
b
13
3x45°
20 - 0,02
0,02
15°
1
l
2
l
ø13,5
ø20
R5
2960.93.
D214
Order No b l 1 l 2
2960.93.050.250 50 250 60
2960.93.050.300 50 300 80
2960.93.050.350 50 350 100
2960.93.050.400 50 400 120
2960.93.050.450 50 450 140
2960.93.050.500 50 500 150
2960.93.080.250 80 250 60
2960.93.080.300 80 300 80
2960.93.080.350 80 350 100
2960.93.080.400 80 400 120
2960.93.080.450 80 450 140
2960.93.080.500 80 500 150
2960.93.100.250 100 250 60
2960.93.100.300 100 300 80
2960.93.100.350 100 350 100
2960.93.100.400 100 400 120
2960.93.100.450 100 450 140
2960.93.100.500 100 500 150
2960.93.125.250 125 250 60
2960.93.125.300 125 300 80
2960.93.125.350 125 350 100
2960.93.125.400 125 400 120
2960.93.125.450 125 450 140
2960.93.125.500 125 500 150
2960.93.160.250 160 250 60
2960.93.160.300 160 300 80
2960.93.160.350 160 350 100
2960.93.160.400 160 400 120
2960.93.160.450 160 450 140
2960.93.160.500 160 500 150
2960.93. Sliding pad, Bronze with solid lubricant, VDI 3357
subject to alterations
Guide bar with two sliding surfaces, Bronze with solid lubricant, VDI 3357
1
b
1
b
d
t
a
e e
15°
s
10°
5
a
e 25
b
0,02
5
25
b
A
B
- 0,02
d 1
3x45°
2962.75.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762.
D215
Order No Shape a b s b 1 e d d 1 t
Number of
screw holes
2962.75.025.012.0110 A 110 25 12 12.5 60 15 9 8.5 2
2962.75.025.012.0120 A 120 25 12 12.5 70 15 9 8.5 2
2962.75.025.015.0110 A 110 25 15 12.5 60 18 11 10.5 2
2962.75.025.015.0120 A 120 25 15 12.5 70 18 11 10.5 2
2962.75.060.030.0125 A 125 60 30 30 75 20 13.5 13 2
2962.75.060.030.0150 A 150 60 30 30 100 20 13.5 13 2
2962.75.060.030.0160 A 160 60 30 30 110 20 13.5 13 2
2962.75.060.030.0200 B 200 60 30 30 75 20 13.5 13 3
2962.75.060.040.0125 A 125 60 40 30 75 20 13.5 13 2
2962.75.060.040.0150 A 150 60 40 30 100 20 13.5 13 2
2962.75.060.040.0160 A 160 60 40 30 110 20 13.5 13 2
2962.75.060.040.0200 B 200 60 40 30 75 20 13.5 13 3
2962.75. Guide bar with two sliding surfaces, Bronze with solid lubricant, VDI 3357
subject to alterations
Guide bar with two sliding surfaces, Bronze with solid lubricant, CNOMO
ø16
ø9
10
+0,01
20
0
0,02
2x45°
2962.75.45.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M8.
31 31
a a
l
237
21
l
147
21
A
121
19 19
R3,5
R3,5
B
2962.75.45.
D216
Order No Shape a l
Number of
screw holes
2962.75.45.050.20.160 A 50 160 2
2962.75.45.050.20.250 B 50 250 3
2962.75.45. Guide bar with two sliding surfaces, Bronze with solid
lubricant, CNOMO
subject to alterations
Guide bar with three sliding surfaces, Bronze with solid lubricant
15°
15°
l 1 l 1
a
e e
± 0,02
s
5
a
e 25
b
0,01
DIN 74 - Km
5
25
b
B
A t
d 1
d
2962.76.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.
D217
Order No Shape a b s e l 1 d d 1 t
Number of
screw holes
2962.76.070.032.0125 A 125 70 32 75 40 20 13.5 13 2
2962.76.070.032.0150 A 150 70 32 100 40 20 13.5 13 2
2962.76.070.032.0200 B 200 70 32 75 40 20 13.5 13 3
2962.76.090.045.0125 A 125 90 45 75 55 26 17.5 17.5 2
2962.76.090.045.0150 B 150 90 45 50 55 26 17.5 17.5 3
2962.76.090.045.0200 B 200 90 45 75 55 26 17.5 17.5 3
2962.76. Guide bar with three sliding surfaces, Bronze with solid lubricant
subject to alterations
Guide bar with two sliding surfaces, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
l
b
s ±0,1
ø16
17
e 3 e 2 e 1 20
3x45°
min
30
2962.77.
D218
Order No b s l e 1 e 2 e 3
Number of
screw holes
2962.77.065.040.0150 65 40 150 110 - - 2
2962.77.065.040.0200 65 40 200 80 80 - 3
2962.77.065.040.0250 65 40 250 105 105 - 3
2962.77.065.040.0300 65 40 300 90 80 90 4
2962.77.065.040.0350 65 40 350 105 100 105 4
2962.77.065.065.0150 65 65 150 110 - - 2
2962.77.065.065.0200 65 65 200 80 80 - 3
2962.77.065.065.0250 65 65 250 105 105 - 3
2962.77.065.065.0300 65 65 300 90 80 90 4
2962.77.065.065.0350 65 65 350 105 105 105 4
2962.77. Guide bar with two sliding surfaces, Bronze with solid lubricant
subject to alterations
Guide bar with four sliding surfaces, Bronze with solid lubricant
l ±1
l 3
2
l
2
l
2
l
3
l
1
l
1
l
1
l
1
l
c
± 0,025
b
± 0,025
a
300 0,02
0,02/300
2962.74.
Material:
Bronze with solid lubricant, oilless lubricating
D219
Order No a b c l l 1 l 2 l 3
2962.74.015.010.075 10.3 15.3 6 75 25 6 3
2962.74.015.010.100 10.3 15.3 6 100 25 6 3
2962.74.015.010.125 10.3 15.3 6 125 25 6 3
2962.74.015.010.150 10.3 15.3 6 150 25 6 3
2962.74.015.010.175 10.3 15.3 6 175 25 6 3
2962.74.015.010.200 10.3 15.3 6 200 25 6 3
2962.74.015.010.225 10.3 15.3 6 225 25 6 3
2962.74.015.010.250 10.3 15.3 6 250 25 6 3
2962.74.015.010.275 10.3 15.3 6 275 25 6 3
2962.74.015.010.300 10.3 15.3 6 300 25 6 3
2962.74.025.015.105 15.3 25.3 8 105 35 8 4
2962.74.025.015.140 15.3 25.3 8 140 35 8 4
2962.74.025.015.175 15.3 25.3 8 175 35 8 4
2962.74.025.015.210 15.3 25.3 8 210 35 8 4
2962.74.025.015.245 15.3 25.3 8 245 35 8 4
2962.74.025.015.280 15.3 25.3 8 280 35 8 4
2962.74.025.015.315 15.3 25.3 8 315 35 8 4
2962.74.025.015.350 15.3 25.3 8 350 35 8 4
2962.74.025.015.385 15.3 25.3 8 385 35 8 4
2962.74.025.015.420 15.3 25.3 8 420 35 8 4
2962.74.025.015.455 15.3 25.3 8 455 35 8 4
2962.74.025.015.490 15.3 25.3 8 490 35 8 4
2962.74.035.025.135 25.3 35.3 12 135 45 10 5
2962.74.035.025.180 25.3 35.3 12 180 45 10 5
2962.74.035.025.225 25.3 35.3 12 225 45 10 5
2962.74.035.025.270 25.3 35.3 12 270 45 10 5
2962.74.035.025.315 25.3 35.3 12 315 45 10 5
2962.74.035.025.360 25.3 35.3 12 360 45 10 5
2962.74.035.025.405 25.3 35.3 12 405 45 10 5
2962.74.035.025.450 25.3 35.3 12 450 45 10 5
2962.74.035.025.495 25.3 35.3 12 495 45 10 5
2962.74.045.035.165 35.3 45.3 16 165 55 12 6
2962.74.045.035.220 35.3 45.3 16 220 55 12 6
2962.74.045.035.275 35.3 45.3 16 275 55 12 6
2962.74.045.035.330 35.3 45.3 16 330 55 12 6
2962.74.045.035.385 35.3 45.3 16 385 55 12 6
2962.74.045.035.440 35.3 45.3 16 440 55 12 6
2962.74.045.035.495 35.3 45.3 16 495 55 12 6
2962.74. Guide bar with four sliding surfaces, Bronze with
solid lubricant
subject to alterations
Guide bar with one sliding surfaces, Bronze with solid lubricant
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
e 2 e 1 e 1
e 1 e 1 25
25
a
a
e
0,5x45°
e
ød
ød
R3
0,02 0,02
R3
0,5x45°
B
A
b +0,05
+0,02
s ±0,02 b +0,05
+0,02
s ±0,02
2962.79.
D220
Order No Shape b s a e e 1 e 2 d
Number of
screw holes
2962.79.030.040.150 A 30 40 150 20 50 - 14 3
2962.79.030.040.200 A 30 40 200 20 75 - 14 3
2962.79.030.040.250 B 30 40 250 20 75 50 14 4
2962.79.040.040.150 A 40 40 150 20 50 - 14 3
2962.79.040.040.200 A 40 40 200 20 75 - 14 3
2962.79.040.040.250 B 40 40 250 20 75 50 14 4
2962.79.045.050.150 A 45 50 150 25 50 - 18 3
2962.79.045.050.200 A 45 50 200 25 75 - 18 3
2962.79.045.050.250 B 45 50 250 25 75 50 18 4
2962.79.055.050.150 A 55 50 150 25 50 - 18 3
2962.79.055.050.200 A 55 50 200 25 75 - 18 3
2962.79.055.050.250 B 55 50 250 25 75 50 18 4
2962.79.060.050.150 A 60 50 150 25 50 - 18 3
2962.79.060.050.200 A 60 50 200 25 75 - 18 3
2962.79.060.050.250 B 60 50 250 25 75 50 18 4
2962.79.070.050.150 A 70 50 150 25 50 - 18 3
2962.79.070.050.200 A 70 50 200 25 75 - 18 3
2962.79.070.050.250 B 70 50 250 25 75 50 18 4
2962.79. Guide bar with one sliding surfaces, Bronze with solid
lubricant
subject to alterations
Guide bar with three sliding surfaces, Bronze with solid lubricant
b
0
-0,015
0
-0,2
a s
0
-0,015
2962.80.
Material:
Bronze with solid lubricant,
oilless lubricating
D221
Order No b s a
2962.80.025.016.080 25 16 80
2962.80.025.016.100 25 16 100
2962.80.025.016.125 25 16 125
2962.80.040.025.125 40 25 125
2962.80.040.025.160 40 25 160
2962.80.040.025.200 40 25 200
2962.80.063.040.200 63 40 200
2962.80.063.040.250 63 40 250
2962.80.063.040.315 63 40 315
2962.80. Guide bar with three sliding surfaces, Bronze with solid
lubricant
subject to alterations
Guide bracket, Steel with solid lubricant, VDI 3387
5 x 45°
t
c
d
1
10
15°
r
d
2960.73.
Material:
Steel, surface hardened. Sliding
faces with embedded solid lubri-
cant.
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762.
45
32
5
M16
ø17
1
e
1
e
f x 45°
1
l e
e
a
a
15°
r
15°
r
10
10
2
l
min. support
2
l
min. support
60
60
b f7
f7
b
1
l
f x 45°
2960.73.
A B
D222
Order No Shape b a c l 1 l 2 e e 1 d d 1 f t r
Number of
screw holes
2960.73.063.180.036 A 63 180 36 20 90 50 36 14 20 18 16 16 3
2960.73.063.200.036 A 63 200 36 20 90 50 36 14 20 18 16 16 3
2960.73.063.224.036 A 63 224 36 20 90 50 36 14 20 18 16 16 3
2960.73.071.180.036 A 71 180 36 20 90 50 36 14 20 18 16 16 3
2960.73.071.200.036 A 71 200 36 20 90 50 36 14 20 18 16 16 3
2960.73.071.224.036 A 71 224 36 20 90 50 36 14 20 18 16 16 3
2960.73.090.200.045 A 90 200 45 20 100 50 50 18 26 28 21 25 3
2960.73.090.224.045 A 90 224 45 20 100 50 50 18 26 28 21 25 3
2960.73.090.250.045 A 90 250 45 20 100 50 50 18 26 28 21 25 3
2960.73.112.200.045 A 112 200 45 20 100 50 50 18 26 28 21 25 3
2960.73.112.224.045 A 112 224 45 20 100 50 50 18 26 28 21 25 3
2960.73.112.250.045 A 112 250 45 20 100 50 50 18 26 28 21 25 3
2960.73.140.315.045 B 140 315 45 40 150 80 90 22 33 36 25.5 31.5 4
2960.73.140.400.045 B 140 400 45 40 150 80 90 22 33 36 25.5 31.5 4
2960.73.140.400.056 B 140 400 56 40 150 80 90 22 33 36 25.5 31.5 4
2960.73.190.400.056 B 190 400 56 40 150 80 90 22 33 36 25.5 31.5 4
2960.73.240.500.056 B 240 500 56 40 250 160 160 26 40 36 30.5 31.5 4
2960.73.240.630.056 B 240 630 56 40 250 160 160 26 40 36 30.5 31.5 4
2960.73. Guide bracket, Steel with solid lubricant, VDI 3387
subject to alterations
Guide bracket, Bronze with solid lubricant, VDI 3387
45
32
5
M16
ø17
1
e
1
e
f x 45°
1
l e
e
a
a
15°
r
15°
r
10
10
2
l
min. support
2
l
min. support
60
60
b f7
f7
b
1
l
f x 45°
2960.89.
A B
5 x 45°
t
c
d
1
10
15°
r
d
2960.89.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762.
D223
Order No Shape b a l 1 l 2 e e 1 d d 1 f c t r
Number of
screw holes
2960.89.063.180 A 63 180 20 90 50 36 14 20 18 36 16 16 3
2960.89.063.200 A 63 200 20 90 50 36 14 20 18 36 16 16 3
2960.89.063.224 A 63 224 20 90 50 36 14 20 18 36 16 16 3
2960.89.071.180 A 71 180 20 90 50 36 14 20 18 36 16 16 3
2960.89.071.200 A 71 200 20 90 50 36 14 20 18 36 16 16 3
2960.89.071.224 A 71 224 20 90 50 36 14 20 18 36 16 16 3
2960.89.090.200 A 90 200 20 100 50 50 18 26 28 45 21 25 3
2960.89.090.224 A 90 224 20 100 50 50 18 26 28 45 21 25 3
2960.89.090.250 A 90 250 20 100 50 50 18 26 28 45 21 25 3
2960.89.112.200 A 112 200 20 100 50 50 18 26 28 45 21 25 3
2960.89.112.224 A 112 224 20 100 50 50 18 26 28 45 21 25 3
2960.89.112.250 A 112 250 20 100 50 50 18 26 28 45 21 25 3
2960.89.140.315 B 140 315 40 150 80 90 22 33 36 45 25.5 31.5 4
2960.89.190.400 B 190 400 40 150 80 90 22 33 36 56 25.5 31.5 4
2960.89.240.500 B 240 500 40 250 160 160 26 40 36 56 30.5 31.5 4
2960.89.240.630 B 240 630 40 250 160 160 26 40 36 56 30.5 31.5 4
2960.89. Guide bracket, Bronze with solid lubricant, VDI 3387
subject to alterations
Slide centre guide, Bronze with solid lubricant
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
25
25
A
B
50
25
13
50
25
1
l
l -1,0
0
l -1,0
0
M8
6 x 45°
2 x 45°
3 x 45°
6 x 45°
ø20
ø14
s -0,1
0
15
c*
b -0,02
0
1
b
2966.72.
D224
Order No Shape b l s b 1 l 1 c*
Number of
screw holes
2966.72.030.100.030 A 30 100 30 15 - 18 2
2966.72.030.150.030 A 30 150 30 15 - 18 2
2966.72.030.200.030 B 30 200 30 15 100 18 3
2966.72.030.250.030 B 30 250 30 15 125 18 3
2966.72.030.300.030 B 30 300 30 15 150 18 3
2966.72.030.350.030 B 30 350 30 15 175 18 3
2966.72.040.100.030 A 40 100 30 20 - 18 2
2966.72.040.150.030 A 40 150 30 20 - 18 2
2966.72.040.200.030 B 40 200 30 20 100 18 3
2966.72.040.250.030 B 40 250 30 20 125 18 3
2966.72.040.300.030 B 40 300 30 20 150 18 3
2966.72.040.350.030 B 40 350 30 20 175 18 3
2966.72.040.100.040 A 40 100 40 20 - 20 2
2966.72.040.150.040 A 40 150 40 20 - 20 2
2966.72.040.200.040 B 40 200 40 20 100 20 3
2966.72.040.250.040 B 40 250 40 20 125 20 3
2966.72.040.300.040 B 40 300 40 20 150 20 3
2966.72.040.350.040 B 40 350 40 20 175 20 3
*Solid lubricant area
2966.72. Slide centre guide, Bronze with solid lubricant
subject to alterations
Overrun Cam, Steel hardened, VDI 3357
plug gauge
h6
ø16
w
radiused
R25
R3
s ±0,01
15
20 e
b
a
90
45 20
ø20
ø13,5
3x45°
l
t
2960.90.
Material:
Steel, through-hardened
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
2960.90.
2960.91.
Mounting example
D225
Order No b a s e t w l
2960.90.100.170.045 100 170 45 60 30 20 143.37
2960.90.125.170.045 125 170 45 85 30 20 143.37
2960.90.150.170.045 150 170 45 110 30 20 143.37
2960.90.200.170.045 200 170 45 160 30 20 143.37
2960.90.100.150.045 100 150 45 60 30 30 127.86
2960.90.100.170.060 100 170 60 60 45 30 127.86
2960.90.125.150.045 125 150 45 85 30 30 127.86
2960.90.125.170.060 125 170 60 85 45 30 127.86
2960.90.150.150.045 150 150 45 110 30 30 127.86
2960.90.150.170.060 150 170 60 110 45 30 127.86
2960.90.200.150.045 200 150 45 160 30 30 127.86
2960.90.200.170.060 200 170 60 160 45 30 127.86
2960.90. Overrun Cam, Steel hardened, VDI 3357
subject to alterations
Overrun Cam, Steel hardened and gas nitrided, VDI 3357
Material:
Steel, through-hardened and gas
nitrided
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
2960.90.
2960.91.
plug gauge
h6
ø16
w
radiused
R25
R3
s ±0,01
15
20 e
b
a
90
45 20
ø20
ø13,5
3x45°
l
t
2960.91.
Mounting example
D226
Order No b a s e t w l
2960.91.100.170.045 100 170 45 60 30 20 143.37
2960.91.125.170.045 125 170 45 85 30 20 143.37
2960.91.150.170.045 150 170 45 110 30 20 143.37
2960.91.200.170.045 200 170 45 160 30 20 143.37
2960.91.100.150.045 100 150 45 60 30 30 127.86
2960.91.100.170.060 100 170 60 60 45 30 127.86
2960.91.125.150.045 125 150 45 85 30 30 127.86
2960.91.125.170.060 125 170 60 85 45 30 127.86
2960.91.150.150.045 150 150 45 110 30 30 127.86
2960.91.150.170.060 150 170 60 110 45 30 127.86
2960.91.200.150.045 200 150 45 160 30 30 127.86
2960.91.200.170.060 200 170 60 160 45 30 127.86
2960.91. Overrun Cam, Steel hardened and gas nitrided, VDI 3357
subject to alterations
Overrun Cam, Bronze with solid lubricant, VDI 3357
plug gauge
h6
ø16
w
radiused
R25
R3
s ±0,01
15
20 e
b
a
90
45 20
ø20
ø13,5
3x45°
l
t
2960.92.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
2960.92.
2960.90.
Mounting example
D227
Order No b a s e t w l
2960.92.100.170.045 100 170 45 60 30 20 143.37
2960.92.125.170.045 125 170 45 85 30 20 143.37
2960.92.150.170.045 150 170 45 110 30 20 143.37
2960.92.200.170.045 200 170 45 160 30 20 143.37
2960.92.100.150.045 100 150 45 60 30 30 127.86
2960.92.100.170.060 100 170 60 60 45 30 127.86
2960.92.125.150.045 125 150 45 85 30 30 127.86
2960.92.125.170.060 125 170 60 85 45 30 127.86
2960.92.150.150.045 150 150 45 110 30 30 127.86
2960.92.150.170.060 150 170 60 110 45 30 127.86
2960.92.200.150.045 200 150 45 160 30 30 127.86
2960.92.200.170.060 200 170 60 160 45 30 127.86
2960.92. Overrun Cam, Bronze with solid lubricant, VDI 3357
subject to alterations
Angled guide gib, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.
e
t
d
20
l
4
e
2
e
3
e
1
e
R2
1
a
1
d
3
a
±0,1
4
a
+0,1
+0,05
2
a
2962.70.
D228
Order No a 1 a 2 l a 3 a 4 e e 1 e 2 e 3 e 4 d d 1 t
Number of
screw holes
2962.70.026.100 26 20 100 8 10 9 60 - - - 15 9 9.6 2
2962.70.026.150 26 20 150 8 10 9 55 55 - - 15 9 9.6 3
2962.70.026.200 26 20 200 8 10 9 55 50 55 - 15 9 9.6 4
2962.70.032.100 32 30 100 10 15 11 60 - - - - 11 - 2
2962.70.032.150 32 30 150 10 15 11 55 55 - - - 11 - 3
2962.70.032.200 32 30 200 10 15 11 55 50 55 - - 11 - 4
2962.70.032.250 32 30 250 10 15 11 70 70 70 - - 11 - 4
2962.70.050.200 50 45 200 22 25 14 55 50 55 - 18 11 25 4
2962.70.050.250 50 45 250 22 25 14 70 70 70 - 18 11 25 4
2962.70.050.300 50 45 300 22 25 14 65 65 65 65 18 11 25 5
2962.70.050.350 50 45 350 22 25 14 80 75 75 80 18 11 25 5
2962.70. Angled guide gib, Bronze with solid lubricant
subject to alterations
Angled guide gib, Bronze with solid lubricant, CNOMO
40
40
b
28
a
d
c
R3,5
ø18
ø11
16 ± 0,1
13
R2
R1
20 ±0,01
2962.70.45.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.
D229
Order No a b c d
Number of
screw holes
2962.70.45.040.160 160 15 145 - 2
2962.70.45.040.250 250 15 145 225 3
2962.70.45. Angled guide gib, Bronze with solid lubricant, CNOMO
subject to alterations
Angled guide gib, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
b l
h
r
1
1
b
±0,1
1
h
+0,05
+0,1
2962.71.
D230
Order No b h b 1 h 1 l l l
305 605 1005
2962.71.020.012.0305 20 12 5 6 ●
2962.71.025.015.0305 25 15 7 8 ●
2962.71.030.020.0305 30 20 9 12 ●
2962.71.032.030.0605 32 30 10 15 ● ●
2962.71.035.035.0605 35 35 12 24 ● ●
2962.71.050.045.0605 50 45 22 25 ● ●
2962.71.050.050.0605 50 50 16 34 ● ●
2962.71. Angled guide gib, Bronze with solid lubricant
subject to alterations
Angled guide gib, Bronze with solid lubricant
b l
h
1
b
+0,5
1
h
+0,05
+0,1
2962.72.
Material:
Bronze with solid lubricant, oilless lubricating
D231
Order No b h b 1 h 1 l l l
205 320 605
2962.72.015.012.0205 15 12 5 5 ●
2962.72.020.017.0205 20 17 5 7 ● ●
2962.72.020.022.0205 20 22 5 7 ● ●
2962.72.028.027.0205 28 27 8 10 ● ● ●
2962.72.028.036.0205 28 36 8 10 ● ● ●
2962.72.028.046.0205 28 46 8 10 ● ● ●
2962.72.040.066.0205 40 66 12 22 ● ● ●
2962.72.040.086.0205 40 86 12 26 ● ● ●
2962.72. Angled guide gib, Bronze with solid lubricant
subject to alterations
Angled guide gib, Bronze with solid lubricant
Provide
shoulders
to support
angle guide
for high
transverse
forces
Aligne
this side
only
Flat guide bar
Slide
Mounting example
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762.
2962.73.
d
l
R1
Through-
holes
for screws
Aligning surface
e
g
f
c
b
1
h
1
b
3
b
2
b
3
h
2
h
D232
Order No b 1 h 1 l b 2 b 3 h 2 h 3 b c e f g d
Number of
screw holes
2962.73.025.125 25 15.5 125 18 9 8.5 6 27.5 - - - 97.5 9 2
2962.73.025.160 25 15.5 160 18 9 8.5 6 27.5 - - - 132.5 9 2
2962.73.032.125 32 30.5 125 22 11 15.5 9 27.5 - - - 97.5 11 2
2962.73.032.160 32 30.5 160 22 11 15.5 9 27.5 - - - 132.5 11 2
2962.73.032.200 32 30.5 200 22 11 15.5 9 27.5 - - - 172.5 11 2
2962.73.045.100 45 50.5 100 30 15 34.5 18 27.5 - - - 72.5 13.5 2
2962.73.045.160 45 50.5 160 30 15 34.5 18 27.5 - - - 132.5 13.5 2
2962.73.055.100 55 55.5 100 37 20 39.5 23 27.5 - - - 72.5 13.5 2
2962.73.055.160 55 55.5 160 37 20 39.5 23 27.5 - - - 132.5 13.5 2
2962.73.070.160 70 75.5 160 50 30 55.5 35 35 - - - 125 17.5 2
2962.73.070.200 70 75.5 200 50 30 55.5 35 35 - - - 165 17.5 2
2962.73.070.250 70 75.5 250 50 30 55.5 35 35 - 125 - 215 17.5 3
2962.73.070.400 70 75.5 400 50 30 55.5 35 35 125 200 275 365 17.5 5
2962.73.085.160 85 90.5 160 63 38 65.5 45 42.5 - - - 117.5 22 2
2962.73.085.200 85 90.5 200 63 38 65.5 45 42.5 - - - 157.5 22 2
2962.73.085.250 85 90.5 250 63 38 65.5 45 42.5 - 125 - 207.5 22 3
2962.73.085.400 85 90.5 400 63 38 65.5 45 42.5 125 200 275 357.5 22 5
2962.73. Angled guide gib, Bronze with solid lubricant
subject to alterations
Angled guide gib, Bronze with solid lubricant
h
-0,1
R0,4
b 1 +0,02
h -0,015
b
h 2
-0,015 1
l
0
-0,2
2962.81.
Material:
Bronze with solid lubricant, oilless lubricating
D233
Order No h b l h 1 h 2 b 1
2962.81.016.115.040 16 11.5 40 12 4 6
2962.81.016.115.050 16 11.5 50 12 4 6
2962.81.016.115.063 16 11.5 63 12 4 6
2962.81.016.115.080 16 11.5 80 12 4 6
2962.81.016.155.050 16 15.5 50 11 5 8
2962.81.016.155.063 16 15.5 63 11 5 8
2962.81.016.155.080 16 15.5 80 11 5 8
2962.81.016.155.100 16 15.5 100 11 5 8
2962.81.020.195.063 20 19.5 63 15 5 8
2962.81.020.195.080 20 19.5 80 15 5 8
2962.81.020.195.100 20 19.5 100 15 5 8
2962.81.020.195.125 20 19.5 125 15 5 8
2962.81.020.245.080 20 24.5 80 15 5 8
2962.81.020.245.100 20 24.5 100 15 5 8
2962.81.020.245.125 20 24.5 125 15 5 8
2962.81.020.245.160 20 24.5 160 15 5 8
2962.81.025.315.100 25 31.5 100 19 6 10
2962.81.025.315.125 25 31.5 125 19 6 10
2962.81.025.315.160 25 31.5 160 19 6 10
2962.81.025.315.200 25 31.5 200 19 6 10
2962.81.025.395.125 25 39.5 125 19 6 10
2962.81.025.395.160 25 39.5 160 19 6 10
2962.81.025.395.200 25 39.5 200 19 6 10
2962.81.025.395.250 25 39.5 250 19 6 10
2962.81.032.495.160 32 49.5 160 24 8 12
2962.81.032.495.200 32 49.5 200 24 8 12
2962.81.032.495.250 32 49.5 250 24 8 12
2962.81.032.495.315 32 49.5 315 24 8 12
2962.81. Angled guide gib, Bronze with solid lubricant
subject to alterations
Angled guide gib, Bronze with solid lubricant
Provide
shoulders
to support
angle guide
for high
transverse
forces
Aligne
this side
only
Flat guide bar
Slide
Mounting example
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 and dowel pins DIN 7979.
d
h
g
f
e
b
c
a
l
Through-
holes
for screws
t
R2
1
a
2
d
d
4
a
5
a
2
a
1
e
1
d
H7
3
a
2962.82.
D234
Order No a 1 a 2 l a 3 a 4 a 5 a b c e e 1 f g h d d 1 d 2 t
Number of
screw holes
2962.82.055.100 55 55 100 37 39 23 10 27.5 - - 20 - 72.5 90 13.5 10 11 30 2
2962.82.055.160 55 55 160 37 39 23 10 27.5 - - 20 - 132.5 150 13.5 10 11 30 2
2962.82.070.160 70 75 160 50 55 35 12.5 35 - - 30 - 125 147.5 17.5 12 13 30 2
2962.82.070.200 70 75 200 50 55 35 12.5 35 - - 30 - 165 187.5 17.5 12 13 30 2
2962.82.070.250 70 75 250 50 55 35 12.5 35 - 125 30 - 215 237.5 17.5 12 13 30 3
2962.82.070.400 70 75 400 50 55 35 12.5 35 125 200 30 275 365 387.5 17.5 12 13 30 5
2962.82.085.160 85 90 160 63 65 45 15 42.5 - - 38 - 117.5 145 22 16 17 30 2
2962.82.085.200 85 90 200 63 65 45 15 42.5 - - 38 - 157.5 185 22 16 17 30 2
2962.82.085.250 85 90 250 63 65 45 15 42.5 - 125 38 - 207.5 235 22 16 17 30 3
2962.82.085.400 85 90 400 63 65 45 15 42.5 125 200 38 275 357.5 385 22 16 17 30 5
2962.82. Angled guide gib, Bronze with solid lubricant
subject to alterations
Angled guide gib, Bronze with solid lubricant
+0,7
d
d
H7
F7
d
l 2 ±0,1
l 3 ±0,01
l 1 -0,2
1
l 4
3
h
2
t
3
t
h 2
t 1 ±0,1
2
3
g6
b
d
+1
3
R Z 6,3
R Z 6,3
B
A
l 4
2962.83.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 and
dowel pins DIN 7979.
D235
Order No Shape b h 1 * h 2 l 1 h 3 t 1 l 2 l 3 l 4 d 1 d 2 d 3 t 2 t 3
Number of
screw holes
2962.83.016.012.050 A 16 12 11 50 4 5 34 14 9.5 10 5.5 5 5.7 - 2
2962.83.016.012.071 A 16 12 11 71 4 5 55 35 9.5 10 5.5 5 5.7 - 2
2962.83.016.012.090 B 16 12 11 90 4 5 74 54 9.5 10 5.5 5 5.7 - 3
2962.83.020.020.080 A 20 20 19 80 5 5 64 40 12 11 6.6 6 6.8 9.5 2
2962.83.020.020.100 A 20 20 19 100 5 5 84 60 12 11 6.6 6 6.8 9.5 2
2962.83.020.020.125 B 20 20 19 125 5 5 109 85 12 11 6.6 6 6.8 9.5 3
2962.83.025.032.100 A 25 32 31 100 6 6 80 50 15.5 15 9 8 9 19 2
2962.83.025.032.125 A 25 32 31 125 6 6 105 75 15.5 15 9 8 9 19 2
2962.83.025.032.160 B 25 32 31 160 6 6 140 110 15.5 15 9 8 9 19 3
2962.83.030.050.125 A 30 50 49 125 8 7 95 55 18 18 11 10 11 34 2
2962.83.030.050.160 A 30 50 49 160 8 7 130 90 18 18 11 10 11 34 2
2962.83.030.050.200 B 30 50 49 200 8 7 170 130 18 18 11 10 11 34 3
*h 1 = Nominal ordering height
2962.83. Angled guide gib, Bronze with solid lubricant
subject to alterations
T-Guide bar, Bronze with solid lubricant
Material:
Bronze with solid lubricant,
oilless lubricating
Material:
Bronze with solid lubricant,
oilless lubricating
+ 0,05
+ 0,05
c
+ 0,1
l
a -0,2
+ 0,1
h
- 0,2
b
0,02/300
2964.77.
-0,2
+ 0,05
c
+ 0,2
+ 0,1
+ 0,05
l
a
+ 0,1
+ 0,05 h
b
0,02/300
2964.78.
D236
Order No a b c h l
2964.77.012.018.0350 12 18 8 5 350
2964.77.025.022.0350 25 22 12 15 350
2964.77.035.028.0350 35 28 18 20 350
Order No a b c h l
2964.78.012.018.0350 12 18 8 5 350
2964.78.025.022.0350 25 22 12 15 350
2964.78.035.028.0350 35 28 18 20 350
2964.77.
2964.78.
T-Guide bar, Bronze with solid lubricant
T-Guide bar, Bronze with solid lubricant
subject to alterations
Sliding block, Bronze with solid lubricant, NAAMS
Prismatic guide, Steel, NAAMS
d 1
t
h
3x45°
25
120°
l
50
e 1 e 1
5x45°
(h 1 )
d
Screws M12
*Screws M16
DIN EN ISO 4762
G6
ø12
Holes for pins
G6
*16 / Reference face
h 3
e ±0,01
b ±0,026
2963.82.
(h 1 )
t
h
h 2
120°
10
l
50
25 e 1 e 1
5x45°
3x45°
d 1
d
G6
ø12
Holes for pins pre-drilled to
G6
*16 /
Screws M12
*Screws M16
DIN EN ISO 4762
Reference face
h 3
e ±0,01
b ±0,026
2963.83.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws and pins are not included.
* at 2963.82.125.
Material:
Steel, sliding faces surface
hardened
Note:
Screws and pins are not included.
* at 2963.83.125.
D237
Order No b h (h 1 ) h 3 l e 1 e d d 1 t
Number of
screw holes
2963.82.065.039.0150 65 39 (42) 65 150 100 50 20 13.5 13 2
2963.82.065.039.0200 65 39 (42) 65 200 150 100 20 13.5 13 2
2963.82.065.039.0250 65 39 (42) 65 250 100 150 20 13.5 13 3
2963.82.065.039.0300 65 39 (42) 65 300 125 200 20 13.5 13 3
2963.82.075.039.0150 75 39 (42) 65 150 100 50 20 13.5 13 2
2963.82.075.039.0200 75 39 (42) 65 200 150 100 20 13.5 13 2
2963.82.075.039.0250 75 39 (42) 65 250 100 150 20 13.5 13 3
2963.82.075.039.0300 75 39 (42) 65 300 125 200 20 13.5 13 3
2963.82.125.052.0150 125 52 (57) 85 150 100 50 26 17.5 15 2
2963.82.125.052.0200 125 52 (57) 85 200 150 100 26 17.5 15 2
2963.82.125.052.0250 125 52 (57) 85 250 100 150 26 17.5 15 3
2963.82.125.052.0300 125 52 (57) 85 300 125 200 26 17.5 15 3
Order No b h (h 1 ) h 2 h 3 l e e 1 d d 1 t
Number of
screw holes
2963.83.065.040.0150 65 40 (23) 21 65 150 50 100 20 13.5 10 2
2963.83.065.040.0200 65 40 (23) 21 65 200 100 150 20 13.5 10 2
2963.83.065.040.0250 65 40 (23) 21 65 250 150 100 20 13.5 10 3
2963.83.065.040.0300 65 40 (23) 21 65 300 200 125 20 13.5 10 3
2963.83.075.040.0150 75 40 (23) 21 65 150 50 100 20 13.5 10 2
2963.83.075.040.0200 75 40 (23) 21 65 200 100 150 20 13.5 10 2
2963.83.075.040.0250 75 40 (23) 21 65 250 150 100 20 13.5 10 3
2963.83.075.040.0300 75 40 (23) 21 65 300 200 125 20 13.5 10 3
2963.83.125.060.0150 125 60 (28) 27 85 150 50 100 26 17.5 15 2
2963.83.125.060.0200 125 60 (28) 27 85 200 100 150 26 17.5 15 2
2963.83.125.060.0250 125 60 (28) 27 85 250 150 100 26 17.5 15 3
2963.83.125.060.0300 125 60 (28) 27 85 300 200 125 26 17.5 15 3
2963.82.
2963.83. Prismatic guide, Steel, NAAMS
Sliding block, Bronze with solid lubricant, NAAMS
subject to alterations
Sliding block, Bronze with solid lubricant, VDI 3357
Prismatic guide, Steel, VDI 3357
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws and pins are not included.
* at 2963.84.125.
Material:
Steel, sliding faces surface
hardened
Note:
Screws and pins are not included.
* at 2963.85.125.
h
t
d 1
d
H7
ø12
Holes for pins
25
l
55
5x45°
e 1 e 1
3x45°
120°
Screws M12
*Screws M16
DIN EN ISO 4762
H7
*16 /
(h 1 ) e ±0,01
b h6
h 3
rotating
2963.84.
d 1
Screws M12
*Screws M16
DIN EN ISO 4762
h
d
t
10
e 1 25 e 1
l
55
5x45°
3x45°
(h 1 )
h 2
H7
ø12
Holes for pins
H7
*16 /
e ±0,01
b h6
120°
h 3
rotating
2963.85.
D238
Order No b h (h 1 ) h 3 l e e 1 d d 1 t
Number of
screw holes
2963.84.065.044.0150 65 44 (47) 65 150 45 100 20 13.5 20 2
2963.84.065.044.0200 65 44 (47) 65 200 95 150 20 13.5 20 2
2963.84.065.044.0250 65 44 (47) 65 250 145 100 20 13.5 20 3
2963.84.065.044.0300 65 44 (47) 65 300 195 125 20 13.5 20 3
2963.84.125.047.0150 125 47 (52) 85 150 45 100 26 17.5 15 2
2963.84.125.047.0200 125 47 (52) 85 200 95 150 26 17.5 15 2
2963.84.125.047.0250 125 47 (52) 85 250 145 100 26 17.5 15 3
2963.84.125.047.0300 125 47 (52) 85 300 195 125 26 17.5 15 3
2963.84.125.052.0150 125 52 (57) 85 150 45 100 26 17.5 15 2
2963.84.125.052.0200 125 52 (57) 85 200 95 150 26 17.5 15 2
2963.84.125.052.0250 125 52 (57) 85 250 145 100 26 17.5 15 3
2963.84.125.052.0300 125 52 (57) 85 300 195 125 26 17.5 15 3
Order No b h (h 1 ) h 2 h 3 l e e 1 d d 1 t
Number of
screw holes
2963.85.065.035.0150 65 35 (18) 17 65 150 45 100 20 13.5 8 2
2963.85.065.035.0200 65 35 (18) 17 65 200 95 150 20 13.5 8 2
2963.85.065.035.0250 65 35 (18) 17 65 250 145 100 20 13.5 8 3
2963.85.065.035.0300 65 35 (18) 17 65 300 195 125 20 13.5 8 3
2963.85.125.060.0150 125 60 (33) 32 85 150 45 100 26 17.5 15 2
2963.85.125.060.0200 125 60 (33) 32 85 200 95 150 26 17.5 15 2
2963.85.125.060.0250 125 60 (33) 32 85 250 145 100 26 17.5 15 3
2963.85.125.060.0300 125 60 (33) 32 85 300 195 125 26 17.5 15 3
2963.85.125.060.0150.1 125 60 (28) 27 85 150 45 100 26 17.5 15 2
2963.85.125.060.0200.1 125 60 (28) 27 85 200 95 150 26 17.5 15 2
2963.85.125.060.0250.1 125 60 (28) 27 85 250 145 100 26 17.5 15 3
2963.85.125.060.0300.1 125 60 (28) 27 85 300 195 125 26 17.5 15 3
2963.84.
2963.85. Prismatic guide, Steel, VDI 3357
Sliding block, Bronze with solid lubricant, VDI 3357
subject to alterations
Prismatic guide, Bronze with solid lubricant
Sliding block, Steel
H7
2 x ø10
65
l
e 1 e
35
(18)
7
15
120°
ø17,5
ø11
e e 1
11
e ±0,01
2
h 3
2963.70.
ø14
15
65
l
e e 1
(47)
44
ø17,5
ø11
20
120°
e 1 e
10
H7
2 x ø10
e ±0,01
2
h 3
2963.71.
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws and pins are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M10.
Material:
Steel, sliding faces surface
hardened
Note:
Screws and pins are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M10.
D239
Order No e e 1 e 2 h 3 l
Number of
screw holes
2963.70.065.035.0100 20 60 20 65 100 2
2963.70.065.035.0150 25 50 50 65 150 3
2963.70.065.035.0200 25 50 100 65 200 4
2963.70.065.035.0250 25 50 150 65 250 5
2963.70.065.035.0300 25 50 200 65 300 6
Order No e e 1 e 2 h 3 l
Number of
screw holes
2963.71.065.044.0100 20 60 20 65 100 2
2963.71.065.044.0150 25 50 50 65 150 3
2963.71.065.044.0200 25 50 100 65 200 4
2963.71.065.044.0250 25 50 150 65 250 5
2963.71.065.044.0300 25 50 200 65 300 6
2963.70.
2963.71. Sliding block, Steel
Prismatic guide, Bronze with solid lubricant
subject to alterations
Prismatic guide, Bronze with solid lubricant
Sliding block, Steel
Material:
Bronze with solid lubricant,
oilless lubricating
Note:
Screws and pins are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
Material:
Steel, sliding faces surface
hardened
Note:
Screws and pins are not included.
Fixing:
Use socket cap screws
DIN EN ISO 4762 M12.
(18)
13
ø10 (2x)
ø20 (6x)
ø13 (6x)
120
90
e 1 50
25
e e
l
15
120°
10
35
H7
2963.72.
13
ø20 (6x)
ø13 (6x)
(47)
3x45°
44
25
120°
55
120
90
e 1 50
25 e e
l
ø10 (2x)
H7
2963.73.
D240
Order No l e e 1
Number of
screw holes
2963.72.120.035.0150 150 50 50 6
2963.72.120.035.0200 200 75 100 6
2963.72.120.035.0250 250 100 150 6
2963.72.120.035.0300 300 125 200 6
Order No l e e 1
Number of
screw holes
2963.73.120.044.0150 150 50 50 6
2963.73.120.044.0200 200 75 100 6
2963.73.120.044.0250 250 100 150 6
2963.73.120.044.0300 300 125 200 6
2963.72.
2963.73. Sliding block, Steel
Prismatic guide, Bronze with solid lubricant
subject to alterations D241
subject to alterations
Prismatic guide, Steel
Material:
Steel, sliding faces surface hardened
Note:
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
(16)
Socket cap screws
Holes for pins pre-drilled
to ø11,8
Holes for pins pre-drilled
to ø11,8
150
82
82
13
14
57
ø14
ø22
25
90°
95
60 30 30 15
l
20
e e 1 e 1 e
Holes for pins pre-drilled
to ø11,8
200
82
20 25 110 25
Socket cap screws
Socket cap screws
2963.81.
A
B C
D242
Order No Shape l e e 1
Number of
screw holes
2963.81.095.057.0150 B 150 30 - 2
2963.81.095.057.0200 C 200 25 - 2
2963.81.095.057.0250 A 250 25 80 3
2963.81.095.057.0300 A 300 30 100 3
2963.81. Prismatic guide, Steel
subject to alterations
Sliding block, Bronze with solid lubricant
(58)
ø14
ø11,8
13
ø22
ø14
150
Holes for pins pre-drilled
80
90°
18
60 30 30 15
l
20
e e 1 e 1
25
47
e
80
Holes for pins pre-drilled
200
Holes for pins pre-drilled
80
20 25 110 25
Socket cap screws Socket cap screws
Socket cap screws
2963.80.
A
B C
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
D243
Order No Shape l e e 1
Number of
screw holes
2963.80.080.047.0150 B 150 30 - 2
2963.80.080.047.0200 C 200 25 - 2
2963.80.080.047.0250 A 250 25 80 3
2963.80.080.047.0300 A 300 30 100 3
2963.80. Sliding block, Bronze with solid lubricant
subject to alterations
Single-sided prismatic guide, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Matching single-sided prismatic sliding blocks
2965.83.
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
15
45°
ø14
Holes for pins pre-drilled
ø11,8
15
60
20
e e 1 e 1 25
15
47
e
60
Holes ø14
Holes ø14
Holes for pins pre-drilled
Holes for pins pre-drilled
60
Holes ø14
20
2965.81.
A
B C
l
e e e
l
1 1
l
e e e
D244
Order No Shape l e e 1
Number of
screw holes
2965.81.060.047.0150 B 150 30 60 2
2965.81.060.047.0200 C 200 25 110 3
2965.81.060.047.0250 A 250 25 80 3
2965.81.060.047.0300 A 300 30 100 3
2965.81. Single-sided prismatic guide, Bronze with solid lubricant
subject to alterations
Single-sided prismatic sliding block, Steel
Holes for pins pre-drilled
15
60
20
e e 1 e 1 e
60
Holes ø14
Holes ø14
Holes for pins pre-drilled
15
45°
ø14
ø11,8
25
15
47
Holes for pins pre-drilled
60
Holes ø14
20
2965.83.
A
B C
l
e e e
l
1
e 1
l
e e
Material:
Steel, sliding faces surface hardened
Note:
Matching single-sided prismatic guides
2965.81.
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
D245
Order No Shape l e e 1
Number of
screw holes
2965.83.060.047.0150 B 150 30 60 2
2965.83.060.047.0200 C 200 25 110 3
2965.83.060.047.0250 A 250 25 80 3
2965.83.060.047.0300 A 300 30 100 3
2965.83. Single-sided prismatic sliding block, Steel
subject to alterations
Single-sided prismatic guide, Bronze with solid lubricant, CNOMO
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Matching single-sided prismatic sliding blocks
2965.82.45.
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.
12
3x45°
A
45°
135
25
25
225
125
l
l
g
l
h
p
13
25
ø18
ø11
B
2965.80.45.
D246
Order No Shape l g h l p
Number of
screw holes
2965.80.45.060.045.160 A 60 45 160 50 2
2965.80.45.060.045.250 B 60 45 250 50 3
2965.80.45.080.060.160 A 80 60 160 80 2
2965.80.45.080.060.250 B 80 60 250 80 3
2965.80.45. Single-sided prismatic guide, Bronze with solid lubricant, CNOMO
subject to alterations
Single-sided prismatic sliding block, Steel, CNOMO
12
3x45°
A
45°
135
25
25
225
125
l
l
g
l
h
p
13
25
ø18
ø11
B
2965.82.45.
Material:
Steel, sliding faces surface hardened
Note:
Matching single-sided prismatic guides
2965.80.45.
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M10.
D247
Order No Shape l g h l p
Number of
screw holes
2965.82.45.060.045.160 A 60 45 160 50 2
2965.82.45.060.045.250 B 60 45 250 50 3
2965.82.45.080.060.160 A 80 60 160 80 2
2965.82.45.080.060.250 B 80 60 250 80 3
2965.82.45. Single-sided prismatic sliding block, Steel, CNOMO
subject to alterations
Single-sided prismatic guide, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Matching single-sided prismatic sliding blocks
2965.82.
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
20
13
Holes for pins pre-drilled
45°
57
9
88
20
e
1
e e 25
ø14
ø11,8
ø22
ø14
20
Socket cap screws
15
88
Holes for pins pre-drilled
88
Holes for pins pre-drilled
Socket cap screws
Socket cap screws
l
1 1
e
2965.80.
A
B C
e e e
l
e e e
l
1 1
D248
Order No Shape l e e 1
Number of
screw holes
2965.80.088.057.0150 B 150 30 60 2
2965.80.088.057.0200 C 200 25 110 3
2965.80.088.057.0250 A 250 25 80 3
2965.80.088.057.0300 A 300 30 100 3
2965.80. Single-sided prismatic guide, Bronze with solid lubricant
subject to alterations
Single-sided prismatic sliding block, Steel
20
Holes for pins pre-drilled
88
15
20
e
1 1
e
88
Holes for pins pre-drilled
20
13
45°
57
9
25
ø14
ø11,8
ø22
ø14
88
Holes for pins pre-drilled
Socket cap screws Socket cap screws
Socket cap screws
e e
l
2965.82.
A
B C
e e
l
e e e
1
e 1
l
Material:
Steel, sliding faces surface hardened
Note:
Matching single-sided prismatic guides
2965.80.
Screws and pins are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M12.
D249
Order No Shape l e e 1
Number of
screw holes
2965.82.088.057.0150 B 150 30 60 2
2965.82.088.057.0200 C 200 25 110 3
2965.82.088.057.0250 A 250 25 80 3
2965.82.088.057.0300 A 300 30 100 3
2965.82. Single-sided prismatic sliding block, Steel
2960.79.
1
1
2960.72.
2960.71.
2960.70.
2960.72.
2960.71.
2960.70.
2960.74.
2960.76.
2960.79.
2960.74.
2960.76.
2
2960.72.
2960.71.
2960.70.
1
2960.73.
2960.74.
2960.76.
2960.79.
2960.87.
2960.72.
2960.71.
2960.70.
1
1
2960.72.
2960.71.
2960.70.
2
2052.70.
2960.74.
2960.76.
2960.79.
2960.74.
2960.76.
2960.79.
2102.70.
3
2073.45.
4
2960.87.
subject to alterations
Mounting Examples
Oilless Guide Elements
Pos. 1
2960.70. Sliding Pad ISO
2960.71. Sliding Pad VDI
2960.72. Sliding Pad, small dimensions
2960.74. Sliding Pad AFNOR
2960.76. Sliding Pad
2960.79. Sliding Pad to NAAMS
Pos. 1
2960.70. Sliding Pad ISO
2960.71. Sliding Pad VDI
2960.72. Sliding Pad, small dimensions
2960.74. Sliding Pad AFNOR
2960.76. Sliding Pad
2960.79. Sliding Pad to NAAMS
2960.87. Sliding Pad VDI
Pos. 2
2960.73. Guide Bracket VDI
Pos. 1
2960.70. Sliding Pad ISO
2960.71. Sliding Pad VDI
2960.72. Sliding Pad,
small dimensions
2960.74. Sliding Pad AFNOR
2960.76. Sliding Pad
2960.79. Sliding Pad to NAAMS
2960.87. Sliding Pad VDI
Pos. 2
2052.70. Oilless Guide Bushes
Pos. 3
2102.70. Guide Bushes with collar AFNOR
Pos. 4
2073.45. Securing Flange
D250
5
2073.45.
6
2960.72.
2960.71.
2960.70.
2960.74.
2961.70.
3
2960.90.
4
2102.70.
7
2960.72.
2961.70.
2960.92.
2
2960.91.
1
2960.70.
2960.72.
2960.72.
1
2962.70.
2962.73.
1
2962.70.
2962.73.
2
2961.70.
2
2961.70.
3
2961.79.
3
2961.74.
4 4
2960.72.
2961.70.
2960.72.
2961.70.
2961.81.
2961.78.
2961.74.
2961.79.
2961.81.
2961.75.
subject to alterations
Mounting Examples
Oilless Guide Elements
Pos. 1
2960.70. Sliding Pad ISO
Pos. 2
2960.91. Overrun Cam to VDI
Pos. 3
2960.90. Overrun cam to VDI
2960.92. Overrun cam to VDI
Pos. 4
2102.70. Guide Bushe with collar
AFNOR
Pos. 5
2073.45. Securing Flange
Pos. 6
2960.70. Sliding Pad ISO
2960.71. Sliding Pad VDI
2960.72. Sliding Pad,
small dimensions
2960.74. Sliding Pad AFNOR
2961.70. Flat Guide Bar
Pos. 7
2960.72. Sliding Pad, small dimensions
2961.70. Flat Guide Bar
Pos. 1
2962.70. Angled Guide Gib
2962.73. Angled Guide Gib
Pos. 2
2960.72. Sliding Pad, small dimensions
2961.70. Flat Guide Bar
2961.75.
Pos. 3
2961.74. Retaining Plate to VDI
2961.79.
2961.81.
Pos. 4
2960.72. Sliding Pad, small dimensions
2961.70. Flat Guide Bar
2960.79.
1
1
2960.72.
2960.71.
2960.70.
2960.72.
2960.71.
2960.70.
2960.74.
2960.76.
2960.79.
2960.74.
2960.76.
2
2960.72.
2960.71.
2960.70.
1
2960.73.
2960.74.
2960.76.
2960.79.
2960.87.
2960.72.
2960.71.
2960.70.
1
1
2960.72.
2960.71.
2960.70.
2
2052.70.
2960.74.
2960.76.
2960.79.
2960.74.
2960.76.
2960.79.
2102.70.
3
2073.45.
4
2960.87.
subject to alterations
Mounting Examples
Oilless Guide Elements
Pos. 1
2960.70. Sliding Pad ISO
2960.71. Sliding Pad VDI
2960.72. Sliding Pad, small dimensions
2960.74. Sliding Pad AFNOR
2960.76. Sliding Pad
2960.79. Sliding Pad to NAAMS
Pos. 1
2960.70. Sliding Pad ISO
2960.71. Sliding Pad VDI
2960.72. Sliding Pad, small dimensions
2960.74. Sliding Pad AFNOR
2960.76. Sliding Pad
2960.79. Sliding Pad to NAAMS
2960.87. Sliding Pad VDI
Pos. 2
2960.73. Guide Bracket VDI
Pos. 1
2960.70. Sliding Pad ISO
2960.71. Sliding Pad VDI
2960.72. Sliding Pad,
small dimensions
2960.74. Sliding Pad AFNOR
2960.76. Sliding Pad
2960.79. Sliding Pad to NAAMS
2960.87. Sliding Pad VDI
Pos. 2
2052.70. Oilless Guide Bushes
Pos. 3
2102.70. Guide Bushes with collar AFNOR
Pos. 4
2073.45. Securing Flange
5
2073.45.
6
2960.72.
2960.71.
2960.70.
2960.74.
2961.70.
3
2960.90.
4
2102.70.
7
2960.72.
2961.70.
2960.92.
2
2960.91.
1
2960.70.
2960.72.
2960.72.
1
2962.70.
2962.73.
1
2962.70.
2962.73.
2
2961.70.
2
2961.70.
3
2961.79.
3
2961.74.
4 4
2960.72.
2961.70.
2960.72.
2961.70.
2961.81.
2961.78.
2961.74.
2961.79.
2961.81.
2961.75.
subject to alterations
Mounting Examples
Oilless Guide Elements
Pos. 1
2960.70. Sliding Pad ISO
Pos. 2
2960.91. Overrun Cam to VDI
Pos. 3
2960.90. Overrun cam to VDI
2960.92. Overrun cam to VDI
Pos. 4
2102.70. Guide Bushe with collar
AFNOR
Pos. 5
2073.45. Securing Flange
Pos. 6
2960.70. Sliding Pad ISO
2960.71. Sliding Pad VDI
2960.72. Sliding Pad,
small dimensions
2960.74. Sliding Pad AFNOR
2961.70. Flat Guide Bar
Pos. 7
2960.72. Sliding Pad, small dimensions
2961.70. Flat Guide Bar
Pos. 1
2962.70. Angled Guide Gib
2962.73. Angled Guide Gib
Pos. 2
2960.72. Sliding Pad, small dimensions
2961.70. Flat Guide Bar
2961.75.
Pos. 3
2961.74. Retaining Plate to VDI
2961.79.
2961.81.
Pos. 4
2960.72. Sliding Pad, small dimensions
2961.70. Flat Guide Bar
D251
2960.72.
2
2961.74.
2961.75.
2961.78.
2961.81.
1
2961.70.
1
2960.72.
1
2962.73.
2
2962.70.
2
4 5
2
2961.70.
1
2962.76.
3
2965.81. 2965.83.
2960.74.
subject to alterations
Mounting Examples
Oilless Guide Elements
Pos. 1
2961.74. Retaining Plate to VDI
Pos. 2
2960.72. Sliding Pad, small dimensions
Pos. 1
2961.70. Flat Guide Bar
2960.72. Sliding Pad, small dimensions
Pos. 2
2962.70. Angled Guide Gib
2962.73. Angled Guide Gib
Pos. 1
2961.70. Guide Bar
Pos. 2
2960.74. Sliding Pad AFNOR
Pos. 3
2962.76. Guide Bar with three sliding surfaces
Pos. 4
2965.81. Single-sided prismatic Guide (Bronze)
Pos. 5
2965.83. Single-sided Prismatic Sliding Block
(Steel)
D252
2960.71.
2960.87.
2
2960.70.
1
4 5
2962.75.
3
2963.81. 2963.80.
subject to alterations
Mounting Examples
Oilless Guide Elements
Pos. 1
2960.70. Sliding Pad ISO
Pos. 2
2960.71. Sliding Pad VDI
2960.87.
Pos. 3
2962.75. Guide Bar with two sliding surfaces
Pos. 4
2963.81. Prismatic Guide
Pos. 5
2963.80. Sliding Block
2960.72.
2
2961.74.
2961.75.
2961.78.
2961.81.
1
2961.70.
1
2960.72.
1
2962.73.
2
2962.70.
2
4 5
2
2961.70.
1
2962.76.
3
2965.81. 2965.83.
2960.74.
subject to alterations
Mounting Examples
Oilless Guide Elements
Pos. 1
2961.74. Retaining Plate to VDI
Pos. 2
2960.72. Sliding Pad, small dimensions
Pos. 1
2961.70. Flat Guide Bar
2960.72. Sliding Pad, small dimensions
Pos. 2
2962.70. Angled Guide Gib
2962.73. Angled Guide Gib
Pos. 1
2961.70. Guide Bar
Pos. 2
2960.74. Sliding Pad AFNOR
Pos. 3
2962.76. Guide Bar with three sliding surfaces
Pos. 4
2965.81. Single-sided prismatic Guide (Bronze)
Pos. 5
2965.83. Single-sided Prismatic Sliding Block
(Steel)
2960.71.
2960.87.
2
2960.70.
1
4 5
2962.75.
3
2963.81. 2963.80.
subject to alterations
Mounting Examples
Oilless Guide Elements
Pos. 1
2960.70. Sliding Pad ISO
Pos. 2
2960.71. Sliding Pad VDI
2960.87.
Pos. 3
2962.75. Guide Bar with two sliding surfaces
Pos. 4
2963.81. Prismatic Guide
Pos. 5
2963.80. Sliding Block
D253
subject to alterations
Centering unit with adjusting washer
Material:
Centring Units: 16MnCr5, heat treated
Conical surfaces induction hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,0 + 0,5 mm
Adjusting washer: C45 or similar
Note:
Centring unit complete with adjusting washer.
Screws are included.
2441.11.0.□□□
Centring unit with adjusting washer
2441.11.0.□□□.1
Centring unit with one flat side with adjusting washer
2441.11.0.□□□.2
Centring unit with two flat sides with adjusting washer
ø16
ø25
20
l 2
±0,05
l
11 16
M5
l 1
15 15
H7
H7
ø16
ø11
M12
ø11
d 3
d 1
d 2
d 5
k*/2
k*
k* = d3
k*/2 = d3/2
2441.11.0.
D254
Order No d 1 d 2 d 3 l l 1 l 2 d 5
2441.11.0.100 100 76 58 80 40 55 40.5
2441.11.0.100.1 100 76 58 80 40 55 40.5
2441.11.0.100.2 100 76 58 80 40 55 40.5
2441.11.0.120 120 96 78 90 50 65 50.5
2441.11.0.120.1 120 96 78 90 50 65 50.5
2441.11.0.120.2 120 96 78 90 50 65 50.5
2441.11.0. Centering unit with adjusting washer
subject to alterations
Centering unit
15 15
20
M5
11 16
H7
ø16
ø11
H7
ø16
ø25
k*/2
k*
k* = d3
k*/2 = d3/2
ø11
M12
d 3
d 1
d 2
d 5
l 2
±0,05
l
l 1
2441.11.
Material:
16MnCr5, heat treated
Conical surfaces induction hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,0 + 0,5 mm
Note:
Adjusting washer 2441.11.3. to be ordered separately.
Screws are not included.
2441.11.□□□
Centring unit
2441.11.□□□.1
Centring unit with one flat side
2441.11.□□□.2
Centring unit with two flat sides
D255
Order No d 1 d 2 d 3 l l 1 l 2 d 5
2441.11.100 100 76 58 80 40 55 40.5
2441.11.100.1 100 76 58 80 40 55 40.5
2441.11.100.2 100 76 58 80 40 55 40.5
2441.11.120 120 96 78 90 50 65 50.5
2441.11.120.1 120 96 78 90 50 65 50.5
2441.11.120.2 120 96 78 90 50 65 50.5
2441.11. Centering unit
subject to alterations
Adjusting washer
Material:
C45 or similar
Note:
2441.11.3.□□□
Adjusting washer
2441.11.3.□□□.1
Adjusting washer with one flat side
2441.11.3.□□□.2
Adjusting washer with two flat sides
d 5
d 1
d 2
+0.1
d
ø11
k*/2 k*
k* = d3
k*/2 = d3/2
c
2441.11.3.
D256
Order No d 1 d 2 d 4 c d 5 k
2441.11.3.100 100 76 17 9.8 40.5 58
2441.11.3.100.1 100 76 17 9.8 40.5 58
2441.11.3.100.2 100 76 17 9.8 40.5 58
2441.11.3.105 105 76 18 5.5 40.5 58
2441.11.3.120 120 96 17 9.8 50.5 78
2441.11.3.120.1 120 96 17 9.8 50.5 78
2441.11.3.120.2 120 96 17 9.8 50.5 78
2441.11.3.125 125 96 18 5.5 50.5 78
2441.11.3. Adjusting washer
subject to alterations
Centring unit, CNOMO
ø18,5
120°(3x)
3
d
2
d
d 5
M10
ø10 G6 (2x)
H13
ø13 (3x)
d 2
d 6
d 5
0,5
h 1 h 3
0,5
d 1
ø11
ø18
H13
ø13 ø10
(2x) (3x)
G6
h 2
22 22
4
d
±0,25
l ( )
15
2441.13.45.
Material:
X153CrMoV12 (1.2379), hardened 58 ± 2 HRC
Note:
Order No for centring unit to CNOMO with adjusting washer:
2441.13.0.45.
Screws and pins are not included.
D257
Order No d 1 d 2 d 3 d 4 d 5 d 6 h 1 h 2 h 3 l
2441.13.45.040 40 90 69 45 50 67 36 61 61 (86)
2441.13.45.060 60 110 89 65 70 89 46 61 61 (86)
2441.13.45. Centring unit, CNOMO
subject to alterations
Adjusting washer, CNOMO
Material:
Cf 70 (1.1249)
Note:
Adjusting washer for centring unit 2441.13.45.
5
120°(3x)
d 1
d 2
d 3
ø14(3x) ø12(2x)
2441.13.3.45.
D258
Order No d 1 d 2 d 3
2441.13.3.45.040 40 90 67
2441.13.3.45.060 60 110 89
2441.13.3.45. Adjusting washer, CNOMO
subject to alterations
Centring unit, CNOMO
G8
ø10
(2x)
22 22
15
ø19
M10
d 2
d 3
d 4
d 6
d 5
ø11
h 3 h 1
h 2
±0,25
l ( )
d
18
H13
ø13
(3x)
1
2441.13.
Material:
16MnCr5, heat treated
Conical surfaces induction hardened
Surface hardness: 60 + 4 HRC, Hardness penetration 1,0 + 0,5 mm
Note:
Order No for centring unit to CNOMO with adjusting washer: 2441.13.0.
Screws and pins are not included.
D259
Order No d 1 d 2 d 3 d 4 d 5 d 6 h 1 h 2 h 3 (l)
2441.13.040 40 100 79 50 90 67 36 61 28 (86)
2441.13.060 60 125 104 70 110 89 46 61 18 (86)
2441.13. Centring unit, CNOMO
subject to alterations
Adjusting washer, CNOMO
Material:
100 Cr 6
Note:
Adjusting washer for centring unit 2441.13.
3x120°
d 2
d 3
5
ø12 (2x) ø15 (3x)
d 1
2441.13.3.
D260
Order No d 1 d 2 d 3
2441.13.3.040 40 90 67
2441.13.3.060 60 110 89
2441.13.3. Adjusting washer, CNOMO
subject to alterations
Centring pin
3
R3
2445.10.
Description:
Using locating holes components, assemblies and tools can be repea-
tedly centred with high precision on processing machines, measuring
equipment and tool components.
Material:
Steel, hardened
Note:
Screws are not included.
1) to BMW standard
2) to VW standard
Fixing:
Use socket cap screws DIN EN ISO 4762 M6/M8.
20
+min.1
1
d
H7
1
d
25
Mounting example Mounting example
D261
Order No d 1 d 2 d 3 l 1 l 2 l 3 r 1
2445.10.022.045 1), 2) 22 21.95 M8 45 16 35 15
2445.10.022.055 2) 22 21.95 M8 55 16 45 15
2445.10.032.050 1) 32 31.95 M10 50 20 35 20
2445.10.040.055 1), 2) 40 39.95 M10 55 20 35 25
2445.10.040.065 2) 40 39.95 M10 65 20 45 25
2445.10.050.055 1) 50 49.95 M10 55 20 35 25
2445.10.056.080 1) 56 55.95 M10 80 20 60 30
2445.10. Centring pin
subject to alterations
Centring pin to Mercedes-Benz standard
Description:
Using locating holes components, assemblies and tools can be repea-
tedly centred with high precision on processing machines, measuring
equipment and tool components.
Material:
Steel, hardened
Note:
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 M6/M8.
H7
d
25
50
15°
3
d
4
d
1
d
j6
d
2
d
5
1
t
t
2x45°
8
2445.11.
Mounting example Mounting example
D262
Order No d d 1 d 2 d 3 d 4 t t 1
2445.11.022 22 11 M8 9 16 13 16
2445.11.025 25 11 M8 9 18 13 16
2445.11.032 32 11 M8 9 25 13 16
2445.11.040 40 15 M10 11 32 16 20
2445.11.050 50 15 M10 11 42 16 20
2445.11. Centring pin to Mercedes-Benz
standard
subject to alterations
Pressure bolt with base, according to VW
32,5 65
R20
20
12
20
65
ø13
ø36
+2
ø16 -0,1
-0,3
ø90 ±1
65
20
ø20
1x45°
±0,05
*l
1x45°
5
0
-2
40
R8 +2
20
R8 +2
R8 +2
2446.10.55.03.
2446.10.55.02.
2446.10.55.04.
2446.10.55.05.
Description:
Pressure bolts with base are used to transfer force from the pressure
cushion of the press to the tool.
Material:
C45 (1.0503), heat-treated 800 - 1000 N/mm 2
Execution:
drop-forged
Note:
Screws are not included.
D263
Order No l*
Gradation
l
2446.10.55.02. 150 - 360 1
2446.10.55.03. 150 - 360 1
2446.10.55.04. 150 - 360 1
2446.10.55.05. 150 - 360 1
*to customer’s specifications!
Ordering Code (example):
Pressure bolt with base, according to VW =2446.10.55.
Execution Shape 2 = 02.
Length l 150 mm = 150
Order No =2446.10.55. 02. 150
2446.10.55. Pressure bolt with base, according to VW
subject to alterations
Air pin, according to VW standard
Description:
Air pins are used to transfer force from the pressure cushion of the press
to the tool.
Material:
C45 (1.0503), heat-treated 800 - 1000 N/mm 2
Execution:
drop-forged
Note:
Screws are not included.
20
12
ø60
+2
ø110
±1
ø20
ø13
ø16
-0,1
-0,3
±0,1
*l
2x45°
1x45°
5
R3
35
3x120°
ø85
3x120°
ø85
2446.11.55.01.
2446.11.55.02.
D264
Order No l*
Gradation
l
2446.11.55.01. 150 - 440 1
2446.11.55.02. 150 - 440 1
*to customer’s specifications!
Ordering Code (example):
Air pin, according to VW standard =2446.11.55.
Execution Shape 1 = 01.
Length l 150 mm = 150
Order No =2446.11.55. 01.150
2446.11.55. Air pin, according to VW standard
subject to alterations
Concertina shroud with spacer bush
1
l
max.
a
1
a
i
3
d
a
D
D
2
d
1
d
l
min.
l
206.91.
Note:
Concertina Shrouds are supplied complete with spacer bush and two
hose clamps.
Special sizes on request.
Mounting example
D265
for guide bushes 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2081. 2081. 2081. 2081. 2081. 2081. 2081.
Pillar-ø d 1 19 20 24 25 30 32 38 40 48 50 60 63 19 20 24 25 30 32 38 40 48 50 60 63
d* 20 25 32 40 50 60 63 20 25 32 40 50 60 63
d 2 25 30 40 50 60 70 70 25 30 40 50 60 70 70
d 3 32 38 46 55 64 76 76 39 45 54 63 74 94 94
d 4 ** 32 38 48 58 58 79 79 40 45 54 66 80 95 95
D i 30 30 46 55 62 75 75 32 32 45 52 62 75 75
D a 51 56 72 87 86 100 100 54 56 63 96 84 104 104
a 13 13 20 12 12 12 12 10 10 10 12 12 10 10
a 1 16 13 20 12 12 10 10 10 10 10 12 12 10 10
l 1 20 30 30 40 40 40 40 20 30 30 40 40 40 40
l min 30 25 20 44 25 30 30 37 35 35 25 45 35 35
l max 170 130 100 119 110 130 130 145 110 110 225 165 185 185
*d = Nominal diameter, **d 4 = Nominal ordering diameter for flange diameter
Ordering Code (example):
Concertina shroud with spacer bush =206.91.
Nominal diameter d 20 mm = 020.
Nominal ordering diameter for flange diameter d 4 32 mm = 032
Order No =206.91. 020. 032
206.91. Concertina shroud with spacer bush
subject to alterations
Spacer bush
Spacer tube
Material:
PMMA, PLEXIGLAS®
Material:
PMMA, PLEXIGLAS®
1 l
1
d
2
d
206.93.
100
1
d
2
d
206.94.
D266
Ordering Code (example):
Spacer bush =206.93.
Nominal diameter d 16 mm= 016
Order No =206.93. 016
Ordering Code (example):
Spacer tube =206.94.
Nominal diameter d 16 mm= 016
Order No =206.94. 016
Pillar-ø d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d* 16 20 25 32 40 50 60 63
d 2 20 25 30 40 50 60 70 70
l 1 20 20 30 30 40 40 40 40
*d = Nominal diameter
Pillar-ø d 1 15 16 19 20 24 25 30 32 38 40 48 50 60 63
d* 16 20 25 32 40 50 60 63
d 2 20 25 30 40 50 60 70 70
l 1 100 100 100 100 100 100 100 100
*d = Nominal diameter
206.93.
206.94.
Spacer bush
Spacer tube
subject to alterations
Concertina shroud with spacer tube
D
100
d
1
d
a
3
d
D
2
a
1
a
max.
l
min.
l
i
206.92.
Note:
Concertina Shrouds are supplied complete with spacer tube and two
hose clamps.
Special sizes on request.
Mounting example
D267
for guide bushes 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2051. 2061. 2081. 2081. 2081. 2081. 2081. 2081. 2081.
Pillar-ø d 1 19 20 24 25 30 32 38 40 48 50 60 63 19 20 24 25 30 32 38 40 48 50 60 63
d* 20 25 32 40 50 60 63 20 25 32 40 50 60 63
d 2 25 30 40 50 60 70 70 25 30 40 50 60 70 70
d 3 32 38 46 55 64 76 76 39 45 54 63 74 94 94
d 4 ** 32 38 48 58 58 79 79 40 45 54 66 80 95 95
D i 30 30 46 55 62 75 75 32 32 45 52 62 75 75
D a 51 56 72 87 86 100 100 54 56 63 96 84 104 104
a 13 13 20 12 12 12 12 10 10 10 12 12 10 10
a 1 16 13 20 12 12 10 10 10 10 10 12 12 10 10
l 1 100 100 100 100 100 100 100 100 100 100 100 100 100 100
l min 30 25 20 44 25 30 30 37 35 35 25 45 35 35
l max 170 130 100 119 110 130 130 145 110 110 225 165 185 185
*d = Nominal diameter, **d 4 = Nominal ordering diameter for flange diameter
Ordering Code (example):
Concertina shroud with spacer tube =206.92.
Nominal diameter d 20 mm = 020.
Nominal ordering diameter for flange diameter d 4 32 mm = 032
Order No =206.92. 020. 032
206.92. Concertina shroud with spacer tube
subject to alterations
Helical spring for ball cage retention
Calculation:
Formula for selecting spring 241.18.:
F L = [l - (l 2 + (l 1 - l 3 ))] x 1,1
Formula for calculating the block length L BL of the selected spring:
L BL = ( l 0 x d : s) + 2 x d
F L = Length of compressed spring
l = Length of guide pillar (Customer specified)
l 1 = Cage length (Customer specified)
l 2 = Compression length of guide pillar (Customer specified)
l 3 = Ball cage retainer size (Customer specified)
1.1 = Safety factor
l 0 = Length of uncompressed spring
d = Spring wire diameter
s = Pitch
Without ball cage
retainer
With ball cage
retainer
202.91.
With ball cage
retainer
202.91.
3
l
1
l
2
l
l
L
F
Without ball cage
retainer
With ball cage
retainer
202.92.1.
With ball cage
retainer
202.92.1.
ø pillar d₁
d
s
0 l
2 d
3 d
241.18.
Mounting example Mounting example
D268
d 1 d 2 d 3 s d l 0 Gradation l 0
19/20 20.5 22.5 14 1 40 - 140 10
24/25 25.5 27.9 14 1.2 40 - 160 10
30/32 32.5 35.7 16 1.6 50 - 230 10
38 38.5 42.5 18 2 60 - 230 10
40 40.5 45.1 20 2.3 60 - 230 10
48/50 50.5 55.7 20 2.6 70 - 280 10
60 60.5 66.9 20 3.2 80 - 250 10
63 63.5 69.9 20 3.2 80 - 250 10
Ordering Code (example):
Helical spring for ball cage retention =241.18.
Inside diameter d 2 20.5 mm = 205.
Length l 0 40 mm = 040
Order No =241.18. 205.040
241.18. Helical spring for ball cage retention
subject to alterations
Cage retainer
2
d
M6
DIN EN ISO
4762
202.91.
Note:
The following guide pillars can be equipped with this cage retainer.
Guide pillars without cage retainer - become guide pillars with cage
retainer:
202.19. - 202.17.
202.21. - 202.55.
2021.46. - 2021.44.
2021.50. - 2021.58.
2
d
4 l
min.
20
1
l
15
ø10
+0,1
ø17
M6
1
d
Mounting example
D269
d 1 38 40 48 50 60 63
d 2 42 44 52 54 64 67
KG (l / l 1 )
1 (31 / 46) ● ● ● ● ● ●
2 (41 / 56) ● ● ● ● ● ●
3 (51 / 66) ● ● ● ● ● ●
4 (61 / 76) ● ● ● ● ● ●
5 (73 / 89) ● ● ● ● ● ●
Ordering Code (example):
Cage retainer =202.91.
Guide diameter d 1 38 mm = 038.
Cage retainer size KG 1 = 1
Order No =202.91. 038. 1
202.91. Cage retainer
subject to alterations
Cage retainer
Note:
The following guide pillars can be equipped with this cage retainer:
202.22.
202.24.
2021.46.
2021.50.
3
l
l 2
cage travel
= stroke/2 2
202.92.1
1
d
1
l
order separately:
206.75. Ball Cage
2060.65. Ball Cage
202.92.1.
8
2
d
M8
2
f
Mounting example
D270
d 1 19 20 24 25 30 32 38 40 48 50 60 63
d 2 18 19 23 24 29 31 37 39 47 49 59 62
f 22 23 27 28 34 36 42 44 52 54 64 67
Ordering Code (example):
Cage retainer =202.92.1.
Guide diameter d 1 19 mm = 019
Order No =202.92.1. 019
202.92.1. Cage retainer
subject to alterations
Cage retainer
9
3
d
2
d
ø9
ø15
1
l
2
l
cage travel
= stroke/2
202.93.
Note:
The following guide pillars can be equipped with this cage retainer:
202.22.
202.24.
2021.46.
2021.50.
Screws are not included.
Fixing:
Use socket cap screws DIN EN ISO 4762 for ordering size:
03. - 2192.12.08.035
04. - 2192.12.08.045
05. - 2192.12.08.055
06. - 2192.12.08.070
08. - 2192.12.08.090
cage travel = stroke 1/2
2 l
3
1
d
2
d
d
M8
1 l
202.93.
Mounting example
D271
Order No d 1 d 2 d 3 l 1 l 2
202.93.03.030 30 32 36 23 30 6
202.93.04.040 38 40 44 31 40 6
202.93.05.050 48 50 54 39 50 8
202.93.06.060 60 63 66 51 60 8
202.93.08.080 80 89 71 80 8
202.93. Cage retainer
subject to alterations
Pillar wiper
Description:
FIBRO Pillar Wipers protect against premature wear caused by the
ingress of dirt into the die set guides.
Outside diameters match boss dias. on FIBRO Die Sets (Cast Iron). They
can be fitted onto the bolster, or into a counterbore – flush with the
bolster surface.
Note:
Pillar Wipers will be delivered with 3 screws M 4 × 16 DIN 963.
8,5
3
d
1
d
2
d
206.95.
2061.95.
Mounting example
D272
Order No d 1 d 2 d 3
206.95.024 24 45 55
206.95.025 25 45 55
206.95.030 30 55 65
206.95.032 32 55 65
206.95.038 38 65 75
206.95.040 40 65 75
206.95.042 42 65 75
206.95.048 48 78 94
206.95.050 50 78 94
206.95.052 52 78 94
206.95.060 60 92 110
206.95.063 63 92 110
2061.95.024 24 50 60
2061.95.025 25 50 60
206.95./2061.95. Pillar wiper
subject to alterations
Lifter pin for press tool strips
10 3
8
h6 1
d
3
d
2
d
4
d
h
D
3
1
l
244.00.2.
Description:
Combination progression dies with certain forming stages can be
equipped advantageously with springloaded lifter pins. FIBRO Lifter Pins
244.00.2., available in four sizes, can be used to assume the double
function of lifting and guiding the strip. The amount of lift is a function
of the counterbore-depth.
Material:
No 1.7131, case-hardened
Execution:
ground
Note:
For ordering code of screw plug 241.00.1. and helical spring see spring
range on pages chapter F.
Mounting example
D273
d 1 8 10 13 16
d 2 5 6 7 8
d 3 10 12 16 20
D h 10.5 12.5 16.5 20.5
d 4 M12x1.5 M14x1.5 M18x1.5 M22x1.5
l 1
20 ●
25 ● ● ●
32 ● ● ● ●
40 ● ● ● ●
50 ● ● ●
Ordering Code (example):
Lifter pin for press tool strips =244.00.2.
Guide diameter d 1 8 mm = 08.
Guide length l 1 20 mm = 020
Order No =244.00.2. 08. 020
244.00.2. Lifter pin for press tool strips
subject to alterations
Screw clamp with screw
15
8,7
6
8,5
13
207.45
7
19,5
11
5,8 +0,1
ø7
ø16
ø11
ø23
2071.45
7,5
11
32
5
10
10
32
3
6,3
20
5
20
10
16
2072.45.10 2072.45.16
Screw clamp
incl. screw
– steel punched bent component
– clamping height 6-6,3 mm
– M6 screw
Screw clamp
incl. screw
– clamping height 6 mm
– M6 screw
Screw clamp
incl. screw
2072.45.10
– steel, milled
– clamping height 6-6,3 mm
– M6 screw
2072.45.16
– steel, milled
– clamping height 10 mm
– M10 screw
D274
subject to alterations
Screw clamp with screw
Screw clamp with screw, GM Standard
Screw clamp with screw, NAAMS
Screw clamp
incl. screw
– steel, milled
– clamping height 6-6,3 mm
– M10 screw
Screw clamp
according to GM, incl. screw
2072.46.30.12
– steel, milled
– clamping height 6 mm
– M8 screw
2072.46.30.16
– steel, milled
– clamping height 6 mm
– M10 screw
Screw clamp
according to NAAMS, incl. screw
– steel punched bent component
– clamping height 6-6,3 mm
– M8 screw
6
11
32
5
10
32
16
2072.46
ø11,5
ø9
11,5
8,5
10
5
21
25 32
15
20
25
ø15 ø18
12
16
6 -0,3
0,5 +0,5
6 -0,3
0,5 +0,5
2072.46.30.12 2072.46.30.16
13,5
18,9
24,6
5
6
13
2072.47
D275
subject to alterations
Securing flange with screws, CNOMO
Screw clamp with screw, CNOMO
Securing flange
according to CNOMO, incl. screws
– steel, turned
– clamping height 4, 5, 6, 8, 10, 12, 16, 20 mm
– M6, M8, M10, M12 screws
Screw clamp
according to CNOMO, incl. screw
– steel, milled
– clamping height 8, 10, 12, 16, 20 mm
– M6, M8, M10 screw
e 1
4
d
e 2
e 3
5
3
l
h
3
d
5
d
6
d
d 1 G7
d 2
M6
m6
M
A A
„ A “
2073.45.
m
p
m
k
t
e
n
3
d
2
d
A A
„ A “
2072.48.45.
D276
Order No d 1 d 2 d 3 d 4 d 6 h l 3 e 1 e 2 e 3 M
2073.45.020 20 28 32 63 25 10 4 16 18 - 6x16
2073.45.025 25 35 40 72 32 10 5 20 20 - 6x16
2073.45.032 32 44 50 80 40 12 6 25 21 - 6x16
2073.45.040 40 52 60 100 50 12 8 38.5 14 41 6x16
2073.45.050 50 63 71 125 63 16 10 46 17 49 8x20
2073.45.063 63 80 90 140 80 20 12 55 17 57.5 10x25
2073.45.080 80 100 112 180 100 25 16 70 20 72 12x30
2073.45.100 100 125 140 200 125 32 20 81 25 85 12x30
Order No k e d 2 d 3 t m p n d 1 M
2072.48.45.12 12 8 11 6.6 6.8 18 9.5 15.5 40 6x16
2072.48.45.16 16 10 15 9 9 22 12 19 50 8x20
2072.48.45.20 20 12 18 11 11 26 15 21 63 10x25
2072.48.45.25 25 16 18 11 11 26 15 21 80 10x30
2072.48.45.32 32 20 18 11 11 26 15 21 100 10x35
2073.45.
2072.48.45.
Securing flange with screws,
CNOMO
Screw clamp with screw,
CNOMO
subject to alterations D277
subject to alterations
Spacer plate toothed, with adjusting plate
Material:
Spacer plates: X 210 Cr 12 (1.2080), hardened 58 + 2 HRC
Adjusting plate: X 153 CrMoV 12 (1.2379)
Description:
For spacing out sheet metal retainers in tools for external skin parts.
Note:
Screws are not included.
'0'= basic setting in the middle (grinding-in)
'+'= adjustment to the right - plus
'-' = adjustment to the left - minus
NB: Hole pattern
The bolsters are reversible.
Adjustment range:
2444.12
12 increments each of 0.02 mm means an adjusting range of 0.24 mm
with a minimum support area of 80 x 60 mm.
2444.13
14 increments each of 0.02 mm means an adjusting range of 0.28 mm
with a minimum support area of 100 x 80 mm.
11
M10
20
11
5
0°14'13"
l 2
l 3
H
H 1
35
0
0
l 1
21
4
35
ø18
ø11
M10x20 DIN EN ISO 4762
M10x20
DIN EN ISO 4762
A - A
l 4
l 5
l 6
l 7
18
b 1
b
A A
11
21
ø18
ø11
Basis: 0.02 mm per tooth
M10x20
DIN EN ISO 4762
2444.12 / 2444.13
D278
Order No l 1 l 2 l 3 l 4 l 5 l 6 l 7 b b 1 H H 1
2444.12 130 90 130 61 72 79 90 60 30 15.5 16.04
2444.13 160 110 160 71 82 89 120 80 40 15.5 16.16
2444.12 / 2444.13 Spacer plate toothed, with adjusting plate
subject to alterations
Guide
ø8 +0,1
13,5
1,5
8
min.ø40
ø30
20°
13
R20
107
M12
20
l
30
26 26
R10
Rounded transition R5
2443.10.
Material:
Ck 60, hardened 58 + 2 HRC
Execution:
forged
D279
Order No l
2443.10.065 65
2443.10.090 90
2443.10.120 120
2443.10.150 150
2443.10.180 180
2443.10.250 250
2443.10.300 300
2443.10.350 350
2443.10. Guide
subject to alterations
Guide to Mercedes-Benz Standard - unhardened
Material:
Ck 60
Execution:
forged
Note:
Guides are preferably used in confined spaces in sequential compound
dies.
54,5
63
73
20
15
l 9
1,5
10
min.ø30
M8
R10
R20
ø20
20°
ø6,1
27,5
15
Rounded transition R5
2443.10.20.
D280
Order No l
2443.10.20.065 65
2443.10.20.090 90
2443.10.20. Guide to Mercedes-Benz Standard - unhardened
subject to alterations
Guide to Mercedes-Benz Standard - hardened
54,5
63
73
20
15
l 9
1,5
10
min.ø30
M8
R10
R20
ø20
20°
ø6,1
27,5
15
Rounded transition R5
2443.10.20. .1
Material:
Ck 60, hardened 58 + 2 HRC
Execution:
forged
Note:
Guides are preferably used in confined spaces in sequential compound
dies.
D281
Order No l
2443.10.20.065.1 65
2443.10.20.090.1 90
2443.10.20. .1 Guide to Mercedes-Benz Standard - hardened
subject to alterations
Guide with part position control and spring
2018.00.60.08.030
Mounting example
Material:
Guide: Ck 60, hardened 50 + 5 HRC
Flap: St 37
Spring: Spring steel wire
Execution:
forged
Note:
See following pages for accessories.
Rounded
transition R5
30
20
107
l
l 1
l 2
8
ø6,5
40
10
58
R4,5
Thickness
8mm
Version with short flap:
l = 120, 150 mm
1)
15°
40
10
ø6,5
8
108
32
rounded
Thickness
8mm
Version with long flap:
l = 180, 250 mm
2)
M12
R10
13
20°
R20
ø8 +0,1
13,5
8
26 26
min.ø40
ø30
2443.12.
D282
Order No l l 1 l 2
2443.12.120 120 55 70
2443.12.150 150 55 70
2443.12.180 180 105 120
2443.12.250 250 105 120
2443.12. Guide with part position control and spring
subject to alterations
Guide with part position control, VDI
M8x1
ø30
80°
40
10
ø6,5
10
5x45°
10
61
30
ø6,2
27
16,5
l
18
36
26
35,5
108
Version with short flap:
l = 120, 150 mm
1)
Version with long flap:
l = 180, 250 mm
2)
100
20
7
28
M12
13
20°
R20
l 1
l 2
R10
103
Rounded
transition R5
ø6,2
5x45°
30x30°
R4
R4
min.ø40
ø8 +0,1
13,5
1,5
8
30
26 26
2443.13.
Material:
Guide: Ck 60, hardened 50 + 5 HRC
Flap: St 37, hardened 58 + 2 HRC
Execution:
forged
Note:
See following pages for accessories.
2018.00.60.08.030
Mounting example
D283
Order No l l 1 l 2
2443.13.120 120 55 70
2443.13.150 150 55 70
2443.13.180 180 105 120
2443.13.250 250 105 120
2443.13. Guide with part position control, VDI
subject to alterations
Inductive proximity switch
Technical data:
Rated operating voltage Ue: 24 V DC
Operating Voltage Us: 10-30 V DC
No load current I 0 damped/undamped: ≤ 8 mA/≤ 1 mA
Repeat accuracy R: ≤ 5%
Ambient temperature Ta: -40 to +85 °C
Switching frequency f: 3000 Hz
Degree of protection to IEC 529: IP 67
Casing material: Stainless steel
Connection: plug connector
Approvals: UL
2018.00.60.08.030
M8x1
LED
19,5
30
A/F 13
D284
2018.00.60.08.030 Inductive proximity
switch
subject to alterations
Cable - straight
Cable , 90° connector
2018.00.60.23.01.5
M8x1
X
ø10
30
22,5
40
X
2018.00.60.23.02.5
ø10
M8x1
X
17
8
26
X
Technical data:
Cable type: 3 pole, M8, oil resistant
Standard length: 5 m
Other lengths on request
Technical data:
Cable type: 3 pole, M8, oil resistant
Standard length: 5 m
Other lengths on request
D285
2018.00.60.23.01.5
2018.00.60.23.02.5
Cable - straight
Cable , 90° connector
subject to alterations D286
subject to alterations
Position monitor for boards
110
70
ø19
110
12
21
105
9
15
70 l
39
54
80
54,5
21
14,5
l
ø19
54
39
80
12
105
21 54,5
14,5
21
9
15
Shape A Shape B
2443.14.55.
Material:
Steel
Note:
See following pages for accessories.
Attention:
At least two position monitors must be installed crosswise. In case of
large parts, such as the side part, a third position monitor should be
placed. The position monitors should be placed in such a way that a
perfect querying of the sheet metal part is guaranteed. Position moni-
tors should be arranged a minimum of 5 mm away from the pulling or
locking bards and not within the range of strong sheet movement.
2443.14.00.60.23.02.5
2443.14.00.60.23.01.5
2443.14.00.60.18.044
Mounting example
D287
Order No l Shape
2443.14.55.01 145 A
2443.14.55.02 145 B
2443.14.55.03 185 A
2443.14.55.04 185 B
2443.14.55.25 225 A
2443.14.55.26 225 B
2443.14.55. Position monitor for boards
subject to alterations
Inductive proximity switch
Technical data:
Rated operating voltage Ue: 24 V DC
Operating Voltage Us: 10-30 V DC
No load current I 0 damped/undamped: ≤ 10 mA/≤ 3 mA
Repeat accuracy R: max. (% v. Sr) 5%
Ambient temperature Ta: -25 to +70°C
Switching frequency f: max. 1000 Hz
Degree of protection to IEC 60529: IP 67
Casing material: CuZn
Connection: plug connector
Approvals: UL
15
11
44,5
29,5
M18x1
M12x1
25 Nm 35 Nm
LED SW24
2443.14.00.60.18.044
D288
2443.14.00.60.18.0 44 Inductive proximity
switch
subject to alterations
Cable - straight
Cable, 90° connector
M12x1
ø14,5
ø4,5
±0,15
44
X
„X”
2443.14.00.60.23.01.5
38,2
ø14,5
M12x1
27
ø4,5
±0,15
2443.14.00.60.23.02.5
Technical data:
Cable type: 3 pole, M12x1
Standard length: 5m
Other lengths on request
Technical data:
Cable type: 3 pole, M12x1
Standard length: 5m
Other lengths on request
D289
2443.14.00.60.23.01 .5
2443.14.00.60.23.0 2.5 Cable, 90° connector
Cable - straight
subject to alterations
Loading Diagram for Ball Bearing Guides
27 21 15 12 9 6 3
30 24 18 2 . H nf = v
.
[m . min ]
-1
0 20 40 60 80 100 120 140
1
10
4
10
2
10
3
10
[h]
[% of C]
bearing life L h
Max loading Q
Formula for calculation of
nominal bearing life
f s
50
nf = strokes per minute [H . min -1 ]
C = dynamic load [N]
f = impact factor 1
F = radial load acting on guide [N]
2 . H nf
.
[m . min ]
-1
v =
s
L =
h
000 m
2 . H nf
.
.
C
. F
3
H = stroke length [mm]
[h]
1000
F
Q =
C
. 100 [% von C]
Bearing Life versus Loading:
Values shown are based on the Impact Factor of f s = 1
Application to normal conditions in respect of Press and die set,
with a maximum bearing temperature of 100 °C
D290
8 40 450
10 40 1630
10 56 2210
11 40 1660
11 56 2250
12 40 1680
12 56 2280
15 45 3300
15 56 4050
15 63 4550
15 71 4950
16 24 1910
16 28 2230
16 45 3350
16 56 4100
16 63 4600
16 71 5000
19 31 3050
19 45 4050
19 56 4950
19 71 6100
19 80 6600
19 95 7600
20 24 2320
20 28 2700
20 31 3100
20 45 4100
20 56 5000
20 71 6100
20 80 6600
20 95 7600
24 31 3150
24 40 3850
24 45 4200
24 56 5100
24 71 6300
24 80 6800
24 95 7800
24 120 9300
25 31 3200
25 40 3900
25 45 4200
25 56 5200
25 71 6300
25 80 6900
25 95 7900
25 120 9300
30 40 5700
30 45 6400
30 50 7000
30 56 7600
30 71 9300
30 75 9800
30 80 10400
30 95 11900
30 105 12800
30 120 14200
30 140 16000
30 160 17700
32 40 5800
32 45 6400
32 50 7100
32 56 7700
32 71 9400
32 75 9900
32 80 10500
32 95 12000
32 105 12900
32 120 14300
32 140 16100
32 160 17800
38 45 7500
38 50 8200
38 56 8900
38 63 10300
38 80 12100
38 95 13900
38 105 15000
38 120 16700
38 140 18700
38 160 20700
38 180 22600
38 200 24400
38 240 28000
40 45 7500
40 50 8200
40 56 9000
40 63 10300
40 80 12200
40 95 14000
40 105 15100
40 120 16700
40 140 18800
40 160 20800
40 180 22700
40 200 24600
40 240 28000
48 50 9400
48 63 11700
48 80 13800
48 95 15900
48 105 17100
48 120 19000
48 140 21400
48 160 23600
48 180 26000
48 200 28000
48 240 32000
50 50 9400
50 63 11700
50 80 13900
50 95 15900
50 105 17200
50 120 19100
50 140 21400
50 160 23700
50 180 26000
50 200 28000
50 240 32000
60 95 17700
60 105 19200
60 120 21300
60 140 23900
60 160 26500
60 180 29000
60 200 31000
60 240 35500
63 95 17800
63 105 19300
63 120 21300
63 140 24000
63 160 26500
63 180 29000
63 200 31500
63 240 35500
80 120 41000
80 140 46500
80 160 52000
80 180 57000
80 200 62000
80 240 70000
subject to alterations
Safe Loads for FIBRO Ball Bearing Guides
Tables of Dynamic Load Indexes
Definition:
The dynamic load index C constitutes a constant loading that will allow the respective sizes of ball bearing guides to reach + 10 5 m without any discernible
bearing damage. The load index is shown in N and results from tests executed with batches of sufficient size, subjected to linear travel oscillations and
radially imposed loads of constant magnitude and unchanging direction.
Pillar [ d 1 Cage length l 1
Dynamic Load Index C
for whole cage (N)
Pillar [ d 1 Cage length l 1
Dynamic Load Index C
for whole cage (N)
subject to alterations
Loading Diagram for Ball Bearing Guides
27 21 15 12 9 6 3
30 24 18 2 . H nf = v
.
[m . min ]
-1
0 20 40 60 80 100 120 140
1
10
4
10
2
10
3
10
[h]
[% of C]
bearing life L h
Max loading Q
Formula for calculation of
nominal bearing life
f s
50
nf = strokes per minute [H . min -1 ]
C = dynamic load [N]
f = impact factor 1
F = radial load acting on guide [N]
2 . H nf
.
[m . min ]
-1
v =
s
L =
h
000 m
2 . H nf
.
.
C
. F
3
H = stroke length [mm]
[h]
1000
F
Q =
C
. 100 [% von C]
Bearing Life versus Loading:
Values shown are based on the Impact Factor of f s = 1
Application to normal conditions in respect of Press and die set,
with a maximum bearing temperature of 100 °C
8 40 450
10 40 1630
10 56 2210
11 40 1660
11 56 2250
12 40 1680
12 56 2280
15 45 3300
15 56 4050
15 63 4550
15 71 4950
16 24 1910
16 28 2230
16 45 3350
16 56 4100
16 63 4600
16 71 5000
19 31 3050
19 45 4050
19 56 4950
19 71 6100
19 80 6600
19 95 7600
20 24 2320
20 28 2700
20 31 3100
20 45 4100
20 56 5000
20 71 6100
20 80 6600
20 95 7600
24 31 3150
24 40 3850
24 45 4200
24 56 5100
24 71 6300
24 80 6800
24 95 7800
24 120 9300
25 31 3200
25 40 3900
25 45 4200
25 56 5200
25 71 6300
25 80 6900
25 95 7900
25 120 9300
30 40 5700
30 45 6400
30 50 7000
30 56 7600
30 71 9300
30 75 9800
30 80 10400
30 95 11900
30 105 12800
30 120 14200
30 140 16000
30 160 17700
32 40 5800
32 45 6400
32 50 7100
32 56 7700
32 71 9400
32 75 9900
32 80 10500
32 95 12000
32 105 12900
32 120 14300
32 140 16100
32 160 17800
38 45 7500
38 50 8200
38 56 8900
38 63 10300
38 80 12100
38 95 13900
38 105 15000
38 120 16700
38 140 18700
38 160 20700
38 180 22600
38 200 24400
38 240 28000
40 45 7500
40 50 8200
40 56 9000
40 63 10300
40 80 12200
40 95 14000
40 105 15100
40 120 16700
40 140 18800
40 160 20800
40 180 22700
40 200 24600
40 240 28000
48 50 9400
48 63 11700
48 80 13800
48 95 15900
48 105 17100
48 120 19000
48 140 21400
48 160 23600
48 180 26000
48 200 28000
48 240 32000
50 50 9400
50 63 11700
50 80 13900
50 95 15900
50 105 17200
50 120 19100
50 140 21400
50 160 23700
50 180 26000
50 200 28000
50 240 32000
60 95 17700
60 105 19200
60 120 21300
60 140 23900
60 160 26500
60 180 29000
60 200 31000
60 240 35500
63 95 17800
63 105 19300
63 120 21300
63 140 24000
63 160 26500
63 180 29000
63 200 31500
63 240 35500
80 120 41000
80 140 46500
80 160 52000
80 180 57000
80 200 62000
80 240 70000
subject to alterations
Safe Loads for FIBRO Ball Bearing Guides
Tables of Dynamic Load Indexes
Definition:
The dynamic load index C constitutes a constant loading that will allow the respective sizes of ball bearing guides to reach + 10 5 m without any discernible
bearing damage. The load index is shown in N and results from tests executed with batches of sufficient size, subjected to linear travel oscillations and
radially imposed loads of constant magnitude and unchanging direction.
Pillar [ d 1 Cage length l 1
Dynamic Load Index C
for whole cage (N)
Pillar [ d 1 Cage length l 1
Dynamic Load Index C
for whole cage (N)
D291
1
d
R 10
Z
min.
2
l
H5
js4 2
d
1
d
5
d
min.
5
t
R 10
Z
+1
2021.43.
1
d
H5
js4 3
d
R 10
Z
min.
2
l
H6
j6 2
d
1
d
8
d
min.
5
t
R 10
Z
+1
2021.43.
202.17. / 202.19. / 202.22. / 202.23. / 202.24. /
202.29.
3-80
–0,025
–0,035
–0,015
–0,025
2021.46. / 2021.44.
d 5 +1 l 2 t 5
15/16 15/16 +0,008 24 20,5 6,5
19/20 19/20 +0,009 27 23,5 6,5
24/25 24/25 +0,009 34 30,5 6,5
30/32 30/32 +0,011 42 37,5 6,5
38/40 38/40 +0,011 52 37,5 6,5
48/50 48/50 +0,013 62 47,5 6,5
60/63 60/63 +0,013 72 47,5 6,5
80 80 +0,013 95 60,5 12,5
2021.39.
d 1 d 3 H5
19/20 32 +0,011
24/25 40 +0,011
30/32 48 +0,011
38/40 58 +0,013
48/50 70 +0,013
60/63 85 +0,015
2021.29.
d 8 +1 l 2 t 5
15/16 15/16 +0,011 24 20,5 6,5
19/20 19/20 +0,013 27 23,5 6,5
24/25 24/25 +0,013 34 30,5 6,5
30/32 30/32 +0,016 42 37,5 6,5
38/40 38/40 +0,016 52 37,5 6,5
48/50 48/50 +0,019 62 47,5 6,5
60/63 60/63 +0,019 72 47,5 6,5
80 80 +0,019 95 60,5 12,5
subject to alterations
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
202.17. / 202.19. /
202.22. / 202.23. /
202.24. / 202.29.
Guide pillar-
DIN 9825/ISO 9182-2
~DIN 9825/
~ISO 9182-2
(press fit)
2021.46. / 2021.44.
Demountable guide
pillar with collar
DIN 9825/
~ISO 9182-5
(transition fit)
2021.39.
Liner bush
DIN 9825/ISO 9182-4
(transition fit)
2021.29.
Guide pillar with
collar
(transition fit)
Pillar x d 1 *
Retaining bore d 1
(recommended values based on experiences)
in grey cast iron: d 1
in steel: d 1
* Pillars of d 1 = 50 mm and over should be frozen in dry ice before fitting
Pillar x d 1 Retaining bore d 2 H5
Pillar x Retaining bore
Pillar x d 1 Retaining bore d 2 H6
12.2016
1
d
R 10
Z
min.
2
l
H5
js4 2
d
1
d
5
d
min.
5
t
R 10
Z
+1
1
d
H5
js4 3
d
R 10
Z
min.
2
l
H5
j6 2
d
1
d
8
d
min.
5
t
R 10
Z
+1
202.17. / 202.19. / 202.22. / 202.23. / 202.24. /
202.29.
3-80
–0,025
–0,035
–0,015
–0,025
2021.46. / 2021.44.
d 5 +1 l 2 t 5
15/16 15/16 +0,008 24 20,5 6,5
19/20 19/20 +0,009 27 23,5 6,5
24/25 24/25 +0,009 34 30,5 6,5
30/32 30/32 +0,011 42 37,5 6,5
38/40 38/40 +0,011 52 37,5 6,5
48/50 48/50 +0,013 62 47,5 6,5
60/63 60/63 +0,013 72 47,5 6,5
80 80 +0,013 95 60,5 12,5
2021.39.
d 1 d 3 H5
19/20 32 +0,011
24/25 40 +0,011
30/32 48 +0,011
38/40 58 +0,013
48/50 70 +0,013
60/63 85 +0,015
2021.29.
d 8 +1 l 2 t 5
15/16 15/16 +0,008 24 20,5 6,5
19/20 19/20 +0,009 27 23,5 6,5
24/25 24/25 +0,009 34 30,5 6,5
30/32 30/32 +0,011 42 37,5 6,5
38/40 38/40 +0,011 52 37,5 6,5
48/50 48/50 +0,013 62 47,5 6,5
60/63 60/63 +0,013 72 47,5 6,5
80 80 +0,013 95 60,5 12,5
subject to alterations
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
202.17. / 202.19. /
202.22. / 202.23. /
202.24. / 202.29.
Guide pillar-
DIN 9825/ISO 9182-2
~DIN 9825/
~ISO 9182-2
(press fit)
2021.46. / 2021.44.
Demountable guide
pillar with collar
DIN 9825/
~ISO 9182-5
(transition fit)
2021.39.
Liner bush
DIN 9825/ISO 9182-4
(transition fit)
2021.29.
Guide pillar with
collar
(transition fit)
Pillar x d 1 *
Retaining bore d 1
(recommended values based on experiences)
in grey cast iron: d 1
in steel: d 1
* Pillars of d 1 = 50 mm and over should be frozen in dry ice before fitting
Pillar x d 1 Retaining bore d 2 H5
Pillar x Retaining bore
Pillar x d 1 Retaining bore d 2 H5
1
d
H5
m5 3
d
R 10
Z
d 1
3
c
1
d
3
d
H5
js4
R 10
Z
10
Z
R
1
d
H5
js4 3
d
3
d
10
Z
R
1
d
210.39.
16 28 +0,009
20 32 +0,011
25 40 +0,011
32 50 +0,011
40 63 +0,013
50 80 +0,013
63 90 +0,015
202.60.
19 25 +0,009 33
25 30 +0,009 33
32 36 +0,011 38
40 46 +0,011 38
2051.32.
8 13,7 +0,008
11/12 22 +0,009
15/16 28 +0,009
19/20 32 +0,011
24/25 40 +0,011
30/32 48 +0,011
38/40 58 +0,013
48/50 70 +0,013
60/63 85 +0,015
80 95,7 +0,015
206.54. 2061.44. / 2061.47.
3 7 +0,009 8 18 +0,008
4 8 +0,009 10 22 +0,009
5 10 +0,009 11/12 22 +0,009
6 11 +0,011 15/16 28 +0,009
8 14 +0,011 19/20 32 +0,011
24/25 40 +0,011
30/32 48 +0,011
38/40 58 +0,013
48/50 70 +0,013
60/63 85 +0,015
80 105 +0,015
subject to alterations
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
210.39.
Liner bushes,
similar AFNOR
(transition fit)
Pillar x d 1
Retaining bore
d 3 H5
202.60.
Demountable guide
pillars with centre
collar
(transition fit)
Pillar x d 1
Retaining bore
d 3 H5
Plattendicke
c 3 –1
2051.32.
Sintered ferrite guide
bushes
DIN 9831 /
ISO 9448-2
slip-fit bonding*
Pillar x d 1
Retaining bore
d 3 H5
206.54.
2061.44./2061.47.
Ball bearing guide
bushes
DIN 9831 /
ISO 9448-3
slip-fit bonding*
Pillar x d 1
Retaining bore
d
3 H6
Pillar x d 1
Retaining bore
d
3 H5
*Slip-Fit Bonding:
The glue-line gap must not be smaller than 0,005 mm, or the adhesive will
be wiped off the contact surfaces upon fitment.
This would result in an unreliable bond.
The available component tolerances do not always result in the minimum
glue-line gap.
This fact has to be born in mind when machining receiving bores,
or alternatively corrections can be made on the assembly bench.
D293
1
d
H5
js4 3
d
10
Z
R
js4
1
d
H5
3
d
10
Z
R
3 m5
H6
d
10
Z
R
1
d
1
d
H6
j6 3
d
10
Z
R
2081.3x. / 2081.4x. / 2081.8x.
19/20 32 +0,011
24/25 40 +0,011
30/32 48 +0,011
38/40 58 +0,013
48/50 70 +0,013
60/63 85 +0,015
80 105 +0,015
2091.3x. / 2091.4x.
12 26 +0,009
15/16 28 +0,009
19/20 32 +0,011
24/25 40 +0,011
30/32 48 +0,011
38/40 58 +0,013
48/50 70 +0,013
60/63 85 +0,015
80 105 +0,015
206.49.
16 28 +0,013
20 32 +0,016
25 40 +0,016
32 50 +0,016
40 63 +0,019
50 80 +0,019
2081.7x. / 2081.9x.
19/20 32 +0,016
24/25 40 +0,016
30/32 48 +0,016
38/40 58 +0,019
48/50 70 +0,019
60/63 85 +0,022
80 105 +0,022
subject to alterations
2081.3x. / 2081.4x. /
2081.8x.
Headed guide bushes,
carbonitrided, bron-
ze-coated sintered
types or ball bearing
types
DIN 9831 / ISO 9448-6
DIN 9831 / ISO 9448-7
ISO 9448
(transition fit)
Pillar x d 1 Retaining bore d 3 H5
2091.3x. / 2091.4x.
Flanged guide
bushes, carbonitrided
sintered types or ball
bearing types
DIN 9831 / ISO 9448-4
DIN 9831 / ISO 9448-5
(transition fit)
Pillar x d 1 Retaining bore d 3 H5
206.49.
Ball bearing guide
bushes similar AFNOR
slip-fit bonding*
Pillar x d 1 Retaining bore d 3 H6
2081.7x. / 2081.9x.
Headed guide bushes,
bronze, with solid lu-
bricant rings, bronze
plated
(transition fit)
Pillar x d 1 Retaining bore d 3 H6
*Slip-Fit Bonding:
The glue-line gap must not be smaller than 0,005 mm, or the adhesive will
be wiped off the contact surfaces upon fitment.
This would result in an unreliable bond.
The available component tolerances do not always result in the minimum
glue-line gap.
This fact has to be born in mind when machining receiving bores,
or alternatively corrections can be made on the assembly bench.
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
D294
1
d
3
d
10
Z
R
j6
H6
10
Z
R
M6
h5 1
d
H7
r6 1
d
H6
r6 1
d
2091.7x.
19/20 32 +0,016
24/25 40 +0,016
30/32 48 +0,016
38/40 58 +0,019
48/50 70 +0,019
60/63 85 +0,022
80 105 +0,022
2022.25.
25
-0,004
-0,017
32
-0,004
-0,020
40
50
63 -0,005
-0,024 80
100
-0,006
-0,028
2022.12. / 2022.15. / 2022.16. / 2022.17. /
2022.19. / 2022.29.
25
+0,021
0
32
+0,025
0
40
50
63 +0,030
0 80
100
+0,035
0
125 +0,040
0 160
2022.13.
40 +0,016
0 50
63 +0,019
0 80
subject to alterations
2091.7x.
Guide bush with
solid lubrication
rings DIN 9831 /
ISO 9448-4
(transition fit)
Pillar x d 1 Retaining bore d 3 H6
2022.25.
Guide pillar AFNOR
(transition fit)
Pillar x d 1 Retaining bore d 1 M6
2022.12. / 2022.15. /
2022.16. / 2022.17. /
2022.19. / 2022.29.
Guide pillar
DIN 9833/ISO 9182-3
Mercedes-Benz /
VDI / VW / WDX
(press fit)
Pillar x d 1 Retaining bore d 1 H7
Pillars of d 1 = 50 mm and over should be frozen in dry ice before fitting
2022.13.
Guide pillar VW
(press fit)
Pillar x d 1 Bohrung d 1 H6
Pillars of d 1 = 50 mm and over should be frozen in dry ice before fitting
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
1
d
H5
js4 3
d
10
Z
R
js4
1
d
H5
3
d
10
Z
R
3 m5
H6
d
10
Z
R
1
d
1
d
H6
j6 3
d
10
Z
R
2081.3x. / 2081.4x. / 2081.8x.
19/20 32 +0,011
24/25 40 +0,011
30/32 48 +0,011
38/40 58 +0,013
48/50 70 +0,013
60/63 85 +0,015
80 105 +0,015
2091.3x. / 2091.4x.
12 26 +0,009
15/16 28 +0,009
19/20 32 +0,011
24/25 40 +0,011
30/32 48 +0,011
38/40 58 +0,013
48/50 70 +0,013
60/63 85 +0,015
80 105 +0,015
206.49.
16 28 +0,013
20 32 +0,016
25 40 +0,016
32 50 +0,016
40 63 +0,019
50 80 +0,019
2081.7x. / 2081.9x.
19/20 32 +0,016
24/25 40 +0,016
30/32 48 +0,016
38/40 58 +0,019
48/50 70 +0,019
60/63 85 +0,022
80 105 +0,022
subject to alterations
2081.3x. / 2081.4x. /
2081.8x.
Headed guide bushes,
carbonitrided, bron-
ze-coated sintered
types or ball bearing
types
DIN 9831 / ISO 9448-6
DIN 9831 / ISO 9448-7
ISO 9448
(transition fit)
Pillar x d 1 Retaining bore d 3 H5
2091.3x. / 2091.4x.
Flanged guide
bushes, carbonitrided
sintered types or ball
bearing types
DIN 9831 / ISO 9448-4
DIN 9831 / ISO 9448-5
(transition fit)
Pillar x d 1 Retaining bore d 3 H5
206.49.
Ball bearing guide
bushes similar AFNOR
slip-fit bonding*
Pillar x d 1 Retaining bore d 3 H6
2081.7x. / 2081.9x.
Headed guide bushes,
bronze, with solid lu-
bricant rings, bronze
plated
(transition fit)
Pillar x d 1 Retaining bore d 3 H6
*Slip-Fit Bonding:
The glue-line gap must not be smaller than 0,005 mm, or the adhesive will
be wiped off the contact surfaces upon fitment.
This would result in an unreliable bond.
The available component tolerances do not always result in the minimum
glue-line gap.
This fact has to be born in mind when machining receiving bores,
or alternatively corrections can be made on the assembly bench.
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
1
d
3
d
10
Z
R
j6
H6
10
Z
R
M6
h5 1
d
H7
r6 1
d
H6
r6 1
d
2091.7x.
19/20 32 +0,016
24/25 40 +0,016
30/32 48 +0,016
38/40 58 +0,019
48/50 70 +0,019
60/63 85 +0,022
80 105 +0,022
2022.25.
25
-0,004
-0,017
32
-0,004
-0,020
40
50
63 -0,005
-0,024 80
100
-0,006
-0,028
2022.12. / 2022.15. / 2022.16. / 2022.17. /
2022.19. / 2022.29.
25
+0,021
0
32
+0,025
0
40
50
63 +0,030
0 80
100
+0,035
0
125 +0,040
0 160
2022.13.
40 +0,016
0 50
63 +0,019
0 80
subject to alterations
2091.7x.
Guide bush with
solid lubrication
rings DIN 9831 /
ISO 9448-4
(transition fit)
Pillar x d 1 Retaining bore d 3 H6
2022.25.
Guide pillar AFNOR
(transition fit)
Pillar x d 1 Retaining bore d 1 M6
2022.12. / 2022.15. /
2022.16. / 2022.17. /
2022.19. / 2022.29.
Guide pillar
DIN 9833/ISO 9182-3
Mercedes-Benz /
VDI / VW / WDX
(press fit)
Pillar x d 1 Retaining bore d 1 H7
Pillars of d 1 = 50 mm and over should be frozen in dry ice before fitting
2022.13.
Guide pillar VW
(press fit)
Pillar x d 1 Bohrung d 1 H6
Pillars of d 1 = 50 mm and over should be frozen in dry ice before fitting
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
D295
1
d
m6 2
d
1
d
H7
r6 2
d
1
d
G7
k6 2
d
10 14 +0,018
0 12 18
13 19
+0,021
0
14 20
15 21
16 22
20 30
25 35
+0,025
0
30 40
31,5 40
35 45
40 50
45 55
+0,030
0
50 60
55 65
60 75
63 75
70 85
+0,035
0
75 90
80 100
90 110
100 120
120 140
+0,040
0
2052.70. 1) / 2086.70. / 2085.72.
8 12
+0,024
+0,006
+0,018
0
10 14/15
12 18
13 19
+0,028
+0,007
+0,021
0
14 20
15 21
16 22
18/19 24/25
20 26/28/30
25 32/33/35
+0,034
+0,009
+0,025
0
28 38
30 38/40/42
31,5 40
32 42
35 44/45
38 48
40 50
40 55
+0,040
+0,010
+0,030
0
45 55/56/60
50 60/62/65
55 70
60 74/75
63 75
65 80
70 85/90
+0,047
+0,012
+0,035
0
75 90/95
80 96/100
85 100
90 110
100 120
110 130
+0,054
+0,014
+0,040
0
120 140
125 145
130 150
140 160
150 170
160 180
2085.70.
12 16
+0,024
+0,006
16 20
+0,028
+0,007
20 26
24 30
2085.71.
subject to alterations
Pillar x d 1
Retaining
bore d 2
limits d 2 H7 Pillar x d 1
Retaining
bore d 2
limits d 2 H7
Pillar x d 1
Retaining bore
d 2
bonding limitsd 2 G7
Transition fit limits
d 2 H7
2052.70. 1) / 2086.70. /
2085.72.
Guide Bushes/
Guide Bushes with
collar, Bronze with
non-liquid lubricant
slip-fit bonding*:
Retaining bore d 2 = G7
transition fit:
Retaining bore d 2 = H7
1) if required secure with set screw
2085.71.
Guide Bushes with
collar, Bronze with
non-liquid lubricant
(press fit)
Pillar x d 1 Retaining bore d 2 G7 limits d 2 G7
2085.70.
Guide Bushes with
collar, Bronze with
non-liquid lubricant
(transition fit)
*Slip-Fit Bonding:
The glue-line gap must not be smaller than 0,005 mm, or the adhesive will
be wiped off the contact surfaces upon fitment.
This would result in an unreliable bond.
The available component tolerances do not always result in the minimum
glue-line gap.
This fact has to be born in mind when machining receiving bores,
or alternatively corrections can be made on the assembly bench.
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
D296
1
d
H7
g6 2
d
1
d
H6
m6 2
d
1
d
H7
h6 2
d
2102.70. / 2102.71.
25 35 +0,016
0 32 44
40 52
+0,019
0
50 63
63 80
80 100
+0,022
0
100 125
+0,025
0
2082.70.
24/25 32/35
+0,025
0
30/32 40/42
38/40 50
48/50 63 +0,030
0 60/63 80
80 100
+0,035
0
100 125 +0,040
0 125 160
160 200
+0,046
0
2082.71. / 2086.71.
25/32/40 32/40/50
+0,025
0
50/63 63/80
+0,030
0
80 100
+0,035
0
100/125 125/160
+0,040
0
subject to alterations
2082.71. / 2086.71.
Guide Bush with
collar to NAAMS,
bronze with non-
liquid lubricant
(slip fit)
2102.70. / 2102.71.
Guide Bushes with
collar, bronze with
non-liquid lubricant/
bronze, CNOMO
(transition fit)
Pillar [ d 1 Retaining bore d 2 H6 limits d 2 H6
2082.70.
Guide Bushes with
collar, bronze with
non-liquid lubricant
DIN 9834/ISO 9448
(slip fit)
Pillar [ d 1 Retaining bore d 2 H7 limits d 2 H7
Pillar [ d 1 Retaining bore d 2 H7 limits d 2 H7
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
1
d
m6 2
d
1
d
H7
r6 2
d
1
d
G7
k6 2
d
10 14 +0,018
0 12 18
13 19
+0,021
0
14 20
15 21
16 22
20 30
25 35
+0,025
0
30 40
31,5 40
35 45
40 50
45 55
+0,030
0
50 60
55 65
60 75
63 75
70 85
+0,035
0
75 90
80 100
90 110
100 120
120 140
+0,040
0
2052.70. 1) / 2086.70. / 2085.72.
8 12
+0,024
+0,006
+0,018
0
10 14/15
12 18
13 19
+0,028
+0,007
+0,021
0
14 20
15 21
16 22
18/19 24/25
20 26/28/30
25 32/33/35
+0,034
+0,009
+0,025
0
28 38
30 38/40/42
31,5 40
32 42
35 44/45
38 48
40 50
40 55
+0,040
+0,010
+0,030
0
45 55/56/60
50 60/62/65
55 70
60 74/75
63 75
65 80
70 85/90
+0,047
+0,012
+0,035
0
75 90/95
80 96/100
85 100
90 110
100 120
110 130
+0,054
+0,014
+0,040
0
120 140
125 145
130 150
140 160
150 170
160 180
2085.70.
12 16
+0,024
+0,006
16 20
+0,028
+0,007
20 26
24 30
2085.71.
subject to alterations
Pillar x d 1
Retaining
bore d 2
limits d 2 H7 Pillar x d 1
Retaining
bore d 2
limits d 2 H7
Pillar x d 1
Retaining bore
d 2
bonding limitsd 2 G7
Transition fit limits
d 2 H7
2052.70. 1) / 2086.70. /
2085.72.
Guide Bushes/
Guide Bushes with
collar, Bronze with
non-liquid lubricant
slip-fit bonding*:
Retaining bore d 2 = G7
transition fit:
Retaining bore d 2 = H7
1) if required secure with set screw
2085.71.
Guide Bushes with
collar, Bronze with
non-liquid lubricant
(press fit)
Pillar x d 1 Retaining bore d 2 G7 limits d 2 G7
2085.70.
Guide Bushes with
collar, Bronze with
non-liquid lubricant
(transition fit)
*Slip-Fit Bonding:
The glue-line gap must not be smaller than 0,005 mm, or the adhesive will
be wiped off the contact surfaces upon fitment.
This would result in an unreliable bond.
The available component tolerances do not always result in the minimum
glue-line gap.
This fact has to be born in mind when machining receiving bores,
or alternatively corrections can be made on the assembly bench.
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
1
d
H7
g6 2
d
1
d
H6
m6 2
d
1
d
H7
h6 2
d
2102.70. / 2102.71.
25 35 +0,016
0 32 44
40 52
+0,019
0
50 63
63 80
80 100
+0,022
0
100 125
+0,025
0
2082.70.
24/25 32/35
+0,025
0
30/32 40/42
38/40 50
48/50 63 +0,030
0 60/63 80
80 100
+0,035
0
100 125 +0,040
0 125 160
160 200
+0,046
0
2082.71. / 2086.71.
25/32/40 32/40/50
+0,025
0
50/63 63/80
+0,030
0
80 100
+0,035
0
100/125 125/160
+0,040
0
subject to alterations
2082.71. / 2086.71.
Guide Bush with
collar to NAAMS,
bronze with non-
liquid lubricant
(slip fit)
2102.70. / 2102.71.
Guide Bushes with
collar, bronze with
non-liquid lubricant/
bronze, CNOMO
(transition fit)
Pillar [ d 1 Retaining bore d 2 H6 limits d 2 H6
2082.70.
Guide Bushes with
collar, bronze with
non-liquid lubricant
DIN 9834/ISO 9448
(slip fit)
Pillar [ d 1 Retaining bore d 2 H7 limits d 2 H7
Pillar [ d 1 Retaining bore d 2 H7 limits d 2 H7
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
D297
1
d
H7
e7, f7 2
d
H7
h6, k6 2
d
1
d
e7 2
d
H7
k6 2
d
1
d
H7
g6 2
d
3120.70. / 3120.71.
8 12
+0,018
0
10 14/15
12 18
13 19
+0,021
0
14 20
15 21
16 22
18/19 24/25
20 26/28/30
25 32/33/35
+0,025
0
28 38
30 38/40/42
31,5 40
32 42
35 44/45
38 48
40 50
40 55
+0,030
0
45 55/56/60
50 60/62/65
55 70
60 74/75
63 75
65 80
70 85/90
+0,035
0
75 90/95
80 96/100
85 100
90 110
100 120
110 130
+0,040
0
120 140
125 145
130 150
140 160
150 170
160 180
2087.72.
9/10 14 +0,018
0 12 18
14/15 20
+0,021
0
16 22
18/20 26
22/24 30
25 32 +0,025
0 30/32 42
40/42 54
+0,030
0
50 66
60 80
2087.70. / 2087.71. / 2087.73.
9/10 14
+0,018
0
14/15 20
+0,021
0
18/20 26
22/24 30
25 35
+0,025
0
30/32 42
40 50
40/42 54
+0,030
0
50 63
60 80
63 80
subject to alterations
Pillar [ d 1 Retaining bore d 2 H7 limits d 2 H7
2087.70. / 2087.71. /
2087.73.
Guide Bushes with
centre collar/ with
collar, bronze with
non-liquid lubricant
e7 = slip fit
f7 = slip fit
h6 = slip fit
k6 = transition fit
2087.72.
Guide Bushes with
collar, bronze with
non-liquid lubricant
e7 = slip fit
k6 = transition fit
Pillar [ d 1 Retaining bore d 2 H7 limits d 2 H7
Pillar [ d 1 Retaining bore d 2 H7 limits d 2 H7
3120.70. / 3120.71.
Guide Bushes, bronze
with non-liquid
lubricant
slip fit
bond in or if required secure with
set screw or flat mushroom head
screw 2192.61.
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
D298
1
d
H7
e7, f7 2
d
H7
h6, k6 2
d
1
d
e7 2
d
H7
k6 2
d
1
d
H7
g6 2
d
3120.70. / 3120.71.
8 12
+0,018
0
10 14/15
12 18
13 19
+0,021
0
14 20
15 21
16 22
18/19 24/25
20 26/28/30
25 32/33/35
+0,025
0
28 38
30 38/40/42
31,5 40
32 42
35 44/45
38 48
40 50
40 55
+0,030
0
45 55/56/60
50 60/62/65
55 70
60 74/75
63 75
65 80
70 85/90
+0,035
0
75 90/95
80 96/100
85 100
90 110
100 120
110 130
+0,040
0
120 140
125 145
130 150
140 160
150 170
160 180
2087.72.
9/10 14 +0,018
0 12 18
14/15 20
+0,021
0
16 22
18/20 26
22/24 30
25 32 +0,025
0 30/32 42
40/42 54
+0,030
0
50 66
60 80
2087.70. / 2087.71. / 2087.73.
9/10 14
+0,018
0
14/15 20
+0,021
0
18/20 26
22/24 30
25 35
+0,025
0
30/32 42
40 50
40/42 54
+0,030
0
50 63
60 80
63 80
subject to alterations
Pillar [ d 1 Retaining bore d 2 H7 limits d 2 H7
2087.70. / 2087.71. /
2087.73.
Guide Bushes with
centre collar/ with
collar, bronze with
non-liquid lubricant
e7 = slip fit
f7 = slip fit
h6 = slip fit
k6 = transition fit
2087.72.
Guide Bushes with
collar, bronze with
non-liquid lubricant
e7 = slip fit
k6 = transition fit
Pillar [ d 1 Retaining bore d 2 H7 limits d 2 H7
Pillar [ d 1 Retaining bore d 2 H7 limits d 2 H7
3120.70. / 3120.71.
Guide Bushes, bronze
with non-liquid
lubricant
slip fit
bond in or if required secure with
set screw or flat mushroom head
screw 2192.61.
Assembly of Guide Elements –
Dimensional Requirements and Tolerances
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
Ground Precision Components
Punches and matrixes, Pins, gauge pins
Ground
Precision
Components
E2 subject to alterations
Ground Precision Components
FIBRO Precision Components cover a very wide
range of materials, shapes and sizes and thus
permit virtually unrestricted selection even to
highly individual requirements.
At Hassmersheim and also abroad, stock
levels of Precision Components reach seven-
digit figures. It is therefore quite likely that
your particular choice will be available for
immediate delivery. Should this not be the case
then our flexible batch production schedules
will ensure that delays are kept to a minimum.
Batch production in our interpretation not only
spells prompt delivery but also exceptional
quality. Starting with the arrival inspection
of raw materials, every single manufacturing
operation on FIBRO Precision Components
is followed by a quality check. Lastly, an
uncompromising final inspection of each and
every part guarantees that the trade mark
FIBRO is and remains synonymous with Quality.
In view of the fact that a large portion of the
Precision Components programme consists
of punches and matrices, the importance
of alignment in the operational die must be
emphasized. Unless this requirement can be
met to a high degree of accuracy, even the
finest efforts in design and in the toolroom
must fail! Die alignment ultimately depends
on the guides – FIBRO Die Sets and Guide
Elements were developed and are made with
this postulate in mind.
Tool life, production cost and work quality are
to a large extent a function of tooling material
selection versus strip stock characteristics
and ancillary process conditions. A judicious
choice from the wide range of materials for
our punches and matrices will be facilitated by
the orientation guide in this catalogue. Listing
the principal characteristics of each material
together with selection criteria, it is intended
to help customers make the right choice.
Our experienced tooling specialists will assist
you with further detailed information.
In keeping with the basic tenet of our firm,
every effort is made to ensure that design,
performance potential and quality of FIBRO
Precision Components keep well abreast with
latest technological developments.
Ground
Precision
Components
subject to alterations
Ground Precision Components
FIBRO Precision Components cover a very wide
range of materials, shapes and sizes and thus
permit virtually unrestricted selection even to
highly individual requirements.
At Hassmersheim and also abroad, stock
levels of Precision Components reach seven-
digit figures. It is therefore quite likely that
your particular choice will be available for
immediate delivery. Should this not be the case
then our flexible batch production schedules
will ensure that delays are kept to a minimum.
Batch production in our interpretation not only
spells prompt delivery but also exceptional
quality. Starting with the arrival inspection
of raw materials, every single manufacturing
operation on FIBRO Precision Components
is followed by a quality check. Lastly, an
uncompromising final inspection of each and
every part guarantees that the trade mark
FIBRO is and remains synonymous with Quality.
In view of the fact that a large portion of the
Precision Components programme consists
of punches and matrices, the importance
of alignment in the operational die must be
emphasized. Unless this requirement can be
met to a high degree of accuracy, even the
finest efforts in design and in the toolroom
must fail! Die alignment ultimately depends
on the guides – FIBRO Die Sets and Guide
Elements were developed and are made with
this postulate in mind.
Tool life, production cost and work quality are
to a large extent a function of tooling material
selection versus strip stock characteristics
and ancillary process conditions. A judicious
choice from the wide range of materials for
our punches and matrices will be facilitated by
the orientation guide in this catalogue. Listing
the principal characteristics of each material
together with selection criteria, it is intended
to help customers make the right choice.
Our experienced tooling specialists will assist
you with further detailed information.
In keeping with the basic tenet of our firm,
every effort is made to ensure that design,
performance potential and quality of FIBRO
Precision Components keep well abreast with
latest technological developments.
E3
Contents
subject to alterations
Comparative graphs
Precision components - Description
of materials
222.
Punch DIN 9861 Shape DA
223.
Punch DIN 9861 Shape D / ISO 6752
224.
Punch DIN 9861 Shape CA
225.
Punch DIN 9861 Shape C
274.
Punch similar to DIN 9861 Shape CA
275.
Punch similar to DIN 9861 Shape C
232.
Punch VDI 3374
233.
Insert sleeve with thrust pin
VDI 3374 Shape A
234.
Insert sleeve with thrust pin
VDI 3374 Shape B
2281.
Punch with tapered head 30°,
Shape D
2291.
Punch with tapered head 30°,
Shape C
2284.3.
Punch with tapered head, Shape D
2284.00.
Piloted counterbore for tapered-
head punch
2206.
Punch with tapered head, blank
E4
E15
E16-17
E18
E19
E20
E21
E22
E23
E24
E25
E26
E27
E28
E30
E31
E32
Contents
subject to alterations
2216.
Punch with tapered head, stepped,
round
2706.
Punch with tapered head, blank,
with ejector pin
2716.
Punch with tapered head, stepped,
round, with ejector pin
Punches - Mounting guidelines
220.
Punch DIN 9844, Shape A
221.
Punch DIN 9844, Shape B
266.
Punch similar to VDI 3374
267.
Punch with ejector pin
268.
Punch with ejector pin, stepped,
short point
269.
Punch with ejector pin, stepped,
long point
270.
Punch similar DIN 9844, Shape A
271.
Punch similar DIN 9844, Shape B
272.
Punch similar DIN 9861, Shape D
273.
Punch similar DIN 9861, Shape C
2202.
Ball lock punch, blank, light duty
2212.
Ball lock punch, stepped, round,
light duty
E5
E33
E34
E35
E36
E37
E38
E39
E40
E41
E42
E45
E46
E47
E48
E51
E52
Contents
subject to alterations
2222.
Ball lock punch, stepped, square,
light duty
2232.
Ball lock punch, stepped, rectan-
gular, light duty
2242.
Ball lock punch, stepped, slot,
light duty
2252.
Ball lock punch, stepped, rectangle
with radiussed corners, light duty
2702.
Ball lock punch, blank, with ejector
pin, light duty
2712.
Ball lock punch, stepped, round, with
ejector pin, light duty
2722.
Ball lock punch, stepped, square,
with ejector pin, light duty
2732.
Ball lock punch, stepped, rectan-
gular, with ejector pin, light duty
2742.
Ball lock punch, stepped, slot, with
ejector pin, light duty
2752.
Ball lock punch, stepped, rectangle
with radiussed corners, with ejector
pin, light duty
2204.
Ball lock punch, punch larger than
shaft, blank, light duty
2214.
Ball lock punch, punch larger than
shaft, round, light duty
2224.
Ball lock punch, punch larger than
shaft, square, light duty
2234.
Ball lock punch, punch larger than
shaft, rectangular, light duty
2244.
Ball lock punch, punch larger than
shaft, slot, light duty
2254.
Ball lock punch, punch larger than
shaft, rectangle with radiussed
corners, light duty
E6
E53
E54
E55
E56
E57
E58
E59
E60
E61
E62
E63
E64
E65
E66
E67
E68
Contents
subject to alterations
2704.
Ball lock punch, punch larger than
shaft, blank, with ejector pin,
light duty
2714.
Ball lock punch, punch larger than
shaft, round, with ejector pin,
light duty
2724.
Ball lock punch, punch larger than
shaft, square, with ejector pin,
light duty
2734.
Ball lock punch, punch larger than
shaft, rectangular, with ejector pin,
light duty
2744.
Ball lock punch, punch larger than
shaft, slot, with ejector pin, light
duty
2754.
Ball lock punch, punch larger than
shaft, rectangle with radiussed
corners, with ejector pin, light duty
2262.
Ball lock pilot pin, with tapered tip,
light duty
2272.
Ball lock pilot pin, with parabolic tip,
light duty
2203.
Ball lock punch, blank, heavy duty
2213.
Ball lock punch, stepped, round,
heavy duty
2223.
Ball lock punch, stepped, square,
heavy duty
2233.
Ball lock punch, stepped, rectan-
gular, heavy duty
2243.
Ball lock punch, stepped, slot,
heavy duty
2253.
Ball lock punch, stepped, rectangle
with radiussed corners, heavy duty
2703.
Ball lock punch, blank, with ejector
pin, heavy duty
2713.
Ball lock punch, stepped, round, with
ejector pin, heavy duty
E7
E69
E70
E71
E72
E73
E74
E75
E76
E77
E78
E79
E80
E81
E82
E83
E84
Contents
subject to alterations
2723.
Ball lock punch, stepped, square,
with ejector pin, heavy duty
2733.
Ball lock punch, stepped, rectan-
gular, with ejector pin, heavy duty
2743.
Ball lock punch, stepped, slot, with
ejector pin, heavy duty
2753.
Ball lock punch, stepped, rectangle
with radiussed corners, with ejector
pin, heavy duty
2205.
Ball lock punch, punch larger than
shaft, blank, heavy duty
2215.
Ball lock punch, punch larger than
shaft, round, heavy duty
2225.
Ball lock punch, punch larger than
shaft, square, heavy duty
2235.
Ball lock punch, punch larger than
shaft, rectangular, heavy duty
2245.
Ball lock punch, punch larger than
shaft, slot, heavy duty
2255.
Ball lock punch, punch larger than
shaft, rectangle with radiussed
corners, heavy duty
2705.
Ball lock punch, punch larger than
shaft, blank, with ejector pin,
heavy duty
2715.
Ball lock punch, punch larger than
shaft, round, with ejector pin,
heavy duty
2725.
Ball lock punch, punch larger than
shaft, square, with ejector pin,
heavy duty
2735.
Ball lock punch, punch larger than
shaft, rectangular, with ejector pin,
heavy duty
2745.
Ball lock punch, punch larger than
shaft, slot, with ejector pin,
heavy duty
2755.
Ball lock punch, punch larger than
shaft, rectangle with radiussed
corners, with ejector pin, heavy duty
E8
E85
E86
E87
E88
E89
E90
E91
E92
E93
E94
E95
E96
E97
E98
E99
E100
Contents
subject to alterations
2263.
Ball lock pilot pin, with tapered tip,
heavy duty
2273.
Ball lock pilot pin, with parabolic tip,
heavy duty
2201.
Punch, blank, ISO 8020
2211.
Punch, stepped, round, ISO 8020
2221.
Punch, stepped, square, ISO 8020
2231.
Punch, stepped, rectangular,
ISO 8020
2241.
Punch, stepped, slot, ISO 8020
2251.
Punch, stepped, rectangle with radi-
used corners, ISO 8020
2701.
Punch, blank, with ejector pin,
ISO 8020
2711.
Punch, stepped, round, with ejector
pin, ISO 8020
2721.
Punch, stepped, square, with ejector
pin, ISO 8020
2731.
Punch, stepped, rectangular, with
ejector pin, ISO 8020
2741.
Punch, stepped, slot, with ejector
pin, ISO 8020
2751.
Punch, stepped, rectangle with radi-
ussed corners, with ejector pin,
ISO 8020
2261.
Pilot pin with tapered tip, ISO 8020
2271.
Pilot pin with parabolic tip, ISO 8020
E9
E101
E102
E105
E106
E107
E108
E109
E110
E111
E112
E113
E114
E115
E116
E117
E118
Contents
subject to alterations
2276.
Pilot unit to Mercedes-Benz
Standard
2606.
Matrix without shoulder, blank,
ISO 8977
2616.
Matrix without shoulder, round,
ISO 8977
Anti-rotation elements
2626.
Matrix without shoulder, square,
ISO 8977
2636.
Matrix without shoulder, rectan-
gular, ISO 8977
2646.
Matrix without shoulder, slot,
ISO 8977
2656.
Matrix without shoulder, rectangle
with radiussed corners, ISO 8977
2607.
Matrix with shoulder, blank,
ISO 8977
2617.
Matrix with shoulder, round,
ISO 8977
2627.
Matrix with shoulder, square,
ISO 8977
2637.
Matrix with shoulder, rectangular,
ISO 8977
2647.
Matrix with shoulder, slot, ISO 8977
2657.
Matrix with shoulder, rectangle with
radiussed corners, ISO 8977
2605.
Matrix without shoulder, blank,
Automotive Standard
2615.
Matrix without shoulder, round,
Automotive Standard
E10
E119
E123
E124
E125-
145
E126
E128
E130
E132
E135
E136
E138
E140
E142
E144
E146
E147
Contents
subject to alterations
2625.
Matrix without shoulder, square,
Automotive Standard
2635.
Matrix without shoulder, rectan-
gular, Automotive Standard
2645.
Matrix without shoulder, slot, Auto-
motive Standard
2655.
Matrix without shoulder, rectangle
with radiused corners, Automotive
Standard
262.
Guide bush for punch DIN 9845,
Shape C
2621.
Guide bush for punch ISO 8978
260.
Matrix without collar, DIN 9845
Shape A
261.
Matrix with collar, DIN 9845 Shape B
2602.
Matrix without collar, cylindrical
2612.
Matrix with collar, cylindrical
2601.
Matrix without collar, conical
2611.
Matrix with collar, conical
Standardised special shapes
2618.
Dynamic stripping element (DAE)
2618.06.
Matrix without collar for dynamic
stripper (DAE), blank
2618.07.
Matrix with collar for dynamic
stripper (DAE), blank
E11
E148
E149
E150
E151
E152
E153
E154
E155
E156
E157
E158
E159
E161-
165
E166
E169
E170
Contents
subject to alterations
2618.16.
Matrix without collar for dynamic
stripper (DAE), round
2618.17.
Matrix with collar for dynamic
stripper (DAE), round
2664.05.
Triangle retainer for ball-lock
punches, light duty
2664.06.
Triangle retainer for ball-lock
punches, heavy duty
2664.07.
Triangle retainer for ball-lock
punches, light duty
2664.10.
Triangle retainer for ball-lock
punches, heavy duty
Accessories for Retainers, triangular,
for Ball-Lock Punches
2668.2.
ACCU-LOCK Fixture device for ball-
lock punches, light duty
2668.3.
ACCU-LOCK Fixture device for ball-
lock punches, heavy duty
2664.02.
Triangle retainer, for punches
ISO 8020 without anti-rotation
element
2664.04.
Triangle retainer, for punches
ISO 8020 with anti-rotation element
Accessories for retainers, triangular,
for punches ISO 8020
2665.01.
Pressure plate
Accessories for punches
2431.7.
Stripping unit for punches
2667.1.
Stripping unit - Pressure plate
E12
E171
E172
E174
E175
E176
E177
E178
E179
E180
E182
E183
E184
E184
E185
E186
E187
Contents
subject to alterations
2667.2.
Stripping unit - Mounting plate
243.7.
Elastomer Stripper
243.7. .1
Washer
High-Precision special parts to custo-
mer´s drawings
230.
Punch without head, square /
rectangular, Shape A
231.
Punch with head, square / rectan-
gular, Shape B
236.1.
Dowel pin with internal extracting
thread, similar to DIN EN ISO 8735
2361.1.
Dowel pin with internal extracting
thread, according to
DIN EN ISO 8735
236.001.
FIBROZIPP
265.1.
Liner bush for dowel pin, for bonding
2650.1.
Liner bush for dowel pin, for push fit
235.1.
Dowel pin similar to
DIN EN ISO 8734
2351.1.
Dowel pin according to
DIN EN ISO 8734
276.
Drill bush with collar, DIN 172,
Shape A
277.
Drill bush without collar, DIN 179,
Shape A
240.1./2.
Gauge pin DIN 2269
E13
E188
E190
E191
E192-
193
E194
E195
E196
E197
E198
E200
E201
E202
E203
E204
E205
E206
Contents
subject to alterations
240.45.
Gauge pin holder
240.91.
Wooden box
240.92.
Wooden box
240.11.
Gauge pin with handle
240.22.
Gauge pin with handle
240.31.
Gauge pins - boxed set
240.32.
Gauge pins - boxed set
2282.01.
Punching and embossing unit with
matrix for punched holes and self
tapping screws
E14
E208
E208
E208
E209
E209
E209
E209
E210
subject to alterations
Comparative Graphs
Compressive strength (0,2 proof stress)
Flexural strength
Hardness Vickers
subject to alterations
Comparative Graphs
Compressive strength (0,2 proof stress)
Flexural strength
Hardness Vickers
E15
subject to alterations
FIBRO Punches and Matrixes –
Description of Materials
WS = Alloy Tool Steel
Material No 1.2210, 1.2516, 1.2842 or similar.
Characteristics: Hard and tough tool steel, medium wear resistance.
Application Field: Piercing/blanking dies for mild steel, low carbon steels, non-ferrous metals, plastics, paper.
WS = material code number = “1”
e.g. Order No = 239.1. ...
HWS = High Carbon – High Chrome Tool Steel (12% Cr)
Material No 1.2436, 1.2379 or similar.
Characteristics: High resistance to wear.
Application Field: Piercing/blanking dies of all types, trim dies, for all carbon steels, alloy steels, non-ferrous metals, plastics,
paper.
HWS = material code number = “2”
e.g. Order No = 260.2. ...
HSS = High Speed Steel
Material No 1.3343 or similar.
Characteristics: High wear resistance; high tempering curve permits certain surface treatments.
Application Field: Piercing/blanking dies of all types – for tough materials e.g. spring steel, lamination steels, and abrasive
papers as well as plastics.
HSS = material code number = “3”
e.g. Order No = 220.3. ...
ASP 23 = High Speed Steel on Powder-Metallurgic Basis
ASP 2023
Characteristics: High wear resistance – greater toughness due to excellent homogenity.
Application Field: Same as HSS.
ASP 23
ASP 2023 = material code number = “6”
e.g. Order No = 223.6. ...
HST = High Speed Steel, Nitrided
Characteristics: High wear resistance – reduced galling tendency on account of nitrides infused into top layer of material.
Application Field: Piercing/blanking dies of all types – for very hard and abrasive materials.
HST = material code number = “4”
e.g. Order No = 223.4. ...
FT = Ferro-Tic (Ferro Titanit)
Characteristics: Between those of HSS and hard metals (tungsten carbides); machinable in the supplied state –
hardness conferred by heat treatment.
Application Field: Fine blanking and progression/lamination dies for large quantities of parts from abrasive, hard materials,
also silicon steels and stainless steels.
FT special manufacture
– on request –
E16 subject to alterations
HZ = Hard-coated Tooling Components for High-Performance
HZC Composite Vapour Deposition (CVD) TIC-TIN Coating
Carrier Materials: HSS Material No 1.3207 and 1.3343 etc.
HCHC Material No 1.2379 and 1.2436 etc.
Properties: The titanium carbide substrate provides a pressure-resistant bond with the carrier metal, while the outer
layer of titanium nitride offers the well-known advantages of optimum tribologic behaviour in contact with
the stamping stock. By virtue of its outstanding wear resistance, the TIN-layer largely eliminates seizing
and cold welding problems in stamping.
Surface Hardness: approx. 3500 HV 0,05
Coating Thickness: 5 to 8 μm approx.
Applications: All tooling components subject to high demands on wear resistance and performance, especially
punches in progression/combination tools, as well as cold extrusion punches etc.
Owing to distorsion problems, TIC-TIN is not recommanded for parts with a length/thickness ratio
than 20:1.
TIC-TIN = material code number = “5”
e. g. Order No = 223.5. ...
HZN Titanium Nitride Coating TIN-PVD (physical vapour deposition).
Carrier Material: HSS Material No 1.3207 and 1.3343 etc.
HCHC Material No 1.2379
(HCHC-steels are of conditional suitability)
Properties: The TIN-coating offers excellent frictional characteristics but its compressive strength remains
inferior to TIC-TIN deposits. The TIN-deposition process can be applied to partial, selected areas of
the tooling component.
Surface Hardness: approx. 2300 HV 0,05
Coating Thickness: 2–4 mm < Ø 20 = 1,5 mm ± 20 %
Applications: Tooling for thin stamping stock such as cold rolled spring steel, zinc-galvanized sheet and strip,
copper-beryllium bronze, german silver, and solenoid lamination steels.
Note that the ratio stock thickness to punch point diameter should not exceed 1:3.
TIN = material code number = “0”
e. g. Order No = 223.0. ...
HM = Tungsten Carbide
Characteristics: Hard-sintered carbide on WC-basis and of recognized properties; produced by powder-metallurgic
processes, FIBRO’s exclusively used HIP-densified carbide exhibits much enhanced flexural
strength and reduced residual porosity.
Application Field: Die components for highest performance and very large stamping volumes – for altogether ultimate
demands on tool life.
HM = material code number = “9”
e. g. Order No = 270.9. ...
NWA = Hot-Work Tool Steel – Suitable for Nitriding
Material No 1.2344 or similar.
Characteristics: Chrome-Molybdenum-Vanadium hot working die steel; core strength: L 1400 N/mm 2 ;
temperature resistant up to 650°C; surface hardness (nitrided) ^ 950 HV 0,3.
Application Field: Ejector pins for pressure diecasting, injection- and compression moulding processes, and generally
for work at elevated temperatures.
NWA = material code number = “8”
e. g. Order No = 237.8. ...
FIBRO Punches and Matrixes –
Description of Materials
subject to alterations
FIBRO Punches and Matrixes –
Description of Materials
WS = Alloy Tool Steel
Material No 1.2210, 1.2516, 1.2842 or similar.
Characteristics: Hard and tough tool steel, medium wear resistance.
Application Field: Piercing/blanking dies for mild steel, low carbon steels, non-ferrous metals, plastics, paper.
WS = material code number = “1”
e.g. Order No = 239.1. ...
HWS = High Carbon – High Chrome Tool Steel (12% Cr)
Material No 1.2436, 1.2379 or similar.
Characteristics: High resistance to wear.
Application Field: Piercing/blanking dies of all types, trim dies, for all carbon steels, alloy steels, non-ferrous metals, plastics,
paper.
HWS = material code number = “2”
e.g. Order No = 260.2. ...
HSS = High Speed Steel
Material No 1.3343 or similar.
Characteristics: High wear resistance; high tempering curve permits certain surface treatments.
Application Field: Piercing/blanking dies of all types – for tough materials e.g. spring steel, lamination steels, and abrasive
papers as well as plastics.
HSS = material code number = “3”
e.g. Order No = 220.3. ...
ASP 23 = High Speed Steel on Powder-Metallurgic Basis
ASP 2023
Characteristics: High wear resistance – greater toughness due to excellent homogenity.
Application Field: Same as HSS.
ASP 23
ASP 2023 = material code number = “6”
e.g. Order No = 223.6. ...
HST = High Speed Steel, Nitrided
Characteristics: High wear resistance – reduced galling tendency on account of nitrides infused into top layer of material.
Application Field: Piercing/blanking dies of all types – for very hard and abrasive materials.
HST = material code number = “4”
e.g. Order No = 223.4. ...
FT = Ferro-Tic (Ferro Titanit)
Characteristics: Between those of HSS and hard metals (tungsten carbides); machinable in the supplied state –
hardness conferred by heat treatment.
Application Field: Fine blanking and progression/lamination dies for large quantities of parts from abrasive, hard materials,
also silicon steels and stainless steels.
FT special manufacture
– on request –
subject to alterations
HZ = Hard-coated Tooling Components for High-Performance
HZC Composite Vapour Deposition (CVD) TIC-TIN Coating
Carrier Materials: HSS Material No 1.3207 and 1.3343 etc.
HCHC Material No 1.2379 and 1.2436 etc.
Properties: The titanium carbide substrate provides a pressure-resistant bond with the carrier metal, while the outer
layer of titanium nitride offers the well-known advantages of optimum tribologic behaviour in contact with
the stamping stock. By virtue of its outstanding wear resistance, the TIN-layer largely eliminates seizing
and cold welding problems in stamping.
Surface Hardness: approx. 3500 HV 0,05
Coating Thickness: 5 to 8 μm approx.
Applications: All tooling components subject to high demands on wear resistance and performance, especially
punches in progression/combination tools, as well as cold extrusion punches etc.
Owing to distorsion problems, TIC-TIN is not recommanded for parts with a length/thickness ratio
than 20:1.
TIC-TIN = material code number = “5”
e. g. Order No = 223.5. ...
HZN Titanium Nitride Coating TIN-PVD (physical vapour deposition).
Carrier Material: HSS Material No 1.3207 and 1.3343 etc.
HCHC Material No 1.2379
(HCHC-steels are of conditional suitability)
Properties: The TIN-coating offers excellent frictional characteristics but its compressive strength remains
inferior to TIC-TIN deposits. The TIN-deposition process can be applied to partial, selected areas of
the tooling component.
Surface Hardness: approx. 2300 HV 0,05
Coating Thickness: 2–4 mm < Ø 20 = 1,5 mm ± 20 %
Applications: Tooling for thin stamping stock such as cold rolled spring steel, zinc-galvanized sheet and strip,
copper-beryllium bronze, german silver, and solenoid lamination steels.
Note that the ratio stock thickness to punch point diameter should not exceed 1:3.
TIN = material code number = “0”
e. g. Order No = 223.0. ...
HM = Tungsten Carbide
Characteristics: Hard-sintered carbide on WC-basis and of recognized properties; produced by powder-metallurgic
processes, FIBRO’s exclusively used HIP-densified carbide exhibits much enhanced flexural
strength and reduced residual porosity.
Application Field: Die components for highest performance and very large stamping volumes – for altogether ultimate
demands on tool life.
HM = material code number = “9”
e. g. Order No = 270.9. ...
NWA = Hot-Work Tool Steel – Suitable for Nitriding
Material No 1.2344 or similar.
Characteristics: Chrome-Molybdenum-Vanadium hot working die steel; core strength: L 1400 N/mm 2 ;
temperature resistant up to 650°C; surface hardness (nitrided) ^ 950 HV 0,3.
Application Field: Ejector pins for pressure diecasting, injection- and compression moulding processes, and generally
for work at elevated temperatures.
NWA = material code number = “8”
e. g. Order No = 237.8. ...
FIBRO Punches and Matrixes –
Description of Materials
E17
subject to alterations
Punch DIN 9861 Shape DA
d 1 h6
l 1 +0,5
d 2
+0,2
k
radiussed
Y
222.
Material:
HSS
Order No 222.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
HST
Order No 222.4.
Hardness:
Surface ≥ 950 HV 0,3
Head 52 ± 3 HRC
HZ - TIN (HSS)
Order No 222.0.
Hardness:
Surface 2300 HV 0,05
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Shaft precision ground. Head hot upset-forged and tempered. Residual
upset bulge below head normally much smaller than permissible acc. to
DIN 9861.
d 4 : For d 1 < 1 mm d 4 =d 1 + 0,02
For d 1 ≥ 1 mm d 4 =d 1 + 0,03
Stock lenghts: 71, 80, 100 mm.
other lengths and diameters on request!
Note:
Punches are also available without head
E18
d 1
Gradation
d 1 d 2 k l 1 71 80 100
0.5 0.05 0.9 0.2 ● ● ●
0.55 0.05 1 0.2 ● ● ●
0.6 0.05 1.1 0.2 ● ● ●
0.65 0.05 1.2 0.2 ● ● ●
0.7 - 0.75 0.05 1.3 0.2 ● ● ●
0.8 - 0.85 0.05 1.4 0.4 ● ● ●
0.9 - 0.95 0.05 1.6 0.4 ● ● ●
1 - 1.1 0.1 1.8 0.5 ● ● ●
1.2 - 1.3 0.1 2 0.5 ● ● ●
1.4 - 1.5 0.1 2.2 0.5 ● ● ●
1.6 - 1.7 0.1 2.5 0.5 ● ● ●
1.8 - 1.9 0.1 2.8 0.5 ● ● ●
2 0.1 3 0.5 ● ● ●
2.1 - 2.2 0.1 3.2 0.5 ● ● ●
2.3 - 2.5 0.1 3.5 0.5 ● ● ●
2.6 - 2.9 0.1 4 0.5 ● ● ●
3 - 3.4 0.1 4.5 0.5 ● ● ●
3.5 - 3.9 0.1 5 0.5 ● ● ●
4 - 4.4 0.1 5.5 0.5 ● ● ●
4.5 - 4.9 0.1 6 0.5 ● ● ●
5 - 5.4 0.1 6.5 0.5 ● ● ●
5.5 - 5.9 0.1 7 0.5 ● ● ●
6 - 6.4 0.1 8 0.5 ● ● ●
6.5 - 7 0.5 9 1 ● ● ●
7.5 - 8 0.5 10 1 ● ● ●
8.5 - 9 0.5 11 1 ● ● ●
9.5 - 10 0.5 12 1 ● ● ●
10.5 - 11 0.5 13 1 ● ● ●
11.5 - 12 0.5 14 1 ● ● ●
12.5 - 13 0.5 15 1 ● ● ●
13.5 - 14 0.5 16 1.5 ● ● ●
14.5 - 15 0.5 17 1.5 ● ● ●
15.5 - 16 0.5 18 1.5 ● ● ●
Ordering Code (example):
Punch DIN 9861 Shape DA =222.
Material MAT HSS = 3.
Shaft diameter d 1 0.5 mm = 0050.
Length l 1 71 mm = 071
Order No =222.3.0050. 071
222. Punch DIN 9861 Shape DA
subject to alterations
Punch DIN 9861 Shape D / ISO 6752
Material:
HSS
Order No 223.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
HST
Order No 223.4.
Hardness:
Surface ≥ 950 HV 0,3
Head 52 ± 3 HRC
HZ - TIN (HSS)
Order No 223.0.
Hardness:
Surface 2300 HV 0,05
Head 52 ± 3 HRC
ASP 23 - ASP 2023
Order No 223.6.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Head hot upset-forged and tempered. Shaft and head subsequently
precision plunge-ground for perfect concentricity and full interchangea-
bility with replacement punches.
Stock lenghts: 71, 80, 100 mm.
other lengths and diameters on request!
+0,2
k
d 1 h6
l 1 +0,5
d 2
radiused
60°
223.
E19
Ordering Code (example):
Punch DIN 9861 Shape D / ISO 6752 =223.
Material MAT HSS = 3.
Shaft diameter d 1 0.5 mm = 0050.
Length l 1 71 mm = 071
Order No =223.3.0050. 071
d 1
Gradation
d 1 d 2 k l 1 71 80 100
0.5 0.05 0.9 0.2 ● ● ●
0.55 0.05 1 0.2 ● ● ●
0.6 0.05 1.1 0.2 ● ● ●
0.65 0.05 1.2 0.2 ● ● ●
0.7 - 0.75 0.05 1.3 0.2 ● ● ●
0.8 - 0.85 0.05 1.4 0.4 ● ● ●
0.9 - 0.95 0.05 1.6 0.4 ● ● ●
1 - 1.1 0.1 1.8 0.5 ● ● ●
1.2 - 1.3 0.1 2 0.5 ● ● ●
1.4 - 1.5 0.1 2.2 0.5 ● ● ●
1.6 - 1.7 0.1 2.5 0.5 ● ● ●
1.8 - 1.9 0.1 2.8 0.5 ● ● ●
2 0.1 3 0.5 ● ● ●
2.1 - 2.2 0.1 3.2 0.5 ● ● ●
2.3 - 2.5 0.1 3.5 0.5 ● ● ●
2.6 - 2.9 0.1 4 0.5 ● ● ●
3 - 3.4 0.1 4.5 0.5 ● ● ●
3.5 - 3.9 0.1 5 0.5 ● ● ●
4 - 4.4 0.1 5.5 0.5 ● ● ●
4.5 - 4.9 0.1 6 0.5 ● ● ●
5 - 5.4 0.1 6.5 0.5 ● ● ●
5.5 - 5.9 0.1 7 0.5 ● ● ●
6 - 6.4 0.1 8 0.5 ● ● ●
6.5 - 7 0.5 9 1 ● ● ●
7.5 - 8 0.5 10 1 ● ● ●
8.5 - 9 0.5 11 1 ● ● ●
9.5 - 10 0.5 12 1 ● ● ●
10.5 - 11 0.5 13 1 ● ● ●
11.5 - 12 0.5 14 1 ● ● ●
12.5 - 13 0.5 15 1 ● ● ●
13.5 - 14 0.5 16 1.5 ● ● ●
14.5 - 15 0.5 17 1.5 ● ● ●
15.5 - 16 0.5 18 1.5 ● ● ●
16.5 - 17 0.5 19 1.5 ● ● ●
17.5 - 18 0.5 20 1.5 ● ● ●
18.5 - 19 0.5 21 1.5 ● ● ●
19.5 - 20 0.5 22 1.5 ● ● ●
223. Punch DIN 9861 Shape D / ISO 6752
subject to alterations
Punch DIN 9861 Shape CA
3 h6
d
1 h6
d
7
+0,5
0,5
R13
d 4
l 1 +0,5
d 2
+0,2
Detail X
X
5
224.
60°
radiused
Material:
HSS
Order No 224.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
HZ - TIN (HSS)
Order No 224.0.
Hardnes:
Surface 2300 HV 0,05
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Shaft precision ground. Head subsequently hot upset-forged and
tempered; residual upset-buge below head normally much smaller than
permissible acc. to DIN 9861.
Stock lenghts: 71 mm.
Other lengths and diameters on request!
E20
d 1
Gradation
d 1 d 2 d 3 d 4 l 1
0.1 - 1.5 0.05 3 2 2.03 71
1.55 - 2.95 0.05 4.5 3 3.03 71
Ordering Code (example):
Punch DIN 9861 Shape CA =224.
Material MAT HSS = 3.
Cutting diameter d 1 0.1 mm = 0010.
Length l 1 71 mm = 071
Order No =224. 3.0010. 071
224. Punch DIN 9861 Shape CA
subject to alterations
Punch DIN 9861 Shape C
Material:
HSS
Order No 225.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
HST
Order No 225.4.
Hardness:
Surface ≥ 950 HV 0,3
Head 52 ± 3 HRC
HZ - TIN (HSS)
Order No 225.0.
Hardness:
Surface 2300 HV 0,05
Head 52 ± 3 HRC
ASP 23 - ASP 2023
Order No 225.6.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Head hot upset-forged and tempered. Shaft and head subsequently
precision plunge-ground for perfect concentricity and full interchangea-
bility with replacement punches.
Stock lenghts: 71 mm.
Other lengths and diameters on request!
0,5
+0,2
R13
d 3 h6
l 1 +0,5
7
+0,5
d 1 h6
225.
60°
d 2
E21
Ordering Code (example):
Punch DIN 9861 Shape C =225.
Material MAT HSS = 3.
Cutting diameter d 1 0.1 mm = 0010.
Length l 1 71 mm = 071
Order No =225.3.0010. 071
d 1
Gradation
d 1 d 2 d 3 l 1
0.1 - 1.5 0.05 3 2 71
1.55 - 2.95 0.05 4.5 3 71
225. Punch DIN 9861 Shape C
subject to alterations
Punch similar to DIN 9861 Shape CA
d 1 h6
3 h6
d
+0,2
k
l 2
R13
d 4
60°
l 1 +0,5
d 2
radiused
detail X
X
≈ 5
274.
Description:
DIN 9861 restricts the range of stepped punches with conical head to
shanks of 3 mm max. diameter and points of 2,95 mm max. diameter.
Stepped punches of larger size are, however, quite popular owing to
their rigidity and ability to sustain considerable stripping forces. In
accommodation of this demand we supply larger sizes whichare ground
from stock sizes of the 222.-series.
Please select from those ranges and complete your order in accordance
with the example on the right.
Material:
HSS
Order No 274.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
HST
Order No 274.4.
Hardness:
Surface ≥ 950 HV 0,3
Head 52 ± 3 HRC
HZ - TIN (HSS)
Order No 274.0.
Hardness:
Surface 2300 HV 0,05
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Shaft precision ground. Head subsequently hot upset-forged and
tempered; residual upset-buge below head normally much smaller than
permissible acc. to DIN 9861.
Stock lenghts: 71, 80, 100 mm.
other lengths and diameters on request!
E22
d 1
Gradation
d 1 d 2 d 3 d 4 l 2 k l 1 71 80 100
1 - 3.9 0.05 5.5 4 4.03 5 - 20 0.5 ● ● ●
1.5 - 4.9 0.05 6.5 5 5.03 5 - 20 0.5 ● ● ●
1.6 - 5.9 0.05 8 6 6.03 5 - 20 0.5 ● ● ●
2.5 - 7.9 0.05 10 8 8.03 5 - 20 1 ● ● ●
4 - 9.9 0.05 12 10 10.03 5 - 20 1 ● ● ●
5 - 12.9 0.05 15 13 13.03 5 - 20 1 ● ● ●
8 - 15.9 0.05 18 16 16.03 5 - 20 1.5 ● ● ●
Ordering Code (example):
Punch similar to DIN 9861 Shape CA =274.
Material MAT HSS = 3.
Shaft diameter d 3 4 mm = 0400.
Length l 1 71 mm= 071.
Cutting diameter d 1 1 mm = 0100.
Punch cutting length l 2 5 mm = 005
Order No =274.3.0400. 071.0100. 005
274. Punch similar to DIN 9861 Shape CA
subject to alterations
Punch similar to DIN 9861 Shape C
Description:
DIN 9861 restricts the range of stepped punches with conical head to
shanks of 3 mm max. diameter and points of 2,95 mm max. diameter.
Stepped punches of larger size are, however, quite popular owing to
their rigidity and ability to sustain considerable stripping forces. In
accommodation of this demand we supply larger sizes whichare ground
from stock sizes of the 223.-series
Please select from those ranges and complete your order in accordance
with the example on the right.
Material:
HSS
Order No 275.3.
Hardness: Shaft 64 ± 2 HRC; Head 52 ± 3 HRC
HST
Order No 275.4.
Hardness: Surface ≥ 950 HV 0,3; Head 52 ± 3 HRC
HZ - TIN (HSS)
Order No 275.0.
Hardness: Surface 2300 HV 0,05; Head 52 ± 3 HRC
ASP 23 - ASP 2023
Order No 275.6.
Hardness: Shaft 64 ± 2 HRC; Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Head hot upset-forged and tempered. Shaft and head subsequently
precision plunge-ground for perfect concentricity and full interchangea-
bility with replacement punches.
Stock lenghts: 71, 80, 100 mm.
other lengths and diameters on request!
60°
d 2
d 3 h6
k
+0,2
I
+0,5
1
I 2
d 1 h6
R13
275.
E23
Ordering Code (example):
Punch similar to DIN 9861 Shape C =275.
Material MAT HSS = 3.
Shaft diameter d 3 4 mm = 0400.
Length l 1 71 mm= 071.
Cutting diameter d 1 1 mm = 0100.
Punch cutting length l 2 5 mm = 005
Order No =275.3.0400. 071.0100. 005
d 1
Gradation
d 1 d 2 d 3 l 2 k l 1 71 80 100
1 - 3.9 0.05 5.5 4 5 - 20 0.5 ● ● ●
1.5 - 4.9 0.05 6.5 5 5 - 20 0.5 ● ● ●
1.6 - 5.9 0.05 8 6 5 - 20 0.5 ● ● ●
2.5 - 7.9 0.05 10 8 5 - 20 1 ● ● ●
4 - 9.9 0.05 12 10 5 - 20 1 ● ● ●
5 - 12.9 0.05 15 13 5 - 20 1 ● ● ●
8 - 15.9 0.05 18 16 5 - 20 1.5 ● ● ●
275. Punch similar to DIN 9861 Shape C
subject to alterations
Punch VDI 3374
232.
Material:
HSS
Order No 232.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge- ground.
Note:
Matching insert sleeves 233. and 234.
E24
d 1
Gradation
d 1
2 - 5 0.1
Ordering Code (example):
Punch VDI 3374 =232.
Material MAT HSS = 3.
Cutting diameter d 1 2 mm = 0200
Order No =232.3.0200
232. Punch VDI 3374
subject to alterations
Insert sleeve with thrust pin VDI 3374 Shape A
Material:
Insert sleeve:
Steel C 45 heat treated to 800 N/mm 2
Thrust pin:
HWS, hardened 62 ± 2 HRC
Execution:
Insert sleeve: shaft precision ground
Thrust pin: ground
Note:
Matching punch 232.
X
k6 ø13
+0,1
ø6,1
-0,05 ø13
h6 ø5
H7
l 2
(counter-sinking)
detail
Head Type Quill
Bush with
Thrust Pin
Order No. 233.
Thrust Pin
Punches
Order No. 232.
60
233.
E25
Order No l l 1 l 2 l 3
233.7.048 63 48 29 29
233.7.057 71 57 37 37
233.7.065 80 65 46 46
233. Insert sleeve with thrust pin VDI 3374
Shape A
subject to alterations
Insert sleeve with thrust pin VDI 3374 Shape B
234.
Material:
Insert sleeve:
Steel C 45 heat treated to 800 N/mm 2
Thrust pin:
HWS, hardened 62 ± 2 HRC
Execution:
Insert sleeve: shaft precision ground
Thrust pin: ground
Note:
Matching punch 232.
ø13
-0,2 ø12,9
+0,1
ø6,1
h6 ø5
H7
h6
Detail Y
Ball Lock Type
Quill Bush
with
Thrust Pin
Order No 234.
Thrust Pin
Stepped Quill
Punch with
Conical Head
Order No 232.
l 2 (counter-sinking)
60
E26
Order No l l 1 l 2 l 3
234.7.048 63 48 29 29
234.7.057 71 57 37 37
234.7.065 80 65 46 46
234. Insert sleeve with thrust pin VDI 3374
Shape B
subject to alterations
Punch with tapered head 30°, Shape D
Material:
HSS
Order No 2281.3.
Hardness:
Shaft 58 + 2 HRC
Head ≤ 50 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Head hot upset-forged and tempered. Shaft and head subsequently
precision plunge-ground for perfect concentricity and full interchangea-
bility with replacement punches.
h
k
30°
-0,3 4
d
1
+1
l
h6
d 1
d 2
radiussed
X
Detail X
2281.
E27
Ordering Code (example):
Punch with tapered head 30°, Shape D =2281.
Material MAT HSS = 3.
Shaft diameter d 1 5.5 mm = 0550.
Length l 1 100 mm = 100
Order No =2281.3.0550. 100
d 1 d 2 d 4 h k α ± 1° l 1 l 1
100 120
5.5 8.98 5.5 7.5 1 30 ● ●
6 9.75 6 8 1 28 ● ●
8 12.8 8 10 1 22.5 ● ●
9 14.4 9 11 1 20 ● ●
10 15.9 10 12 1 19 ● ●
12 18.7 12 14 1.5 24 ●
14 21.8 14 16 1.5 21 ●
16 24.6 16 18 2 25 ●
2281. Punch with tapered head 30°, Shape D
subject to alterations
Punch with tapered head 30°, Shape C
2291.
h
k
30°
-0,3 4
d
Detail X
2
d
3
d
1 h6
d
2 I
1 I
+1
R13
Material:
HSS
Order No 2291.3.
Hardness:
Shaft 58 + 2 HRC
Head ≤ 50 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Head hot upset-forged and tempered. Shaft and head subsequently
precision plunge-ground for perfect concentricity and full interchangea-
bility with replacement punches.
d 1 and l 2 to customer’s specifications!
E28
d 3 d 2 d 4 h k α ± 1° l 1 l 1
100 120
5.5 8.98 5.5 7.5 1 30 ● ●
6 9.75 6 8 1 28 ● ●
8 12.8 8 10 1 22.5 ● ●
9 14.4 9 11 1 20 ● ●
10 15.9 10 12 1 19 ● ●
12 18.7 12 14 1.5 24 ●
14 21.8 14 16 1.5 21 ●
16 24.6 16 18 2 25 ●
Ordering Code (example):
Punch with tapered head 30°, Shape C =2291.
Material MAT HSS = 3.
Shaft diameter d 3 5.5 mm = 0550.
Length l 1 100 mm = 100.
Cutting diameter d 1 2.75 mm = 0275.
Punch cutting length l 2 5 mm = 005
Order No =2291.3.0550. 100. 0275. 005
2291. Punch with tapered head 30°, Shape C
subject to alterations E29
subject to alterations
Punch with tapered head, Shape D
d 1 h6
l +0.5
r -0.2
d 2 -0.2
d 1 ±0.2
a
k +0.2
2284.3.
Material:
HSS
Order No 2284.3.
Hardness:
Shaft 62-66 HRC
Head 45-55 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Shaft precision ground.
Head subsequently hot upset-forged and tempered.
Note:
Matching piloted counterbore 2284.00.
E30
d 1 d 2 a k r l 71 80 100 110
2 3 1 3 3.5 ● ● ●
2.1 3.2 1 3 5 ● ● ●
2.2 3.2 1 3 5 ● ● ●
2.3 3.5 1 3 5 ● ● ●
2.4 3.5 1 3 5 ● ● ●
2.5 3.5 1 3 5 ● ● ●
2.6 4 1 3 6.5 ● ● ●
2.7 4 1 3 6.5 ● ● ●
2.8 4 1 3 6.5 ● ● ●
2.9 4 1 3 6.5 ● ● ●
3.1 4.5 1 3 6.5 ● ● ●
3.2 4.5 1 3 6.5 ● ● ●
3.3 4.5 1 3 6.5 ● ● ●
3.4 4.5 1 3 6.5 ● ● ●
3.5 5 1 3 8 ● ● ●
3.6 5 1 3 8 ● ● ●
3.7 5 1 3 8 ● ● ●
3.8 5 1 3 8 ● ● ●
4.1 5.5 1.5 4 8 ● ● ●
4.2 5.5 1.5 4 8 ● ● ●
4.3 5.5 1.5 4 8 ● ● ●
4.4 5.5 1.5 4 8 ● ● ●
4.5 6 1.5 4 8 ● ● ●
4.6 6 1.5 4 8 ● ● ●
4.7 6 1.5 4 8 ● ● ●
4.8 6 1.5 4 8 ● ● ●
4.9 6 1.5 4 8 ● ● ●
5.1 7 1.5 4 10 ● ●
5.2 7 1.5 4 10 ● ●
5.5 8 1.5 4 10 ● ● ●
5.6 8 1.5 4 10 ●
6.1 9 1.5 4 10 ●
6.2 9 1.5 4 10 ●
6.3 9 1.5 4 10 ● ●
6.4 9 1.5 4 10 ● ●
6.5 10 1.5 4 12 ● ● ●
7 10 1.5 4 12 ● ● ●
7.5 11 1.5 4 12 ● ● ●
7.7 11 1.5 4 12 ●
8.1 11 1.5 4 12 ● ●
8.5 13 1.5 4 15 ● ● ●
9 13 1.5 4 15 ● ● ● ●
9.5 14 1.5 4 15 ● ●
10.5 15 1.5 4 15 ●
11 15 1.5 4 15 ●
11.5 16 1.5 4 15 ●
12 16 1.5 4 15 ● ●
12.5 17 1.5 4 15 ●
13.5 18 1.5 4 15 ●
14 18 1.5 4 15 ● ●
14.5 19 1.5 4 15 ●
15 19 1.5 4 15 ● ●
15.5 20 1.5 4 15 ●
17 21 1.5 4 15 ● ● ●
18 22 1.5 4 15 ● ●
19 23 1.5 4 15 ●
19.5 25 1.5 4 15 ●
Ordering Code (example):
Punch with tapered head, Shape D =2284.3.
Shaft diameter d 1 2 mm = 0200.
Length l 71 mm= 071
Order No =2284.3. 0200. 071
2284.3. Punch with tapered head, Shape D
subject to alterations
Piloted counterbore for tapered-head punch
2284.00.
32
+0,2
+1
70
d 3 h11
d s h8
d 1 f7
45°
0,5x45° 0,5x45°
r 1
l 1
radiussed
Material:
HSS, hardened 62-66 HRC
Execution:
Tempered and ground.
E31
d 1 d s d 3 r 1 l 1
2 3.3 3.3 3.5 5
2.1 3.5 3.5 5 5
2.2 3.5 3.5 5 5
2.3 3.8 3.8 5 5
2.4 3.8 3.8 5 5
2.5 3.8 3.8 5 5
2.6 4.3 4.3 6.5 7
2.7 4.3 4.3 6.5 7
2.8 4.3 4.3 6.5 7
2.9 4.3 4.3 6.5 7
3 4.9 4.9 6.5 7
3.1 4.9 4.9 6.5 7
3.2 4.9 4.9 6.5 7
3.3 4.9 4.9 6.5 7
3.4 4.9 4.9 6.5 7
3.5 5.4 5.4 8 8
3.6 5.4 5.4 8 8
3.7 5.4 5.4 8 8
3.8 5.4 5.4 8 8
4 5.9 5.9 8 8
4.1 5.9 5.9 8 8
4.2 5.9 5.9 8 8
4.3 5.9 5.9 8 8
4.4 5.9 5.9 8 8
4.5 6.4 6.4 8 8
4.6 6.4 6.4 8 8
4.7 6.4 6.4 8 8
4.8 6.4 6.4 8 8
4.9 6.4 6.4 8 8
5 7.4 7.4 10 10
5.1 7.4 7.4 10 10
5.2 7.4 7.4 10 10
5.5 8.5 8.5 10 10
5.6 8.5 8.5 10 10
6 9.5 9.5 10 10
6.1 9.5 9.5 10 10
6.2 9.5 9.5 10 10
6.3 9.5 9.5 10 10
6.4 9.5 9.5 10 10
6.5 10.5 10.5 12 12
7 10.5 10.5 12 12
7.5 11.5 11.5 12 12
7.7 11.5 11.5 12 12
8 11.5 11.5 12 12
8.1 11.5 11.5 12 12
8.5 13.5 13 15 12
9 13.5 13 15 12
9.5 14.5 13 15 12
10 14.5 13 15 12
10.5 15.5 13 15 15
11 15.5 13 15 15
11.5 16.5 13 15 15
12 16.5 13 15 15
12.5 17.5 13 15 15
13 17.5 13 15 15
13.5 18.5 13 15 15
14 18.5 13 15 15
14.5 19.5 13 15 15
15 19.5 13 15 15
15.5 20.5 13 15 15
16 20.5 13 15 15
17 21.5 16 15 15
18 22.5 16 15 15
19 23.5 16 15 15
19.5 25.5 16 15 15
20 25.5 16 15 15
Ordering Code (example):
Piloted counterbore for tapered-head punch =2284.00.
Shaft diameter d 1 2 mm= 0200
Order No =2284.00. 0200
2284.00. Piloted counterbore for tapered-
head punch
subject to alterations
Punch with tapered head, blank
Material:
HSS
Hardness:
Shaft 62-66 HRC
Head 45-55 HRC
Description of FIBRO materials for tool and
die components see at the beginning of
Chapter E.
Execution:
Shaft precision ground. Head subsequently
hot upset-forged and tempered.
Note:
Matching piloted counterbore 2284.00.
r -0,2
d 1 h6
d 1
d 2 -0,2
l +0,5
±0,2
+0,2
k
a
2206.
2 2 0 6 . 7 G
100 mm = (G)13 mm = (7)
= (6)
= (0)
= 22
Ordering code (example):
Length: l Order Code characterDiameter: d 1 Order No
Type: Order No
with tapered head
Version: Order No
Blank
Punch:
without ejector pin
E32
d 1 / (Order No) d 2 a k r
l
(Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
150
(M)
200
(N)
3 / (1) 4.5 1 3 6.5 ● ● ● ● ●
4 / (2) 5.5 1.5 4 8 ● ● ● ● ●
5 / (3) 7 1.5 4 10 ● ● ● ● ●
6 / (4) 9 1.5 4 10 ● ● ● ● ●
8 / (5) 11 1.5 4 12 ● ● ● ● ●
10 / (6) 14 1.5 4 15 ● ● ● ● ● ●
13 / (7) 17 1.5 4 15 ● ● ● ● ● ● ●
16 / (8) 20 1.5 4 15 ● ● ● ● ● ● ●
20 / (9) 25 1.5 4 15 ● ● ● ● ● ● ●
2206. Punch with tapered head, blank
subject to alterations
Punch with tapered head, stepped, round
2 2 1 6 . 7 G 4 . 0 7 0 0P = ∅ 7,0 mm = (0700)
19 mm = (4)
100 mm = (G)
13 mm = (7)
= (6)
= (1)
= 22
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
with tapered head
Version: Order No
Round
Punch:
without ejector pin
3
r -0,2
d 1 -0,02
+0,01
P
-0,01
R13
+0,5
l 1
d 1 h6
d 1
d 2 -0,2
l +0,5
±0,2
+0,2
k
a
2216.
Material:
HSS
Hardness:
Shaft 62-66 HRC
Head 45-55 HRC
Description of FIBRO materials for tool and
die components see at the beginning of
Chapter E.
Execution:
Shaft precision ground. Head subsequently
hot upset-forged and tempered.
Note:
Matching piloted counterbore 2284.00.
E33
d 1 / (Order No) d 2 p l 1 / (Order No) a k r
l
(Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
150
(M)
200
(N)
3 / (1) 4.5 0.8-2.9 8 (1) 10 (2) 1 3 6.5 ● ● ● ● ●
4 / (2) 5.5 1.0-3.9 8 (1) 13 (3) 1.5 4 8 ● ● ● ● ●
5 / (3) 7 1.5-4.9 13 (3) 19 (4) 1.5 4 10 ● ● ● ● ●
6 / (4) 9 1.6-5.9 13 (3) 19 (4) 1.5 4 10 ● ● ● ● ●
8 / (5) 11 2.5-7.9 19 (4) 25 (5) 1.5 4 12 ● ● ● ● ●
10 / (6) 14 4.0-9.9 19 (4) 25 (5) 1.5 4 15 ● ● ● ● ● ●
13 / (7) 17 5.0-12.9 19 (4) 25 (5) 1.5 4 15 ● ● ● ● ● ● ●
16 / (8) 20 8.0-15.9 19 (4) 25 (5) 1.5 4 15 ● ● ● ● ● ● ●
20 / (9) 25 12.0-19.9 19 (4) 25 (5) 1.5 4 15 ● ● ● ● ● ● ●
2216. Punch with tapered head, stepped, round
subject to alterations
Punch with tapered head, blank, with ejector pin
Material:
HSS
Hardness:
Shaft 62-66 HRC
Head 45-55 HRC
Description of FIBRO materials for tool and
die components see at the beginning of
Chapter E.
Execution:
Shaft precision ground. Head subsequently
hot upset-forged and tempered.
Note:
Matching piloted counterbore 2284.00.
r -0,2
d 1 h6
d 1
d 2 -0,2
±0,2
+0,2
k
a
l +0,5
2706.
2 7 0 6 . 7 G100 mm = (G)
13 mm = (7)
= (6)
= (0)
= 27
Ordering-code (example):
Length: l Order code characterDiameter: d 1 Order No
Type: Order No
with tapered head
Version: Order No
Blank
Punch:
with ejector pin
E34
d 1 / (Order No) d 2 a k r
l
(Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
5 / (3) 7 1.5 4 10 ● ● ● ● ●
6 / (4) 9 1.5 4 10 ● ● ● ● ●
8 / (5) 11 1.5 4 12 ● ● ● ● ●
10 / (6) 14 1.5 4 15 ● ● ● ● ●
13 / (7) 17 1.5 4 15 ● ● ● ● ●
16 / (8) 20 1.5 4 15 ● ● ● ● ●
20 / (9) 25 1.5 4 15 ● ● ● ● ●
2706. Punch with tapered head, blank, with ejector pin
subject to alterations
Punch with tapered head, stepped, round, with ejector pin
2 7 1 6 . 7 G 4 . 0 7 0 0P = ∅ 7,0 mm = (0700)
19 mm = (4)
100 mm = (G)
13 mm = (7)
= (6)
= (1)
= 27
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
with tapered head
Version: Order No
Round
Punch:
with ejector pin
3
r -0,2
d 1 h6
R13
+0,5
l 1
d 1 -0,02
+0,01
P
-0,01
d 1
d 2 -0,2
±0,2
l +0,5
+0,2
k
a
2716.
Material:
HSS
Hardness:
Shaft 62-66 HRC
Head 45-55 HRC
Description of FIBRO materials for tool and
die components see at the beginning of
Chapter E.
Execution:
Shaft precision ground. Head subsequently
hot upset-forged and tempered.
Note:
Matching piloted counterbore 2284.00.
E35
d 1 / (Order No) d 2 p l 1 / (Order No) a k r
l
(Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
5 / (3) 7 1.6-4.9 13 (3) 19 (4) 1.5 4 10 ● ● ● ● ●
6 / (4) 9 2.5-5.9 13 (3) 19 (4) 1.5 4 10 ● ● ● ● ●
8 / (5) 11 2.5-7.9 19 (4) 25 (5) 1.5 4 12 ● ● ● ● ●
10 / (6) 14 4.0-9.9 19 (4) 25 (5) 1.5 4 15 ● ● ● ● ●
13 / (7) 17 5.0-12.9 19 (4) 25 (5) 1.5 4 15 ● ● ● ● ●
16 / (8) 20 8.0-15.9 19 (4) 25 (5) 1.5 4 15 ● ● ● ● ●
20 / (9) 25 12.0-19.9 19 (4) 25 (5) 1.5 4 15 ● ● ● ● ●
2716. Punch with tapered head, stepped, round, with ejector pin
subject to alterations
Assembly Guide Lines for Head Type Punches
with Round Points
Description:
Head type punches with round point (DIN 9844) are intended for floating
assembly in the punch retainer. Radial guiding is to be provided by the
stripper.
This type of punch assembly eliminates alignment errors caused by distor-
ted mounting of the die set and faulty press geometry.
With punches held in this manner, a clear separation between transmission
of perforation force and guiding is achieved.
In order to facilitate assembly of punches of different diameters, the height
of the heads is standardized to 4 +0,2 mm (DIN 9844).
Guide Lines:
(excerpts from DIN 9844, page 5)
d 1 max. = stock thickness
stripping force*, for d 1 from 1 to 5 mm: approx. 20 % of piercing force
ditto . . ., for d 1 from 5 to 16 mm: approx. 10 % of piercing force
*applicable to stock not exceeding 400 N/mm 2 shear strength
Punch retainer: steel of at least 300 N/mm 2 tensile strength
Retaining hole in punch retainer = 1,05 times d 1 or d 2 respectively
Clearance punch head/percussion plate = 0,02 mm.
E36
subject to alterations
Assembly Guide Lines for Head Type Punches
with Round Points
Description:
Head type punches with round point (DIN 9844) are intended for floating
assembly in the punch retainer. Radial guiding is to be provided by the
stripper.
This type of punch assembly eliminates alignment errors caused by distor-
ted mounting of the die set and faulty press geometry.
With punches held in this manner, a clear separation between transmission
of perforation force and guiding is achieved.
In order to facilitate assembly of punches of different diameters, the height
of the heads is standardized to 4 +0,2 mm (DIN 9844).
Guide Lines:
(excerpts from DIN 9844, page 5)
d 1 max. = stock thickness
stripping force*, for d 1 from 1 to 5 mm: approx. 20 % of piercing force
ditto . . ., for d 1 from 5 to 16 mm: approx. 10 % of piercing force
*applicable to stock not exceeding 400 N/mm 2 shear strength
Punch retainer: steel of at least 300 N/mm 2 tensile strength
Retaining hole in punch retainer = 1,05 times d 1 or d 2 respectively
Clearance punch head/percussion plate = 0,02 mm.
subject to alterations
Punch DIN 9844, Shape A
Material:
HSS
Order No 220.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
HST
Order No 220.4.
Hardness:
Surface ≥ 950 HV 0,3
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge- ground.
Stock lenghts: 71, 90, 112 mm.
other lengths and diameters on request!
220.
E37
Ordering Code (example):
Punch DIN 9844, Shape A =220.
Material MAT HSS = 3.
Cutting diameter d 1 2 mm = 0200.
Length l 1 71 mm= 071
Order No =220. 3.0200. 071
d 1
Gradation
d 1 d 3 r l 1 71 90 112
2 - 2.2 0.1 3.6 0.2 ● ● ●
2.3 - 2.5 0.1 4 0.2 ● ● ●
2.6 - 2.8 0.1 4.5 0.3 ● ● ●
2.9 - 3.2 0.1 5 0.3 ● ● ●
3.3 - 3.5 0.1 6 0.3 ● ● ●
3.6 - 4 0.1 7 0.3 ● ● ●
4.1 - 4.5 0.1 8 0.5 ● ● ●
4.6 - 5 0.1 8.5 0.5 ● ● ●
5.1 - 5.4 0.1 9 0.5 ● ● ●
5.5 - 5.9 0.1 9.5 0.5 ● ● ●
6 - 6.4 0.1 10 0.5 ● ● ●
6.5 - 7 0.5 10.8 0.7 ● ● ●
7.5 - 8 0.5 12 0.7 ● ● ●
8.5 - 9 0.5 13 0.7 ● ● ●
9.5 - 10 0.5 14.5 0.7 ● ● ●
10.5 - 11 0.5 16 1 ● ● ●
11.5 - 12.5 0.5 18 1 ● ● ●
13 - 14.5 0.5 20 1 ● ● ●
15 - 16 0.5 22 1 ● ● ●
220. Punch DIN 9844, Shape A
subject to alterations
Punch DIN 9844, Shape B
221.
-0,1
d 3
d 4
X
+0,2
4
+0,5
l 1
l 2
d 2 h6
d 1 h6
R13
+0,5
d 1 d 4
Material:
HSS
Order No 221.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
HST
Order No 221.4.
Hardness:
Surface ≥ 950 HV 0,3
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge- ground.
Stock lenghts: 71, 90, 112 mm.
other lengths and diameters on request!
E38
d 1
Gradation
d 1 d 2 d 3 l 2 r l 1 71 90 112
0.1 - 1.9 0.05 2 3.6 7 0.2 ● ● ●
1.95 - 2.4 0.05 2.5 4 7 0.2 ● ● ●
2.5 - 3.1 0.1 3.2 5 7 0.3 ● ● ●
3.2 - 3.9 0.1 4 7 7 0.3 ● ● ●
4 - 4.9 0.1 5 8.5 7 0.5 ● ● ●
5 - 6.2 0.1 6.3 10 7 0.5 ● ● ●
6.3 - 7.9 0.1 8 12 16 0.7 ● ● ●
8 - 9.9 0.1 10 14.5 16 0.7 ● ● ●
10 - 12.4 0.1 12.5 18 16 1 ● ● ●
12.5 - 15.9 0.1 16 22 16 1 ● ● ●
Ordering Code (example):
Punch DIN 9844, Shape B =221.
Material MAT HSS = 3.
Cutting diameter d 1 0.1 mm = 0010.
Length l 1 71 mm = 071
Order No =221.3.0010. 071
221. Punch DIN 9844, Shape B
subject to alterations
Punch similar to VDI 3374
Material:
HSS
Order No 266.3.
Hardness:
Shaft 62 ± 2 HRC
Head 45 ± 5 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge- ground.
Stock lenghts: 71, 80 mm.
other lengths and diameters on request!
k6
R 0,4 -0,2
l 2 ±0,5
+1
l 1
32
d 2
d 3
-0,1
R13
-0,1
d 1 j6
d 2
4,2
-0,05
266.
E39
Ordering Code (example):
Punch similar to VDI 3374 =266.
Material MAT HSS = 3.
Cutting diameter d 1 5 mm = 0500.
Length l 1 71 mm= 071
Order No =266. 3.0500. 071
d 1
Gradation
d 1 d 2 d 3 l 2 l 1 +1 71 80
5 - 8.9 0.1 10 13 13 ● ●
9 - 11.9 0.1 13 16 13 ● ●
12 - 15.9 0.1 16 19 13 ● ●
16 - 19.5 0.5 20 24 13 ● ●
20 - 24.5 0.5 25 29 13 ● ●
266. Punch similar to VDI 3374
subject to alterations
Punch with ejector pin
radiussed
k
+0,4
d 1 m5
M
19
+0,8
l 1
d 3 0,2
d 4
d 1 h6
267.
Material:
HSS
Order No 267.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge- ground.
E40
d 1 h6 d 3 d 4 k l 1 l 1 l 1 l 1 M
60 71 80 90
5 8 0.45 5 ● ● M2.5
6 9 0.7 5 ● ● ● ● M3
8 11 1.04 5 ● ● ● ● M4
10 13 1.47 5 ● ● ● ● M5
13 16 1.47 5 ● ● ● ● M5
16 19 2.26 6.4 ● ● ● ● M6
20 23 2.26 6.4 ● ● ● ● M6
25 28 2.26 6.4 ● ● ● ● M6
Ordering Code (example):
Punch with ejector pin =267.
Material MAT HSS = 3.
Shaft diameter d 1 5 mm = 0500.
Length l 1 60 mm = 060
Order No =267. 3.0500. 060
267. Punch with ejector pin
subject to alterations
Punch with ejector pin, stepped, short point
Material:
HSS
Order No 268.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge- ground.
Key flats parallel with longest size of shape, unless otherwise specified.
d 1
+0,01
+0,4
k
d 2 m5
R9,5
19
+0,8
l 1
d 4
radiused
M
l 2
d 2 h6
+0,2
d 3
268.
E41
Ordering Code (example):
Punch with ejector pin, stepped, short point =268.3.
Shaft diameter d 2 5 mm = 0500.
Length l 1 60 mm = 060.
Die shape FORM Square = 01.
Die shape width a 1.6 mm = 0160.
Die shape length b 1.6 mm = 0160
Order No =268.3. 0500. 060. 01.0160. 0160
d 1 d 2 d 3 d 4 k l 2 l 1 l 1 l 1 l 1 a min M
60 71 80 90
1.6 - 4.9 5 8 0.45 5 7 ● ● 1.6 M2.5
2.3 - 5.9 6 9 0.7 5 7 ● ● ● ● 2.3 M3
3.2 - 7.9 8 11 1.04 5 13 ● ● ● ● 3.2 M4
4.8 - 9.9 10 13 1.47 5 13 ● ● ● ● 4.8 M5
4.8 - 12.9 13 16 1.47 5 13 ● ● ● ● 4.8 M5
5.5 - 15.9 16 19 2.26 6.4 13 ● ● ● ● 5.5 M6
5.5 - 19.9 20 23 2.26 6.4 13 ● ● ● ● 5.5 M6
6.5 - 24.9 25 28 2.26 6.4 13 ● ● ● ● 6.5 M6
268. Punch with ejector pin, stepped, short
point
subject to alterations
Punch with ejector pin, stepped, long point
d 1
+0,01
+0,4
k
l 2
d 2 m5
R9,5
+0,2
19
+0,8
l 1
d 3
d 4
radiused
d 2 h6
M
269.
Material:
HSS
Order No 269.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 3 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Punch head hot upset-forged.
Shaft and shoulder precision plunge- ground.
Key flats parallel with longest size of shape, unless otherwise specified.
E42
d 1 d 2 d 3 d 4 k l 2 l 1 l 1 l 1 l 1 a min M
60 71 80 90
2.3 - 5.9 6 9 0.7 5 17.5 ● ● ● ● 2.3 M3
3.2 - 7.9 8 11 1.04 5 25 ● ● ● ● 3.2 M4
4.8 - 9.9 10 13 1.47 5 28 ● ● ● ● 4.8 M5
4.8 - 12.9 13 16 1.47 5 28 ● ● ● ● 4.8 M5
5.5 - 15.9 16 19 2.26 6.4 28 ● ● ● ● 5.5 M6
5.5 - 19.9 20 23 2.26 6.4 28 ● ● ● ● 5.5 M6
6.5 - 24.9 25 28 2.26 6.4 28 ● ● ● ● 6.5 M6
Ordering Code (example):
Punch with ejector pin, stepped, long point =269.3.
Shaft diameter d 2 6 mm = 0600.
Length l 1 60 mm = 060.
Die shape FORM Square = 01.
Die shape width a 2.3 mm = 0230.
Die shape length b 2.3 mm = 0230
Order No =269.3. 0600. 060. 01.0230. 0230
269. Punch with ejector pin, stepped, long
point
subject to alterations E43Co %
3 1800 1200 1700
6 1650 1500 2300
9 1400 2000 2600
6 1600 2000 2600
9 1450 2350 2700
12 1300 2450 2900
15 1200 2700 2850
6 1400 1900 2250
8 1350 2300 2600
10 1200 2650 2850
subject to alterations
Sintered Hard Metal
HIP-densified
The HIP process (hot isostatic pressing) consists of a special densification treatment.
Applied after the sintering stage, this widely used process involves compacting, at very high temperature and pressure, of the carbide structure. It yields an
appreciable reduction in porosity, better strength properties and thus longer die life of press tool members.
As can be seen from the diagrams and tables, both compressive and flexural strength are improved.
For stamping die tooling, hard metal types of medium tungsten particle size, with a cobalt content of 9 to 12%, have been found succesful in a wide field of
applications.
a) influence of crystallite size of hard metal phase
(left: sintered only – right: sintered and HIP-treated)
Tensile strength of Tungsten – 6% Cobalt Carbide in the sintered-only
versus HIP-densified state, in dependance of Cristallite particle size
Tensile strength of Tungsten – Cobalt Carbide in the sintered-only versus
HIP-densified state, in dependance of total Cobalt content
b) influence of cobalt content
Porosity in the sintered-only state: ^ A1
(left: sintered only – right: sintered and HIP-treated)
Flexural strength and HV30-hardness of Tungsten-Cobalt Carbides with/
without HIP-treatment and in dependance of Tungsten Carbide particle
size and Cobalt content.
Change of Sintered Hard Metal by hot isostatic pressing
Tungsten carbide –
particle size HV 30 -Hardness Flexural Strength N/mm 2
befor after befor after
fine
no changes
medium
coarse
E44Co %
3 1800 1200 1700
6 1650 1500 2300
9 1400 2000 2600
6 1600 2000 2600
9 1450 2350 2700
12 1300 2450 2900
15 1200 2700 2850
6 1400 1900 2250
8 1350 2300 2600
10 1200 2650 2850
subject to alterations
Sintered Hard Metal
HIP-densified
The HIP process (hot isostatic pressing) consists of a special densification treatment.
Applied after the sintering stage, this widely used process involves compacting, at very high temperature and pressure, of the carbide structure. It yields an
appreciable reduction in porosity, better strength properties and thus longer die life of press tool members.
As can be seen from the diagrams and tables, both compressive and flexural strength are improved.
For stamping die tooling, hard metal types of medium tungsten particle size, with a cobalt content of 9 to 12%, have been found succesful in a wide field of
applications.
a) influence of crystallite size of hard metal phase
(left: sintered only – right: sintered and HIP-treated)
Tensile strength of Tungsten – 6% Cobalt Carbide in the sintered-only
versus HIP-densified state, in dependance of Cristallite particle size
Tensile strength of Tungsten – Cobalt Carbide in the sintered-only versus
HIP-densified state, in dependance of total Cobalt content
b) influence of cobalt content
Porosity in the sintered-only state: ^ A1
(left: sintered only – right: sintered and HIP-treated)
Flexural strength and HV30-hardness of Tungsten-Cobalt Carbides with/
without HIP-treatment and in dependance of Tungsten Carbide particle
size and Cobalt content.
Change of Sintered Hard Metal by hot isostatic pressing
Tungsten carbide –
particle size HV 30 -Hardness Flexural Strength N/mm 2
befor after befor after
fine
no changes
medium
coarse
subject to alterations
Punch similar DIN 9844, Shape A
Material:
Tungsten-Cobalt-Carbide
Order No 270.9.
Execution:
Shaft precision ground.
Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide.
Other diameters and lengths on request.
d 3 -0,1
d 4
d 1 h6
4
+0,2
I 1
+0,5
d d
4 1 +0,5
270.
E45
Ordering Code (example):
Punch similar DIN 9844, Shape A =270.9.
Shaft diameter d 1 1 mm = 0100.
Length l 1 71 mm= 071
Order No =270.9. 0100. 071
d 1
Gradation
d 1 d 3 r l 1 71 90 112
1 - 2.2 0.1 3.6 0.2 ● ● ●
2.3 - 2.5 0.1 4 0.2 ● ● ●
2.6 - 2.8 0.1 4.5 0.3 ● ● ●
2.9 - 3.2 0.1 5 0.3 ● ● ●
3.3 - 3.5 0.1 6 0.3 ● ● ●
3.6 - 4 0.1 7 0.3 ● ● ●
4.1 - 4.5 0.1 8 0.5 ● ● ●
4.6 - 5 0.1 8.5 0.5 ● ● ●
5.1 - 5.4 0.1 9 0.5 ● ● ●
5.5 - 5.9 0.1 9.5 0.5 ● ● ●
6 - 6.4 0.1 10 0.5 ● ● ●
6.5 - 7 0.5 10.8 0.7 ● ● ●
7.5 - 8 0.5 12 0.7 ● ● ●
8.5 - 9 0.5 13 0.7 ● ● ●
9.5 - 10 0.5 14.5 0.7 ● ● ●
10.5 - 11 0.5 16 1 ● ● ●
11.5 - 12.5 0.5 18 1 ● ● ●
13 - 14.5 0.5 20 1 ● ● ●
15 - 16 0.5 22 1 ● ● ●
270. Punch similar DIN 9844, Shape A
subject to alterations
Punch similar DIN 9844, Shape B
271.
d d
4 1 +0,5
d 4 h6
d 2 h6
d 3 -0,1
d 4
4
+0,2
I
+0,5
1
I
±0,5
2
R13
Material:
Tungsten-Cobalt-Carbide
Order No 271.9.
Execution:
Shaft precision ground.
Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide.
Other diameters and lengths on request.
E46
d 1
Gradation
d 1 d 2 d 3 l 2 r l 1 71 90 112
0.5 - 1.9 0.05 2 3.6 7 0.2 ● ● ●
1.95 - 2.4 0.05 2.5 4 7 0.2 ● ● ●
2.5 - 3.1 0.1 3.2 5 7 0.3 ● ● ●
3.2 - 3.9 0.1 4 7 7 0.3 ● ● ●
4 - 4.9 0.1 5 8.5 7 0.5 ● ● ●
5 - 6.2 0.1 6.3 10 7 0.5 ● ● ●
6.3 - 7.9 0.1 8 12 16 0.7 ● ● ●
8 - 9.9 0.1 10 14.5 16 0.7 ● ● ●
10 - 12.4 0.1 12.5 18 16 1 ● ● ●
12.5 - 15.9 0.1 16 22 16 1 ● ● ●
Ordering Code (example):
Punch similar DIN 9844, Shape B =271.9.
Cutting diameter d 1 0.5 mm = 0050.
Length l 1 71 mm = 071
Order No =271.9.0050. 071
271. Punch similar DIN 9844, Shape B
subject to alterations
Punch similar DIN 9861, Shape D
Material:
Tungsten-Cobalt-Carbide
Order No 272.9.
Execution:
Shaft precision ground.
Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide.
Other diameters and lengths on request.
k
d 1 h6
l 1 +0,5
d 2
60°
272.
+0,2
E47
Ordering Code (example):
Punch similar DIN 9861, Shape D =272.9.
Shaft diameter d 1 1.5 mm = 0150.
Length l 1 71 mm = 071
Order No =272.9. 0150. 071
d 1
Gradation
d 1 d 2 k l 1 71 80 100
1.5 0.1 2.2 0.5 ● ● ●
1.6 - 1.7 0.1 2.5 0.5 ● ● ●
1.8 - 1.9 0.1 2.8 0.5 ● ● ●
2 0.1 3 0.5 ● ● ●
2.1 - 2.2 0.1 3.2 0.5 ● ● ●
2.3 - 2.5 0.1 3.5 0.5 ● ● ●
2.6 - 2.9 0.1 4 0.5 ● ● ●
3 - 3.4 0.1 4.5 0.5 ● ● ●
3.5 - 3.9 0.1 5 0.5 ● ● ●
4 - 4.4 0.1 5.5 0.5 ● ● ●
4.5 - 4.9 0.1 6 0.5 ● ● ●
5 - 5.4 0.1 6.5 0.5 ● ● ●
5.5 - 5.9 0.1 7 0.5 ● ● ●
6 - 6.4 0.1 8 0.5 ● ● ●
6.5 - 7 0.5 9 1 ● ● ●
7.5 - 8 0.5 10 1 ● ● ●
8.5 - 9 0.5 11 1 ● ● ●
9.5 - 10 0.5 12 1 ● ● ●
10.5 - 11 0.5 13 1 ● ● ●
11.5 - 12 0.5 14 1 ● ● ●
12.5 - 13 0.5 15 1 ● ● ●
13.5 - 14 0.5 16 1.5 ● ● ●
14.5 - 15 0.5 17 1.5 ● ● ●
15.5 - 16 0.5 18 1.5 ● ● ●
272. Punch similar DIN 9861, Shape D
subject to alterations
Punch similar DIN 9861, Shape C
R13
d 2
60°
0,5
l 1 +0,5
+0,5
7
d 1 h6
h6
d 3
273.
+0,2
Material:
Tungsten-Cobalt-Carbide
Order No 273.9.
Execution:
Shaft precision ground.
Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide.
Other diameters and lengths on request.
E48
d 1
Gradation
d 1 d 2 d 3 l 1
0.5 - 1.5 0.05 3 2 71
1.55 - 2.95 0.05 4.5 3 71
Ordering Code (example):
Punch similar DIN 9861, Shape C =273.9.
Cutting diameter d 1 0.5 mm = 0050.
Length l 1 71 mm = 071
Order No =273.9. 0050. 071
273. Punch similar DIN 9861, Shape C
Ball-Lock Punches
Ball-Lock Punches
E49
2 2 4 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B
2 2 4 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B
ø10
90
13
6,5
4,5
0°
subject to alterations
Ordering example
Ball-Lock Punches
Angle = 90° (B)
Format: Slot, width W = 4,5 mm (0450)
Format: Slot, length P = 6,5 mm (0650)
Punch cutting length: l 1 = 13 mm (1)
Length: l = 90 mm (F)
Diameter: d 2 = 10 mm (2)
Type = light (2)
Version: Slot (4)
Punch: without ejector pin (22)
Format: Slot
length P = 6,5 mm
Format: Slot
width W = 4,5 mm
Ordering Code (Example):
Version: Order No
blank = 0
round = 1
square = 2
rectangular = 3
slot = 4
rectangle with radiused corners = 5
pilot pin with tapered tip = 6
pilot pin parabolic tip = 7
special shapes = 9
Type: Order No
light = 2
heavy = 3
punch larger, light = 4
punch larger, heavy = 5
Punch cutting
length: l 1 Order No
13 = 1
19 = 2
25 = 3
30 = 4
special = X
Diameter: d 2 Order No
6 (light duty only) = 1
10 = 2
13 = 3
16 = 4
20 = 5
25 = 6
32 = 7
38 (light duty only) = 8
40 (heavy duty only) = 9
Lenght: l
Order Code
character
50 = A
56 = B
63 = C
71 = D
80 = E
90 = F
100 = G
110 = H
125 = J
140 = K
150 = L
175 = M
200 = N
special = X
Angle:
Order Code
character
0° = A
90° = B
180° = C
270° = D
special = X
Note: See table for standard dimensions
Special dimensions to order
Punch:
22 without ejector pin
27 with ejector pin
E50
2 2 4 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B
2 2 4 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B
ø10
90
13
6,5
4,5
0°
subject to alterations
Ordering example
Ball-Lock Punches
Angle = 90° (B)
Format: Slot, width W = 4,5 mm (0450)
Format: Slot, length P = 6,5 mm (0650)
Punch cutting length: l 1 = 13 mm (1)
Length: l = 90 mm (F)
Diameter: d 2 = 10 mm (2)
Type = light (2)
Version: Slot (4)
Punch: without ejector pin (22)
Format: Slot
length P = 6,5 mm
Format: Slot
width W = 4,5 mm
Ordering Code (Example):
Version: Order No
blank = 0
round = 1
square = 2
rectangular = 3
slot = 4
rectangle with radiused corners = 5
pilot pin with tapered tip = 6
pilot pin parabolic tip = 7
special shapes = 9
Type: Order No
light = 2
heavy = 3
punch larger, light = 4
punch larger, heavy = 5
Punch cutting
length: l 1 Order No
13 = 1
19 = 2
25 = 3
30 = 4
special = X
Diameter: d 2 Order No
6 (light duty only) = 1
10 = 2
13 = 3
16 = 4
20 = 5
25 = 6
32 = 7
38 (light duty only) = 8
40 (heavy duty only) = 9
Lenght: l
Order Code
character
50 = A
56 = B
63 = C
71 = D
80 = E
90 = F
100 = G
110 = H
125 = J
140 = K
150 = L
175 = M
200 = N
special = X
Angle:
Order Code
character
0° = A
90° = B
180° = C
270° = D
special = X
Note: See table for standard dimensions
Special dimensions to order
Punch:
22 without ejector pin
27 with ejector pin
subject to alterations
Ball lock punch, blank, light duty
Ordering code (example):
2 2 0 2 . 7 GLength: l Order Code character
100 mm = (G)
Diameter: d 2 Order No
32 mm = (7)
Type: Order No
light = (2)
Version: Order No
blank = (0)
Punch:
without ejector pin = 22
2202.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft fine ground.
Special dimensions on request.
E51
d 2 / (Order No) d 5 l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
140
(K)
150
(l)
175
(M)
200
(N)
6 / (1) 6 ● ● ● ● ●
10 / (2) 8 ● ● ● ● ● ● ●
13 / (3) 8 ● ● ● ● ● ● ● ● ● ●
16 / (4) 8 ● ● ● ● ● ● ● ● ● ●
20 / (5) 8 ● ● ● ● ● ● ● ● ● ●
25 / (6) 8 ● ● ● ● ● ● ● ● ● ● ●
32 / (7) 8 ● ● ● ● ● ● ● ● ● ●
38 / (8) 8 ● ● ● ● ● ● ● ● ●
2202. Ball lock punch, blank, light duty
subject to alterations
Ball lock punch, stepped, round, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
2212.
Ordering-code (example):
2 2 1 2 . 7 G 2 . 2 4 5 0
Format: Round
P = ø24,5 mm = 2450
Punch cutting length: l 1 Order No
19 mm = (2)
length: l Order code character
100 mm = (G)
diameter: d 2 Order No
32 mm = (7)
Type: Order No
light = (2)
Version: Order No
Round = (1)
Punch:
without ejector pin = 22
E52
d 2 / (Order No) d 5 P l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 1,6-5,9 13 (1) ● ● ● ● ●
10 / (2) 8 1,6-9,9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 8 5,0-12,9 13 (1) 19 (2) ● ● ● ● ●
16 / (4) 8 8,0-15,9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
20 / (5) 8 12,0-19,9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
25 / (6) 8 16,0-24,9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
32 / (7) 8 24,0-31,9 13 (1) 19 (2) 25 (3) ● ● ● ●
38 / (8) 8 30,0-37,9 19 (2) 25 (3) 30 (4) ● ● ●
*l 1 =10 where P < 2.20
2212. Ball lock punch, stepped, round, light duty
subject to alterations
Ball lock punch, stepped, square, light duty
Ordering-code (example):
2 2 2 2 . 2 F 1 . 0 6 5 0 B
Angle: Order code character
90° = (B)
Format: Square, length P
P = 6,5 mm = 0650
Punch cutting length : l 1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d 2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Square = (2)
Punch:
without ejector pin = 22
α = 90°
±0,01
P
±0,01
P
G
G = 2 × P
2222.
α = 90° Standard
180° 0°
270°
d 5
R13
+0,5
l
d 2 g5
+1
l 1
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E53
d 2 / (Order No) d 5 P min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1) 19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2) 25 (3) 30 (4) ● ● ●
*l 1 =10 where P < 2.20
2222. Ball lock punch, stepped, square, light duty
subject to alterations
Ball lock punch, stepped, rectangular, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
α = 90° Standard
180° 0°
270°
d 5
R13
+0,5
l
d 2 g5
+1
l 1
2232.
Ordering-code (example):
2 2 3 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B
Angle: Order code character
90° = (B)
Format: Rectangular, width W
W = 4,5 mm = 0450
Format: Rectangular, length P
P = 6,5 mm = 0650
Punch cutting length : l 1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d 2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Rectangular = (3)
Punch:
without ejector pin = 22
α = 90°
G
±0,01
P
±0,01
W
G = P 2 +W 2
E54
d 2 / (Order No) d 5 W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1) 19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2) 25 (3) 30 (4) ● ● ●
*l 1 =10 where W < 2.20
2232. Ball lock punch, stepped, rectangular, light duty
subject to alterations
Ball lock punch, stepped, slot, light duty
Ordering-code (example):
2 2 4 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B
Angle Order code character
90° = (B)
Format: Slot, width W
W = 4,5 mm = 0450
Format: Slot, length P
P = 6,5 mm = 0650
Punch cutting length : l 1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d 2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Slot = (4)
Punch:
without ejector pin = 22
α = 90°
±0,01
P
±0,01
W
G = P
α = 90° Standard
180° 0°
270°
d 5
R13
+0,5
l
d 2 g5
+1
l 1
2242.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E55
d 2 / (Order No) d 5 W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1) 19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2) 25 (3) 30 (4) ● ● ●
*l 1 =10 where W < 2.20
2242. Ball lock punch, stepped, slot, light duty
subject to alterations
Ball lock punch, stepped, rectangle with radiussed corners, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
α = 90° Standard
180° 0°
270°
d 5
R13
+0,5
l
d 2 g5
+1
l 1
2252.
Ordering-code (example):
2 2 5 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B
Angle: Order code character
90° = (B)
Format: Rectangle with radiused corners, width W
W = 4,5 mm = 0450
Format: Rectangle with radiused corners, length P
P = 6,5 mm = 0650
Punch cutting length : l 1 Order No
13 mm = (1)
Length: l Order code character
90 mm = (F)
Diameter: d 2 Order No
10 mm = (2)
Type: Order No
light = (2)
Version: Order No
Rectangle with radiused corners = (5)
Punch:
without ejector pin = 22
α = 90°
G
±0,01
R 0,5
±0,01
P
±0,01
W
*
G = (P−1.0) 2 +(W−1.0) 2 +1
E56
d 2 / (Order No) d 5 W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1) 19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2) 25 (3) 30 (4) ● ● ●
*l 1 =10 where W < 2.20
2252. Ball lock punch, stepped, rectangle with radiussed corners, light duty
subject to alterations
Ball lock punch, blank, with ejector pin, light duty
Ordering-code (example):
2 7 0 2 . 7 G
Length: l Order code character
100 mm = (G)
Diameter: d 2 Order No
32 mm = (7)
Type: Order No
light = (2)
Version: Order No
blank = (0)
Punch:
with ejector pin = 27
2702.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft fine ground.
Special dimensions on request.
E57
d 2 / (Order No) d 5 l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 ● ● ● ● ●
10 / (2) 8 ● ● ● ● ●
13 / (3) 8 ● ● ● ● ●
16 / (4) 8 ● ● ● ● ●
20 / (5) 8 ● ● ● ● ●
25 / (6) 8 ● ● ● ● ●
32 / (7) 8 ● ● ● ●
38 / (8) 8 ● ● ●
2702. Ball lock punch, blank, with ejector pin, light duty
subject to alterations
Ball lock punch, stepped, round, with ejector pin, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
2712.
2 7 1 2 . 7 G 2 . 2 4 5 0P = ø24,5 mm = 2450
19 mm = (2)
100 mm = (G)
32 mm = (7)
= (2)
= (1)
= 27
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
light
Version: Order No
Round
Punch:
with ejector pin
E58
d 2 / (Order No) d 5 P l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 1,6-5,9 13 (1) ● ● ● ● ●
10 / (2) 8 1,6-9,9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 8 5,0-12,9 13 (1) 19 (2) ● ● ● ● ●
16 / (4) 8 8,0-15,9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
20 / (5) 8 12,0-19,9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
25 / (6) 8 16,0-24,9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
32 / (7) 8 24,0-31,9 13 (1) 19 (2) 25 (3) ● ● ● ●
38 / (8) 8 30,0-37,9 19 (2) 25 (3) 30 (4) ● ● ●
*l 1 =10 where P < 2.20
2712. Ball lock punch, stepped, round, with ejector pin, light duty
subject to alterations
Ball lock punch, stepped, square, with ejector pin, light duty
2 7 2 2 . 2 E 1 . 0 6 5 0 A0° = (A)
P = 6,5 mm = 0650
13 mm = (1)
80 mm = (E)
10 mm = (2)
= (2)
= (2)
= 27
Ordering-code (example):Angle: Order code character
Format: Square, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
light
Version: Order No
Square
Punch:
with ejector pin
α = 90°
±0,01
P
±0,01
P
G
G = 2 × P
α = 90° Standard
180° 0°
270°
d 5
+1
l 1
+0,5
l
d 2 g5
R13
2722.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E59
d 2 / (Order No) d 5 P min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1) 19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2) 25 (3) 30 (4) ● ● ●
*l 1 =10 where P < 2.20
2722. Ball lock punch, stepped, square, with ejector pin, light duty
subject to alterations
Ball lock punch, stepped, rectangular, with ejector pin, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
α = 90° Standard
180° 0°
270°
d 5
+1
l 1
+0,5
l
d 2 g5
R13
2732.
2 7 3 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B90° = (B)
W = 4,5 mm = 0450
P = 6,5 mm = 0650
13 mm = (1)
90 mm = (F)
10 mm = (2)
= (2)
= (3)
= 27
Ordering-code (example):Angle: Order code character
Format: Rectangular, width W
Format: Rectangular, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
light
Version: Order No
Rectangular
Punch:
with ejector pin
α = 90°
G
±0,01
P
±0,01
W
G = P 2 +W 2
E60
d 2 / (Order No) d 5 W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1) 19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2) 25 (3) 30 (4) ● ● ●
*l 1 =10 where W < 2.20
2732. Ball lock punch, stepped, rectangular, with ejector pin, light duty
subject to alterations
Ball lock punch, stepped, slot, with ejector pin, light duty
2 7 4 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B90° = (B)
W = 4,5 mm = 0450
P = 6,5 mm = 0650
13 mm = (1)
90 mm = (F)
10 mm = (2)
= (2)
= (4)
= 27
Ordering-code (example):
Angle Order code characterFormat: Slot, width W
Format: Slot, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
light
Version: Order No
Slot
Punch:
with ejector pin
α = 90°
±0,01
P
±0,01
W
G = P
α = 90° Standard
180° 0°
270°
d 5
+1
l 1
+0,5
l
d 2 g5
R13
2742.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E61
d 2 / (Order No) d 5 W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1) 19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2) 25 (3) 30 (4) ● ● ●
*l 1 =10 where W < 2.20
2742. Ball lock punch, stepped, slot, with ejector pin, light duty
subject to alterations
Ball lock punch, stepped, rectangle with radiussed corners, with ejector
pin, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
α = 90° Standard
180° 0°
270°
d 5
+1
l 1
+0,5
l
d 2 g5
R13
2752.
2 7 5 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B90° = (B)
W = 4,5 mm = 0450
P = 6,5 mm = 0650
13 mm = (1)
90 mm = (F)
10 mm = (2)
= (2)
= (5)
= 27
Ordering-code (example):Angle: Order code character
Format: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
light
Version: Order No
Rectangle with radiused corners
Punch:
with ejector pin
α = 90°
G
±0,01
R 0,5
±0,01
P
±0,01
W
*
G = (P−1.0) 2 +(W−1.0) 2 +1
E62
d 2 / (Order No) d 5 W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 1.6 5.9 13 (1) ● ● ● ● ●
10 / (2) 8 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 8 4.5 12.9 13 (1) 19 (2) ● ● ● ● ●
16 / (4) 8 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
20 / (5) 8 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
25 / (6) 8 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ●
32 / (7) 8 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ●
38 / (8) 8 14 37.9 19 (2) 25 (3) 30 (4) ● ● ●
*l 1 =10 where W < 2.20
2752. Ball lock punch, stepped, rectangle with radiussed corners, with ejector pin, light duty
subject to alterations
Ball lock punch, punch larger than shaft, blank, light duty
2 2 0 4 . 4 F 4 . 3 8 0 0P = ø38,0 mm = 3800
30 mm = (4)
90 mm = (F)
16 mm = (4)
= (4)
= (0)
= 22
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Blank
Punch:
without ejector pin
2204.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
E63
d 2 / (Order No) d 5 P l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 50 19 (2) 30 (4) ● ● ●
2204. Ball lock punch, punch larger than shaft, blank, light duty
subject to alterations
Ball lock punch, punch larger than shaft, round, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
2214.
2 2 1 4 . 7 G 2 . 3 8 0 0P = ∅ 38,0 mm = 3800
19 mm = (2)
100 mm = (G)
32 mm = (7)
= (4)
= (1)
= 22
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Round
Punch:
without ejector pin
E64
d 2 / (Order No) d 5 P l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 13 - 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 16 - 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 20 - 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 25 - 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 32 - 50 19 (2) 30 (4) ● ● ●
2214. Ball lock punch, punch larger than shaft, round, light duty
subject to alterations
Ball lock punch, punch larger than shaft, square, light duty
2 2 2 4 . 7 F 2 . 3 5 3 5 A0° = (A)
P = 35,35 mm = 3535
19 mm = (2)
90 mm = (F)
32 mm = (7)
= (4)
= (2)
= 22
Ordering-code (example):Angle: Order code character
Format: Square, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Square
Punch:
without ejector pin
G
±0,01
P
±0,01
P
α = 90°
G = 2 × P
0°
270°
180°
d 2g5
d 5
+1,5
l 1
+0,5
l
R 3
α = 90°
Standard
2224.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E65
d 2 / (Order No) d 5 P min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 9.19 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 11.31 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 14.14 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 17.68 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 22.63 50 19 (2) 30 (4) ● ● ●
2224. Ball lock punch, punch larger than shaft, square, light duty
subject to alterations
Ball lock punch, punch larger than shaft, rectangular, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
α = 90°
Standard
0°
270°
180°
d 2g5
d 5
+1 , 5
l 1
+0,5
l
R 3
2234.
2 2 3 4 . 7 F 2 . 3 8 0 0 . 1 1 5 0 B90° = (B)
W = 11,5 mm = 1150
P = 38 mm = 3800
19 mm = (2)
90 mm = (F)
32 mm = (7)
= (4)
= (3)
= 22
Ordering-code (example):Angle: Order code character
Format: Rectangular, width W
Format: Rectangular, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Rectangular
Punch:
without ejector pin
±0,01
±0,01
G
W
P
α = 90°
G = P 2 +W 2
E66
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2) 30 (4) ● ● ●
2234. Ball lock punch, punch larger than shaft, rectangular, light duty
subject to alterations
Ball lock punch, punch larger than shaft, slot, light duty
2 2 4 4 . 4 F 2 . 3 8 0 0 . 0 6 5 0 B90° = (B)
W = 6,5 mm = 0650
P = 38,0 mm = 3800
19 mm = (2)
90 mm = (F)
16 mm = (4)
= (4)
= (4)
= 22
Ordering-code (example):
Angle Order code characterFormat: Slot, width W
Format: Slot, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Slot
Punch:
without ejector pin
±0,01
W
±0,01
P
α = 90°
G = P
α = 90°
Standard
0°
270°
180°
d 2 g5
d 5
+1,5
l 1
+0,5
l
R 3
2244.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E67
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2) 30 (4) ● ● ●
2244. Ball lock punch, punch larger than shaft, slot, light duty
subject to alterations
Ball lock punch, punch larger than shaft, rectangle with radiussed corners,
light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
α = 90°
Standard
0°
270°
180°
d 2 g5
d 5
+1,5
l 1
+0,5
l
R 3
2254.
2 2 5 4 . 7 F 2 . 3 8 0 0 . 1 1 5 0 B90° = (B)
W = 11,5 mm = 1150
P = 38,0 mm = 3800
19 mm = (2)
90 mm = (F)
32 mm = (7)
= (4)
= (5)
= 22
Ordering-code (example):Angle: Order code character
Format: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Punch cutting length: l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Rectangle with radiused corners
Punch:
without ejector pin
±0,01
W
R 0,5
±0,01
±0,01
P
α = 90°
*
G
G = (P−1.0) 2 +(W−1.0) 2 +1
E68
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2) 30 (4) ● ● ●
2254. Ball lock punch, punch larger than shaft, rectangle with radiussed corners, light duty
subject to alterations
Ball lock punch, punch larger than shaft, blank, with ejector pin, light duty
2 7 0 4 . 4 F 4 . 3 8 0 0P = ø38,0 mm = 3800
30 mm = (4)
90 mm = (F)
16 mm = (4)
= (4)
= (0)
= 27
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Blank
Punch:
with ejector pin
2704.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
E69
d 2 / (Order No) d 5 P l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 50 19 (2) 30 (4) ● ● ●
2704. Ball lock punch, punch larger than shaft, blank, with ejector pin, light duty
subject to alterations
Ball lock punch, punch larger than shaft, round, with ejector pin, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
2714.
2 7 1 4 . 7 G 2 . 4 2 5 0P = ∅ 42,5 mm = 4250
19 mm = (2)
100 mm = (G)
32 mm = (7)
= (4)
= (1)
= 27
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Round
Punch:
with ejector pin
E70
d 2 / (Order No) d 5 P l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 13 - 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 16 - 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 20 - 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 25 - 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 32 - 50 19 (2) 30 (4) ● ● ●
2714. Ball lock punch, punch larger than shaft, round, with ejector pin, light duty
subject to alterations
Ball lock punch, punch larger than shaft, square, with ejector pin,
light duty
2 7 2 4 . 5 E 2 . 2 8 2 8 A0° = (A)
P = 28,28 mm = 2828
19 mm = (2)
80 mm = (E)
20 mm = (5)
= (4)
= (2)
= 27
Ordering-code (example):Angle: Order code character
Format: Square, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Square
Punch:
with ejector pin
G
±0,01
P
±0,01
P
α = 90°
G = 2 × P
d 2 g5
d 5
+1,5
l 1
+0,5
l
R 3
0°
270°
180°
α = 90°
Standard
2724.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E71
d 2 / (Order No) d 5 P min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 9.19 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 11.31 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 14.14 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 17.68 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 22.63 50 19 (2) 30 (4) ● ● ●
2724. Ball lock punch, punch larger than shaft, square, with ejector pin, light duty
subject to alterations
Ball lock punch, punch larger than shaft, rectangular, with ejector pin,
light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
0°
270°
180°
d 2 g5
d 5
α = 90°
Standard
+1,5
l 1
+0,5
l
R 3
2734.
2 7 3 4 . 7 F 2 . 3 8 0 0 . 1 1 5 0 B90° = (B)
W = 11,5 mm = 1150
P = 38 mm = 3800
19 mm = (2)
90 mm = (F)
32 mm = (7)
= (4)
= (3)
= 27
Ordering-code (example):Angle: Order code character
Format: Rectangular, width W
Format: Rectangular, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Rectangular
Punch:
with ejector pin
±0,01
±0,01
G
W
P
α = 90°
G = P 2 +W 2
E72
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2) 30 (4) ● ● ●
2734. Ball lock punch, punch larger than shaft, rectangular, with ejector pin, light duty
subject to alterations
Ball lock punch, punch larger than shaft, slot, with ejector pin, light duty
2 7 4 4 . 7 F 2 . 3 8 0 0 . 1 1 5 0 B90° = (B)
W = 11,5 mm = 1150
P = 38,0 mm = 3800
19 mm = (2)
90 mm = (F)
32 mm = (7)
= (4)
= (4)
= 27
Ordering-code (example):
Angle Order code characterFormat: Slot, width W
Format: Slot, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Slot
Punch:
with ejector pin
±0,01
P
α = 90°
±0,01
W
G = P
0°
270°
180°
d 2 g5
d 5
α = 90°
Standard
+1,5
l 1
+0,5
l
R 3
2744.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E73
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2) 30 (4) ● ● ●
2744. Ball lock punch, punch larger than shaft, slot, with ejector pin, light duty
subject to alterations
Ball lock punch, punch larger than shaft, rectangle with radiussed corners,
with ejector pin, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
0°
270°
180°
d 2 g5
d 5
α = 90°
Standard
+1,5
l 1
+0,5
l
R 3
2754.
2 7 5 4 . 7 F 2 . 3 8 0 0 . 1 1 5 0 B90° = (B)
W = 11,5 mm = 1150
P = 38,0 mm = 3800
19 mm = (2)
90 mm = (F)
32 mm = (7)
= (4)
= (5)
= 27
Ordering-code (example):Angle: Order code character
Format: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Punch cutting length: l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, light duty
Version: Order No
Rectangle with radiused corners
Punch:
with ejector pin
±0,01
W
R 0,5
±0,01
±0,01
P
α = 90°
*
G
G = (P−1.0) 2 +(W−1.0) 2 +1
E74
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 8 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 8 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 8 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 8 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 8 11.5 50 19 (2) 30 (4) ● ● ●
2754. Ball lock punch, punch larger than shaft, rectangle with radiussed corners, with ejector
pin, light duty
subject to alterations
Ball lock pilot pin, with tapered tip, light duty
2 2 6 2 . 4 G 3 . 1 4 0 0P = ∅ 14,0 mm = 1400
25 mm = (3)
100 mm = (G)
16 mm = (4)
= (2)
= (6)
= 22
Ordering-code (example):Format: Round
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
light
Version: Order No
Pilot pin with tapered tip
Punch:
without ejector pin
40°
d 2 g5
+1
l 1
+0,5
l
R13
d 5
P
+0,01
N
2262.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and pilot pin fine ground.
Special dimensions on request.
E75
d 2 / (Order No) d 5 P l 1 / (Order No) N l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
140
(K)
150
(l)
10 / (2) 8 5.9 - 9.9 19 (2) 8 ● ● ● ● ●
13 / (3) 8 9.9 - 12.9 19 (2) 10 ● ● ● ● ● ● ●
16 / (4) 8 12.9 - 15.9 25 (3) 15 ● ● ● ● ● ● ● ●
20 / (5) 8 15.9 - 19.9 25 (3) 20 ● ● ● ● ● ● ● ●
25 / (6) 8 19.9 - 24.9 25 (3) 25 ● ● ● ● ● ● ● ●
32 / (7) 8 24.9 - 31.9 25 (3) 30 ● ● ● ● ● ● ●
38 / (8) 8 31.9 - 37.9 30 (4) 35 ● ● ● ● ● ● ●
2262. Ball lock pilot pin, with tapered tip, light duty
subject to alterations
Ball lock pilot pin, with parabolic tip, light duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and pilot pin fine ground.
Special dimensions on request.
Note:
The 2 mm length provides full guidance
before the blanking punch contacts the sheet
metal.
Length of parabolic tip N:
= 8 mm where P ≤ 10 mm
=12 mm where P 10,1 mm - 15 mm
=15 mm where P > 15 mm
2
P
+0,01
+1
l 1
+0,5
l
R13
d 5
d 2 g5
N
2272.
2 2 7 2 . 4 G 3 . 1 4 0 0P = ∅ 14,0 mm = 1400
25 mm = (3)
100 mm = (G)
16 mm = (4)
= (2)
= (7)
= 22
Ordering-code (example):Format: Round
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
light
Version: Order No
Pilot pin with parabolic tip
Punch:
without ejector pin
E76
d 2 / (Order No) d 5 P l 1 / (Order No) l / (Order Code character)
50
(A)
56
(B)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
6 / (1) 6 2,9-5,9 13 (1) ● ● ● ● ● ● ●
10 / (2) 8 5,9-9,9 19 (2) ● ● ● ● ● ● ●
13 / (3) 8 9,9-12,9 19 (2) ● ● ● ● ● ● ●
16 / (4) 8 12,9-15,9 25 (3) ● ● ● ● ●
20 / (5) 8 15,9-19,9 25 (3) ● ● ● ● ●
25 / (6) 8 19,9-24,9 25 (3) ● ● ● ● ●
32 / (7) 8 24,9-31,9 25 (3) ● ● ● ●
38 / (8) 8 31,9-37,9 30 (4) ● ● ●
2272. Ball lock pilot pin, with parabolic tip, light duty
subject to alterations
Ball lock punch, blank, heavy duty
2 2 0 3 . 7 G
100 mm = (G)32 mm = (7)
= (3)
= (0)
= 22
Ordering code (example):
Length: l Order Code characterDiameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
blank
Punch:
without ejector pin
2203.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft fine ground.
Special dimensions on request.
E77
d 2 / (Order No) d 5 l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
140
(K)
150
(l)
175
(M)
200
(N)
10 / (2) 10 ● ● ● ● ● ● ●
13 / (3) 12 ● ● ● ● ● ● ● ● ● ●
16 / (4) 12 ● ● ● ● ● ● ● ● ● ●
20 / (5) 12 ● ● ● ● ● ● ● ● ● ●
25 / (6) 12 ● ● ● ● ● ● ● ● ● ●
32 / (7) 12 ● ● ● ● ● ● ● ● ● ●
40 / (9) 12 ● ● ● ● ● ● ● ● ●
2203. Ball lock punch, blank, heavy duty
subject to alterations
Ball lock punch, stepped, round, heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
2213.
2 2 1 3 . 7 G 2 . 2 4 5 0P = ø24,5 mm = 2450
19 mm = (2)
100 mm = (G)
32 mm = (7)
= (3)
= (1)
= 22
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
Round
Punch:
without ejector pin
E78
d 2 / (Order No) d 5 P l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 10 1.6 - 9.9 13 (1) 19 (2) ● ● ● ● ● ● ●
13 / (3) 12 5 - 12.9 13 (1) 19 (2) ● ● ● ● ● ● ●
16 / (4) 12 8 - 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
20 / (5) 12 12 - 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
25 / (6) 12 16 - 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
32 / (7) 12 24 - 31.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
40 / (9) 12 30 - 39.9 19 (2) 25 (3) 30 (4) ● ● ● ● ●
*l 1 =10 where P < 2.20
2213. Ball lock punch, stepped, round, heavy duty
subject to alterations
Ball lock punch, stepped, square, heavy duty
2 2 2 3 . 3 F 1 . 0 6 0 0 B90° = (B)
P = 6,0 mm = 0600
13 mm = (1)
90 mm = (F)
13 mm = (3)
= (3)
= (2)
= 22
Ordering-code (example):Angle: Order code character
Format: Square, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
Square
Punch:
without ejector pin
±0,01
P
±0,01
P
α = 90°
G
G = 2 × P
α = 90°
Standard
180° 0°
270°
+0,5
l
+1
l 1
d 2 g5
d 5
R13
2223.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E79
d 2 / (Order No) d 5 P min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 10 1.6 9.9 13 (1) 19 (2) ● ● ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1) 19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2) 25 (3) 30 (4) ● ● ● ● ●
*l 1 =10 where P < 2.20
2223. Ball lock punch, stepped, square, heavy duty
subject to alterations
Ball lock punch, stepped, rectangular, heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
α = 90°
Standard
180° 0°
270°
+0,5
l
+1
l 1
d 2 g5
d 5
R13
2233.
2 2 3 3 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B90° = (B)
W = 4,5 mm = 0450
P = 6,5 mm = 0650
13 mm = (1)
90 mm = (F)
10 mm = (2)
= (3)
= (3)
= 22
Ordering-code (example):Angle: Order code character
Format: Rectangular, width W
Format: Rectangular, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
Rectangular
Punch:
without ejector pin
G
±0,01
P
±0,01
W
α = 90°
G = P 2 +W 2
E80
d 2 / (Order No) d 5 W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 10 1.6 9.9 13 (1) 19 (2) ● ● ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1) 19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2) 25 (3) 30 (4) ● ● ● ● ●
*l 1 =10 where W < 2.20
2233. Ball lock punch, stepped, rectangular, heavy duty
subject to alterations
Ball lock punch, stepped, slot, heavy duty
2 2 4 3 . 3 E 2 . 1 2 1 5 . 0 9 1 5 B90° = (B)
W = 9,15 mm = 0915
P = 12,15 mm = 1215
19 mm = (2)
80 mm = (E)
13 mm = (3)
= (3)
= (4)
= 22
Ordering-code (example):
Angle Order code characterFormat: Slot, width W
Format: Slot, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
Slot
Punch:
without ejector pin
±0,01
P
±0,01
W
α = 90°
G = P
+0,5
l
+1
l 1
d 2 g5
d 5
R13
α = 90°
Standard
180° 0°
270°
2243.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E81
d 2 / (Order No) W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 1.6 9.9 13 (1) 19 (2) ● ● ● ● ● ● ●
13 / (3) 4.5 12.9 13 (1) 19 (2) ● ● ● ● ● ● ●
16 / (4) 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
20 / (5) 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
25 / (6) 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
32 / (7) 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
40 / (9) 14 39.9 19 (2) 25 (3) 30 (4) ● ● ● ● ●
*l 1 =10 where W < 2.20
2243. Ball lock punch, stepped, slot, heavy duty
subject to alterations
Ball lock punch, stepped, rectangle with radiussed corners, heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
α = 90°
Standard
180° 0°
270°
+0,5
l
+1
l 1
d 2 g5
d 5
R13
2253.
2 2 5 3 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B90° = (B)
W = 4,5 mm = 0450
P = 6,5 mm = 0650
13 mm = (1)
90 mm = (F)
10 mm = (2)
= (3)
= (5)
= 22
Ordering-code (example):Angle: Order code character
Format: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
Rectangle with radiused corners
Punch:
without ejector pin
G
±0,01
P
±0,01
W
α = 90°
R 0,5
±0,01 *
G = (P−1.0) 2 +(W−1.0) 2 +1
E82
d 2 / (Order No) W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 1.6 9.9 13 (1) 19 (2) ● ● ● ● ● ● ●
13 / (3) 4.5 12.9 13 (1) 19 (2) ● ● ● ● ● ● ●
16 / (4) 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
20 / (5) 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
25 / (6) 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
32 / (7) 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
40 / (9) 14 39.9 19 (2) 25 (3) 30 (4) ● ● ● ● ●
*l 1 =10 where W < 2.20
2253. Ball lock punch, stepped, rectangle with radiussed corners, heavy duty
subject to alterations
Ball lock punch, blank, with ejector pin, heavy duty
2 7 0 3 . 7 G100 mm = (G)
32 mm = (7)
= (3)
= (0)
= 27
Ordering-code (example):
Length: l Order code characterDiameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
blank
Punch:
with ejector pin
2703.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft fine ground.
Special dimensions on request.
E83
d 2 / (Order No) d 5 l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 10 ● ● ● ● ●
13 / (3) 12 ● ● ● ● ● ● ●
16 / (4) 12 ● ● ● ● ● ● ●
20 / (5) 12 ● ● ● ● ● ● ●
25 / (6) 12 ● ● ● ● ● ●
32 / (7) 12 ● ● ● ● ● ●
40 / (9) 12 ● ● ● ● ●
2703. Ball lock punch, blank, with ejector pin, heavy duty
subject to alterations
Ball lock punch, stepped, round, with ejector pin, heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
+0,01
P
d 5
+1
l 1
+0,5
l
d 2 g5
R13
2713.
2 7 1 3 . 3 C 1 . 0 5 5 0P = ∅ 5,5 mm = 0550
13 mm = (1)
63 mm = (C)
13 mm = (3)
= (3)
= (1)
= 27
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
Round
Punch:
with ejector pin
E84
d 2 / (Order No) d 5 P l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 10 1.6 - 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 12 5 - 12.9 13 (1) 19 (2) ● ● ● ● ● ● ●
16 / (4) 12 8 - 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
20 / (5) 12 12 - 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
25 / (6) 12 16 - 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
32 / (7) 12 24 - 31.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
40 / (9) 12 30 - 39.9 19 (2) 25 (3) 30 (4) ● ● ● ● ●
*l 1 =10 where P < 2.20
2713. Ball lock punch, stepped, round, with ejector pin, heavy duty
subject to alterations
Ball lock punch, stepped, square, with ejector pin, heavy duty
2 7 2 3 . 2 F 1 . 0 6 5 0 B90° = (B)
P = 6,5 mm = 0650
13 mm = (1)
90 mm = (F)
10 mm = (2)
= (3)
= (2)
= 27
Ordering-code (example):Angle: Order code character
Format: Square, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
Square
Punch:
with ejector pin
±0,01
P
±0,01
P
α = 90°
G
G = 2 × P
0°
270°
+0,5
l
+1
l 1
d 5
d 2 g5
180°
α = 90°
Standard
R13
2723.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E85
d 2 / (Order No) d 5 P min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 10 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1) 19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2) 25 (3) 30 (4) ● ● ● ● ●
*l 1 =10 where P < 2.20
2723. Ball lock punch, stepped, square, with ejector pin, heavy duty
subject to alterations
Ball lock punch, stepped, rectangular, with ejector pin, heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
0°
270°
+0,5
l
+1
l 1
d 5
d 2 g5
R13
180°
α = 90°
Standard
2733.
2 7 3 3 . 7 F 2 . 1 4 0 0 . 1 2 5 0 B90° = (B)
W = 12,5 mm = 1250
P = 14,0 mm = 1400
19 mm = (2)
90 mm = (F)
32 mm = (7)
= (3)
= (3)
= 27
Ordering-code (example):Angle: Order code character
Format: Rectangular, width W
Format: Rectangular, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
Rectangular
Punch:
with ejector pin
G
±0,01
P
±0,01
W
α = 90°
G = P 2 +W 2
E86
d 2 / (Order No) d 5 W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 10 1.6 9.9 13 (1) 19 (2) ● ● ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1) 19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2) 25 (3) 30 (4) ● ● ● ● ●
*l 1 =10 where W < 2.20
2733. Ball lock punch, stepped, rectangular, with ejector pin, heavy duty
subject to alterations
Ball lock punch, stepped, slot, with ejector pin, heavy duty
2 7 4 3 . 2 F 1 . 0 6 5 0 . 0 4 5 0 B90° = (B)
W = 4,5 mm = 0450
P = 6,5 mm = 0650
13 mm = (1)
90 mm = (F)
10 mm = (2)
= (3)
= (4)
= 27
Ordering-code (example):
Angle Order code characterFormat: Slot, width W
Format: Slot, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
Slot
Punch:
with ejector pin
±0,01
P
±0,01
W
α = 90°
G = P
0°
270°
+0,5
l
+1
l 1
d 5
d 2 g5
R13
180°
α = 90°
Standard
2743.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E87
d 2 / (Order No) d 5 W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 10 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1) 19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2) 25 (3) 30 (4) ● ● ● ● ●
*l 1 =10 where W < 2.20
2743. Ball lock punch, stepped, slot, with ejector pin, heavy duty
subject to alterations
Ball lock punch, stepped, rectangle with radiussed corners, with ejector
pin, heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
0°
270°
+0,5
l
+1
l 1
d 5
d 2 g5
R13
180°
α = 90°
Standard
2753.
2 7 5 3 . 3 F 1 . 1 2 1 5 . 0 9 1 5 B90° = (B)
W = 9,15 mm = 0915
P = 12,15 mm = 1215
13 mm = (1)
90 mm = (F)
13 mm = (3)
= (3)
= (5)
= 27
Ordering-code (example):Angle: Order code character
Format: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
heavy duty
Version: Order No
Rectangle with radiused corners
Punch:
with ejector pin
G
±0,01
P
±0,01
W
α = 90°
R 0,5
±0,01 *
G = (P−1.0) 2 +(W−1.0) 2 +1
E88
d 2 / (Order No) d 5 W min G max l 1 / (Order No)* l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 10 1.6 9.9 13 (1) 19 (2) ● ● ● ● ●
13 / (3) 12 4.5 12.9 13 (1) 19 (2) ● ● ● ● ● ● ●
16 / (4) 12 6 15.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
20 / (5) 12 8 19.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ● ●
25 / (6) 12 10 24.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
32 / (7) 12 12.5 31.9 13 (1) 19 (2) 25 (3) ● ● ● ● ● ●
40 / (9) 12 14 39.9 19 (2) 25 (3) 30 (4) ● ● ● ● ●
*l 1 =10 where W < 2.20
2753. Ball lock punch, stepped, rectangle with radiussed corners, with ejector pin, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, blank, heavy duty
2 2 0 5 . 7 G 4 . 5 0 0 0P = ∅ 50,0 mm = 5000
30 mm = (4)
100 mm = (G)
32 mm = (7)
= (5)
= (0)
= 22
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Blank
Punch:
without ejector pin
90° Standard
0°
270°
180°
2205.
d
d
R 3
I +0,5
5
I
+1,5
1
2 g5
+0,01
P
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
E89
d 2 / (Order No) d 5 P l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 56 19 (2) 30 (4) ● ● ●
2205. Ball lock punch, punch larger than shaft, blank, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, round, heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
2215.
2 2 1 5 . 7 G 2 . 3 2 1 0P = ∅ 32,1 mm = 3210
19 mm = (2)
100 mm = (G)
32 mm = (7)
= (5)
= (1)
= 22
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Round
Punch:
without ejector pin
90° Standard
0°
270°
180°
E90
d 2 / (Order No) d 5 P l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 13 - 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 16 - 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 20 - 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 25 - 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 32 - 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 40 - 56 19 (2) 30 (4) ● ● ●
2215. Ball lock punch, punch larger than shaft, round, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, square, heavy duty
2 2 2 5 . 4 F 4 . 1 1 5 0 B90° = (B)
P = 11,5 mm = 1150
30 mm = (4)
90 mm = (F)
16 mm = (4)
= (5)
= (2)
= 22
Ordering-code (example):Angle: Order code character
Format: Square, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Square
Punch:
without ejector pin
G
±0,01
P
±0,01
P
α = 90°
G = 2 × P
0°
270°
180°
d 2 g5
d 5
α = 90°
Standard
+1,5
l 1
+0,5
l
R 3
2225.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E91
d 2 / (Order No) d 5 P min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 9.19 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 11.31 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 14.14 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 17.68 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 22.63 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 28.28 56 19 (2) 30 (4) ● ● ●
2225. Ball lock punch, punch larger than shaft, square, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, rectangular, heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
0°
270°
180°
d 2 g5
d 5
α = 90°
Standard
+1,5
l 1
+0,5
l
R 3
2235.
2 2 3 5 . 4 F 4 . 1 4 0 0 . 1 1 0 0 B90° = (B)
W = 11,0 mm = 1100
P = 14 mm = 1400
30 mm = (4)
90 mm = (F)
16 mm = (4)
= (5)
= (3)
= 22
Ordering-code (example):Angle: Order code character
Format: Rectangular, width W
Format: Rectangular, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Rectangular
Punch:
without ejector pin
±0,01
±0,01
G
W
P
α = 90°
G = P 2 +W 2
E92
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 14 56 19 (2) 30 (4) ● ● ●
2235. Ball lock punch, punch larger than shaft, rectangular, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, slot, heavy duty
2 2 4 5 . 7 F 2 . 3 8 0 0 . 1 1 5 0 B90° = (B)
W = 11,5 mm = 1150
P = 38,0 mm = 3800
19 mm = (2)
90 mm = (F)
32 mm = (7)
= (5)
= (4)
= 22
Ordering-code (example):
Angle Order code characterFormat: Slot, width W
Format: Slot, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Slot
Punch:
without ejector pin
±0,01
W
±0,01
P
α = 90°
G = P
0°
270°
180°
d 2 g5
d 5
α = 90°
Standard
+1,5
l 1
+0,5
l
R 3
2245.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E93
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 14 56 19 (2) 30 (4) ● ● ●
2245. Ball lock punch, punch larger than shaft, slot, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, rectangle with radiussed corners,
heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
0°
270°
180°
d 2 g5
d 5
α = 90°
Standard
+1,5
l 1
+0,5
l
R 3
2255.
2 2 5 5 . 4 F 2 . 1 4 0 0 . 1 1 0 0 B90° = (B)
W = 11,0 mm = 1100
P = 14,0 mm = 1400
19 mm = (2)
90 mm = (F)
16 mm = (4)
= (5)
= (5)
= 22
Ordering-code (example):Angle: Order code character
Format: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Punch cutting length: l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Rectangle with radiused corners
Punch:
without ejector pin
±0,01
W
±0,01
P
α = 90°
G
R 0,5
±0,01 *
G = (P−1.0) 2 +(W−1.0) 2 +1
E94
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 14 56 19 (2) 30 (4) ● ● ●
2255. Ball lock punch, punch larger than shaft, rectangle with radiussed corners, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, blank, with ejector pin,
heavy duty
2 7 0 5 . 7 G 4 . 5 0 0 0P = ∅ 50,0 mm = 5000
30 mm = (4)
100 mm = (G)
32 mm = (7)
= (5)
= (0)
= 27
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Blank
Punch:
with ejector pin
2705.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
E95
d 2 / (Order No) P l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 32 19 (2) 30 (4) ● ● ●
16 / (4) 38 19 (2) 30 (4) ● ● ●
20 / (5) 40 19 (2) 30 (4) ● ● ●
25 / (6) 44 19 (2) 30 (4) ● ● ●
32 / (7) 50 19 (2) 30 (4) ● ● ●
40 / (9) 56 19 (2) 30 (4) ● ● ●
2705. Ball lock punch, punch larger than shaft, blank, with ejector pin, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, round, with ejector pin,
heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch diameter fine ground.
Special dimensions on request.
2715.
2 7 1 5 . 7 G 2 . 3 2 1 0P = ∅ 32,1 mm = 3210
19 mm = (2)
100 mm = (G)
32 mm = (7)
= (5)
= (1)
= 27
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
length: l Order code character
diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Round
Punch:
with ejector pin
E96
d 2 / (Order No) d 5 P l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 13 - 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 16 - 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 20 - 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 25 - 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 32 - 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 40 - 56 19 (2) 30 (4) ● ● ●
2715. Ball lock punch, punch larger than shaft, round, with ejector pin, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, square, with ejector pin,
heavy duty
2 7 2 5 . 4 F 4 . 2 5 0 0 B90° = (B)
P = 25,0 mm = 2500
30 mm = (4)
90 mm = (F)
16 mm = (4)
= (5)
= (2)
= 27
Ordering-code (example):Angle: Order code character
Format: Square, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Square
Punch:
with ejector pin
G
±0,01
P
±0,01
P
α = 90°
G = 2 × P
d 2 g5
d 5
+1,5
l 1
+0,5
l
R 3
0°
270°
180°
α = 90°
Standard
2725.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E97
d 2 / (Order No) d 5 P min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 9.19 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 11.31 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 14.14 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 17.68 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 22.63 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 28.28 56 19 (2) 30 (4) ● ● ●
2725. Ball lock punch, punch larger than shaft, square, with ejector pin, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, rectangular, with ejector pin,
heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
0°
270°
180°
d 2 g5
d 5
+1,5
l 1
+0,5
l
R 3
α = 90°
Standard
2735.
2 7 3 5 . 4 F 4 . 1 4 0 0 . 1 1 0 0 B90° = (B)
W = 11,0 mm = 1100
P = 14,0 mm = 1400
30 mm = (4)
90 mm = (F)
16 mm = (4)
= (5)
= (3)
= 27
Ordering-code (example):Angle: Order code character
Format: Rectangular, width W
Format: Rectangular, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Rectangular
Punch:
with ejector pin
±0,01
±0,01
G
W
P
α = 90°
G = P 2 +W 2
E98
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 14 56 19 (2) 30 (4) ● ● ●
2735. Ball lock punch, punch larger than shaft, rectangular, with ejector pin, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, slot, with ejector pin, heavy duty
2 7 4 5 . 4 F 4 . 1 4 0 0 . 1 1 0 0 B90° = (B)
W = 11,0 mm = 1100
P = 14,0 mm = 1400
30 mm = (4)
90 mm = (F)
16 mm = (4)
= (5)
= (4)
= 27
Ordering-code (example):
Angle Order code characterFormat: Slot, width W
Format: Slot, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Slot
Punch:
with ejector pin
±0,01
P
α = 90°
±0,01
W
G = P
0°
270°
180°
d 2 g5
d 5
+1,5
l 1
+0,5
l
R 3
α = 90°
Standard
2745.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
E99
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 14 56 19 (2) 30 (4) ● ● ●
2745. Ball lock punch, punch larger than shaft, slot, with ejector pin, heavy duty
subject to alterations
Ball lock punch, punch larger than shaft, rectangle with radiussed corners,
with ejector pin, heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and punch shape fine ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
0°
270°
180°
d 2 g5
d 5
+1,5
l 1
+0,5
l
R 3
α = 90°
Standard
2755.
2 7 5 5 . 3 F 2 . 1 2 1 5 . 1 1 0 0 B90° = (B)
W = 11,0 mm = 1100
P = 12,15 mm = 1215
19 mm = (2)
90 mm = (F)
13 mm = (3)
= (5)
= (5)
= 27
Ordering-code (example):Angle: Order code character
Format: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Punch cutting length: l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
punch larger, heavy duty
Version: Order No
Rectangle with radiused corners
Punch:
with ejector pin
±0,01
W
±0,01
P
α = 90°
G
R 0,5
±0,01 *
G = (P−1.0) 2 +(W−1.0) 2 +1
E100
d 2 / (Order No) d 5 W min G max l 1 / (Order No) l / (Order Code character)
80
(E)
90
(F)
100
(G)
13 / (3) 12 5 32 19 (2) 30 (4) ● ● ●
16 / (4) 12 6.5 38 19 (2) 30 (4) ● ● ●
20 / (5) 12 8 40 19 (2) 30 (4) ● ● ●
25 / (6) 12 10 44 19 (2) 30 (4) ● ● ●
32 / (7) 12 11.5 50 19 (2) 30 (4) ● ● ●
40 / (9) 12 14 56 19 (2) 30 (4) ● ● ●
2755. Ball lock punch, punch larger than shaft, rectangle with radiussed corners, with ejector
pin, heavy duty
subject to alterations
Ball lock pilot pin, with tapered tip, heavy duty
2 2 6 3 . 4 G 3 . 1 4 0 0P = ∅ 14,0 mm = 1400
25 mm = (3)
100 mm = (G)
16 mm = (4)
= (3)
= (6)
= 22
Ordering-code (example):Format: Round
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
heavy
Version: Order No
Pilot pin with tapered tip
Punch:
without ejector pin
2263.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and pilot pin fine ground.
Special dimensions on request.
E101
d 2 / (Order No) d 5 P l 1 / (Order No) N l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
140
(K)
150
(l)
10 / (2) 10 5,9-9,9 19 (2) 8 ● ● ● ● ●
13 / (3) 12 9,9-12,9 19 (2) 10 ● ● ● ● ● ● ●
16 / (4) 12 12,9-15,9 25 (3) 15 ● ● ● ● ● ● ● ●
20 / (5) 12 15,9-19,9 25 (3) 20 ● ● ● ● ● ● ● ●
25 / (6) 12 19,9-24,9 25 (3) 25 ● ● ● ● ● ● ●
32 / (7) 12 24,9-31,9 25 (3) 30 ● ● ● ● ● ● ●
40 / (9) 12 31,9-39,9 30 (4) 40 ● ● ● ● ● ● ●
2263. Ball lock pilot pin, with tapered tip, heavy duty
subject to alterations
Ball lock pilot pin, with parabolic tip, heavy duty
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Shaft and pilot pin fine ground.
Special dimensions on request.
Note:
The 2 mm length provides full guidance
before the blanking punch contacts the sheet
metal.
Length of parabolic tip N:
= 8 mm where P ≤ 10 mm
=12 mm where P 10,1 mm - 15 mm
=15 mm where P > 15 mm
2273.
2 2 7 3 . 4 G 3 . 1 4 0 0P = ∅ 14,0 mm = 1400
25 mm = (3)
100 mm = (G)
16 mm = (4)
= (3)
= (7)
= 22
Ordering-code (example):Format: Round
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 2 Order No
Type: Order No
heavy
Version: Order No
Pilot pin with parabolic tip
Punch:
without ejector pin
E102
d 2 / (Order No) d 5 P l 1 / (Order No) l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(J)
10 / (2) 10 5,9-9,9 19 (2) ● ● ● ● ●
13 / (3) 12 9,9-12,9 19 (2) ● ● ● ● ● ● ●
16 / (4) 12 12,9-15,9 25 (3) ● ● ● ● ● ● ●
20 / (5) 12 15,9-19,9 25 (3) ● ● ● ● ● ● ●
25 / (6) 12 19,9-24,9 25 (3) ● ● ● ● ● ● ●
32 / (7) 12 24,9-31,9 25 (3) ● ● ● ● ● ●
40 / (9) 12 31,9-39,9 30 (4) ● ● ● ● ●
2273. Ball lock pilot pin, with parabolic tip, heavy duty
Punches ISO 8020
Punches ISO 8020
E103
2 2 4 1 . 7 G 4 . 0 6 5 0 . 0 4 5 0 A
2 2 4 1 . 7 G 4 . 0 6 5 0 . 0 4 5 0 A
subject to alterations
Ordering example
Punches ISO 8020
Angle = 0° (A)
Format: Slot, width W = 4,5 mm (0450)
Format: Slot, length P = 6,5 mm (0650)
Punch cutting length: l 1 = 19 mm (4)
Length: l = 100 mm (G)
Diameter: d 1 = 13 mm (7)
Type = ISO (1)
Version: Slot (4)
Punch: without ejector pin (22)
Format: Slot
length P = 6,5 mm
Format: Slot
width W = 4,5 mm
Ordering Code (Example):
Version: Order No
blank = 0
round = 1
square = 2
rectangular = 3
slot = 4
rectangle with radiused corners = 5
pilot pin with tapered tip = 6
pilot pin parabolic tip = 7
special shapes = 9
Type: Order No
ISO = 1
Punch cutting
length: l 1 Order No
8 = 1
10 = 2
13 = 3
19 = 4
25 = 5
30 = 6
special = X
Diameter: d 1 Order No
3 = 1
4 = 2
5 = 3
6 = 4
8 = 5
10 = 6
13 = 7
16 = 8
20 = 9
25 =10
32 =11
Lenght: l
Order Code
character
50 = A
56 = B
63 = C
71 = D
80 = E
90 = F
100 = G
110 = H
120 = J
125 = K
140 = L
150 = M
200 = N
special = X
Angle:
Order Code
character
0° = A
90° = B
180° = C
270° = D
special = X
Note: See table for standard dimensions
Special dimensions to order
Punch:
22 without ejector pin
27 with ejector pin
E104
2 2 4 1 . 7 G 4 . 0 6 5 0 . 0 4 5 0 A
2 2 4 1 . 7 G 4 . 0 6 5 0 . 0 4 5 0 A
subject to alterations
Ordering example
Punches ISO 8020
Angle = 0° (A)
Format: Slot, width W = 4,5 mm (0450)
Format: Slot, length P = 6,5 mm (0650)
Punch cutting length: l 1 = 19 mm (4)
Length: l = 100 mm (G)
Diameter: d 1 = 13 mm (7)
Type = ISO (1)
Version: Slot (4)
Punch: without ejector pin (22)
Format: Slot
length P = 6,5 mm
Format: Slot
width W = 4,5 mm
Ordering Code (Example):
Version: Order No
blank = 0
round = 1
square = 2
rectangular = 3
slot = 4
rectangle with radiused corners = 5
pilot pin with tapered tip = 6
pilot pin parabolic tip = 7
special shapes = 9
Type: Order No
ISO = 1
Punch cutting
length: l 1 Order No
8 = 1
10 = 2
13 = 3
19 = 4
25 = 5
30 = 6
special = X
Diameter: d 1 Order No
3 = 1
4 = 2
5 = 3
6 = 4
8 = 5
10 = 6
13 = 7
16 = 8
20 = 9
25 =10
32 =11
Lenght: l
Order Code
character
50 = A
56 = B
63 = C
71 = D
80 = E
90 = F
100 = G
110 = H
120 = J
125 = K
140 = L
150 = M
200 = N
special = X
Angle:
Order Code
character
0° = A
90° = B
180° = C
270° = D
special = X
Note: See table for standard dimensions
Special dimensions to order
Punch:
22 without ejector pin
27 with ejector pin
subject to alterations
Punch, blank, ISO 8020
2 2 0 1 . 7 G . A S P
100 mm = (G)13 mm = (7)
= (1)
= (0)
= 22
Ordering code (example):
complete for material ASPLength: l Order Code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
blank
Punch:
without ejector pin
2201.
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
ASP 23 - ASP 2023
upon request
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Punch head hot upset-forged. Shoulder and
shaft fine ground.
Special dimensions on request.
E105
d 1 / (Order No) d 2 r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
150
(M)
200
(N)
3 / (1) 5 0.25 3 ● ● ● ● ●
4 / (2) 6 0.25 3 ● ● ● ● ●
5 / (3) 8 0.3 5 ● ● ● ● ●
6 / (4) 9 0.3 5 ● ● ● ● ●
8 / (5) 11 0.3 5 ● ● ● ● ●
10 / (6) 13 0.3 5 ● ● ● ● ● ●
13 / (7) 16 0.4 5 ● ● ● ● ● ●
16 / (8) 19 0.4 5 ● ● ● ● ● ● ●
20 / (9) 23 0.4 5 ● ● ● ● ● ● ●
25 / (10) 28 0.4 5 ● ● ● ● ● ● ●
32 / (11) 35 0.4 5 ● ● ● ● ● ● ●
2201. Punch, blank, ISO 8020
subject to alterations
Punch, stepped, round, ISO 8020
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
ASP 23 - ASP 2023
upon request
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Punch head hot upset-forged. Shoulder, shaft
and punch diameter fine ground.
Special dimensions on request.
2211.
2 2 1 1 . 7 G 4 . 0 7 0 0P = ∅ 7,0 mm = 0700
19 mm = (4)
100 mm = (G)
13 mm = (7)
= (1)
= (1)
= 22
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Round
Punch:
without ejector pin
E106
d 1 / (Order No) d 2 P l 1 / (Order No) r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
3 / (1) 5 0,8-2,9 8 (1) 10 (2) 0.25 3 ● ● ● ● ●
4 / (2) 6 1,0-3,9 8 (1) 13 (3) 0.25 3 ● ● ● ● ●
5 / (3) 8 1,5-4,9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 1,6-5,9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2,5-7,9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4,0-9,9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5,0-12.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8,0-15.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12,0-19.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16,5-24.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20,0-31.9 25 (5) 30 (6) 0.4 5 ● ● ● ● ●
2211. Punch, stepped, round, ISO 8020
subject to alterations
Punch, stepped, square, ISO 8020
2 2 2 1 . 10 E 5 . 1 5 0 0 B90° = (B)
P = 15,0 mm = 1500
25 mm = (5)
80 mm = (E)
25 mm = (10)
= (1)
= (2)
= 22
Ordering-code (example):Angle: Order code character
Format: Square, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Square
Punch:
without ejector pin
±0,01
P
±0,01
P
G
G = 2 × P
90°
0° 180°
270°
d 4 = d 1
-0,01
-0,02
+0,1
R13
m5
d 1
T
+0,25
+0,5
l 1
3
l
+1
-0,25 2
d
r
2221.
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
ASP 23 - ASP 2023
upon request
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Punch head hot upset-forged. Shoulder, shaft
and punch shape fine ground.
The anti-rotation surface parallel to P = 0° as
standard.
Special dimensions on request.
E107
d 1 / (Order No) d 2 P min G max l 1 / (Order No) r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
3 / (1) 5 0.5 2.9 8 (1) 10 (2) 0.25 3 ● ● ● ● ●
4 / (2) 6 0.8 3.9 8 (1) 13 (3) 0.25 3 ● ● ● ● ●
5 / (3) 8 1 4.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 1.6 5.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2 7.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 3.5 9.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 4.5 12.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 6 15.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 8 19.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 10 24.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 10 31.9 25 (5) 30 (6) 0.4 5 ● ● ● ● ●
2221. Punch, stepped, square, ISO 8020
subject to alterations
Punch, stepped, rectangular, ISO 8020
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
ASP 23 - ASP 2023
upon request
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Punch head hot upset-forged. Shoulder, shaft
and punch shape fine ground.
The anti-rotation surface parallel to P = 0° as
standard.
Special dimensions on request.
90°
0° 180°
270°
d 4 = d 1
-0,01
-0,02
+0,1
R13
m5
d 1
T
+0,25
+0,5
l 1
3
l
+1
-0,25 2
d
r
2231.
2 2 3 1 . 9 F 4 . 1 5 0 0 . 1 1 5 0 B90° = (B)
W = 11,5 mm = 1150
P = 15,0 mm = 1500
19 mm = (4)
90 mm = (F)
20 mm = (9)
= (1)
= (3)
= 22
Ordering-code (example):Angle: Order code character
Format: Rectangular, width W
Format: Rectangular, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Rectangular
Punch:
without ejector pin
G
±0,01
P
±0,01
W
G = P 2 +W 2
E108
d 1 / (Order No) d 2 W min G max l 1 / (Order No) r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
3 / (1) 5 0.5 2.9 8 (1) 10 (2) 0.25 3 ● ● ● ● ●
4 / (2) 6 0.8 3.9 8 (1) 13 (3) 0.25 3 ● ● ● ● ●
5 / (3) 8 1 4.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 1.6 5.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2 7.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 3.5 9.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 4.5 12.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 6 15.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 8 19.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 10 24.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 10 31.9 25 (5) 30 (6) 0.4 5 ● ● ● ● ●
2231. Punch, stepped, rectangular, ISO 8020
subject to alterations
Punch, stepped, slot, ISO 8020
2 2 4 1 . 10 E 5 . 2 0 2 0 . 1 2 2 0 A0° = (A)
W = 12,2 mm = 1220
P = 20,20 mm = 2020
25 mm = (5)
80 mm = (E)
25 mm = (10)
= (1)
= (4)
= 22
Ordering-code (example):
Angle Order code characterFormat: Slot, width W
Format: Slot, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Slot
Punch:
without ejector pin
±0,01
P
±0,01
W
G = P
90°
0° 180°
270°
d 4 = d 1
-0,01
-0,02
+0,1
R13
m5
d 1
T
+0,25
+0,5
l 1
3
l
+1
-0,25 2
d
r
2241.
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
ASP 23 - ASP 2023
upon request
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Punch head hot upset-forged. Shoulder, shaft
and punch shape fine ground.
The anti-rotation surface parallel to P = 0° as
standard.
Special dimensions on request.
E109
d 1 / (Order No) d 2 W min G max l 1 / (Order No) r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
3 / (1) 5 0.5 2.9 8 (1) 10 (2) 0.25 3 ● ● ● ● ●
4 / (2) 6 0.8 3.9 8 (1) 13 (3) 0.25 3 ● ● ● ● ●
5 / (3) 8 1 4.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 1.6 5.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2 7.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 3.5 9.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 4.5 12.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 6 15.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 8 19.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 10 24.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 10 31.9 25 (5) 30 (6) 0.4 5 ● ● ● ● ●
2241. Punch, stepped, slot, ISO 8020
subject to alterations
Punch, stepped, rectangle with radiused corners, ISO 8020
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
ASP 23 - ASP 2023
upon request
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Punch head hot upset-forged. Shoulder, shaft
and punch shape fine ground.
The anti-rotation surface parallel to P = 0° as
standard.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
90°
0° 180°
270°
d 4 = d 1
-0,01
-0,02
+0,1
R13
m5
d 1
T
+0,25
+0,5
l 1
3
l
+1
-0,25 2
d
r
2251.
2 2 5 1 . 9 F 4 . 1 2 1 5 . 1 1 0 0 B90° = (B)
W = 11,0 mm = 1100
P = 12,15 mm = 1215
19 mm = (4)
90 mm = (F)
20 mm = (9)
= (1)
= (5)
= 22
Ordering-code (example):Angle: Order code character
Format: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Rectangle with radiused corners
Punch:
without ejector pin
G
±0,01
R 0,5
±0,01
P
±0,01
W
*
G = (P−1.0) 2 +(W−1.0) 2 +1
E110
d 1 / (Order No) d 2 W min G max l 1 / (Order No) r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
3 / (1) 5 0.5 2.9 8 (1) 10 (2) 0.25 3 ● ● ● ● ●
4 / (2) 6 0.8 3.9 8 (1) 13 (3) 0.25 3 ● ● ● ● ●
5 / (3) 8 1 4.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 1.6 5.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2 7.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 3.5 9.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 4.5 12.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 6 15.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 8 19.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 10 24.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 10 31.9 25 (5) 30 (6) 0.4 5 ● ● ● ● ●
2251. Punch, stepped, rectangle with radiused corners, ISO 8020
subject to alterations
Punch, blank, with ejector pin, ISO 8020
2 7 0 1 . 11 G100 mm = (G)
32 mm = (11)
= (1)
= (0)
= 27
Ordering-code (example):
Length: l Order code characterDiameter: d 1 Order No
Type: Order No
ISO
Version: Order No
blank
Punch:
with ejector pin
l
+1
-0,25 2
d
±0,1
r
T
+0,25
m5
d 1
2701.
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Punch head hot upset-forged. Shoulder and
shaft fine ground.
Special dimensions on request.
E111
d 1 / (Order No) d 2 r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
5 / (3) 8 0.3 5 ● ● ● ● ●
6 / (4) 9 0.3 5 ● ● ● ● ●
8 / (5) 11 0.3 5 ● ● ● ● ●
10 / (6) 13 0.3 5 ● ● ● ● ●
13 / (7) 16 0.4 5 ● ● ● ● ●
16 / (8) 19 0.4 5 ● ● ● ● ●
20 / (9) 23 0.4 5 ● ● ● ● ●
25 / (10) 28 0.4 5 ● ● ● ● ●
32 / (11) 35 0.4 5 ● ● ● ● ●
2701. Punch, blank, with ejector pin, ISO 8020
subject to alterations
Punch, stepped, round, with ejector pin, ISO 8020
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Punch head hot upset-forged. Shoulder, shaft
and punch diameter fine ground.
Special dimensions on request.
d 4 = d 1
-0,01
-0,02
±0,1
R13
m5
d 1
T
+0,25
+0,5
l 1
3
l
+1
r
-0,25 2
d
P
+0,01
2711.
2 7 1 1 . 7 G 4 . 0 7 0 0P = ∅ 7,0 mm = 0700
19 mm = (4)
100 mm = (G)
13 mm = (7)
= (1)
= (1)
= 27
Ordering-code (example):
Format: RoundPunch cutting length: l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Round
Punch:
with ejector pin
E112
d 1 / (Order No) d 2 P l 1 / (Order No) r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
5 / (3) 8 1,6-4,9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 2,5-5,9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2,5-7,9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4,0-9,9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5,0-12.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8,0-15.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12,0-19.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16,5-24.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20,0-31.9 25 (5) 30 (6) 0.4 5 ● ● ● ● ●
2711. Punch, stepped, round, with ejector pin, ISO 8020
subject to alterations
Punch, stepped, square, with ejector pin, ISO 8020
2 7 2 1 . 10 D 5 . 1 6 5 0 A0° = (A)
P = 16,5 mm = 1650
25 mm = (5)
71 mm = (D)
25 mm = (10)
= (1)
= (2)
= 27
Ordering-code (example):Angle: Order code character
Format: Square, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Square
Punch:
with ejector pin
±0,01
P
±0,01
P
G
G = 2 × P
0° 180°
270°
±0,1
R13
m5
d 1
T
+0,25
+0,5
l 1
3
l
+1
r
-0,25 2
d
d 4 = d 1
-0,01
-0,02
2721.
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Punch head hot upset-forged. Shoulder, shaft
and punch shape fine ground.
The anti-rotation surface parallel to P = 0° as
standard.
Special dimensions on request.
E113
d 1 / (Order No) d 2 P min G max l 1 / (Order No) r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
5 / (3) 8 1.6 4.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 2.5 5.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2.5 7.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4 9.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5 12.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8 15.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12 19.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16.5 24.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20 31.9 25 (5) 30 (6) 0.4 5 ● ● ● ● ●
2721. Punch, stepped, square, with ejector pin, ISO 8020
subject to alterations
Punch, stepped, rectangular, with ejector pin, ISO 8020
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Punch head hot upset-forged. Shoulder, shaft
and punch shape fine ground.
The anti-rotation surface parallel to P = 0° as
standard.
Special dimensions on request.
90°
0° 180°
270°
±0,1
R13
m5
d 1
T
+0,25
+0,5
l 1
3
l
+1
r
-0,25 2
d
d 4 = d 1
-0,01
-0,02
2731.
2 7 3 1 . 9 F 4 . 1 5 0 4 . 1 2 1 0 B90° = (B)
W = 12,1 mm = 1210
P = 15,04 mm = 1504
19 mm = (4)
90 mm = (F)
20 mm = (9)
= (1)
= (3)
= 27
Ordering-code (example):Angle: Order code character
Format: Rectangular, width W
Format: Rectangular, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Rectangular
Punch:
with ejector pin
G
±0,01
P
±0,01
W
G = P 2 +W 2
E114
d 1 / (Order No) d 2 W min G max l 1 / (Order No) r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
5 / (3) 8 1.6 4.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 2.5 5.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2.5 7.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4 9.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5 12.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8 15.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12 19.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16.5 24.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20 31.9 25 (5) 30 (6) 0.4 5 ● ● ● ● ●
2731. Punch, stepped, rectangular, with ejector pin, ISO 8020
subject to alterations
Punch, stepped, slot, with ejector pin, ISO 8020
2 7 4 1 . 10 D 4 . 2 0 4 0 . 1 6 5 0 B90° = (B)
W = 16,5 mm = 1650
P = 20,4 mm = 2040
19 mm = (4)
71 mm = (D)
25 mm = (10)
= (1)
= (4)
= 27
Ordering-code (example):
Angle Order code characterFormat: Slot, width W
Format: Slot, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Slot
Punch:
with ejector pin
±0,01
P
±0,01
W
G = P
90°
0° 180°
270°
±0,1
R13
m5
d 1
T
+0,25
+0,5
l 1
3
l
+1
r
-0,25 2
d
d 4 = d 1
-0,01
-0,02
2741.
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Punch head hot upset-forged. Shoulder, shaft
and punch shape fine ground.
The anti-rotation surface parallel to P = 0° as
standard.
Special dimensions on request.
E115
d 1 / (Order No) d 2 W min G max l 1 / (Order No) r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
5 / (3) 8 1.6 4.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 2.5 5.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2.5 7.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4 9.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5 12.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8 15.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12 19.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16.5 24.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20 31.9 25 (5) 30 (6) 0.4 5 ● ● ● ● ●
2741. Punch, stepped, slot, with ejector pin, ISO 8020
subject to alterations
Punch, stepped, rectangle with radiussed corners, with ejector pin,
ISO 8020
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Punch head hot upset-forged. Shoulder, shaft
and punch shape fine ground.
The anti-rotation surface parallel to P = 0° as
standard.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
90°
0° 180°
270°
±0,1
R13
m5
d 1
T
+0,25
+0,5
l 1
3
l
+1
r
-0,25 2
d
d 4 = d 1
-0,01
-0,02
2751.
2 7 5 1 . 9 F 4 . 1 5 4 0 . 1 2 1 0 B90° = (B)
W = 12,1 mm = 1210
P = 15,4 mm = 1540
19 mm = (4)
90 mm = (F)
20 mm = (9)
= (1)
= (5)
= 27
Ordering-code (example):Angle: Order code character
Format: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Rectangle with radiused corners
Punch:
with ejector pin
G
±0,01
R 0,5
±0,01
P
±0,01
W
*
G = (P−1.0) 2 +(W−1.0) 2 +1
E116
d 1 / (Order No) d 2 W min G max l 1 / (Order No) r T l / (Order Code character)
71
(D)
80
(E)
90
(F)
100
(G)
120
(J)
5 / (3) 8 1.6 4.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
6 / (4) 9 2.5 5.9 13 (3) 19 (4) 0.3 5 ● ● ● ● ●
8 / (5) 11 2.5 7.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
10 / (6) 13 4 9.9 19 (4) 25 (5) 0.3 5 ● ● ● ● ●
13 / (7) 16 5 12.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
16 / (8) 19 8 15.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
20 / (9) 23 12 19.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
25 / (10) 28 16.5 24.9 19 (4) 25 (5) 0.4 5 ● ● ● ● ●
32 / (11) 35 20 31.9 25 (5) 30 (6) 0.4 5 ● ● ● ● ●
2751. Punch, stepped, rectangle with radiussed corners, with ejector pin, ISO 8020
subject to alterations
Pilot pin with tapered tip, ISO 8020
2 2 6 1 . 10 D 3 . 1 7 5 0P = ∅ 17,5 mm = 1750
13 mm = (3)
71 mm = (D)
25 mm = (10)
= (1)
= (6)
= 22
Ordering-code (example):Format: Round
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Pilot pin with tapered tip
Punch:
without ejector pin
N
-0,25
d 2
+1
l
+0,5
l 1
+0,25
T
R13
d
m5 1
+0,1
r
40°
P
+0,01
2261.
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Head hot upset-forged. Shoulder, shaft and
pilot fine ground.
Special dimensions on request.
E117
d 1 / (Order No) d 2 T P l 1 / (Order No) N l / (Order Code character)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
110
(H)
125
(K)
140
(l)
5 / (3) 8 5 1,0-4,9 13 (3) 4 ● ●
6 / (4) 9 5 1,6-5,9 13 (3) 5 ● ● ●
8 / (5) 11 5 2,5-7,9 13 (3) 6 ● ● ● ●
10 / (6) 13 5 4,0-9,9 13 (3) 19 (4) 8 ● ● ● ● ● ●
13 / (7) 16 5 5,0-12.9 13 (3) 19 (4) 10 ● ● ● ● ● ● ●
16 / (8) 19 5 8,0-15.9 13 (3) 19 (4) 25 (5) 15 ● ● ● ● ● ● ●
20 / (9) 23 5 12,0-19.9 13 (3) 19 (4) 25 (5) 20 ● ● ● ● ● ● ●
25 / (10) 28 5 16,5-24.9 13 (3) 19 (4) 25 (5) 25 ● ● ● ● ● ● ●
32 / (11) 35 5 20,0-31.9 19 (4) 25 (5) 30 ● ● ● ● ● ●
2261. Pilot pin with tapered tip, ISO 8020
subject to alterations
Pilot pin with parabolic tip, ISO 8020
Material:
HSS
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± 5 HRC
Execution:
Head hot upset-forged. Shoulder, shaft and
pilot fine ground.
Special dimensions on request.
Note:
The 2 mm length provides full guidance
before the blanking punch contacts the sheet
metal.
Length of parabolic tip N:
= 8 mm where P ≤ 10 mm
=12 mm where P 10,1 mm - 15 mm
=15 mm where P > 15 mm
2271.
2 2 7 1 . 10 D 3 . 1 7 5 0P = ∅ 17,5 mm = 1750
13 mm = (3)
71 mm = (D)
25 mm = (10)
= (1)
= (7)
= 22
Ordering-code (example):Format: Round
Punch cutting length : l 1 Order No
Length: l Order code character
Diameter: d 1 Order No
Type: Order No
ISO
Version: Order No
Pilot pin with parabolic tip
Punch:
without ejector pin
E118
d 1 / (Order No) d 2 T P l 1 / (Order No) l / (Order Code character)
50
(A)
56
(B)
63
(C)
71
(D)
80
(E)
90
(F)
100
(G)
5 / (3) 8 5 1,0-4,9 10 (2) 13 (3) ● ● ● ●
6 / (4) 9 5 1,6-5,9 10 (2) 13 (3) ● ● ● ● ●
8 / (5) 11 5 2,5-7,9 10 (2) 13 (3) ● ● ● ● ●
10 / (6) 13 5 4,0-9,9 10 (2) 13 (3) 19 (4) ● ● ● ● ● ● ●
13 / (7) 16 5 5,0-12.9 10 (2) 13 (3) 19 (4) ● ● ● ● ● ● ●
16 / (8) 19 5 8,0-15.9 13 (3) 19 (4) ● ● ● ● ● ● ●
20 / (9) 23 5 12,0-19.9 13 (3) 19 (4) ● ● ● ● ● ●
25 / (10) 28 5 16,5-24.9 13 (3) 19 (4) ● ● ● ● ● ●
32 / (11) 35 5 20,0-31.9 19 (4) ● ● ● ●
2271. Pilot pin with parabolic tip, ISO 8020
subject to alterations
Pilot unit to Mercedes-Benz Standard
2 2 7 6 . 1 . A . 0 9 8 09,8 mm = 0980
15,8 mm = 158063,2 mm = (A)
72,5 mm = (B)10 mm = (1)
16 mm = (2)Mercedes = (6)
= (7)
= 22
Ordering-code (example):Diameter: d
Length: l Order code character
Diameter : d 1 Order No
Standard: Order NoVersion: Order No
Pilot pin
l
+0,1
+0,1
h
ø3
3,5
4
16
d +0,05
d
f7 5
d 3
d 2
40
1 l
2 l
H7
1
h
2
h
ø6,5
d
f7 1
H7
d 4
Pilot pin
Casing
Compression
spring
Parallel
dowel pin
2276.
Description:
The pilot unit provides exact positioning of
sheet metal parts.
There are 2 sizes.
The pilot unit 10 (2276.1.) can used for a hole
diameter of 5 to 10 mm and is available as a
finished item, 9.8 mm diameter.
The pilot unit 16 (2276.2.) is used for diameter
> 10 - 16 mm and is available as a finished
item, 15.8 mm diameter.
Smaller diameters have to be ground by the
tool making department.
Note:
The pilot unit consists of:
Pilot pin, sleeve, compression spring, dowel
pin.
E119
Order No d d 1 d 2 d 3 d 4 d 5 h h 1 h 2 l 1 l 2 l
Spring force
preloaded [daN]
Spring force
pressed [daN]
2276.1.A.0980 9.8 10 10 18 18 15 28 25 12 47.5 39.3 63.2 4.9 6.2
2276.2.B.1580 15.8 16 16 24 30 26 28 25 12 54.5 46.3 72.5 4.8 5.6
2276. Pilot unit to Mercedes-Benz Standard
subject to alterations E120
Precision Matrixes
Precision Matrixes
E121
subject to alterations
Ordering example
Matrixes
NB: See table for standard dimensions
Special dimensions to order
Ordering Code (Example):
Type: Order No
automotive standard
without shoulder ISO 8977
with shoulder ISO 8977
Anti-rotation element:
Pin ∅ = 4 mm (2)
Angle = 0° (A)
Format: Slot
width W = 6,5 mm (0650)
Format: Slot
length P = 13,5 mm (1350)
Shape cutting length: l = 8 mm (6)
Length: l 1 = 28 mm (F)
Diameter:
d 2 = 32 mm (10)
Type = without shoulder ISO 8977 (6)
Version: Slot (4)
Matrixes:
Matrixes (26)
Version:
Order
No
blank (pilot hole bore)
round
square
rectangular
slot
rectangle with radiused corners
special shapes
Matrixes:
26 = matrixes
Format: Slot
length P = 13,5 mm
Format: Slot
width W = 6,5 mm
Shape cutting
length: l
Order
No
special
Diameter: d 2
Order
No
Length: l 1
Order Code
character
special
Angle:
Order Code
character
special
Anti-rotation element: Order No
pin [ 3
pin [ 4
pin [ 6
polished surface
(continuous)
polished surface
top, 14 mm
polished surface
bottom, 14 mm
special
starting
lead
d 2
l
l 1
2 6 4 6 . 1 0 F 6 . 1 3 5 0 . 0 6 5 0 A 2
2 6 4 6 . 1 0 F 6 . 1 3 5 0 . 0 6 5 0 A 2
= 5
= 6
= 7
= 0
= 1
= 2
= 3
= 4
= 5
= 9
2 = 1
3 = 2
4 = 3
5 = 4
6 = 5
8 = 6
10 = 7
12 = 8
= X
5 = 1
6 = 2
8 = 3
10 = 4
13 = 5
16 = 6
20 = 7
22 = 8
25 = 9
32 = 10
38 = 11
40 = 12
45 = 13
50 = 14
56 = 15
63 = 16
71 = 17
76 = 18
85 = 19
90 = 20
100 = 21
13 = A
16 = B
20 = C
22 = D
25 = E
28 = F
30 = G
32 = H
35 = J
40 = K
= X
0° = A
90° = B
180° = C
270° = D
= X
= 1
= 2
= 3
= 4
= 5
= 6
= X
13,5 8
28
32
6,5
0°
E122
subject to alterations
Ordering example
Matrixes
NB: See table for standard dimensions
Special dimensions to order
Ordering Code (Example):
Type: Order No
automotive standard
without shoulder ISO 8977
with shoulder ISO 8977
Anti-rotation element:
Pin ∅ = 4 mm (2)
Angle = 0° (A)
Format: Slot
width W = 6,5 mm (0650)
Format: Slot
length P = 13,5 mm (1350)
Shape cutting length: l = 8 mm (6)
Length: l 1 = 28 mm (F)
Diameter:
d 2 = 32 mm (10)
Type = without shoulder ISO 8977 (6)
Version: Slot (4)
Matrixes:
Matrixes (26)
Version:
Order
No
blank (pilot hole bore)
round
square
rectangular
slot
rectangle with radiused corners
special shapes
Matrixes:
26 = matrixes
Format: Slot
length P = 13,5 mm
Format: Slot
width W = 6,5 mm
Shape cutting
length: l
Order
No
special
Diameter: d 2
Order
No
Length: l 1
Order Code
character
special
Angle:
Order Code
character
special
Anti-rotation element: Order No
pin [ 3
pin [ 4
pin [ 6
polished surface
(continuous)
polished surface
top, 14 mm
polished surface
bottom, 14 mm
special
starting
lead
d 2
l
l 1
2 6 4 6 . 1 0 F 6 . 1 3 5 0 . 0 6 5 0 A 2
2 6 4 6 . 1 0 F 6 . 1 3 5 0 . 0 6 5 0 A 2
= 5
= 6
= 7
= 0
= 1
= 2
= 3
= 4
= 5
= 9
2 = 1
3 = 2
4 = 3
5 = 4
6 = 5
8 = 6
10 = 7
12 = 8
= X
5 = 1
6 = 2
8 = 3
10 = 4
13 = 5
16 = 6
20 = 7
22 = 8
25 = 9
32 = 10
38 = 11
40 = 12
45 = 13
50 = 14
56 = 15
63 = 16
71 = 17
76 = 18
85 = 19
90 = 20
100 = 21
13 = A
16 = B
20 = C
22 = D
25 = E
28 = F
30 = G
32 = H
35 = J
40 = K
= X
0° = A
90° = B
180° = C
270° = D
= X
= 1
= 2
= 3
= 4
= 5
= 6
= X
13,5 8
28
32
6,5
0°
subject to alterations
Matrix without shoulder, blank, ISO 8977
2 6 0 6 . 10 F 812 mm = (8)
28 mm = (F)
32 mm = (10)
ISO 8977 = (6)= (0)
= 26
Ordering-code (example):
Shape cutting length: l Order NoLength: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
without sholderVersion: Order No
Blank (pilot hole bore)
Matrix
+0,1
P
l
+0,5
1 0
l
d 4
d 2 n5
Starting
lead
2606.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Diameter P is a bored pilot hole for wire EDM.
Special dimensions on request.
E123
d 2 / (Order No) d 4 P l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
5 / (1) 2.8 0.8 2 / (1) ● ● ● ● ● ● ● ●
6 / (2) 3.5 1 3 / (2) ● ● ● ● ● ● ● ●
8 / (3) 4 1 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 5.8 1 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 1.2 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 1.2 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 1.5 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 1.5 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 1.5 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 1.5 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 1.5 8 / (6) 12 / (8) ● ● ● ● ●
50 / (14) 37 1.5 8 / (6) 12 / (8) ● ● ● ● ● ●
2606. Matrix without shoulder, blank, ISO 8977
subject to alterations
Matrix without shoulder, round, ISO 8977
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Special dimensions on request.
2616.
2 6 1 6 . 10 F 8 . 1 5 1 0
P = ∅ 15,1 mm = 151012 mm = (8)
28 mm = (F)
32 mm = (10)
ISO 8977 = (6)= (1)
= 26
Ordering-code (example): without anti-rotation element
Format: RoundShape cutting length: l Order No
Length: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
without sholderVersion: Order No
Round
Matrix
E124
d 2 / (Order No) d 4 P l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
5 / (1) 2.8 1,0-2,4 2 / (1) ● ● ● ● ● ● ● ●
6 / (2) 3.5 1,6-3,0 3 / (2) ● ● ● ● ● ● ● ●
8 / (3) 4 2,0-3,5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 5.8 2,5-5,0 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 4,0-7,0 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 6,0-9,0 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 8,0-11,0 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 9,0-14,0 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 10,7-16,0 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 15,0-20,0 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 19,0-27,0 8 / (6) 12 / (8) ● ● ● ● ●
50 / (14) 37 26,0-36,0 8 / (6) 12 / (8) ● ● ● ● ● ●
2616. Matrix without shoulder, round, ISO 8977
d 2 F
10 5
13 6,5
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 6
13 7,2
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 7
13 8,2
16 9
20 11
22 12
25 13,5
32 16
40 20
50 25
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
2 6 1 6 . 10 F 8 . 1 5 1 0 A 4
subject to alterations
Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)
Pin [ 3 Pin [ 4 Pin [ 6
Ordering example : with anti-rotation element from d 2 ≥ 10 mm
Anti-rotation element: Order No
Polished surface = (4)
(continuous)
Angle: Order Code character
0° = (A)
Format: Round
P = ø15,1 mm = (1510)
Punch cutting length: l Order No
12 mm = (8)
Length: l 1 Order Code character
28 mm = (F)
Diameter: d 2 Order No
32 mm = (10)
Type: Order No
without shoulder ISO 8977 = (6)
Version: Order No
Round = (1)
Matrix = 26
d 2 F
10 5
13 6,5
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 6
13 7,2
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 7
13 8,2
16 9
20 11
22 12
25 13,5
32 16
40 20
50 25
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
2 6 1 6 . 10 F 8 . 1 5 1 0 A 4
subject to alterations
Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)
Pin [ 3 Pin [ 4 Pin [ 6
Ordering example : with anti-rotation element from d 2 ≥ 10 mm
Anti-rotation element: Order No
Polished surface = (4)
(continuous)
Angle: Order Code character
0° = (A)
Format: Round
P = ø15,1 mm = (1510)
Punch cutting length: l Order No
12 mm = (8)
Length: l 1 Order Code character
28 mm = (F)
Diameter: d 2 Order No
32 mm = (10)
Type: Order No
without shoulder ISO 8977 = (6)
Version: Order No
Round = (1)
Matrix = 26
E125
subject to alterations
Matrix without shoulder, square, ISO 8977
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Special dimensions on request.
l
+0,5
1
l
d 4
d 2 n5
0° 180°
270°
90°
0° 180°
270°
90°
starting
lead
2626.
2 6 2 6 . 10 F 8 . 1 3 5 0 A 3= (3)
0° = (A)
P = 13,5 mm = 1350
12 mm = (8)
28 mm = (F)
32 mm = (10)
ISO8977 = (6)= (2)
= 26
Ordering-code (example): with anti-rotation element
Anti-rotation element: Order No
Pin ∅ 6 mm
Angle: Order code characterFormat: Square, length P
Shape cutting length: l Order No
Length: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
without shoulderVersion: Order No
Square
Matrix
G
P
+0,02
-0
P
+0,02
-0
G = 2 × P
E126
d 2 / (Order No) d 4 P min G max l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
10 / (4) 5.8 1.2 5 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 2 7 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 2.4 9 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 3.2 11 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 4 14 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 4.8 16 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 5.5 20 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 6.4 27 8 / (6) 12 / (8) ● ● ● ● ●
50 / (14) 37 9 36 8 / (6) 12 / (8) ● ● ● ● ● ●
2626. Matrix without shoulder, square, ISO 8977
d 2 F
10 5
13 6,5
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 6
13 7,2
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 7
13 8,2
16 9
20 11
22 12
25 13,5
32 16
40 20
50 25
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
subject to alterations
Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)
Pin [ 3 Pin [ 4 Pin [ 6
d 2 F
10 5
13 6,5
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 6
13 7,2
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 7
13 8,2
16 9
20 11
22 12
25 13,5
32 16
40 20
50 25
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
subject to alterations
Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)
Pin [ 3 Pin [ 4 Pin [ 6
E127
subject to alterations
Matrix without shoulder, rectangular, ISO 8977
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Special dimensions on request.
l
+0,5
1
l
d 4
d 2 n5
0° 180°
270°
90°
0° 180°
270°
90°
starting
lead
2636.
2 6 3 6 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 4
= (4)
0° = (A)W = 6,5 mm = 0650
P = 13,5 mm = 1350
12 mm = (8)
28 mm = (F)
32 mm = (10)
ISO8977 = (6)= (3)
= 26
Ordering-code (example): with anti-rotation element
Anti-rotation element: Order No
Polished surface
(continuous)
Angle: Order code characterFormat: Rectangle, width W
Format: Rectangle, length P
Shape cutting length: l Order No
Length: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
without shoulderVersion: Order No
Rectangle
Matrix
G
W
+0,02
-0
P
+0,02
-0
G = P 2 +W 2
E128
d 2 / (Order No) d 4 W min G max l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
10 / (4) 5.8 1.2 5 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 2 7 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 2.4 9 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 3.2 11 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 4 14 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 4.8 16 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 5.5 20 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 6.4 27 8 / (6) 12 / (8) ● ● ● ● ●
50 / (14) 37 9 36 8 / (6) 12 / (8) ● ● ● ● ● ●
2636. Matrix without shoulder, rectangular, ISO 8977
d 2 F
10 5
13 6,5
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 6
13 7,2
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 7
13 8,2
16 9
20 11
22 12
25 13,5
32 16
40 20
50 25
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
subject to alterations
Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)
Pin [ 3 Pin [ 4 Pin [ 6
d 2 F
10 5
13 6,5
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 6
13 7,2
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 7
13 8,2
16 9
20 11
22 12
25 13,5
32 16
40 20
50 25
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
subject to alterations
Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)
Pin [ 3 Pin [ 4 Pin [ 6
E129
subject to alterations
Matrix without shoulder, slot, ISO 8977
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Special dimensions on request.
l
+0,5
1
l
d 4
d 2 n5
0° 180°
270°
90°
0° 180°
270°
90°
starting
lead
2646.
2 6 4 6 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3= (3)
0° = (A)
W = 6,5 mm = 0650
P = 13,5 mm = 1350
12 mm = (8)
28 mm = (F)
32 mm = (10)
ISO 8977 = (6)= (4)
= 26
Ordering-code (example): with anti-rotation element
Anti-rotation element: Order No
Pin ∅ 6 mm
Angle: Order code characterFormat: Slot, width W
Format: Slot, length P
Shape cutting length: l Order No
Length: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
without shoulderVersion: Order No
Slot
Matrix
W
+0,02
-0
P
+0,02
-0
G = P
E130
d 2 / (Order No) d 4 W min G max l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
10 / (4) 5.8 1.2 5 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 2 7 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 2.4 9 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 3.2 11 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 4 14 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 4.8 16 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 5.5 20 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 6.4 27 8 / (6) 12 / (8) ● ● ● ● ●
50 / (14) 37 9 36 8 / (6) 12 / (8) ● ● ● ● ● ●
2646. Matrix without shoulder, slot, ISO 8977
d 2 F
10 5
13 6,5
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 6
13 7,2
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 7
13 8,2
16 9
20 11
22 12
25 13,5
32 16
40 20
50 25
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
subject to alterations
Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)
Pin [ 3 Pin [ 4 Pin [ 6
d 2 F
10 5
13 6,5
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 6
13 7,2
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 7
13 8,2
16 9
20 11
22 12
25 13,5
32 16
40 20
50 25
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
subject to alterations
Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)
Pin [ 3 Pin [ 4 Pin [ 6
E131
subject to alterations
Matrix without shoulder, rectangle with radiussed corners, ISO 8977
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
l
+0,5
1
l
d 4
d 2 n5
0° 180°
270°
90°
0° 180°
270°
90°
starting
lead
2656.
2 6 5 6 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3= (3)
0° = (A)
W = 6,5 mm = 0650
P = 13,5 mm = 1350
12 mm = (8)
28 mm = (F)
32 mm = (10)
ISO 8977 = (6)= (5)
= 26
Ordering-code (example): with anti-rotation element
Anti-rotation element: Order No
Pin ∅ 6 mm
Angle: Order code characterFormat: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Shape cutting length: l Order No
Length: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
without shoulderVersion: Order No
Rectangle with radiused corners
Matrix
W
+0,02
-0
P
+0,02
-0
R 0,5
±0,01
G
*
G = (P−1.0) 2 +(W−1.0) 2 +1
E132
d 2 / (Order No) d 4 W min G max l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
10 / (4) 5.8 1.2 5 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 8 2 7 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 9.5 2.4 9 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 12 3.2 11 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 15 4 14 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 17.3 4.8 16 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 20.7 5.5 20 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 27.7 6.4 27 8 / (6) 12 / (8) ● ● ● ● ●
50 / (14) 37 9 36 8 / (6) 12 / (8) ● ● ● ● ● ●
2656. Matrix without shoulder, rectangle with radiussed corners, ISO 8977
d 2 F
10 5
13 6,5
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 6
13 7,2
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 7
13 8,2
16 9
20 11
22 12
25 13,5
32 16
40 20
50 25
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
subject to alterations
Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)
Pin [ 3 Pin [ 4 Pin [ 6
d 2 F
10 5
13 6,5
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 6
13 7,2
16 8
20 10
22 11
25 12,5
32 16
40 20
50 25
d 2 F
10 7
13 8,2
16 9
20 11
22 12
25 13,5
32 16
40 20
50 25
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
d 2 F
10 4
13 5,5
16 7
20 8,5
22 9,5
25 11
32 14
40 18
50 23
subject to alterations
Precision Matrixes without shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6)
Pin [ 3 Pin [ 4 Pin [ 6
E133
subject to alterations
Matrix with shoulder, blank, ISO 8977
2 6 0 7 . 10 F 812 mm = (8)
28 mm = (F)
32 mm = (10)
ISO 8977 = (7)= (0)
= 26
Ordering-code (example):
Shape cutting length: l Order NoLength: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
with shoulderVersion: Order No
Blank (pilot hole bore)
Matrix
2607.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Diameter P is a bored pilot hole for wire EDM.
Special dimensions on request.
E135
d 2 / (Order No) d 3 d 4 P l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
5 / (1) 8 2.8 0.8 2 / (1) ● ● ● ● ● ● ● ●
6 / (2) 9 3.5 1 3 / (2) ● ● ● ● ● ● ● ●
8 / (3) 11 4 1 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 1 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 1.2 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 1.2 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 1.5 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 1.5 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 1.5 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 1.5 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 1.5 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 1.5 8 / (6) 12 / (8) ● ● ● ● ● ● ●
2607. Matrix with shoulder, blank, ISO 8977
subject to alterations
Matrix with shoulder, round, ISO 8977
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Special dimensions on request.
2617.
2 6 1 7 . 10 F 8 . 1 5 1 0
P = ∅ 15,1 mm = 151012 mm = (8)
28 mm = (F)
32 mm = (10)
ISO 8977 = (7)= (1)
= 26
Ordering-code (example): without anti-rotation element
Format: RoundShape cutting length: l Order No
Length: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
with shoulderVersion: Order No
Round
Matrix
E136
d 2 / (Order No) d 3 d 4 P l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
5 / (1) 8 2.8 1,0-2,4 2 / (1) ● ● ● ● ● ● ● ●
6 / (2) 9 3.5 1,6-3,0 3 / (2) ● ● ● ● ● ● ● ●
8 / (3) 11 4 2,0-3,5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 2,5-5,0 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 4,0-7,0 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 6,0-9,0 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 8,0-11,0 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 9,0-14,0 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 10,7-16,0 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 15,0-20,0 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 19,0-27,0 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 26,0-36,0 8 / (6) 12 / (8) ● ● ● ● ● ● ●
2617. Matrix with shoulder, round, ISO 8977
2 6 1 7 . 10 F 8 . 1 5 1 0 A 4
d 2 F
8 5,5
10 6,5
13 8
16 9,5
20 11,5
22 12,5
25 14
32 17,5
40 21,5
50 26,5
d 2 F
8 6
10 7
13 8,5
16 10
20 12
22 13
25 14,5
32 18
40 22
50 27
d 2 F
8 7
10 8
13 9,5
16 11
20 13
22 14
25 15,5
32 19
40 23
50 28
subject to alterations
Precision Matrixes with shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4)
Pin [ 3 Pin [ 4 Pin [ 6
Ordering example : with anti-rotation element from d 2 ≥ 8 mm
Anti-rotation element: Order No
Polished surface = (4)
(continuous)
Angle: Order Code character
0° = (A)
Format: Round
P = ø15,1 mm = (1510)
Punch cutting length: l Order No
12 mm = (8)
Length: l 1 Order Code character
28 mm = (F)
Diameter: d 2 Order No
32 mm = (10)
Type: Order No
with shoulder ISO 8977 = (7)
Version: Order No
Round = (1)
Matrix = 262 6 1 7 . 10 F 8 . 1 5 1 0 A 4
d 2 F
8 5,5
10 6,5
13 8
16 9,5
20 11,5
22 12,5
25 14
32 17,5
40 21,5
50 26,5
d 2 F
8 6
10 7
13 8,5
16 10
20 12
22 13
25 14,5
32 18
40 22
50 27
d 2 F
8 7
10 8
13 9,5
16 11
20 13
22 14
25 15,5
32 19
40 23
50 28
subject to alterations
Precision Matrixes with shoulder, cylindrical , ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4)
Pin [ 3 Pin [ 4 Pin [ 6
Ordering example : with anti-rotation element from d 2 ≥ 8 mm
Anti-rotation element: Order No
Polished surface = (4)
(continuous)
Angle: Order Code character
0° = (A)
Format: Round
P = ø15,1 mm = (1510)
Punch cutting length: l Order No
12 mm = (8)
Length: l 1 Order Code character
28 mm = (F)
Diameter: d 2 Order No
32 mm = (10)
Type: Order No
with shoulder ISO 8977 = (7)
Version: Order No
Round = (1)
Matrix = 26
E137
subject to alterations
Matrix with shoulder, square, ISO 8977
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Special dimensions on request.
0°
270°
90°
0°
270°
90°
d 4
2 m5
d
5 +0,25
l
+0,5
1
l
starting
lead
180° 180°
2627.
2 6 2 7 . 10 F 8 . 1 3 5 0 A 3= (3)
0° = (A)
P = 13,5 mm = 1350
12 mm = (8)
28 mm = (F)
32 mm = (10)
ISO 8977 = (7)= (2)
= 26
Ordering-code (example): with anti-rotation element
Anti-rotation element: Order No
Pin ∅ 6 mm
Angle: Order code characterFormat: Square, length P
Shape cutting length: l Order No
Length: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
with shoulderVersion: Order No
Square
Matrix
G
P
+0,02
-0
P
+0,02
-0
G = 2 × P
E138
d 2 / (Order No) d 3 d 4 P min G max l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
8 / (3) 11 4 1.2 3.5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 1.2 5 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 2 7 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 2.4 9 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 3.2 11 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 4 14 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 4.8 16 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 5.5 20 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 6.4 27 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 6.4 36 8 / (6) 12 / (8) ● ● ● ● ● ● ●
2627. Matrix with shoulder, square, ISO 8977
d 2 F
8 5,5
10 6,5
13 8
16 9,5
20 11,5
22 12,5
25 14
32 17,5
40 21,5
50 26,5
d 2 F
8 6
10 7
13 8,5
16 10
20 12
22 13
25 14,5
32 18
40 22
50 27
d 2 F
8 7
10 8
13 9,5
16 11
20 13
22 14
25 15,5
32 19
40 23
50 28
F
270°
90°
180° 0°
d 2 m5
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
subject to alterations
Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4)
Pin [ 3 Pin [ 4 Pin [ 6
E139
subject to alterations
Matrix with shoulder, rectangular, ISO 8977
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Special dimensions on request.
0° 180°
270°
90°
0° 180°
270°
90°
d 4
2 m5
d
5 +0,25
l
+0,5
1
l
starting
lead
2637.
2 6 3 7 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 2= (2)
0° = (A)
W = 6,5 mm = 0650
P = 13,5 mm = 1350
12 mm = (8)
28 mm = (F)
32 mm = (10)
ISO 8977 = (7)= (3)
= 26
Ordering-code (example): with anti-rotation element
Anti-rotation element: Order No
Pin ∅ 4 mm
Angle: Order code characterFormat: Rectangle, width W
Format: Rectangle, length P
Shape cutting length: l Order No
Length: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
with shoulderVersion: Order No
Rectangle
Matrix
G
W
+0,02
-0
P
+0,02
-0
G = P 2 +W 2
E140
d 2 / (Order No) d 3 d 4 W min G max l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
8 / (3) 11 4 1.2 3.5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 1.2 5 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 2 7 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 2.4 9 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 3.2 11 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 4 14 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 4.8 16 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 5.5 20 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 6.4 27 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 6.4 36 8 / (6) 12 / (8) ● ● ● ● ● ● ●
2637. Matrix with shoulder, rectangular, ISO 8977
d 2 F
8 5,5
10 6,5
13 8
16 9,5
20 11,5
22 12,5
25 14
32 17,5
40 21,5
50 26,5
d 2 F
8 6
10 7
13 8,5
16 10
20 12
22 13
25 14,5
32 18
40 22
50 27
d 2 F
8 7
10 8
13 9,5
16 11
20 13
22 14
25 15,5
32 19
40 23
50 28
F
270°
90°
180° 0°
d 2 m5
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
subject to alterations
Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4)
Pin [ 3 Pin [ 4 Pin [ 6
d 2 F
8 5,5
10 6,5
13 8
16 9,5
20 11,5
22 12,5
25 14
32 17,5
40 21,5
50 26,5
d 2 F
8 6
10 7
13 8,5
16 10
20 12
22 13
25 14,5
32 18
40 22
50 27
d 2 F
8 7
10 8
13 9,5
16 11
20 13
22 14
25 15,5
32 19
40 23
50 28
F
270°
90°
180° 0°
d 2 m5
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
subject to alterations
Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4)
Pin [ 3 Pin [ 4 Pin [ 6
E141
subject to alterations
Matrix with shoulder, slot, ISO 8977
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Special dimensions on request.
0° 180°
270°
90°
0° 180°
270°
90°
d 4
2 m5
d
5 +0,25
l
+0,5
1
l
starting
lead
2647.
2 6 4 7 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 2= (2)
0° = (A)
W = 6,5 mm = 0650
P = 13,5 mm = 1350
12 mm = (8)
28 mm = (F)
32 mm = (10)
ISO 8977 = (7)= (4)
= 26
Ordering-code (example): with anti-rotation element
Anti-rotation element: Order No
Pin ∅ 4 mm
Angle: Order code characterFormat: Slot, width W
Format: Slot, length P
Shape cutting length: l Order No
Length: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
with shoulderVersion: Order No
Slot
Matrix
W
+0,02
-0
P
+0,02
-0
G = P
E142
d 2 / (Order No) d 3 d 4 W min G max l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
8 / (3) 11 4 1.2 3.5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 1.2 5 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 2 7 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 2.4 9 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 3.2 11 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 4 14 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 4.8 16 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 5.5 20 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 6.4 27 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 6.4 36 8 / (6) 12 / (8) ● ● ● ● ● ● ●
2647. Matrix with shoulder, slot, ISO 8977
d 2 F
8 5,5
10 6,5
13 8
16 9,5
20 11,5
22 12,5
25 14
32 17,5
40 21,5
50 26,5
d 2 F
8 6
10 7
13 8,5
16 10
20 12
22 13
25 14,5
32 18
40 22
50 27
d 2 F
8 7
10 8
13 9,5
16 11
20 13
22 14
25 15,5
32 19
40 23
50 28
F
270°
90°
180° 0°
d 2 m5
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
subject to alterations
Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4)
Pin [ 3 Pin [ 4 Pin [ 6
d 2 F
8 5,5
10 6,5
13 8
16 9,5
20 11,5
22 12,5
25 14
32 17,5
40 21,5
50 26,5
d 2 F
8 6
10 7
13 8,5
16 10
20 12
22 13
25 14,5
32 18
40 22
50 27
d 2 F
8 7
10 8
13 9,5
16 11
20 13
22 14
25 15,5
32 19
40 23
50 28
F
270°
90°
180° 0°
d 2 m5
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
subject to alterations
Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4)
Pin [ 3 Pin [ 4 Pin [ 6
E143
subject to alterations
Matrix with shoulder, rectangle with radiussed corners, ISO 8977
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
0° 180°
270°
90°
0° 180°
270°
90°
d 4
2 m5
d
5 +0,25
l
+0,5
1
l
starting
lead
2657.
2 6 5 7 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3= (3)
0° = (A)
W = 6,5 mm = 0650
P = 13,5 mm = 1350
12 mm = (8)
28 mm = (F)
32 mm = (10)
ISO 8977 = (7)= (5)
= 26
Ordering-code (example): with anti-rotation element
Anti-rotation element: Order No
Pin ∅ 6 mm
Angle: Order code characterFormat: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Shape cutting length: l Order No
Length: l 1 Order code character
Diameter: d 2 Order No
Type: Order No
with shoulderVersion: Order No
Rectangle with radiused corners
Matrix
W
+0,02
-0
P
+0,02
-0
G
R 0,5
±0,01 *
G = (P−1.0) 2 +(W−1.0) 2 +1
E144
d 2 / (Order No) d 3 d 4 W min G max l / (Order No) l 1 / (Order Code character)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
8 / (3) 11 4 1.2 3.5 4 / (3) ● ● ● ● ● ● ● ●
10 / (4) 13 5.8 1.2 5 4 / (3) 8 / (6) ● ● ● ● ● ● ● ●
13 / (5) 16 8 2 7 5 / (4) 8 / (6) ● ● ● ● ● ● ●
16 / (6) 19 9.5 2.4 9 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 23 12 3.2 11 8 / (6) 12 / (8) ● ● ● ● ● ● ●
22 / (8) 25 15 4 14 8 / (6) 12 / (8) ● ● ● ● ● ● ●
25 / (9) 28 17.3 4.8 16 8 / (6) 12 / (8) ● ● ● ● ● ● ●
32 / (10) 35 20.7 5.5 20 8 / (6) 12 / (8) ● ● ● ● ● ● ●
40 / (12) 43 27.7 6.4 27 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 53 37 6.4 36 8 / (6) 12 / (8) ● ● ● ● ● ● ●
2657. Matrix with shoulder, rectangle with radiussed corners, ISO 8977
d 2 F
8 5,5
10 6,5
13 8
16 9,5
20 11,5
22 12,5
25 14
32 17,5
40 21,5
50 26,5
d 2 F
8 6
10 7
13 8,5
16 10
20 12
22 13
25 14,5
32 18
40 22
50 27
d 2 F
8 7
10 8
13 9,5
16 11
20 13
22 14
25 15,5
32 19
40 23
50 28
F
270°
90°
180° 0°
d 2 m5
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
subject to alterations
Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4)
Pin [ 3 Pin [ 4 Pin [ 6
d 2 F
8 5,5
10 6,5
13 8
16 9,5
20 11,5
22 12,5
25 14
32 17,5
40 21,5
50 26,5
d 2 F
8 6
10 7
13 8,5
16 10
20 12
22 13
25 14,5
32 18
40 22
50 27
d 2 F
8 7
10 8
13 9,5
16 11
20 13
22 14
25 15,5
32 19
40 23
50 28
F
270°
90°
180° 0°
d 2 m5
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
F
d 2 m5
270°
90°
180° 0°
Starting
lead
subject to alterations
Precision Matrixes with shoulder, cylindrical, ISO 8977
Anti-rotation elements
anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3)
anti-rotation element 4 (4)
Pin [ 3 Pin [ 4 Pin [ 6
E145
subject to alterations
Matrix without shoulder, blank, Automotive Standard
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 and face surfaces ground.
Diameter P is a bored pilot hole for wire EDM.
Special dimensions on request.
+0,1
P
10°
l
+0,3
1
3
d 2 n5
2605.
2 6 0 5 . 10 F
28 mm = (F)
32 mm = (10)
= (5)
= (0)
= 26
Ordering example:
Length: l 1 Order Code characterDiameter: d 2 Order No
Type: without shoulder Order No
Automotive Standard
Version: Order No
Blank (pilot hole bore)Matrix
E146
d 2 / (Order No) P l 1 / (Order Code character)
13
(A)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
10 / (4) 0.8 ● ● ● ● ● ● ● ● ●
13 / (5) 0.8 ● ● ● ● ● ● ● ● ●
16 / (6) 1.5 ● ● ● ● ● ● ●
20 / (7) 2.4 ● ● ● ● ● ● ●
22 / (8) 3 ● ● ● ● ● ● ●
25 / (9) 3 ● ● ● ● ● ● ●
32 / (10) 3 ● ● ● ● ● ● ●
38 / (11) 3 ● ● ● ● ● ● ● ●
40 / (12) 3 ● ● ● ● ● ● ●
45 / (13) 3 ● ● ● ● ● ● ●
50 / (14) 3 ● ● ● ● ● ● ●
56 / (15) 3 ● ● ● ● ● ● ●
63 / (16) 3 ● ● ● ● ● ● ●
71 / (17) 3 ● ● ● ● ● ● ●
76 / (18) 3 ● ● ● ● ● ●
85 / (19) 3 ● ● ● ● ● ●
90 / (20) 3 ● ● ● ● ● ●
100 / (21) 3 ● ● ● ● ● ●
2605. Matrix without shoulder, blank, Automotive Standard
subject to alterations
Matrix without shoulder, round, Automotive Standard
2 6 1 5 . 10 F 8 . 2 1 9 0 / A 30° = (A)
P = ∅ 21,9 mm = (2190)
12 mm = (8)
28 mm = (F)
32 mm = (10)
= (5)
= (1)
= 26
Ordering example: without / with anti-rotation elementanti-rotation element: Order No
Pin ∅ 6 mm = (3)
Angle: Order Code characterFormat: Round
Shape cutting length: l Order No
Length: l 1 Order Code character
Diameter: d 2 Order No
Type: without shoulder Order No
Automotive Standard
Version: Order No
RoundMatrix
Pin [
d F
Anti-rotation element 3 (3)
+0,01
P
l
10°
l
+0,3
1
3
d 2 n5
1°
2615.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 and end faces ground.
Special dimensions on request.
E147
d 2 / (Order No) P l / (Order No) l 1 / (Order Code character)
13
(A)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
10 / (4) 1,6-6,8 3 / (2) 4 / (3) 5 / (4) ● ● ● ● ● ● ● ● ●
13 / (5) 3,0-8,8 3 / (2) 5 / (4) 8 / (6) ● ● ● ● ● ● ● ● ●
16 / (6) 7,4-10,8 3 / (2) 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 9,5-13,6 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
22 / (8) 10,5-15,0 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
25 / (9) 12,0-17,0 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
32 / (10) 16,0-22,0 3 / (2) 6 / (5) 12 / (8) ● ● ● ● ● ● ●
38 / (11) 18,0-27,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ● ●
40 / (12) 18,0-27,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
45 / (13) 18,0-35,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 18,0-40,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
56 / (15) 18,0-45,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
63 / (16) 18,0-50,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
71 / (17) 18,0-56,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
76 / (18) 25,0-60,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
85 / (19) 25,0-66,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
90 / (20) 32,0-70,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
100 / (21) 32,0-78,0 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
2615. Matrix without shoulder, round, Automotive Standard
subject to alterations
Matrix without shoulder, square, Automotive Standard
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 and end faces ground.
Special dimensions on request.
l
10°
l
+0,3
1
3
d 2 n5
1°
F
180° 0°
270°
90°
2625.
2 6 2 5 . 10 F 8 . 1350 A 3
= (3)0° = (A)
P = 13,5 mm = (1350)
12 mm = (8)
28 mm = (F)
32 mm = (10)
= (5)
= (2)
= 26
Ordering example: with anti-rotation elementanti-rotation element: Order No
Pin ∅ 6 mm = (3)
Angle: Order Code characterFormat: Square , length P
Shape cutting length : l Order No
Length: l 1 Order Code character
Diameter: d 2 Order No
Type: without shoulder Order No
Automotive Standard
Version: Order No
SquareMatrix
G
P
+0,02
P
+0,02
G = 2 × P
E148
d 2 / (Order No) P min G max F l / (Order No) l 1 / (Order Code character)
13
(A)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
10 / (4) 1.3 6.8 7 3 / (2) 4 / (3) 5 / (4) ● ● ● ● ● ● ● ● ●
13 / (5) 1.9 8.8 8.2 3 / (2) 5 / (4) 8 / (6) ● ● ● ● ● ● ● ● ●
16 / (6) 1.9 10.8 9 3 / (2) 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 1.9 13.6 11 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
22 / (8) 1.9 15 12 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
25 / (9) 1.9 17 13.5 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
32 / (10) 1.9 22 16 3 / (2) 6 / (5) 12 / (8) ● ● ● ● ● ● ●
38 / (11) 1.9 27 19 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ● ●
40 / (12) 1.9 27 20 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
45 / (13) 2.4 35 22.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 4 40 25 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
56 / (15) 4 45 28 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
63 / (16) 4 50 31.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
71 / (17) 4 56 35.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
76 / (18) 5.6 60 38 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
85 / (19) 5.6 66 42.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
90 / (20) 5.6 70 45 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
100 / (21) 5.6 78 50 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
2625. Matrix without shoulder, square, Automotive Standard
subject to alterations
Matrix without shoulder, rectangular, Automotive Standard
2 6 3 5 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3= (3)
0° = (A)
W = 6,5 mm = (0650)
P = 13,5 mm = (1350)
12 mm = (8)
28 mm = (F)
32 mm = (10)= (5)
= (3)
= 26
Ordering example: with anti-rotation elementAnti-rotation element: Order No
Pin ∅ 6 mm
Angle: Order Code character
Format: Rectangular, width W
Format: Rectangular, length P
Shape cutting length : l Order No
Length: l 1 Order Code character
Diameter: d 2 Order No
Type: without shoulder Order No
Automotive Standard
Version: Order No
RectangularMatrix
G
P +0,02
±0,02
W
G = P 2 +W 2
l
10°
l
+0,3
1
3
d 2 n5
1°
F
180° 0°
270°
90°
2635.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 and end faces ground.
Special dimensions on request.
E149
d 2 / (Order No) W min G max F l / (Order No) l 1 / (Order Code character)
13
(A)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
10 / (4) 1.3 6.8 7 3 / (2) 4 / (3) 5 / (4) ● ● ● ● ● ● ● ● ●
13 / (5) 1.9 8.8 8.2 3 / (2) 5 / (4) 8 / (6) ● ● ● ● ● ● ● ● ●
16 / (6) 1.9 10.8 9 3 / (2) 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 1.9 13.6 11 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
22 / (8) 1.9 15 12 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
25 / (9) 1.9 17 13.5 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
32 / (10) 1.9 22 16 3 / (2) 6 / (5) 12 / (8) ● ● ● ● ● ● ●
38 / (11) 1.9 27 19 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ● ●
40 / (12) 1.9 27 20 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
45 / (13) 2.4 35 22.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 4 40 25 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
56 / (15) 4 45 28 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
63 / (16) 4 50 31.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
71 / (17) 4 56 35.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
76 / (18) 5.6 60 38 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
85 / (19) 5.6 66 42.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
90 / (20) 5.6 70 45 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
100 / (21) 5.6 78 50 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
2635. Matrix without shoulder, rectangular, Automotive Standard
subject to alterations
Matrix without shoulder, slot, Automotive Standard
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 and end faces ground.
Special dimensions on request.
l
10°
l
+0,3
1
3
d 2 n5
1°
F
180° 0°
270°
90°
2645.
2 6 4 5 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3= (3)
0° = (A)
W = 6,5 mm = (0650)
P = 13,5 mm = (1350)
12 mm = (8)
28 mm = (F)
32 mm = (10)= (5)
= (4)
= 26
Ordering example: with anti-rotation elementAnti-rotation element: Order No
Pin ∅ 6 mm
Angle: Order Code character
Format: Slot, width W
Format: Slot, length P
Shape cutting length : l Order No
Length: l 1 Order Code character
Diameter: d 2 Order No
Type: without shoulder Order No
Automotive Standard
Version: Order No
SlotMatrix
±0,02
W
P +0,02
G = P
E150
d 2 / (Order No) W min G max F l / (Order No) l 1 / (Order Code character)
13
(A)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
10 / (4) 1.3 6.8 7 3 / (2) 4 / (3) 5 / (4) ● ● ● ● ● ● ● ● ●
13 / (5) 1.9 8.8 8.2 3 / (2) 5 / (4) 8 / (6) ● ● ● ● ● ● ● ● ●
16 / (6) 1.9 10.8 9 3 / (2) 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 1.9 13.6 11 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
22 / (8) 1.9 15 12 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
25 / (9) 1.9 17 13.5 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
32 / (10) 1.9 22 16 3 / (2) 6 / (5) 12 / (8) ● ● ● ● ● ● ●
38 / (11) 1.9 27 19 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ● ●
40 / (12) 1.9 27 20 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
45 / (13) 2.4 35 22.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 4 40 25 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
56 / (15) 4 45 28 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
63 / (16) 4 50 31.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
71 / (17) 4 56 35.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
76 / (18) 5.6 60 38 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
85 / (19) 5.6 66 42.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
90 / (20) 5.6 70 45 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
100 / (21) 5.6 78 50 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
2645. Matrix without shoulder, slot, Automotive Standard
subject to alterations
Matrix without shoulder, rectangle with radiused corners,
Automotive Standard
2 6 5 5 . 10 F 8 . 1 3 5 0 . 0 6 5 0 A 3= (3)
0° = (A)
W = 6,5 mm = (0650)
P = 13,5 mm = (1350)
12 mm = (8)
28 mm = (F)
32 mm = (10)= (5)
= (5)
Ordering example: with anti-rotation elementAnti-rotation element: Order No
Pin ∅ 6 mm
Angle: Order Code character
Format: Rectangle with radiused corners, width W
Format: Rectangle with radiused corners, length P
Shape cutting length : l Order No
Length: l 1 Order Code character
Diameter: d 2 Order No
Type: without shoulder Order No
Automotive Standard
Version: Order No
Rectangle with radiused corners
Matrixes:
26 Matrixes
±0,02
W
P +0,02
G
R 0,5 ±0,01 *
G = (P−1.0) 2 +(W−1.0) 2 +1
l
10°
l
+0,3
1
3
d 2 n5
1°
F
180° 0°
270°
90°
2655.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 and end faces ground.
Special dimensions on request.
* For other radius options, see standardised
special shapes.
E151
d 2 / (Order No) W min G max F l / (Order No) l 1 / (Order Code character)
13
(A)
16
(B)
20
(C)
22
(D)
25
(E)
28
(F)
30
(G)
32
(H)
35
(J)
40
(K)
10 / (4) 1.3 6.8 7 3 / (2) 4 / (3) 5 / (4) ● ● ● ● ● ● ● ● ●
13 / (5) 1.9 8.8 8.2 3 / (2) 5 / (4) 8 / (6) ● ● ● ● ● ● ● ● ●
16 / (6) 1.9 10.8 9 3 / (2) 5 / (4) 8 / (6) ● ● ● ● ● ● ●
20 / (7) 1.9 13.6 11 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
22 / (8) 1.9 15 12 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
25 / (9) 1.9 17 13.5 3 / (2) 6 / (5) 10 / (7) ● ● ● ● ● ● ●
32 / (10) 1.9 22 16 3 / (2) 6 / (5) 12 / (8) ● ● ● ● ● ● ●
38 / (11) 1.9 27 19 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ● ●
40 / (12) 1.9 27 20 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
45 / (13) 2.4 35 22.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
50 / (14) 4 40 25 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
56 / (15) 4 45 28 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
63 / (16) 4 50 31.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
71 / (17) 4 56 35.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ● ●
76 / (18) 5.6 60 38 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
85 / (19) 5.6 66 42.5 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
90 / (20) 5.6 70 45 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
100 / (21) 5.6 78 50 3 / (2) 8 / (6) 12 / (8) ● ● ● ● ● ●
2655. Matrix without shoulder, rectangle with radiused corners, Automotive Standard
subject to alterations
Guide bush for punch DIN 9845, Shape C
r
Øt
l 1
H7
1
d
2
d
n6 A
A
starting
lead
262.
Material:
Case hardened steel
Hardness 740 ± 40 HV 10
Execution:
Diameters d 1 , d 2 and starting lead ground.
E152
d 1
Gradation
d 1 d 2 t l 1 r
0.5 - 1 0.1 5 0.01 9 1
1.1 - 2 0.1 6 0.01 12 1
2.1 - 3 0.1 7 0.01 12 1
3.1 - 4 0.1 8 0.01 12 1
4.1 - 5 0.1 10 0.01 16 1
5.1 - 6 0.1 12 0.02 16 1.5
6.1 - 8 0.1 15 0.02 20 1.5
8.1 - 10 0.1 18 0.02 20 2
10.1 - 12 0.1 22 0.02 28 2
12.1 - 15 0.1 26 0.02 28 2
15.1 - 18 0.5 30 0.02 36 2
Ordering Code (example):
Guide bush for punch DIN 9845, Shape C =262.1.
Guide diameter d 1 0.5 mm = 0050.
Length l 1 9 mm = 009
Order No =262.1. 0050. 009
262. Guide bush for punch DIN 9845,
Shape C
subject to alterations
Guide bush for punch ISO 8978
Material:
WS
Hardness 60 ± 2 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Diameters d 1 , d 2 and starting lead ground.
2621.
E153
Ordering Code (example):
Guide bush for punch ISO 8978 =2621.1.
Guide diameter d 1 1 mm = 0100.
External diameter d 2 5 mm = 0500
Order No =2621.1.0100. 0500
d 1
Gradation
d 1 d 2 l 1 r
1 - 2.4 0.1 5 8 1
1.6 - 3 0.1 6 12.5 1
2 - 3.5 0.1 8 12.5 1.5
3 - 5 0.1 10 16 2
4 - 7.2 0.1 13 16 2
6 - 8.8 0.1 16 20 2
7.5 - 11.3 0.1 20 20 2.5
11 - 16.6 0.1 25 25 2.5
15 - 20 0.5 32 25 4
18 - 27 0.5 40 32 4
26 - 36 0.5 50 40 4
2621. Guide bush for punch ISO 8978
subject to alterations
Matrix without collar, DIN 9845 Shape A
+0,5
l 1
30'
d 1 H8
d 2 n6
d 4 ±0,1
l 2
Starting lead
260.
Material:
HSS
Order No 260.3.
Hardness 62 ± 2 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Diameters d 1 , d 2 and face surfaces ground.
d 4 : For d 1 ≤ 2 mm, d 4 = d 1 + 0,3
For d 1 = 2,1 mm to 4,0 mm, d 4 = d 1 + 0,5
For d 1 = 4,1 mm to 8,0 mm, d 4 = d 1 + 0,7
For d 1 ≥ 8,1 mm, d 4 = d 1 + 1
Other diameters on request.
E154
d 1
Gradation
d 1 d 2 l 2 l 2
l 1 =20 l 1 =28
0.5 - 1 0.1 5 18
1.1 - 2 0.1 6 17 25
2.1 - 3 0.1 7 17 25
3.1 - 4 0.1 8 17 25
4.1 - 5 0.1 10 16 24
5.1 - 6 0.1 12 16 24
6.1 - 8 0.1 15 16 24
8.1 - 10 0.1 18 16 24
10.1 - 12 0.1 22 15 23
12.1 - 15 0.1 26 15 23
15.1 - 18 0.1 30 23
Ordering Code (example):
Matrix without collar, DIN 9845 Shape A =260.3.
Cutting diameter d 1 0.5 mm = 0050.
Length l 1 20 mm = 020
Order No =260.3. 0050. 020
260. Matrix without collar, DIN 9845
Shape A
subject to alterations
Matrix with collar, DIN 9845 Shape B
Material:
HSS
Order No 261.3.
Hardness 62 ± 2 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Diameters d 1 , d 2 and face surfaces ground.
d 4 : For d 1 ≤ 2 mm, d 4 = d 1 + 0,3
For d 1 = 2,1 mm to 4,0 mm, d 4 = d 1 + 0,5
For d 1 = 4,1 mm to 8,0 mm, d 4 = d 1 + 0,7
For d 1 ≥ 8,1 mm, d 4 = d 1 + 1
Other diameters on request.
l 3
+0,5
l 1
30'
d 3
d 1 H8
d 2 k6
d 4 ±0,1
l 2
Starting
lead
261.
E155
Ordering Code (example):
Matrix with collar, DIN 9845 Shape B =261.3.
Cutting diameter d 1 0.5 mm = 0050.
Length l 1 20 mm = 020
Order No =261.3. 0050. 020
d 1
Gradation
d 1 d 2 d 3 l 2 l 3 l 2 l 3
l 1 =20 l 1 =20 l 1 =28 l 1 =28
0.5 - 1 0.1 5 7 18 16
1.1 - 2 0.1 6 8 17 16 25 24
2.1 - 3 0.1 7 9 17 16 25 24
3.1 - 4 0.1 8 10 17 16 25 24
4.1 - 5 0.1 10 12 16 16 24 24
5.1 - 6 0.1 12 14 16 16 24 24
6.1 - 8 0.1 15 17 16 16 24 24
8.1 - 10 0.1 18 20 16 16 24 24
10.1 - 12 0.1 22 24 15 16 23 24
12.1 - 15 0.1 26 28 15 16 23 24
15.1 - 18 0.1 30 32 23 24
261. Matrix with collar, DIN 9845 Shape B
subject to alterations
Matrix without collar, cylindrical
+0,01
+0,7
+0,5
f
5 +0,5
l 1 +0,5
2 m5
d
4 1
d = d
l
*d 1
A
2602.
Material:
HSS
Order No. 2602.3.
Hardness 64 ± 2 HRC
Execution:
Diameter d 2 and end faces ground.
Key flats parallel with reference axis “A” unless otherwise specified.
*d 1 = size over corners
With starting holes for wire-EDM as per 2601.
b +0,01
a +0,01
a +0,01 a +0,01
a +0,01
b +0,01
b +0,01
b +0,01
d
+0,01
5
3
1
2
5 4
E156
d 1 , d 5 d 2 l f l 1 l 1 l 1 l 1 l 1 l 1
16 19 22 25 28 32
1.8 - 3.2 8 3 1 ● ● ● ● ● ●
2 - 5 10 3 1 ● ● ● ● ● ●
3 - 7 13 3 1.5 ● ● ● ● ● ●
5 - 8 16 5 1.5 ● ● ● ● ● ●
7 - 11 20 5 1.5 ● ● ● ● ● ●
11 - 16 25 5 2.5 ● ● ● ● ● ●
16 - 19 32 7 2.5 ● ● ● ● ● ●
19 - 28 40 7 2.5 ● ● ● ● ● ●
Ordering Code (example):
Matrix without collar, cylindrical =2602.3.
Locating diameter d 2 8 mm = 008.
Length l 1 16 mm = 016.
Die shape Shape Square = 1.
Width of die shape a 1.2 mm = 0120.
Die shape length b 1.2 mm = 0120
Order No =2602.3. 008. 016. 1. 0120. 0120
2602. Matrix without collar, cylindrical
subject to alterations
Matrix with collar, cylindrical
Material:
HSS
Order No. 2612.3.
Hardness 64 ± 2 HRC
Execution:
Diameter d 2 and end faces ground.
Key flats parallel with reference axis “A” unless otherwise specified.
*d 1 = size over corners
With starting holes for wire-EDM as per 2611.
b +0,01
a +0,01
a +0,01 a +0,01
a +0,01
b +0,01
b +0,01
b +0,01
d
+0,01
5
3
1
2
5 4
3
d
+0,2
5
l 1 +0,5
2 m5
d
*d 1
l
A
2612.
+0,7
+0,5 4 1
d = d
E157
Ordering Code (example):
Matrix with collar, cylindrical =2612.3.
Locating diameter d 2 8 mm = 008.
Length l 1 16 mm = 016.
Die shape Shape Square = 1.
Width of die shape a 1.2 mm = 0120.
Die shape length b 1.2 mm = 0120
Order No =2612.3. 008. 016. 1. 0120. 0120
d 1 , d 5 d 2 d 3 l F l 1 l 1 l 1 l 1 l 1 l 1
16 19 22 25 28 32
1.8 - 3.2 8 11 3 1 ● ● ● ● ● ●
2 - 5 10 13 3 1 ● ● ● ● ● ●
3 - 7 13 16 3 1.5 ● ● ● ● ● ●
5 - 8 16 19 5 1.5 ● ● ● ● ● ●
7 - 11 20 23 5 1.5 ● ● ● ● ● ●
11 - 16 25 28 5 2.5 ● ● ● ● ● ●
16 - 19 32 35 7 2.5 ● ● ● ● ● ●
19 - 28 40 43 7 2.5 ● ● ● ● ● ●
2612. Matrix with collar, cylindrical
subject to alterations
Matrix without collar, conical
+0,01
f
+0,5
5
30'
1°
*d 1
l 1 +0,5
3
d 2 m5
A
2601.
Material:
HSS
Order No. 2601.3.
Hardness 64 ± 2 HRC
Execution:
Diameter d 2 and end faces ground.
Key flats parallel with reference axis “A” unless otherwise specified.
*d 1 = size over corners
*0 = Execution only with starting hole for wire-EDM
d 5 +0,01
d 4 +0,1
+0,01
a
b +0,01
+0,01
b +0,01
a
0* 1
3 2
4 5
b +0,01
b +0,01
+0,01
a
+0,01
a
E158
d 1 , d 5 d 2 d 4 f l 1 l 1 l 1 l 1 l 1 l 1
16 19 22 25 28 32
1.6 - 3.2 8 1 1 ● ● ● ● ● ●
2 - 5 10 1 1 ● ● ● ● ● ●
3 - 7 13 1.5 1.5 ● ● ● ● ● ●
5 - 8 16 1.5 1.5 ● ● ● ● ● ●
7 - 11 20 1.5 1.5 ● ● ● ● ● ●
11 - 16 25 2.5 2.5 ● ● ● ● ● ●
16 - 19 32 2.5 2.5 ● ● ● ● ● ●
19 - 28 40 2.5 2.5 ● ● ● ● ● ●
Ordering Code (example):
Matrix without collar, conical =2601.3.
Locating diameter d 2 8 mm = 008.
Length l 1 16 mm = 016.
Die shape Shape Square = 1.
Width of die shape a 1.2 mm = 0120.
Die shape length b 1.2 mm = 0120
Order No =2601.3. 008. 016. 1. 0120. 0120
2601. Matrix without collar, conical
subject to alterations
Matrix with collar, conical
Material:
HSS
Order No. 2611.3.
Hardness 64 ± 2 HRC
Execution:
Diameter d 2 and end faces ground.
Key flats parallel with reference axis “A” unless otherwise specified.
*d 1 = size over corners
*0 = Execution only with starting hole for wire-EDM
d 5 +0,01
d 4 +0,1
+0,01
a
b +0,01
+0,01
b +0,01
a
0* 1
3 2
4 5
b +0,01
b +0,01
+0,01
a
+0,01
a
30'
d 3
1°
*d 1
l 1 +0,5
5 +0,2
3
d 2 m5
A
2611.
E159
Ordering Code (example):
Matrix with collar, conical =2611.3.
Locating diameter d 2 8 mm = 008.
Length l 1 16 mm = 016.
Die shape Shape Square = 1.
Width of die shape a 1.2 mm = 0120.
Die shape length b 1.2 mm = 0120
Order No =2611.3.008. 016. 1. 0120. 0120
d 1 , d 5 d 2 d 3 d 4 l 1 l 1 l 1 l 1 l 1 l 1
16 19 22 25 28 32
1.6 - 3.2 8 11 1 ● ● ● ● ● ●
2 - 5 10 13 1 ● ● ● ● ● ●
3 - 7 13 16 1.5 ● ● ● ● ● ●
5 - 8 16 19 1.5 ● ● ● ● ● ●
7 - 11 20 23 1.5 ● ● ● ● ● ●
11 - 16 25 28 2.5 ● ● ● ● ● ●
16 - 19 32 35 2.5 ● ● ● ● ● ●
19 - 28 40 43 2.5 ● ● ● ● ● ●
2611. Matrix with collar, conical
subject to alterations E160
Standardised
Special Shapes
Standardised
Special Shapes
E161
2 2 9 1 . . F 4 4 . . .
2 6 9 6 . . F 4 4 . . .
0°
P
P/2 P/2
„X“
0°
a
(2), R0.0
(2), R0.0
(2), R0.0
(1), R0.0
subject to alterations
Ordering examples
Special shapes Punches/Matrixes
(standardised)
Punch:
22 without ejector pin
Special shape
You will find diameters and
lengths on the pages of
punches you have selected.
Type: Order No
ISO 8020 = 1
ball-lock, light duty = 2
ball-lock, heavy duty = 3
ball-lock, larger cutting
edge, light duty
= 4
ball-lock, larger cutting
edge, heavy duty
= 5
NB:
All the parameters
must be given for
special shapes!
Special shape F 44
Matrixes
Special shape
You will find diameters and
lengths on the pages of cutting
bushes you have selected.
Type: Order No
automotive = 5
without shoulder
ISO 8977
= 6
with shoulder ISO 8977 = 7
NB:
All the parameters
must be given for
special shapes!
Special shape F 44
Cutting gap (a)
Roundings with the corresponding sharp corners reduce the cutting gap
per side (a). If the cutting gap is 0.04 mm (a) or less, FIBRO will round the
sharp edges if the cutting punch and the matrixes are ordered together.
This reduces the installation time and the risk of an edge breaking during
operation.
Note:
(1) and (2) - roundings and sharp edges
(1) rounding on the cutting punch of max. R0.2,
corresponds to a sharp edge on the matrix
(2) rounding on the cutting matrix of max. R0.2,
corresponds to a sharp edge on the punch
View „X“
Matrix
(2), max. R0.2
(2), max. R0.2
(2), max. R0.2
(1), max. R0.2
Punch
E162
(1) (2) (2) (1) (2)
P
W
W W
P
P
W
W
W
W W
A
W W W W
P
A
W W W W W
W
W
W
P
P
P
P
P
P
W W W W
P
W W W W W
W W W
A A A
A A
A A
A
P
180°
90°
270°
F12
F88
F85
F89
F35
F37
F86
F38
F36
F39
F87
F90
F52
F13
F14
F53
F56
F54
F57
F55
F58
F41
F28
F22
F30
F93
F29
F23
F31
F64
F16
F24
F32
F65
F34
F25
F61
F27
F26
F62
0°
P
P
P
P
P
P
P
W
A
2
W
2
A
2
W
2
R
A
2
W
2
A
2
W
2
R
W
2
W
2
R
W
2
W
2
R
G
R
G
2
R =
P
W
2
R R
2
R
1
R
A
P
P
P
P
R R R
S S
P
P
P
P
P
A
A
W
A
B°
R
P
P
P
P
W
W
R R R
W
W
R(4)
B
W
W
W
1
R
2
R
1
R = 0,683W - 0,183P
2
R = 1,183P - 0,683W
W
2
R
S
B
R
A
A
B B
W
2
W
2
B
2
W
2
W
2
W
2
F11
R
P
W
F33
P
2
P
W
F10
P
2
(2)
(1)
(1)
(2)
(2)
(2)
(1)
(2)
(1)
(2) (2)
(2)
(2)
(2)
(2) (2) (2)
(1)
(2) (2)
(2)
(2)
(2)
(2)
(1)
(2) (2) (1)
(2)
(1)
subject to alterations
Standardised special shapes
Round, flattened Key-hole shapes
Triangles, trapezes
Various
Key-hole
Polygons
A = number of
straight edges
A = number of
straight edges
A = number of non-
straight edges
A = number of non-
straight edges
A = number of teeth
(only 3, 4, 6 or 8)
A = number of teeth
(only 3, 4, 6 or 8)
(1) (2) (2) (1) (2)
P
W
W W
P
P
W
W
W
W W
A
W W W W
P
A
W W W W W
W
W
W
P
P
P
P
P
P
W W W W
P
W W W W W
W W W
A A A
A A
A A
A
P
180°
90°
270°
F12
F88
F85
F89
F35
F37
F86
F38
F36
F39
F87
F90
F52
F13
F14
F53
F56
F54
F57
F55
F58
F41
F28
F22
F30
F93
F29
F23
F31
F64
F16
F24
F32
F65
F34
F25
F61
F27
F26
F62
0°
P
P
P
P
P
P
P
W
A
2
W
2
A
2
W
2
R
A
2
W
2
A
2
W
2
R
W
2
W
2
R
W
2
W
2
R
G
R
G
2
R =
P
W
2
R R
2
R
1
R
A
P
P
P
P
R R R
S S
P
P
P
P
P
A
A
W
A
B°
R
P
P
P
P
W
W
R R R
W
W
R(4)
B
W
W
W
1
R
2
R
1
R = 0,683W - 0,183P
2
R = 1,183P - 0,683W
W
2
R
S
B
R
A
A
B B
W
2
W
2
B
2
W
2
W
2
W
2
F11
R
P
W
F33
P
2
P
W
F10
P
2
(2)
(1)
(1)
(2)
(2)
(2)
(1)
(2)
(1)
(2) (2)
(2)
(2)
(2)
(2) (2) (2)
(1)
(2) (2)
(2)
(2)
(2)
(2)
(1)
(2) (2) (1)
(2)
(1)
subject to alterations
Standardised special shapes
Round, flattened Key-hole shapes
Triangles, trapezes
Various
Key-hole
Polygons
A = number of
straight edges
A = number of
straight edges
A = number of non-
straight edges
A = number of non-
straight edges
A = number of teeth
(only 3, 4, 6 or 8)
A = number of teeth
(only 3, 4, 6 or 8)
E163
2 2 9 1 . . F 4 4 . . .
2 6 9 6 . . F 4 4 . . .
0°
P
P/2 P/2
„X“
0°
a
(2), R0.0
(2), R0.0
(2), R0.0
(1), R0.0
subject to alterations
Ordering examples
Special shapes Punches/Matrixes
(standardised)
Punch:
22 without ejector pin
Special shape
You will find diameters and
lengths on the pages of
punches you have selected.
Type: Order No
ISO 8020 = 1
ball-lock, light duty = 2
ball-lock, heavy duty = 3
ball-lock, larger cutting
edge, light duty
= 4
ball-lock, larger cutting
edge, heavy duty
= 5
NB:
All the parameters
must be given for
special shapes!
Special shape F 44
Matrixes
Special shape
You will find diameters and
lengths on the pages of cutting
bushes you have selected.
Type: Order No
automotive = 5
without shoulder
ISO 8977
= 6
with shoulder ISO 8977 = 7
NB:
All the parameters
must be given for
special shapes!
Special shape F 44
Cutting gap (a)
Roundings with the corresponding sharp corners reduce the cutting gap
per side (a). If the cutting gap is 0.04 mm (a) or less, FIBRO will round the
sharp edges if the cutting punch and the matrixes are ordered together.
This reduces the installation time and the risk of an edge breaking during
operation.
Note:
(1) and (2) - roundings and sharp edges
(1) rounding on the cutting punch of max. R0.2,
corresponds to a sharp edge on the matrix
(2) rounding on the cutting matrix of max. R0.2,
corresponds to a sharp edge on the punch
View „X“
Matrix
(2), max. R0.2
(2), max. R0.2
(2), max. R0.2
(1), max. R0.2
Punch
E164
WW
A A
W
A A
B
P
A
B
A
P
A
B
PP
P
W
A
WW
PP
W
A
B
W
P
W
B
A
P
B
A
W
P
P
W
0° 180°
90°
270°
F19 F59 F20 F60 F17 F18
F46
F81
F50
F51
F68
F73
F69
F74
F70
F75
F71
F76
F72
F77
F82
F78
F47
F79
F83
F48
F49
F80
F84
F21
F44
F91
F66
F92
F45
F15
F67
A A
2
P
A A
2
P
A
P
A
P
A
P
A A
2
R
W W W W
R
W
A
2
B
A
W
P
R
P
P
W W
B
R
A
S
A
R
W
B
A
P
W
A
2
B
2
A
B
P
R
A
R
W
P
B
A
2
B
2
A
B
P
A
2
R
B
2
A
B
W
P
W
A
B
P
A
R
B
2
2
A
B
W
P
A
B
PP
P
WW
W
A
2
B
2
R
WW
W
P
B
PP
A
2
B
2
R
R
W
A
R
B
PP
P
WW
W
A
R
W
P
B
B
PP
W
A
WW
P
R
W
B
P
W
B
P
W
B
2
A
B
P
B
2
W
A
B
P
B
2
W
A
B
P
B
2
R R
B
P
A
W
R
B
P
W
R
B
P
W
R
B
2
B
P
A
W
R
B
2
B
P
A
W
R
B
2
S S
(1) (1)
(2) (2)
(1) (1)
(1)
(2)
(1) (2)
(2) (2)
(1)
(2)
(1)
(2)
(1)
(2)
(1)
(1)
(2)
(1)
(2)
(1)
(1)
(2)
(1)
(1)
(2) (2)
(2) (2)
(1) (2) (1) (2)
(1)
(2)
(1)
(2)
(1) (1)
(2) (2) (2)
subject to alterations
Double T-shapes
Multi key-hole shapes
Simple T-shapes
L-shapes
U-shapes
Standardised special shapes
WW
A A
W
A A
B
P
A
B
A
P
A
B
PP
P
W
A
WW
PP
W
A
B
W
P
W
B
A
P
B
A
W
P
P
W
0° 180°
90°
270°
F19 F59 F20 F60 F17 F18
F46
F81
F50
F51
F68
F73
F69
F74
F70
F75
F71
F76
F72
F77
F82
F78
F47
F79
F83
F48
F49
F80
F84
F21
F44
F91
F66
F92
F45
F15
F67
A A
2
P
A A
2
P
A
P
A
P
A
P
A A
2
R
W W W W
R
W
A
2
B
A
W
P
R
P
P
W W
B
R
A
S
A
R
W
B
A
P
W
A
2
B
2
A
B
P
R
A
R
W
P
B
A
2
B
2
A
B
P
A
2
R
B
2
A
B
W
P
W
A
B
P
A
R
B
2
2
A
B
W
P
A
B
PP
P
WW
W
A
2
B
2
R
WW
W
P
B
PP
A
2
B
2
R
R
W
A
R
B
PP
P
WW
W
A
R
W
P
B
B
PP
W
A
WW
P
R
W
B
P
W
B
P
W
B
2
A
B
P
B
2
W
A
B
P
B
2
W
A
B
P
B
2
R R
B
P
A
W
R
B
P
W
R
B
P
W
R
B
2
B
P
A
W
R
B
2
B
P
A
W
R
B
2
S S
(1) (1)
(2) (2)
(1) (1)
(1)
(2)
(1) (2)
(2) (2)
(1)
(2)
(1)
(2)
(1)
(2)
(1)
(1)
(2)
(1)
(2)
(1)
(1)
(2)
(1)
(1)
(2) (2)
(2) (2)
(1) (2) (1) (2)
(1)
(2)
(1)
(2)
(1) (1)
(2) (2) (2)
subject to alterations
Double T-shapes
Multi key-hole shapes
Simple T-shapes
L-shapes
U-shapes
Standardised special shapes
E165
subject to alterations
Dynamic stripping element (DAE)
Description:
The dynamic stripper is used in blanking tools for punching operations
using material up to 2 mm thick. The stripper is below the die. It is
similar in shape to a segmented chuck. After the punching operation
the punch enters the stripper with the punch waste still attached. The
dynamic stripper opens up to receive the punch. On the return stroke
the dynamic stripper strips the punch waste from the punch. The strip-
ping element diameter d 1 is manufactured 0.2 mm smaller than the
diameter p of the punch. To ensure reliable stripping the minimum
entry depth into the dynamic stripper must be no less than 1 mm.
The dynamic stripper can help to protect both the tool and the product
from damage and also accelerate the production rate.
Material:
Steel, hardened
d
19
5
6x60°
l -0,1
0
d 5
d 6 -0,05
-0,01
M
8
d 1 -0,2
O-ring
2618.
Punch with
ejector pin
2618.
Dynamic Stripper
(DAE)
Material
Matrix
O-ring
Punching waste
d 4
0
+0.05
d 7
p
24-26
0
+0.05
20
0
+0.05
5
Punch with
ejector pin
Matrix
+0.05
p
d 4
0
d 7
Punch with
ejector pin
Matrix
20
0
+0.05
15
0
+0.05
5
Mounting example
Mounting example
E166
subject to alterations
Dynamic stripping element (DAE)
E167
Cutting punch
p
Diameter steps 0.01
DAE
d 1
Order- ∅ d 5 d 6 l M
Matrix
d 4 d 7
3.00-3.09 3 7 11 19.95 M6 8 11
3.10-3.19 3.1 7 11 19.95 M6 8 11
3.20-3.29 3.2 7 11 19.95 M6 8 11
3.30-3.39 3.3 7 11 19.95 M6 8 11
3.40-3.49 3.4 7 11 19.95 M6 8 11
3.50-3.59 3.5 7 11 19.95 M6 8 11
3.60-3.69 3.6 7 11 19.95 M6 8 11
3.70-3.79 3.7 7 11 19.95 M6 8 11
3.80-3.89 3.8 7 11 19.95 M6 8 11
3.90-3.99 3.9 7 11 19.95 M6 8 11
4.00-4.09 4 7 11 19.95 M6 8 11
4.10-4.19 4.1 8 12 19.95 M8 9 12
4.20-4.29 4.2 8 12 19.95 M8 9 12
4.30-4.39 4.3 8 12 19.95 M8 9 12
4.40-4.49 4.4 8 12 19.95 M8 9 12
4.50-4.59 4.5 8 12 19.95 M8 9 12
4.60-4.69 4.6 8 12 19.95 M8 9 12
4.70-4.79 4.7 8 12 19.95 M8 9 12
4.80-4.89 4.8 8 12 19.95 M8 9 12
4.90-4.99 4.9 8 12 19.95 M8 9 12
5.00-5.09 5 8 12 19.95 M8 9 12
5.10-5.19 5.1 9 13 19.95 M8 10 13
5.20-5.29 5.2 9 13 19.95 M8 10 13
5.30-5.39 5.3 9 13 19.95 M8 10 13
5.40-5.49 5.4 9 13 19.95 M8 10 13
5.50-5.59 5.5 9 13 19.95 M8 10 13
5.60-5.69 5.6 9 13 19.95 M8 10 13
5.70-5.79 5.7 9 13 19.95 M8 10 13
5.80-5.89 5.8 9 13 19.95 M8 10 13
5.90-5.99 5.9 9 13 19.95 M8 10 13
6.00-6.09 6 9 13 19.95 M8 10 13
6.10-6.19 6.1 10 14 19.95 M10 11 14
6.20-6.29 6.2 10 14 19.95 M10 11 14
6.30-6.39 6.3 10 14 19.95 M10 11 14
6.40-6.49 6.4 10 14 19.95 M10 11 14
6.50-6.59 6.5 10 14 19.95 M10 11 14
6.60-6.69 6.6 10 14 19.95 M10 11 14
6.70-6.79 6.7 10 14 19.95 M10 11 14
6.80-6.89 6.8 10 14 19.95 M10 11 14
6.90-6.99 6.9 10 14 19.95 M10 11 14
7.00-7.09 7 10 14 19.95 M10 11 14
7.10-7.19 7.1 11 15 19.95 M10 12 15
7.20-7.29 7.2 11 15 19.95 M10 12 15
7.30-7.39 7.3 11 15 19.95 M10 12 15
7.40-7.49 7.4 11 15 19.95 M10 12 15
7.50-7.59 7.5 11 15 19.95 M10 12 15
7.60-7.69 7.6 11 15 19.95 M10 12 15
7.70-7.79 7.7 11 15 19.95 M10 12 15
7.80-7.89 7.8 11 15 19.95 M10 12 15
7.90-7.99 7.9 11 15 19.95 M10 12 15
8.00-8.09 8 11 15 19.95 M10 12 15
Ordering Code (example):
Dynamic stripping element (DAE) =2618.
External diameter d 5 7 mm = 07.
Order length BL 20 mm = 020.
Order diameter d 1 3 mm = 0300
Order No =2618. 07.020. 0300
2618. Dynamic stripping element (DAE)
subject to alterations
Diameter-d 2
Diameter-d 2
P P
l - Length
1
l - Length
1
l - Shape
cutting length
l - Shape
cutting length
d 4 d 4
Ordering Code (example)
Matrixes for Dynamic Stripper (DAE)
Note:
See table
for standard dimensions
Matrixes
for Dynamic Stripper (DAE)
Version Order No
blank
(pilot hole bore)
= 0
Diameter d 2 Order No
13 = 5
16 = 6
20 = 7
Length l 1 Order Code character
25 = E
Shape cutting length l Order No
5 = 4
Type Order No
without collar for DAE = 6
with collar for DAE = 7
d 4 = 9 mm
Ordering Code (example):
2618.06.6E4.09
5
ø16
ø9
25
ø1,2
Starting
lead
d 4 = 9 mm (09)
Shape cutting length:
l = 5 mm (4)
Length:
l 1 = 25 mm (E)
Diameter:
d 2 = 16 mm (6)
Type: without collar for
Dynamic Stripper DAE (6)
Version:
Blank
(pilot hole bore) (0)
Matrix
for Dynamic Stripper
(DAE) (2618)
P
d 4 d 4
Diameter-d 2
Diameter-d 2
l - Length
1
l - Shape
cutting length
l - Length
1
l - Shape
cutting length
P
Matrixes
for Dynamic Stripper (DAE)
Version Order No
Round = 1
Diameter d 2 Order No
13 = 5
16 = 6
20 = 7
Length l 1 Order Code character
25 = E
Shape cutting length l Order No
5 = 4
Type Order No
without collar for DAE = 6
with collar for DAE = 7
Shape: Round, P = 4,31 mm
Ordering Code (example):
2618.16.6E4.0431
5
ø16
ø9
25
ø4,31
Starting
lead
Shape:
Round, P = 4,31 mm (0431)
Shape cutting length:
l = 5 mm (4)
Shape cutting length:
l 1 = 25 mm (E)
Diameter:
d 2 = 16 mm (6)
Type: without collar for
Dynamic Stripper DAE (6)
Version:
Round (1)
Matrix for
Dynamic Stripper
(DAE) (2618)
E168
subject to alterations
Diameter-d 2
Diameter-d 2
P P
l - Length
1
l - Length
1
l - Shape
cutting length
l - Shape
cutting length
d 4 d 4
Ordering Code (example)
Matrixes for Dynamic Stripper (DAE)
Note:
See table
for standard dimensions
Matrixes
for Dynamic Stripper (DAE)
Version Order No
blank
(pilot hole bore)
= 0
Diameter d 2 Order No
13 = 5
16 = 6
20 = 7
Length l 1 Order Code character
25 = E
Shape cutting length l Order No
5 = 4
Type Order No
without collar for DAE = 6
with collar for DAE = 7
d 4 = 9 mm
Ordering Code (example):
2618.06.6E4.09
5
ø16
ø9
25
ø1,2
Starting
lead
d 4 = 9 mm (09)
Shape cutting length:
l = 5 mm (4)
Length:
l 1 = 25 mm (E)
Diameter:
d 2 = 16 mm (6)
Type: without collar for
Dynamic Stripper DAE (6)
Version:
Blank
(pilot hole bore) (0)
Matrix
for Dynamic Stripper
(DAE) (2618)
P
d 4 d 4
Diameter-d 2
Diameter-d 2
l - Length
1
l - Shape
cutting length
l - Length
1
l - Shape
cutting length
P
Matrixes
for Dynamic Stripper (DAE)
Version Order No
Round = 1
Diameter d 2 Order No
13 = 5
16 = 6
20 = 7
Length l 1 Order Code character
25 = E
Shape cutting length l Order No
5 = 4
Type Order No
without collar for DAE = 6
with collar for DAE = 7
Shape: Round, P = 4,31 mm
Ordering Code (example):
2618.16.6E4.0431
5
ø16
ø9
25
ø4,31
Starting
lead
Shape:
Round, P = 4,31 mm (0431)
Shape cutting length:
l = 5 mm (4)
Shape cutting length:
l 1 = 25 mm (E)
Diameter:
d 2 = 16 mm (6)
Type: without collar for
Dynamic Stripper DAE (6)
Version:
Round (1)
Matrix for
Dynamic Stripper
(DAE) (2618)
subject to alterations
Matrix without collar for dynamic stripper (DAE), blank
2 6 1 8 . 0 6 . 6 E 4 . 0 9
9 mm = 09
5 mm = (4)
25 mm = (E)
16 mm = (6)
= (6)
= (0)
= 18
= 26
Diameter d 4
Shape cutting length: l Order number
Length: l 1 Order code character
Diameter d 2 Order number
Type: Order number
without sholder for DAE
Version: Order number
Blank (pilot hole bore)
for Dynamic Stripper
(DAE)
Matrix
Ordering-code (example):
+0.05
(l) 20
+0.05
+0.1
d 4
d 2 n5
p
d 7
l 1 +0.5
5
Starting lead
2618.06.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Diameter P is a bored pilot hole for wire EDM.
Note:
Order dynamic stripping element (DAE) sepa-
rately.
E169
d 2 d 4 d 7 p l l 1
13 8 11 1.2 5 25
16 9 12 1.2 5 25
16 10 13 1.5 5 25
20 11 14 1.5 5 25
20 12 15 1.5 5 25
2618.06. Matrix without collar for dynamic stripper (DAE), blank
subject to alterations
Matrix with collar for dynamic stripper (DAE), blank
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and face surfaces
ground.
Diameter P is a bored pilot hole for wire EDM.
Note:
Order dynamic stripping element (DAE) sepa-
rately.
+0.1
d 4
d 2 m5
p
d 7
d 3 -0.25
+0.05
5
+0.25
(l) 20
+0.05
l 1 +0.5
5
Starting
lead
2618.07.
2 6 1 8 . 0 7 . 6 E 4 . 0 9
9 mm = 09
5 mm = (4)
25 mm = (E)
16 mm = (6)
= (7)
= (0)
= 18
= 26
Diameter d 4
Shape cutting length: l Order number
Length: l 1 Order code character
Diameter d 2 Order number
Type: Order number
with sholder for DAE
Version: Order number
Blank (pilot hole bore)
for Dynamic Stripper
(DAE)
Matrix
Ordering-code (example):
E170
d 2 d 3 d 4 d 7 p l l 1
13 16 8 11 1.2 5 25
16 19 9 12 1.2 5 25
16 19 10 13 1.5 5 25
20 23 11 14 1.5 5 25
20 23 12 15 1.5 5 25
2618.07. Matrix with collar for dynamic stripper (DAE), blank
subject to alterations
Matrix without collar for dynamic stripper (DAE), round
2 6 1 8 . 1 6 . 6 E 4 . 0 9
9 mm = 09
5 mm = (4)
25 mm = (E)
16 mm = (6)
= (6)
= (1)
= 18
= 26
Diameter d 4
Shape cutting length: l Order number
Length: l 1 Order code character
Diameter d 2 Order number
Type: Order number
without sholder for DAE
Version: Order number
Round
for Dynamic Stripper
(DAE)
Matrix
Ordering-code (example):
Mounting example
l
+0.01
p
d 7
d 2 n5
d 4 /d 5
H7
d 1
p
ejector pin
Punch with
l 1 +0.5
+0.05
5
Plate
+0.01
+0.05
(l) 20
+0.05
d 4
d 2 n5
d 7
l 1 +0.5
5
Starting lead
p
2618.16.
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and end faces
ground.
Note:
Order dynamic stripping element (DAE) sepa-
rately.
E171
d 2 d 4 d 7 l l 1
Matrix
Diameter steps 0.01
P
DAE
d 5
d 1
Diameter steps 0.1
13 8 11 5 25 3 - 4.29 7 3-4
16 9 12 5 25 4.3 - 5.29 8 4.1-5
16 10 13 5 25 5.3 - 6.29 9 5.1-6
20 11 14 5 25 6.3 - 7.29 10 6.1-7
20 12 15 5 25 7.3 - 8.29 11 7.1-8
2618.16. Matrix without collar for dynamic stripper (DAE), round
subject to alterations
Matrix with collar for dynamic stripper (DAE), round
Material:
HSS
Hardness 62 ± 2 HRC
Execution:
Diameter d 2 , starting lead and end faces
ground.
Note:
Order dynamic stripping element (DAE) sepa-
rately.
Starting
lead
+0.01
d 4
d 2 m5
p
+0.05
5
d 7
d 3 -0.25
+0.25
(l) 20
+0.05
l 1 +0.5
5
2618.17.
2 6 1 8 . 1 7 . 6 E 4 . 0 9
9 mm = 09
5 mm = (4)
25 mm = (E)
16 mm = (6)
= (7)
= (1)
= 18
= 26
Diameter d 4
Shape cutting length: l Order number
Length: l 1 Order code character
Diameter d 2 Order number
Type: Order number
with sholder for DAE
Version: Order number
Round
for Dynamic Stripper
(DAE)
Matrix
Ordering-code (example):
Mounting example
l
+0.01
p
d 7
d 3 -0.25
d 2 m5
d 4 /d 5
H7
d 1
p
ejector pin
Punch with
l 1 +0.5
+0.05
5
Plate
E172
d 2 d 3 d 4 d 7 l l 1
Matrix
Diameter steps 0.01
P
DAE
d 5
d 1
Diameter steps 0.1
13 16 8 11 5 25 3 - 4.29 7 3-4
16 19 9 12 5 25 4.3 - 5.29 8 4.1-5
16 19 10 13 5 25 5.3 - 6.29 9 5.1-6
20 23 11 14 5 25 6.3 - 7.29 10 6.1-7
20 23 12 15 5 25 7.3 - 8.29 11 7.1-8
2618.17. Matrix with collar for dynamic stripper (DAE), round
Retainers for
ball-lock punches
Retainers for
ball-lock punches
E173
subject to alterations
Triangle retainer for ball-lock punches, light duty
Execution:
Version for metal thicknesses up to 3 mm. The punch locating hole d 2 is
manufactured to a tolerance of ± 0.01 mm relative to the 6 stud holes
H7. This ensures the interchangeability of the locating plate with other
polygon versions.
Note:
Special punch retainers available to order.
1) Contours may vary. Maximum dimensions are specified in the table.
d
d
18
15
15
t
b +0,8 1)
3
a ±0,2
3
a ±0,2
±0,01
e 3
±0,01
e 3
+0,8 1)
r 1
r 2
a
30°
2
e ±0,01
1
a ±0,2
4
a x 45°
1
e ±0,01
1)
m6
ø6 H7
H7
d 4
32
6,3
M8
d
H6
2
1
M4
M4 x 20
M8 x 10
øK
x
1)
2664.05.
E174
Order No d d 1 d 2 d 4 a a 1 a 3 a 4 b e 1 e 2 e 3 ∅ K t r 1 r 2 x
2664.05.10 9 15 10 6 44.5 19 11.1 10 43.7 7.5 26.925 9 8 9 9.5 12 8.2
2664.05.13 9 15 13 6 50.8 19 14.3 12 50 6.5 29.97 12 8 9 12.7 15.2 9.5
2664.05.16 9 15 16 6 54 19 15.9 13 53.2 6 31.75 13.5 8 9 14.3 16.8 11.2
2664.05.20 11 18 20 6 60.3 19 17.5 14 59.5 5 33.53 16.5 8 11 17.5 20 13.2
2664.05.25 13.5 20 25 6 69.9 23.8 19.8 16 69.1 7 40.64 22 8 13.5 22.2 24.7 15.7
2664.05.32 13.5 20 32 6 69.9 23.8 19.8 16 69.1 7 40.64 22 8 13.5 22.2 24.7 19.25
2664.05.38 13.5 20 38 6 77.4 27 24 18 76.6 10 43.993 26 8 13.5 26 28.5 22.25
2664.05. Triangle retainer for ball-lock punches, light duty
subject to alterations
Triangle retainer for ball-lock punches, heavy duty
+0,8 1)
a
±0,01
e 3
±0,01
e 3
d
d
b +0,8 1)
3
a ±0,2
3
a ±0,2
r 2
1
2
e ±0,01
1
a ±0,2
4
a x 45°
1)
M8
d
H6
2
M4
M4 x 20
M8 x 10
øK
41
6,3
28
25
15
t
m6
ø6 H7
H7
d 4
r 1
1
e ±0,01
x
30° 1)
2664.06.
Execution:
Version for metal thicknesses > 3 mm/max. 6 mm. The punch locating
hole d 2 is manufactured to a tolerance of ± 0.01 mm relative to the 6
stud holes H7. This ensures the interchangeability of the locating plate
with other polygon versions.
Note:
Special punch retainers available to order.
1) Contours may vary. Maximum dimensions are specified in the table.
E175
Order No d d 1 d 2 d 4 a a 1 a 3 a 4 b e 1 e 2 e 3 ∅ K t r 1 r 2 x
2664.06.10 9 15 10 6 44.5 19 11.1 10 43.7 7.5 26.925 9 10 9 9.5 12 9.8
2664.06.13 9 15 13 6 50.8 19 14.3 12 50 6.5 29.97 12 12 9 12.7 15.2 11.3
2664.06.16 9 15 16 6 54 19 15.9 13 53.2 6 31.75 13.5 12 9 14.3 16.8 12.8
2664.06.20 11 18 20 6 60.3 19 17.5 14 59.5 5 33.53 16.5 12 11 17.5 20 14.8
2664.06.25 13.5 20 25 6 69.9 23.8 19.8 16 69.1 7 40.64 22 12 13.5 22.2 24.7 17.3
2664.06.32 13.5 20 32 6 69.9 23.8 19.8 16 69.1 7 40.64 22 12 13.5 22.2 24.7 20.8
2664.06.40 13.5 20 40 6 77.4 27 24 18 76.6 10 43.993 26 12 13.5 26 28.5 24.8
2664.06. Triangle retainer for ball-lock punches, heavy duty
subject to alterations
Triangle retainer for ball-lock punches, light duty
Execution:
Version for metal thicknesses up to 3 mm. The punch locating hole d 2 is
manufactured to a tolerance of ± 0.01 mm relative to the 6 stud holes
H7. This ensures the interchangeability of the locating plate with other
polygon versions.
Note:
Special punch retainers available to order.
1) Contours may vary. Maximum dimensions are specified in the table.
m6
ø6 H7
H7
d 4
32
6,3
18
15
15
t
M8
d
H6
2
M4
M4 x 20
M8 x 10
øK
+0,8 1)
a
±0,01
e 3
±0,01
e 3
d
d
b +0,8 1)
3
a ±0,2
3
a ±0,2
r 2
1
2
e ±0,01
1
a ±0,2
4
a x 45°
1)
r 1
1
e ±0,01
x
30° 1)
2664.07.
E176
Order No d d 1 d 2 d 4 a a 1 a 3 a 4 b e 1 e 2 e 3 ∅ K t r 1 r 2 x
2664.07.06 6.6 11 6 3 35 19 11.1 6 37.5 9 23 8 6 7 8 8 5.7
2664.07. Triangle retainer for ball-lock punches, light duty
subject to alterations
Triangle retainer for ball-lock punches, heavy duty
m6
ø6 H7
H7
d 4
41
6,3
28
25
15
t
±0,01
e 3
±0,01
e 3
+0,8 1)
a
d
d
b +0,8 1)
3
a ±0,2
3
a ±0,2
r 2
1
2
e
±0,01
1
a ±0,2
4
a x 45°
1)
M8
H6
2
M4
M4 x 20
M8 x 10
øK
d
r 1
1
e ±0,01
x
30° 1)
2664.10.
Execution:
Version for metal thicknesses > 3 mm/max. 6 mm. The punch locating
hole d 2 is manufactured to a tolerance of ± 0.01 mm relative to the 6
stud holes H7. This ensures the interchangeability of the locating plate
with other polygon versions.
Note:
Special punch retainers available to order.
Pressure plate welded.
1) Contours may vary. Maximum dimensions are specified in the table.
E177
Order No d d 1 d 2 d 4 a a 1 a 3 a 4 b e 1 e 2 e 3 ∅ K t r 1 r 2 x
2664.10.10 9 15 10 6 44.5 19 11.1 10 43.7 7.5 26.925 9 10 9 9.5 12 9.8
2664.10.13 9 15 13 6 50.8 19 14.3 12 50 6.5 29.97 12 12 9 12.7 15.2 11.3
2664.10.16 9 15 16 6 54 19 15.9 13 53.2 6 31.75 13.5 12 9 14.3 16.8 12.8
2664.10.20 11 18 20 6 60.3 19 17.5 14 59.5 5 33.53 16.5 12 11 17.5 20 14.8
2664.10.25 13.5 20 25 6 69.9 23.8 19.8 16 69.1 7 40.64 22 12 13.5 22.2 24.7 17.3
2664.10.32 13.5 20 32 6 69.9 23.8 19.8 16 69.1 7 40.64 22 12 13.5 22.2 24.7 20.8
2664.10.40 13.5 20 40 6 77.4 27 24 18 76.6 10 43.993 26 12 13.5 26 28.5 24.8
2664.10. Triangle retainer for ball-lock punches, heavy duty
2192.10. 236.1. 2666.04. 2192.72. 2666.06. 2666.01. .1 2192.72.
M
k
l 1
l
d
s
ø6
20
2
d
M4
20
6,3
d
h6 2
4
d
H7
M8
8
2664.05. 10 2192.10.08.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.10.1 2192.72.08.008
13 2192.10.08.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.13.1 2192.72.08.008
16 2192.10.08.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.16.1 2192.72.08.008
20 2192.10.10.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.20.1 2192.72.08.008
25 2192.10.12.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.25.1 2192.72.08.008
32 2192.10.12.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.32.1 2192.72.08.008
38 2192.10.12.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.38.1 2192.72.08.008
2664.06./10. 10 2192.10.08.040 236.1.0600.020 2666.04.010 2192.72.04.020 2666.06.010 2666.01.10.1 2192.72.08.008
13 2192.10.08.040 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.13.1 2192.72.08.008
16 2192.10.08.040 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.16.1 2192.72.08.008
20 2192.10.10.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.20.1 2192.72.08.008
25 2192.10.12.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.25.1 2192.72.08.008
32 2192.10.12.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.32.1 2192.72.08.008
40 2192.10.12.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.40.1 2192.72.08.008
2664.07. 6 2192.10.06.035 236.1.0600.020 2666.04.006 2192.72.04.020 2666.06.006 2666.01.06.1 2192.72.08.008
2666.05.01 2666.05.02 2666.05.03
subject to alterations
Accessories for Retainers,
triangular, for Ball-Lock Punches
Retainer [ d 2
Socket head cap
screw
Dowel pin Ball Ball release pin Spring
Pressure disk for
centring pin
Pin screw
Ball release tool
Hook shape straight
straight
with threaded tip
E178
2192.10. 236.1. 2666.04. 2192.72. 2666.06. 2666.01. .1 2192.72.
M
k
l 1
l
d
s
ø6
20
2
d
M4
20
6,3
d
h6 2
4
d
H7
M8
8
2664.05. 10 2192.10.08.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.10.1 2192.72.08.008
13 2192.10.08.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.13.1 2192.72.08.008
16 2192.10.08.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.16.1 2192.72.08.008
20 2192.10.10.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.20.1 2192.72.08.008
25 2192.10.12.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.25.1 2192.72.08.008
32 2192.10.12.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.32.1 2192.72.08.008
38 2192.10.12.035 236.1.0600.020 2666.04.008 2192.72.04.020 2666.06.008 2666.01.38.1 2192.72.08.008
2664.06./10. 10 2192.10.08.040 236.1.0600.020 2666.04.010 2192.72.04.020 2666.06.010 2666.01.10.1 2192.72.08.008
13 2192.10.08.040 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.13.1 2192.72.08.008
16 2192.10.08.040 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.16.1 2192.72.08.008
20 2192.10.10.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.20.1 2192.72.08.008
25 2192.10.12.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.25.1 2192.72.08.008
32 2192.10.12.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.32.1 2192.72.08.008
40 2192.10.12.050 236.1.0600.020 2666.04.012 2192.72.04.020 2666.06.012 2666.01.40.1 2192.72.08.008
2664.07. 6 2192.10.06.035 236.1.0600.020 2666.04.006 2192.72.04.020 2666.06.006 2666.01.06.1 2192.72.08.008
2666.05.01 2666.05.02 2666.05.03
subject to alterations
Accessories for Retainers,
triangular, for Ball-Lock Punches
Retainer [ d 2
Socket head cap
screw
Dowel pin Ball Ball release pin Spring
Pressure disk for
centring pin
Pin screw
Ball release tool
Hook shape straight
straight
with threaded tip
subject to alterations
ACCU-LOCK Fixture device for ball-lock punches, light duty
M4
l 1 ±0,13
-0,08
0
4,5
d 2
d 2 d 3 ±0,005
d 4 ±0,13
2668.2.
Note:
Use ball release tool 2666.05.02, straight.
e
b +0,025
Retainer for
ball-lock punches
Pressure plate
+0,005
+0,010
a
+0,008
+0,015
*a
+0,13
4,55
+0,75
d
+0,025
c
up to Ø 25
from Ø 32
Mounting example
E179
Order No d 2 d 3 d 4 l 1 a b c d e
2668.2.06 6 12 14.6 25.7 6 6.5 12.013 15 25.7
2668.2.10 10 14 16.6 25.7 10 9 14.013 17 25.7
2668.2.13 13 14 16.6 25.7 13 10.5 14.013 17 25.7
2668.2.16 16 14 16.6 25.7 16 12 14.013 17 25.7
2668.2.20 20 16 18.6 25.7 20 14 16.013 19 25.7
2668.2.25 25 16 18.6 25.7 25 16.5 16.013 19 25.7
2668.2.32 32 16 18.6 25.7 32 20 16.013 19 25.7
2668.2.38 38 16 18.6 25.7 38 23 16.013 19 25.7
2668.2. ACCU-LOCK Fixture device for ball-lock punches, light duty
subject to alterations
ACCU-LOCK Fixture device for ball-lock punches, heavy duty
e
b +0,025
Retainer for
ball-lock punches
Pressure plate
+0,005
+0,010
a
+0,008
+0,015
*a
+0,13
4,55
+0,75
d
+0,025
c
up to Ø 25
from Ø 32
l 1 ±0,13
-0,08
0
4,5
d 2
d 2 d 3 ±0,005
d 4 ±0,13
M4
0,8
2668.3.
Note:
Use ball release tool 2666.05.02, straight.
Mounting example
E180
Order No d 2 d 3 d 4 l 1 a b c d e
2668.3.10 10 16 19.6 34.7 10 10 16.013 20 34.7
2668.3.13 13 20 24.6 34.7 13 11.5 20.013 25 34.7
2668.3.16 16 20 24.6 34.7 16 13 20.013 25 34.7
2668.3.20 20 20 24.6 34.7 20 15 20.013 25 34.7
2668.3.25 25 20 24.6 34.7 25 17.5 20.013 25 34.7
2668.3.32 32 20 24.6 34.7 32 21 20.013 25 34.7
2668.3.40 40 20 24.6 34.7 40 25 20.013 25 34.7
2668.3. ACCU-LOCK Fixture device for ball-lock punches, heavy duty
Retainers for
punches ISO 8020
Retainers for
punches ISO 8020
E181
subject to alterations
Triangle retainer, for punches ISO 8020 without anti-rotation element
Execution:
The centres of the pinholes are the reference points for the position of
the punch bore.
The dimensions e 1 , e 2 and e 3 have a tolerance of ± 0.01 mm.
The triangle ball-lock retainers are interchangeable.
Note:
Pressure plate 2665.01. to be ordered separately for the receiving punch
plate.
1) Contours may vary. Maximum dimensions are specified in the table.
2664.02.
2665.01.
2
e ±0,01
1
a ±0,2
b +0,8 1)
3
a ±0,2
11
11
15
6
t
25
d
d 3
m6
ø6 H7
d
G5
2
d 1
M8
5 +0,05
±0,01
e 3
±0,01
e 3
3
a ±0,2
a +0,8 1)
r 1
r 2
30°
4
a x 45°
1
e ±0,01
1)
1)
E182
Order No d d 1 d 2 d 3 a a 1 a 3 a 4 b e 1 e 2 e 3 t r 1 r 2
2664.02.10 9 15 10 14 44.5 19 11.1 10 43.7 7.5 26.925 9 9 9.5 12
2664.02.13 9 15 13 17 50.8 19 14.3 12 50 6.5 29.97 12 9 12.7 15.2
2664.02.16 9 15 16 20 54 19 15.9 13 53.2 6 31.75 13.5 9 14.3 16.8
2664.02.20 11 18 20 24 60.3 19 17.5 14 59.5 5 33.53 16.5 11 17.5 20
2664.02.25 13.5 20 25 29 69.9 23.8 19.8 16 69.1 7 40.64 22 13.5 22.2 24.7
2664.02.32 13.5 20 32 36 69.9 23.8 19.8 16 69.1 7 40.64 22 13.5 22.2 24.7
2664.02. Triangle retainer, for punches ISO 8020 without anti-rotation element
subject to alterations
Triangle retainer, for punches ISO 8020 with anti-rotation element
2664.04.
2665.01.
d
m6
ø6 H7
t
25
5 +0,05
11
11
15
6
d
G5
2
d 1
M8
2
e ±0,01
1
a ±0,2
4
a x 45°
1
e ±0,01
1)
b +0,8 1)
3
a ±0,2
3
a ±0,2
r 2
a +0,8 1)
r 1
±0,01
e 3
±0,01 e 3
1)
b 3
b 4 ±0,02
1)
30° 1)
Execution:
The centres of the pinholes are the reference points for the position of
the punch bore.
The dimensions e 1 , e 2 and e 3 have a tolerance of ± 0.01 mm.
The triangle ball-lock retainers are interchangeable.
Note:
Pressure plate 2665.01. to be ordered separately for the receiving punch
plate.
1) Contours may vary. Maximum dimensions are specified in the table.
E183
Order No d d 1 d 2 a a 1 a 3 a 4 b b 3 b 4 e 1 e 2 e 3 t r 1 r 2
2664.04.10 9 15 10 44.5 19 11.1 10 43.7 12 5 7.5 26.925 9 9 9.5 12
2664.04.13 9 15 13 50.8 19 14.3 12 50 15 6.5 6.5 29.97 12 9 12.7 15.2
2664.04.16 9 15 16 64 19 15.9 13 53.2 18 8 6 31.75 13.5 9 14.3 16.8
2664.04.20 11 18 20 60.3 19 17.5 14 59.5 23 10 5 33.53 16.5 11 17.5 20
2664.04.25 13.5 20 25 69.9 23.8 19.8 16 69.1 28 12.5 7 40.64 22 13.5 22.2 24.7
2664.04.32 13.5 20 32 69.9 23.8 19.8 16 69.1 35 16 7 40.64 22 13.5 22.2 24.7
2664.04. Triangle retainer, for punches ISO 8020 with anti-rotation element
k
l
l 1
d
M
s
2192.10.
ø6
20
236.1.
M8
8
2192.72.
ø7
6
2
e
±0,1
e 3
ø7
30°
d ø7
d
r 1
a
a 4
1
e
3
1
a
±0,2
+0,8 1)
a
±0,1
±0,1
±0,1
e 3
x 45°
±0,2
a 3 ±0,2
b +0,8 1)
r 2
1)
1)
2665.01.
2664.02./04. 10 2192.10.08.035 236.1.0600.020 2192.72.08.008 2665.01.10
13 2192.10.08.035 236.1.0600.020 2192.72.08.008 2665.01.13
16 2192.10.08.035 236.1.0600.020 2192.72.08.008 2665.01.16
20 2192.10.10.035 236.1.0600.020 2192.72.08.008 2665.01.20
25 2192.10.12.035 236.1.0600.020 2192.72.08.008 2665.01.25
32 2192.10.12.035 236.1.0600.020 2192.72.08.008 2665.01.32
Accessories for Retainers, triangular, for Punches, to ISO 8020
subject to alterations
Retainer Ø d 2 Socket head cap screw Dowel pin Pin screw Pressure plate
E184
Accessories
k
l
l 1
d
M
s
2192.10.
ø6
20
236.1.
M8
8
2192.72.
ø7
6
2
e
±0,1
e 3
ø7
30°
d ø7
d
r 1
a
a 4
1
e
3
1
a
±0,2
+0,8 1)
a
±0,1
±0,1
±0,1
e 3
x 45°
±0,2
a 3 ±0,2
b +0,8 1)
r 2
1)
1)
2665.01.
2664.02./04. 10 2192.10.08.035 236.1.0600.020 2192.72.08.008 2665.01.10
13 2192.10.08.035 236.1.0600.020 2192.72.08.008 2665.01.13
16 2192.10.08.035 236.1.0600.020 2192.72.08.008 2665.01.16
20 2192.10.10.035 236.1.0600.020 2192.72.08.008 2665.01.20
25 2192.10.12.035 236.1.0600.020 2192.72.08.008 2665.01.25
32 2192.10.12.035 236.1.0600.020 2192.72.08.008 2665.01.32
Accessories for Retainers, triangular, for Punches, to ISO 8020
subject to alterations
Retainer Ø d 2 Socket head cap screw Dowel pin Pin screw Pressure plate
Accessories
E185
3 b
l
d 4
d 2
d 3
d 1
R3
2431.7.
d 2 d 1 d 3 d 4 d 5 max. b 35 43 53 63 73
10 18 21 1,6 22 6 ○ ● ● ●
13 23 26 3 26,5 6 ○ ● ● ● ●
16 28 31 3 34 6 ○ ● ● ● ●
20 33 36 3 38 7 ○ ● ● ● ●
25 40 43 3 47,6 7 ○ ● ● ● ●
32 50 55 3 57,9 7 ○ ● ● ● ●
38 60 65 3 69,6 8 ○ ○ ○ ○
40 60 65 3 69,6 8 ● ● ● ○
63 71 80 90 100
71 80 90 100 110
- 71 80 90 100
3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm
35 35 35 43 43 43 53 53 53 63 63 63 73 73 73
d 2
10 1300 - - 1060 1820 - 900 1650 - 720 1450 1860 - - -
13 2100 - - 1700 2850 - 1460 2610 - 1170 2320 2910 930 2080 2500
16 3000 - - 2310 3900 - 1990 3560 - 1590 3150 3980 1270 2810 3440
20 3500 - - 2900 4900 - 2500 4470 - 2000 3950 5000 1590 3420 4330
25 5400 - - 4440 7520 - 3810 6860 - 3050 6050 7680 2420 5390 6780
32 8400 - - 6840 11390 - 5880 10450 - 4700 9310 11640 3740 8370 10280
38 - - - 9280 19740 - 8140 15890 - 6440 11570 18030 5460 8850 11680
40 - - - 10100 20190 - 8650 17300 - 6890 13780 20670 6000 9800 12700
l
d 1
d 5
Compression
subject to alterations
Stripping unit
Installation example:
Material:
FIBROFLEX® 95 Shore A
Note:
Stripping units can be used for retainers 2664.02./04./05./06./10.
* values for the stripping force are dependent on a number of parameters
(e.g. lubricant, temperature etc.) and may vary from those given here.
** max spring travel should not exceed 15% of the length
Ordering example:
Stripping unit = 2431.7.
d 2 = 10 mm = 2431.7.10.
l = 53 mm = 2431.7.10.53
Order number = 2431.7.10.53
2431.7. Stripping unit
Stripping unit lenght l
Punch lengths in use
Ball-lock punch, light duty
Ball-lock punch, heavy duty
Precision punch ISO 8020
○ = Special measures upon request
Spring travel**
Length
Stripping forces (N)*
E186
3 b
l
d 4
d 2
d 3
d 1
R3
2431.7.
d 2 d 1 d 3 d 4 d 5 max. b 35 43 53 63 73
10 18 21 1,6 22 6 ○ ● ● ●
13 23 26 3 26,5 6 ○ ● ● ● ●
16 28 31 3 34 6 ○ ● ● ● ●
20 33 36 3 38 7 ○ ● ● ● ●
25 40 43 3 47,6 7 ○ ● ● ● ●
32 50 55 3 57,9 7 ○ ● ● ● ●
38 60 65 3 69,6 8 ○ ○ ○ ○
40 60 65 3 69,6 8 ● ● ● ○
63 71 80 90 100
71 80 90 100 110
- 71 80 90 100
3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm
35 35 35 43 43 43 53 53 53 63 63 63 73 73 73
d 2
10 1300 - - 1060 1820 - 900 1650 - 720 1450 1860 - - -
13 2100 - - 1700 2850 - 1460 2610 - 1170 2320 2910 930 2080 2500
16 3000 - - 2310 3900 - 1990 3560 - 1590 3150 3980 1270 2810 3440
20 3500 - - 2900 4900 - 2500 4470 - 2000 3950 5000 1590 3420 4330
25 5400 - - 4440 7520 - 3810 6860 - 3050 6050 7680 2420 5390 6780
32 8400 - - 6840 11390 - 5880 10450 - 4700 9310 11640 3740 8370 10280
38 - - - 9280 19740 - 8140 15890 - 6440 11570 18030 5460 8850 11680
40 - - - 10100 20190 - 8650 17300 - 6890 13780 20670 6000 9800 12700
l
d 1
d 5
Compression
subject to alterations
Stripping unit
Installation example:
Material:
FIBROFLEX® 95 Shore A
Note:
Stripping units can be used for retainers 2664.02./04./05./06./10.
* values for the stripping force are dependent on a number of parameters
(e.g. lubricant, temperature etc.) and may vary from those given here.
** max spring travel should not exceed 15% of the length
Ordering example:
Stripping unit = 2431.7.
d 2 = 10 mm = 2431.7.10.
l = 53 mm = 2431.7.10.53
Order number = 2431.7.10.53
2431.7. Stripping unit
Stripping unit lenght l
Punch lengths in use
Ball-lock punch, light duty
Ball-lock punch, heavy duty
Precision punch ISO 8020
○ = Special measures upon request
Spring travel**
Length
Stripping forces (N)*
subject to alterations
Stripping unit - Pressure plate
2667.1.
Note:
Pressure plate, mounting plate and screw must all be ordered individu-
ally.
Mounting example
E187
Order No d 2 R 1 a
2667.1.10 10 13 28
2667.1.13 13 15.5 31
2667.1.16 16 18 32.9
2667.1.20 20 20.5 34.8
2667.1.25 25 24 39.8
2667.1.32 32 31 41.3
2667.1.38 38 36 45
2667.1.40 40 36 45
2667.1. Stripping unit - Pressure plate
subject to alterations
Stripping unit - Mounting plate
Note:
Pressure plate, mounting plate and screw must all be ordered
individually.
Socket head cap screw M8x20
2192.10.08.020
2667.2.
Mounting example
E188
Order No d 2 d 1 d 3 R 1 a
2667.2.10 10 19 22 13 28
2667.2.13 13 24 27 15.5 31
2667.2.16 16 29 32 18 32.9
2667.2.20 20 34 37 20.5 34.8
2667.2.25 25 41 44 24 39.8
2667.2.32 32 51 56 31 41.3
2667.2.38 38 61 66 36 45
2667.2.40 40 61 66 36 45
2667.2. Stripping unit - Mounting plate
subject to alterations E189
subject to alterations
Elastomer Stripper
Description:
Repairs, sharpening and modifications on dies equipped with elastomer
strippers do not necessitate the dismantling of a stripper plate, thus
becoming very expedient.
Any marring of delicate part surfaces is precluded. This makes
elastomer strippers ideal for all painted, anodized, plastic-coated and
polished parts. FIBROFLEX® Elastomer Strippers are resistant against oils
and greases.
Material:
FIBROFLEX®
Hardness: 95 Shore A
Execution:
Stock lenghts: 39, 47, 56 mm.
Other lengths on request (max. 56 mm)!
Application:
Especially in large dies, where the use of elastomer strippers does away
with the need of huge stripper plates.
Mounting:
Push stripper over punch, where it will stay put on account of its elasti-
city.
No other form of retention will be required.
A single press stroke will then pierce a hole through the bottom portion
of the stripper that matches the punch shape exactly.
243.7.
Mounting example
E190
d 1 d 2 d 3 L 0 39 47 56
4 17 1.6 ● ● ●
5 17 1.6 ● ● ●
6 19 1.6 ● ● ●
6.3 19 1.6 ● ● ●
8 21 3 ● ● ●
10 23 3 ● ● ●
12.5 26 3 ● ● ●
13 26 3 ● ● ●
16 30 3 ● ● ●
20 38 3 ● ● ●
25 50 3 ● ● ●
32 55 3 ● ● ●
38 60 3 ● ● ●
40 63 3 ● ● ●
Ordering Code (example):
Elastomer Stripper =243.7.
Inside diameter d 1 4 mm = 040.
Length L 0 39 mm = 039
Order No =243.7. 040. 039
243.7. Elastomer Stripper
subject to alterations
Washer
3
4
d
d 5
243.7. .1
Material:
Steel
E191
Order No d 4 d 5
243.7.085.1 8.5 21
243.7.105.1 10.5 23
243.7.130.1 13 26
243.7.135.1 13.5 26
243.7.165.1 16.5 30
243.7.205.1 20.5 38
243.7.255.1 25.5 50
243.7.325.1 32.5 55
243.7.385.1 38.5 60
243.7.405.1 40.5 63
243.7. .1 Washer
subject to alterations
Special Punches, Custom made
High-Precision Special Parts to Customer´s Drawings
E192 subject to alterations
FIBRO manufactures Special Form Punches and
-Matrices on most modern equipment.
Projection Form Grinding, Creep Feed Grinding,
EDM and Wire-EDM are used acc. to design
details.
Many years of experience enable FIBRO to chose
best suitable materials and methods.
We manufacture to customer´s drawings:
● Piercing Punches
● Draw Punched
● Form Punches
● Pre-Extrusion Punches and Ejectors for
Bolt Manufacturing
● Flow-Forming Punches
● Punches with 30°-Conical Heads
or other head shapes
subject to alterations
Special Punches, Custom made
High-Precision Special Parts to Customer´s Drawings
subject to alterations
FIBRO manufactures Special Form Punches and
-Matrices on most modern equipment.
Projection Form Grinding, Creep Feed Grinding,
EDM and Wire-EDM are used acc. to design
details.
Many years of experience enable FIBRO to chose
best suitable materials and methods.
We manufacture to customer´s drawings:
● Piercing Punches
● Draw Punched
● Form Punches
● Pre-Extrusion Punches and Ejectors for
Bolt Manufacturing
● Flow-Forming Punches
● Punches with 30°-Conical Heads
or other head shapes
E193
subject to alterations
Punch without head, square / rectangular, Shape A
230.
Material:
HSS
Order No 230.3.
Hardness:
Shaft 64 ± 2 HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Punch shaft precision ground.
l 1 : Stock length of square punches: 73,5 mm
Other materials and dimensions on request.
E194
a b l 1 l*
1 - 8 1 73.5 71
2 - 10 2 73.5 71
3 - 12 3 73.5 71
4 - 12 4 73.5 71
5 - 15 5 73.5 71
6 - 20 6 73.5 71
7 - 24 7 73.5 71
8 - 24 8 73.5 71
9 - 28 9 73.5 71
10 - 34 10 73.5 71
12 - 34 12 73.5 71
*l = Nominal ordering length
Ordering Code (example):
Punch without head, square / rectangular, Shape A =230.
Material MAT HSS = 3.
Punch cutting length a 1 mm= 0100.
Punch cutting width b 1 mm= 0100.
Nominal ordering length l 71 = 071
Order No =230. 3.0100. 0100. 071
230. Punch without head, square /
rectangular, Shape A
subject to alterations
Punch with head, square / rectangular, Shape B
Material:
HSS
Order No 231.3.
Hardness:
Shaft 64 ± 2 HRC
Head 52 ± HRC
Description of FIBRO materials for tool and die components see at the
beginning of Chapter E.
Execution:
Punch shaft precision ground.
Heads hot upset forged - ground on special request.
l 1 : Stock length of square punches: 71 mm
Other materials and dimensions on request.
231.
E195
Ordering Code (example):
Punch with head, square / rectangular, Shape B =231.
Material MAT HSS = 3.
Punch cutting length a 1 mm = 0100.
Punch cutting width b 1 mm = 0100.
Length l 1 71 mm= 071
Order No =231.3.0100. 0100. 071
a b h l 1
1 - 8 1 1.2 71
2 - 10 2 1.4 71
3 - 12 3 1.8 71
4 - 12 4 1.8 71
5 - 15 5 1.8 71
6 - 20 6 2 71
7 - 24 7 2.8 71
8 - 24 8 2.8 71
9 - 28 9 2.8 71
10 - 34 10 2.8 71
12 - 34 12 2.8 71
231. Punch with head, square / rectangular,
Shape B
subject to alterations
Dowel pin with internal extracting thread, similar to DIN EN ISO 8735
Material:
Steel
Hardness 60 ± 2 HRC
Execution:
hardened and ground to finest finish
FIBRO Dowel Pins are manufactured with the exacting requirements of
high class diemaking in mind. Whereas DIN EN ISO 8735 stipulates ISO
Class 6 for dowels, we produce our pins to m5.
236.1.
E196
d 1 d 2 t 1 l 2 r l 1 16 18 20 24 28 32 36 40 45 50 55 60 70 80 90 100 120
6 4 6 2.1 6 ● ● ● ● ● ● ● ● ● ● ● ●
8 5 8 2.6 8 ● ● ● ● ● ● ● ● ● ● ● ● ●
10 6 10 3 10 ● ● ● ● ● ● ● ● ● ● ● ● ●
12 6 12 3.8 12 ● ● ● ● ● ● ● ● ● ● ● ● ●
14 8 12 4 16 ● ● ● ● ● ● ● ● ● ● ● ●
16 8 16 4.7 16 ● ● ● ● ● ● ● ● ● ● ● ●
20 10 20 6 20 ● ● ● ● ● ● ● ● ● ● ●
25 16 24 6 25 ● ● ● ● ● ● ● ● ●
Ordering Code (example):
Dowel pin with internal extracting thread, similar to DIN EN ISO 8735 =236.1.
Diameter d 1 6 mm = 0600.
Length l 1 16 mm = 016
Order No =236.1. 0600. 016
236.1. Dowel pin with internal extracting thread, similar to DIN EN ISO 8735
subject to alterations
Dowel pin with internal extracting thread, according to DIN EN ISO 8735
2361.1.
Material:
Steel
Hardness 60 ± 2 HRC
Execution:
hardened and ground to finest finish
E197
d 1 d 2 t 1 l 2 r l 1 8 10 12 14 16 18 20 22 24 26 28 30 32 36 40 45 50 55 60 70 80 90 100 120
4 3 4.5 1.3 4 ● ● ● ● ● ● ● ● ● ● ● ● ●
5 3 5 1.7 5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
6 4 6 2.1 6 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
8 5 8 2.6 8 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
10 6 10 3 10 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
12 6 10 3.8 12 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
14 8 12 4 14 ● ● ● ● ● ● ● ● ● ● ● ● ●
16 8 12 4.7 16 ● ● ● ● ● ● ● ● ● ● ● ●
20 10 16 6 20 ● ● ● ● ● ● ● ● ● ● ●
Ordering Code (example):
Dowel pin with internal extracting thread, according to DIN EN ISO
8735 =2361.1.
Diameter d 1 4 mm = 0400.
Length l 1 10 mm = 010
Order No =2361.1.0400. 010
2361.1. Dowel pin with internal extracting thread, according to DIN EN ISO 8735
FIBROZIPP
subject to alterations
ca. 500 mm
Impact Head
Dowel Pin with
Extracting Thread
Draw Bar
Impact Sleeve
Four Adaptors:
- M 3, M 4
- M 5, M 6
- M 8, M 10
- M 16
Interchangeable
Extracting Screw
DIN ISO 4762
236.001
236.001 Dowel Pin Extractor FIBROZIPP
Extraction tool for the fast and convenient removal of dowels with internal
extracting thread – also for shafts, plugs and other machine components.
The tool comes with interchangeable adaptors and screws, to fit
all threads from M3 to M16.
E198
FIBROZIPP
subject to alterations
ca. 500 mm
Impact Head
Dowel Pin with
Extracting Thread
Draw Bar
Impact Sleeve
Four Adaptors:
- M 3, M 4
- M 5, M 6
- M 8, M 10
- M 16
Interchangeable
Extracting Screw
DIN ISO 4762
236.001
236.001 Dowel Pin Extractor FIBROZIPP
Extraction tool for the fast and convenient removal of dowels with internal
extracting thread – also for shafts, plugs and other machine components.
The tool comes with interchangeable adaptors and screws, to fit
all threads from M3 to M16.
subject to alterations
Liner bush for dowel pin, for bonding
Description:
Dowel liner bushes are used where precisely positioned, unhardened
parts are often changed or must be replaced, e.g. in precision tool const-
ruction.
Material:
WS
Hardness 54 ± 2 HRC
Epoxy-Bonding:
The jig-ground pin holes of the hardened matrix are joined with the
dowel liner bush by means of a dowel pin 235.1. Retainer holes for
dowel liner bushes should be approximately 2 mm larger in diameter
than the bush O.D. – a coarse finish is desirable. Following exact positio-
ning/ aligning, FIBROLIT® ZWO or FIBROFIX® SECHS is used for bonding.
= 265.
= 265.1.
= 26.01.0800.
= 265.1.0800.1
= 265.1.0800.1
= 265.
= 265.1.
= 26510.0800.
= 265..00800.1.
= 265..08000.1.040
= 265.1.0800.1.040
= 265.
= 206. 1.
= 265.1.0800.
= 265..00800.2.
= 265..0800.2.0050
= 265.1.0800.2.050
Ordering Code (example):
One Dowel Liner Bush – only –
Dowel Liner Bush
Material: Tool Steel
d 1 = [ 8,0 mm
Quantity: one
Order No
Ordering Code (example):
One Dowel Liner Bush + Matching Dowel
Dowel Liner Bush
Material: Tool Steel
d 1 = [ 8,0 mm
Quantity: one
Dowel: length = 40 mm
Order No
Ordering Code (example):
Two Dowel Liner Bushes + one Dowel
Dowel Liner Bush
Material: Tool Steel
d 1 = [ 8,0 mm
Quantity: two
Dowel: length = 50 mm
Order No
265.1.
E200
d 1 d D D 1 l 1 l 2
6 7 10 12 25 12
8 9 12 14 30 16
10 11 16 18 36 20
265.1. Liner bush for dowel pin, for bonding
subject to alterations
Liner bush for dowel pin, for push fit
2650.1.
Description:
Dowel liner bushes are used where precisely positioned, unhardened
parts are often changed or must be replaced, e.g. in precision tool const-
ruction.
Material:
WS
Hardness 54 ± 2 HRC
Slip-Fit Bonding:
The position of the bush is given by push fit hole tolerance H6. The
adhesive (order no. 281.648) provides optimum push retention whilst
offering the following
advantages:
- high accuracy and stiffness
- no problems to find position when changing bushings
We do not recommend to press fit bushings.
= 2650.
= 2605.1.
= 265.01.0800.
= 265.1.08000.1
= 2650.1.0800.1
= 2650.
= 2605.1.
= 265.10.0800.
= 265.1.00800.1.
= 265.1.08000.1.040
= 2650.1.0800.1.040
= 2650.
= 2065. 1.
= 265.01.0800.
= 265.1.00800.2.
= 265.1.0800.2.0050
= 2650.1.0800.2.050
Ordering Code (example):
One Dowel Liner Bush – only –
Dowel Liner Bush
Material: Tool Steel
d 1 = [ 8,0 mm
Quantity: one
Order No
Ordering Code (example):
One Dowel Liner Bush + Matching Dowel
Dowel Liner Bush
Material: Tool Steel
d 1 = [ 8,0 mm
Quantity: one
Dowel: length = 40 mm
Order No
Ordering Code (example):
Two Dowel Liner Bushes + one Dowel
Dowel Liner Bush
Material: Tool Steel
d 1 = [ 8,0 mm
Quantity: two
Dowel: length = 50 mm
Order No
E201
d 1 d D l 1 l 2
6 7 10 25 12
8 9 12 30 16
10 11 16 36 20
2650.1. Liner bush for dowel pin, for push fit
subject to alterations
Dowel pin similar to DIN EN ISO 8734
Material:
Steel
Hardness 60 ± 2 HRC
Execution:
hardened and ground to finest finish
FIBRO Dowel Pins are manufactured with the exacting requirements of
high class diemaking in mind. Whereas DIN EN ISO 8734 stipulates ISO
Class 6 for dowels, we produce our pins to m5.
235.1.
E202
d 1 l 2 r l 1 6 8 10 12 14 16 18 20 24 28 32 36 40 45 50 55 60 70 80 90 100 120 130 140
1 0.48 1 ● ● ●
1.5 0.62 1.6 ● ● ● ● ● ●
2 0.78 2 ● ● ● ● ● ● ● ● ● ● ● ●
2.5 0.95 2.5 ● ● ● ● ● ● ● ● ● ● ● ●
3 1.1 3 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
4 1.4 4 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
5 1.7 5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
6 2.1 6 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
8 2.6 8 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
10 3 10 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
12 3.8 12 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
14 3.8 16 ● ● ● ● ● ● ● ● ● ● ●
16 4.7 16 ● ● ● ● ● ● ● ● ● ● ●
20 6 20 ● ● ● ● ● ● ● ●
Ordering Code (example):
Dowel pin similar to DIN EN ISO 8734 =235.1.
Diameter d 1 1 mm = 0100.
Length l 1 8 mm = 008
Order No =235.1.0100. 008
235.1. Dowel pin similar to DIN EN ISO 8734
subject to alterations
Dowel pin according to DIN EN ISO 8734
2351.1.
Material:
Steel
Hardness 60 ± 2 HRC
Execution:
hardened and ground to finest finish
E203
d 1 l 2 r l 1 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 36 40 45 50 55 60 70 80 90 100 120
1 0.4 1 ● ● ● ● ● ●
1.5 0.5 1.6 ● ● ● ● ● ● ● ● ● ● ●
2 0.6 2 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
2.5 0.7 2.5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
3 0.8 3 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
4 1 4 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
5 1.2 5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
6 1.5 6 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
8 1.8 8 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
10 2 10 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
12 2.5 12 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
14 2.5 16 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
16 3 16 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
20 4 20 ● ● ● ● ● ● ● ● ● ● ●
Ordering Code (example):
Dowel pin according to DIN EN ISO 8734 =2351.1.
Diameter d 1 1 mm = 0100.
Length l 1 4 mm = 004
Order No =2351.1.0100. 004
2351.1. Dowel pin according to DIN EN ISO 8734
subject to alterations
Drill bush with collar, DIN 172, Shape A
Material:
Case hardened steel
Hardness 740 ± 40 HV 10
Execution:
Diameters d 1 , d 2 and shoulder precision ground.
276.
E204
d 1 d 2 d 3 l 1 6 8 9 10 12 16 20 25 28 30 35 36 45 56 67 78
0.4 - 1 3 6 l 2 4 7
1.1 - 1.8 4 7 4 7
1.9 - 2.6 5 8 4 7
2.7 - 3.3 6 9 5.5 9.5 13.5
3.4 - 4 7 10 5.5 9.5 13.5
4.1 - 5 8 11 5.5 9.5 13.5
5.1 - 6 10 13 7 13 17
6.1 - 8 12 15 7 13 17
8.1 - 10 15 18 9 17 22
10.1 - 12 18 22 8 16 21
12.1 - 15 22 26 12 24 32
15.1 - 18 26 30 12 24 32
18.1 - 22 30 34 15 31 40
22.1 - 26 35 39 15 31 40
26.1 - 30 42 46 20 40 51
30.1 - 35 48 52 20 40 51
35.1 - 42 55 59 25 51 62
42.1 - 48 62 66 24 50 61
48.1 - 55 70 74 24 50 61
55.1 - 63 78 82 29 61 72
Ordering Code (example):
Drill bush with collar, DIN 172, Shape A =276.1.
Guide diameter d 1 0.4 mm = 0040.
Length l 1 6 mm = 006
Order No =276.1.0040. 006
276. Drill bush with collar, DIN 172, Shape A
subject to alterations
Drill bush without collar, DIN 179, Shape A
277.
Material:
Case hardened steel
Hardness 740 ± 40 HV 10
Execution:
Diameters d 1 and d 2 precision ground.
E205
d 1 d 2 l 1 6 8 9 10 12 16 20 25 28 30 35 36 45 56 67 78
0.4 - 1 3 ● ●
1.1 - 1.8 4 ● ●
1.9 - 2.6 5 ● ●
2.7 - 3.3 6 ● ● ●
3.4 - 4 7 ● ● ●
4.1 - 5 8 ● ● ●
5.1 - 6 10 ● ● ●
6.1 - 8 12 ● ● ●
8.1 - 10 15 ● ● ●
10.1 - 12 18 ● ● ●
12.1 - 15 22 ● ● ●
15.1 - 18 26 ● ● ●
18.1 - 22 30 ● ● ●
22.1 - 26 35 ● ● ●
26.1 - 30 42 ● ● ●
30.1 - 35 48 ● ● ●
35.1 - 42 55 ● ● ●
42.1 - 48 62 ● ● ●
48.1 - 55 70 ● ● ●
55.1 - 63 78 ● ● ●
Ordering Code (example):
Drill bush without collar, DIN 179, Shape A =277.1.
Guide diameter d 1 0.4 mm = 0040.
Length l 1 6 mm = 006
Order No =277.1.0040. 006
277. Drill bush without collar, DIN 179, Shape A
subject to alterations
Gauge pin DIN 2269
Direct gauging
of bore diameters
Measurement of centre-distance
between two bores
Concentricity check on a bush
Measurements on prismatic faces
240.1./2.
Material:
Alloy tool steel, hardened and tempered.
Age-treated repeatedly.
Hardness 60 ± 2 HRC
Execution:
precision ground
Quality class I: diameter tolerance ±0,001
Quality class II: diameter tolerance ±0,002
Single pins:
Quality class I 240.1.
Quality class II 240.2.
Small set:
91 gauge pins from ∅ 1-10 mm in steps of
0,1 mm, complete in wooden box.
Quality class I 240.51.
Quality class II 240.52.
Large set:
273 gauge pins from ∅ 1-10 mm in steps of
0,1 mm, plus one each. 0,01 mm-oversize/
undersize pin – complete in wooden box
Quality class I 240.41.
Quality class II 240.42.
Special sets:
Supplied to customer’s requirements in
respect of assortment and quality class. All
gauge pins from ∅ 3 mm upward are marked
with their actual size.
E206
Ordering Code (example):
Gauge pin DIN 2269 =240.
Quality class KL 1 = 1.
Diameter d 1 0.29 mm = 0029
Order No =240. 1. 0029
d 1 l 1
0.29 - 6 50
6.01 - 20 70
240.1./2. Gauge pin DIN 2269
subject to alterations E207
= 240.91.
= 1
= 240.91.1
subject to alterations
240.45. Gauge Pin Holders
(without pins) for diameters Order No
from 1–2 240.45.1
from 2–4 240.45.2
from 4–6 240.45.3
from 6–8 240.45.4
from 8–10 240.45.5
Gauge Pin Holders are double-ended, to carry two pins e.g. for go – no go
measurements etc.
Ordering code (example):
Gauge pin box – approx. 270 pins
Class I-Accuracy
Order No
Gauge Pin Holders
Wooden Boxes
Wooden boxes:
(without pins)
with drilled holes, for the safe
and orderly storage of gauge
pins – each hole marked with
the requisite pin size.
Order No
Large Set of approx. 270 Pins
size: 2503903390
240.91
Small Set of approx. 90 Pins
size: 1553903285
240.92
Boxes complete with carrier board
inset
Class I-Accuracy 240.9x.1
Class II-Accuracy 240.9x.2
E208
240.11./22.
subject to alterations
High Precision Gauge Pin with Handle
High Precision Gauge Pins – Boxed Sets
Wooden box:
Wooden boxes for Gauge Pins – with drilled holes in wooden tray insert.
Each hole marked with true size of pin.
External dimensions: 155x90x285 mm
Ordering Code (example):
Gauge Pin = 240.
Class I-Accuracy, with handle = 240.11.
d 1 = 1,5 mm = 0150
Order No = 240.11.0150
240.11./22. High-Precision Gauge Pin with Handle
The Gauge Pins are firmly fixed to the handle. Each Pin is marked with
its true diameter.
Single Gauge Pins: [ 0,3 – 3,0 mm, In dia. steps of
0.01 mm
Order No
Class I-Accuracy 240.11.
Class II-Accuracy 240.22.
Assortment: 84 Gauge Pins from 0.3 – 3.0 mm,
in dia. steps of 0.1 mm plus one
each pin with undersize 0.01
and oversize 0.01 mm
(for example 0.29 – 0.30 – 0.31
etc.)
Class I-Accuracy 240.31
Class II-Accuracy 240.32
Special
Assortments:
to customer’s specifications in
respect of class of accuracy
Material:
Alloy tool steel, hardened and tempered.
Repeatedly age-treated.
Hardness 60 ± 2 HRC.
fine-ground
Class II-Accuracy ±0.001
Class II-Accuracy ±0.002
to DIN 2269
= 240.91.
= 1
= 240.91.1
subject to alterations
240.45. Gauge Pin Holders
(without pins) for diameters Order No
from 1–2 240.45.1
from 2–4 240.45.2
from 4–6 240.45.3
from 6–8 240.45.4
from 8–10 240.45.5
Gauge Pin Holders are double-ended, to carry two pins e.g. for go – no go
measurements etc.
Ordering code (example):
Gauge pin box – approx. 270 pins
Class I-Accuracy
Order No
Gauge Pin Holders
Wooden Boxes
Wooden boxes:
(without pins)
with drilled holes, for the safe
and orderly storage of gauge
pins – each hole marked with
the requisite pin size.
Order No
Large Set of approx. 270 Pins
size: 2503903390
240.91
Small Set of approx. 90 Pins
size: 1553903285
240.92
Boxes complete with carrier board
inset
Class I-Accuracy 240.9x.1
Class II-Accuracy 240.9x.2
240.11./22.
subject to alterations
High Precision Gauge Pin with Handle
High Precision Gauge Pins – Boxed Sets
Wooden box:
Wooden boxes for Gauge Pins – with drilled holes in wooden tray insert.
Each hole marked with true size of pin.
External dimensions: 155x90x285 mm
Ordering Code (example):
Gauge Pin = 240.
Class I-Accuracy, with handle = 240.11.
d 1 = 1,5 mm = 0150
Order No = 240.11.0150
240.11./22. High-Precision Gauge Pin with Handle
The Gauge Pins are firmly fixed to the handle. Each Pin is marked with
its true diameter.
Single Gauge Pins: [ 0,3 – 3,0 mm, In dia. steps of
0.01 mm
Order No
Class I-Accuracy 240.11.
Class II-Accuracy 240.22.
Assortment: 84 Gauge Pins from 0.3 – 3.0 mm,
in dia. steps of 0.1 mm plus one
each pin with undersize 0.01
and oversize 0.01 mm
(for example 0.29 – 0.30 – 0.31
etc.)
Class I-Accuracy 240.31
Class II-Accuracy 240.32
Special
Assortments:
to customer’s specifications in
respect of class of accuracy
Material:
Alloy tool steel, hardened and tempered.
Repeatedly age-treated.
Hardness 60 ± 2 HRC.
fine-ground
Class II-Accuracy ±0.001
Class II-Accuracy ±0.002
to DIN 2269
E209
subject to alterations
Punching and embossing unit with matrix for punched holes and self
tapping screws
to DIN 9861
4,2
Example of application:
7
d
k6 9
d
ø13
H7
6
d
h6 8
d
1
5
h6 5
d
l 2
l 5
l 4
l 3
l 1
k6 4
d
1
h6 3
d
H7
1
d
2
d
ø13
4,2
R 0,3
2282.01.xxx
2282.01.xxx.1 Embossing die 2282.01.xxx.2 Punch die 2282.01.xxx.3 Bottom die
Material:
HSS
Execution:
The punching and embossing unit with matrix
consists of:
1 x embossing die
1 x punch die
1 x matrix
Sheet metal thickness:
max. 0,6 mm = 2282.01.035/039
max. 0,8 mm = 2282.01.042
max. 0,9 mm = 2282.01.048
max. 1,0 mm = 2282.01.055/063
E210
Order No
Nominal-∅ =
thread size d 1 d 2 d 3h6 d 4k6 d 5h6 d 6 d 7 d 8h6 d 9k6 l 1 l 2 l 3 l 4 l 5
2282.01.035 B 3,5 2.75 3.2 7.5 3.75 2.7 2.7 3.1 7.5 3.75 31.3 28 74.5 71.5 60
2282.01.039 B 3,9 3.05 3.4 7.5 3.75 3 3 3.6 7.5 3.75 31.3 28 74.5 71.5 60
2282.01.042 B 4,2 3.15 3.5 8.5 4.25 3.1 3.1 3.7 8 4 31.3 28 74.5 71.5 60
2282.01.048 B 4,8 3.85 4.2 9 4.5 3.8 3.8 4.5 8 4 31.3 28 74.5 71.5 60
2282.01.055 B 5,5 4.35 4.8 9 4.5 4.3 4.3 5 8 4 31.3 28 74.5 71.5 60
2282.01.063 B 6,3 4.85 5.3 10.5 5.25 4.8 4.8 5.5 10 5 31.3 28 74.5 71.5 60
2282.01. Punching and embossing unit with matrix for punched holes and self tapping screws
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
Springs
Compression springs, gas springs, elastomer springs
Spring and spacer units
Springs
F2 subject to alterations
Springs for dies, fixtures, moulds,
machines, mechanisms. For various
industrial uses.
FIBRO Compression Springs – a comprehensive
range, rooted in the resolute quality consci-
ousness on which our reputation was built.
Applied equally to the selection and inspecti-
on of raw materials as well as to every step in
manufacture.
Springs – a simple product by comparison. But
a demanding one also if new standards are to
be set by its reliability and performance.
A product whose failure in service always is
very expensive, even disastrous in some cases.
A product therefore where it pays . . . to pay for
the difference. Whose faults or qualities remain
hidden at first. They prove themselves in the
long run –!
FIBRO high performance springs – in four
duty ranges. Made from selected grades of
chrome-vanadium spring steel.
Cold-formed from special rolled wire sections.
Capable of sustaining service loadings of
exceptional serverity.
Identical fitting dimensions for all springs of
common nominal size, facilitating development
work. Packing a maximum of spring action into
a minimum of design space
Up and down in endless repetition: FIBRO Com-
pression Springs. From the tough stable of tool-
and diemaking, where no quarters are given.
A spring range of almost 400 sizes. Each spring
strictly to specification. Ends flattened and
ground parallel. Surfaces ball shot peened for
even greater spring resilience.
FIBRO Springs – for fit-and-forget performance.
For confined spaces. For virtually no space at
all. For aircraft · tractors · harvesters · dies jigs ·
fixtures · for machines from A to Z.
For all uses where the going is hard. A choice
without regrets.
A special spring range for demanding
applications in the manufacture of tools,
machinery and jigs & fixtures.
Our spring systems are constantly being
developed to cover the most varied
requirements.
The spring type is selected to match specific
customer requirements.
Special helical springs
Manufactured to DIN ISO 10243, the springs
are available in four grades for high cyclic and
constant loads.
The specially rolled wire profile is manufactured
from high quality heat treated alloy steel.
FIBROFLEX® Springs
These rubber-elastic spring elements in Sho-
rehardness ratings 80, 90, 95, are made from
polyurethane elastomers. Benefits include
high spring forces and good resilient damping
behaviour.
FIBROELAST® Springs
As a superior alternative to rubber springs we
offer polyurethane elastomer springs in Shore A
hardness rating of 70.
Disc Springs
The required spring characteristics result from
various laminations with multiple settings and
combinations.
FIBRO Gas springs
close a gap where ever the accent is on accomo-
dation of the utmot force component within a
minimum of space – or where exceedingly large
travel is demanded: FIBRO Gas springs take care
of both demands, even in combination.
Springs
Springs
subject to alterations
Springs for dies, fixtures, moulds,
machines, mechanisms. For various
industrial uses.
FIBRO Compression Springs – a comprehensive
range, rooted in the resolute quality consci-
ousness on which our reputation was built.
Applied equally to the selection and inspecti-
on of raw materials as well as to every step in
manufacture.
Springs – a simple product by comparison. But
a demanding one also if new standards are to
be set by its reliability and performance.
A product whose failure in service always is
very expensive, even disastrous in some cases.
A product therefore where it pays . . . to pay for
the difference. Whose faults or qualities remain
hidden at first. They prove themselves in the
long run –!
FIBRO high performance springs – in four
duty ranges. Made from selected grades of
chrome-vanadium spring steel.
Cold-formed from special rolled wire sections.
Capable of sustaining service loadings of
exceptional serverity.
Identical fitting dimensions for all springs of
common nominal size, facilitating development
work. Packing a maximum of spring action into
a minimum of design space
Up and down in endless repetition: FIBRO Com-
pression Springs. From the tough stable of tool-
and diemaking, where no quarters are given.
A spring range of almost 400 sizes. Each spring
strictly to specification. Ends flattened and
ground parallel. Surfaces ball shot peened for
even greater spring resilience.
FIBRO Springs – for fit-and-forget performance.
For confined spaces. For virtually no space at
all. For aircraft · tractors · harvesters · dies jigs ·
fixtures · for machines from A to Z.
For all uses where the going is hard. A choice
without regrets.
A special spring range for demanding
applications in the manufacture of tools,
machinery and jigs & fixtures.
Our spring systems are constantly being
developed to cover the most varied
requirements.
The spring type is selected to match specific
customer requirements.
Special helical springs
Manufactured to DIN ISO 10243, the springs
are available in four grades for high cyclic and
constant loads.
The specially rolled wire profile is manufactured
from high quality heat treated alloy steel.
FIBROFLEX® Springs
These rubber-elastic spring elements in Sho-
rehardness ratings 80, 90, 95, are made from
polyurethane elastomers. Benefits include
high spring forces and good resilient damping
behaviour.
FIBROELAST® Springs
As a superior alternative to rubber springs we
offer polyurethane elastomer springs in Shore A
hardness rating of 70.
Disc Springs
The required spring characteristics result from
various laminations with multiple settings and
combinations.
FIBRO Gas springs
close a gap where ever the accent is on accomo-
dation of the utmot force component within a
minimum of space – or where exceedingly large
travel is demanded: FIBRO Gas springs take care
of both demands, even in combination.
Springs
F3
Contents
subject to alterations
Gas springs - General overview
High performance compression
springs - Description
High performance compression
springs - Cyclic stress maxima/
minima as applicable to extended/
limited life
241.13.
High performance compression
spring, XSF, Colour "Violet"
241.14.10.
High performance compression
spring DIN ISO 10243
241.15.10.
High performance compression
spring DIN ISO 10243
241.16.10.
High performance compression
spring DIN ISO 10243
241.17.10.
High performance compression
spring DIN ISO 10243
241.14.13.
High performance compression
spring DIN ISO 10243
241.15.13.
High performance compression
spring DIN ISO 10243
241.16.13.
High performance compression
spring DIN ISO 10243
241.17.13.
High performance compression
spring DIN ISO 10243
241.14.16.
High performance compression
spring DIN ISO 10243
241.15.16.
High performance compression
spring DIN ISO 10243
241.16.16.
High performance compression
spring DIN ISO 10243
241.17.16.
High performance compression
spring DIN ISO 10243
F4
F23,
F174
F26
F27
F28-29
F30
F30
F31
F31
F32
F32
F33
F33
F34
F35
F36
F37
Contents
subject to alterations
241.14.20.
High performance compression
spring DIN ISO 10243
241.15.20.
High performance compression
spring DIN ISO 10243
241.16.20.
High performance compression
spring DIN ISO 10243
241.17.20.
High performance compression
spring DIN ISO 10243
241.14.25.
High performance compression
spring DIN ISO 10243
241.15.25.
High performance compression
spring DIN ISO 10243
241.16.25.
High performance compression
spring DIN ISO 10243
241.17.25.
High performance compression
spring DIN ISO 10243
241.14.32.
High performance compression
spring DIN ISO 10243
241.15.32.
High performance compression
spring DIN ISO 10243
241.16.32.
High performance compression
spring DIN ISO 10243
241.17.32.
High performance compression
spring DIN ISO 10243
241.14.40.
High performance compression
spring DIN ISO 10243
241.15.40.
High performance compression
spring DIN ISO 10243
241.16.40.
High performance compression
spring DIN ISO 10243
241.17.40.
High performance compression
spring DIN ISO 10243
F5
F38
F39
F40
F41
F42
F43
F44
F45
F46
F47
F48
F49
F50
F51
F52
F53
Contents
subject to alterations
241.14.50.
High performance compression
spring DIN ISO 10243
241.15.50.
High performance compression
spring DIN ISO 10243
241.16.50.
High performance compression
spring DIN ISO 10243
241.17.50.
High performance compression
spring DIN ISO 10243
241.14.63.
High performance compression
spring DIN ISO 10243
241.15.63.
High performance compression
spring DIN ISO 10243
241.19.
High performance compression
spring, 3XLF, Colour "White"
241.02.
Round wire compression spring
242.01.
Disc spring DIN 2093
244.1.
FIBROFLEX®-Elastomer spring for
FIBROFLEX®-Spring system
246.5.
FIBROFLEX®-Tubular spring element
80 Shore A, to DIN ISO 10069-1
246.6.
FIBROFLEX®-Tubular spring element
90 Shore A, to DIN ISO 10069-1
246.7.
FIBROFLEX®-Tubular spring element
95 Shore A, to DIN ISO 10069-1
2461.4.
FIBROELAST® Tubular spring
element 70 Shore A
2461.2.
Tubular Spring Element, Rubber
70 Shore A
2441.5.
Locating bolt
F6
F54
F55
F56
F57
F58
F59
F60
F61
F62
F64
F66
F68-87
F70
F72
F74
F76
Contents
subject to alterations
2441.6.
Locating bolt, threaded
2441.3.
Stacking washer DIN ISO 10069-2
244.4.
Thrust washer
244.5.
Guide pin
244.6.
Trust washer for elastomer springs
244.7.
Trust washer for compression
springs
244.9.
Spacer tube
244.10.15.
Washer
244.10.
Washer
244.11.
Spacer sleeve
244.12.
Spacer plug
244.13.
Adjusting washer
2441.14.
Threaded disc for elastomer springs
2441.15.
Threaded disc for compression
springs
2450.
Shock absorbing washer
2441.18.
Retaining bolt
F7
F76
F77
F77
F78
F78
F79
F80
F81
F82
F82
F83
F83
F84
F84
F85
F86
Contents
subject to alterations
2441.16.
Thrust washer
2451.6.
Slide stop
2451.6. .2
Stop buffer
2452.10.
Slide stop
2450.10A.
Damper, light-duty
2450.11B.
Damper, light-duty
2450.20 □ .
Damper, heavy-duty
2451.10D.
Damper stopper
2452.10. .2
Damping unit SD
244.14.0.
Spring unit for elastomer spring
2441.14.1.
Spring unit for elastomer spring
244.15.0.
Spring unit for helical spring
2441.15.1.
Spring unit for helical spring
244.20./25./32./40.
Spring- and spacer unit
244.20./25./32./40.3.
Spring- and spacer unit, low installa-
tion space
244.16.
Spring and spacer unit
F8
F86
F88
F89
F90
F92
F93
F94-95
F96
F97
F98
F98
F99
F99
F100-
101
F102
F104
Contents
subject to alterations
244.18.
Spring and spacer unit, with
hexagon socket countersunk head
cap screw
244.17.
Shoulder screw
241.00.1.
Pipe plug (for compresssion spring
adjustement)
2471.6.
Compression Pad
247.6.
Shedder insert
2531.7.
Setting-up bumper, round
252.7.
Setting-up bumper, square
2533.10.
Spacer for die release
2533.20.
Spacer with spring for die release
2533.00.01.
Hinge for spacer
2532.2.
Stripper for blanking dies
2470.10. .1
Spring plunger, standard spring
force, VDI 3004, Colour marking:
yellow
2470.20. .1
Spring plunger, low maintenance,
standard spring force, VDI 3004,
Colour marking: yellow
2470.10. .3
Spring plunger, medium spring
force, VDI 3004, Colour marking:
white
2470.20. .3
Spring plunger, low maintenance,
medium spring force, VDI 3004,
Colour marking: white
2470.10. .2
Spring plunger, increased spring
force, VDI 3004, Colour marking: red
F9
F105
F106
F107
F108
F108
F109
F110
F111
F112
F113
F114
F116
F117
F118
F119
F120
Contents
subject to alterations
2470.20. .2
Spring plunger, low maintenance,
increased spring force, VDI 3004,
Colour marking: red
2471.01.
Spring plunger, with spring loaded
ball, with slot, standard spring force
2471.31.
Spring plunger, with spring loaded
ball, with slot, standard spring force
2471.02.
Spring plunger, with spring loaded
ball, with slot, increased spring force
2471.32.
Spring plunger, with spring loaded
ball, with slot, increased spring force
2471.03.
Spring plunger, with spring loaded
ball, with hexagon socket, standard
spring force
2471.33.
Spring plunger, with spring loaded
ball, with hexagon socket, standard
spring force
2471.04.
Spring plunger, with spring loaded
ball, with hexagon socket, increased
spring force
2471.34.
Spring plunger, with spring loaded
ball, with hexagon socket, increased
spring force
2471.05.
Spring plunger, with spring loaded
ball, with slot, standard spring force
2471.35.
Spring plunger, with spring loaded
ball, with slot, standard spring force
2472.01.
Spring plunger, with spring loaded
pin, with slot, standard spring force
2472.31.
Spring plunger, with spring loaded
pin, with slot, standard spring force
2472.21.
Spring plunger, with spring loaded
pin, with slot, standard spring force
2472.22.
Spring plunger, with spring loaded
pin, with slot, standard spring force
2472.03.
Spring plunger, with spring loaded
pin, with hexagon socket, standard
spring force
F10
F121
F122
F122
F123
F123
F124
F124
F125
F125
F126
F126
F127
F127
F128
F128
F129
Contents
subject to alterations
2472.33.
Spring plunger, with spring loaded
pin, with hexagon socket, standard
spring force
2472.07.
Spring plunger, with spring loaded
pin and seal, with hexagon socket,
standard spring force
2472.37.
Spring plunger, with spring loaded
pin and seal, with hexagon socket,
standard spring force
2472.02.
Spring plunger, with spring loaded
pin, with slot, increased spring force
2472.08.
Spring plunger, with spring loaded
pin and seal, with hexagon socket,
increased spring force
2472.04.
Spring plunger, with spring loaded
pin, with hexagon socket, increased
spring force
2472.34.
Spring plunger, with spring loaded
pin, with hexagon socket, increased
spring force
2472.05.
Spring plunger, with spring loaded
pin, with slot, standard spring force
2472.35.
Spring plunger, with spring loaded
pin, with slot, standard spring force
2472.06.
Spring plunger, with spring loaded
pin, with slot, increased spring force
2472.36.
Spring plunger, with spring loaded
pin, with slot, increased spring force
2473.01.
Spring plunger, with spring loaded
pin, straight version, with collar
2473.02.
Spring plunger, with spring loaded
ball, straight version
2475.01.
Spring plunger, with spring loaded
ball, straight version, with collar
2475.02.
Spring plunger, with spring loaded
ball, straight version, with collar
2475.03.
Spring plunger, with spring loaded
ball, straight version, with collar
F11
F129
F130
F130
F131
F131
F132
F132
F133
F133
F134
F134
F135
F135
F136
F136
F137
Contents
subject to alterations
2475.04.
Spring plunger, with spring loaded
ball, straight version, with collar
2470.10.11
Insertion tool
2470.12.010.017
Insertion tool
2472.11.
Thrust pad driver
2477. .1.01
Stripping unit, wall and bottom
mounting
2477. .1.02
Stripping unit, flanged mounting
2478.10.
Stock lifter
2478.30. .1
Stock lifter
2478.30. .2
Stock lifter with attachment lug
2478.30. .3
Stripper
2478.20.20.
Lifting unit (not damped/damped)
to Mercedes-Benz
2478.20.20.1.
Guide pillar for lifting unit to
Mercedes-Benz
2478.20.20.2.
Sleeve for lifting unit to
Mercedes- Benz
2478.20.20.3
Damper for lifting units to
Mercedes-Benz
2478.20.20.4
Spacer sleeve for lifting units to
Mercedes-Benz
2478.20.15.10
Lifter, round with pilot pin hole to
BMW standard
F12
F137
F138
F138
F138
F140
F141
F142
F143
F144
F145
F147
F148
F149
F150
F151
F152
Contents
subject to alterations
2478.20.15.20.
Lifter unit with installation block to
BMW standard
2478.20.15.23.
Lifter rail for lifter units to
BMW standard
2478.20.15.24.
Holding sleeve for lifter units to
BMW standard
2478.20.15.30.
Universal lifter unit according to
BMW standard
2478.20.15.40.
Universal lifter unit, according to
BMW standard
2478.25.00090.
Lifter unit with pillar guidance
2478.25.00200.
Lifter unit with pillar guidance
2478.
Spring ram with gas spring
2478.20. .1
Spring ram with gas spring to
VW standard
2052.71.
Guide bush for spring ram
2478.20. .1
Gas springs - Description
Gas springs - Mounting Directions
Gas springs from FIBRO - The Safer
Choice
2479.030.
Gas spring (Spring plunger), with
hexagon socket, VDI 3004
2479.031.
Gas spring (Spring plunger), with
hexagon socket, VDI 3004
2479.032.
Gas spring (Spring plunger), with
hexagon socket, VDI 3004
F13
F153
F154
F154
F155
F156
F158
F159
F160
F161
F162
F164-
167
F168-
169
F170-
171
F176
F177
F178
Contents
subject to alterations
2479.034.
Gas spring (Spring plunger), to WDX
2482.72.
Gas spring, small dimension and
low force
2482.73. .1
Gas spring, small dimension and
low force
2482.74. .2
Gas spring, small dimension and
low force
2480.21.
Gas spring, small dimension and
low force
2480.22. .1
Gas spring, small dimension and
low force
2480.23.
Gas spring, small dimension and
low force
2480.13.00250.
Gas spring, Standard
2480.13.00500.
Gas spring, Standard
2480.13.00750.
Gas Spring, Standard
2480.12.01500.
Gas spring, Standard
2480.13.03000.
Gas spring, Standard
2480.13.05000.
Gas spring, Standard
2480.13.07500.
Gas spring, Standard
2480.12.10000.
Gas spring, Standard
2488.13.00750.
Gas spring HEAVY DUTY
F14
F179
F182-
183
F184-
185
F186-
187
F188-
189
F190-
191
F192-
193
F196-
197
F198-
199
F200-
201
F202-
203
F204-
205
F206-
207
F208-
209
F210-
211
F214-
215
Contents
subject to alterations
2488.13.01000.
Gas spring HEAVY DUTY
2488.13.01500.
Gas spring HEAVY DUTY
2488.13.02400.
Gas spring HEAVY DUTY
2488.13.04200.
Gas spring HEAVY DUTY
2488.13.06600.
Gas spring HEAVY DUTY
2488.13.09500.
Gas spring HEAVY DUTY
2488.13.20000.
Gas spring HEAVY DUTY
2496.12.00270.
Gas spring with through bore
passage
2496.12.00490.
Gas spring with through bore
passage
2496.12.01060.
Gas spring with through bore
passage
2487.12.00170.
Gas spring POWERLINE
2487.12.00320.
Gas spring POWERLINE
2487.12.00350.
Gas spring POWERLINE
2487.12.00500.
Gas spring POWERLINE
2487.12.00750. .1
Gas spring POWERLINE
2487.12.01000. .1
Gas spring POWERLINE
F15
F216-
217
F218-
219
F220-
221
F222-
223
F224-
225
F226-
227
F228-
229
F232-
233
F234-
235
F236-
237
F240-
241
F242-
243
F244-
245
F246-
247
F248-
249
F250-
251
Contents
subject to alterations
2487.12.01500.
Gas spring POWERLINE
2487.12.02400.
Gas spring POWERLINE
2487.12.04200.
Gas spring POWERLINE
2487.12.06600.
Gas spring POWERLINE
2487.12.09500.
Gas spring POWERLINE
2487.12.20000.
Gas spring POWERLINE
2497.12.00500.
Gas spring CX, Compact Xtreme
2497.12.01000.
Gas spring CX, Compact Xtreme
2497.12.01900.
Gas spring CX, Compact Xtreme
2490.14.00420.
Compact gas spring
2490.14.00750.
Compact gas spring
2490.14.01000.
Compact gas spring
2490.14.01800.
Compact gas spring
2490.14.03000.
Compact gas spring
2490.14.04700.
Compact gas spring
2490.14.07500.
Compact gas spring
F16
F252-
253
F254-
255
F256-
257
F258-
259
F260-
261
F262-
263
F266-
267
F268-
269
F270-
271
F274-
275
F276-
277
F278-
279
F280-
281
F282-
283
F284-
285
F286-
287
Contents
subject to alterations
2490.14.11800.
Compact gas spring
2490.14.18300.
Compact gas spring
2485.12.00500.
Gas spring, with low build height
2485.12.00750.
Gas spring, with low build height
2485.12.01500.
Gas spring, with low build height
2486.12.00750.
Gas spring SPEED CONTROL,
cushioned
2486.12.01500.
Gas spring SPEED CONTROL,
cushioned
2486.12.03000.
Gas spring SPEED CONTROL,
cushioned
2486.12.05000.
Gas spring SPEED CONTROL,
cushioned
2486.22.03000.
Gas spring DS
2486.22.05000.
Gas spring DS
2486.22.07500.
Gas spring DS
2480.32.
Gas spring with external thread
2480.32.00250.
Gas spring with external thread
2480.82.00250.
Gas spring with external thread
2487.82.01000.
Gas spring with male fixing thread,
POWERLINE
F17
F288-
289
F290-
291
F296-
297
F298-
299
F300-
301
F306-
307
F308-
309
F310-
311
F312-
313
F318-
319
F320-
321
F322-
323
F328-
329
F330-
331
F332-
333
F335
Contents
subject to alterations
2480.33.
Gas spring with hexagonal flange
2484.13.00750.
LCF Gas Spring, damped
2484.12.01500.
LCF Gas Spring, damped
2484.13.03000.
LCF Gas Spring, damped
2484.13.05000.
LCF Gas Spring, damped
2484.13.07500.
LCF Gas Spring, damped
2489.
Controllable gas springs
2491.
Air springs to VW standard
2495.
Manifoldsystems
2494.
Composite plates
Gas springs - Accessories
2480.00.70.
Pressure reservoir
2480.015.
Pressure plate, shock absorbing
2480.004.
Thrust Pad
2480.009.
Thrust plate
2480.018.
Thrust plate
F18
F336
F344-
345
F346-
347
F348-
349
F350-
351
F352-
353
F354
F355
F356
F357
F359
-416
F360-
362
F363
F364
F364
F364
Contents
subject to alterations
2480.019.
Thrust plate
2480.019.45.
Thrust plate to Renault standard
2480.080.
Concertina shroud for gas springs
Gas spring connection systems
Mounting arrangement for gas
springs in the Minimess system
Instruction for hose assembly in the
Minimess system
2480.00.23.
Minimess – Compound Threaded
Joints
2480.00.24.
Minimess - Compound Threaded
Joints
2480.00.10.
Compression Fitting – Compound
Threaded Joints
Assembly Arrangenment of Gas
Springs in Servial Connection
Compression Fitting
2480.00.26.
24°-cone-threaded joint
2480.00.25.
Connecting hose with 24° cone
2480.00.27.01.
Connector system 24° conus micro
2480.00.27.
Connector system 24° conus micro
2480.00.28.
Connector system 24° conus micro
2480.00.22.
Connector system micro
F19
F365
F365
F366-
367
F368
F369-
373
F369
F374
F375-
378
F379-
380
F381
F382-
384
F383
F385
F386
F387-
389
F388
Contents
subject to alterations
2480.00.34.
Micro control fitting
2480.00.30.
Control fitting
2480.00.31.
Control fitting for gas springs
2480.00.30.13
Control fitting
2480.00.30.14
Control fitting
2480.00.39.05.
Multiple control fitting
2480.00.31.11
Control fitting
2480.00.45.
Diaphragm pressure switch
2480.00.90.
Wireless Pressure Monitoring - wire-
less monitoring of gas springs
2480.00.32.21
Filling and control fitting
2480.00.31.02
Filling hose
2480.00.32.07
Cylinder pressure regulator
2480.00.32.71.
Compact Nitrogen Booster
2480.00.35.
Dynamometer for gas springs
2480.00.35.04
Dynamometer for gas springs
2480.00.50.11
Toolkit for assembling gas springs
F20
F390
F391
F391
F392
F392
F393
F394
F395
F396-
398
F399
F399
F399
F400-
401
F402
F403
F404
Contents
subject to alterations
2480.00.50.04
Assembling cone
2480.00.50.20.
Service station, mobile, for gas
springs
2480.00.54.10
Hose press, pneumatic
2480.00.54.03
Hose shears
Gas springs - Application examples
F21
F405
F406
F407
F407
F409-
416
subject to alterations F22
subject to alterations
Force increase diagram:
Initial spring force 750 daN
– Gas spring
– High Performance Compression Spring
– FIBROFLEX® spring
0
150
Stroke in mm
300
450
600
750
900
1050
1200
1350
1500
1650
1800
1950
0
10 20 30 40 50
Spring force in daN
Gas spring
High Performance Compression Spring
FIBROFLEX®spring
General overview of
Gas springs - High Performance Compression Spring - FIBROFLEX® springs
50 100 200 300 0
Stroke in mm
Spring force in daN
125
Range of applications:
Gas spring
High Performance Compression Spring
FIBROFLEX® spring
13.000
15.000
10.000
5.000
550
3.000
20.000
subject to alterations
Force increase diagram:
Initial spring force 750 daN
– Gas spring
– High Performance Compression Spring
– FIBROFLEX® spring
0
150
Stroke in mm
300
450
600
750
900
1050
1200
1350
1500
1650
1800
1950
0
10 20 30 40 50
Spring force in daN
Gas spring
High Performance Compression Spring
FIBROFLEX®spring
General overview of
Gas springs - High Performance Compression Spring - FIBROFLEX® springs
50 100 200 300 0
Stroke in mm
Spring force in daN
125
Range of applications:
Gas spring
High Performance Compression Spring
FIBROFLEX® spring
13.000
15.000
10.000
5.000
550
3.000
20.000
F23
Compression
Springs
DIN ISO 10243
F25
subject to alterations
Working temperature
The spring material has a working temperature
of up to 250 °C. This rating is an approximation
since the actual approved working temperature
will also depend on factors such as load. It is
worth noting that above 100 °C the modulus of
elasticity decreases and with a reduction in
tension setting starts to occur.
Extended Spring Life:
Spring Displacement Values
The largest permissible displacement is
indicated by S 6 – offering about 62% of the
“total” displacement of the wire-to-wire
compacted spring (= S n ). This displacement will
induce a shear stress of τ zul. of 800 N/mm 2 . The
associated stress differentialduring oscillations
shoult not exceed 400 N/mm 2 (= τ h ).
Calculation of Spring Forces
Simple multiplication of the spring coefficient R
with the applicable displacement S (mm) yields
the spring force value (N).
Spring Force versus
Spring Displacement
The relevant tables show the force values for
selected displacements od 30, 40, 45, 55, 62, 80
and 100% compression, designated by S 1 ...S 7 .
Intermediate force values can be extra-polated
from the Stress/Spring Life Diagram.
Service Data for Limited-/
Extended Spring Life
The achievable service life of helical
compression springs depends to a large extent
on the composition of the spring wire, the
operating conditions, and on design
parameters.
In all applications with oscillating spring
displacement, careful selection of both preload
values and compressive displacement are
prerequisites for extended spring life, as
confirmed by the permissible stress values in
the loading data tables and the stress/spring
life diagram.
Shear stress maxima and spring oscillation
stress differentials are a direct function of the
quality of the spring wire.
FIBRO High Performance Compression Springs
are made exclusively from special alloyed
chrome-steel. The superlative characteristics of
this material are further enhanced by heat
treatment under optimal conditions, followed
by a ball shot peening process.
For extended spring life under oscillating load
changes, the maximal shear stress τ zul. is
800 N/mm 2 , of which some 400 N/mm 2 = (τ h )
may be taken up by the stress differential
between spring oscillations.
Higher stress levels are permissible only under
the proviso of limited life expectancy, or in
cases of static and quasi-static load conditions.
Springs subjected to dynamic load conditions
also suffer impairment to their life expectancy
through influences such as extreme operating
temperatures, transversal stress components,
shock loads, and resonant vibration frequen-
cies. In all these instances, a lowering of the
stress levels assists towards better spring life.
High Performance Compression Springs
F26 subject to alterations
D h = diameter of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring (mm), as related to spring
L BL = length of compacted spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to lenght of spring L 1 …L n
S v1 …S v7 = recommended preload compression, as related to compress.
S 1 …S 7
S 1 …S n = compression, as related to spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm))
Working strokes S A1 …S A7 = compress. (S 1 …S 7 ) – minus preloading
compression (S v1 …S v7 )
Notice: 80% compression must not be exceeded!
Cyclic stress maxima/minima as
applicable to extended/limited life of FIBRO
High-Performance Compression Springs
241.
* For application within Extended Spring Life:
up to a compression rating of 45%, a preloading compression of 13% applies.
e. g.: up to a compression rating of 55% a preloading compression of 23% is required.
subject to alterations
Working temperature
The spring material has a working temperature
of up to 250 °C. This rating is an approximation
since the actual approved working temperature
will also depend on factors such as load. It is
worth noting that above 100 °C the modulus of
elasticity decreases and with a reduction in
tension setting starts to occur.
Extended Spring Life:
Spring Displacement Values
The largest permissible displacement is
indicated by S 6 – offering about 62% of the
“total” displacement of the wire-to-wire
compacted spring (= S n ). This displacement will
induce a shear stress of τ zul. of 800 N/mm 2 . The
associated stress differentialduring oscillations
shoult not exceed 400 N/mm 2 (= τ h ).
Calculation of Spring Forces
Simple multiplication of the spring coefficient R
with the applicable displacement S (mm) yields
the spring force value (N).
Spring Force versus
Spring Displacement
The relevant tables show the force values for
selected displacements od 30, 40, 45, 55, 62, 80
and 100% compression, designated by S 1 ...S 7 .
Intermediate force values can be extra-polated
from the Stress/Spring Life Diagram.
Service Data for Limited-/
Extended Spring Life
The achievable service life of helical
compression springs depends to a large extent
on the composition of the spring wire, the
operating conditions, and on design
parameters.
In all applications with oscillating spring
displacement, careful selection of both preload
values and compressive displacement are
prerequisites for extended spring life, as
confirmed by the permissible stress values in
the loading data tables and the stress/spring
life diagram.
Shear stress maxima and spring oscillation
stress differentials are a direct function of the
quality of the spring wire.
FIBRO High Performance Compression Springs
are made exclusively from special alloyed
chrome-steel. The superlative characteristics of
this material are further enhanced by heat
treatment under optimal conditions, followed
by a ball shot peening process.
For extended spring life under oscillating load
changes, the maximal shear stress τ zul. is
800 N/mm 2 , of which some 400 N/mm 2 = (τ h )
may be taken up by the stress differential
between spring oscillations.
Higher stress levels are permissible only under
the proviso of limited life expectancy, or in
cases of static and quasi-static load conditions.
Springs subjected to dynamic load conditions
also suffer impairment to their life expectancy
through influences such as extreme operating
temperatures, transversal stress components,
shock loads, and resonant vibration frequen-
cies. In all these instances, a lowering of the
stress levels assists towards better spring life.
High Performance Compression Springs
subject to alterations
D h = diameter of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring (mm), as related to spring
L BL = length of compacted spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to lenght of spring L 1 …L n
S v1 …S v7 = recommended preload compression, as related to compress.
S 1 …S 7
S 1 …S n = compression, as related to spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm))
Working strokes S A1 …S A7 = compress. (S 1 …S 7 ) – minus preloading
compression (S v1 …S v7 )
Notice: 80% compression must not be exceeded!
Cyclic stress maxima/minima as
applicable to extended/limited life of FIBRO
High-Performance Compression Springs
241.
* For application within Extended Spring Life:
up to a compression rating of 45%, a preloading compression of 13% applies.
e. g.: up to a compression rating of 55% a preloading compression of 23% is required.
F27
subject to alterations
High performance compression spring, XSF, Colour "Violet"
preloading force
F
F
n
F
preload S V
d D
A
S
S
S
S
1
n
L
0
L
1
L
2
L
n
L
BL
2
h
D
2
1
H15
D h =
D d =
L 0 =
L 1 …L n =
L BL =
F 1 …F n =
S V1 …S V7 =
S 1 …S n =
R =
S A1 …S A7 =
dia. of guide sleeve
diameter of guide pin
free length of spring
length of loaded spring
(mm) as related to
spring forces F 1 …F n
length of compacted
spring (i.e. wire-to-wire)
forces (N) as related to
length of spring L 1 …L n
recommend. preload.
compression, as relat.
to compress. S 1 …S 7
compr. as related to
spring forces F 1 …F n
spring rate (N/mm)
working stroke (mm)
F28
Order No
D h
D d
L 0
R
45%
S 1
S V1
S A1
F 1
62%
S 2
S V2
S A2
F 2
80%
S 3
S V3
S A3
F 3
100%
S n
F n
241.13.20.025 20 10 25 32.1 6.3 1.8 4.5 202 8.7 4.2 4.5 279 11.2 8.1 3.1 360 14 449
241.13.20.032 20 10 32 24.7 8.1 2.3 5.8 200 11.2 5.4 5.8 276 14.4 10.4 4 356 18 445
241.13.20.038 20 10 38 20.7 9.9 2.9 7 205 13.6 6.6 7 282 17.6 12.8 4.8 364 22 455
241.13.20.044 20 10 44 17.8 11.7 3.4 8.3 208 16.1 7.8 8.3 287 20.8 15.1 5.7 370 26 463
241.13.20.051 20 10 51 15.3 13.5 3.9 9.6 207 18.6 9 9.6 285 24 17.4 6.6 367 30 459
241.13.20.064 20 10 64 12.1 17.1 4.9 12.2 207 23.6 11.4 12.2 285 30.4 22 8.4 368 38 460
241.13.20.076 20 10 76 10.2 20.2 5.9 14.4 207 27.9 13.5 14.4 285 36 26.1 9.9 367 45 459
241.13.20.089 20 10 89 8.6 23.9 6.9 17 205 32.9 15.9 17 283 42.4 30.7 11.7 365 53 456
241.13.20.102 20 10 102 7.5 27.9 8.1 19.8 209 38.4 18.6 19.8 288 49.6 36 13.6 372 62 465
241.13.20.115 20 10 115 6.7 31.5 9.1 22.4 211 43.4 21 22.4 291 56 40.6 15.4 375 70 469
241.13.20.127 20 10 127 6.1 34.6 10 24.6 211 47.7 23.1 24.6 291 61.6 44.7 16.9 376 77 470
241.13.20.139 20 10 139 5.5 38.2 11 27.2 210 52.7 25.5 27.2 290 68 49.3 18.7 374 85 468
241.13.20.152 20 10 152 5.1 41.9 12.1 29.8 213 57.7 27.9 29.8 294 74.4 53.9 20.5 379 93 474
241.13.20.305 20 10 305 2.5 84.6 24.4 60.2 212 116.6 56.4 60.2 291 150.4 109 41.4 376 188 470
241.13.25.025 25 12.5 25 52.7 6.3 1.8 4.5 332 8.7 4.2 4.5 457 11.2 8.1 3.1 590 14 738
241.13.25.032 25 12.5 32 40 8.1 2.3 5.8 324 11.2 5.4 5.8 446 14.4 10.4 4 576 18 720
241.13.25.038 25 12.5 38 33.3 9.9 2.9 7 330 13.6 6.6 7 454 17.6 12.8 4.8 586 22 733
241.13.25.044 25 12.5 44 28.6 11.2 3.2 8 322 15.5 7.5 8 443 20 14.5 5.5 572 25 715
241.13.25.051 25 12.5 51 24.7 13.5 3.9 9.6 333 18.6 9 9.6 459 24 17.4 6.6 593 30 741
241.13.25.064 25 12.5 64 19.4 17.1 4.9 12.2 332 23.6 11.4 12.2 457 30.4 22 8.4 590 38 737
241.13.25.076 25 12.5 76 16.3 20.2 5.9 14.4 330 27.9 13.5 14.4 455 36 26.1 9.9 587 45 734
241.13.25.089 25 12.5 89 15.9 23.9 6.9 17 379 32.9 15.9 17 522 42.4 30.7 11.7 674 53 843
241.13.25.102 25 12.5 102 12.1 27.4 7.9 19.5 332 37.8 18.3 19.5 458 48.8 35.4 13.4 590 61 738
241.13.25.115 25 12.5 115 10.8 31.5 9.1 22.4 340 43.4 21 22.4 469 56 40.6 15.4 605 70 756
241.13.25.127 25 12.5 127 9.8 34.6 10 24.6 340 47.7 23.1 24.6 468 61.6 44.7 16.9 604 77 755
241.13.25.139 25 12.5 139 8.9 38.2 11 27.2 340 52.7 25.5 27.2 469 68 49.3 18.7 605 85 756
241.13.25.152 25 12.5 152 8.1 41.9 12.1 29.8 339 57.7 27.9 29.8 467 74.4 53.9 20.5 603 93 753
241.13.25.178 25 12.5 178 6.9 49.1 14.2 34.9 338 67.6 32.7 34.9 466 87.2 63.2 24 602 109 752
241.13.25.203 25 12.5 203 6.1 55.8 16.1 39.7 340 76.9 37.2 39.7 469 99.2 71.9 27.3 605 124 756
241.13.25.305 25 12.5 305 4 84.6 24.4 60.2 338 116.6 56.4 60.2 466 150.4 109 41.4 602 188 752
241.13.32.038 32 16 38 43.8 9.9 2.9 7 434 13.6 6.6 7 597 17.6 12.8 4.8 771 22 964
241.13.32.044 32 16 44 37.5 11.7 3.4 8.3 439 16.1 7.8 8.3 604 20.8 15.1 5.7 780 26 975
241.13.32.051 32 16 51 32.3 13.9 4 9.9 451 19.2 9.3 9.9 621 24.8 18 6.8 801 31 1001
241.13.32.064 32 16 64 25.4 17.6 5.1 12.5 446 24.2 11.7 12.5 614 31.2 22.6 8.6 792 39 991
241.13.32.076 32 16 76 21.3 21.1 6.1 15 450 29.1 14.1 15 621 37.6 27.3 10.3 801 47 1001
241.13.32.089 32 16 89 18.1 25.2 7.3 17.9 456 34.7 16.8 17.9 628 44.8 32.5 12.3 811 56 1014
241.13.32.102 32 16 102 15.8 28.8 8.3 20.5 455 39.7 19.2 20.5 627 51.2 37.1 14.1 809 64 1011
241.13.32.115 32 16 115 13.9 32.9 9.5 23.4 457 45.3 21.9 23.4 629 58.4 42.3 16.1 812 73 1015
241.13.32.127 32 16 127 12.6 36.5 10.5 25.9 459 50.2 24.3 25.9 633 64.8 47 17.8 816 81 1021
241.13.32.139 32 16 139 11.4 40 11.6 28.5 457 55.2 26.7 28.5 629 71.2 51.6 19.6 812 89 1015
241.13.32.152 32 16 152 10.5 43.6 12.6 31 458 60.1 29.1 31 631 77.6 56.3 21.3 815 97 1018
241.13.32.178 32 16 178 8.9 51.3 14.8 36.5 457 70.7 34.2 36.5 629 91.2 66.1 25.1 812 114 1015
241.13.32.203 32 16 203 7.8 59 17 41.9 460 81.2 39.3 41.9 634 104.8 76 28.8 817 131 1022
241.13.32.254 32 16 254 6.2 73.3 21.2 52.2 455 101.1 48.9 52.2 627 130.4 94.5 35.9 808 163 1011
241.13.32.305 32 16 305 5.2 88.7 25.6 63 461 122.1 59.1 63 635 157.6 114.3 43.3 820 197 1024
241.13. High performance compression spring, XSF, Colour "Violet"
subject to alterations
preloading force
F
F
n
F
preload S V
d D
A
S
S
S
S
1
n
L
0
L
1
L
2
L
n
L
BL
2
h
D
2
1
H15
D h =
D d =
L 0 =
L 1 …L n =
L BL =
F 1 …F n =
S V1 …S V7 =
S 1 …S n =
R =
S A1 …S A7 =
dia. of guide sleeve
diameter of guide pin
free length of spring
length of loaded spring
(mm) as related to
spring forces F 1 …F n
length of compacted
spring (i.e. wire-to-wire)
forces (N) as related to
length of spring L 1 …L n
recommend. preload.
compression, as relat.
to compress. S 1 …S 7
compr. as related to
spring forces F 1 …F n
spring rate (N/mm)
working stroke (mm)
High performance compression spring, XSF, Colour "Violet"
F29
Order No
D h
D d
L 0
R
45%
S 1
S V1
S A1
F 1
62%
S 2
S V2
S A2
F 2
80%
S 3
S V3
S A3
F 3
100%
S n
F n
241.13.40.051 40 20 51 50.8 11.7 3.4 8.3 594 16.1 7.8 8.3 819 20.8 15.1 5.7 1057 26 1321
241.13.40.064 40 20 64 39.7 15.3 4.4 10.9 607 21.1 10.2 10.9 837 27.2 19.7 7.5 1080 34 1350
241.13.40.076 40 20 76 33.1 18 5.2 12.8 596 24.8 12 12.8 821 32 23.2 8.8 1059 40 1324
241.13.40.089 40 20 89 28.1 21.6 6.2 15.4 607 29.8 14.4 15.4 836 38.4 27.8 10.6 1079 48 1349
241.13.40.102 40 20 102 24.5 24.8 7.2 17.6 606 34.1 16.5 17.6 835 44 31.9 12.1 1078 55 1348
241.13.40.115 40 20 115 21.6 28.4 8.2 20.2 612 39.1 18.9 20.2 844 50.4 36.5 13.9 1089 63 1361
241.13.40.127 40 20 127 19.5 31.5 9.1 22.4 614 43.4 21 22.4 846 56 40.6 15.4 1092 70 1365
241.13.40.139 40 20 139 17.8 34.2 9.9 24.3 609 47.1 22.8 24.3 839 60.8 44.1 16.7 1082 76 1353
241.13.40.152 40 20 152 16.3 37.8 10.9 26.9 616 52.1 25.2 26.9 849 67.2 48.7 18.5 1095 84 1369
241.13.40.178 40 20 178 13.8 44.5 12.9 31.7 615 61.4 29.7 31.7 847 79.2 57.4 21.8 1093 99 1366
241.13.40.203 40 20 203 12.1 50.8 14.7 36.2 615 70.1 33.9 36.2 848 90.4 65.5 24.9 1094 113 1367
241.13.40.254 40 20 254 9.7 63.9 18.5 45.4 620 88 42.6 45.4 854 113.6 82.4 31.2 1102 142 1377
241.13.40.305 40 20 305 8 77 22.2 54.7 616 106 51.3 54.7 848 136.8 99.2 37.6 1094 171 1368
241.13.50.064 50 25 64 80.2 16.6 4.8 11.8 1335 22.9 11.1 11.8 1840 29.6 21.5 8.1 2374 37 2967
241.13.50.076 50 25 76 66.9 20.2 5.9 14.4 1355 27.9 13.5 14.4 1867 36 26.1 9.9 2408 45 3011
241.13.50.089 50 25 89 56.6 23.9 6.9 17 1350 32.9 15.9 17 1860 42.4 30.7 11.7 2400 53 3000
241.13.50.102 50 25 102 40.3 27.9 8.1 19.8 1124 38.4 18.6 19.8 1549 49.6 36 13.6 1999 62 2499
241.13.50.115 50 25 115 43.5 31.5 9.1 22.4 1370 43.4 21 22.4 1888 56 40.6 15.4 2436 70 3045
241.13.50.127 50 25 127 39.3 35.1 10.1 25 1379 48.4 23.4 25 1901 62.4 45.2 17.2 2452 78 3065
241.13.50.139 50 25 139 35.8 38.2 11 27.2 1369 52.7 25.5 27.2 1887 68 49.3 18.7 2434 85 3043
241.13.50.152 50 25 152 32.8 42.3 12.2 30.1 1387 58.3 28.2 30.1 1912 75.2 54.5 20.7 2467 94 3083
241.13.50.178 50 25 178 27.8 49.5 14.3 35.2 1376 68.2 33 35.2 1896 88 63.8 24.2 2446 110 3058
241.13.50.203 50 25 203 24.2 56.7 16.4 40.3 1372 78.1 37.8 40.3 1891 100.8 73.1 27.7 2439 126 3049
241.13.50.254 50 25 254 19.2 71.5 20.7 50.9 1374 98.6 47.7 50.9 1893 127.2 92.2 35 2442 159 3053
241.13.50.305 50 25 305 16 86.4 25 61.4 1382 119 57.6 61.4 1905 153.6 111.4 42.2 2458 192 3072
241.13. High performance compression spring, XSF, Colour "Violet"
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.10.025 10,0 5,0 25 16,0 3,3 1,4 1,9 53 4,4 1,4 3,0 70 5,0 1,4 3,6 80 5,5 2,0 3,5 88
241.15.10.032 10,0 5,0 32 13,1 3,9 1,7 2,2 51 5,2 1,7 3,5 68 5,9 1,7 4,2 77 6,5 2,3 4,2 85
241.15.10.038 10,0 5,0 38 11,9 4,8 2,1 2,7 57 6,4 2,1 4,3 76 7,2 2,1 5,1 86 8,0 2,9 5,1 95
241.15.10.044 10,0 5,0 44 10,3 5,7 2,5 3,2 59 7,6 2,5 5,1 78 8,6 2,5 6,1 89 9,5 3,4 6,1 98
241.15.10.051 10,0 5,0 51 8,9 6,3 2,7 3,6 56 8,4 2,7 5,7 75 9,5 2,7 6,8 85 10,5 3,8 6,7 93
241.15.10.064 10,0 5,0 64 7,6 8,1 3,5 4,6 62 10,8 3,5 7,3 82 12,2 3,5 8,7 93 13,5 4,9 8,6 103
241.15.10.076 10,0 5,0 76 5,3 9,9 4,3 5,6 52 13,2 4,3 8,9 70 14,9 4,3 10,6 79 16,5 5,9 10,6 87
241.15.10.305 10,0 5,0 305 1,6 40,8 17,7 23,1 65 54,4 17,7 36,7 87 61,2 17,7 43,5 98 68,0 24,5 43,5 109
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.10.025 10,0 5,0 25 16,0 6,1 2,5 3,6 98 6,8 3,3 3,5 109 8,8 6,4 2,4 141 11,0 14,0 176,0
241.15.10.032 10,0 5,0 32 13,1 7,2 3,0 4,2 94 8,1 3,9 4,2 106 10,4 7,5 2,9 136 13,0 19,0 170,3
241.15.10.038 10,0 5,0 38 11,9 8,8 3,7 5,1 105 9,9 4,8 5,1 118 12,8 9,3 3,5 152 16,0 22,0 190,4
241.15.10.044 10,0 5,0 44 10,3 10,5 4,4 6,1 108 11,8 5,7 6,1 122 15,2 11,0 4,2 157 19,0 25,0 195,7
241.15.10.051 10,0 5,0 51 8,9 11,6 4,8 6,8 103 13,0 6,3 6,7 116 16,8 12,2 4,6 150 21,0 30,0 186,9
241.15.10.064 10,0 5,0 64 7,6 14,9 6,2 8,7 113 16,7 8,1 8,6 127 21,6 15,7 5,9 164 27,0 37,0 205,2
241.15.10.076 10,0 5,0 76 5,3 18,2 7,6 10,6 96 20,5 9,9 10,6 109 26,4 19,1 7,3 140 33,0 43,0 174,9
241.15.10.305 10,0 5,0 305 1,6 74,8 31,3 43,5 120 84,3 40,8 43,5 135 108,8 78,9 29,9 174 136,0 169,0 217,6
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.10.025 10,0 5,0 25 10,0 3,9 1,7 2,2 39 5,2 1,7 3,5 52 5,9 1,7 4,2 59 6,5 2,3 4,2 65
241.14.10.032 10,0 5,0 32 8,5 4,8 2,1 2,7 41 6,4 2,1 4,3 54 7,2 2,1 5,1 61 8,0 2,9 5,1 68
241.14.10.038 10,0 5,0 38 6,8 6,0 2,6 3,4 41 8,0 2,6 5,4 54 9,0 2,6 6,4 61 10,0 3,6 6,4 68
241.14.10.044 10,0 5,0 44 6,0 6,9 3,0 3,9 41 9,2 3,0 6,2 55 10,4 3,0 7,4 62 11,5 4,1 7,4 69
241.14.10.051 10,0 5,0 51 5,0 8,1 3,5 4,6 41 10,8 3,5 7,3 54 12,2 3,5 8,7 61 13,5 4,9 8,6 68
241.14.10.064 10,0 5,0 64 4,3 10,2 4,4 5,8 44 13,6 4,4 9,2 58 15,3 4,4 10,9 66 17,0 6,1 10,9 73
241.14.10.076 10,0 5,0 76 3,2 12,0 5,2 6,8 38 16,0 5,2 10,8 51 18,0 5,2 12,8 58 20,0 7,2 12,8 64
241.14.10.305 10,0 5,0 305 1,1 48,9 21,2 27,7 54 65,2 21,2 44,0 72 73,4 21,2 52,2 81 81,5 29,3 52,2 90
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.10.025 10,0 5,0 25 10,0 7,2 3,0 4,2 72 8,1 3,9 4,2 81 10,4 7,5 2,9 104 13,0 12,0 130,0
241.14.10.032 10,0 5,0 32 8,5 8,8 3,7 5,1 75 9,9 4,8 5,1 84 12,8 9,3 3,5 109 16,0 16,0 136,0
241.14.10.038 10,0 5,0 38 6,8 11,0 4,6 6,4 75 12,4 6,0 6,4 84 16,0 11,6 4,4 109 20,0 18,0 136,0
241.14.10.044 10,0 5,0 44 6,0 12,7 5,3 7,4 76 14,3 6,9 7,4 86 18,4 13,3 5,1 110 23,0 21,0 138,0
241.14.10.051 10,0 5,0 51 5,0 14,9 6,2 8,7 75 16,7 8,1 8,6 84 21,6 15,7 5,9 108 27,0 24,0 135,0
241.14.10.064 10,0 5,0 64 4,3 18,7 7,8 10,9 80 21,1 10,2 10,9 91 27,2 19,7 7,5 117 34,0 30,0 146,2
241.14.10.076 10,0 5,0 76 3,2 22,0 9,2 12,8 70 24,8 12,0 12,8 79 32,0 23,2 8,8 102 40,0 36,0 128,0
241.14.10.305 10,0 5,0 305 1,1 89,7 37,5 52,2 99 101,0 48,9 52,2 111 130,4 94,5 35,9 143 163,0 142,0 179,3
∅10
subject to alterations
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue”
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green”
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
F30
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.10.025 10,0 5,0 25 34,3 2,1 0,9 1,2 72 2,8 0,9 1,9 96 3,1 0,9 2,2 106 3,5 1,4 2,1 120
241.17.10.032 10,0 5,0 32 25,5 2,4 1,0 1,4 61 3,2 1,0 2,2 82 3,6 1,0 2,6 92 4,0 1,5 2,5 102
241.17.10.038 10,0 5,0 38 21,6 3,5 1,5 2,0 76 4,6 1,5 3,1 99 5,2 1,5 3,7 112 5,8 2,2 3,6 125
241.17.10.044 10,0 5,0 44 17,9 3,9 1,7 2,2 70 5,2 1,7 3,5 93 5,8 1,7 4,1 104 6,5 2,5 4,0 116
241.17.10.051 10,0 5,0 51 15,1 4,5 1,9 2,6 68 6,0 1,9 4,1 91 6,7 1,9 4,8 101 7,5 2,9 4,6 113
241.17.10.064 10,0 5,0 64 12,3 6,4 2,8 3,6 78 8,5 2,8 5,7 104 9,6 2,8 6,8 118 10,7 4,1 6,6 131
241.17.10.076 10,0 5,0 76 10,2 7,4 3,2 4,2 75 9,8 3,2 6,6 100 11,1 3,2 7,9 113 12,3 4,7 7,6 125
241.17.10.305 10,0 5,0 305 2,5 31,2 13,5 17,7 76 41,6 13,5 28,1 102 46,8 13,5 33,3 115 52,0 20,0 32,0 127
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.10.025 10,0 5,0 25 34,3 3,8 1,7 2,1 130 4,3 2,2 2,1 148 5,6 4,1 1,5 192 7,0 18,0 240,4
241.17.10.032 10,0 5,0 32 25,5 4,4 1,9 2,5 112 5,0 2,5 2,5 128 6,4 4,7 1,7 163 8,0 24,0 204,1
241.17.10.038 10,0 5,0 38 21,6 6,4 2,8 3,6 138 7,2 3,6 3,6 155 9,3 6,8 2,5 201 11,6 26,4 250,3
241.17.10.044 10,0 5,0 44 17,9 7,2 3,1 4,1 129 8,1 4,1 4,0 145 10,4 7,6 2,8 186 13,0 31,0 232,1
241.17.10.051 10,0 5,0 51 15,1 8,2 3,6 4,6 124 9,3 4,7 4,6 141 12,0 8,8 3,2 181 15,0 36,0 226,7
241.17.10.064 10,0 5,0 64 12,3 11,7 5,2 6,5 143 13,2 6,7 6,5 162 17,0 12,4 4,6 208 21,3 42,7 261,1
241.17.10.076 10,0 5,0 76 10,2 13,5 6,0 7,5 138 15,2 7,7 7,5 155 19,7 14,4 5,3 201 24,6 51,4 250,9
241.17.10.305 10,0 5,0 305 2,5 57,2 25,2 32,0 140 64,5 32,5 32,0 158 83,2 60,8 22,4 204 104,0 201,0 254,8
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.10.025 10,0 5,0 25 22,6 2,7 1,2 1,5 61 3,6 1,2 2,4 81 4,0 1,2 2,8 90 4,5 1,6 2,9 102
241.16.10.032 10,0 5,0 32 17,7 3,5 1,5 2,0 62 4,7 1,5 3,2 83 5,3 1,5 3,8 94 5,9 2,1 3,8 104
241.16.10.038 10,0 5,0 38 16,7 4,2 1,8 2,4 70 5,6 1,8 3,8 94 6,3 1,8 4,5 105 7,0 2,5 4,5 117
241.16.10.044 10,0 5,0 44 14,7 5,1 2,2 2,9 75 6,8 2,2 4,6 100 7,7 2,2 5,5 113 8,5 3,1 5,4 125
241.16.10.051 10,0 5,0 51 12,8 5,7 2,5 3,2 73 7,6 2,5 5,1 97 8,6 2,5 6,1 110 9,5 3,4 6,1 122
241.16.10.064 10,0 5,0 64 10,8 7,5 3,3 4,2 81 10,0 3,3 6,7 108 11,3 3,3 8,0 122 12,5 4,5 8,0 135
241.16.10.076 10,0 5,0 76 7,8 8,7 3,8 4,9 68 11,6 3,8 7,8 90 13,1 3,8 9,3 102 14,5 5,2 9,3 113
241.16.10.305 10,0 5,0 305 2,0 36,0 15,6 20,4 72 48,0 15,6 32,4 96 54,0 15,6 38,4 108 60,0 21,6 38,4 120
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.10.025 10,0 5,0 25 22,6 4,9 2,0 2,9 111 5,5 2,7 2,8 124 7,1 5,2 1,9 160 8,9 16,1 201,1
241.16.10.032 10,0 5,0 32 17,7 6,4 2,7 3,7 113 7,3 3,5 3,8 129 9,4 6,8 2,6 166 11,7 20,3 207,1
241.16.10.038 10,0 5,0 38 16,7 7,7 3,2 4,5 129 8,7 4,2 4,5 145 11,2 8,1 3,1 187 14,0 24,0 233,8
241.16.10.044 10,0 5,0 44 14,7 9,4 3,9 5,5 138 10,5 5,1 5,4 154 13,6 9,9 3,7 200 17,0 27,0 249,9
241.16.10.051 10,0 5,0 51 12,8 10,5 4,4 6,1 134 11,8 5,7 6,1 151 15,2 11,0 4,2 195 19,0 32,0 243,2
241.16.10.064 10,0 5,0 64 10,8 13,8 5,8 8,0 149 15,5 7,5 8,0 167 20,0 14,5 5,5 216 25,0 39,0 270,0
241.16.10.076 10,0 5,0 76 7,8 16,0 6,7 9,3 125 18,0 8,7 9,3 140 23,2 16,8 6,4 181 29,0 47,0 226,2
241.16.10.305 10,0 5,0 305 2,0 66,0 27,6 38,4 132 74,4 36,0 38,4 149 96,0 69,6 26,4 192 120,0 185,0 240,0
∅10
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.10.025 10,0 5,0 25 16,0 3,3 1,4 1,9 53 4,4 1,4 3,0 70 5,0 1,4 3,6 80 5,5 2,0 3,5 88
241.15.10.032 10,0 5,0 32 13,1 3,9 1,7 2,2 51 5,2 1,7 3,5 68 5,9 1,7 4,2 77 6,5 2,3 4,2 85
241.15.10.038 10,0 5,0 38 11,9 4,8 2,1 2,7 57 6,4 2,1 4,3 76 7,2 2,1 5,1 86 8,0 2,9 5,1 95
241.15.10.044 10,0 5,0 44 10,3 5,7 2,5 3,2 59 7,6 2,5 5,1 78 8,6 2,5 6,1 89 9,5 3,4 6,1 98
241.15.10.051 10,0 5,0 51 8,9 6,3 2,7 3,6 56 8,4 2,7 5,7 75 9,5 2,7 6,8 85 10,5 3,8 6,7 93
241.15.10.064 10,0 5,0 64 7,6 8,1 3,5 4,6 62 10,8 3,5 7,3 82 12,2 3,5 8,7 93 13,5 4,9 8,6 103
241.15.10.076 10,0 5,0 76 5,3 9,9 4,3 5,6 52 13,2 4,3 8,9 70 14,9 4,3 10,6 79 16,5 5,9 10,6 87
241.15.10.305 10,0 5,0 305 1,6 40,8 17,7 23,1 65 54,4 17,7 36,7 87 61,2 17,7 43,5 98 68,0 24,5 43,5 109
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.10.025 10,0 5,0 25 16,0 6,1 2,5 3,6 98 6,8 3,3 3,5 109 8,8 6,4 2,4 141 11,0 14,0 176,0
241.15.10.032 10,0 5,0 32 13,1 7,2 3,0 4,2 94 8,1 3,9 4,2 106 10,4 7,5 2,9 136 13,0 19,0 170,3
241.15.10.038 10,0 5,0 38 11,9 8,8 3,7 5,1 105 9,9 4,8 5,1 118 12,8 9,3 3,5 152 16,0 22,0 190,4
241.15.10.044 10,0 5,0 44 10,3 10,5 4,4 6,1 108 11,8 5,7 6,1 122 15,2 11,0 4,2 157 19,0 25,0 195,7
241.15.10.051 10,0 5,0 51 8,9 11,6 4,8 6,8 103 13,0 6,3 6,7 116 16,8 12,2 4,6 150 21,0 30,0 186,9
241.15.10.064 10,0 5,0 64 7,6 14,9 6,2 8,7 113 16,7 8,1 8,6 127 21,6 15,7 5,9 164 27,0 37,0 205,2
241.15.10.076 10,0 5,0 76 5,3 18,2 7,6 10,6 96 20,5 9,9 10,6 109 26,4 19,1 7,3 140 33,0 43,0 174,9
241.15.10.305 10,0 5,0 305 1,6 74,8 31,3 43,5 120 84,3 40,8 43,5 135 108,8 78,9 29,9 174 136,0 169,0 217,6
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.10.025 10,0 5,0 25 10,0 3,9 1,7 2,2 39 5,2 1,7 3,5 52 5,9 1,7 4,2 59 6,5 2,3 4,2 65
241.14.10.032 10,0 5,0 32 8,5 4,8 2,1 2,7 41 6,4 2,1 4,3 54 7,2 2,1 5,1 61 8,0 2,9 5,1 68
241.14.10.038 10,0 5,0 38 6,8 6,0 2,6 3,4 41 8,0 2,6 5,4 54 9,0 2,6 6,4 61 10,0 3,6 6,4 68
241.14.10.044 10,0 5,0 44 6,0 6,9 3,0 3,9 41 9,2 3,0 6,2 55 10,4 3,0 7,4 62 11,5 4,1 7,4 69
241.14.10.051 10,0 5,0 51 5,0 8,1 3,5 4,6 41 10,8 3,5 7,3 54 12,2 3,5 8,7 61 13,5 4,9 8,6 68
241.14.10.064 10,0 5,0 64 4,3 10,2 4,4 5,8 44 13,6 4,4 9,2 58 15,3 4,4 10,9 66 17,0 6,1 10,9 73
241.14.10.076 10,0 5,0 76 3,2 12,0 5,2 6,8 38 16,0 5,2 10,8 51 18,0 5,2 12,8 58 20,0 7,2 12,8 64
241.14.10.305 10,0 5,0 305 1,1 48,9 21,2 27,7 54 65,2 21,2 44,0 72 73,4 21,2 52,2 81 81,5 29,3 52,2 90
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.10.025 10,0 5,0 25 10,0 7,2 3,0 4,2 72 8,1 3,9 4,2 81 10,4 7,5 2,9 104 13,0 12,0 130,0
241.14.10.032 10,0 5,0 32 8,5 8,8 3,7 5,1 75 9,9 4,8 5,1 84 12,8 9,3 3,5 109 16,0 16,0 136,0
241.14.10.038 10,0 5,0 38 6,8 11,0 4,6 6,4 75 12,4 6,0 6,4 84 16,0 11,6 4,4 109 20,0 18,0 136,0
241.14.10.044 10,0 5,0 44 6,0 12,7 5,3 7,4 76 14,3 6,9 7,4 86 18,4 13,3 5,1 110 23,0 21,0 138,0
241.14.10.051 10,0 5,0 51 5,0 14,9 6,2 8,7 75 16,7 8,1 8,6 84 21,6 15,7 5,9 108 27,0 24,0 135,0
241.14.10.064 10,0 5,0 64 4,3 18,7 7,8 10,9 80 21,1 10,2 10,9 91 27,2 19,7 7,5 117 34,0 30,0 146,2
241.14.10.076 10,0 5,0 76 3,2 22,0 9,2 12,8 70 24,8 12,0 12,8 79 32,0 23,2 8,8 102 40,0 36,0 128,0
241.14.10.305 10,0 5,0 305 1,1 89,7 37,5 52,2 99 101,0 48,9 52,2 111 130,4 94,5 35,9 143 163,0 142,0 179,3
∅10
subject to alterations
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue”
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green”
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.10.025 10,0 5,0 25 34,3 2,1 0,9 1,2 72 2,8 0,9 1,9 96 3,1 0,9 2,2 106 3,5 1,4 2,1 120
241.17.10.032 10,0 5,0 32 25,5 2,4 1,0 1,4 61 3,2 1,0 2,2 82 3,6 1,0 2,6 92 4,0 1,5 2,5 102
241.17.10.038 10,0 5,0 38 21,6 3,5 1,5 2,0 76 4,6 1,5 3,1 99 5,2 1,5 3,7 112 5,8 2,2 3,6 125
241.17.10.044 10,0 5,0 44 17,9 3,9 1,7 2,2 70 5,2 1,7 3,5 93 5,8 1,7 4,1 104 6,5 2,5 4,0 116
241.17.10.051 10,0 5,0 51 15,1 4,5 1,9 2,6 68 6,0 1,9 4,1 91 6,7 1,9 4,8 101 7,5 2,9 4,6 113
241.17.10.064 10,0 5,0 64 12,3 6,4 2,8 3,6 78 8,5 2,8 5,7 104 9,6 2,8 6,8 118 10,7 4,1 6,6 131
241.17.10.076 10,0 5,0 76 10,2 7,4 3,2 4,2 75 9,8 3,2 6,6 100 11,1 3,2 7,9 113 12,3 4,7 7,6 125
241.17.10.305 10,0 5,0 305 2,5 31,2 13,5 17,7 76 41,6 13,5 28,1 102 46,8 13,5 33,3 115 52,0 20,0 32,0 127
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.10.025 10,0 5,0 25 34,3 3,8 1,7 2,1 130 4,3 2,2 2,1 148 5,6 4,1 1,5 192 7,0 18,0 240,4
241.17.10.032 10,0 5,0 32 25,5 4,4 1,9 2,5 112 5,0 2,5 2,5 128 6,4 4,7 1,7 163 8,0 24,0 204,1
241.17.10.038 10,0 5,0 38 21,6 6,4 2,8 3,6 138 7,2 3,6 3,6 155 9,3 6,8 2,5 201 11,6 26,4 250,3
241.17.10.044 10,0 5,0 44 17,9 7,2 3,1 4,1 129 8,1 4,1 4,0 145 10,4 7,6 2,8 186 13,0 31,0 232,1
241.17.10.051 10,0 5,0 51 15,1 8,2 3,6 4,6 124 9,3 4,7 4,6 141 12,0 8,8 3,2 181 15,0 36,0 226,7
241.17.10.064 10,0 5,0 64 12,3 11,7 5,2 6,5 143 13,2 6,7 6,5 162 17,0 12,4 4,6 208 21,3 42,7 261,1
241.17.10.076 10,0 5,0 76 10,2 13,5 6,0 7,5 138 15,2 7,7 7,5 155 19,7 14,4 5,3 201 24,6 51,4 250,9
241.17.10.305 10,0 5,0 305 2,5 57,2 25,2 32,0 140 64,5 32,5 32,0 158 83,2 60,8 22,4 204 104,0 201,0 254,8
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.10.025 10,0 5,0 25 22,6 2,7 1,2 1,5 61 3,6 1,2 2,4 81 4,0 1,2 2,8 90 4,5 1,6 2,9 102
241.16.10.032 10,0 5,0 32 17,7 3,5 1,5 2,0 62 4,7 1,5 3,2 83 5,3 1,5 3,8 94 5,9 2,1 3,8 104
241.16.10.038 10,0 5,0 38 16,7 4,2 1,8 2,4 70 5,6 1,8 3,8 94 6,3 1,8 4,5 105 7,0 2,5 4,5 117
241.16.10.044 10,0 5,0 44 14,7 5,1 2,2 2,9 75 6,8 2,2 4,6 100 7,7 2,2 5,5 113 8,5 3,1 5,4 125
241.16.10.051 10,0 5,0 51 12,8 5,7 2,5 3,2 73 7,6 2,5 5,1 97 8,6 2,5 6,1 110 9,5 3,4 6,1 122
241.16.10.064 10,0 5,0 64 10,8 7,5 3,3 4,2 81 10,0 3,3 6,7 108 11,3 3,3 8,0 122 12,5 4,5 8,0 135
241.16.10.076 10,0 5,0 76 7,8 8,7 3,8 4,9 68 11,6 3,8 7,8 90 13,1 3,8 9,3 102 14,5 5,2 9,3 113
241.16.10.305 10,0 5,0 305 2,0 36,0 15,6 20,4 72 48,0 15,6 32,4 96 54,0 15,6 38,4 108 60,0 21,6 38,4 120
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.10.025 10,0 5,0 25 22,6 4,9 2,0 2,9 111 5,5 2,7 2,8 124 7,1 5,2 1,9 160 8,9 16,1 201,1
241.16.10.032 10,0 5,0 32 17,7 6,4 2,7 3,7 113 7,3 3,5 3,8 129 9,4 6,8 2,6 166 11,7 20,3 207,1
241.16.10.038 10,0 5,0 38 16,7 7,7 3,2 4,5 129 8,7 4,2 4,5 145 11,2 8,1 3,1 187 14,0 24,0 233,8
241.16.10.044 10,0 5,0 44 14,7 9,4 3,9 5,5 138 10,5 5,1 5,4 154 13,6 9,9 3,7 200 17,0 27,0 249,9
241.16.10.051 10,0 5,0 51 12,8 10,5 4,4 6,1 134 11,8 5,7 6,1 151 15,2 11,0 4,2 195 19,0 32,0 243,2
241.16.10.064 10,0 5,0 64 10,8 13,8 5,8 8,0 149 15,5 7,5 8,0 167 20,0 14,5 5,5 216 25,0 39,0 270,0
241.16.10.076 10,0 5,0 76 7,8 16,0 6,7 9,3 125 18,0 8,7 9,3 140 23,2 16,8 6,4 181 29,0 47,0 226,2
241.16.10.305 10,0 5,0 305 2,0 66,0 27,6 38,4 132 74,4 36,0 38,4 149 96,0 69,6 26,4 192 120,0 185,0 240,0
∅10
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F31
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.13.025 12,5 6,3 25 30,0 3,3 1,4 1,9 99 4,4 1,4 3,0 132 5,0 1,4 3,6 150 5,5 2,0 3,5 165
241.15.13.032 12,5 6,3 32 24,8 3,9 1,7 2,2 97 5,2 1,7 3,5 129 5,9 1,7 4,2 146 6,5 2,3 4,2 161
241.15.13.038 12,5 6,3 38 21,4 4,8 2,1 2,7 103 6,4 2,1 4,3 137 7,2 2,1 5,1 154 8,0 2,9 5,1 171
241.15.13.044 12,5 6,3 44 18,5 5,7 2,5 3,2 105 7,6 2,5 5,1 141 8,6 2,5 6,1 159 9,5 3,4 6,1 176
241.15.13.051 12,5 6,3 51 15,5 6,6 2,9 3,7 102 8,8 2,9 5,9 136 9,9 2,9 7,0 153 11,0 4,0 7,0 171
241.15.13.064 12,5 6,3 64 12,1 8,4 3,6 4,8 102 11,2 3,6 7,6 136 12,6 3,6 9,0 152 14,0 5,0 9,0 169
241.15.13.076 12,5 6,3 76 10,2 10,2 4,4 5,8 104 13,6 4,4 9,2 139 15,3 4,4 10,9 156 17,0 6,1 10,9 173
241.15.13.089 12,5 6,3 89 8,4 12,3 5,3 7,0 103 16,4 5,3 11,1 138 18,5 5,3 13,2 155 20,5 7,4 13,1 172
241.15.13.305 12,5 6,3 305 2,1 43,2 18,7 24,5 91 57,6 18,7 38,9 121 64,8 18,7 46,1 136 72,0 25,9 46,1 151
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.13.025 12,5 6,3 25 30,0 6,1 2,5 3,6 183 6,8 3,3 3,5 204 8,8 6,4 2,4 264 11,0 14,0 330,0
241.15.13.032 12,5 6,3 32 24,8 7,2 3,0 4,2 179 8,1 3,9 4,2 201 10,4 7,5 2,9 258 13,0 19,0 322,4
241.15.13.038 12,5 6,3 38 21,4 8,8 3,7 5,1 188 9,9 4,8 5,1 212 12,8 9,3 3,5 274 16,0 22,0 342,4
241.15.13.044 12,5 6,3 44 18,5 10,5 4,4 6,1 194 11,8 5,7 6,1 218 15,2 11,0 4,2 281 19,0 25,0 351,5
241.15.13.051 12,5 6,3 51 15,5 12,1 5,1 7,0 188 13,6 6,6 7,0 211 17,6 12,8 4,8 273 22,0 29,0 341,0
241.15.13.064 12,5 6,3 64 12,1 15,4 6,4 9,0 186 17,4 8,4 9,0 211 22,4 16,2 6,2 271 28,0 36,0 338,8
241.15.13.076 12,5 6,3 76 10,2 18,7 7,8 10,9 191 21,1 10,2 10,9 215 27,2 19,7 7,5 277 34,0 42,0 346,8
241.15.13.089 12,5 6,3 89 8,4 22,6 9,4 13,2 190 25,4 12,3 13,1 213 32,8 23,8 9,0 276 41,0 48,0 344,4
241.15.13.305 12,5 6,3 305 2,1 79,2 33,1 46,1 166 89,3 43,2 46,1 188 115,2 83,5 31,7 242 144,0 161,0 302,4
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.13.025 12,5 6,3 25 18,0 3,9 1,7 2,2 70 5,2 1,7 3,5 94 5,9 1,7 4,2 106 6,5 2,3 4,2 117
241.14.13.032 12,5 6,3 32 16,4 5,1 2,2 2,9 84 6,8 2,2 4,6 112 7,7 2,2 5,5 126 8,5 3,1 5,4 139
241.14.13.038 12,5 6,3 38 13,6 6,0 2,6 3,4 82 8,0 2,6 5,4 109 9,0 2,6 6,4 122 10,0 3,6 6,4 136
241.14.13.044 12,5 6,3 44 12,1 6,9 3,0 3,9 83 9,2 3,0 6,2 111 10,4 3,0 7,4 126 11,5 4,1 7,4 139
241.14.13.051 12,5 6,3 51 11,4 8,1 3,5 4,6 92 10,8 3,5 7,3 123 12,2 3,5 8,7 139 13,5 4,9 8,6 154
241.14.13.064 12,5 6,3 64 9,3 10,5 4,6 5,9 98 14,0 4,6 9,4 130 15,8 4,6 11,2 147 17,5 6,3 11,2 163
241.14.13.076 12,5 6,3 76 7,1 12,3 5,3 7,0 87 16,4 5,3 11,1 116 18,5 5,3 13,2 131 20,5 7,4 13,1 146
241.14.13.089 12,5 6,3 89 5,4 14,7 6,4 8,3 79 19,6 6,4 13,2 106 22,1 6,4 15,7 119 24,5 8,8 15,7 132
241.14.13.305 12,5 6,3 305 1,4 49,8 21,6 28,2 70 66,4 21,6 44,8 93 74,7 21,6 53,1 105 83,0 29,9 53,1 116
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.13.025 12,5 6,3 25 18,0 7,2 3,0 4,2 130 8,1 3,9 4,2 146 10,4 7,5 2,9 187 13,0 12,0 234,0
241.14.13.032 12,5 6,3 32 16,4 9,4 3,9 5,5 154 10,5 5,1 5,4 172 13,6 9,9 3,7 223 17,0 15,0 278,8
241.14.13.038 12,5 6,3 38 13,6 11,0 4,6 6,4 150 12,4 6,0 6,4 169 16,0 11,6 4,4 218 20,0 18,0 272,0
241.14.13.044 12,5 6,3 44 12,1 12,7 5,3 7,4 154 14,3 6,9 7,4 173 18,4 13,3 5,1 223 23,0 21,0 278,3
241.14.13.051 12,5 6,3 51 11,4 14,9 6,2 8,7 170 16,7 8,1 8,6 190 21,6 15,7 5,9 246 27,0 24,0 307,8
241.14.13.064 12,5 6,3 64 9,3 19,3 8,1 11,2 179 21,7 10,5 11,2 202 28,0 20,3 7,7 260 35,0 29,0 325,5
241.14.13.076 12,5 6,3 76 7,1 22,6 9,4 13,2 160 25,4 12,3 13,1 180 32,8 23,8 9,0 233 41,0 35,0 291,1
241.14.13.089 12,5 6,3 89 5,4 27,0 11,3 15,7 146 30,4 14,7 15,7 164 39,2 28,4 10,8 212 49,0 40,0 264,6
241.14.13.305 12,5 6,3 305 1,4 91,3 38,2 53,1 128 103,0 49,8 53,1 144 132,8 96,3 36,5 186 166,0 139,0 232,4
∅13
subject to alterations
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue”
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green”
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
F32
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.13.025 12,5 6,3 25 58,6 2,7 1,2 1,5 158 3,6 1,2 2,4 211 4,1 1,2 2,9 237 4,5 1,6 2,9 264
241.17.13.032 12,5 6,3 32 43,9 3,2 1,4 1,8 140 4,2 1,4 2,9 186 4,8 1,4 3,4 209 5,3 1,9 3,4 233
241.17.13.038 12,5 6,3 38 36,0 3,9 1,7 2,2 140 5,2 1,7 3,5 187 5,9 1,7 4,2 211 6,5 2,3 4,2 234
241.17.13.044 12,5 6,3 44 30,3 4,7 2,0 2,6 141 6,2 2,0 4,2 188 7,0 2,0 5,0 211 7,8 2,8 5,0 235
241.17.13.051 12,5 6,3 51 26,2 5,4 2,3 3,1 141 7,2 2,3 4,9 189 8,1 2,3 5,8 212 9,0 3,2 5,8 236
241.17.13.064 12,5 6,3 64 21,2 6,6 2,9 3,7 140 8,8 2,9 5,9 187 9,9 2,9 7,0 210 11,0 4,0 7,0 233
241.17.13.076 12,5 6,3 76 17,1 8,1 3,5 4,6 139 10,8 3,5 7,3 185 12,2 3,5 8,6 208 13,5 4,9 8,6 231
241.17.13.089 12,5 6,3 89 14,5 9,9 4,3 5,6 144 13,2 4,3 8,9 191 14,9 4,3 10,6 215 16,5 5,9 10,6 239
241.17.13.305 12,5 6,3 305 4,3 33,6 14,6 19,0 144 44,8 14,6 30,2 193 50,4 14,6 35,8 217 56,0 20,2 35,8 241
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.13.025 12,5 6,3 25 58,6 5,0 2,1 2,9 290 5,6 2,7 2,9 327 7,2 5,2 2,0 422 9,0 16,0 527,1
241.17.13.032 12,5 6,3 32 43,9 5,8 2,4 3,4 256 6,6 3,2 3,4 289 8,5 6,1 2,3 372 10,6 21,4 465,3
241.17.13.038 12,5 6,3 38 36,0 7,2 3,0 4,2 257 8,1 3,9 4,2 290 10,4 7,5 2,9 374 13,0 25,0 468,0
241.17.13.044 12,5 6,3 44 30,3 8,5 3,6 5,0 258 9,6 4,7 5,0 291 12,4 9,0 3,4 376 15,5 28,5 469,7
241.17.13.051 12,5 6,3 51 26,2 9,9 4,1 5,8 259 11,2 5,4 5,8 292 14,4 10,4 4,0 377 18,0 33,0 471,6
241.17.13.064 12,5 6,3 64 21,2 12,1 5,1 7,0 257 13,6 6,6 7,0 289 17,6 12,8 4,8 373 22,0 42,0 466,4
241.17.13.076 12,5 6,3 76 17,1 14,9 6,2 8,6 254 16,7 8,1 8,6 286 21,6 15,7 5,9 369 27,0 49,0 461,7
241.17.13.089 12,5 6,3 89 14,5 18,2 7,6 10,6 263 20,5 9,9 10,6 297 26,4 19,1 7,3 383 33,0 56,0 478,5
241.17.13.305 12,5 6,3 305 4,3 61,6 25,8 35,8 265 69,4 33,6 35,8 299 89,6 65,0 24,6 385 112,0 193,0 481,6
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.13.025 12,5 6,3 25 42,2 2,6 1,1 1,5 110 3,5 1,1 2,4 148 3,9 1,1 2,8 165 4,4 1,6 2,8 186
241.16.13.032 12,5 6,3 32 33,4 3,3 1,4 1,9 110 4,4 1,4 3,0 147 5,0 1,4 3,6 167 5,5 2,0 3,5 184
241.16.13.038 12,5 6,3 38 29,4 4,1 1,8 2,3 121 5,4 1,8 3,6 159 6,1 1,8 4,3 179 6,8 2,4 4,4 200
241.16.13.044 12,5 6,3 44 24,5 4,8 2,1 2,7 118 6,4 2,1 4,3 157 7,2 2,1 5,1 176 8,0 2,9 5,1 196
241.16.13.051 12,5 6,3 51 19,6 5,7 2,5 3,2 112 7,6 2,5 5,1 149 8,6 2,5 6,1 169 9,5 3,4 6,1 186
241.16.13.064 12,5 6,3 64 14,7 7,2 3,1 4,1 106 9,6 3,1 6,5 141 10,8 3,1 7,7 159 12,0 4,3 7,7 176
241.16.13.076 12,5 6,3 76 13,7 8,7 3,8 4,9 119 11,6 3,8 7,8 159 13,1 3,8 9,3 179 14,5 5,2 9,3 199
241.16.13.089 12,5 6,3 89 11,8 9,9 4,3 5,6 117 13,2 4,3 8,9 156 14,9 4,3 10,6 176 16,5 5,9 10,6 195
241.16.13.305 12,5 6,3 305 2,9 36,0 15,6 20,4 104 48,0 15,6 32,4 139 54,0 15,6 38,4 157 60,0 21,6 38,4 174
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.13.025 12,5 6,3 25 42,2 4,8 2,0 2,8 203 5,4 2,6 2,8 228 7,0 5,0 2,0 295 8,7 16,3 367,1
241.16.13.032 12,5 6,3 32 33,4 6,1 2,5 3,6 204 6,8 3,3 3,5 227 8,8 6,4 2,4 294 11,0 21,0 367,4
241.16.13.038 12,5 6,3 38 29,4 7,4 3,1 4,3 218 8,4 4,1 4,3 247 10,8 7,8 3,0 318 13,5 24,5 396,9
241.16.13.044 12,5 6,3 44 24,5 8,8 3,7 5,1 216 9,9 4,8 5,1 243 12,8 9,3 3,5 314 16,0 28,0 392,0
241.16.13.051 12,5 6,3 51 19,6 10,5 4,4 6,1 206 11,8 5,7 6,1 231 15,2 11,0 4,2 298 19,0 32,0 372,4
241.16.13.064 12,5 6,3 64 14,7 13,2 5,5 7,7 194 14,9 7,2 7,7 219 19,2 13,9 5,3 282 24,0 40,0 352,8
241.16.13.076 12,5 6,3 76 13,7 16,0 6,7 9,3 219 18,0 8,7 9,3 247 23,2 16,8 6,4 318 29,0 47,0 397,3
241.16.13.089 12,5 6,3 89 11,8 18,2 7,6 10,6 215 20,5 9,9 10,6 242 26,4 19,1 7,3 312 33,0 56,0 389,4
241.16.13.305 12,5 6,3 305 2,9 66,0 27,6 38,4 191 74,4 36,0 38,4 216 96,0 69,6 26,4 278 120,0 185,0 348,0
∅13
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.13.025 12,5 6,3 25 30,0 3,3 1,4 1,9 99 4,4 1,4 3,0 132 5,0 1,4 3,6 150 5,5 2,0 3,5 165
241.15.13.032 12,5 6,3 32 24,8 3,9 1,7 2,2 97 5,2 1,7 3,5 129 5,9 1,7 4,2 146 6,5 2,3 4,2 161
241.15.13.038 12,5 6,3 38 21,4 4,8 2,1 2,7 103 6,4 2,1 4,3 137 7,2 2,1 5,1 154 8,0 2,9 5,1 171
241.15.13.044 12,5 6,3 44 18,5 5,7 2,5 3,2 105 7,6 2,5 5,1 141 8,6 2,5 6,1 159 9,5 3,4 6,1 176
241.15.13.051 12,5 6,3 51 15,5 6,6 2,9 3,7 102 8,8 2,9 5,9 136 9,9 2,9 7,0 153 11,0 4,0 7,0 171
241.15.13.064 12,5 6,3 64 12,1 8,4 3,6 4,8 102 11,2 3,6 7,6 136 12,6 3,6 9,0 152 14,0 5,0 9,0 169
241.15.13.076 12,5 6,3 76 10,2 10,2 4,4 5,8 104 13,6 4,4 9,2 139 15,3 4,4 10,9 156 17,0 6,1 10,9 173
241.15.13.089 12,5 6,3 89 8,4 12,3 5,3 7,0 103 16,4 5,3 11,1 138 18,5 5,3 13,2 155 20,5 7,4 13,1 172
241.15.13.305 12,5 6,3 305 2,1 43,2 18,7 24,5 91 57,6 18,7 38,9 121 64,8 18,7 46,1 136 72,0 25,9 46,1 151
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.13.025 12,5 6,3 25 30,0 6,1 2,5 3,6 183 6,8 3,3 3,5 204 8,8 6,4 2,4 264 11,0 14,0 330,0
241.15.13.032 12,5 6,3 32 24,8 7,2 3,0 4,2 179 8,1 3,9 4,2 201 10,4 7,5 2,9 258 13,0 19,0 322,4
241.15.13.038 12,5 6,3 38 21,4 8,8 3,7 5,1 188 9,9 4,8 5,1 212 12,8 9,3 3,5 274 16,0 22,0 342,4
241.15.13.044 12,5 6,3 44 18,5 10,5 4,4 6,1 194 11,8 5,7 6,1 218 15,2 11,0 4,2 281 19,0 25,0 351,5
241.15.13.051 12,5 6,3 51 15,5 12,1 5,1 7,0 188 13,6 6,6 7,0 211 17,6 12,8 4,8 273 22,0 29,0 341,0
241.15.13.064 12,5 6,3 64 12,1 15,4 6,4 9,0 186 17,4 8,4 9,0 211 22,4 16,2 6,2 271 28,0 36,0 338,8
241.15.13.076 12,5 6,3 76 10,2 18,7 7,8 10,9 191 21,1 10,2 10,9 215 27,2 19,7 7,5 277 34,0 42,0 346,8
241.15.13.089 12,5 6,3 89 8,4 22,6 9,4 13,2 190 25,4 12,3 13,1 213 32,8 23,8 9,0 276 41,0 48,0 344,4
241.15.13.305 12,5 6,3 305 2,1 79,2 33,1 46,1 166 89,3 43,2 46,1 188 115,2 83,5 31,7 242 144,0 161,0 302,4
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.13.025 12,5 6,3 25 18,0 3,9 1,7 2,2 70 5,2 1,7 3,5 94 5,9 1,7 4,2 106 6,5 2,3 4,2 117
241.14.13.032 12,5 6,3 32 16,4 5,1 2,2 2,9 84 6,8 2,2 4,6 112 7,7 2,2 5,5 126 8,5 3,1 5,4 139
241.14.13.038 12,5 6,3 38 13,6 6,0 2,6 3,4 82 8,0 2,6 5,4 109 9,0 2,6 6,4 122 10,0 3,6 6,4 136
241.14.13.044 12,5 6,3 44 12,1 6,9 3,0 3,9 83 9,2 3,0 6,2 111 10,4 3,0 7,4 126 11,5 4,1 7,4 139
241.14.13.051 12,5 6,3 51 11,4 8,1 3,5 4,6 92 10,8 3,5 7,3 123 12,2 3,5 8,7 139 13,5 4,9 8,6 154
241.14.13.064 12,5 6,3 64 9,3 10,5 4,6 5,9 98 14,0 4,6 9,4 130 15,8 4,6 11,2 147 17,5 6,3 11,2 163
241.14.13.076 12,5 6,3 76 7,1 12,3 5,3 7,0 87 16,4 5,3 11,1 116 18,5 5,3 13,2 131 20,5 7,4 13,1 146
241.14.13.089 12,5 6,3 89 5,4 14,7 6,4 8,3 79 19,6 6,4 13,2 106 22,1 6,4 15,7 119 24,5 8,8 15,7 132
241.14.13.305 12,5 6,3 305 1,4 49,8 21,6 28,2 70 66,4 21,6 44,8 93 74,7 21,6 53,1 105 83,0 29,9 53,1 116
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.13.025 12,5 6,3 25 18,0 7,2 3,0 4,2 130 8,1 3,9 4,2 146 10,4 7,5 2,9 187 13,0 12,0 234,0
241.14.13.032 12,5 6,3 32 16,4 9,4 3,9 5,5 154 10,5 5,1 5,4 172 13,6 9,9 3,7 223 17,0 15,0 278,8
241.14.13.038 12,5 6,3 38 13,6 11,0 4,6 6,4 150 12,4 6,0 6,4 169 16,0 11,6 4,4 218 20,0 18,0 272,0
241.14.13.044 12,5 6,3 44 12,1 12,7 5,3 7,4 154 14,3 6,9 7,4 173 18,4 13,3 5,1 223 23,0 21,0 278,3
241.14.13.051 12,5 6,3 51 11,4 14,9 6,2 8,7 170 16,7 8,1 8,6 190 21,6 15,7 5,9 246 27,0 24,0 307,8
241.14.13.064 12,5 6,3 64 9,3 19,3 8,1 11,2 179 21,7 10,5 11,2 202 28,0 20,3 7,7 260 35,0 29,0 325,5
241.14.13.076 12,5 6,3 76 7,1 22,6 9,4 13,2 160 25,4 12,3 13,1 180 32,8 23,8 9,0 233 41,0 35,0 291,1
241.14.13.089 12,5 6,3 89 5,4 27,0 11,3 15,7 146 30,4 14,7 15,7 164 39,2 28,4 10,8 212 49,0 40,0 264,6
241.14.13.305 12,5 6,3 305 1,4 91,3 38,2 53,1 128 103,0 49,8 53,1 144 132,8 96,3 36,5 186 166,0 139,0 232,4
∅13
subject to alterations
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue”
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green”
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.13.025 12,5 6,3 25 58,6 2,7 1,2 1,5 158 3,6 1,2 2,4 211 4,1 1,2 2,9 237 4,5 1,6 2,9 264
241.17.13.032 12,5 6,3 32 43,9 3,2 1,4 1,8 140 4,2 1,4 2,9 186 4,8 1,4 3,4 209 5,3 1,9 3,4 233
241.17.13.038 12,5 6,3 38 36,0 3,9 1,7 2,2 140 5,2 1,7 3,5 187 5,9 1,7 4,2 211 6,5 2,3 4,2 234
241.17.13.044 12,5 6,3 44 30,3 4,7 2,0 2,6 141 6,2 2,0 4,2 188 7,0 2,0 5,0 211 7,8 2,8 5,0 235
241.17.13.051 12,5 6,3 51 26,2 5,4 2,3 3,1 141 7,2 2,3 4,9 189 8,1 2,3 5,8 212 9,0 3,2 5,8 236
241.17.13.064 12,5 6,3 64 21,2 6,6 2,9 3,7 140 8,8 2,9 5,9 187 9,9 2,9 7,0 210 11,0 4,0 7,0 233
241.17.13.076 12,5 6,3 76 17,1 8,1 3,5 4,6 139 10,8 3,5 7,3 185 12,2 3,5 8,6 208 13,5 4,9 8,6 231
241.17.13.089 12,5 6,3 89 14,5 9,9 4,3 5,6 144 13,2 4,3 8,9 191 14,9 4,3 10,6 215 16,5 5,9 10,6 239
241.17.13.305 12,5 6,3 305 4,3 33,6 14,6 19,0 144 44,8 14,6 30,2 193 50,4 14,6 35,8 217 56,0 20,2 35,8 241
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.13.025 12,5 6,3 25 58,6 5,0 2,1 2,9 290 5,6 2,7 2,9 327 7,2 5,2 2,0 422 9,0 16,0 527,1
241.17.13.032 12,5 6,3 32 43,9 5,8 2,4 3,4 256 6,6 3,2 3,4 289 8,5 6,1 2,3 372 10,6 21,4 465,3
241.17.13.038 12,5 6,3 38 36,0 7,2 3,0 4,2 257 8,1 3,9 4,2 290 10,4 7,5 2,9 374 13,0 25,0 468,0
241.17.13.044 12,5 6,3 44 30,3 8,5 3,6 5,0 258 9,6 4,7 5,0 291 12,4 9,0 3,4 376 15,5 28,5 469,7
241.17.13.051 12,5 6,3 51 26,2 9,9 4,1 5,8 259 11,2 5,4 5,8 292 14,4 10,4 4,0 377 18,0 33,0 471,6
241.17.13.064 12,5 6,3 64 21,2 12,1 5,1 7,0 257 13,6 6,6 7,0 289 17,6 12,8 4,8 373 22,0 42,0 466,4
241.17.13.076 12,5 6,3 76 17,1 14,9 6,2 8,6 254 16,7 8,1 8,6 286 21,6 15,7 5,9 369 27,0 49,0 461,7
241.17.13.089 12,5 6,3 89 14,5 18,2 7,6 10,6 263 20,5 9,9 10,6 297 26,4 19,1 7,3 383 33,0 56,0 478,5
241.17.13.305 12,5 6,3 305 4,3 61,6 25,8 35,8 265 69,4 33,6 35,8 299 89,6 65,0 24,6 385 112,0 193,0 481,6
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.13.025 12,5 6,3 25 42,2 2,6 1,1 1,5 110 3,5 1,1 2,4 148 3,9 1,1 2,8 165 4,4 1,6 2,8 186
241.16.13.032 12,5 6,3 32 33,4 3,3 1,4 1,9 110 4,4 1,4 3,0 147 5,0 1,4 3,6 167 5,5 2,0 3,5 184
241.16.13.038 12,5 6,3 38 29,4 4,1 1,8 2,3 121 5,4 1,8 3,6 159 6,1 1,8 4,3 179 6,8 2,4 4,4 200
241.16.13.044 12,5 6,3 44 24,5 4,8 2,1 2,7 118 6,4 2,1 4,3 157 7,2 2,1 5,1 176 8,0 2,9 5,1 196
241.16.13.051 12,5 6,3 51 19,6 5,7 2,5 3,2 112 7,6 2,5 5,1 149 8,6 2,5 6,1 169 9,5 3,4 6,1 186
241.16.13.064 12,5 6,3 64 14,7 7,2 3,1 4,1 106 9,6 3,1 6,5 141 10,8 3,1 7,7 159 12,0 4,3 7,7 176
241.16.13.076 12,5 6,3 76 13,7 8,7 3,8 4,9 119 11,6 3,8 7,8 159 13,1 3,8 9,3 179 14,5 5,2 9,3 199
241.16.13.089 12,5 6,3 89 11,8 9,9 4,3 5,6 117 13,2 4,3 8,9 156 14,9 4,3 10,6 176 16,5 5,9 10,6 195
241.16.13.305 12,5 6,3 305 2,9 36,0 15,6 20,4 104 48,0 15,6 32,4 139 54,0 15,6 38,4 157 60,0 21,6 38,4 174
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.13.025 12,5 6,3 25 42,2 4,8 2,0 2,8 203 5,4 2,6 2,8 228 7,0 5,0 2,0 295 8,7 16,3 367,1
241.16.13.032 12,5 6,3 32 33,4 6,1 2,5 3,6 204 6,8 3,3 3,5 227 8,8 6,4 2,4 294 11,0 21,0 367,4
241.16.13.038 12,5 6,3 38 29,4 7,4 3,1 4,3 218 8,4 4,1 4,3 247 10,8 7,8 3,0 318 13,5 24,5 396,9
241.16.13.044 12,5 6,3 44 24,5 8,8 3,7 5,1 216 9,9 4,8 5,1 243 12,8 9,3 3,5 314 16,0 28,0 392,0
241.16.13.051 12,5 6,3 51 19,6 10,5 4,4 6,1 206 11,8 5,7 6,1 231 15,2 11,0 4,2 298 19,0 32,0 372,4
241.16.13.064 12,5 6,3 64 14,7 13,2 5,5 7,7 194 14,9 7,2 7,7 219 19,2 13,9 5,3 282 24,0 40,0 352,8
241.16.13.076 12,5 6,3 76 13,7 16,0 6,7 9,3 219 18,0 8,7 9,3 247 23,2 16,8 6,4 318 29,0 47,0 397,3
241.16.13.089 12,5 6,3 89 11,8 18,2 7,6 10,6 215 20,5 9,9 10,6 242 26,4 19,1 7,3 312 33,0 56,0 389,4
241.16.13.305 12,5 6,3 305 2,9 66,0 27,6 38,4 191 74,4 36,0 38,4 216 96,0 69,6 26,4 278 120,0 185,0 348,0
∅13
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F33
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.16.025 16,0 8,0 25 23,5 3,9 1,7 2,2 92 5,2 1,7 3,5 122 5,9 1,7 4,2 139 6,5 2,3 4,2 153
241.14.16.032 16,0 8,0 32 23,0 4,8 2,1 2,7 110 6,4 2,1 4,3 147 7,2 2,1 5,1 166 8,0 2,9 5,1 184
241.14.16.038 16,0 8,0 38 19,3 6,0 2,6 3,4 116 8,0 2,6 5,4 154 9,0 2,6 6,4 174 10,0 3,6 6,4 193
241.14.16.044 16,0 8,0 44 17,1 6,9 3,0 3,9 118 9,2 3,0 6,2 157 10,4 3,0 7,4 178 11,5 4,1 7,4 197
241.14.16.051 16,0 8,0 51 15,7 8,1 3,5 4,6 127 10,8 3,5 7,3 170 12,2 3,5 8,7 192 13,5 4,9 8,6 212
241.14.16.064 16,0 8,0 64 10,7 10,2 4,4 5,8 109 13,6 4,4 9,2 146 15,3 4,4 10,9 164 17,0 6,1 10,9 182
241.14.16.076 16,0 8,0 76 10,0 12,3 5,3 7,0 123 16,4 5,3 11,1 164 18,5 5,3 13,2 185 20,5 7,4 13,1 205
241.14.16.089 16,0 8,0 89 8,6 14,7 6,4 8,3 126 19,6 6,4 13,2 169 22,1 6,4 15,7 190 24,5 8,8 15,7 211
241.14.16.102 16,0 8,0 102 7,9 16,8 7,3 9,5 133 22,4 7,3 15,1 177 25,2 7,3 17,9 199 28,0 10,1 17,9 221
241.14.16.305 16,0 8,0 305 2,6 51,0 22,1 28,9 133 68,0 22,1 45,9 177 76,5 22,1 54,4 199 85,0 30,6 54,4 221
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.16.025 16,0 8,0 25 23,5 7,2 3,0 4,2 169 8,1 3,9 4,2 190 10,4 7,5 2,9 244 13,0 12,0 305,5
241.14.16.032 16,0 8,0 32 23,0 8,8 3,7 5,1 202 9,9 4,8 5,1 228 12,8 9,3 3,5 294 16,0 16,0 368,0
241.14.16.038 16,0 8,0 38 19,3 11,0 4,6 6,4 212 12,4 6,0 6,4 239 16,0 11,6 4,4 309 20,0 18,0 386,0
241.14.16.044 16,0 8,0 44 17,1 12,7 5,3 7,4 217 14,3 6,9 7,4 245 18,4 13,3 5,1 315 23,0 21,0 393,3
241.14.16.051 16,0 8,0 51 15,7 14,9 6,2 8,7 234 16,7 8,1 8,6 262 21,6 15,7 5,9 339 27,0 24,0 423,9
241.14.16.064 16,0 8,0 64 10,7 18,7 7,8 10,9 200 21,1 10,2 10,9 226 27,2 19,7 7,5 291 34,0 30,0 363,8
241.14.16.076 16,0 8,0 76 10,0 22,6 9,4 13,2 226 25,4 12,3 13,1 254 32,8 23,8 9,0 328 41,0 35,0 410,0
241.14.16.089 16,0 8,0 89 8,6 27,0 11,3 15,7 232 30,4 14,7 15,7 261 39,2 28,4 10,8 337 49,0 40,0 421,4
241.14.16.102 16,0 8,0 102 7,9 30,8 12,9 17,9 243 34,7 16,8 17,9 274 44,8 32,5 12,3 354 56,0 46,0 442,4
241.14.16.305 16,0 8,0 305 2,6 93,5 39,1 54,4 243 105,0 51,0 54,4 274 136,0 98,6 37,4 354 170,0 135,0 442,0
∅16
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F34
∅10
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.16.025 16,0 8,0 25 49,4 3,3 1,4 1,9 163 4,4 1,4 3,0 217 5,0 1,4 3,6 247 5,5 2,0 3,5 272
241.15.16.032 16,0 8,0 32 37,1 3,9 1,7 2,2 145 5,2 1,7 3,5 193 5,9 1,7 4,2 219 6,5 2,3 4,2 241
241.15.16.038 16,0 8,0 38 33,9 4,8 2,1 2,7 163 6,4 2,1 4,3 217 7,2 2,1 5,1 244 8,0 2,9 5,1 271
241.15.16.044 16,0 8,0 44 30,0 5,7 2,5 3,2 171 7,6 2,5 5,1 228 8,6 2,5 6,1 258 9,5 3,4 6,1 285
241.15.16.051 16,0 8,0 51 26,4 6,3 2,7 3,6 166 8,4 2,7 5,7 222 9,5 2,7 6,8 251 10,5 3,8 6,7 277
241.15.16.064 16,0 8,0 64 20,2 8,1 3,5 4,6 164 10,8 3,5 7,3 218 12,2 3,5 8,7 246 13,5 4,9 8,6 273
241.15.16.076 16,0 8,0 76 17,9 9,9 4,3 5,6 177 13,2 4,3 8,9 236 14,9 4,3 10,6 267 16,5 5,9 10,6 295
241.15.16.089 16,0 8,0 89 15,2 11,7 5,1 6,6 178 15,6 5,1 10,5 237 17,6 5,1 12,5 268 19,5 7,0 12,5 296
241.15.16.102 16,0 8,0 102 13,5 13,5 5,9 7,6 182 18,0 5,9 12,1 243 20,3 5,9 14,4 274 22,5 8,1 14,4 304
241.15.16.305 16,0 8,0 305 4,8 41,4 17,9 23,5 199 55,2 17,9 37,3 265 62,1 17,9 44,2 298 69,0 24,8 44,2 331
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.16.025 16,0 8,0 25 49,4 6,1 2,5 3,6 301 6,8 3,3 3,5 336 8,8 6,4 2,4 435 11,0 14,0 543,4
241.15.16.032 16,0 8,0 32 37,1 7,2 3,0 4,2 267 8,1 3,9 4,2 301 10,4 7,5 2,9 386 13,0 19,0 482,3
241.15.16.038 16,0 8,0 38 33,9 8,8 3,7 5,1 298 9,9 4,8 5,1 336 12,8 9,3 3,5 434 16,0 22,0 542,4
241.15.16.044 16,0 8,0 44 30,0 10,5 4,4 6,1 315 11,8 5,7 6,1 354 15,2 11,0 4,2 456 19,0 25,0 570,0
241.15.16.051 16,0 8,0 51 26,4 11,6 4,8 6,8 306 13,0 6,3 6,7 343 16,8 12,2 4,6 444 21,0 30,0 554,4
241.15.16.064 16,0 8,0 64 20,2 14,9 6,2 8,7 301 16,7 8,1 8,6 337 21,6 15,7 5,9 436 27,0 37,0 545,4
241.15.16.076 16,0 8,0 76 17,9 18,2 7,6 10,6 326 20,5 9,9 10,6 367 26,4 19,1 7,3 473 33,0 43,0 590,7
241.15.16.089 16,0 8,0 89 15,2 21,5 9,0 12,5 327 24,2 11,7 12,5 368 31,2 22,6 8,6 474 39,0 50,0 592,8
241.15.16.102 16,0 8,0 102 13,5 24,8 10,4 14,4 335 27,9 13,5 14,4 377 36,0 26,1 9,9 486 45,0 57,0 607,5
241.15.16.305 16,0 8,0 305 4,8 75,9 31,7 44,2 364 85,6 41,4 44,2 411 110,4 80,0 30,4 530 138,0 167,0 662,4
∅16
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.16.025 16,0 8,0 25 23,5 3,9 1,7 2,2 92 5,2 1,7 3,5 122 5,9 1,7 4,2 139 6,5 2,3 4,2 153
241.14.16.032 16,0 8,0 32 23,0 4,8 2,1 2,7 110 6,4 2,1 4,3 147 7,2 2,1 5,1 166 8,0 2,9 5,1 184
241.14.16.038 16,0 8,0 38 19,3 6,0 2,6 3,4 116 8,0 2,6 5,4 154 9,0 2,6 6,4 174 10,0 3,6 6,4 193
241.14.16.044 16,0 8,0 44 17,1 6,9 3,0 3,9 118 9,2 3,0 6,2 157 10,4 3,0 7,4 178 11,5 4,1 7,4 197
241.14.16.051 16,0 8,0 51 15,7 8,1 3,5 4,6 127 10,8 3,5 7,3 170 12,2 3,5 8,7 192 13,5 4,9 8,6 212
241.14.16.064 16,0 8,0 64 10,7 10,2 4,4 5,8 109 13,6 4,4 9,2 146 15,3 4,4 10,9 164 17,0 6,1 10,9 182
241.14.16.076 16,0 8,0 76 10,0 12,3 5,3 7,0 123 16,4 5,3 11,1 164 18,5 5,3 13,2 185 20,5 7,4 13,1 205
241.14.16.089 16,0 8,0 89 8,6 14,7 6,4 8,3 126 19,6 6,4 13,2 169 22,1 6,4 15,7 190 24,5 8,8 15,7 211
241.14.16.102 16,0 8,0 102 7,9 16,8 7,3 9,5 133 22,4 7,3 15,1 177 25,2 7,3 17,9 199 28,0 10,1 17,9 221
241.14.16.305 16,0 8,0 305 2,6 51,0 22,1 28,9 133 68,0 22,1 45,9 177 76,5 22,1 54,4 199 85,0 30,6 54,4 221
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.16.025 16,0 8,0 25 23,5 7,2 3,0 4,2 169 8,1 3,9 4,2 190 10,4 7,5 2,9 244 13,0 12,0 305,5
241.14.16.032 16,0 8,0 32 23,0 8,8 3,7 5,1 202 9,9 4,8 5,1 228 12,8 9,3 3,5 294 16,0 16,0 368,0
241.14.16.038 16,0 8,0 38 19,3 11,0 4,6 6,4 212 12,4 6,0 6,4 239 16,0 11,6 4,4 309 20,0 18,0 386,0
241.14.16.044 16,0 8,0 44 17,1 12,7 5,3 7,4 217 14,3 6,9 7,4 245 18,4 13,3 5,1 315 23,0 21,0 393,3
241.14.16.051 16,0 8,0 51 15,7 14,9 6,2 8,7 234 16,7 8,1 8,6 262 21,6 15,7 5,9 339 27,0 24,0 423,9
241.14.16.064 16,0 8,0 64 10,7 18,7 7,8 10,9 200 21,1 10,2 10,9 226 27,2 19,7 7,5 291 34,0 30,0 363,8
241.14.16.076 16,0 8,0 76 10,0 22,6 9,4 13,2 226 25,4 12,3 13,1 254 32,8 23,8 9,0 328 41,0 35,0 410,0
241.14.16.089 16,0 8,0 89 8,6 27,0 11,3 15,7 232 30,4 14,7 15,7 261 39,2 28,4 10,8 337 49,0 40,0 421,4
241.14.16.102 16,0 8,0 102 7,9 30,8 12,9 17,9 243 34,7 16,8 17,9 274 44,8 32,5 12,3 354 56,0 46,0 442,4
241.14.16.305 16,0 8,0 305 2,6 93,5 39,1 54,4 243 105,0 51,0 54,4 274 136,0 98,6 37,4 354 170,0 135,0 442,0
∅16
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅10
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.16.025 16,0 8,0 25 49,4 3,3 1,4 1,9 163 4,4 1,4 3,0 217 5,0 1,4 3,6 247 5,5 2,0 3,5 272
241.15.16.032 16,0 8,0 32 37,1 3,9 1,7 2,2 145 5,2 1,7 3,5 193 5,9 1,7 4,2 219 6,5 2,3 4,2 241
241.15.16.038 16,0 8,0 38 33,9 4,8 2,1 2,7 163 6,4 2,1 4,3 217 7,2 2,1 5,1 244 8,0 2,9 5,1 271
241.15.16.044 16,0 8,0 44 30,0 5,7 2,5 3,2 171 7,6 2,5 5,1 228 8,6 2,5 6,1 258 9,5 3,4 6,1 285
241.15.16.051 16,0 8,0 51 26,4 6,3 2,7 3,6 166 8,4 2,7 5,7 222 9,5 2,7 6,8 251 10,5 3,8 6,7 277
241.15.16.064 16,0 8,0 64 20,2 8,1 3,5 4,6 164 10,8 3,5 7,3 218 12,2 3,5 8,7 246 13,5 4,9 8,6 273
241.15.16.076 16,0 8,0 76 17,9 9,9 4,3 5,6 177 13,2 4,3 8,9 236 14,9 4,3 10,6 267 16,5 5,9 10,6 295
241.15.16.089 16,0 8,0 89 15,2 11,7 5,1 6,6 178 15,6 5,1 10,5 237 17,6 5,1 12,5 268 19,5 7,0 12,5 296
241.15.16.102 16,0 8,0 102 13,5 13,5 5,9 7,6 182 18,0 5,9 12,1 243 20,3 5,9 14,4 274 22,5 8,1 14,4 304
241.15.16.305 16,0 8,0 305 4,8 41,4 17,9 23,5 199 55,2 17,9 37,3 265 62,1 17,9 44,2 298 69,0 24,8 44,2 331
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.16.025 16,0 8,0 25 49,4 6,1 2,5 3,6 301 6,8 3,3 3,5 336 8,8 6,4 2,4 435 11,0 14,0 543,4
241.15.16.032 16,0 8,0 32 37,1 7,2 3,0 4,2 267 8,1 3,9 4,2 301 10,4 7,5 2,9 386 13,0 19,0 482,3
241.15.16.038 16,0 8,0 38 33,9 8,8 3,7 5,1 298 9,9 4,8 5,1 336 12,8 9,3 3,5 434 16,0 22,0 542,4
241.15.16.044 16,0 8,0 44 30,0 10,5 4,4 6,1 315 11,8 5,7 6,1 354 15,2 11,0 4,2 456 19,0 25,0 570,0
241.15.16.051 16,0 8,0 51 26,4 11,6 4,8 6,8 306 13,0 6,3 6,7 343 16,8 12,2 4,6 444 21,0 30,0 554,4
241.15.16.064 16,0 8,0 64 20,2 14,9 6,2 8,7 301 16,7 8,1 8,6 337 21,6 15,7 5,9 436 27,0 37,0 545,4
241.15.16.076 16,0 8,0 76 17,9 18,2 7,6 10,6 326 20,5 9,9 10,6 367 26,4 19,1 7,3 473 33,0 43,0 590,7
241.15.16.089 16,0 8,0 89 15,2 21,5 9,0 12,5 327 24,2 11,7 12,5 368 31,2 22,6 8,6 474 39,0 50,0 592,8
241.15.16.102 16,0 8,0 102 13,5 24,8 10,4 14,4 335 27,9 13,5 14,4 377 36,0 26,1 9,9 486 45,0 57,0 607,5
241.15.16.305 16,0 8,0 305 4,8 75,9 31,7 44,2 364 85,6 41,4 44,2 411 110,4 80,0 30,4 530 138,0 167,0 662,4
∅16
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F35
∅16
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.16.025 16,0 8,0 25 75,5 2,6 1,1 1,5 196 3,5 1,1 2,4 264 3,9 1,1 2,8 294 4,4 1,6 2,8 332
241.16.16.032 16,0 8,0 32 53,0 3,3 1,4 1,9 175 4,4 1,4 3,0 233 5,0 1,4 3,6 265 5,5 2,0 3,5 292
241.16.16.038 16,0 8,0 38 49,1 4,1 1,8 2,3 201 5,5 1,8 3,7 270 6,2 1,8 4,4 304 6,9 2,5 4,4 339
241.16.16.044 16,0 8,0 44 43,2 4,7 2,0 2,7 203 6,3 2,0 4,3 272 7,1 2,0 5,1 307 7,9 2,8 5,1 341
241.16.16.051 16,0 8,0 51 37,3 5,6 2,4 3,2 209 7,4 2,4 5,0 276 8,3 2,4 5,9 310 9,3 3,3 6,0 347
241.16.16.064 16,0 8,0 64 30,4 7,1 3,1 4,0 216 9,4 3,1 6,3 286 10,6 3,1 7,5 322 11,8 4,2 7,6 359
241.16.16.076 16,0 8,0 76 25,5 8,7 3,8 4,9 222 11,6 3,8 7,8 296 13,1 3,8 9,3 334 14,5 5,2 9,3 370
241.16.16.089 16,0 8,0 89 21,6 10,4 4,5 5,9 225 13,8 4,5 9,3 298 15,5 4,5 11,0 335 17,3 6,2 11,1 374
241.16.16.102 16,0 8,0 102 19,6 12,0 5,2 6,8 235 16,0 5,2 10,8 314 18,0 5,2 12,8 353 20,0 7,2 12,8 392
241.16.16.305 16,0 8,0 305 6,9 36,6 15,9 20,7 253 48,8 15,9 32,9 337 54,9 15,9 39,0 379 61,0 22,0 39,0 421
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.16.025 16,0 8,0 25 75,5 4,8 2,0 2,8 362 5,4 2,6 2,8 408 7,0 5,0 2,0 529 8,7 16,3 656,9
241.16.16.032 16,0 8,0 32 53,0 6,1 2,5 3,6 323 6,8 3,3 3,5 360 8,8 6,4 2,4 466 11,0 21,0 583,0
241.16.16.038 16,0 8,0 38 49,1 7,5 3,2 4,3 368 8,5 4,1 4,4 417 11,0 7,9 3,1 540 13,7 24,3 672,7
241.16.16.044 16,0 8,0 44 43,2 8,6 3,6 5,0 372 9,7 4,7 5,0 419 12,6 9,1 3,5 544 15,7 28,3 678,2
241.16.16.051 16,0 8,0 51 37,3 10,2 4,3 5,9 380 11,5 5,6 5,9 429 14,8 10,7 4,1 552 18,5 32,5 690,1
241.16.16.064 16,0 8,0 64 30,4 12,9 5,4 7,5 392 14,6 7,1 7,5 444 18,8 13,6 5,2 572 23,5 40,5 714,4
241.16.16.076 16,0 8,0 76 25,5 16,0 6,7 9,3 408 18,0 8,7 9,3 459 23,2 16,8 6,4 592 29,0 47,0 739,5
241.16.16.089 16,0 8,0 89 21,6 19,0 7,9 11,1 410 21,4 10,4 11,0 462 27,6 20,0 7,6 596 34,5 54,5 745,2
241.16.16.102 16,0 8,0 102 19,6 22,0 9,2 12,8 431 24,8 12,0 12,8 486 32,0 23,2 8,8 627 40,0 62,0 784,0
241.16.16.305 16,0 8,0 305 6,9 67,1 28,1 39,0 463 75,6 36,6 39,0 522 97,6 70,8 26,8 673 122,0 183,0 841,8
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F36
∅10
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.16.025 16,0 8,0 25 118 2,7 1,2 1,5 319 3,6 1,2 2,4 425 4,1 1,2 2,9 484 4,5 1,6 2,9 531
241.17.16.032 16,0 8,0 32 89,1 3,2 1,4 1,8 285 4,3 1,4 2,9 383 4,9 1,4 3,5 437 5,4 1,9 3,5 481
241.17.16.038 16,0 8,0 38 72,1 3,9 1,7 2,2 281 5,2 1,7 3,5 375 5,9 1,7 4,2 425 6,5 2,3 4,2 469
241.17.16.044 16,0 8,0 44 60,9 4,5 2,0 2,5 274 6,0 2,0 4,0 365 6,8 2,0 4,8 414 7,5 2,7 4,8 457
241.17.16.051 16,0 8,0 51 52,3 5,4 2,3 3,1 282 7,2 2,3 4,9 377 8,1 2,3 5,8 424 9,0 3,2 5,8 471
241.17.16.064 16,0 8,0 64 41,2 6,6 2,9 3,7 272 8,8 2,9 5,9 363 9,9 2,9 7,0 408 11,0 4,0 7,0 453
241.17.16.076 16,0 8,0 76 34,1 8,0 3,4 4,6 273 10,6 3,4 7,2 361 11,9 3,4 8,5 406 13,3 4,8 8,5 454
241.17.16.089 16,0 8,0 89 29,5 9,5 4,1 5,4 280 12,6 4,1 8,5 372 14,2 4,1 10,1 419 15,8 5,7 10,1 466
241.17.16.102 16,0 8,0 102 25,6 11,0 4,7 6,3 282 14,6 4,7 9,9 374 16,4 4,7 11,7 420 18,3 6,6 11,7 468
241.17.16.305 16,0 8,0 305 8,4 33,0 14,3 18,7 277 44,0 14,3 29,7 370 49,5 14,3 35,2 416 55,0 19,8 35,2 462
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.16.025 16,0 8,0 25 118 5,0 2,1 2,9 590 5,6 2,7 2,9 661 7,2 5,2 2,0 850 9,0 16,0 1062,0
241.17.16.032 16,0 8,0 32 89,1 5,9 2,5 3,4 526 6,7 3,2 3,5 597 8,6 6,3 2,3 766 10,8 21,2 962,3
241.17.16.038 16,0 8,0 38 72,1 7,2 3,0 4,2 519 8,1 3,9 4,2 584 10,4 7,5 2,9 750 13,0 25,0 937,3
241.17.16.044 16,0 8,0 44 60,9 8,3 3,5 4,8 505 9,3 4,5 4,8 566 12,0 8,7 3,3 731 15,0 29,0 913,5
241.17.16.051 16,0 8,0 51 52,3 9,9 4,1 5,8 518 11,2 5,4 5,8 586 14,4 10,4 4,0 753 18,0 33,0 941,4
241.17.16.064 16,0 8,0 64 41,2 12,1 5,1 7,0 499 13,6 6,6 7,0 560 17,6 12,8 4,8 725 22,0 42,0 906,4
241.17.16.076 16,0 8,0 76 34,1 14,6 6,1 8,5 498 16,4 8,0 8,4 559 21,2 15,4 5,8 723 26,5 49,5 903,7
241.17.16.089 16,0 8,0 89 29,5 17,3 7,2 10,1 510 19,5 9,5 10,0 575 25,2 18,3 6,9 743 31,5 57,5 929,3
241.17.16.102 16,0 8,0 102 25,6 20,1 8,4 11,7 515 22,6 11,0 11,6 579 29,2 21,2 8,0 748 36,5 65,5 934,4
241.17.16.305 16,0 8,0 305 8,4 60,5 25,3 35,2 508 68,2 33,0 35,2 573 88,0 63,8 24,2 739 110,0 195,0 924,0
∅16
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅16
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.16.025 16,0 8,0 25 75,5 2,6 1,1 1,5 196 3,5 1,1 2,4 264 3,9 1,1 2,8 294 4,4 1,6 2,8 332
241.16.16.032 16,0 8,0 32 53,0 3,3 1,4 1,9 175 4,4 1,4 3,0 233 5,0 1,4 3,6 265 5,5 2,0 3,5 292
241.16.16.038 16,0 8,0 38 49,1 4,1 1,8 2,3 201 5,5 1,8 3,7 270 6,2 1,8 4,4 304 6,9 2,5 4,4 339
241.16.16.044 16,0 8,0 44 43,2 4,7 2,0 2,7 203 6,3 2,0 4,3 272 7,1 2,0 5,1 307 7,9 2,8 5,1 341
241.16.16.051 16,0 8,0 51 37,3 5,6 2,4 3,2 209 7,4 2,4 5,0 276 8,3 2,4 5,9 310 9,3 3,3 6,0 347
241.16.16.064 16,0 8,0 64 30,4 7,1 3,1 4,0 216 9,4 3,1 6,3 286 10,6 3,1 7,5 322 11,8 4,2 7,6 359
241.16.16.076 16,0 8,0 76 25,5 8,7 3,8 4,9 222 11,6 3,8 7,8 296 13,1 3,8 9,3 334 14,5 5,2 9,3 370
241.16.16.089 16,0 8,0 89 21,6 10,4 4,5 5,9 225 13,8 4,5 9,3 298 15,5 4,5 11,0 335 17,3 6,2 11,1 374
241.16.16.102 16,0 8,0 102 19,6 12,0 5,2 6,8 235 16,0 5,2 10,8 314 18,0 5,2 12,8 353 20,0 7,2 12,8 392
241.16.16.305 16,0 8,0 305 6,9 36,6 15,9 20,7 253 48,8 15,9 32,9 337 54,9 15,9 39,0 379 61,0 22,0 39,0 421
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.16.025 16,0 8,0 25 75,5 4,8 2,0 2,8 362 5,4 2,6 2,8 408 7,0 5,0 2,0 529 8,7 16,3 656,9
241.16.16.032 16,0 8,0 32 53,0 6,1 2,5 3,6 323 6,8 3,3 3,5 360 8,8 6,4 2,4 466 11,0 21,0 583,0
241.16.16.038 16,0 8,0 38 49,1 7,5 3,2 4,3 368 8,5 4,1 4,4 417 11,0 7,9 3,1 540 13,7 24,3 672,7
241.16.16.044 16,0 8,0 44 43,2 8,6 3,6 5,0 372 9,7 4,7 5,0 419 12,6 9,1 3,5 544 15,7 28,3 678,2
241.16.16.051 16,0 8,0 51 37,3 10,2 4,3 5,9 380 11,5 5,6 5,9 429 14,8 10,7 4,1 552 18,5 32,5 690,1
241.16.16.064 16,0 8,0 64 30,4 12,9 5,4 7,5 392 14,6 7,1 7,5 444 18,8 13,6 5,2 572 23,5 40,5 714,4
241.16.16.076 16,0 8,0 76 25,5 16,0 6,7 9,3 408 18,0 8,7 9,3 459 23,2 16,8 6,4 592 29,0 47,0 739,5
241.16.16.089 16,0 8,0 89 21,6 19,0 7,9 11,1 410 21,4 10,4 11,0 462 27,6 20,0 7,6 596 34,5 54,5 745,2
241.16.16.102 16,0 8,0 102 19,6 22,0 9,2 12,8 431 24,8 12,0 12,8 486 32,0 23,2 8,8 627 40,0 62,0 784,0
241.16.16.305 16,0 8,0 305 6,9 67,1 28,1 39,0 463 75,6 36,6 39,0 522 97,6 70,8 26,8 673 122,0 183,0 841,8
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅10
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.16.025 16,0 8,0 25 118 2,7 1,2 1,5 319 3,6 1,2 2,4 425 4,1 1,2 2,9 484 4,5 1,6 2,9 531
241.17.16.032 16,0 8,0 32 89,1 3,2 1,4 1,8 285 4,3 1,4 2,9 383 4,9 1,4 3,5 437 5,4 1,9 3,5 481
241.17.16.038 16,0 8,0 38 72,1 3,9 1,7 2,2 281 5,2 1,7 3,5 375 5,9 1,7 4,2 425 6,5 2,3 4,2 469
241.17.16.044 16,0 8,0 44 60,9 4,5 2,0 2,5 274 6,0 2,0 4,0 365 6,8 2,0 4,8 414 7,5 2,7 4,8 457
241.17.16.051 16,0 8,0 51 52,3 5,4 2,3 3,1 282 7,2 2,3 4,9 377 8,1 2,3 5,8 424 9,0 3,2 5,8 471
241.17.16.064 16,0 8,0 64 41,2 6,6 2,9 3,7 272 8,8 2,9 5,9 363 9,9 2,9 7,0 408 11,0 4,0 7,0 453
241.17.16.076 16,0 8,0 76 34,1 8,0 3,4 4,6 273 10,6 3,4 7,2 361 11,9 3,4 8,5 406 13,3 4,8 8,5 454
241.17.16.089 16,0 8,0 89 29,5 9,5 4,1 5,4 280 12,6 4,1 8,5 372 14,2 4,1 10,1 419 15,8 5,7 10,1 466
241.17.16.102 16,0 8,0 102 25,6 11,0 4,7 6,3 282 14,6 4,7 9,9 374 16,4 4,7 11,7 420 18,3 6,6 11,7 468
241.17.16.305 16,0 8,0 305 8,4 33,0 14,3 18,7 277 44,0 14,3 29,7 370 49,5 14,3 35,2 416 55,0 19,8 35,2 462
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.16.025 16,0 8,0 25 118 5,0 2,1 2,9 590 5,6 2,7 2,9 661 7,2 5,2 2,0 850 9,0 16,0 1062,0
241.17.16.032 16,0 8,0 32 89,1 5,9 2,5 3,4 526 6,7 3,2 3,5 597 8,6 6,3 2,3 766 10,8 21,2 962,3
241.17.16.038 16,0 8,0 38 72,1 7,2 3,0 4,2 519 8,1 3,9 4,2 584 10,4 7,5 2,9 750 13,0 25,0 937,3
241.17.16.044 16,0 8,0 44 60,9 8,3 3,5 4,8 505 9,3 4,5 4,8 566 12,0 8,7 3,3 731 15,0 29,0 913,5
241.17.16.051 16,0 8,0 51 52,3 9,9 4,1 5,8 518 11,2 5,4 5,8 586 14,4 10,4 4,0 753 18,0 33,0 941,4
241.17.16.064 16,0 8,0 64 41,2 12,1 5,1 7,0 499 13,6 6,6 7,0 560 17,6 12,8 4,8 725 22,0 42,0 906,4
241.17.16.076 16,0 8,0 76 34,1 14,6 6,1 8,5 498 16,4 8,0 8,4 559 21,2 15,4 5,8 723 26,5 49,5 903,7
241.17.16.089 16,0 8,0 89 29,5 17,3 7,2 10,1 510 19,5 9,5 10,0 575 25,2 18,3 6,9 743 31,5 57,5 929,3
241.17.16.102 16,0 8,0 102 25,6 20,1 8,4 11,7 515 22,6 11,0 11,6 579 29,2 21,2 8,0 748 36,5 65,5 934,4
241.17.16.305 16,0 8,0 305 8,4 60,5 25,3 35,2 508 68,2 33,0 35,2 573 88,0 63,8 24,2 739 110,0 195,0 924,0
∅16
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F37
∅20
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.20.025 20,0 10,0 25 55,8 3,9 1,7 2,2 218 5,2 1,7 3,5 290 5,9 1,7 4,2 329 6,5 2,3 4,2 363
241.14.20.032 20,0 10,0 32 45,0 4,8 2,1 2,7 216 6,4 2,1 4,3 288 7,2 2,1 5,1 324 8,0 2,9 5,1 360
241.14.20.038 20,0 10,0 38 33,4 5,7 2,5 3,2 190 7,6 2,5 5,1 254 8,6 2,5 6,1 287 9,5 3,4 6,1 317
241.14.20.044 20,0 10,0 44 30,0 6,9 3,0 3,9 207 9,2 3,0 6,2 276 10,4 3,0 7,4 312 11,5 4,1 7,4 345
241.14.20.051 20,0 10,0 51 24,5 7,8 3,4 4,4 191 10,4 3,4 7,0 255 11,7 3,4 8,3 287 13,0 4,7 8,3 319
241.14.20.064 20,0 10,0 64 20,0 9,6 4,2 5,4 192 12,8 4,2 8,6 256 14,4 4,2 10,2 288 16,0 5,8 10,2 320
241.14.20.076 20,0 10,0 76 16,0 12,0 5,2 6,8 192 16,0 5,2 10,8 256 18,0 5,2 12,8 288 20,0 7,2 12,8 320
241.14.20.089 20,0 10,0 89 14,0 13,8 6,0 7,8 193 18,4 6,0 12,4 258 20,7 6,0 14,7 290 23,0 8,3 14,7 322
241.14.20.102 20,0 10,0 102 12,0 15,9 6,9 9,0 191 21,2 6,9 14,3 254 23,9 6,9 17,0 287 26,5 9,5 17,0 318
241.14.20.115 20,0 10,0 115 10,9 18,0 7,8 10,2 196 24,0 7,8 16,2 262 27,0 7,8 19,2 294 30,0 10,8 19,2 327
241.14.20.127 20,0 10,0 127 9,5 20,1 8,7 11,4 191 26,8 8,7 18,1 255 30,2 8,7 21,5 287 33,5 12,1 21,4 318
241.14.20.139 20,0 10,0 139 8,4 21,9 9,5 12,4 184 29,2 9,5 19,7 245 32,9 9,5 23,4 276 36,5 13,1 23,4 307
241.14.20.152 20,0 10,0 152 7,6 24,3 10,5 13,8 185 32,4 10,5 21,9 246 36,5 10,5 26,0 277 40,5 14,6 25,9 308
241.14.20.305 20,0 10,0 305 4,0 48,6 21,1 27,5 194 64,8 21,1 43,7 259 72,9 21,1 51,8 292 81,0 29,2 51,8 324
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.20.025 20,0 10,0 25 55,8 7,2 3,0 4,2 402 8,1 3,9 4,2 452 10,4 7,5 2,9 580 13,0 12,0 725,4
241.14.20.032 20,0 10,0 32 45,0 8,8 3,7 5,1 396 9,9 4,8 5,1 446 12,8 9,3 3,5 576 16,0 16,0 720,0
241.14.20.038 20,0 10,0 38 33,4 10,5 4,4 6,1 351 11,8 5,7 6,1 394 15,2 11,0 4,2 508 19,0 19,0 634,6
241.14.20.044 20,0 10,0 44 30,0 12,7 5,3 7,4 381 14,3 6,9 7,4 429 18,4 13,3 5,1 552 23,0 21,0 690,0
241.14.20.051 20,0 10,0 51 24,5 14,3 6,0 8,3 350 16,1 7,8 8,3 394 20,8 15,1 5,7 510 26,0 25,0 637,0
241.14.20.064 20,0 10,0 64 20,0 17,6 7,4 10,2 352 19,8 9,6 10,2 396 25,6 18,6 7,0 512 32,0 32,0 640,0
241.14.20.076 20,0 10,0 76 16,0 22,0 9,2 12,8 352 24,8 12,0 12,8 397 32,0 23,2 8,8 512 40,0 36,0 640,0
241.14.20.089 20,0 10,0 89 14,0 25,3 10,6 14,7 354 28,5 13,8 14,7 399 36,8 26,7 10,1 515 46,0 43,0 644,0
241.14.20.102 20,0 10,0 102 12,0 29,2 12,2 17,0 350 32,9 15,9 17,0 395 42,4 30,7 11,7 509 53,0 49,0 636,0
241.14.20.115 20,0 10,0 115 10,9 33,0 13,8 19,2 360 37,2 18,0 19,2 405 48,0 34,8 13,2 523 60,0 55,0 654,0
241.14.20.127 20,0 10,0 127 9,5 36,9 15,4 21,5 351 41,5 20,1 21,4 394 53,6 38,9 14,7 509 67,0 60,0 636,5
241.14.20.139 20,0 10,0 139 8,4 40,2 16,8 23,4 338 45,3 21,9 23,4 381 58,4 42,3 16,1 491 73,0 66,0 613,2
241.14.20.152 20,0 10,0 152 7,6 44,6 18,6 26,0 339 50,2 24,3 25,9 382 64,8 47,0 17,8 492 81,0 71,0 615,6
241.14.20.305 20,0 10,0 305 4,0 89,1 37,3 51,8 356 100,0 48,6 51,8 402 129,6 94,0 35,6 518 162,0 143,0 648,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F38
∅20
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.20.025 20,0 10,0 25 98,1 3,3 1,4 1,9 324 4,4 1,4 3,0 432 5,0 1,4 3,6 491 5,5 2,0 3,5 540
241.15.20.032 20,0 10,0 32 72,7 3,9 1,7 2,2 284 5,2 1,7 3,5 378 5,9 1,7 4,2 429 6,5 2,3 4,2 473
241.15.20.038 20,0 10,0 38 56,0 4,8 2,1 2,7 269 6,4 2,1 4,3 358 7,2 2,1 5,1 403 8,0 2,9 5,1 448
241.15.20.044 20,0 10,0 44 47,6 5,7 2,5 3,2 271 7,6 2,5 5,1 362 8,6 2,5 6,1 409 9,5 3,4 6,1 452
241.15.20.051 20,0 10,0 51 41,7 6,3 2,7 3,6 263 8,4 2,7 5,7 350 9,5 2,7 6,8 396 10,5 3,8 6,7 438
241.15.20.064 20,0 10,0 64 32,3 8,1 3,5 4,6 262 10,8 3,5 7,3 349 12,2 3,5 8,7 394 13,5 4,9 8,6 436
241.15.20.076 20,0 10,0 76 25,1 9,9 4,3 5,6 248 13,2 4,3 8,9 331 14,9 4,3 10,6 374 16,5 5,9 10,6 414
241.15.20.089 20,0 10,0 89 22,0 11,7 5,1 6,6 257 15,6 5,1 10,5 343 17,6 5,1 12,5 387 19,5 7,0 12,5 429
241.15.20.102 20,0 10,0 102 19,8 13,2 5,7 7,5 261 17,6 5,7 11,9 348 19,8 5,7 14,1 392 22,0 7,9 14,1 436
241.15.20.115 20,0 10,0 115 18,2 14,7 6,4 8,3 268 19,6 6,4 13,2 357 22,1 6,4 15,7 402 24,5 8,8 15,7 446
241.15.20.127 20,0 10,0 127 16,6 16,5 7,2 9,3 274 22,0 7,2 14,8 365 24,8 7,2 17,6 412 27,5 9,9 17,6 457
241.15.20.139 20,0 10,0 139 15,1 18,3 7,9 10,4 276 24,4 7,9 16,5 368 27,5 7,9 19,6 415 30,5 11,0 19,5 461
241.15.20.152 20,0 10,0 152 13,2 19,8 8,6 11,2 261 26,4 8,6 17,8 348 29,7 8,6 21,1 392 33,0 11,9 21,1 436
241.15.20.305 20,0 10,0 305 6,1 40,8 17,7 23,1 249 54,4 17,7 36,7 332 61,2 17,7 43,5 373 68,0 24,5 43,5 415
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.20.025 20,0 10,0 25 98,1 6,1 2,5 3,6 598 6,8 3,3 3,5 667 8,8 6,4 2,4 863 11,0 14,0 1079,1
241.15.20.032 20,0 10,0 32 72,7 7,2 3,0 4,2 523 8,1 3,9 4,2 589 10,4 7,5 2,9 756 13,0 19,0 945,1
241.15.20.038 20,0 10,0 38 56,0 8,8 3,7 5,1 493 9,9 4,8 5,1 554 12,8 9,3 3,5 717 16,0 22,0 896,0
241.15.20.044 20,0 10,0 44 47,6 10,5 4,4 6,1 500 11,8 5,7 6,1 562 15,2 11,0 4,2 724 19,0 25,0 904,4
241.15.20.051 20,0 10,0 51 41,7 11,6 4,8 6,8 484 13,0 6,3 6,7 542 16,8 12,2 4,6 701 21,0 30,0 875,7
241.15.20.064 20,0 10,0 64 32,3 14,9 6,2 8,7 481 16,7 8,1 8,6 539 21,6 15,7 5,9 698 27,0 37,0 872,1
241.15.20.076 20,0 10,0 76 25,1 18,2 7,6 10,6 457 20,5 9,9 10,6 515 26,4 19,1 7,3 663 33,0 43,0 828,3
241.15.20.089 20,0 10,0 89 22,0 21,5 9,0 12,5 473 24,2 11.7 12,5 532 31,2 22,6 8,6 686 39,0 50,0 858,0
241.15.20.102 20,0 10,0 102 19,8 24,2 10,1 14,1 479 27,3 13,2 14,1 541 35,2 25,5 9,7 697 44,0 58,0 871,2
241.15.20.115 20,0 10,0 115 18,2 27,0 11,3 15,7 491 30,4 14,7 15,7 553 39,2 28,4 10,8 713 49,0 66,0 891,8
241.15.20.127 20,0 10,0 127 16,6 30,3 12,7 17,6 503 34,1 16,5 17,6 566 44,0 31,9 12,1 730 55,0 72,0 913,0
241.15.20.139 20,0 10,0 139 15,1 33,6 14,0 19,6 507 37,8 18,3 19,5 571 48,8 35,4 13,4 737 61,0 78,0 921,1
241.15.20.152 20,0 10,0 152 13,2 36,3 15,2 21,1 479 40,9 19,8 21,1 540 52,8 38,3 14,5 697 66,0 86,0 871,2
241.15.20.305 20,0 10,0 305 6,1 74,8 31,3 43,5 456 84,3 40,8 43,5 514 108,8 78,9 29,9 664 136,0 169,0 829,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅20
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.20.025 20,0 10,0 25 55,8 3,9 1,7 2,2 218 5,2 1,7 3,5 290 5,9 1,7 4,2 329 6,5 2,3 4,2 363
241.14.20.032 20,0 10,0 32 45,0 4,8 2,1 2,7 216 6,4 2,1 4,3 288 7,2 2,1 5,1 324 8,0 2,9 5,1 360
241.14.20.038 20,0 10,0 38 33,4 5,7 2,5 3,2 190 7,6 2,5 5,1 254 8,6 2,5 6,1 287 9,5 3,4 6,1 317
241.14.20.044 20,0 10,0 44 30,0 6,9 3,0 3,9 207 9,2 3,0 6,2 276 10,4 3,0 7,4 312 11,5 4,1 7,4 345
241.14.20.051 20,0 10,0 51 24,5 7,8 3,4 4,4 191 10,4 3,4 7,0 255 11,7 3,4 8,3 287 13,0 4,7 8,3 319
241.14.20.064 20,0 10,0 64 20,0 9,6 4,2 5,4 192 12,8 4,2 8,6 256 14,4 4,2 10,2 288 16,0 5,8 10,2 320
241.14.20.076 20,0 10,0 76 16,0 12,0 5,2 6,8 192 16,0 5,2 10,8 256 18,0 5,2 12,8 288 20,0 7,2 12,8 320
241.14.20.089 20,0 10,0 89 14,0 13,8 6,0 7,8 193 18,4 6,0 12,4 258 20,7 6,0 14,7 290 23,0 8,3 14,7 322
241.14.20.102 20,0 10,0 102 12,0 15,9 6,9 9,0 191 21,2 6,9 14,3 254 23,9 6,9 17,0 287 26,5 9,5 17,0 318
241.14.20.115 20,0 10,0 115 10,9 18,0 7,8 10,2 196 24,0 7,8 16,2 262 27,0 7,8 19,2 294 30,0 10,8 19,2 327
241.14.20.127 20,0 10,0 127 9,5 20,1 8,7 11,4 191 26,8 8,7 18,1 255 30,2 8,7 21,5 287 33,5 12,1 21,4 318
241.14.20.139 20,0 10,0 139 8,4 21,9 9,5 12,4 184 29,2 9,5 19,7 245 32,9 9,5 23,4 276 36,5 13,1 23,4 307
241.14.20.152 20,0 10,0 152 7,6 24,3 10,5 13,8 185 32,4 10,5 21,9 246 36,5 10,5 26,0 277 40,5 14,6 25,9 308
241.14.20.305 20,0 10,0 305 4,0 48,6 21,1 27,5 194 64,8 21,1 43,7 259 72,9 21,1 51,8 292 81,0 29,2 51,8 324
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.20.025 20,0 10,0 25 55,8 7,2 3,0 4,2 402 8,1 3,9 4,2 452 10,4 7,5 2,9 580 13,0 12,0 725,4
241.14.20.032 20,0 10,0 32 45,0 8,8 3,7 5,1 396 9,9 4,8 5,1 446 12,8 9,3 3,5 576 16,0 16,0 720,0
241.14.20.038 20,0 10,0 38 33,4 10,5 4,4 6,1 351 11,8 5,7 6,1 394 15,2 11,0 4,2 508 19,0 19,0 634,6
241.14.20.044 20,0 10,0 44 30,0 12,7 5,3 7,4 381 14,3 6,9 7,4 429 18,4 13,3 5,1 552 23,0 21,0 690,0
241.14.20.051 20,0 10,0 51 24,5 14,3 6,0 8,3 350 16,1 7,8 8,3 394 20,8 15,1 5,7 510 26,0 25,0 637,0
241.14.20.064 20,0 10,0 64 20,0 17,6 7,4 10,2 352 19,8 9,6 10,2 396 25,6 18,6 7,0 512 32,0 32,0 640,0
241.14.20.076 20,0 10,0 76 16,0 22,0 9,2 12,8 352 24,8 12,0 12,8 397 32,0 23,2 8,8 512 40,0 36,0 640,0
241.14.20.089 20,0 10,0 89 14,0 25,3 10,6 14,7 354 28,5 13,8 14,7 399 36,8 26,7 10,1 515 46,0 43,0 644,0
241.14.20.102 20,0 10,0 102 12,0 29,2 12,2 17,0 350 32,9 15,9 17,0 395 42,4 30,7 11,7 509 53,0 49,0 636,0
241.14.20.115 20,0 10,0 115 10,9 33,0 13,8 19,2 360 37,2 18,0 19,2 405 48,0 34,8 13,2 523 60,0 55,0 654,0
241.14.20.127 20,0 10,0 127 9,5 36,9 15,4 21,5 351 41,5 20,1 21,4 394 53,6 38,9 14,7 509 67,0 60,0 636,5
241.14.20.139 20,0 10,0 139 8,4 40,2 16,8 23,4 338 45,3 21,9 23,4 381 58,4 42,3 16,1 491 73,0 66,0 613,2
241.14.20.152 20,0 10,0 152 7,6 44,6 18,6 26,0 339 50,2 24,3 25,9 382 64,8 47,0 17,8 492 81,0 71,0 615,6
241.14.20.305 20,0 10,0 305 4,0 89,1 37,3 51,8 356 100,0 48,6 51,8 402 129,6 94,0 35,6 518 162,0 143,0 648,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅20
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.20.025 20,0 10,0 25 98,1 3,3 1,4 1,9 324 4,4 1,4 3,0 432 5,0 1,4 3,6 491 5,5 2,0 3,5 540
241.15.20.032 20,0 10,0 32 72,7 3,9 1,7 2,2 284 5,2 1,7 3,5 378 5,9 1,7 4,2 429 6,5 2,3 4,2 473
241.15.20.038 20,0 10,0 38 56,0 4,8 2,1 2,7 269 6,4 2,1 4,3 358 7,2 2,1 5,1 403 8,0 2,9 5,1 448
241.15.20.044 20,0 10,0 44 47,6 5,7 2,5 3,2 271 7,6 2,5 5,1 362 8,6 2,5 6,1 409 9,5 3,4 6,1 452
241.15.20.051 20,0 10,0 51 41,7 6,3 2,7 3,6 263 8,4 2,7 5,7 350 9,5 2,7 6,8 396 10,5 3,8 6,7 438
241.15.20.064 20,0 10,0 64 32,3 8,1 3,5 4,6 262 10,8 3,5 7,3 349 12,2 3,5 8,7 394 13,5 4,9 8,6 436
241.15.20.076 20,0 10,0 76 25,1 9,9 4,3 5,6 248 13,2 4,3 8,9 331 14,9 4,3 10,6 374 16,5 5,9 10,6 414
241.15.20.089 20,0 10,0 89 22,0 11,7 5,1 6,6 257 15,6 5,1 10,5 343 17,6 5,1 12,5 387 19,5 7,0 12,5 429
241.15.20.102 20,0 10,0 102 19,8 13,2 5,7 7,5 261 17,6 5,7 11,9 348 19,8 5,7 14,1 392 22,0 7,9 14,1 436
241.15.20.115 20,0 10,0 115 18,2 14,7 6,4 8,3 268 19,6 6,4 13,2 357 22,1 6,4 15,7 402 24,5 8,8 15,7 446
241.15.20.127 20,0 10,0 127 16,6 16,5 7,2 9,3 274 22,0 7,2 14,8 365 24,8 7,2 17,6 412 27,5 9,9 17,6 457
241.15.20.139 20,0 10,0 139 15,1 18,3 7,9 10,4 276 24,4 7,9 16,5 368 27,5 7,9 19,6 415 30,5 11,0 19,5 461
241.15.20.152 20,0 10,0 152 13,2 19,8 8,6 11,2 261 26,4 8,6 17,8 348 29,7 8,6 21,1 392 33,0 11,9 21,1 436
241.15.20.305 20,0 10,0 305 6,1 40,8 17,7 23,1 249 54,4 17,7 36,7 332 61,2 17,7 43,5 373 68,0 24,5 43,5 415
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.20.025 20,0 10,0 25 98,1 6,1 2,5 3,6 598 6,8 3,3 3,5 667 8,8 6,4 2,4 863 11,0 14,0 1079,1
241.15.20.032 20,0 10,0 32 72,7 7,2 3,0 4,2 523 8,1 3,9 4,2 589 10,4 7,5 2,9 756 13,0 19,0 945,1
241.15.20.038 20,0 10,0 38 56,0 8,8 3,7 5,1 493 9,9 4,8 5,1 554 12,8 9,3 3,5 717 16,0 22,0 896,0
241.15.20.044 20,0 10,0 44 47,6 10,5 4,4 6,1 500 11,8 5,7 6,1 562 15,2 11,0 4,2 724 19,0 25,0 904,4
241.15.20.051 20,0 10,0 51 41,7 11,6 4,8 6,8 484 13,0 6,3 6,7 542 16,8 12,2 4,6 701 21,0 30,0 875,7
241.15.20.064 20,0 10,0 64 32,3 14,9 6,2 8,7 481 16,7 8,1 8,6 539 21,6 15,7 5,9 698 27,0 37,0 872,1
241.15.20.076 20,0 10,0 76 25,1 18,2 7,6 10,6 457 20,5 9,9 10,6 515 26,4 19,1 7,3 663 33,0 43,0 828,3
241.15.20.089 20,0 10,0 89 22,0 21,5 9,0 12,5 473 24,2 11.7 12,5 532 31,2 22,6 8,6 686 39,0 50,0 858,0
241.15.20.102 20,0 10,0 102 19,8 24,2 10,1 14,1 479 27,3 13,2 14,1 541 35,2 25,5 9,7 697 44,0 58,0 871,2
241.15.20.115 20,0 10,0 115 18,2 27,0 11,3 15,7 491 30,4 14,7 15,7 553 39,2 28,4 10,8 713 49,0 66,0 891,8
241.15.20.127 20,0 10,0 127 16,6 30,3 12,7 17,6 503 34,1 16,5 17,6 566 44,0 31,9 12,1 730 55,0 72,0 913,0
241.15.20.139 20,0 10,0 139 15,1 33,6 14,0 19,6 507 37,8 18,3 19,5 571 48,8 35,4 13,4 737 61,0 78,0 921,1
241.15.20.152 20,0 10,0 152 13,2 36,3 15,2 21,1 479 40,9 19,8 21,1 540 52,8 38,3 14,5 697 66,0 86,0 871,2
241.15.20.305 20,0 10,0 305 6,1 74,8 31,3 43,5 456 84,3 40,8 43,5 514 108,8 78,9 29,9 664 136,0 169,0 829,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F39
∅20
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.20.025 20,0 10,0 25 215,8 2,5 1,1 1,4 540 3,4 1,1 2,3 734 3,8 1,1 2,7 820 4,2 1,5 2,7 906
241.16.20.032 20,0 10,0 32 167,8 3,2 1,4 1,8 537 4,2 1,4 2,8 705 4,7 1,4 3,3 789 5,3 1,9 3,4 889
241.16.20.038 20,0 10,0 38 133,4 3,8 1,6 2,2 507 5,0 1,6 3,4 667 5,6 1,6 4,0 747 6,3 2,3 4,0 840
241.16.20.044 20,0 10,0 44 111,8 4,4 1,9 2,5 492 5,8 1,9 3,9 648 6,5 1,9 4,6 727 7,3 2,6 4,7 816
241.16.20.051 20,0 10,0 51 94,2 5,0 2,1 2,9 471 6,6 2,1 4,5 622 7,4 2,1 5,3 697 8,3 3,0 5,3 782
241.16.20.064 20,0 10,0 64 72,6 6,3 2,7 3,6 457 8,4 2,7 5,7 610 9,5 2,7 6,8 690 10,5 3,8 6,7 762
241.16.20.076 20,0 10,0 76 59,8 7,8 3,4 4,4 466 10,4 3,4 7,0 622 11,7 3,4 8,3 700 13,0 4,7 8,3 777
241.16.20.089 20,0 10,0 89 51,0 9,0 3,9 5,1 459 12,0 3,9 8,1 612 13,5 3,9 9,6 689 15,0 5,4 9,6 765
241.16.20.102 20,0 10,0 102 44,1 10,5 4,6 5,9 463 14,0 4,6 9,4 617 15,8 4,6 11,2 697 17,5 6,3 11,2 772
241.16.20.115 20,0 10,0 115 38,3 12,0 5,2 6,8 460 16,0 5,2 10,8 613 18,0 5,2 12,8 689 20,0 7,2 12,8 766
241.16.20.127 20,0 10,0 127 34,3 13,2 5,7 7,5 453 17,6 5,7 11,9 604 19,8 5,7 14,1 679 22,0 7,9 14,1 755
241.16.20.139 20,0 10,0 139 31,4 14,7 6,4 8,3 462 19,6 6,4 13,2 615 22,1 6,4 15,7 694 24,5 8,8 15,7 769
241.16.20.152 20,0 10,0 152 28,4 15,9 6,9 9,0 452 21,2 6,9 14,3 602 23,9 6,9 17,0 679 26,5 9,5 17,0 753
241.16.20.305 20,0 10,0 305 14,7 32,4 14,0 18,4 476 43,2 14,0 29,2 635 48,6 14,0 34,6 714 54,0 19,4 34,6 794
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.20.025 20,0 10,0 25 215,8 4,6 1,9 2,7 993 5,2 2,5 2,7 1122 6,7 4,9 1,8 1446 8,4 16,6 1812,7
241.16.20.032 20,0 10,0 32 167,8 5,8 2,4 3,4 973 6,5 3,2 3,3 1091 8,4 6,1 2,3 1410 10,5 21,5 1761,9
241.16.20.038 20,0 10,0 38 133,4 6,9 2,9 4,0 920 7,8 3,8 4,0 1041 10,0 7,3 2,7 1334 12,5 25,5 1667,5
241.16.20.044 20,0 10,0 44 111,8 8,0 3,3 4,7 894 9,0 4,4 4,6 1006 11,6 8,4 3,2 1297 14,5 29,5 1621,1
241.16.20.051 20,0 10,0 51 94,2 9,1 3,8 5,3 857 10,2 5,0 5,2 961 13,2 9,6 3,6 1243 16,5 34,5 1554,3
241.16.20.064 20,0 10,0 64 72,6 11,6 4,8 6,8 842 13,0 6,3 6,7 944 16,8 12,2 4,6 1220 21,0 43,0 1524,6
241.16.20.076 20,0 10,0 76 59,8 14,3 6,0 8,3 855 16,1 7,8 8,3 963 20,8 15,1 5,7 1244 26,0 50,0 1554,8
241.16.20.089 20,0 10,0 89 51,0 16,5 6,9 9,6 842 18,6 9,0 9,6 949 24,0 17,4 6,6 1224 30,0 59,0 1530,0
241.16.20.102 20,0 10,0 102 44,1 19,3 8,1 11,2 851 21,7 10,5 11,2 957 28,0 20,3 7,7 1235 35,0 67,0 1543,5
241.16.20.115 20,0 10,0 115 38,3 22,0 9,2 12,8 843 24,8 12,0 12,8 950 32,0 23,2 8,8 1226 40,0 75,0 1532,0
241.16.20.127 20,0 10,0 127 34,3 24,2 10,1 14,1 830 27,3 13,2 14,1 936 35,2 25,5 9,7 1207 44,0 83,0 1509,2
241.16.20.139 20,0 10,0 139 31,4 27,0 11,3 15,7 848 30,4 14,7 15,7 955 39,2 28,4 10,8 1231 49,0 90,0 1538,6
241.16.20.152 20,0 10,0 152 28,4 29,2 12,2 17,0 829 32,9 15,9 17,0 934 42,4 30,7 11,7 1204 53,0 99,0 1505,2
241.16.20.305 20,0 10,0 305 14,7 59,4 24,8 34,6 873 67,0 32,4 34,6 985 86,4 62,6 23,8 1270 108,0 197,0 1587,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F40
1 ∅20
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.20.025 20,0 10,0 25 293 2,3 1,0 1,3 674 3,1 1,0 2,1 908 3,5 1,0 2,5 1026 3,9 1,4 2,5 1143
241.17.20.032 20,0 10,0 32 224 2,9 1,3 1,6 650 3,9 1,3 2,6 874 4,4 1,3 3,1 986 4,9 1,8 3,1 1098
241.17.20.038 20,0 10,0 38 177 3,6 1,6 2,0 637 4,8 1,6 3,2 850 5,4 1,6 3,8 956 6,0 2,2 3,8 1062
241.17.20.044 20,0 10,0 44 149 4,2 1,8 2,4 626 5,6 1,8 3,8 834 6,3 1,8 4,5 939 7,0 2,5 4,5 1043
241.17.20.051 20,0 10,0 51 128 4,8 2,1 2,7 614 6,4 2,1 4,3 819 7,2 2,1 5,1 922 8,0 2,9 5,1 1024
241.17.20.064 20,0 10,0 64 99,1 6,3 2,7 3,6 624 8,4 2,7 5,7 832 9,5 2,7 6,8 941 10,5 3,8 6,7 1041
241.17.20.076 20,0 10,0 76 86,6 7,5 3,3 4,2 650 10,0 3,3 6,7 866 11,3 3,3 8,0 979 12,5 4,5 8,0 1083
241.17.20.089 20,0 10,0 89 69,6 9,0 3,9 5,1 626 12,0 3,9 8,1 835 13,5 3,9 9,6 940 15,0 5,4 9,6 1044
241.17.20.102 20,0 10,0 102 60,6 10,2 4,4 5,8 618 13,6 4,4 9,2 824 15,3 4,4 10,9 927 17,0 6,1 10,9 1030
241.17.20.115 20,0 10,0 115 53,1 11,4 4,9 6,5 605 15,2 4,9 10,3 807 17,1 4,9 12,2 908 19,0 6,8 12,2 1009
241.17.20.127 20,0 10,0 127 47,6 12,9 5,6 7,3 614 17,2 5,6 11,6 819 19,4 5,6 13,8 923 21,5 7,7 13,8 1023
241.17.20.139 20,0 10,0 139 43,1 14,1 6,1 8,0 608 18,8 6,1 12,7 810 21,2 6,1 15,1 914 23,5 8,5 15,0 1013
241.17.20.152 20,0 10,0 152 39,0 15,3 6,6 8,7 597 20,4 6,6 13,8 796 23,0 6,6 16,4 897 25,5 9,2 16,3 995
241.17.20.305 20,0 10,0 305 21,2 31,5 13,7 17,8 668 42,0 13,7 28,3 890 47,3 13,7 33,6 1003 52,5 18,9 33,6 1113
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.20.025 20,0 10,0 25 293 4,2 1,8 2,4 1231 4,8 2,3 2,5 1406 6,2 4,5 1,7 1817 7,7 17,3 2256,1
241.17.20.032 20,0 10,0 32 224 5,4 2,3 3,1 1210 6,1 2,9 3,2 1366 7,8 5,7 2,1 1747 9,8 22,2 2195,2
241.17.20.038 20,0 10,0 38 177 6,6 2,8 3,8 1168 7,4 3,6 3,8 1310 9,6 7,0 2,6 1699 12,0 26,0 2124,0
241.17.20.044 20,0 10,0 44 149 7,7 3,2 4,5 1147 8,7 4,2 4,5 1296 11,2 8,1 3,1 1669 14,0 30,0 2086,0
241.17.20.051 20,0 10,0 51 128 8,8 3,7 5,1 1126 9,9 4,8 5,1 1267 12,8 9,3 3,5 1638 16,0 35,0 2048,0
241.17.20.064 20,0 10,0 64 99,1 11,6 4,8 6,8 1150 13,0 6,3 6,7 1288 16,8 12,2 4,6 1665 21,0 43,0 2081,1
241.17.20.076 20,0 10,0 76 86,6 13,8 5,8 8,0 1195 15,5 7,5 8,0 1342 20,0 14,5 5,5 1732 25,0 51,0 2165,0
241.17.20.089 20,0 10,0 89 69,6 16,5 6,9 9,6 1148 18,6 9,0 9,6 1295 24,0 17,4 6,6 1670 30,0 59,0 2088,0
241.17.20.102 20,0 10,0 102 60,6 18,7 7,8 10,9 1133 21,1 10,2 10,9 1279 27,2 19,7 7,5 1648 34,0 68,0 2060,4
241.17.20.115 20,0 10,0 115 53,1 20,9 8,7 12,2 1110 23,6 11,4 12,2 1253 30,4 22,0 8,4 1614 38,0 77,0 2017,8
241.17.20.127 20,0 10,0 127 47,6 23,7 9,9 13,8 1128 26,7 12,9 13,8 1271 34,4 24,9 9,5 1637 43,0 84,0 2046,8
241.17.20.139 20,0 10,0 139 43,1 25,9 10,8 15,1 1116 29,1 14,1 15,0 1254 37,6 27,3 10,3 1621 47,0 92,0 2025,7
241.17.20.152 20,0 10,0 152 39,0 28,1 11,7 16,4 1096 31,6 15,3 16,3 1232 40,8 29,6 11,2 1591 51,0 101,0 1989,0
241.17.20.305 20,0 10,0 305 21,2 57,8 24,2 33,6 1225 65,1 31,5 33,6 1380 84,0 60,9 23,1 1781 105,0 200,0 2226,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅20
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.20.025 20,0 10,0 25 215,8 2,5 1,1 1,4 540 3,4 1,1 2,3 734 3,8 1,1 2,7 820 4,2 1,5 2,7 906
241.16.20.032 20,0 10,0 32 167,8 3,2 1,4 1,8 537 4,2 1,4 2,8 705 4,7 1,4 3,3 789 5,3 1,9 3,4 889
241.16.20.038 20,0 10,0 38 133,4 3,8 1,6 2,2 507 5,0 1,6 3,4 667 5,6 1,6 4,0 747 6,3 2,3 4,0 840
241.16.20.044 20,0 10,0 44 111,8 4,4 1,9 2,5 492 5,8 1,9 3,9 648 6,5 1,9 4,6 727 7,3 2,6 4,7 816
241.16.20.051 20,0 10,0 51 94,2 5,0 2,1 2,9 471 6,6 2,1 4,5 622 7,4 2,1 5,3 697 8,3 3,0 5,3 782
241.16.20.064 20,0 10,0 64 72,6 6,3 2,7 3,6 457 8,4 2,7 5,7 610 9,5 2,7 6,8 690 10,5 3,8 6,7 762
241.16.20.076 20,0 10,0 76 59,8 7,8 3,4 4,4 466 10,4 3,4 7,0 622 11,7 3,4 8,3 700 13,0 4,7 8,3 777
241.16.20.089 20,0 10,0 89 51,0 9,0 3,9 5,1 459 12,0 3,9 8,1 612 13,5 3,9 9,6 689 15,0 5,4 9,6 765
241.16.20.102 20,0 10,0 102 44,1 10,5 4,6 5,9 463 14,0 4,6 9,4 617 15,8 4,6 11,2 697 17,5 6,3 11,2 772
241.16.20.115 20,0 10,0 115 38,3 12,0 5,2 6,8 460 16,0 5,2 10,8 613 18,0 5,2 12,8 689 20,0 7,2 12,8 766
241.16.20.127 20,0 10,0 127 34,3 13,2 5,7 7,5 453 17,6 5,7 11,9 604 19,8 5,7 14,1 679 22,0 7,9 14,1 755
241.16.20.139 20,0 10,0 139 31,4 14,7 6,4 8,3 462 19,6 6,4 13,2 615 22,1 6,4 15,7 694 24,5 8,8 15,7 769
241.16.20.152 20,0 10,0 152 28,4 15,9 6,9 9,0 452 21,2 6,9 14,3 602 23,9 6,9 17,0 679 26,5 9,5 17,0 753
241.16.20.305 20,0 10,0 305 14,7 32,4 14,0 18,4 476 43,2 14,0 29,2 635 48,6 14,0 34,6 714 54,0 19,4 34,6 794
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.20.025 20,0 10,0 25 215,8 4,6 1,9 2,7 993 5,2 2,5 2,7 1122 6,7 4,9 1,8 1446 8,4 16,6 1812,7
241.16.20.032 20,0 10,0 32 167,8 5,8 2,4 3,4 973 6,5 3,2 3,3 1091 8,4 6,1 2,3 1410 10,5 21,5 1761,9
241.16.20.038 20,0 10,0 38 133,4 6,9 2,9 4,0 920 7,8 3,8 4,0 1041 10,0 7,3 2,7 1334 12,5 25,5 1667,5
241.16.20.044 20,0 10,0 44 111,8 8,0 3,3 4,7 894 9,0 4,4 4,6 1006 11,6 8,4 3,2 1297 14,5 29,5 1621,1
241.16.20.051 20,0 10,0 51 94,2 9,1 3,8 5,3 857 10,2 5,0 5,2 961 13,2 9,6 3,6 1243 16,5 34,5 1554,3
241.16.20.064 20,0 10,0 64 72,6 11,6 4,8 6,8 842 13,0 6,3 6,7 944 16,8 12,2 4,6 1220 21,0 43,0 1524,6
241.16.20.076 20,0 10,0 76 59,8 14,3 6,0 8,3 855 16,1 7,8 8,3 963 20,8 15,1 5,7 1244 26,0 50,0 1554,8
241.16.20.089 20,0 10,0 89 51,0 16,5 6,9 9,6 842 18,6 9,0 9,6 949 24,0 17,4 6,6 1224 30,0 59,0 1530,0
241.16.20.102 20,0 10,0 102 44,1 19,3 8,1 11,2 851 21,7 10,5 11,2 957 28,0 20,3 7,7 1235 35,0 67,0 1543,5
241.16.20.115 20,0 10,0 115 38,3 22,0 9,2 12,8 843 24,8 12,0 12,8 950 32,0 23,2 8,8 1226 40,0 75,0 1532,0
241.16.20.127 20,0 10,0 127 34,3 24,2 10,1 14,1 830 27,3 13,2 14,1 936 35,2 25,5 9,7 1207 44,0 83,0 1509,2
241.16.20.139 20,0 10,0 139 31,4 27,0 11,3 15,7 848 30,4 14,7 15,7 955 39,2 28,4 10,8 1231 49,0 90,0 1538,6
241.16.20.152 20,0 10,0 152 28,4 29,2 12,2 17,0 829 32,9 15,9 17,0 934 42,4 30,7 11,7 1204 53,0 99,0 1505,2
241.16.20.305 20,0 10,0 305 14,7 59,4 24,8 34,6 873 67,0 32,4 34,6 985 86,4 62,6 23,8 1270 108,0 197,0 1587,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
1 ∅20
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.20.025 20,0 10,0 25 293 2,3 1,0 1,3 674 3,1 1,0 2,1 908 3,5 1,0 2,5 1026 3,9 1,4 2,5 1143
241.17.20.032 20,0 10,0 32 224 2,9 1,3 1,6 650 3,9 1,3 2,6 874 4,4 1,3 3,1 986 4,9 1,8 3,1 1098
241.17.20.038 20,0 10,0 38 177 3,6 1,6 2,0 637 4,8 1,6 3,2 850 5,4 1,6 3,8 956 6,0 2,2 3,8 1062
241.17.20.044 20,0 10,0 44 149 4,2 1,8 2,4 626 5,6 1,8 3,8 834 6,3 1,8 4,5 939 7,0 2,5 4,5 1043
241.17.20.051 20,0 10,0 51 128 4,8 2,1 2,7 614 6,4 2,1 4,3 819 7,2 2,1 5,1 922 8,0 2,9 5,1 1024
241.17.20.064 20,0 10,0 64 99,1 6,3 2,7 3,6 624 8,4 2,7 5,7 832 9,5 2,7 6,8 941 10,5 3,8 6,7 1041
241.17.20.076 20,0 10,0 76 86,6 7,5 3,3 4,2 650 10,0 3,3 6,7 866 11,3 3,3 8,0 979 12,5 4,5 8,0 1083
241.17.20.089 20,0 10,0 89 69,6 9,0 3,9 5,1 626 12,0 3,9 8,1 835 13,5 3,9 9,6 940 15,0 5,4 9,6 1044
241.17.20.102 20,0 10,0 102 60,6 10,2 4,4 5,8 618 13,6 4,4 9,2 824 15,3 4,4 10,9 927 17,0 6,1 10,9 1030
241.17.20.115 20,0 10,0 115 53,1 11,4 4,9 6,5 605 15,2 4,9 10,3 807 17,1 4,9 12,2 908 19,0 6,8 12,2 1009
241.17.20.127 20,0 10,0 127 47,6 12,9 5,6 7,3 614 17,2 5,6 11,6 819 19,4 5,6 13,8 923 21,5 7,7 13,8 1023
241.17.20.139 20,0 10,0 139 43,1 14,1 6,1 8,0 608 18,8 6,1 12,7 810 21,2 6,1 15,1 914 23,5 8,5 15,0 1013
241.17.20.152 20,0 10,0 152 39,0 15,3 6,6 8,7 597 20,4 6,6 13,8 796 23,0 6,6 16,4 897 25,5 9,2 16,3 995
241.17.20.305 20,0 10,0 305 21,2 31,5 13,7 17,8 668 42,0 13,7 28,3 890 47,3 13,7 33,6 1003 52,5 18,9 33,6 1113
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.20.025 20,0 10,0 25 293 4,2 1,8 2,4 1231 4,8 2,3 2,5 1406 6,2 4,5 1,7 1817 7,7 17,3 2256,1
241.17.20.032 20,0 10,0 32 224 5,4 2,3 3,1 1210 6,1 2,9 3,2 1366 7,8 5,7 2,1 1747 9,8 22,2 2195,2
241.17.20.038 20,0 10,0 38 177 6,6 2,8 3,8 1168 7,4 3,6 3,8 1310 9,6 7,0 2,6 1699 12,0 26,0 2124,0
241.17.20.044 20,0 10,0 44 149 7,7 3,2 4,5 1147 8,7 4,2 4,5 1296 11,2 8,1 3,1 1669 14,0 30,0 2086,0
241.17.20.051 20,0 10,0 51 128 8,8 3,7 5,1 1126 9,9 4,8 5,1 1267 12,8 9,3 3,5 1638 16,0 35,0 2048,0
241.17.20.064 20,0 10,0 64 99,1 11,6 4,8 6,8 1150 13,0 6,3 6,7 1288 16,8 12,2 4,6 1665 21,0 43,0 2081,1
241.17.20.076 20,0 10,0 76 86,6 13,8 5,8 8,0 1195 15,5 7,5 8,0 1342 20,0 14,5 5,5 1732 25,0 51,0 2165,0
241.17.20.089 20,0 10,0 89 69,6 16,5 6,9 9,6 1148 18,6 9,0 9,6 1295 24,0 17,4 6,6 1670 30,0 59,0 2088,0
241.17.20.102 20,0 10,0 102 60,6 18,7 7,8 10,9 1133 21,1 10,2 10,9 1279 27,2 19,7 7,5 1648 34,0 68,0 2060,4
241.17.20.115 20,0 10,0 115 53,1 20,9 8,7 12,2 1110 23,6 11,4 12,2 1253 30,4 22,0 8,4 1614 38,0 77,0 2017,8
241.17.20.127 20,0 10,0 127 47,6 23,7 9,9 13,8 1128 26,7 12,9 13,8 1271 34,4 24,9 9,5 1637 43,0 84,0 2046,8
241.17.20.139 20,0 10,0 139 43,1 25,9 10,8 15,1 1116 29,1 14,1 15,0 1254 37,6 27,3 10,3 1621 47,0 92,0 2025,7
241.17.20.152 20,0 10,0 152 39,0 28,1 11,7 16,4 1096 31,6 15,3 16,3 1232 40,8 29,6 11,2 1591 51,0 101,0 1989,0
241.17.20.305 20,0 10,0 305 21,2 57,8 24,2 33,6 1225 65,1 31,5 33,6 1380 84,0 60,9 23,1 1781 105,0 200,0 2226,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F41
∅25
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.25.025 25,0 12,5 25 100,0 3,9 1,7 2,2 390 5,2 1,7 3,5 520 5,9 1,7 4,2 590 6,5 2,3 4,2 650
241.14.25.032 25,0 12,5 32 80,3 4,8 2,1 2,7 385 6,4 2,1 4,3 514 7,2 2,1 5,1 578 8,0 2,9 5,1 642
241.14.25.038 25,0 12,5 38 62,0 5,7 2,5 3,2 353 7,6 2,5 5,1 471 8,6 2,5 6,1 533 9,5 3,4 6,1 589
241.14.25.044 25,0 12,5 44 53,0 6,9 3,0 3,9 366 9,2 3,0 6,2 488 10,4 3,0 7,4 551 11,5 4,1 7,4 610
241.14.25.051 25,0 12,5 51 44,1 7,5 3,3 4,2 331 10,0 3,3 6,7 441 11,3 3,3 8,0 498 12,5 4,5 8,0 551
241.14.25.064 25,0 12,5 64 35,2 9,3 4,0 5,3 327 12,4 4,0 8,4 436 14,0 4,0 10,0 493 15,5 5,6 9,9 546
241.14.25.076 25,0 12,5 76 28,1 11,7 5,1 6,6 329 15,6 5,1 10,5 438 17,6 5,1 12,5 495 19,5 7,0 12,5 548
241.14.25.089 25,0 12,5 89 24,0 13,8 6,0 7,8 331 18,4 6,0 12,4 442 20,7 6,0 14,7 497 23,0 8,3 14,7 552
241.14.25.102 25,0 12,5 102 21,1 15,6 6,8 8,8 329 20,8 6,8 14,0 439 23,4 6,8 16,6 494 26,0 9,4 16,6 549
241.14.25.115 25,0 12,5 115 18,7 17,7 7,7 10,0 331 23,6 7,7 15,9 441 26,6 7,7 18,9 497 29,5 10,6 18,9 552
241.14.25.127 25,0 12,5 127 16,7 19,8 8,6 11,2 331 26,4 8,6 17,8 441 29,7 8,6 21,1 496 33,0 11,9 21,1 551
241.14.25.139 25,0 12,5 139 15,3 22,2 9,6 12,6 340 29,6 9,6 20,0 453 33,3 9,6 23,7 509 37,0 13,3 23,7 566
241.14.25.152 25,0 12,5 152 14,0 24,0 10,4 13,6 336 32,0 10,4 21,6 448 36,0 10,4 25,6 504 40,0 14,4 25,6 560
241.14.25.178 25,0 12,5 178 12,6 27,9 12,1 15,8 352 37,2 12,1 25,1 469 41,9 12,1 29,8 528 46,5 16,7 29,8 586
241.14.25.203 25,0 12,5 203 10,4 32,1 13,9 18,2 334 42,8 13,9 28,9 445 48,2 13,9 34,3 501 53,5 19,3 34,2 556
241.14.25.305 25,0 12,5 305 7,0 48,0 20,8 27,2 336 64,0 20,8 43,2 448 72,0 20,8 51,2 504 80,0 28,8 51,2 560
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.25.025 25,0 12,5 25 100,0 7,2 3,0 4,2 720 8,1 3,9 4,2 810 10,4 7,5 2,9 1040 13,0 12,0 1300,0
241.14.25.032 25,0 12,5 32 80,3 8,8 3,7 5,1 707 9,9 4,8 5,1 795 12,8 9,3 3,5 1028 16,0 16,0 1284,8
241.14.25.038 25,0 12,5 38 62,0 10,5 4,4 6,1 651 11,8 5,7 6,1 732 15,2 11,0 4,2 942 19,0 19,0 1178,0
241.14.25.044 25,0 12,5 44 53,0 12,7 5,3 7,4 673 14,3 6,9 7,4 758 18,4 13,3 5,1 975 23,0 21,0 1219,0
241.14.25.051 25,0 12,5 51 44,1 13,8 5,8 8,0 609 15,5 7,5 8,0 684 20,0 14,5 5,5 882 25,0 26,0 1102,5
241.14.25.064 25,0 12,5 64 35,2 17,1 7,1 10,0 602 19,2 9,3 9,9 676 24,8 18,0 6,8 873 31,0 33,0 1091,2
241.14.25.076 25,0 12,5 76 28,1 21,5 9,0 12,5 604 24,2 11,7 12,5 680 31,2 22,6 8,6 877 39,0 37,0 1095,9
241.14.25.089 25,0 12,5 89 24,0 25,3 10,6 14,7 607 28,5 13,8 14,7 684 36,8 26,7 10,1 883 46,0 43,0 1104,0
241.14.25.102 25,0 12,5 102 21,1 28,6 12,0 16,6 603 32,2 15,6 16,6 679 41,6 30,2 11,4 878 52,0 50,0 1097,2
241.14.25.115 25,0 12,5 115 18,7 32,5 13,6 18,9 608 36,6 17,7 18,9 684 47,2 34,2 13,0 883 59,0 56,0 1103,3
241.14.25.127 25,0 12,5 127 16,7 36,3 15,2 21,1 606 40,9 19,8 21,1 683 52,8 38,3 14,5 882 66,0 61,0 1102,2
241.14.25.139 25,0 12,5 139 15,3 40,7 17,0 23,7 623 45,9 22,2 23,7 702 59,2 42,9 16,3 906 74,0 65,0 1132,2
241.14.25.152 25,0 12,5 152 14,0 44,0 18,4 25,6 616 49,6 24,0 25,6 694 64,0 46,4 17,6 896 80,0 72,0 1120,0
241.14.25.178 25,0 12,5 178 12,6 51,2 21,4 29,8 645 57,7 27,9 29,8 727 74,4 53,9 20,5 937 93,0 85,0 1171,8
241.14.25.203 25,0 12,5 203 10,4 58,9 24,6 34,3 613 66,3 32,1 34,2 690 85,6 62,1 23,5 890 107,0 96,0 1112,8
241.14.25.305 25,0 12,5 305 7,0 88,0 36,8 51,2 616 99,2 48,0 51,2 694 128,0 92,8 35,2 896 160,0 145,0 1120,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F42
∅25
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.25.025 25,0 12,5 25 147,0 3,3 1,4 1,9 485 4,4 1,4 3,0 647 5,0 1,4 3,6 735 5,5 2,0 3,5 809
241.15.25.032 25,0 12,5 32 118,1 3,9 1,7 2,2 461 5,2 1,7 3,5 614 5,9 1,7 4,2 697 6,5 2,3 4,2 768
241.15.25.038 25,0 12,5 38 93,1 4,8 2,1 2,7 447 6,4 2,1 4,3 596 7,2 2,1 5,1 670 8,0 2,9 5,1 745
241.15.25.044 25,0 12,5 44 80,8 5,7 2,5 3,2 461 7,6 2,5 5,1 614 8,6 2,5 6,1 695 9,5 3,4 6,1 768
241.15.25.051 25,0 12,5 51 68,7 6,3 2,7 3,6 433 8,4 2,7 5,7 577 9,5 2,7 6,8 653 10,5 3,8 6,7 721
241.15.25.064 25,0 12,5 64 53,1 8,1 3,5 4,6 430 10,8 3,5 7,3 573 12,2 3,5 8,7 648 13,5 4,9 8,6 717
241.15.25.076 25,0 12,5 76 43,3 9,9 4,3 5,6 429 13,2 4,3 8,9 572 14,9 4,3 10,6 645 16,5 5,9 10,6 714
241.15.25.089 25,0 12,5 89 38,3 11,7 5,1 6,6 448 15,6 5,1 10,5 597 17,6 5,1 12,5 674 19,5 7,0 12,5 747
241.15.25.102 25,0 12,5 102 33,1 13,2 5,7 7,5 437 17,6 5,7 11,9 583 19,8 5,7 14,1 655 22,0 7,9 14,1 728
241.15.25.115 25,0 12,5 115 28,1 15,0 6,5 8,5 422 20,0 6,5 13,5 562 22,5 6,5 16,0 632 25,0 9,0 16,0 703
241.15.25.127 25,0 12,5 127 25,9 16,8 7,3 9,5 435 22,4 7,3 15,1 580 25,2 7,3 17,9 653 28,0 10,1 17,9 725
241.15.25.139 25,0 12,5 139 23,3 18,9 8,2 10,7 440 25,2 8,2 17,0 587 28,4 8,2 20,2 662 31,5 11,3 20,2 734
241.15.25.152 25,0 12,5 152 20,8 20,1 8,7 11,4 418 26,8 8,7 18,1 557 30,2 8,7 21,5 628 33,5 12,1 21,4 697
241.15.25.178 25,0 12,5 178 17,9 23,7 10,3 13,4 424 31,6 10,3 21,3 566 35,6 10,3 25,3 637 39,5 14,2 25,3 707
241.15.25.203 25,0 12,5 203 15,8 27,0 11,7 15,3 427 36,0 11,7 24,3 569 40,5 11,7 28,8 640 45,0 16,2 28,8 711
241.15.25.305 25,0 12,5 305 10,2 40,5 17,6 22,9 413 54,0 17,6 36,4 551 60,8 17,6 43,2 620 67,5 24,3 43,2 689
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.25.025 25,0 12,5 25 147,0 6,1 2,5 3,6 897 6,8 3,3 3,5 1000 8,8 6,4 2,4 1294 11,0 14,0 1617,0
241.15.25.032 25,0 12,5 32 118,1 7,2 3,0 4,2 850 8,1 3,9 4,2 957 10,4 7,5 2,9 1228 13,0 19,0 1535,3
241.15.25.038 25,0 12,5 38 93,1 8,8 3,7 5,1 819 9,9 4,8 5,1 922 12,8 9,3 3,5 1192 16,0 22,0 1489,6
241.15.25.044 25,0 12,5 44 80,8 10,5 4,4 6,1 848 11,8 5,7 6,1 953 15,2 11,0 4,2 1228 19,0 25,0 1535,2
241.15.25.051 25,0 12,5 51 68,7 11,6 4,8 6,8 797 13,0 6,3 6,7 893 16,8 12,2 4,6 1154 21,0 30,0 1442,7
241.15.25.064 25,0 12,5 64 53,1 14,9 6,2 8,7 791 16,7 8,1 8,6 887 21,6 15,7 5,9 1147 27,0 37,0 1433,7
241.15.25.076 25,0 12,5 76 43,3 18,2 7,6 10,6 788 20,5 9,9 10,6 888 26,4 19,1 7,3 1143 33,0 43,0 1428,9
241.15.25.089 25,0 12,5 89 38,3 21,5 9,0 12,5 823 24,2 11,7 12,5 927 31,2 22,6 8,6 1195 39,0 50,0 1493,7
241.15.25.102 25,0 12,5 102 33,1 24,2 10,1 14,1 801 27,3 13,2 14,1 904 35,2 25,5 9,7 1165 44,0 58,0 1456,4
241.15.25.115 25,0 12,5 115 28,1 27,5 11,5 16,0 773 31,0 15,0 16,0 871 40,0 29,0 11,0 1124 50,0 65,0 1405,0
241.15.25.127 25,0 12,5 127 25,9 30,8 12,9 17,9 798 34,7 16,8 17,9 899 44,8 32,5 12,3 1160 56,0 71,0 1450,4
241.15.25.139 25,0 12,5 139 23,3 34,7 14,5 20,2 809 39,1 18,9 20,2 911 50,4 36,5 13,9 1174 63,0 76,0 1467,9
241.15.25.152 25,0 12,5 152 20,8 36,9 15,4 21,5 768 41,5 20,1 21,4 863 53,6 38,9 14,7 1115 67,0 85,0 1393,6
241.15.25.178 25,0 12,5 178 17,9 43,5 18,2 25,3 779 49,0 23,7 25,3 877 63,2 45,8 17,4 1131 79,0 99,0 1414,1
241.15.25.203 25,0 12,5 203 15,8 49,5 20,7 28,8 782 55,8 27,0 28,8 882 72,0 52,2 19,8 1138 90,0 113,0 1422,0
241.15.25.305 25,0 12,5 305 10,2 74,3 31,1 43,2 758 83,7 40,5 43,2 854 108,0 78,3 29,7 1102 135,0 170,0 1377,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅25
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.25.025 25,0 12,5 25 100,0 3,9 1,7 2,2 390 5,2 1,7 3,5 520 5,9 1,7 4,2 590 6,5 2,3 4,2 650
241.14.25.032 25,0 12,5 32 80,3 4,8 2,1 2,7 385 6,4 2,1 4,3 514 7,2 2,1 5,1 578 8,0 2,9 5,1 642
241.14.25.038 25,0 12,5 38 62,0 5,7 2,5 3,2 353 7,6 2,5 5,1 471 8,6 2,5 6,1 533 9,5 3,4 6,1 589
241.14.25.044 25,0 12,5 44 53,0 6,9 3,0 3,9 366 9,2 3,0 6,2 488 10,4 3,0 7,4 551 11,5 4,1 7,4 610
241.14.25.051 25,0 12,5 51 44,1 7,5 3,3 4,2 331 10,0 3,3 6,7 441 11,3 3,3 8,0 498 12,5 4,5 8,0 551
241.14.25.064 25,0 12,5 64 35,2 9,3 4,0 5,3 327 12,4 4,0 8,4 436 14,0 4,0 10,0 493 15,5 5,6 9,9 546
241.14.25.076 25,0 12,5 76 28,1 11,7 5,1 6,6 329 15,6 5,1 10,5 438 17,6 5,1 12,5 495 19,5 7,0 12,5 548
241.14.25.089 25,0 12,5 89 24,0 13,8 6,0 7,8 331 18,4 6,0 12,4 442 20,7 6,0 14,7 497 23,0 8,3 14,7 552
241.14.25.102 25,0 12,5 102 21,1 15,6 6,8 8,8 329 20,8 6,8 14,0 439 23,4 6,8 16,6 494 26,0 9,4 16,6 549
241.14.25.115 25,0 12,5 115 18,7 17,7 7,7 10,0 331 23,6 7,7 15,9 441 26,6 7,7 18,9 497 29,5 10,6 18,9 552
241.14.25.127 25,0 12,5 127 16,7 19,8 8,6 11,2 331 26,4 8,6 17,8 441 29,7 8,6 21,1 496 33,0 11,9 21,1 551
241.14.25.139 25,0 12,5 139 15,3 22,2 9,6 12,6 340 29,6 9,6 20,0 453 33,3 9,6 23,7 509 37,0 13,3 23,7 566
241.14.25.152 25,0 12,5 152 14,0 24,0 10,4 13,6 336 32,0 10,4 21,6 448 36,0 10,4 25,6 504 40,0 14,4 25,6 560
241.14.25.178 25,0 12,5 178 12,6 27,9 12,1 15,8 352 37,2 12,1 25,1 469 41,9 12,1 29,8 528 46,5 16,7 29,8 586
241.14.25.203 25,0 12,5 203 10,4 32,1 13,9 18,2 334 42,8 13,9 28,9 445 48,2 13,9 34,3 501 53,5 19,3 34,2 556
241.14.25.305 25,0 12,5 305 7,0 48,0 20,8 27,2 336 64,0 20,8 43,2 448 72,0 20,8 51,2 504 80,0 28,8 51,2 560
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.25.025 25,0 12,5 25 100,0 7,2 3,0 4,2 720 8,1 3,9 4,2 810 10,4 7,5 2,9 1040 13,0 12,0 1300,0
241.14.25.032 25,0 12,5 32 80,3 8,8 3,7 5,1 707 9,9 4,8 5,1 795 12,8 9,3 3,5 1028 16,0 16,0 1284,8
241.14.25.038 25,0 12,5 38 62,0 10,5 4,4 6,1 651 11,8 5,7 6,1 732 15,2 11,0 4,2 942 19,0 19,0 1178,0
241.14.25.044 25,0 12,5 44 53,0 12,7 5,3 7,4 673 14,3 6,9 7,4 758 18,4 13,3 5,1 975 23,0 21,0 1219,0
241.14.25.051 25,0 12,5 51 44,1 13,8 5,8 8,0 609 15,5 7,5 8,0 684 20,0 14,5 5,5 882 25,0 26,0 1102,5
241.14.25.064 25,0 12,5 64 35,2 17,1 7,1 10,0 602 19,2 9,3 9,9 676 24,8 18,0 6,8 873 31,0 33,0 1091,2
241.14.25.076 25,0 12,5 76 28,1 21,5 9,0 12,5 604 24,2 11,7 12,5 680 31,2 22,6 8,6 877 39,0 37,0 1095,9
241.14.25.089 25,0 12,5 89 24,0 25,3 10,6 14,7 607 28,5 13,8 14,7 684 36,8 26,7 10,1 883 46,0 43,0 1104,0
241.14.25.102 25,0 12,5 102 21,1 28,6 12,0 16,6 603 32,2 15,6 16,6 679 41,6 30,2 11,4 878 52,0 50,0 1097,2
241.14.25.115 25,0 12,5 115 18,7 32,5 13,6 18,9 608 36,6 17,7 18,9 684 47,2 34,2 13,0 883 59,0 56,0 1103,3
241.14.25.127 25,0 12,5 127 16,7 36,3 15,2 21,1 606 40,9 19,8 21,1 683 52,8 38,3 14,5 882 66,0 61,0 1102,2
241.14.25.139 25,0 12,5 139 15,3 40,7 17,0 23,7 623 45,9 22,2 23,7 702 59,2 42,9 16,3 906 74,0 65,0 1132,2
241.14.25.152 25,0 12,5 152 14,0 44,0 18,4 25,6 616 49,6 24,0 25,6 694 64,0 46,4 17,6 896 80,0 72,0 1120,0
241.14.25.178 25,0 12,5 178 12,6 51,2 21,4 29,8 645 57,7 27,9 29,8 727 74,4 53,9 20,5 937 93,0 85,0 1171,8
241.14.25.203 25,0 12,5 203 10,4 58,9 24,6 34,3 613 66,3 32,1 34,2 690 85,6 62,1 23,5 890 107,0 96,0 1112,8
241.14.25.305 25,0 12,5 305 7,0 88,0 36,8 51,2 616 99,2 48,0 51,2 694 128,0 92,8 35,2 896 160,0 145,0 1120,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅25
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.25.025 25,0 12,5 25 147,0 3,3 1,4 1,9 485 4,4 1,4 3,0 647 5,0 1,4 3,6 735 5,5 2,0 3,5 809
241.15.25.032 25,0 12,5 32 118,1 3,9 1,7 2,2 461 5,2 1,7 3,5 614 5,9 1,7 4,2 697 6,5 2,3 4,2 768
241.15.25.038 25,0 12,5 38 93,1 4,8 2,1 2,7 447 6,4 2,1 4,3 596 7,2 2,1 5,1 670 8,0 2,9 5,1 745
241.15.25.044 25,0 12,5 44 80,8 5,7 2,5 3,2 461 7,6 2,5 5,1 614 8,6 2,5 6,1 695 9,5 3,4 6,1 768
241.15.25.051 25,0 12,5 51 68,7 6,3 2,7 3,6 433 8,4 2,7 5,7 577 9,5 2,7 6,8 653 10,5 3,8 6,7 721
241.15.25.064 25,0 12,5 64 53,1 8,1 3,5 4,6 430 10,8 3,5 7,3 573 12,2 3,5 8,7 648 13,5 4,9 8,6 717
241.15.25.076 25,0 12,5 76 43,3 9,9 4,3 5,6 429 13,2 4,3 8,9 572 14,9 4,3 10,6 645 16,5 5,9 10,6 714
241.15.25.089 25,0 12,5 89 38,3 11,7 5,1 6,6 448 15,6 5,1 10,5 597 17,6 5,1 12,5 674 19,5 7,0 12,5 747
241.15.25.102 25,0 12,5 102 33,1 13,2 5,7 7,5 437 17,6 5,7 11,9 583 19,8 5,7 14,1 655 22,0 7,9 14,1 728
241.15.25.115 25,0 12,5 115 28,1 15,0 6,5 8,5 422 20,0 6,5 13,5 562 22,5 6,5 16,0 632 25,0 9,0 16,0 703
241.15.25.127 25,0 12,5 127 25,9 16,8 7,3 9,5 435 22,4 7,3 15,1 580 25,2 7,3 17,9 653 28,0 10,1 17,9 725
241.15.25.139 25,0 12,5 139 23,3 18,9 8,2 10,7 440 25,2 8,2 17,0 587 28,4 8,2 20,2 662 31,5 11,3 20,2 734
241.15.25.152 25,0 12,5 152 20,8 20,1 8,7 11,4 418 26,8 8,7 18,1 557 30,2 8,7 21,5 628 33,5 12,1 21,4 697
241.15.25.178 25,0 12,5 178 17,9 23,7 10,3 13,4 424 31,6 10,3 21,3 566 35,6 10,3 25,3 637 39,5 14,2 25,3 707
241.15.25.203 25,0 12,5 203 15,8 27,0 11,7 15,3 427 36,0 11,7 24,3 569 40,5 11,7 28,8 640 45,0 16,2 28,8 711
241.15.25.305 25,0 12,5 305 10,2 40,5 17,6 22,9 413 54,0 17,6 36,4 551 60,8 17,6 43,2 620 67,5 24,3 43,2 689
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.25.025 25,0 12,5 25 147,0 6,1 2,5 3,6 897 6,8 3,3 3,5 1000 8,8 6,4 2,4 1294 11,0 14,0 1617,0
241.15.25.032 25,0 12,5 32 118,1 7,2 3,0 4,2 850 8,1 3,9 4,2 957 10,4 7,5 2,9 1228 13,0 19,0 1535,3
241.15.25.038 25,0 12,5 38 93,1 8,8 3,7 5,1 819 9,9 4,8 5,1 922 12,8 9,3 3,5 1192 16,0 22,0 1489,6
241.15.25.044 25,0 12,5 44 80,8 10,5 4,4 6,1 848 11,8 5,7 6,1 953 15,2 11,0 4,2 1228 19,0 25,0 1535,2
241.15.25.051 25,0 12,5 51 68,7 11,6 4,8 6,8 797 13,0 6,3 6,7 893 16,8 12,2 4,6 1154 21,0 30,0 1442,7
241.15.25.064 25,0 12,5 64 53,1 14,9 6,2 8,7 791 16,7 8,1 8,6 887 21,6 15,7 5,9 1147 27,0 37,0 1433,7
241.15.25.076 25,0 12,5 76 43,3 18,2 7,6 10,6 788 20,5 9,9 10,6 888 26,4 19,1 7,3 1143 33,0 43,0 1428,9
241.15.25.089 25,0 12,5 89 38,3 21,5 9,0 12,5 823 24,2 11,7 12,5 927 31,2 22,6 8,6 1195 39,0 50,0 1493,7
241.15.25.102 25,0 12,5 102 33,1 24,2 10,1 14,1 801 27,3 13,2 14,1 904 35,2 25,5 9,7 1165 44,0 58,0 1456,4
241.15.25.115 25,0 12,5 115 28,1 27,5 11,5 16,0 773 31,0 15,0 16,0 871 40,0 29,0 11,0 1124 50,0 65,0 1405,0
241.15.25.127 25,0 12,5 127 25,9 30,8 12,9 17,9 798 34,7 16,8 17,9 899 44,8 32,5 12,3 1160 56,0 71,0 1450,4
241.15.25.139 25,0 12,5 139 23,3 34,7 14,5 20,2 809 39,1 18,9 20,2 911 50,4 36,5 13,9 1174 63,0 76,0 1467,9
241.15.25.152 25,0 12,5 152 20,8 36,9 15,4 21,5 768 41,5 20,1 21,4 863 53,6 38,9 14,7 1115 67,0 85,0 1393,6
241.15.25.178 25,0 12,5 178 17,9 43,5 18,2 25,3 779 49,0 23,7 25,3 877 63,2 45,8 17,4 1131 79,0 99,0 1414,1
241.15.25.203 25,0 12,5 203 15,8 49,5 20,7 28,8 782 55,8 27,0 28,8 882 72,0 52,2 19,8 1138 90,0 113,0 1422,0
241.15.25.305 25,0 12,5 305 10,2 74,3 31,1 43,2 758 83,7 40,5 43,2 854 108,0 78,3 29,7 1102 135,0 170,0 1377,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F43
∅25
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.25.025 25,0 12,5 25 375,7 2,7 1,2 1,5 1014 3,6 1,2 2,4 1353 4,1 1,2 2,9 1540 4,5 1,6 2,9 1691
241.16.25.032 25,0 12,5 32 297,2 3,2 1,4 1,8 951 4,2 1,4 2,8 1248 4,7 1,4 3,3 1397 5,3 1,9 3,4 1575
241.16.25.038 25,0 12,5 38 218,8 3,9 1,7 2,2 853 5,2 1,7 3,5 1138 5,9 1,7 4,2 1291 6,5 2,3 4,2 1422
241.16.25.044 25,0 12,5 44 187,4 4,7 2,0 2,7 881 6,2 2,0 4,2 1162 7,0 2,0 5,0 1312 7,8 2,8 5,0 1462
241.16.25.051 25,0 12,5 51 156,0 5,4 2,3 3,1 842 7,2 2,3 4,9 1123 8,1 2,3 5,8 1264 9,0 3,2 5,8 1404
241.16.25.064 25,0 12,5 64 123,6 6,8 2,9 3,9 840 9,0 2,9 6,1 1112 10,1 2,9 7,2 1248 11,3 4,1 7,2 1397
241.16.25.076 25,0 12,5 76 99,1 8,3 3,6 4,7 823 11,0 3,6 7,4 1090 12,4 3,6 8,8 1229 13,8 5,0 8,8 1368
241.16.25.089 25,0 12,5 89 84,4 9,8 4,2 5,6 827 13,0 4,2 8,8 1097 14,6 4,2 10,4 1232 16,3 5,9 10,4 1376
241.16.25.102 25,0 12,5 102 73,6 11,3 4,9 6,4 832 15,0 4,9 10,1 1104 16,9 4,9 12,0 1244 18,8 6,8 12,0 1384
241.16.25.115 25,0 12,5 115 64,7 12,8 5,6 7,2 828 17,1 5,6 11,5 1106 19,2 5,6 13,6 1242 21,4 7,7 13,7 1385
241.16.25.127 25,0 12,5 127 57,9 14,1 6,1 8,0 816 18,8 6,1 12,7 1089 21,2 6,1 15,1 1227 23,5 8,5 15,0 1361
241.16.25.139 25,0 12,5 139 53,0 15,6 6,8 8,8 827 20,8 6,8 14,0 1102 23,4 6,8 16,6 1240 26,0 9,4 16,6 1378
241.16.25.152 25,0 12,5 152 48,1 17,3 7,5 9,8 832 23,0 7,5 15,5 1106 25,9 7,5 18,4 1246 28,8 10,4 18,4 1385
241.16.25.178 25,0 12,5 178 41,2 20,4 8,8 11,6 840 27,2 8,8 18,4 1121 30,6 8,8 21,8 1261 34,0 12,2 21,8 1401
241.16.25.203 25,0 12,5 203 36,3 23,1 10,0 13,1 839 30,8 10,0 20,8 1118 34,7 10,0 24,7 1260 38,5 13,9 24,6 1398
241.16.25.305 25,0 12,5 305 22,6 34,5 15,0 19,5 780 46,0 15,0 31,0 1040 51,8 15,0 36,8 1171 57,5 20,7 36,8 1300
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.25.025 25,0 12,5 25 375,7 5,0 2,1 2,9 1879 5,6 2,7 2,9 2104 7,2 5,2 2,0 2705 9,0 16,0 3381,3
241.16.25.032 25,0 12,5 32 297,2 5,8 2,4 3,4 1724 6,5 3,2 3,3 1932 8,4 6,1 2,3 2496 10,5 21,5 3120,6
241.16.25.038 25,0 12,5 38 218,8 7,2 3,0 4,2 1575 8,1 3,9 4,2 1772 10,4 7,5 2,9 2276 13,0 25,0 2844,4
241.16.25.044 25,0 12,5 44 187,4 8,5 3,6 4,9 1593 9,6 4,7 4,9 1799 12,4 9,0 3,4 2324 15,5 28,5 2904,7
241.16.25.051 25,0 12,5 51 156,0 9,9 4,1 5,8 1544 11,2 5,4 5,8 1747 14,4 10,4 4,0 2246 18,0 33,0 2808,0
241.16.25.064 25,0 12,5 64 123,6 12,4 5,2 7,2 1533 14,0 6,8 7,2 1730 18,0 13,1 4,9 2225 22,5 41,5 2781,0
241.16.25.076 25,0 12,5 76 99,1 15,1 6,3 8,8 1496 17,1 8,3 8,8 1695 22,0 16,0 6,0 2180 27,5 48,5 2725,3
241.16.25.089 25,0 12,5 89 84,4 17,9 7,5 10,4 1511 20,2 9,8 10,4 1705 26,0 18,9 7,1 2194 32,5 56,5 2743,0
241.16.25.102 25,0 12,5 102 73,6 20,6 8,6 12,0 1516 23,3 11,3 12,0 1715 30,0 21,8 8,2 2208 37,5 64,5 2760,0
241.16.25.115 25,0 12,5 115 64,7 23,5 9,8 13,7 1520 26,5 12,8 13,7 1715 34,2 24,8 9,4 2213 42,7 72,3 2762,7
241.16.25.127 25,0 12,5 127 57,9 25,9 10,8 15,1 1500 29,1 14,1 15,0 1685 37,6 27,3 10,3 2177 47,0 80,0 2721,3
241.16.25.139 25,0 12,5 139 53,0 28,6 12,0 16,6 1516 32,2 15,6 16,6 1707 41,6 30,2 11,4 2205 52,0 87,0 2756,0
241.16.25.152 25,0 12,5 152 48,1 31,6 13,2 18,4 1520 35,7 17,3 18,4 1717 46,0 33,4 12,6 2213 57,5 94,5 2765,8
241.16.25.178 25,0 12,5 178 41,2 37,4 15,6 21,8 1541 42,2 20,4 21,8 1739 54,4 39,4 15,0 2241 68,0 110,0 2801,6
241.16.25.203 25,0 12,5 203 36,3 42,4 17,7 24,7 1539 47,7 23,1 24,6 1732 61,6 44,7 16,9 2236 77,0 126,0 2795,1
241.16.25.305 25,0 12,5 305 22,6 63,3 26,5 36,8 1431 71,3 34,5 36,8 1611 92,0 66,7 25,3 2079 115,0 190,0 2599,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No
55% Stroke 62% Stroke 80% Stroke 100% Stroke
Order No
F44
∅25
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.25.032 25,0 12,5 32 375 3,0 1,3 1,7 1125 4,0 1,3 2,7 1500 4,5 1,3 3,2 1688 5,0 1,8 3,2 1875
241.17.25.038 25,0 12,5 38 346 3,6 1,6 2,0 1246 4,8 1,6 3,2 1661 5,4 1,6 3,8 1868 6,0 2,2 3,8 2076
241.17.25.044 25,0 12,5 44 244 4,2 1,8 2,4 1025 5,6 1,8 3,8 1366 6,3 1,8 4,5 1537 7,0 2,5 4,5 1708
241.17.25.051 25,0 12,5 51 208 4,8 2,1 2,7 998 6,4 2,1 4,3 1331 7,2 2,1 5,1 1498 8,0 2,9 5,1 1664
241.17.25.064 25,0 12,5 64 161 6,3 2,7 3,6 1014 8,4 2,7 5,7 1352 9,5 2,7 6,8 1530 10,5 3,8 6,7 1691
241.17.25.076 25,0 12,5 76 131 7,5 3,3 4,2 983 10,0 3,3 6,7 1310 11,3 3,3 8,0 1480 12,5 4,5 8,0 1638
241.17.25.089 25,0 12,5 89 111 8,7 3,8 4,9 966 11,6 3,8 7,8 1288 13,1 3,8 9,3 1454 14,5 5,2 9,3 1610
241.17.25.102 25,0 12,5 102 96,3 10,2 4,4 5,8 982 13,6 4,4 9,2 1310 15,3 4,4 10,9 1473 17,0 6,1 10,9 1637
241.17.25.115 25,0 12,5 115 85,7 11,7 5,1 6,6 1003 15,6 5,1 10,5 1337 17,6 5,1 12,5 1508 19,5 7,0 12,5 1671
241.17.25.127 25,0 12,5 127 76,3 12,9 5,6 7,3 984 17,2 5,6 11,6 1312 19,4 5,6 13,8 1480 21,5 7,7 13,8 1640
241.17.25.152 25,0 12,5 152 63,6 15,9 6,9 9,0 1011 21,2 6,9 14,3 1348 23,9 6,9 17,0 1520 26,5 9,5 17,0 1685
241.17.25.178 25,0 12,5 178 54,0 18,6 8,1 10,5 1004 24,8 8,1 16,7 1339 27,9 8,1 19,8 1507 31,0 11,2 19,8 1674
241.17.25.203 25,0 12,5 203 47,0 21,0 9,1 11,9 987 28,0 9,1 18,9 1316 31,5 9,1 22,4 1481 35,0 12,6 22,4 1645
241.17.25.305 25,0 12,5 305 30,9 32,4 14,0 18,4 1001 43,2 14,0 29,2 1335 48,6 14,0 34,6 1502 54,0 19,4 34,6 1669
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.25.032 25,0 12,5 32 375 5,5 2,3 3,2 2063 6,2 3,0 3,2 2325 8,0 5,8 2,2 3000 10,0 22,0 3750,0
241.17.25.038 25,0 12,5 38 346 6,6 2,8 3,8 2284 7,4 3,6 3,8 2560 9,6 7,0 2,6 3322 12,0 26,0 4152,0
241.17.25.044 25,0 12,5 44 244 7,7 3,2 4,5 1879 8,7 4,2 4,5 2123 11,2 8,1 3,1 2733 14,0 30,0 3416,0
241.17.25.051 25,0 12,5 51 208 8,8 3,7 5,1 1830 9,9 4,8 5,1 2059 12,8 9,3 3,5 2662 16,0 35,0 3328,0
241.17.25.064 25,0 12,5 64 161 11,6 4,8 6,8 1868 13,0 6,3 6,7 2093 16,8 12,2 4,6 2705 21,0 43,0 3381,0
241.17.25.076 25,0 12,5 76 131 13,8 5,8 8,0 1808 15,5 7,5 8,0 2031 20,0 14,5 5,5 2620 25,0 51,0 3275,0
241.17.25.089 25,0 12,5 89 111 16,0 6,7 9,3 1776 18,0 8,7 9,3 1998 23,2 16,8 6,4 2575 29,0 60,0 3219,0
241.17.25.102 25,0 12,5 102 96,3 18,7 7,8 10,9 1801 21,1 10,2 10,9 2032 27,2 19,7 7,5 2619 34,0 68,0 3274,2
241.17.25.115 25,0 12,5 115 85,7 21,5 9,0 12,5 1843 24,2 11,7 12,5 2074 31,2 22,6 8,6 2674 39,0 76,0 3342,3
241.17.25.127 25,0 12,5 127 76,3 23,7 9,9 13,8 1808 26,7 12,9 13,8 2037 34,4 24,9 9,5 2625 43,0 84,0 3280,9
241.17.25.152 25,0 12,5 152 63,6 29,2 12,2 17,0 1857 32,9 15,9 17,0 2092 42,4 30,7 11,7 2697 53,0 99,0 3370,8
241.17.25.178 25,0 12,5 178 54,0 34,1 14,3 19,8 1841 38,4 18,6 19,8 2074 49,6 36,0 13,6 2678 62,0 116,0 3348,0
241.17.25.203 25,0 12,5 203 47,0 38,5 16,1 22,4 1810 43,4 21,0 22,4 2040 56,0 40,6 15,4 2632 70,0 133,0 3290,0
241.17.25.305 25,0 12,5 305 30,9 59,4 24,8 34,6 1835 67,0 32,4 34,6 2070 86,4 62,6 23,8 2670 108,0 197,0 3337,2
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅25
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.25.025 25,0 12,5 25 375,7 2,7 1,2 1,5 1014 3,6 1,2 2,4 1353 4,1 1,2 2,9 1540 4,5 1,6 2,9 1691
241.16.25.032 25,0 12,5 32 297,2 3,2 1,4 1,8 951 4,2 1,4 2,8 1248 4,7 1,4 3,3 1397 5,3 1,9 3,4 1575
241.16.25.038 25,0 12,5 38 218,8 3,9 1,7 2,2 853 5,2 1,7 3,5 1138 5,9 1,7 4,2 1291 6,5 2,3 4,2 1422
241.16.25.044 25,0 12,5 44 187,4 4,7 2,0 2,7 881 6,2 2,0 4,2 1162 7,0 2,0 5,0 1312 7,8 2,8 5,0 1462
241.16.25.051 25,0 12,5 51 156,0 5,4 2,3 3,1 842 7,2 2,3 4,9 1123 8,1 2,3 5,8 1264 9,0 3,2 5,8 1404
241.16.25.064 25,0 12,5 64 123,6 6,8 2,9 3,9 840 9,0 2,9 6,1 1112 10,1 2,9 7,2 1248 11,3 4,1 7,2 1397
241.16.25.076 25,0 12,5 76 99,1 8,3 3,6 4,7 823 11,0 3,6 7,4 1090 12,4 3,6 8,8 1229 13,8 5,0 8,8 1368
241.16.25.089 25,0 12,5 89 84,4 9,8 4,2 5,6 827 13,0 4,2 8,8 1097 14,6 4,2 10,4 1232 16,3 5,9 10,4 1376
241.16.25.102 25,0 12,5 102 73,6 11,3 4,9 6,4 832 15,0 4,9 10,1 1104 16,9 4,9 12,0 1244 18,8 6,8 12,0 1384
241.16.25.115 25,0 12,5 115 64,7 12,8 5,6 7,2 828 17,1 5,6 11,5 1106 19,2 5,6 13,6 1242 21,4 7,7 13,7 1385
241.16.25.127 25,0 12,5 127 57,9 14,1 6,1 8,0 816 18,8 6,1 12,7 1089 21,2 6,1 15,1 1227 23,5 8,5 15,0 1361
241.16.25.139 25,0 12,5 139 53,0 15,6 6,8 8,8 827 20,8 6,8 14,0 1102 23,4 6,8 16,6 1240 26,0 9,4 16,6 1378
241.16.25.152 25,0 12,5 152 48,1 17,3 7,5 9,8 832 23,0 7,5 15,5 1106 25,9 7,5 18,4 1246 28,8 10,4 18,4 1385
241.16.25.178 25,0 12,5 178 41,2 20,4 8,8 11,6 840 27,2 8,8 18,4 1121 30,6 8,8 21,8 1261 34,0 12,2 21,8 1401
241.16.25.203 25,0 12,5 203 36,3 23,1 10,0 13,1 839 30,8 10,0 20,8 1118 34,7 10,0 24,7 1260 38,5 13,9 24,6 1398
241.16.25.305 25,0 12,5 305 22,6 34,5 15,0 19,5 780 46,0 15,0 31,0 1040 51,8 15,0 36,8 1171 57,5 20,7 36,8 1300
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.25.025 25,0 12,5 25 375,7 5,0 2,1 2,9 1879 5,6 2,7 2,9 2104 7,2 5,2 2,0 2705 9,0 16,0 3381,3
241.16.25.032 25,0 12,5 32 297,2 5,8 2,4 3,4 1724 6,5 3,2 3,3 1932 8,4 6,1 2,3 2496 10,5 21,5 3120,6
241.16.25.038 25,0 12,5 38 218,8 7,2 3,0 4,2 1575 8,1 3,9 4,2 1772 10,4 7,5 2,9 2276 13,0 25,0 2844,4
241.16.25.044 25,0 12,5 44 187,4 8,5 3,6 4,9 1593 9,6 4,7 4,9 1799 12,4 9,0 3,4 2324 15,5 28,5 2904,7
241.16.25.051 25,0 12,5 51 156,0 9,9 4,1 5,8 1544 11,2 5,4 5,8 1747 14,4 10,4 4,0 2246 18,0 33,0 2808,0
241.16.25.064 25,0 12,5 64 123,6 12,4 5,2 7,2 1533 14,0 6,8 7,2 1730 18,0 13,1 4,9 2225 22,5 41,5 2781,0
241.16.25.076 25,0 12,5 76 99,1 15,1 6,3 8,8 1496 17,1 8,3 8,8 1695 22,0 16,0 6,0 2180 27,5 48,5 2725,3
241.16.25.089 25,0 12,5 89 84,4 17,9 7,5 10,4 1511 20,2 9,8 10,4 1705 26,0 18,9 7,1 2194 32,5 56,5 2743,0
241.16.25.102 25,0 12,5 102 73,6 20,6 8,6 12,0 1516 23,3 11,3 12,0 1715 30,0 21,8 8,2 2208 37,5 64,5 2760,0
241.16.25.115 25,0 12,5 115 64,7 23,5 9,8 13,7 1520 26,5 12,8 13,7 1715 34,2 24,8 9,4 2213 42,7 72,3 2762,7
241.16.25.127 25,0 12,5 127 57,9 25,9 10,8 15,1 1500 29,1 14,1 15,0 1685 37,6 27,3 10,3 2177 47,0 80,0 2721,3
241.16.25.139 25,0 12,5 139 53,0 28,6 12,0 16,6 1516 32,2 15,6 16,6 1707 41,6 30,2 11,4 2205 52,0 87,0 2756,0
241.16.25.152 25,0 12,5 152 48,1 31,6 13,2 18,4 1520 35,7 17,3 18,4 1717 46,0 33,4 12,6 2213 57,5 94,5 2765,8
241.16.25.178 25,0 12,5 178 41,2 37,4 15,6 21,8 1541 42,2 20,4 21,8 1739 54,4 39,4 15,0 2241 68,0 110,0 2801,6
241.16.25.203 25,0 12,5 203 36,3 42,4 17,7 24,7 1539 47,7 23,1 24,6 1732 61,6 44,7 16,9 2236 77,0 126,0 2795,1
241.16.25.305 25,0 12,5 305 22,6 63,3 26,5 36,8 1431 71,3 34,5 36,8 1611 92,0 66,7 25,3 2079 115,0 190,0 2599,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No
55% Stroke 62% Stroke 80% Stroke 100% Stroke
Order No
∅25
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.25.032 25,0 12,5 32 375 3,0 1,3 1,7 1125 4,0 1,3 2,7 1500 4,5 1,3 3,2 1688 5,0 1,8 3,2 1875
241.17.25.038 25,0 12,5 38 346 3,6 1,6 2,0 1246 4,8 1,6 3,2 1661 5,4 1,6 3,8 1868 6,0 2,2 3,8 2076
241.17.25.044 25,0 12,5 44 244 4,2 1,8 2,4 1025 5,6 1,8 3,8 1366 6,3 1,8 4,5 1537 7,0 2,5 4,5 1708
241.17.25.051 25,0 12,5 51 208 4,8 2,1 2,7 998 6,4 2,1 4,3 1331 7,2 2,1 5,1 1498 8,0 2,9 5,1 1664
241.17.25.064 25,0 12,5 64 161 6,3 2,7 3,6 1014 8,4 2,7 5,7 1352 9,5 2,7 6,8 1530 10,5 3,8 6,7 1691
241.17.25.076 25,0 12,5 76 131 7,5 3,3 4,2 983 10,0 3,3 6,7 1310 11,3 3,3 8,0 1480 12,5 4,5 8,0 1638
241.17.25.089 25,0 12,5 89 111 8,7 3,8 4,9 966 11,6 3,8 7,8 1288 13,1 3,8 9,3 1454 14,5 5,2 9,3 1610
241.17.25.102 25,0 12,5 102 96,3 10,2 4,4 5,8 982 13,6 4,4 9,2 1310 15,3 4,4 10,9 1473 17,0 6,1 10,9 1637
241.17.25.115 25,0 12,5 115 85,7 11,7 5,1 6,6 1003 15,6 5,1 10,5 1337 17,6 5,1 12,5 1508 19,5 7,0 12,5 1671
241.17.25.127 25,0 12,5 127 76,3 12,9 5,6 7,3 984 17,2 5,6 11,6 1312 19,4 5,6 13,8 1480 21,5 7,7 13,8 1640
241.17.25.152 25,0 12,5 152 63,6 15,9 6,9 9,0 1011 21,2 6,9 14,3 1348 23,9 6,9 17,0 1520 26,5 9,5 17,0 1685
241.17.25.178 25,0 12,5 178 54,0 18,6 8,1 10,5 1004 24,8 8,1 16,7 1339 27,9 8,1 19,8 1507 31,0 11,2 19,8 1674
241.17.25.203 25,0 12,5 203 47,0 21,0 9,1 11,9 987 28,0 9,1 18,9 1316 31,5 9,1 22,4 1481 35,0 12,6 22,4 1645
241.17.25.305 25,0 12,5 305 30,9 32,4 14,0 18,4 1001 43,2 14,0 29,2 1335 48,6 14,0 34,6 1502 54,0 19,4 34,6 1669
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.25.032 25,0 12,5 32 375 5,5 2,3 3,2 2063 6,2 3,0 3,2 2325 8,0 5,8 2,2 3000 10,0 22,0 3750,0
241.17.25.038 25,0 12,5 38 346 6,6 2,8 3,8 2284 7,4 3,6 3,8 2560 9,6 7,0 2,6 3322 12,0 26,0 4152,0
241.17.25.044 25,0 12,5 44 244 7,7 3,2 4,5 1879 8,7 4,2 4,5 2123 11,2 8,1 3,1 2733 14,0 30,0 3416,0
241.17.25.051 25,0 12,5 51 208 8,8 3,7 5,1 1830 9,9 4,8 5,1 2059 12,8 9,3 3,5 2662 16,0 35,0 3328,0
241.17.25.064 25,0 12,5 64 161 11,6 4,8 6,8 1868 13,0 6,3 6,7 2093 16,8 12,2 4,6 2705 21,0 43,0 3381,0
241.17.25.076 25,0 12,5 76 131 13,8 5,8 8,0 1808 15,5 7,5 8,0 2031 20,0 14,5 5,5 2620 25,0 51,0 3275,0
241.17.25.089 25,0 12,5 89 111 16,0 6,7 9,3 1776 18,0 8,7 9,3 1998 23,2 16,8 6,4 2575 29,0 60,0 3219,0
241.17.25.102 25,0 12,5 102 96,3 18,7 7,8 10,9 1801 21,1 10,2 10,9 2032 27,2 19,7 7,5 2619 34,0 68,0 3274,2
241.17.25.115 25,0 12,5 115 85,7 21,5 9,0 12,5 1843 24,2 11,7 12,5 2074 31,2 22,6 8,6 2674 39,0 76,0 3342,3
241.17.25.127 25,0 12,5 127 76,3 23,7 9,9 13,8 1808 26,7 12,9 13,8 2037 34,4 24,9 9,5 2625 43,0 84,0 3280,9
241.17.25.152 25,0 12,5 152 63,6 29,2 12,2 17,0 1857 32,9 15,9 17,0 2092 42,4 30,7 11,7 2697 53,0 99,0 3370,8
241.17.25.178 25,0 12,5 178 54,0 34,1 14,3 19,8 1841 38,4 18,6 19,8 2074 49,6 36,0 13,6 2678 62,0 116,0 3348,0
241.17.25.203 25,0 12,5 203 47,0 38,5 16,1 22,4 1810 43,4 21,0 22,4 2040 56,0 40,6 15,4 2632 70,0 133,0 3290,0
241.17.25.305 25,0 12,5 305 30,9 59,4 24,8 34,6 1835 67,0 32,4 34,6 2070 86,4 62,6 23,8 2670 108,0 197,0 3337,2
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F45
∅32
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.32.038 32,0 16,0 38 94,1 5,7 2,5 3,2 536 7,6 2,5 5,1 715 8,6 2,5 6,1 809 9,5 3,4 6,1 894
241.14.32.044 32,0 16,0 44 79,6 6,6 2,9 3,7 525 8,8 2,9 5,9 700 9,9 2,9 7,0 788 11,0 4,0 7,0 876
241.14.32.051 32,0 16,0 51 67,0 7,5 3,3 4,2 503 10,0 3,3 6,7 670 11,3 3,3 8,0 757 12,5 4,5 8,0 838
241.14.32.064 32,0 16,0 64 53,0 9,6 4,2 5,4 509 12,8 4,2 8,6 678 14,4 4,2 10,2 763 16,0 5,8 10,2 848
241.14.32.076 32,0 16,0 76 44,1 11,7 5,1 6,6 516 15,6 5,1 10,5 688 17,6 5,1 12,5 776 19,5 7,0 12,5 860
241.14.32.089 32,0 16,0 89 37,2 13,5 5,9 7,6 502 18,0 5,9 12,1 670 20,3 5,9 14,4 755 22,5 8,1 14,4 837
241.14.32.102 32,0 16,0 102 32,0 15,6 6,8 8,8 499 20,8 6,8 14,0 666 23,4 6,8 16,6 749 26,0 9,4 16,6 832
241.14.32.115 32,0 16,0 115 29,0 17,4 7,5 9,9 505 23,2 7,5 15,7 673 26,1 7,5 18,6 757 29,0 10,4 18,6 841
241.14.32.127 32,0 16,0 127 25,0 19,5 8,5 11,0 488 26,0 8,5 17,5 650 29,3 8,5 20,8 733 32,5 11,7 20,8 813
241.14.32.139 32,0 16,0 139 23,1 21,6 9,4 12,2 499 28,8 9,4 19,4 665 32,4 9,4 23,0 748 36,0 13,0 23,0 832
241.14.32.152 32,0 16,0 152 21,5 23,4 10,1 13,3 503 31,2 10,1 21,1 671 35,1 10,1 25,0 755 39,0 14,0 25,0 839
241.14.32.178 32,0 16,0 178 18,3 26,4 11,4 15,0 483 35,2 11,4 23,8 644 39,6 11,4 28,2 725 44,0 15,8 28,2 805
241.14.32.203 32,0 16,0 203 15,8 31,2 13,5 17,7 493 41,6 13,5 28,1 657 46,8 13,5 33,3 739 52,0 18,7 33,3 822
241.14.32.254 32,0 16,0 254 12,6 39,0 16,9 22,1 491 52,0 16,9 35,1 655 58,5 16,9 41,6 737 65,0 23,4 41,6 819
241.14.32.305 32,0 16,0 305 10,3 46,5 20,2 26,3 479 62,0 20,2 41,8 639 69,8 20,2 49,6 719 77,5 27,9 49,6 798
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.32.038 32,0 16,0 38 94,1 10,5 4,4 6,1 988 11,8 5,7 6,1 1110 15,2 11,0 4,2 1430 19,0 19,0 1787,9
241.14.32.044 32,0 16,0 44 79,6 12,1 5,1 7,0 963 13,6 6,6 7,0 1083 17,6 12,8 4,8 1401 22,0 22,0 1751,2
241.14.32.051 32,0 16,0 51 67,0 13,8 5,8 8,0 925 15,5 7,5 8,0 1039 20,0 14,5 5,5 1340 25,0 26,0 1675,0
241.14.32.064 32,0 16,0 64 53,0 17,6 7,4 10,2 933 19,8 9,6 10,2 1049 25,6 18,6 7,0 1357 32,0 32,0 1696,0
241.14.32.076 32,0 16,0 76 44,1 21,5 9,0 12,5 948 24,2 11,7 12,5 1067 31,2 22,6 8,6 1376 39,0 37,0 1719,9
241.14.32.089 32,0 16,0 89 37,2 24,8 10,4 14,4 923 27,9 13,5 14,4 1038 36,0 26,1 9,9 1339 45,0 44,0 1674,0
241.14.32.102 32,0 16,0 102 32,0 28,6 12,0 16,6 915 32,2 15,6 16,6 1030 41,6 30,2 11,4 1331 52,0 50,0 1664,0
241.14.32.115 32,0 16,0 115 29,0 31,9 13,3 18,6 925 36,0 17,4 18,6 1044 46,4 33,6 12,8 1346 58,0 57,0 1682,0
241.14.32.127 32,0 16,0 127 25,0 35,8 15,0 20,8 895 40,3 19,5 20,8 1008 52,0 37,7 14,3 1300 65,0 62,0 1625,0
241.14.32.139 32,0 16,0 139 23,1 39,6 16,6 23,0 915 44,6 21,6 23,0 1030 57,6 41,8 15,8 1331 72,0 67,0 1663,2
241.14.32.152 32,0 16,0 152 21,5 42,9 17,9 25,0 922 48,4 23,4 25,0 1041 62,4 45,2 17,2 1342 78,0 74,0 1677,0
241.14.32.178 32,0 16,0 178 18,3 48,4 20,2 28,2 886 54,6 26,4 28,2 999 70,4 51,0 19,4 1288 88,0 90,0 1610,4
241.14.32.203 32,0 16,0 203 15,8 57,2 23,9 33,3 904 64,5 31,2 33,3 1019 83,2 60,3 22,9 1315 104,0 99,0 1643,2
241.14.32.254 32,0 16,0 254 12,6 71,5 29,9 41,6 901 80,6 39,0 41,6 1016 104,0 75,4 28,6 1310 130,0 124,0 1638,0
241.14.32.305 32,0 16,0 305 10,3 85,3 35,7 49,6 879 96,1 46,5 49,6 990 124,0 89,9 34,1 1277 155,0 150,0 1596,5
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F46
∅32
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.32.038 32,0 16,0 38 185,1 4,8 2,1 2,7 888 6,4 2,1 4,3 1185 7,2 2,1 5,1 1333 8,0 2,9 5,1 1481
241.15.32.044 32,0 16,0 44 158,1 5,7 2,5 3,2 901 7,6 2,5 5,1 1202 8,6 2,5 6,1 1360 9,5 3,4 6,1 1502
241.15.32.051 32,0 16,0 51 134,1 6,3 2,7 3,6 845 8,4 2,7 5,7 1126 9,5 2,7 6,8 1274 10,5 3,8 6,7 1408
241.15.32.064 32,0 16,0 64 99,1 8,1 3,5 4,6 803 10,8 3,5 7,3 1070 12,2 3,5 8,7 1209 13,5 4,9 8,6 1338
241.15.32.076 32,0 16,0 76 80,5 9,6 4,2 5,4 773 12,8 4,2 8,6 1030 14,4 4,2 10,2 1159 16,0 5,8 10,2 1288
241.15.32.089 32,0 16,0 89 69,2 11,1 4,8 6,3 768 14,8 4,8 10,0 1024 16,7 4,8 11,9 1156 18,5 6,7 11,8 1280
241.15.32.102 32,0 16,0 102 58,9 12,9 5,6 7,3 760 17,2 5,6 11,6 1013 19,4 5,6 13,8 1143 21,5 7,7 13,8 1266
241.15.32.115 32,0 16,0 115 51,5 14,7 6,4 8,3 757 19,6 6,4 13,2 1009 22,1 6,4 15,7 1138 24,5 8,8 15,7 1262
241.15.32.127 32,0 16,0 127 44,8 16,5 7,2 9,3 739 22,0 7,2 14,8 986 24,8 7,2 17,6 1111 27,5 9,9 17,6 1232
241.15.32.139 32,0 16,0 139 42,3 18,0 7,8 10,2 761 24,0 7,8 16,2 1015 27,0 7,8 19,2 1142 30,0 10,8 19,2 1269
241.15.32.152 32,0 16,0 152 37,9 19,8 8,6 11,2 750 26,4 8,6 17,8 1001 29,7 8,6 21,1 1126 33,0 11,9 21,1 1251
241.15.32.178 32,0 16,0 178 32,6 23,1 10,0 13,1 753 30,8 10,0 20,8 1004 34,7 10,0 24,7 1131 38,5 13,9 24,6 1255
241.15.32.203 32,0 16,0 203 28,9 26,4 11,4 15,0 763 35,2 11,4 23,8 1017 39,6 11,4 28,2 1144 44,0 15,8 28,2 1272
241.15.32.254 32,0 16,0 254 21,4 33,0 14,3 18,7 706 44,0 14,3 29,7 942 49,5 14,3 35,2 1059 55,0 19,8 35,2 1177
241.15.32.305 32,0 16,0 305 18,3 39,9 17,3 22,6 730 53,2 17,3 35,9 974 59,9 17,3 42,6 1096 66,5 23,9 42,6 1217
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.32.038 32,0 16,0 38 185,1 8,8 3,7 5,1 1629 9,9 4,8 5,1 1832 12,8 9,3 3,5 2369 16,0 22,0 2961,6
241.15.32.044 32,0 16,0 44 158,1 10,5 4,4 6,1 1660 11,8 5,7 6,1 1866 15,2 11,0 4,2 2403 19,0 25,0 3003,9
241.15.32.051 32,0 16,0 51 134,1 11,6 4,8 6,8 1556 13,0 6,3 6,7 1743 16,8 12,2 4,6 2253 21,0 30,0 2816,1
241.15.32.064 32,0 16,0 64 99,1 14,9 6,2 8,7 1477 16,7 8,1 8,6 1655 21,6 15,7 5,9 2141 27,0 37,0 2675,7
241.15.32.076 32,0 16,0 76 80,5 17,6 7,4 10,2 1417 19,8 9,6 10,2 1594 25,6 18,6 7,0 2061 32,0 44,0 2576,0
241.15.32.089 32,0 16,0 89 69,2 20,4 8,5 11,9 1412 22,9 11,1 11,8 1585 29,6 21,5 8,1 2048 37,0 52,0 2560,4
241.15.32.102 32,0 16,0 102 58,9 23,7 9,9 13,8 1396 26,7 12,9 13,8 1573 34,4 24,9 9,5 2026 43,0 59,0 2532,7
241.15.32.115 32,0 16,0 115 51,5 27,0 11,3 15,7 1391 30,4 14,7 15,7 1566 39,2 28,4 10,8 2019 49,0 66,0 2523,5
241.15.32.127 32,0 16,0 127 44,8 30,3 12,7 17,6 1357 34,1 16,5 17,6 1528 44,0 31,9 12,1 1971 55,0 72,0 2464,0
241.15.32.139 32,0 16,0 139 42,3 33,0 13,8 19,2 1396 37,2 18,0 19,2 1574 48,0 34,8 13,2 2030 60,0 79,0 2538,0
241.15.32.152 32,0 16,0 152 37,9 36,3 15,2 21,1 1376 40,9 19,8 21,1 1550 52,8 38,3 14,5 2001 66,0 86,0 2501,4
241.15.32.178 32,0 16,0 178 32,6 42,4 17,7 24,7 1382 47,7 23,1 24,6 1555 61,6 44,7 16,9 2008 77,0 101,0 2510,2
241.15.32.203 32,0 16,0 203 28,9 48,4 20,2 28,2 1399 54,6 26,4 28,2 1578 70,4 51,0 19,4 2035 88,0 115,0 2543,2
241.15.32.254 32,0 16,0 254 21,4 60,5 25,3 35,2 1295 68,2 33,0 35,2 1459 88,0 63,8 24,2 1883 110,0 144,0 2354,0
241.15.32.305 32,0 16,0 305 18,3 73,2 30,6 42,6 1340 82,5 39,9 42,6 1510 106,4 77,1 29,3 1947 133,0 172,0 2433,9
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅32
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.32.038 32,0 16,0 38 94,1 5,7 2,5 3,2 536 7,6 2,5 5,1 715 8,6 2,5 6,1 809 9,5 3,4 6,1 894
241.14.32.044 32,0 16,0 44 79,6 6,6 2,9 3,7 525 8,8 2,9 5,9 700 9,9 2,9 7,0 788 11,0 4,0 7,0 876
241.14.32.051 32,0 16,0 51 67,0 7,5 3,3 4,2 503 10,0 3,3 6,7 670 11,3 3,3 8,0 757 12,5 4,5 8,0 838
241.14.32.064 32,0 16,0 64 53,0 9,6 4,2 5,4 509 12,8 4,2 8,6 678 14,4 4,2 10,2 763 16,0 5,8 10,2 848
241.14.32.076 32,0 16,0 76 44,1 11,7 5,1 6,6 516 15,6 5,1 10,5 688 17,6 5,1 12,5 776 19,5 7,0 12,5 860
241.14.32.089 32,0 16,0 89 37,2 13,5 5,9 7,6 502 18,0 5,9 12,1 670 20,3 5,9 14,4 755 22,5 8,1 14,4 837
241.14.32.102 32,0 16,0 102 32,0 15,6 6,8 8,8 499 20,8 6,8 14,0 666 23,4 6,8 16,6 749 26,0 9,4 16,6 832
241.14.32.115 32,0 16,0 115 29,0 17,4 7,5 9,9 505 23,2 7,5 15,7 673 26,1 7,5 18,6 757 29,0 10,4 18,6 841
241.14.32.127 32,0 16,0 127 25,0 19,5 8,5 11,0 488 26,0 8,5 17,5 650 29,3 8,5 20,8 733 32,5 11,7 20,8 813
241.14.32.139 32,0 16,0 139 23,1 21,6 9,4 12,2 499 28,8 9,4 19,4 665 32,4 9,4 23,0 748 36,0 13,0 23,0 832
241.14.32.152 32,0 16,0 152 21,5 23,4 10,1 13,3 503 31,2 10,1 21,1 671 35,1 10,1 25,0 755 39,0 14,0 25,0 839
241.14.32.178 32,0 16,0 178 18,3 26,4 11,4 15,0 483 35,2 11,4 23,8 644 39,6 11,4 28,2 725 44,0 15,8 28,2 805
241.14.32.203 32,0 16,0 203 15,8 31,2 13,5 17,7 493 41,6 13,5 28,1 657 46,8 13,5 33,3 739 52,0 18,7 33,3 822
241.14.32.254 32,0 16,0 254 12,6 39,0 16,9 22,1 491 52,0 16,9 35,1 655 58,5 16,9 41,6 737 65,0 23,4 41,6 819
241.14.32.305 32,0 16,0 305 10,3 46,5 20,2 26,3 479 62,0 20,2 41,8 639 69,8 20,2 49,6 719 77,5 27,9 49,6 798
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.32.038 32,0 16,0 38 94,1 10,5 4,4 6,1 988 11,8 5,7 6,1 1110 15,2 11,0 4,2 1430 19,0 19,0 1787,9
241.14.32.044 32,0 16,0 44 79,6 12,1 5,1 7,0 963 13,6 6,6 7,0 1083 17,6 12,8 4,8 1401 22,0 22,0 1751,2
241.14.32.051 32,0 16,0 51 67,0 13,8 5,8 8,0 925 15,5 7,5 8,0 1039 20,0 14,5 5,5 1340 25,0 26,0 1675,0
241.14.32.064 32,0 16,0 64 53,0 17,6 7,4 10,2 933 19,8 9,6 10,2 1049 25,6 18,6 7,0 1357 32,0 32,0 1696,0
241.14.32.076 32,0 16,0 76 44,1 21,5 9,0 12,5 948 24,2 11,7 12,5 1067 31,2 22,6 8,6 1376 39,0 37,0 1719,9
241.14.32.089 32,0 16,0 89 37,2 24,8 10,4 14,4 923 27,9 13,5 14,4 1038 36,0 26,1 9,9 1339 45,0 44,0 1674,0
241.14.32.102 32,0 16,0 102 32,0 28,6 12,0 16,6 915 32,2 15,6 16,6 1030 41,6 30,2 11,4 1331 52,0 50,0 1664,0
241.14.32.115 32,0 16,0 115 29,0 31,9 13,3 18,6 925 36,0 17,4 18,6 1044 46,4 33,6 12,8 1346 58,0 57,0 1682,0
241.14.32.127 32,0 16,0 127 25,0 35,8 15,0 20,8 895 40,3 19,5 20,8 1008 52,0 37,7 14,3 1300 65,0 62,0 1625,0
241.14.32.139 32,0 16,0 139 23,1 39,6 16,6 23,0 915 44,6 21,6 23,0 1030 57,6 41,8 15,8 1331 72,0 67,0 1663,2
241.14.32.152 32,0 16,0 152 21,5 42,9 17,9 25,0 922 48,4 23,4 25,0 1041 62,4 45,2 17,2 1342 78,0 74,0 1677,0
241.14.32.178 32,0 16,0 178 18,3 48,4 20,2 28,2 886 54,6 26,4 28,2 999 70,4 51,0 19,4 1288 88,0 90,0 1610,4
241.14.32.203 32,0 16,0 203 15,8 57,2 23,9 33,3 904 64,5 31,2 33,3 1019 83,2 60,3 22,9 1315 104,0 99,0 1643,2
241.14.32.254 32,0 16,0 254 12,6 71,5 29,9 41,6 901 80,6 39,0 41,6 1016 104,0 75,4 28,6 1310 130,0 124,0 1638,0
241.14.32.305 32,0 16,0 305 10,3 85,3 35,7 49,6 879 96,1 46,5 49,6 990 124,0 89,9 34,1 1277 155,0 150,0 1596,5
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅32
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.32.038 32,0 16,0 38 185,1 4,8 2,1 2,7 888 6,4 2,1 4,3 1185 7,2 2,1 5,1 1333 8,0 2,9 5,1 1481
241.15.32.044 32,0 16,0 44 158,1 5,7 2,5 3,2 901 7,6 2,5 5,1 1202 8,6 2,5 6,1 1360 9,5 3,4 6,1 1502
241.15.32.051 32,0 16,0 51 134,1 6,3 2,7 3,6 845 8,4 2,7 5,7 1126 9,5 2,7 6,8 1274 10,5 3,8 6,7 1408
241.15.32.064 32,0 16,0 64 99,1 8,1 3,5 4,6 803 10,8 3,5 7,3 1070 12,2 3,5 8,7 1209 13,5 4,9 8,6 1338
241.15.32.076 32,0 16,0 76 80,5 9,6 4,2 5,4 773 12,8 4,2 8,6 1030 14,4 4,2 10,2 1159 16,0 5,8 10,2 1288
241.15.32.089 32,0 16,0 89 69,2 11,1 4,8 6,3 768 14,8 4,8 10,0 1024 16,7 4,8 11,9 1156 18,5 6,7 11,8 1280
241.15.32.102 32,0 16,0 102 58,9 12,9 5,6 7,3 760 17,2 5,6 11,6 1013 19,4 5,6 13,8 1143 21,5 7,7 13,8 1266
241.15.32.115 32,0 16,0 115 51,5 14,7 6,4 8,3 757 19,6 6,4 13,2 1009 22,1 6,4 15,7 1138 24,5 8,8 15,7 1262
241.15.32.127 32,0 16,0 127 44,8 16,5 7,2 9,3 739 22,0 7,2 14,8 986 24,8 7,2 17,6 1111 27,5 9,9 17,6 1232
241.15.32.139 32,0 16,0 139 42,3 18,0 7,8 10,2 761 24,0 7,8 16,2 1015 27,0 7,8 19,2 1142 30,0 10,8 19,2 1269
241.15.32.152 32,0 16,0 152 37,9 19,8 8,6 11,2 750 26,4 8,6 17,8 1001 29,7 8,6 21,1 1126 33,0 11,9 21,1 1251
241.15.32.178 32,0 16,0 178 32,6 23,1 10,0 13,1 753 30,8 10,0 20,8 1004 34,7 10,0 24,7 1131 38,5 13,9 24,6 1255
241.15.32.203 32,0 16,0 203 28,9 26,4 11,4 15,0 763 35,2 11,4 23,8 1017 39,6 11,4 28,2 1144 44,0 15,8 28,2 1272
241.15.32.254 32,0 16,0 254 21,4 33,0 14,3 18,7 706 44,0 14,3 29,7 942 49,5 14,3 35,2 1059 55,0 19,8 35,2 1177
241.15.32.305 32,0 16,0 305 18,3 39,9 17,3 22,6 730 53,2 17,3 35,9 974 59,9 17,3 42,6 1096 66,5 23,9 42,6 1217
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.32.038 32,0 16,0 38 185,1 8,8 3,7 5,1 1629 9,9 4,8 5,1 1832 12,8 9,3 3,5 2369 16,0 22,0 2961,6
241.15.32.044 32,0 16,0 44 158,1 10,5 4,4 6,1 1660 11,8 5,7 6,1 1866 15,2 11,0 4,2 2403 19,0 25,0 3003,9
241.15.32.051 32,0 16,0 51 134,1 11,6 4,8 6,8 1556 13,0 6,3 6,7 1743 16,8 12,2 4,6 2253 21,0 30,0 2816,1
241.15.32.064 32,0 16,0 64 99,1 14,9 6,2 8,7 1477 16,7 8,1 8,6 1655 21,6 15,7 5,9 2141 27,0 37,0 2675,7
241.15.32.076 32,0 16,0 76 80,5 17,6 7,4 10,2 1417 19,8 9,6 10,2 1594 25,6 18,6 7,0 2061 32,0 44,0 2576,0
241.15.32.089 32,0 16,0 89 69,2 20,4 8,5 11,9 1412 22,9 11,1 11,8 1585 29,6 21,5 8,1 2048 37,0 52,0 2560,4
241.15.32.102 32,0 16,0 102 58,9 23,7 9,9 13,8 1396 26,7 12,9 13,8 1573 34,4 24,9 9,5 2026 43,0 59,0 2532,7
241.15.32.115 32,0 16,0 115 51,5 27,0 11,3 15,7 1391 30,4 14,7 15,7 1566 39,2 28,4 10,8 2019 49,0 66,0 2523,5
241.15.32.127 32,0 16,0 127 44,8 30,3 12,7 17,6 1357 34,1 16,5 17,6 1528 44,0 31,9 12,1 1971 55,0 72,0 2464,0
241.15.32.139 32,0 16,0 139 42,3 33,0 13,8 19,2 1396 37,2 18,0 19,2 1574 48,0 34,8 13,2 2030 60,0 79,0 2538,0
241.15.32.152 32,0 16,0 152 37,9 36,3 15,2 21,1 1376 40,9 19,8 21,1 1550 52,8 38,3 14,5 2001 66,0 86,0 2501,4
241.15.32.178 32,0 16,0 178 32,6 42,4 17,7 24,7 1382 47,7 23,1 24,6 1555 61,6 44,7 16,9 2008 77,0 101,0 2510,2
241.15.32.203 32,0 16,0 203 28,9 48,4 20,2 28,2 1399 54,6 26,4 28,2 1578 70,4 51,0 19,4 2035 88,0 115,0 2543,2
241.15.32.254 32,0 16,0 254 21,4 60,5 25,3 35,2 1295 68,2 33,0 35,2 1459 88,0 63,8 24,2 1883 110,0 144,0 2354,0
241.15.32.305 32,0 16,0 305 18,3 73,2 30,6 42,6 1340 82,5 39,9 42,6 1510 106,4 77,1 29,3 1947 133,0 172,0 2433,9
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F47
∅32
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.32.038 32,0 16,0 38 388,5 3,6 1,6 2,0 1399 4,8 1,6 3,2 1865 5,4 1,6 3,8 2098 6,0 2,2 3,8 2331
241.16.32.044 32,0 16,0 44 324,7 4,2 1,8 2,4 1364 5,6 1,8 3,8 1818 6,3 1,8 4,5 2046 7,0 2,5 4,5 2273
241.16.32.051 32,0 16,0 51 271,7 5,0 2,1 2,9 1359 6,6 2,1 4,5 1793 7,4 2,1 5,3 2011 8,3 3,0 5,3 2255
241.16.32.064 32,0 16,0 64 211,9 6,5 2,8 3,7 1377 8,6 2,8 5,8 1822 9,7 2,8 6,9 2055 10,8 3,9 6,9 2289
241.16.32.076 32,0 16,0 76 171,7 7,8 3,4 4,4 1339 10,4 3,4 7,0 1786 11,7 3,4 8,3 2009 13,0 4,7 8,3 2232
241.16.32.089 32,0 16,0 89 141,3 9,2 4,0 5,2 1300 12,2 4,0 8,2 1724 13,7 4,0 9,7 1936 15,3 5,5 9,8 2162
241.16.32.102 32,0 16,0 102 121,6 10,7 4,6 6,1 1301 14,2 4,6 9,6 1727 16,0 4,6 11,4 1946 17,8 6,4 11,4 2164
241.16.32.115 32,0 16,0 115 106,9 12,2 5,3 6,9 1304 16,2 5,3 10,9 1732 18,2 5,3 12,9 1946 20,3 7,3 13,0 2170
241.16.32.127 32,0 16,0 127 93,2 13,5 5,9 7,6 1258 18,0 5,9 12,1 1678 20,3 5,9 14,4 1892 22,5 8,1 14,4 2097
241.16.32.139 32,0 16,0 139 86,3 15,0 6,5 8,5 1295 20,0 6,5 13,5 1726 22,5 6,5 16,0 1942 25,0 9,0 16,0 2158
241.16.32.152 32,0 16,0 152 78,5 16,2 7,0 9,2 1272 21,6 7,0 14,6 1696 24,3 7,0 17,3 1908 27,0 9,7 17,3 2120
241.16.32.178 32,0 16,0 178 67,7 18,9 8,2 10,7 1280 25,2 8,2 17,0 1706 28,4 8,2 20,2 1923 31,5 11,3 20,2 2133
241.16.32.203 32,0 16,0 203 58,9 21,6 9,4 12,2 1272 28,8 9,4 19,4 1696 32,4 9,4 23,0 1908 36,0 13,0 23,0 2120
241.16.32.254 32,0 16,0 254 46,1 27,6 12,0 15,6 1272 36,8 12,0 24,8 1696 41,4 12,0 29,4 1909 46,0 16,6 29,4 2121
241.16.32.305 32,0 16,0 305 38,3 33,0 14,3 18,7 1264 44,0 14,3 29,7 1685 49,5 14,3 35,2 1896 55,0 19,8 35,2 2107
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.32.038 32,0 16,0 38 388,5 6,6 2,8 3,8 2564 7,4 3,6 3,8 2875 9,6 7,0 2,6 3730 12,0 26,0 4662,0
241.16.32.044 32,0 16,0 44 324,7 7,7 3,2 4,5 2500 8,7 4,2 4,5 2825 11,2 8,1 3,1 3637 14,0 30,0 4545,8
241.16.32.051 32,0 16,0 51 271,7 9,1 3,8 5,3 2472 10,2 5,0 5,2 2771 13,2 9,6 3,6 3586 16,5 34,5 4483,1
241.16.32.064 32,0 16,0 64 211,9 11,8 4,9 6,9 2500 13,3 6,5 6,8 2818 17,2 12,5 4,7 3645 21,5 42,5 4555,9
241.16.32.076 32,0 16,0 76 171,7 14,3 6,0 8,3 2455 16,1 7,8 8,3 2764 20,8 15,1 5,7 3571 26,0 50,0 4464,2
241.16.32.089 32,0 16,0 89 141,3 16,8 7,0 9,8 2374 18,9 9,2 9,7 2671 24,4 17,7 6,7 3448 30,5 58,5 4309,7
241.16.32.102 32,0 16,0 102 121,6 19,5 8,2 11,3 2371 22,0 10,7 11,3 2675 28,4 20,6 7,8 3453 35,5 66,5 4316,8
241.16.32.115 32,0 16,0 115 106,9 22,3 9,3 13,0 2384 25,1 12,2 12,9 2683 32,4 23,5 8,9 3464 40,5 74,5 4329,5
241.16.32.127 32,0 16,0 127 93,2 24,8 10,4 14,4 2311 27,9 13,5 14,4 2600 36,0 26,1 9,9 3355 45,0 82,0 4194,0
241.16.32.139 32,0 16,0 139 86,3 27,5 11,5 16,0 2373 31,0 15,0 16,0 2675 40,0 29,0 11,0 3452 50,0 89,0 4315,0
241.16.32.152 32,0 16,0 152 78,5 29,7 12,4 17,3 2331 33,5 16,2 17,3 2630 43,2 31,3 11,9 3391 54,0 98,0 4239,0
241.16.32.178 32,0 16,0 178 67,7 34,7 14,5 20,2 2349 39,1 18,9 20,2 2647 50,4 36,5 13,9 3412 63,0 115,0 4265,1
241.16.32.203 32,0 16,0 203 58,9 39,6 16,6 23,0 2332 44,6 21,6 23,0 2627 57,6 41,8 15,8 3393 72,0 131,0 4240,8
241.16.32.254 32,0 16,0 254 46,1 50,6 21,2 29,4 2333 57,0 27,6 29,4 2628 73,6 53,4 20,2 3393 92,0 162,0 4241,2
241.16.32.305 32,0 16,0 305 38,3 60,5 25,3 35,2 2317 68,2 33,0 35,2 2612 88,0 63,8 24,2 3370 110,0 195,0 4213,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No
55% Stroke 62% Stroke 80% Stroke 100% Stroke
Order No
F48
∅32
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.32.038 32,0 16,0 38 529 3,3 1,4 1,9 1746 4,4 1,4 3,0 2328 5,0 1,4 3,6 2645 5,5 2,0 3,5 2910
241.17.32.044 32,0 16,0 44 425 3,9 1,7 2,2 1958 5,2 1,7 3,5 2210 5,9 1,7 4,2 2508 6,5 2,3 4,2 2763
241.17.32.051 32,0 16,0 51 353 4,5 2,0 2,5 1589 6,0 2,0 4,0 2118 6,8 2,0 4,8 2400 7,5 2,7 4,8 2648
241.17.32.064 32,0 16,0 64 269 6,0 2,6 3,4 1614 8,0 2,6 5,4 2152 9,0 2,6 6,4 2421 10,0 3,6 6,4 2690
241.17.32.076 32,0 16,0 76 219 7,2 3,1 4,1 1577 9,6 3,1 6,5 2102 10,8 3,1 7,7 2365 12,0 4,3 7,7 2628
241.17.32.089 32,0 16,0 89 180 8,7 3,8 4,9 1566 11,6 3,8 7,8 2088 13,1 3,8 9,3 2358 14,5 5,2 9,3 2610
241.17.32.102 32,0 16,0 102 155 9,9 4,3 5,6 1535 13,2 4,3 8,9 2046 14,9 4,3 10,6 2310 16,5 5,9 10,6 2558
241.17.32.115 32,0 16,0 115 140 10,8 4,7 6,1 1512 14,4 4,7 9,7 2016 16,2 4,7 11,5 2268 18,0 6,5 11,5 2520
241.17.32.127 32,0 16,0 127 124 12,3 5,3 7,0 1525 16,4 5,3 11,1 2034 18,5 5,3 13,2 2294 20,5 7,4 13,1 2542
241.17.32.152 32,0 16,0 152 102 15,0 6,5 8,5 1530 20,0 6,5 13,5 2040 22,5 6,5 16,0 2295 25,0 9,0 16,0 2550
241.17.32.178 32,0 16,0 178 88,3 17,7 7,7 10,0 1563 23,6 7,8 15,9 2084 26,6 7,7 18,9 2349 29,5 10,6 18,9 2605
241.17.32.203 32,0 16,0 203 76,0 20,4 8,8 11,6 1550 27,2 8,8 18,4 2067 30,6 8,8 21,8 2326 34,0 12,2 21,8 2584
241.17.32.254 32,0 16,0 254 60,8 25,5 11,1 14,4 1550 34,0 11,1 22,9 2067 38,3 11,1 27,2 2329 42,5 15,3 27,2 2584
241.17.32.305 32,0 16,0 305 49,1 30,9 13,4 17,5 1517 41,2 13,4 27,8 2023 46,4 13,4 33,0 2278 51,5 18,5 33,0 2529
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.32.038 32,0 16,0 38 529 6,1 2,5 3,6 3227 6,8 3,3 3,5 3597 8,8 6,4 2,4 4655 11,0 27,0 5819,0
241.17.32.044 32,0 16,0 44 425 7,2 3,0 4,2 3060 8,1 3,9 4,2 3443 10,4 7,5 2,9 4420 13,0 31,0 5525,0
241.17.32.051 32,0 16,0 51 353 8,3 3,5 4,8 2930 9,3 4,5 4,8 3283 12,0 8,7 3,3 4236 15,0 36,0 5295,0
241.17.32.064 32,0 16,0 64 269 11,0 4,6 6,4 2959 12,4 6,0 6,4 3336 16,0 11,6 4,4 4304 20,0 44,0 5380,0
241.17.32.076 32,0 16,0 76 219 13,2 5,5 7,7 2891 14,9 7,2 7,7 3263 19,2 13,9 5,3 4205 24,0 52,0 5256,0
241.17.32.089 32,0 16,0 89 180 16,0 6,7 9,3 2880 18,0 8,7 9,3 3240 23,2 16,8 6,4 4176 29,0 60,0 5220,0
241.17.32.102 32,0 16,0 102 155 18,2 7,6 10,6 2821 20,5 9,9 10,6 3178 26,4 19,1 7,3 4092 33,0 69,0 5115,0
241.17.32.115 32,0 16,0 115 140 19,8 8,3 11,5 2772 22,3 10,8 11,5 3122 28,8 20,9 7,9 4032 36,0 79,0 5040,0
241.17.32.127 32,0 16,0 127 124 22,6 9,4 13,2 2802 25,4 12,3 13,1 3150 32,8 23,8 9,0 4067 41,0 86,0 5084,0
241.17.32.152 32,0 16,0 152 102 27,5 11,5 16,0 2805 31,0 15,0 16,0 3162 40,0 29,0 11,0 4080 50,0 102,0 5100,0
241.17.32.178 32,0 16,0 178 88,3 32,5 13,6 18,9 2870 36,6 17,7 18,9 3232 47,2 34,2 13,0 4168 59,0 119,0 5209,7
241.17.32.203 32,0 16,0 203 76,0 37,4 15,6 21,8 2842 42,2 20,4 21,8 3207 54,4 39,4 15,0 4134 68,0 135,0 5168,0
241.17.32.254 32,0 16,0 254 60,8 46,8 19,6 27,2 2845 52,7 25,5 27,2 3204 68,0 49,3 18,7 4134 85,0 169,0 5168,0
241.17.32.305 32,0 16,0 305 49,1 56,7 23,7 33,0 2784 63,9 30,9 33,0 3137 82,4 59,7 22,7 4046 103,0 202,0 5057,3
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅32
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.32.038 32,0 16,0 38 388,5 3,6 1,6 2,0 1399 4,8 1,6 3,2 1865 5,4 1,6 3,8 2098 6,0 2,2 3,8 2331
241.16.32.044 32,0 16,0 44 324,7 4,2 1,8 2,4 1364 5,6 1,8 3,8 1818 6,3 1,8 4,5 2046 7,0 2,5 4,5 2273
241.16.32.051 32,0 16,0 51 271,7 5,0 2,1 2,9 1359 6,6 2,1 4,5 1793 7,4 2,1 5,3 2011 8,3 3,0 5,3 2255
241.16.32.064 32,0 16,0 64 211,9 6,5 2,8 3,7 1377 8,6 2,8 5,8 1822 9,7 2,8 6,9 2055 10,8 3,9 6,9 2289
241.16.32.076 32,0 16,0 76 171,7 7,8 3,4 4,4 1339 10,4 3,4 7,0 1786 11,7 3,4 8,3 2009 13,0 4,7 8,3 2232
241.16.32.089 32,0 16,0 89 141,3 9,2 4,0 5,2 1300 12,2 4,0 8,2 1724 13,7 4,0 9,7 1936 15,3 5,5 9,8 2162
241.16.32.102 32,0 16,0 102 121,6 10,7 4,6 6,1 1301 14,2 4,6 9,6 1727 16,0 4,6 11,4 1946 17,8 6,4 11,4 2164
241.16.32.115 32,0 16,0 115 106,9 12,2 5,3 6,9 1304 16,2 5,3 10,9 1732 18,2 5,3 12,9 1946 20,3 7,3 13,0 2170
241.16.32.127 32,0 16,0 127 93,2 13,5 5,9 7,6 1258 18,0 5,9 12,1 1678 20,3 5,9 14,4 1892 22,5 8,1 14,4 2097
241.16.32.139 32,0 16,0 139 86,3 15,0 6,5 8,5 1295 20,0 6,5 13,5 1726 22,5 6,5 16,0 1942 25,0 9,0 16,0 2158
241.16.32.152 32,0 16,0 152 78,5 16,2 7,0 9,2 1272 21,6 7,0 14,6 1696 24,3 7,0 17,3 1908 27,0 9,7 17,3 2120
241.16.32.178 32,0 16,0 178 67,7 18,9 8,2 10,7 1280 25,2 8,2 17,0 1706 28,4 8,2 20,2 1923 31,5 11,3 20,2 2133
241.16.32.203 32,0 16,0 203 58,9 21,6 9,4 12,2 1272 28,8 9,4 19,4 1696 32,4 9,4 23,0 1908 36,0 13,0 23,0 2120
241.16.32.254 32,0 16,0 254 46,1 27,6 12,0 15,6 1272 36,8 12,0 24,8 1696 41,4 12,0 29,4 1909 46,0 16,6 29,4 2121
241.16.32.305 32,0 16,0 305 38,3 33,0 14,3 18,7 1264 44,0 14,3 29,7 1685 49,5 14,3 35,2 1896 55,0 19,8 35,2 2107
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.32.038 32,0 16,0 38 388,5 6,6 2,8 3,8 2564 7,4 3,6 3,8 2875 9,6 7,0 2,6 3730 12,0 26,0 4662,0
241.16.32.044 32,0 16,0 44 324,7 7,7 3,2 4,5 2500 8,7 4,2 4,5 2825 11,2 8,1 3,1 3637 14,0 30,0 4545,8
241.16.32.051 32,0 16,0 51 271,7 9,1 3,8 5,3 2472 10,2 5,0 5,2 2771 13,2 9,6 3,6 3586 16,5 34,5 4483,1
241.16.32.064 32,0 16,0 64 211,9 11,8 4,9 6,9 2500 13,3 6,5 6,8 2818 17,2 12,5 4,7 3645 21,5 42,5 4555,9
241.16.32.076 32,0 16,0 76 171,7 14,3 6,0 8,3 2455 16,1 7,8 8,3 2764 20,8 15,1 5,7 3571 26,0 50,0 4464,2
241.16.32.089 32,0 16,0 89 141,3 16,8 7,0 9,8 2374 18,9 9,2 9,7 2671 24,4 17,7 6,7 3448 30,5 58,5 4309,7
241.16.32.102 32,0 16,0 102 121,6 19,5 8,2 11,3 2371 22,0 10,7 11,3 2675 28,4 20,6 7,8 3453 35,5 66,5 4316,8
241.16.32.115 32,0 16,0 115 106,9 22,3 9,3 13,0 2384 25,1 12,2 12,9 2683 32,4 23,5 8,9 3464 40,5 74,5 4329,5
241.16.32.127 32,0 16,0 127 93,2 24,8 10,4 14,4 2311 27,9 13,5 14,4 2600 36,0 26,1 9,9 3355 45,0 82,0 4194,0
241.16.32.139 32,0 16,0 139 86,3 27,5 11,5 16,0 2373 31,0 15,0 16,0 2675 40,0 29,0 11,0 3452 50,0 89,0 4315,0
241.16.32.152 32,0 16,0 152 78,5 29,7 12,4 17,3 2331 33,5 16,2 17,3 2630 43,2 31,3 11,9 3391 54,0 98,0 4239,0
241.16.32.178 32,0 16,0 178 67,7 34,7 14,5 20,2 2349 39,1 18,9 20,2 2647 50,4 36,5 13,9 3412 63,0 115,0 4265,1
241.16.32.203 32,0 16,0 203 58,9 39,6 16,6 23,0 2332 44,6 21,6 23,0 2627 57,6 41,8 15,8 3393 72,0 131,0 4240,8
241.16.32.254 32,0 16,0 254 46,1 50,6 21,2 29,4 2333 57,0 27,6 29,4 2628 73,6 53,4 20,2 3393 92,0 162,0 4241,2
241.16.32.305 32,0 16,0 305 38,3 60,5 25,3 35,2 2317 68,2 33,0 35,2 2612 88,0 63,8 24,2 3370 110,0 195,0 4213,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No
55% Stroke 62% Stroke 80% Stroke 100% Stroke
Order No
∅32
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.32.038 32,0 16,0 38 529 3,3 1,4 1,9 1746 4,4 1,4 3,0 2328 5,0 1,4 3,6 2645 5,5 2,0 3,5 2910
241.17.32.044 32,0 16,0 44 425 3,9 1,7 2,2 1958 5,2 1,7 3,5 2210 5,9 1,7 4,2 2508 6,5 2,3 4,2 2763
241.17.32.051 32,0 16,0 51 353 4,5 2,0 2,5 1589 6,0 2,0 4,0 2118 6,8 2,0 4,8 2400 7,5 2,7 4,8 2648
241.17.32.064 32,0 16,0 64 269 6,0 2,6 3,4 1614 8,0 2,6 5,4 2152 9,0 2,6 6,4 2421 10,0 3,6 6,4 2690
241.17.32.076 32,0 16,0 76 219 7,2 3,1 4,1 1577 9,6 3,1 6,5 2102 10,8 3,1 7,7 2365 12,0 4,3 7,7 2628
241.17.32.089 32,0 16,0 89 180 8,7 3,8 4,9 1566 11,6 3,8 7,8 2088 13,1 3,8 9,3 2358 14,5 5,2 9,3 2610
241.17.32.102 32,0 16,0 102 155 9,9 4,3 5,6 1535 13,2 4,3 8,9 2046 14,9 4,3 10,6 2310 16,5 5,9 10,6 2558
241.17.32.115 32,0 16,0 115 140 10,8 4,7 6,1 1512 14,4 4,7 9,7 2016 16,2 4,7 11,5 2268 18,0 6,5 11,5 2520
241.17.32.127 32,0 16,0 127 124 12,3 5,3 7,0 1525 16,4 5,3 11,1 2034 18,5 5,3 13,2 2294 20,5 7,4 13,1 2542
241.17.32.152 32,0 16,0 152 102 15,0 6,5 8,5 1530 20,0 6,5 13,5 2040 22,5 6,5 16,0 2295 25,0 9,0 16,0 2550
241.17.32.178 32,0 16,0 178 88,3 17,7 7,7 10,0 1563 23,6 7,8 15,9 2084 26,6 7,7 18,9 2349 29,5 10,6 18,9 2605
241.17.32.203 32,0 16,0 203 76,0 20,4 8,8 11,6 1550 27,2 8,8 18,4 2067 30,6 8,8 21,8 2326 34,0 12,2 21,8 2584
241.17.32.254 32,0 16,0 254 60,8 25,5 11,1 14,4 1550 34,0 11,1 22,9 2067 38,3 11,1 27,2 2329 42,5 15,3 27,2 2584
241.17.32.305 32,0 16,0 305 49,1 30,9 13,4 17,5 1517 41,2 13,4 27,8 2023 46,4 13,4 33,0 2278 51,5 18,5 33,0 2529
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.32.038 32,0 16,0 38 529 6,1 2,5 3,6 3227 6,8 3,3 3,5 3597 8,8 6,4 2,4 4655 11,0 27,0 5819,0
241.17.32.044 32,0 16,0 44 425 7,2 3,0 4,2 3060 8,1 3,9 4,2 3443 10,4 7,5 2,9 4420 13,0 31,0 5525,0
241.17.32.051 32,0 16,0 51 353 8,3 3,5 4,8 2930 9,3 4,5 4,8 3283 12,0 8,7 3,3 4236 15,0 36,0 5295,0
241.17.32.064 32,0 16,0 64 269 11,0 4,6 6,4 2959 12,4 6,0 6,4 3336 16,0 11,6 4,4 4304 20,0 44,0 5380,0
241.17.32.076 32,0 16,0 76 219 13,2 5,5 7,7 2891 14,9 7,2 7,7 3263 19,2 13,9 5,3 4205 24,0 52,0 5256,0
241.17.32.089 32,0 16,0 89 180 16,0 6,7 9,3 2880 18,0 8,7 9,3 3240 23,2 16,8 6,4 4176 29,0 60,0 5220,0
241.17.32.102 32,0 16,0 102 155 18,2 7,6 10,6 2821 20,5 9,9 10,6 3178 26,4 19,1 7,3 4092 33,0 69,0 5115,0
241.17.32.115 32,0 16,0 115 140 19,8 8,3 11,5 2772 22,3 10,8 11,5 3122 28,8 20,9 7,9 4032 36,0 79,0 5040,0
241.17.32.127 32,0 16,0 127 124 22,6 9,4 13,2 2802 25,4 12,3 13,1 3150 32,8 23,8 9,0 4067 41,0 86,0 5084,0
241.17.32.152 32,0 16,0 152 102 27,5 11,5 16,0 2805 31,0 15,0 16,0 3162 40,0 29,0 11,0 4080 50,0 102,0 5100,0
241.17.32.178 32,0 16,0 178 88,3 32,5 13,6 18,9 2870 36,6 17,7 18,9 3232 47,2 34,2 13,0 4168 59,0 119,0 5209,7
241.17.32.203 32,0 16,0 203 76,0 37,4 15,6 21,8 2842 42,2 20,4 21,8 3207 54,4 39,4 15,0 4134 68,0 135,0 5168,0
241.17.32.254 32,0 16,0 254 60,8 46,8 19,6 27,2 2845 52,7 25,5 27,2 3204 68,0 49,3 18,7 4134 85,0 169,0 5168,0
241.17.32.305 32,0 16,0 305 49,1 56,7 23,7 33,0 2784 63,9 30,9 33,0 3137 82,4 59,7 22,7 4046 103,0 202,0 5057,3
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F49
∅40
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.40.051 40,0 20,0 51 92,0 7,5 3,3 4,2 690 10,0 3,3 6,7 920 11,3 3,3 8,0 1040 12,5 4,5 8,0 1150
241.14.40.064 40,0 20,0 64 73,1 9,6 4,2 5,4 702 12,8 4,2 8,6 936 14,4 4,2 10,2 1053 16,0 5,8 10,2 1170
241.14.40.076 40,0 20,0 76 63,1 11,4 4,9 6,5 719 15,2 4,9 10,3 959 17,1 4,9 12,2 1079 19,0 6,8 12,2 1199
241.14.40.089 40,0 20,0 89 51,0 13,5 5,9 7,6 689 18,0 5,9 12,1 918 20,3 5,9 14,4 1035 22,5 8,1 14,4 1148
241.14.40.102 40,0 20,0 102 43,1 15,3 6,6 8,7 659 20,4 6,6 13,8 879 23,0 6,6 16,4 991 25,5 9,2 16,3 1099
241.14.40.115 40,0 20,0 115 39,6 17,4 7,5 9,9 689 23,2 7,5 15,7 919 26,1 7,5 18,6 1034 29,0 10,4 18,6 1148
241.14.40.127 40,0 20,0 127 37,0 19,5 8,5 11,0 722 26,0 8,5 17,5 962 29,3 8,5 20,8 1084 32,5 11,7 20,8 1203
241.14.40.139 40,0 20,0 139 32,0 21,3 9,2 12,1 682 28,4 9,2 19,2 909 32,0 9,2 22,8 1024 35,5 12,8 22,7 1136
241.14.40.152 40,0 20,0 152 28,1 23,4 10,1 13,3 658 31,2 10,1 21,1 877 35,1 10,1 25,0 986 39,0 14,0 25,0 1096
241.14.40.178 40,0 20,0 178 25,2 27,6 12,0 15,6 696 36,8 12,0 24,8 927 41,4 12,0 29,4 1043 46,0 16,6 29,4 1159
241.14.40.203 40,0 20,0 203 22,7 31,5 13,7 17,8 715 42,0 13,7 28,3 953 47,3 13,7 33,6 1074 52,5 18,9 33,6 1192
241.14.40.254 40,0 20,0 254 17,0 39,3 17,0 22,3 668 52,4 17,0 35,4 891 59,0 17,0 42,0 1003 65,5 23,6 41,9 1114
241.14.40.305 40,0 20,0 305 14,8 47,1 20,4 26,7 697 62,8 20,4 42,4 929 70,7 20,4 50,3 1046 78,5 28,3 50,2 1162
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.40.051 40,0 20,0 51 92,0 13,8 5,8 8,0 1270 15,5 7,5 8,0 1426 20,0 14,5 5,5 1840 25,0 26,0 2300,0
241.14.40.064 40,0 20,0 64 73,1 17,6 7,4 10,2 1287 19,8 9,6 10,2 1447 25,6 18,6 7,0 1871 32,0 32,0 2339,2
241.14.40.076 40,0 20,0 76 63,1 20,9 8,7 12,2 1319 23,6 11,4 12,2 1489 30,4 22,0 8,4 1918 38,0 38,0 2397,8
241.14.40.089 40,0 20,0 89 51,0 24,8 10,4 14,4 1265 27,9 13,5 14,4 1423 36,0 26,1 9,9 1836 45,0 44,0 2295,0
241.14.40.102 40,0 20,0 102 43,1 28,1 11,7 16,4 1211 31,6 15,3 16,3 1362 40,8 29,6 11,2 1758 51,0 51,0 2198,1
241.14.40.115 40,0 20,0 115 39,6 31,9 13,3 18,6 1263 36,0 17,4 18,6 1426 46,4 33,6 12,8 1837 58,0 57,0 2296,8
241.14.40.127 40,0 20,0 127 37,0 35,8 15,0 20,8 1325 40,3 19,5 20,8 1491 52,0 37,7 14,3 1924 65,0 62,0 2405,0
241.14.40.139 40,0 20,0 139 32,0 39,1 16,3 22,8 1251 44,0 21,3 22,7 1408 56,8 41,2 15,6 1818 71,0 68,0 2272,0
241.14.40.152 40,0 20,0 152 28,1 42,9 17,9 25,0 1205 48,4 23,4 25,0 1360 62,4 45,2 17,2 1753 78,0 74,0 2191,8
241.14.40.178 40,0 20,0 178 25,2 50,6 21,2 29,4 1275 57,0 27,6 29,4 1436 73,6 53,4 20,2 1855 92,0 86,0 2318,4
241.14.40.203 40,0 20,0 203 22,7 57,8 24,2 33,6 1312 65,1 31,5 33,6 1478 84,0 60,9 23,1 1907 105,0 98,0 2383,5
241.14.40.254 40,0 20,0 254 17,0 72,1 30,1 42,0 1226 81,2 39,3 41,9 1380 104,8 76,0 28,8 1782 131,0 123,0 2227,0
241.14.40.305 40,0 20,0 305 14,8 86,4 36,1 50,3 1279 97,3 47,1 50,2 1440 125,6 91,1 34,5 1859 157,0 148,0 2323,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F50
∅40
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.40.051 40,0 20,0 51 179,0 6,3 2,7 3,6 1128 8,4 2,7 5,7 1504 9,5 2,7 6,8 1701 10,5 3,8 6,7 1880
241.15.40.064 40,0 20,0 64 140,0 7,8 3,4 4,4 1092 10,4 3,4 7,0 1456 11,7 3,4 8,3 1638 13,0 4,7 8,3 1820
241.15.40.076 40,0 20,0 76 108,1 9,6 4,2 5,4 1038 12,8 4,2 8,6 1384 14,4 4,2 10,2 1557 16,0 5,8 10,2 1730
241.15.40.089 40,0 20,0 89 90,7 11,1 4,8 6,3 1007 14,8 4,8 10,0 1342 16,7 4,8 11,9 1515 18,5 6,7 11,8 1678
241.15.40.102 40,0 20,0 102 81,0 12,9 5,6 7,3 1045 17,2 5,6 11,6 1393 19,4 5,6 13,8 1571 21,5 7,7 13,8 1742
241.15.40.115 40,0 20,0 115 71,8 14,4 6,2 8,2 1034 19,2 6,2 13,0 1379 21,6 6,2 15,4 1551 24,0 8,6 15,4 1723
241.15.40.127 40,0 20,0 127 62,8 16,2 7,0 9,2 1017 21,6 7,0 14,6 1356 24,3 7,0 17,3 1526 27,0 9,7 17,3 1696
241.15.40.139 40,0 20,0 139 57,6 17,7 7,7 10,0 1020 23,6 7,7 15,9 1359 26,6 7,7 18,9 1532 29,5 10,6 18,9 1699
241.15.40.152 40,0 20,0 152 51,6 19,5 8,5 11,0 1006 26,0 8,5 17,5 1342 29,3 8,5 20,8 1512 32,5 11,7 20,8 1677
241.15.40.178 40,0 20,0 178 44,2 22,8 9,9 12,9 1008 30,4 9,9 20,5 1344 34,2 9,9 24,3 1512 38,0 13,7 24,3 1680
241.15.40.203 40,0 20,0 203 36,7 26,1 11,3 14,8 958 34,8 11,3 23,5 1277 39,2 11,3 27,9 1439 43,5 15,7 27,8 1596
241.15.40.254 40,0 20,0 254 30,1 33,0 14,3 18,7 993 44,0 14,3 29,7 1324 49,5 14,3 35,2 1490 55,0 19,8 35,2 1656
241.15.40.305 40,0 20,0 305 24,6 39,3 17,0 22,3 967 52,4 17,0 35,4 1289 59,0 17,0 42,0 1451 65,5 23,6 41,9 1611
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.40.051 40,0 20,0 51 179,0 11,6 4,8 6,8 2076 13,0 6,3 6,7 2327 16,8 12,2 4,6 3007 21,0 30,0 3759,0
241.15.40.064 40,0 20,0 64 140,0 14,3 6,0 8,3 2002 16,1 7,8 8,3 2254 20,8 15,1 5,7 2912 26,0 38,0 3640,0
241.15.40.076 40,0 20,0 76 108,1 17,6 7,4 10,2 1903 19,8 9,6 10,2 2140 25,6 18,6 7,0 2767 32,0 44,0 3459,2
241.15.40.089 40,0 20,0 89 90,7 20,4 8,5 11,9 1850 22,9 11,1 11,8 2077 29,6 21,5 8,1 2685 37,0 52,0 3355,9
241.15.40.102 40,0 20,0 102 81,0 23,7 9,9 13,8 1920 26,7 12,9 13,8 2163 34,4 24,9 9,5 2786 43,0 59,0 3483,0
241.15.40.115 40,0 20,0 115 71,8 26,4 11,0 15,4 1896 29,8 14,4 15,4 2140 38,4 27,8 10,6 2757 48,0 67,0 3446,4
241.15.40.127 40,0 20,0 127 62,8 29,7 12,4 17,3 1865 33,5 16,2 17,3 2104 43,2 31,3 11,9 2713 54,0 73,0 3391,2
241.15.40.139 40,0 20,0 139 57,6 32,5 13,6 18,9 1872 36,6 17,7 18,9 2108 47,2 34,2 13,0 2719 59,0 80,0 3398,4
241.15.40.152 40,0 20,0 152 51,6 35,8 15,0 20,8 1847 40,3 19,5 20,8 2079 52,0 37,7 14,3 2683 65,0 87,0 3354,0
241.15.40.178 40,0 20,0 178 44,2 41,8 17,5 24,3 1848 47,1 22,8 24,3 2082 60,8 44,1 16,7 2687 76,0 102,0 3359,2
241.15.40.203 40,0 20,0 203 36,7 47,9 20,0 27,9 1758 53,9 26,1 27,8 1978 69,6 50,5 19,1 2554 87,0 116,0 3192,9
241.15.40.254 40,0 20,0 254 30,1 60,5 25,3 35,2 1821 68,2 33,0 35,2 2053 88,0 63,8 24,2 2649 110,0 144,0 3311,0
241.15.40.305 40,0 20,0 305 24,6 72,1 30,1 42,0 1774 81,2 39,3 41,9 1998 104,8 76,0 28,8 2578 131,0 174,0 3222,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅40
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.40.051 40,0 20,0 51 92,0 7,5 3,3 4,2 690 10,0 3,3 6,7 920 11,3 3,3 8,0 1040 12,5 4,5 8,0 1150
241.14.40.064 40,0 20,0 64 73,1 9,6 4,2 5,4 702 12,8 4,2 8,6 936 14,4 4,2 10,2 1053 16,0 5,8 10,2 1170
241.14.40.076 40,0 20,0 76 63,1 11,4 4,9 6,5 719 15,2 4,9 10,3 959 17,1 4,9 12,2 1079 19,0 6,8 12,2 1199
241.14.40.089 40,0 20,0 89 51,0 13,5 5,9 7,6 689 18,0 5,9 12,1 918 20,3 5,9 14,4 1035 22,5 8,1 14,4 1148
241.14.40.102 40,0 20,0 102 43,1 15,3 6,6 8,7 659 20,4 6,6 13,8 879 23,0 6,6 16,4 991 25,5 9,2 16,3 1099
241.14.40.115 40,0 20,0 115 39,6 17,4 7,5 9,9 689 23,2 7,5 15,7 919 26,1 7,5 18,6 1034 29,0 10,4 18,6 1148
241.14.40.127 40,0 20,0 127 37,0 19,5 8,5 11,0 722 26,0 8,5 17,5 962 29,3 8,5 20,8 1084 32,5 11,7 20,8 1203
241.14.40.139 40,0 20,0 139 32,0 21,3 9,2 12,1 682 28,4 9,2 19,2 909 32,0 9,2 22,8 1024 35,5 12,8 22,7 1136
241.14.40.152 40,0 20,0 152 28,1 23,4 10,1 13,3 658 31,2 10,1 21,1 877 35,1 10,1 25,0 986 39,0 14,0 25,0 1096
241.14.40.178 40,0 20,0 178 25,2 27,6 12,0 15,6 696 36,8 12,0 24,8 927 41,4 12,0 29,4 1043 46,0 16,6 29,4 1159
241.14.40.203 40,0 20,0 203 22,7 31,5 13,7 17,8 715 42,0 13,7 28,3 953 47,3 13,7 33,6 1074 52,5 18,9 33,6 1192
241.14.40.254 40,0 20,0 254 17,0 39,3 17,0 22,3 668 52,4 17,0 35,4 891 59,0 17,0 42,0 1003 65,5 23,6 41,9 1114
241.14.40.305 40,0 20,0 305 14,8 47,1 20,4 26,7 697 62,8 20,4 42,4 929 70,7 20,4 50,3 1046 78,5 28,3 50,2 1162
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.40.051 40,0 20,0 51 92,0 13,8 5,8 8,0 1270 15,5 7,5 8,0 1426 20,0 14,5 5,5 1840 25,0 26,0 2300,0
241.14.40.064 40,0 20,0 64 73,1 17,6 7,4 10,2 1287 19,8 9,6 10,2 1447 25,6 18,6 7,0 1871 32,0 32,0 2339,2
241.14.40.076 40,0 20,0 76 63,1 20,9 8,7 12,2 1319 23,6 11,4 12,2 1489 30,4 22,0 8,4 1918 38,0 38,0 2397,8
241.14.40.089 40,0 20,0 89 51,0 24,8 10,4 14,4 1265 27,9 13,5 14,4 1423 36,0 26,1 9,9 1836 45,0 44,0 2295,0
241.14.40.102 40,0 20,0 102 43,1 28,1 11,7 16,4 1211 31,6 15,3 16,3 1362 40,8 29,6 11,2 1758 51,0 51,0 2198,1
241.14.40.115 40,0 20,0 115 39,6 31,9 13,3 18,6 1263 36,0 17,4 18,6 1426 46,4 33,6 12,8 1837 58,0 57,0 2296,8
241.14.40.127 40,0 20,0 127 37,0 35,8 15,0 20,8 1325 40,3 19,5 20,8 1491 52,0 37,7 14,3 1924 65,0 62,0 2405,0
241.14.40.139 40,0 20,0 139 32,0 39,1 16,3 22,8 1251 44,0 21,3 22,7 1408 56,8 41,2 15,6 1818 71,0 68,0 2272,0
241.14.40.152 40,0 20,0 152 28,1 42,9 17,9 25,0 1205 48,4 23,4 25,0 1360 62,4 45,2 17,2 1753 78,0 74,0 2191,8
241.14.40.178 40,0 20,0 178 25,2 50,6 21,2 29,4 1275 57,0 27,6 29,4 1436 73,6 53,4 20,2 1855 92,0 86,0 2318,4
241.14.40.203 40,0 20,0 203 22,7 57,8 24,2 33,6 1312 65,1 31,5 33,6 1478 84,0 60,9 23,1 1907 105,0 98,0 2383,5
241.14.40.254 40,0 20,0 254 17,0 72,1 30,1 42,0 1226 81,2 39,3 41,9 1380 104,8 76,0 28,8 1782 131,0 123,0 2227,0
241.14.40.305 40,0 20,0 305 14,8 86,4 36,1 50,3 1279 97,3 47,1 50,2 1440 125,6 91,1 34,5 1859 157,0 148,0 2323,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅40
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.40.051 40,0 20,0 51 179,0 6,3 2,7 3,6 1128 8,4 2,7 5,7 1504 9,5 2,7 6,8 1701 10,5 3,8 6,7 1880
241.15.40.064 40,0 20,0 64 140,0 7,8 3,4 4,4 1092 10,4 3,4 7,0 1456 11,7 3,4 8,3 1638 13,0 4,7 8,3 1820
241.15.40.076 40,0 20,0 76 108,1 9,6 4,2 5,4 1038 12,8 4,2 8,6 1384 14,4 4,2 10,2 1557 16,0 5,8 10,2 1730
241.15.40.089 40,0 20,0 89 90,7 11,1 4,8 6,3 1007 14,8 4,8 10,0 1342 16,7 4,8 11,9 1515 18,5 6,7 11,8 1678
241.15.40.102 40,0 20,0 102 81,0 12,9 5,6 7,3 1045 17,2 5,6 11,6 1393 19,4 5,6 13,8 1571 21,5 7,7 13,8 1742
241.15.40.115 40,0 20,0 115 71,8 14,4 6,2 8,2 1034 19,2 6,2 13,0 1379 21,6 6,2 15,4 1551 24,0 8,6 15,4 1723
241.15.40.127 40,0 20,0 127 62,8 16,2 7,0 9,2 1017 21,6 7,0 14,6 1356 24,3 7,0 17,3 1526 27,0 9,7 17,3 1696
241.15.40.139 40,0 20,0 139 57,6 17,7 7,7 10,0 1020 23,6 7,7 15,9 1359 26,6 7,7 18,9 1532 29,5 10,6 18,9 1699
241.15.40.152 40,0 20,0 152 51,6 19,5 8,5 11,0 1006 26,0 8,5 17,5 1342 29,3 8,5 20,8 1512 32,5 11,7 20,8 1677
241.15.40.178 40,0 20,0 178 44,2 22,8 9,9 12,9 1008 30,4 9,9 20,5 1344 34,2 9,9 24,3 1512 38,0 13,7 24,3 1680
241.15.40.203 40,0 20,0 203 36,7 26,1 11,3 14,8 958 34,8 11,3 23,5 1277 39,2 11,3 27,9 1439 43,5 15,7 27,8 1596
241.15.40.254 40,0 20,0 254 30,1 33,0 14,3 18,7 993 44,0 14,3 29,7 1324 49,5 14,3 35,2 1490 55,0 19,8 35,2 1656
241.15.40.305 40,0 20,0 305 24,6 39,3 17,0 22,3 967 52,4 17,0 35,4 1289 59,0 17,0 42,0 1451 65,5 23,6 41,9 1611
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.40.051 40,0 20,0 51 179,0 11,6 4,8 6,8 2076 13,0 6,3 6,7 2327 16,8 12,2 4,6 3007 21,0 30,0 3759,0
241.15.40.064 40,0 20,0 64 140,0 14,3 6,0 8,3 2002 16,1 7,8 8,3 2254 20,8 15,1 5,7 2912 26,0 38,0 3640,0
241.15.40.076 40,0 20,0 76 108,1 17,6 7,4 10,2 1903 19,8 9,6 10,2 2140 25,6 18,6 7,0 2767 32,0 44,0 3459,2
241.15.40.089 40,0 20,0 89 90,7 20,4 8,5 11,9 1850 22,9 11,1 11,8 2077 29,6 21,5 8,1 2685 37,0 52,0 3355,9
241.15.40.102 40,0 20,0 102 81,0 23,7 9,9 13,8 1920 26,7 12,9 13,8 2163 34,4 24,9 9,5 2786 43,0 59,0 3483,0
241.15.40.115 40,0 20,0 115 71,8 26,4 11,0 15,4 1896 29,8 14,4 15,4 2140 38,4 27,8 10,6 2757 48,0 67,0 3446,4
241.15.40.127 40,0 20,0 127 62,8 29,7 12,4 17,3 1865 33,5 16,2 17,3 2104 43,2 31,3 11,9 2713 54,0 73,0 3391,2
241.15.40.139 40,0 20,0 139 57,6 32,5 13,6 18,9 1872 36,6 17,7 18,9 2108 47,2 34,2 13,0 2719 59,0 80,0 3398,4
241.15.40.152 40,0 20,0 152 51,6 35,8 15,0 20,8 1847 40,3 19,5 20,8 2079 52,0 37,7 14,3 2683 65,0 87,0 3354,0
241.15.40.178 40,0 20,0 178 44,2 41,8 17,5 24,3 1848 47,1 22,8 24,3 2082 60,8 44,1 16,7 2687 76,0 102,0 3359,2
241.15.40.203 40,0 20,0 203 36,7 47,9 20,0 27,9 1758 53,9 26,1 27,8 1978 69,6 50,5 19,1 2554 87,0 116,0 3192,9
241.15.40.254 40,0 20,0 254 30,1 60,5 25,3 35,2 1821 68,2 33,0 35,2 2053 88,0 63,8 24,2 2649 110,0 144,0 3311,0
241.15.40.305 40,0 20,0 305 24,6 72,1 30,1 42,0 1774 81,2 39,3 41,9 1998 104,8 76,0 28,8 2578 131,0 174,0 3222,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F51
∅40
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.40.051 40,0 20,0 51 350,2 5,1 2,2 2,9 1786 6,8 2,2 4,6 2381 7,7 2,2 5,5 2697 8,5 3,1 5,4 2977
241.16.40.064 40,0 20,0 64 268,8 6,6 2,9 3,7 1774 8,8 2,9 5,9 2365 9,9 2,9 7,0 2661 11,0 4,0 7,0 2957
241.16.40.076 40,0 20,0 76 218,8 8,1 3,5 4,6 1772 10,8 3,5 7,3 2363 12,2 3,5 8,7 2669 13,5 4,9 8,6 2954
241.16.40.089 40,0 20,0 89 190,3 9,6 4,2 5,4 1827 12,8 4,2 8,6 2436 14,4 4,2 10,2 2740 16,0 5,8 10,2 3045
241.16.40.102 40,0 20,0 102 162,8 11,1 4,8 6,3 1807 14,8 4,8 10,0 2409 16,7 4,8 11,9 2719 18,5 6,7 11,8 3012
241.16.40.115 40,0 20,0 115 142,2 12,6 5,5 7,1 1792 16,8 5,5 11,3 2389 18,9 5,5 13,4 2688 21,0 7,6 13,4 2986
241.16.40.127 40,0 20,0 127 128,5 14,1 6,1 8,0 1812 18,8 6,1 12,7 2416 21,2 6,1 15,1 2724 23,5 8,5 15,0 3020
241.16.40.139 40,0 20,0 139 114,8 15,6 6,8 8,8 1791 20,8 6,8 14,0 2388 23,4 6,8 16,6 2686 26,0 9,4 16,6 2985
241.16.40.152 40,0 20,0 152 105,0 17,3 7,5 9,8 1817 23,0 7,5 15,5 2415 25,9 7,5 18,4 2720 28,8 10,4 18,4 3024
241.16.40.178 40,0 20,0 178 89,3 20,1 8,7 11,4 1795 26,8 8,7 18,1 2393 30,2 8,7 21,5 2697 33,5 12,1 21,4 2992
241.16.40.203 40,0 20,0 203 77,5 22,8 9,9 12,9 1767 30,4 9,9 20,5 2356 34,2 9,9 24,3 2651 38,0 13,7 24,3 2945
241.16.40.254 40,0 20,0 254 60,8 29,1 12,6 16,5 1769 38,8 12,6 26,2 2359 43,7 12,6 31,1 2657 48,5 17,5 31,0 2949
241.16.40.305 40,0 20,0 305 51,0 34,8 15,1 19,7 1775 46,4 15,1 31,3 2366 52,2 15,1 37,1 2662 58,0 20,9 37,1 2958
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.40.051 40,0 20,0 51 350,2 9,4 3,9 5,5 3292 10,5 5,1 5,4 3677 13,6 9,9 3,7 4763 17,0 34,0 5953,4
241.16.40.064 40,0 20,0 64 268,8 12,1 5,1 7,0 3252 13,6 6,6 7,0 3656 17,6 12,8 4,8 4731 22,0 42,0 5913,6
241.16.40.076 40,0 20,0 76 218,8 14,9 6,2 8,7 3260 16,7 8,1 8,6 3654 21,6 15,7 5,9 4726 27,0 49,0 5907,6
241.16.40.089 40,0 20,0 89 190,3 17,6 7,4 10,2 3349 19,8 9,6 10,2 3768 25,6 18,6 7,0 4872 32,0 57,0 6089,6
241.16.40.102 40,0 20,0 102 162,8 20,4 8,5 11,9 3321 22,9 11,1 11,8 3728 29,6 21,5 8,1 4819 37,0 65,0 6023,6
241.16.40.115 40,0 20,0 115 142,2 23,1 9,7 13,4 3285 26,0 12,6 13,4 3697 33,6 24,4 9,2 4778 42,0 73,0 5972,4
241.16.40.127 40,0 20,0 127 128,5 25,9 10,8 15,1 3328 29,1 14,1 15,0 3739 37,6 27,3 10,3 4832 47,0 80,0 6039,5
241.16.40.139 40,0 20,0 139 114,8 28,6 12,0 16,6 3283 32,2 15,6 16,6 3697 41,6 30,2 11,4 4776 52,0 87,0 5969,6
241.16.40.152 40,0 20,0 152 105,0 31,6 13,2 18,4 3318 35,7 17,3 18,4 3749 46,0 33,4 12,6 4830 57,5 94,5 6037,5
241.16.40.178 40,0 20,0 178 89,3 36,9 15,4 21,5 3295 41,5 20,1 21,4 3706 53,6 38,9 14,7 4786 67,0 111,0 5983,1
241.16.40.203 40,0 20,0 203 77,5 41,8 17,5 24,3 3240 47,1 22,8 24,3 3650 60,8 44,1 16,7 4712 76,0 127,0 5890,0
241.16.40.254 40,0 20,0 254 60,8 53,4 22,3 31,1 3247 60,1 29,1 31,0 3654 77,6 56,3 21,3 4718 97,0 157,0 5897,6
241.16.40.305 40,0 20,0 305 51,0 63,8 26,7 37,1 3254 71,9 34,8 37,1 3667 92,8 67,3 25,5 4733 116,0 189,0 5916,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No
55% Stroke 62% Stroke 80% Stroke 100% Stroke
Order No
F52
∅40
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.40.051 40,0 20,0 51 628 4,5 2,0 2,5 2826 6,0 2,0 4,0 3768 6,8 2,0 4,8 4270 7,5 2,7 4,8 4710
241.17.40.064 40,0 20,0 64 488 5,7 2,5 3,2 2782 7,6 2,5 5,1 3709 8,6 2,5 6,1 4197 9,5 3,4 6,1 4636
241.17.40.076 40,0 20,0 76 379 7,2 3,1 4,1 2729 9,6 3,1 6,5 3638 10,8 3,1 7,7 4093 12,0 4,3 7,7 4548
241.17.40.089 40,0 20,0 89 321 8,4 3,6 4,8 2696 11,2 3,6 7,6 3595 12,6 3,6 9,0 4045 14,0 5,0 9,0 4494
241.17.40.102 40,0 20,0 102 281 9,9 4,3 5,6 2782 13,2 4,3 8,9 3709 14,9 4,3 10,6 4187 16,5 5,9 10,6 4637
241.17.40.115 40,0 20,0 115 245 11,1 4,8 6,3 2720 14,8 4,8 10,0 3626 16,7 4,8 11,9 4092 18,5 6,7 11,8 4533
241.17.40.127 40,0 20,0 127 221 12,3 5,3 7,0 2718 16,4 5,3 11,1 3624 18,5 5,3 13,2 4089 20,5 7,4 13,1 4531
241.17.40.152 40,0 20,0 152 168 15,0 6,5 8,5 2520 20,0 6,5 13,5 3360 22,5 6,5 16,0 3780 25,0 9,0 16,0 4200
241.17.40.203 40,0 20,0 203 132 20,1 8,7 11,4 2653 26,8 8,7 18,1 3538 30,2 8,7 21,5 3986 33,5 12,1 21,4 4422
241.17.40.254 40,0 20,0 254 107 25,5 11,1 14,4 2729 34,0 11,1 22,9 3638 38,3 11,1 27,2 4098 42,5 15,3 27,2 4548
241.17.40.305 40,0 20,0 305 87,9 30,6 13,3 17,3 2690 40,8 13,3 27,5 3586 45,9 13,3 32,6 4035 51,0 18,4 32,6 4483
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.40.051 40,0 20,0 51 628 8,3 3,5 4,8 5212 9,3 4,5 4,8 5840 12,0 8,7 3,3 7536 15,0 36,0 9420,0
241.17.40.064 40,0 20,0 64 488 10,5 4,4 6,1 5124 11,8 5,7 6,1 5758 15,2 11,0 4,2 7418 19,0 45,0 9272,0
241.17.40.076 40,0 20,0 76 379 13,2 5,5 7,7 5003 14,9 7,2 7,7 5647 19,2 13,9 5,3 7277 24,0 52,0 9096,0
241.17.40.089 40,0 20,0 89 321 15,4 6,4 9,0 4943 17,4 8,4 9,0 5585 22,4 16,2 6,2 7190 28,0 61,0 8988,0
241.17.40.102 40,0 20,0 102 281 18,2 7,6 10,6 5114 20,5 9,9 10,6 5761 26,4 19,1 7,3 7418 33,0 69,0 9273,0
241.17.40.115 40,0 20,0 115 245 20,4 8,5 11,9 4998 22,9 11,1 11,8 5611 29,6 21,5 8,1 7252 37,0 78,0 9065,0
241.17.40.127 40,0 20,0 127 221 22,6 9,4 13,2 4995 25,4 12,3 13,1 5613 32,8 23,8 9,0 7249 41,0 86,0 9061,0
241.17.40.152 40,0 20,0 152 168 27,5 11,5 16,0 4620 31,0 15,0 16,0 5208 40,0 29,0 11,0 6720 50,0 102,0 8400,0
241.17.40.203 40,0 20,0 203 132 36,9 15,4 21,5 4871 41,5 20,1 21,4 5478 53,6 38,9 14,7 7075 67,0 136,0 8844,0
241.17.40.254 40,0 20,0 254 107 46,8 19,6 27,2 5008 52,7 25,5 27,2 5639 68,0 49,3 18,7 7276 85,0 169,0 9095,0
241.17.40.305 40,0 20,0 305 87,9 56,1 23,5 32,6 4931 63,2 30,6 32,6 5555 81,6 59,2 22,4 7173 102,0 203,0 8965,8
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅40
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.40.051 40,0 20,0 51 350,2 5,1 2,2 2,9 1786 6,8 2,2 4,6 2381 7,7 2,2 5,5 2697 8,5 3,1 5,4 2977
241.16.40.064 40,0 20,0 64 268,8 6,6 2,9 3,7 1774 8,8 2,9 5,9 2365 9,9 2,9 7,0 2661 11,0 4,0 7,0 2957
241.16.40.076 40,0 20,0 76 218,8 8,1 3,5 4,6 1772 10,8 3,5 7,3 2363 12,2 3,5 8,7 2669 13,5 4,9 8,6 2954
241.16.40.089 40,0 20,0 89 190,3 9,6 4,2 5,4 1827 12,8 4,2 8,6 2436 14,4 4,2 10,2 2740 16,0 5,8 10,2 3045
241.16.40.102 40,0 20,0 102 162,8 11,1 4,8 6,3 1807 14,8 4,8 10,0 2409 16,7 4,8 11,9 2719 18,5 6,7 11,8 3012
241.16.40.115 40,0 20,0 115 142,2 12,6 5,5 7,1 1792 16,8 5,5 11,3 2389 18,9 5,5 13,4 2688 21,0 7,6 13,4 2986
241.16.40.127 40,0 20,0 127 128,5 14,1 6,1 8,0 1812 18,8 6,1 12,7 2416 21,2 6,1 15,1 2724 23,5 8,5 15,0 3020
241.16.40.139 40,0 20,0 139 114,8 15,6 6,8 8,8 1791 20,8 6,8 14,0 2388 23,4 6,8 16,6 2686 26,0 9,4 16,6 2985
241.16.40.152 40,0 20,0 152 105,0 17,3 7,5 9,8 1817 23,0 7,5 15,5 2415 25,9 7,5 18,4 2720 28,8 10,4 18,4 3024
241.16.40.178 40,0 20,0 178 89,3 20,1 8,7 11,4 1795 26,8 8,7 18,1 2393 30,2 8,7 21,5 2697 33,5 12,1 21,4 2992
241.16.40.203 40,0 20,0 203 77,5 22,8 9,9 12,9 1767 30,4 9,9 20,5 2356 34,2 9,9 24,3 2651 38,0 13,7 24,3 2945
241.16.40.254 40,0 20,0 254 60,8 29,1 12,6 16,5 1769 38,8 12,6 26,2 2359 43,7 12,6 31,1 2657 48,5 17,5 31,0 2949
241.16.40.305 40,0 20,0 305 51,0 34,8 15,1 19,7 1775 46,4 15,1 31,3 2366 52,2 15,1 37,1 2662 58,0 20,9 37,1 2958
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.40.051 40,0 20,0 51 350,2 9,4 3,9 5,5 3292 10,5 5,1 5,4 3677 13,6 9,9 3,7 4763 17,0 34,0 5953,4
241.16.40.064 40,0 20,0 64 268,8 12,1 5,1 7,0 3252 13,6 6,6 7,0 3656 17,6 12,8 4,8 4731 22,0 42,0 5913,6
241.16.40.076 40,0 20,0 76 218,8 14,9 6,2 8,7 3260 16,7 8,1 8,6 3654 21,6 15,7 5,9 4726 27,0 49,0 5907,6
241.16.40.089 40,0 20,0 89 190,3 17,6 7,4 10,2 3349 19,8 9,6 10,2 3768 25,6 18,6 7,0 4872 32,0 57,0 6089,6
241.16.40.102 40,0 20,0 102 162,8 20,4 8,5 11,9 3321 22,9 11,1 11,8 3728 29,6 21,5 8,1 4819 37,0 65,0 6023,6
241.16.40.115 40,0 20,0 115 142,2 23,1 9,7 13,4 3285 26,0 12,6 13,4 3697 33,6 24,4 9,2 4778 42,0 73,0 5972,4
241.16.40.127 40,0 20,0 127 128,5 25,9 10,8 15,1 3328 29,1 14,1 15,0 3739 37,6 27,3 10,3 4832 47,0 80,0 6039,5
241.16.40.139 40,0 20,0 139 114,8 28,6 12,0 16,6 3283 32,2 15,6 16,6 3697 41,6 30,2 11,4 4776 52,0 87,0 5969,6
241.16.40.152 40,0 20,0 152 105,0 31,6 13,2 18,4 3318 35,7 17,3 18,4 3749 46,0 33,4 12,6 4830 57,5 94,5 6037,5
241.16.40.178 40,0 20,0 178 89,3 36,9 15,4 21,5 3295 41,5 20,1 21,4 3706 53,6 38,9 14,7 4786 67,0 111,0 5983,1
241.16.40.203 40,0 20,0 203 77,5 41,8 17,5 24,3 3240 47,1 22,8 24,3 3650 60,8 44,1 16,7 4712 76,0 127,0 5890,0
241.16.40.254 40,0 20,0 254 60,8 53,4 22,3 31,1 3247 60,1 29,1 31,0 3654 77,6 56,3 21,3 4718 97,0 157,0 5897,6
241.16.40.305 40,0 20,0 305 51,0 63,8 26,7 37,1 3254 71,9 34,8 37,1 3667 92,8 67,3 25,5 4733 116,0 189,0 5916,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No
55% Stroke 62% Stroke 80% Stroke 100% Stroke
Order No
∅40
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.40.051 40,0 20,0 51 628 4,5 2,0 2,5 2826 6,0 2,0 4,0 3768 6,8 2,0 4,8 4270 7,5 2,7 4,8 4710
241.17.40.064 40,0 20,0 64 488 5,7 2,5 3,2 2782 7,6 2,5 5,1 3709 8,6 2,5 6,1 4197 9,5 3,4 6,1 4636
241.17.40.076 40,0 20,0 76 379 7,2 3,1 4,1 2729 9,6 3,1 6,5 3638 10,8 3,1 7,7 4093 12,0 4,3 7,7 4548
241.17.40.089 40,0 20,0 89 321 8,4 3,6 4,8 2696 11,2 3,6 7,6 3595 12,6 3,6 9,0 4045 14,0 5,0 9,0 4494
241.17.40.102 40,0 20,0 102 281 9,9 4,3 5,6 2782 13,2 4,3 8,9 3709 14,9 4,3 10,6 4187 16,5 5,9 10,6 4637
241.17.40.115 40,0 20,0 115 245 11,1 4,8 6,3 2720 14,8 4,8 10,0 3626 16,7 4,8 11,9 4092 18,5 6,7 11,8 4533
241.17.40.127 40,0 20,0 127 221 12,3 5,3 7,0 2718 16,4 5,3 11,1 3624 18,5 5,3 13,2 4089 20,5 7,4 13,1 4531
241.17.40.152 40,0 20,0 152 168 15,0 6,5 8,5 2520 20,0 6,5 13,5 3360 22,5 6,5 16,0 3780 25,0 9,0 16,0 4200
241.17.40.203 40,0 20,0 203 132 20,1 8,7 11,4 2653 26,8 8,7 18,1 3538 30,2 8,7 21,5 3986 33,5 12,1 21,4 4422
241.17.40.254 40,0 20,0 254 107 25,5 11,1 14,4 2729 34,0 11,1 22,9 3638 38,3 11,1 27,2 4098 42,5 15,3 27,2 4548
241.17.40.305 40,0 20,0 305 87,9 30,6 13,3 17,3 2690 40,8 13,3 27,5 3586 45,9 13,3 32,6 4035 51,0 18,4 32,6 4483
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.40.051 40,0 20,0 51 628 8,3 3,5 4,8 5212 9,3 4,5 4,8 5840 12,0 8,7 3,3 7536 15,0 36,0 9420,0
241.17.40.064 40,0 20,0 64 488 10,5 4,4 6,1 5124 11,8 5,7 6,1 5758 15,2 11,0 4,2 7418 19,0 45,0 9272,0
241.17.40.076 40,0 20,0 76 379 13,2 5,5 7,7 5003 14,9 7,2 7,7 5647 19,2 13,9 5,3 7277 24,0 52,0 9096,0
241.17.40.089 40,0 20,0 89 321 15,4 6,4 9,0 4943 17,4 8,4 9,0 5585 22,4 16,2 6,2 7190 28,0 61,0 8988,0
241.17.40.102 40,0 20,0 102 281 18,2 7,6 10,6 5114 20,5 9,9 10,6 5761 26,4 19,1 7,3 7418 33,0 69,0 9273,0
241.17.40.115 40,0 20,0 115 245 20,4 8,5 11,9 4998 22,9 11,1 11,8 5611 29,6 21,5 8,1 7252 37,0 78,0 9065,0
241.17.40.127 40,0 20,0 127 221 22,6 9,4 13,2 4995 25,4 12,3 13,1 5613 32,8 23,8 9,0 7249 41,0 86,0 9061,0
241.17.40.152 40,0 20,0 152 168 27,5 11,5 16,0 4620 31,0 15,0 16,0 5208 40,0 29,0 11,0 6720 50,0 102,0 8400,0
241.17.40.203 40,0 20,0 203 132 36,9 15,4 21,5 4871 41,5 20,1 21,4 5478 53,6 38,9 14,7 7075 67,0 136,0 8844,0
241.17.40.254 40,0 20,0 254 107 46,8 19,6 27,2 5008 52,7 25,5 27,2 5639 68,0 49,3 18,7 7276 85,0 169,0 9095,0
241.17.40.305 40,0 20,0 305 87,9 56,1 23,5 32,6 4931 63,2 30,6 32,6 5555 81,6 59,2 22,4 7173 102,0 203,0 8965,8
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F53
∅50
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.50.064 50,0 25,0 64 156,0 9,6 4,2 5,4 1498 12,8 4,2 8,6 1997 14,4 4,2 10,2 2246 16,0 5,8 10,2 2496
241.14.50.076 50,0 25,0 76 125,0 11,7 5,1 6,6 1463 15,6 5,1 10,5 1950 17,6 5,1 12,5 2200 19,5 7,0 12,5 2438
241.14.50.089 50,0 25,0 89 109,0 13,5 5,9 7,6 1472 18,0 5,9 12,1 1962 20,3 5,9 14,4 2213 22,5 8,1 14,4 2453
241.14.50.102 50,0 25,0 102 94,1 15,6 6,8 8,8 1468 20,8 6,8 14,0 1957 23,4 6,8 16,6 2202 26,0 9,4 16,6 2447
241.14.50.115 50,0 25,0 115 81,0 17,4 7,5 9,9 1409 23,2 7,5 15,7 1879 26,1 7,5 18,6 2114 29,0 10,4 18,6 2349
241.14.50.127 50,0 25,0 127 71,0 19,5 8,5 11,0 1385 26,0 8,5 17,5 1846 29,3 8,5 20,8 2080 32,5 11,7 20,8 2308
241.14.50.139 50,0 25,0 139 66,5 21,6 9,4 12,2 1436 28,8 9,4 19,4 1915 32,4 9,4 23,0 2155 36,0 13,0 23,0 2394
241.14.50.152 50,0 25,0 152 60,0 23,4 10,1 13,3 1404 31,2 10,1 21,1 1872 35,1 10,1 25,0 2106 39,0 14,0 25,0 2340
241.14.50.178 50,0 25,0 178 52,0 27,6 12,0 15,6 1435 36,8 12,0 24,8 1914 41,4 12,0 29,4 2153 46,0 16,6 29,4 2392
241.14.50.203 50,0 25,0 203 44,1 31,2 13,5 17,7 1376 41,6 13,5 28,1 1835 46,8 13,5 33,3 2064 52,0 18,7 33,3 2293
241.14.50.254 50,0 25,0 254 35,0 39,0 16,9 22,1 1365 52,0 16,9 35,1 1820 58,5 16,9 41,6 2048 65,0 23,4 41,6 2275
241.14.50.305 50,0 25,0 305 28,6 46,8 20,3 26,5 1338 62,4 20,3 42,1 1785 70,2 20,3 49,9 2008 78,0 28,1 49,9 2231
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.50.064 50,0 25,0 64 156,0 17,6 7,4 10,2 2746 19,8 9,6 10,2 3089 25,6 18,6 7,0 3994 32,0 32,0 4992,0
241.14.50.076 50,0 25,0 76 125,0 21,5 9,0 12,5 2688 24,2 11,7 12,5 3025 31,2 22,6 8,6 3900 39,0 37,0 4875,0
241.14.50.089 50,0 25,0 89 109,0 24,8 10,4 14,4 2703 27,9 13,5 14,4 3041 36,0 26,1 9,9 3924 45,0 44,0 4905,0
241.14.50.102 50,0 25,0 102 94,1 28,6 12,0 16,6 2691 32,2 15,6 16,6 3030 41,6 30,2 11,4 3915 52,0 50,0 4893,2
241.14.50.115 50,0 25,0 115 81,0 31,9 13,3 18,6 2584 36,0 17,4 18,6 2916 46,4 33,6 12,8 3758 58,0 57,0 4698,0
241.14.50.127 50,0 25,0 127 71,0 35,8 15,0 20,8 2542 40,3 19,5 20,8 2861 52,0 37,7 14,3 3692 65,0 62,0 4615,0
241.14.50.139 50,0 25,0 139 66,5 39,6 16,6 23,0 2633 44,6 21,6 23,0 2966 57,6 41,8 15,8 3830 72,0 67,0 4788,0
241.14.50.152 50,0 25,0 152 60,0 42,9 17,9 25,0 2574 48,4 23,4 25,0 2904 62,4 45,2 17,2 3744 78,0 74,0 4680,0
241.14.50.178 50,0 25,0 178 52,0 50,6 21,2 29,4 2631 57,0 27,6 29,4 2964 73,6 53,4 20,2 3827 92,0 86,0 4784,0
241.14.50.203 50,0 25,0 203 44,1 57,2 23,9 33,3 2523 64,5 31,2 33,3 2844 83,2 60,3 22,9 3669 104,0 99,0 4586,4
241.14.50.254 50,0 25,0 254 35,0 71,5 29,9 41,6 2503 80,6 39,0 41,6 2821 104,0 75,4 28,6 3640 130,0 124,0 4550,0
241.14.50.305 50,0 25,0 305 28,6 85,8 35,9 49,9 2454 96,7 46,8 49,9 2766 124,8 90,5 34,3 3569 156,0 149,0 4461,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F54
∅50
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.50.064 50,0 25,0 64 209,1 8,1 3,5 4,6 1694 10,8 3,5 7,3 2258 12,2 3,5 8,7 2551 13,5 4,9 8,6 2823
241.15.50.076 50,0 25,0 76 168,1 9,6 4,2 5,4 1614 12,8 4,2 8,6 2152 14,4 4,2 10,2 2421 16,0 5,8 10,2 2690
241.15.50.089 50,0 25,0 89 140,0 11,1 4,8 6,3 1554 14,8 4,8 10,0 2072 16,7 4,8 11,9 2338 18,5 6,7 11,8 2590
241.15.50.102 50,0 25,0 102 119,0 12,9 5,6 7,3 1535 17,2 5,6 11,6 2047 19,4 5,6 13,8 2309 21,5 7,7 13,8 2559
241.15.50.115 50,0 25,0 115 106,0 14,7 6,4 8,3 1558 19,6 6,4 13,2 2078 22,1 6,4 15,7 2343 24,5 8,8 15,7 2597
241.15.50.127 50,0 25,0 127 97,0 16,2 7,0 9,2 1571 21,6 7,0 14,6 2095 24,3 7,0 17,3 2357 27,0 9,7 17,3 2619
241.15.50.139 50,0 25,0 139 87,0 17,7 7,7 10,0 1540 23,6 7,7 15,9 2053 26,6 7,7 18,9 2314 29,5 10,6 18,9 2567
241.15.50.152 50,0 25,0 152 80,1 19,8 8,6 11,2 1586 26,4 8,6 17,8 2115 29,7 8,6 21,1 2379 33,0 11,9 21,1 2643
241.15.50.178 50,0 25,0 178 69,6 23,1 10,0 13,1 1608 30,8 10,0 20,8 2144 34,7 10,0 24,7 2415 38,5 13,9 24,6 2680
241.15.50.203 50,0 25,0 203 59,8 26,4 11,4 15,0 1579 35,2 11,4 23,8 2105 39,6 11,4 28,2 2368 44,0 15,8 28,2 2631
241.15.50.229 50,0 25,0 229 50,9 30,0 13,0 17,0 1527 40,0 13,0 27,0 2036 45,0 13,0 32,0 2291 50,0 18,0 32,0 2545
241.15.50.254 50,0 25,0 254 44,0 35,1 15,2 19,9 1544 46,8 15,2 31,6 2059 52,7 15,2 37,5 2319 58,5 21,1 37,4 2574
241.15.50.305 50,0 25,0 305 38,7 40,2 17,4 22,8 1556 53,6 17,4 36,2 2074 60,3 17,4 42,9 2334 67,0 24,1 42,9 2593
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.50.064 50,0 25,0 64 209,1 14,9 6,2 8,7 3116 16,7 8,1 8,6 3492 21,6 15,7 5,9 4517 27,0 37,0 5645,7
241.15.50.076 50,0 25,0 76 168,1 17,6 7,4 10,2 2959 19,8 9,6 10,2 3328 25,6 18,6 7,0 4303 32,0 44,0 5379,2
241.15.50.089 50,0 25,0 89 140,0 20,4 8,5 11,9 2856 22,9 11,1 11,8 3206 29,6 21,5 8,1 4144 37,0 52,0 5180,0
241.15.50.102 50,0 25,0 102 119,0 23,7 9,9 13,8 2820 26,7 12,9 13,8 3177 34,4 24,9 9,5 4094 43,0 59,0 5117,0
241.15.50.115 50,0 25,0 115 106,0 27,0 11,3 15,7 2862 30,4 14,7 15,7 3222 39,2 28,4 10,8 4155 49,0 66,0 5194,0
241.15.50.127 50,0 25,0 127 97,0 29,7 12,4 17,3 2881 33,5 16,2 17,3 3250 43,2 31,3 11,9 4190 54,0 73,0 5238,0
241.15.50.139 50,0 25,0 139 87,0 32,5 13,6 18,9 2828 36,6 17,7 18,9 3184 47,2 34,2 13,0 4106 59,0 80,0 5133,0
241.15.50.152 50,0 25,0 152 80,1 36,3 15,2 21,1 2908 40,9 19,8 21,1 3276 52,8 38,3 14,5 4229 66,0 86,0 5286,6
241.15.50.178 50,0 25,0 178 69,6 42,4 17,7 24,7 2951 47,7 23,1 24,6 3320 61,6 44,7 16,9 4287 77,0 101,0 5359,2
241.15.50.203 50,0 25,0 203 59,8 48,4 20,2 28,2 2894 54,6 26,4 28,2 3265 70,4 51,0 19,4 4210 88,0 115,0 5262,4
241.15.50.229 50,0 25,0 229 50,9 55,0 23,0 32,0 2800 62,0 30,0 32,0 3156 80,0 58,0 22,0 4072 100,0 129,0 5090,0
241.15.50.254 50,0 25,0 254 44,0 64,4 26,9 37,5 2834 72,5 35,1 37,4 3190 93,6 67,9 25,7 4118 117,0 137,0 5148,0
241.15.50.305 50,0 25,0 305 38,7 73,7 30,8 42,9 2852 83,1 40,2 42,9 3216 107,2 77,7 29,5 4149 134,0 171,0 5185,8
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅50
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.50.064 50,0 25,0 64 156,0 9,6 4,2 5,4 1498 12,8 4,2 8,6 1997 14,4 4,2 10,2 2246 16,0 5,8 10,2 2496
241.14.50.076 50,0 25,0 76 125,0 11,7 5,1 6,6 1463 15,6 5,1 10,5 1950 17,6 5,1 12,5 2200 19,5 7,0 12,5 2438
241.14.50.089 50,0 25,0 89 109,0 13,5 5,9 7,6 1472 18,0 5,9 12,1 1962 20,3 5,9 14,4 2213 22,5 8,1 14,4 2453
241.14.50.102 50,0 25,0 102 94,1 15,6 6,8 8,8 1468 20,8 6,8 14,0 1957 23,4 6,8 16,6 2202 26,0 9,4 16,6 2447
241.14.50.115 50,0 25,0 115 81,0 17,4 7,5 9,9 1409 23,2 7,5 15,7 1879 26,1 7,5 18,6 2114 29,0 10,4 18,6 2349
241.14.50.127 50,0 25,0 127 71,0 19,5 8,5 11,0 1385 26,0 8,5 17,5 1846 29,3 8,5 20,8 2080 32,5 11,7 20,8 2308
241.14.50.139 50,0 25,0 139 66,5 21,6 9,4 12,2 1436 28,8 9,4 19,4 1915 32,4 9,4 23,0 2155 36,0 13,0 23,0 2394
241.14.50.152 50,0 25,0 152 60,0 23,4 10,1 13,3 1404 31,2 10,1 21,1 1872 35,1 10,1 25,0 2106 39,0 14,0 25,0 2340
241.14.50.178 50,0 25,0 178 52,0 27,6 12,0 15,6 1435 36,8 12,0 24,8 1914 41,4 12,0 29,4 2153 46,0 16,6 29,4 2392
241.14.50.203 50,0 25,0 203 44,1 31,2 13,5 17,7 1376 41,6 13,5 28,1 1835 46,8 13,5 33,3 2064 52,0 18,7 33,3 2293
241.14.50.254 50,0 25,0 254 35,0 39,0 16,9 22,1 1365 52,0 16,9 35,1 1820 58,5 16,9 41,6 2048 65,0 23,4 41,6 2275
241.14.50.305 50,0 25,0 305 28,6 46,8 20,3 26,5 1338 62,4 20,3 42,1 1785 70,2 20,3 49,9 2008 78,0 28,1 49,9 2231
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.50.064 50,0 25,0 64 156,0 17,6 7,4 10,2 2746 19,8 9,6 10,2 3089 25,6 18,6 7,0 3994 32,0 32,0 4992,0
241.14.50.076 50,0 25,0 76 125,0 21,5 9,0 12,5 2688 24,2 11,7 12,5 3025 31,2 22,6 8,6 3900 39,0 37,0 4875,0
241.14.50.089 50,0 25,0 89 109,0 24,8 10,4 14,4 2703 27,9 13,5 14,4 3041 36,0 26,1 9,9 3924 45,0 44,0 4905,0
241.14.50.102 50,0 25,0 102 94,1 28,6 12,0 16,6 2691 32,2 15,6 16,6 3030 41,6 30,2 11,4 3915 52,0 50,0 4893,2
241.14.50.115 50,0 25,0 115 81,0 31,9 13,3 18,6 2584 36,0 17,4 18,6 2916 46,4 33,6 12,8 3758 58,0 57,0 4698,0
241.14.50.127 50,0 25,0 127 71,0 35,8 15,0 20,8 2542 40,3 19,5 20,8 2861 52,0 37,7 14,3 3692 65,0 62,0 4615,0
241.14.50.139 50,0 25,0 139 66,5 39,6 16,6 23,0 2633 44,6 21,6 23,0 2966 57,6 41,8 15,8 3830 72,0 67,0 4788,0
241.14.50.152 50,0 25,0 152 60,0 42,9 17,9 25,0 2574 48,4 23,4 25,0 2904 62,4 45,2 17,2 3744 78,0 74,0 4680,0
241.14.50.178 50,0 25,0 178 52,0 50,6 21,2 29,4 2631 57,0 27,6 29,4 2964 73,6 53,4 20,2 3827 92,0 86,0 4784,0
241.14.50.203 50,0 25,0 203 44,1 57,2 23,9 33,3 2523 64,5 31,2 33,3 2844 83,2 60,3 22,9 3669 104,0 99,0 4586,4
241.14.50.254 50,0 25,0 254 35,0 71,5 29,9 41,6 2503 80,6 39,0 41,6 2821 104,0 75,4 28,6 3640 130,0 124,0 4550,0
241.14.50.305 50,0 25,0 305 28,6 85,8 35,9 49,9 2454 96,7 46,8 49,9 2766 124,8 90,5 34,3 3569 156,0 149,0 4461,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅50
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.50.064 50,0 25,0 64 209,1 8,1 3,5 4,6 1694 10,8 3,5 7,3 2258 12,2 3,5 8,7 2551 13,5 4,9 8,6 2823
241.15.50.076 50,0 25,0 76 168,1 9,6 4,2 5,4 1614 12,8 4,2 8,6 2152 14,4 4,2 10,2 2421 16,0 5,8 10,2 2690
241.15.50.089 50,0 25,0 89 140,0 11,1 4,8 6,3 1554 14,8 4,8 10,0 2072 16,7 4,8 11,9 2338 18,5 6,7 11,8 2590
241.15.50.102 50,0 25,0 102 119,0 12,9 5,6 7,3 1535 17,2 5,6 11,6 2047 19,4 5,6 13,8 2309 21,5 7,7 13,8 2559
241.15.50.115 50,0 25,0 115 106,0 14,7 6,4 8,3 1558 19,6 6,4 13,2 2078 22,1 6,4 15,7 2343 24,5 8,8 15,7 2597
241.15.50.127 50,0 25,0 127 97,0 16,2 7,0 9,2 1571 21,6 7,0 14,6 2095 24,3 7,0 17,3 2357 27,0 9,7 17,3 2619
241.15.50.139 50,0 25,0 139 87,0 17,7 7,7 10,0 1540 23,6 7,7 15,9 2053 26,6 7,7 18,9 2314 29,5 10,6 18,9 2567
241.15.50.152 50,0 25,0 152 80,1 19,8 8,6 11,2 1586 26,4 8,6 17,8 2115 29,7 8,6 21,1 2379 33,0 11,9 21,1 2643
241.15.50.178 50,0 25,0 178 69,6 23,1 10,0 13,1 1608 30,8 10,0 20,8 2144 34,7 10,0 24,7 2415 38,5 13,9 24,6 2680
241.15.50.203 50,0 25,0 203 59,8 26,4 11,4 15,0 1579 35,2 11,4 23,8 2105 39,6 11,4 28,2 2368 44,0 15,8 28,2 2631
241.15.50.229 50,0 25,0 229 50,9 30,0 13,0 17,0 1527 40,0 13,0 27,0 2036 45,0 13,0 32,0 2291 50,0 18,0 32,0 2545
241.15.50.254 50,0 25,0 254 44,0 35,1 15,2 19,9 1544 46,8 15,2 31,6 2059 52,7 15,2 37,5 2319 58,5 21,1 37,4 2574
241.15.50.305 50,0 25,0 305 38,7 40,2 17,4 22,8 1556 53,6 17,4 36,2 2074 60,3 17,4 42,9 2334 67,0 24,1 42,9 2593
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.50.064 50,0 25,0 64 209,1 14,9 6,2 8,7 3116 16,7 8,1 8,6 3492 21,6 15,7 5,9 4517 27,0 37,0 5645,7
241.15.50.076 50,0 25,0 76 168,1 17,6 7,4 10,2 2959 19,8 9,6 10,2 3328 25,6 18,6 7,0 4303 32,0 44,0 5379,2
241.15.50.089 50,0 25,0 89 140,0 20,4 8,5 11,9 2856 22,9 11,1 11,8 3206 29,6 21,5 8,1 4144 37,0 52,0 5180,0
241.15.50.102 50,0 25,0 102 119,0 23,7 9,9 13,8 2820 26,7 12,9 13,8 3177 34,4 24,9 9,5 4094 43,0 59,0 5117,0
241.15.50.115 50,0 25,0 115 106,0 27,0 11,3 15,7 2862 30,4 14,7 15,7 3222 39,2 28,4 10,8 4155 49,0 66,0 5194,0
241.15.50.127 50,0 25,0 127 97,0 29,7 12,4 17,3 2881 33,5 16,2 17,3 3250 43,2 31,3 11,9 4190 54,0 73,0 5238,0
241.15.50.139 50,0 25,0 139 87,0 32,5 13,6 18,9 2828 36,6 17,7 18,9 3184 47,2 34,2 13,0 4106 59,0 80,0 5133,0
241.15.50.152 50,0 25,0 152 80,1 36,3 15,2 21,1 2908 40,9 19,8 21,1 3276 52,8 38,3 14,5 4229 66,0 86,0 5286,6
241.15.50.178 50,0 25,0 178 69,6 42,4 17,7 24,7 2951 47,7 23,1 24,6 3320 61,6 44,7 16,9 4287 77,0 101,0 5359,2
241.15.50.203 50,0 25,0 203 59,8 48,4 20,2 28,2 2894 54,6 26,4 28,2 3265 70,4 51,0 19,4 4210 88,0 115,0 5262,4
241.15.50.229 50,0 25,0 229 50,9 55,0 23,0 32,0 2800 62,0 30,0 32,0 3156 80,0 58,0 22,0 4072 100,0 129,0 5090,0
241.15.50.254 50,0 25,0 254 44,0 64,4 26,9 37,5 2834 72,5 35,1 37,4 3190 93,6 67,9 25,7 4118 117,0 137,0 5148,0
241.15.50.305 50,0 25,0 305 38,7 73,7 30,8 42,9 2852 83,1 40,2 42,9 3216 107,2 77,7 29,5 4149 134,0 171,0 5185,8
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F55
∅50
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.16.50.064 50,0 25,0 64 413,0 6,5 2,8 3,7 2685 8,6 2,8 5,8 3552 9,7 2,8 6,9 4006 10,8 3,9 6,9 4460
241.16.50.076 50,0 25,0 76 339,4 7,8 3,4 4,4 2647 10,4 3,4 7,0 3530 11,7 3,4 8,3 3971 13,0 4,7 8,3 4412
241.16.50.089 50,0 25,0 89 288,4 9,2 4,0 5,2 2653 12,2 4,0 8,2 3518 13,7 4,0 9,7 3951 15,3 5,5 9,8 4413
241.16.50.102 50,0 25,0 102 245,3 10,5 4,6 5,9 2576 14,0 4,6 9,4 3434 15,8 4,6 11,2 3876 17,5 6,3 11,2 4293
241.16.50.115 50,0 25,0 115 214,8 12,0 5,2 6,8 2578 16,0 5,2 10,8 3437 18,0 5,2 12,8 3866 20,0 7,2 12,8 4296
241.16.50.127 50,0 25,0 127 192,3 13,5 5,9 7,6 2596 18,0 5,9 12,1 3461 20,3 5,9 14,4 3904 22,5 8,1 14,4 4327
241.16.50.139 50,0 25,0 139 170,7 15,0 6,5 8,5 2561 20,0 6,5 13,5 3414 22,5 6,5 16,0 3841 25,0 9,0 16,0 4268
241.16.50.152 50,0 25,0 152 154,0 16,2 7,0 9,2 2495 21,6 7,0 14,6 3326 24,3 7,0 17,3 3742 27,0 9,7 17,3 4158
241.16.50.178 50,0 25,0 178 134,4 19,2 8,3 10,9 2580 25,6 8,3 17,3 3441 28,8 8,3 20,5 3871 32,0 11,5 20,5 4301
241.16.50.203 50,0 25,0 203 116,7 21,8 9,4 12,4 2544 29,0 9,4 19,6 3384 32,6 9,4 23,2 3804 36,3 13,1 23,2 4236
241.16.50.254 50,0 25,0 254 89,3 27,6 12,0 15,6 2465 36,8 12,0 24,8 3286 41,4 12,0 29,4 3697 46,0 16,6 29,4 4108
241.16.50.305 50,0 25,0 305 73,6 33,6 14,6 19,0 2473 44,8 14,6 30,2 3297 50,4 14,6 35,8 3709 56,0 20,2 35,8 4122
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.16.50.064 50,0 25,0 64 413,0 11,8 4,9 6,9 4873 13,3 6,5 6,8 5493 17,2 12,5 4,7 7104 21,5 42,5 8879,5
241.16.50.076 50,0 25,0 76 339,4 14,3 6,0 8,3 4853 16,1 7,8 8,3 5464 20,8 15,1 5,7 7060 26,0 50,0 8824,4
241.16.50.089 50,0 25,0 89 288,4 16,8 7,0 9,8 4845 18,9 9,2 9,7 5451 24,4 17,7 6,7 7037 30,5 58,5 8796,2
241.16.50.102 50,0 25,0 102 245,3 19,3 8,1 11,2 4734 21,7 10,5 11,2 5323 28,0 20,3 7,7 6868 35,0 67,0 8585,5
241.16.50.115 50,0 25,0 115 214,8 22,0 9,2 12,8 4726 24,8 12,0 12,8 5327 32,0 23,2 8,8 6874 40,0 75,0 8592,0
241.16.50.127 50,0 25,0 127 192,3 24,8 10,4 14,4 4769 27,9 13,5 14,4 5365 36,0 26,1 9,9 6923 45,0 82,0 8653,5
241.16.50.139 50,0 25,0 139 170,7 27,5 11,5 16,0 4694 31,0 15,0 16,0 5292 40,0 29,0 11,0 6828 50,0 89,0 8535,0
241.16.50.152 50,0 25,0 152 154,0 29,7 12,4 17,3 4574 33,5 16,2 17,3 5159 43,2 31,3 11,9 6653 54,0 98,0 8316,0
241.16.50.178 50,0 25,0 178 134,4 35,2 14,7 20,5 4731 39,7 19,2 20,5 5336 51,2 37,1 14,1 6881 64,0 114,0 8601,6
241.16.50.203 50,0 25,0 203 116,7 39,9 16,7 23,2 4656 45,0 21,8 23,2 5252 58,0 42,1 15,9 6769 72,5 130,5 8460,8
241.16.50.254 50,0 25,0 254 89,3 50,6 21,2 29,4 4519 57,0 27,6 29,4 5090 73,6 53,4 20,2 6572 92,0 162,0 8215,6
241.16.50.305 50,0 25,0 305 73,6 61,6 25,8 35,8 4534 69,4 33,6 35,8 5108 89,6 65,0 24,6 6595 112,0 193,0 8243,2
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.16. High Performance Compression Springs DIN ISO 10243 Colour: „Red“
30% Stroke 40% Stroke 45% Stroke 50% Stroke
Order No
55% Stroke 62% Stroke 80% Stroke 100% Stroke
Order No
F56
∅50
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.17.50.064 50,0 25,0 64 709 5,7 2,5 3,2 4041 7,6 2,5 5,1 5388 8,6 2,5 6,1 6097 9,5 3,4 6,1 6736
241.17.50.076 50,0 25,0 76 572 6,9 3,0 3,9 3947 9,2 3,0 6,2 5262 10,4 3,0 7,4 5949 11,5 4,1 7,4 6578
241.17.50.089 50,0 25,0 89 475 8,1 3,5 4,6 3848 10,8 3,5 7,3 5130 12,2 3,5 8,7 5795 13,5 4,9 8,6 6413
241.17.50.102 50,0 25,0 102 405 9,3 4,0 5,3 3767 12,4 4,0 8,4 5022 14,0 4,0 10,0 5670 15,5 5,6 9,9 6278
241.17.50.115 50,0 25,0 115 352 10,5 4,6 5,9 3696 14,0 4,6 9,4 4928 15,8 4,6 11,2 5562 17,5 6,3 11,2 6160
241.17.50.127 50,0 25,0 127 316 11,7 5,1 6,6 3697 15,6 5,1 10,5 4930 17,6 5,1 12,5 5562 19,5 7,0 12,5 6162
241.17.50.152 50,0 25,0 152 239 14,1 6,1 8,0 3370 18,8 6,1 12,7 4493 21,2 6,1 15,1 5067 23,5 8,5 15,0 5617
241.17.50.203 50,0 25,0 203 187 22,2 9,6 12,6 4151 29,6 9,6 20,0 5535 33,3 9,6 23,7 6227 37,0 13,3 23,7 6919
241.17.50.254 50,0 25,0 254 153 24,0 10,4 13,6 3672 32,0 10,4 21,6 4896 36,0 10,4 25,6 5508 40,0 14,4 25,6 6120
241.17.50.305 50,0 25,0 305 127 29,1 12,6 16,5 3696 38,8 12,6 26,2 4928 43,7 12,6 31,1 5550 48,5 17,5 31,0 6160
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.17.50.064 50,0 25,0 64 709 10,5 4,4 6,1 7445 11,8 5,7 6,1 8366 15,2 11,0 4,2 1077719,0 45,0 13471,0
241.17.50.076 50,0 25,0 76 572 12,7 5,3 7,4 7264 14,3 6,9 7,4 8180 18,4 13,3 5,1 1052523,0 53,0 13156,0
241.17.50.089 50,0 25,0 89 475 14,9 6,2 8,7 7078 16,7 8,1 8,6 7933 21,6 15,7 5,9 1026027,0 62,0 12825,0
241.17.50.102 50,0 25,0 102 405 17,1 7,1 10,0 6926 19,2 9,3 9,9 7776 24,8 18,0 6,8 1004431,0 71,0 12555,0
241.17.50.115 50,0 25,0 115 352 19,3 8,1 11,2 6794 21,7 10,5 11,2 7638 28,0 20,3 7,7 985635,0 80,0 12320,0
241.17.50.127 50,0 25,0 127 316 21,5 9,0 12,5 6794 24,2 11,7 12,5 7647 31,2 22,6 8,6 985939,0 88,0 12324,0
241.17.50.152 50,0 25,0 152 239 25,9 10,8 15,1 6190 29,1 14,1 15,0 6955 37,6 27,3 10,3 898647,0 105,0 11233,0
241.17.50.203 50,0 25,0 203 187 40,7 17,0 23,7 7611 45,9 22,2 23,7 8583 59,2 42,9 16,3 1107074,0 129,0 13838,0
241.17.50.254 50,0 25,0 254 153 44,0 18,4 25,6 6732 49,6 24,0 25,6 7589 64,0 46,4 17,6 979280,0 174,0 12240,0
241.17.50.305 50,0 25,0 305 127 53,4 22,3 31,1 6782 60,1 29,1 31,0 7633 77,6 56,3 21,3 985597,0 208,0 12319,0
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.17. High Performance Compression Springs DIN ISO 10243 Colour: „Yellow“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F57
∅63
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.63.076 63,0 38,0 76 189,1 11,4 4,9 6,5 2156 15,2 4,9 10,3 2874 17,1 4,9 12,2 3234 19,0 6,8 12,2 3593
241.14.63.089 63,0 38,0 89 158,1 13,2 5,7 7,5 2087 17,6 5,7 11,9 2783 19,8 5,7 14,1 3130 22,0 7,9 14,1 3478
241.14.63.102 63,0 38,0 102 131,0 15,0 6,5 8,5 1965 20,0 6,5 13,5 2620 22,5 6,5 16,0 2948 25,0 9,0 16,0 3275
241.14.63.115 63,0 38,0 115 116,0 17,1 7,4 9,7 1984 22,8 7,4 15,4 2645 25,7 7,4 18,3 2981 28,5 10,3 18,2 3306
241.14.63.127 63,0 38,0 127 103,1 19,2 8,3 10,9 1980 25,6 8,3 17,3 2639 28,8 8,3 20,5 2969 32,0 11,5 20,5 3299
241.14.63.152 63,0 38,0 152 84,4 22,8 9,9 12,9 1924 30,4 9,9 20,5 2566 34,2 9,9 24,3 2886 38,0 13,7 24,3 3207
241.14.63.178 63,0 38,0 178 71,5 26,7 11,6 15,1 1909 35,6 11,6 24,0 2545 40,1 11,6 28,5 2867 44,5 16,0 28,5 3182
241.14.63.203 63,0 38,0 203 61,7 30,6 13,3 17,3 1888 40,8 13,3 27,5 2517 45,9 13,3 32,6 2832 51,0 18,4 32,6 3147
241.14.63.254 63,0 38,0 254 47,0 38,4 16,6 21,8 1805 51,2 16,6 34,6 2406 57,6 16,6 41,0 2707 64,0 23,0 41,0 3008
241.14.63.305 63,0 38,0 305 38,3 45,6 19,8 25,8 1746 60,8 19,8 41,0 2329 68,4 19,8 48,6 2620 76,0 27,4 48,6 2911
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.63.076 63,0 38,0 76 189,1 20,9 8,7 12,2 3952 23,6 11,4 12,2 4463 30,4 22,0 8,4 5749 38,0 38,0 7185,8
241.14.63.089 63,0 38,0 89 158,1 24,2 10,1 14,1 3826 27,3 13,2 14,1 4316 35,2 25,5 9,7 5565 44,0 45,0 6956,4
241.14.63.102 63,0 38,0 102 131,0 27,5 11,5 16,0 3603 31,0 15,0 16,0 4061 40,0 29,0 11,0 5240 50,0 52,0 6550,0
241.14.63.115 63,0 38,0 115 116,0 31,4 13,1 18,3 3642 35,3 17,1 18,2 4095 45,6 33,1 12,5 5290 57,0 58,0 6612,0
241.14.63.127 63,0 38,0 127 103,1 35,2 14,7 20,5 3629 39,7 19,2 20,5 4093 51,2 37,1 14,1 5279 64,0 63,0 6598,4
241.14.63.152 63,0 38,0 152 84,4 41,8 17,5 24,3 3528 47,1 22,8 24,3 3975 60,8 44,1 16,7 5132 76,0 76,0 6414,4
241.14.63.178 63,0 38,0 178 71,5 49,0 20,5 28,5 3504 55,2 26,7 28,5 3947 71,2 51,6 19,6 5091 89,0 89,0 6363,5
241.14.63.203 63,0 38,0 203 61,7 56,1 23,5 32,6 3461 63,2 30,6 32,6 3899 81,6 59,2 22,4 5035 102,0 101,0 6293,4
241.14.63.254 63,0 38,0 254 47,0 70,4 29,4 41,0 3309 79,4 38,4 41,0 3732 102,4 74,2 28,2 4813 128,0 126,0 6016,0
241.14.63.305 63,0 38,0 305 38,3 83,6 35,0 48,6 3202 94,2 45,6 48,6 3608 121,6 88,2 33,4 4657 152,0 153,0 5821,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F58
∅63
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.63.076 63,0 38,0 76 312,1 9,6 4,2 5,4 2996 12,8 4,2 8,6 3995 14,4 4,2 10,2 4494 16,0 5,8 10,2 4994
241.15.63.089 63,0 38,0 89 260,1 11,4 4,9 6,5 2965 15,2 4,9 10,3 3954 17,1 4,9 12,2 4448 19,0 6,8 12,2 4942
241.15.63.102 63,0 38,0 102 221,1 13,2 5,7 7,5 2919 17,6 5,7 11,9 3891 19,8 5,7 14,1 4378 22,0 7,9 14,1 4864
241.15.63.115 63,0 38,0 115 187,0 15,0 6,5 8,5 2805 20,0 6,5 13,5 3740 22,5 6,5 16,0 4208 25,0 9,0 16,0 4675
241.15.63.127 63,0 38,0 127 168,1 16,8 7,3 9,5 2824 22,4 7,3 15,1 3765 25,2 7,3 17,9 4236 28,0 10,1 17,9 4707
241.15.63.152 63,0 38,0 152 136,0 20,1 8,7 11,4 2734 26,8 8,7 18,1 3645 30,2 8,7 21,5 4107 33,5 12,1 21,4 4556
241.15.63.178 63,0 38,0 178 114,0 23,4 10,1 13,3 2668 31,2 10,1 21,1 3557 35,1 10,1 25,0 4001 39,0 14,0 25,0 4446
241.15.63.203 63,0 38,0 203 100,0 27,0 11,7 15,3 2700 36,0 11,7 24,3 3600 40,5 11,7 28,8 4050 45,0 16,2 28,8 4500
241.15.63.229 63,0 38,0 229 89,3 30,6 13,3 17,3 2733 40,8 13,3 27,5 3643 45,9 13,3 32,6 4099 51,0 18,4 32,6 4554
241.15.63.254 63,0 38,0 254 78,5 34,5 15,0 19,5 2708 46,0 15,0 31,0 3611 51,8 15,0 36,8 4066 57,5 20,7 36,8 4514
241.15.63.305 63,0 38,0 305 64,8 41,4 17,9 23,5 2683 55,2 17,9 37,3 3577 62,1 17,9 44,2 4024 69,0 24,8 44,2 4471
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.63.076 63,0 38,0 76 312,1 17,6 7,4 10,2 5493 19,8 9,6 10,2 6180 25,6 18,6 7,0 7990 32,0 44,0 9987,2
241.15.63.089 63,0 38,0 89 260,1 20,9 8,7 12,2 5436 23,6 11,4 12,2 6138 30,4 22,0 8,4 7907 38,0 51,0 9883,8
241.15.63.102 63,0 38,0 102 221,1 24,2 10,1 14,1 5351 27,3 13,2 14,1 6036 35,2 25,5 9,7 7783 44,0 58,0 9728,4
241.15.63.115 63,0 38,0 115 187,0 27,5 11,5 16,0 5143 31,0 15,0 16,0 5797 40,0 29,0 11,0 7480 50,0 65,0 9350,0
241.15.63.127 63,0 38,0 127 168,1 30,8 12,9 17,9 5177 34,7 16,8 17,9 5833 44,8 32,5 12,3 7531 56,0 71,0 9413,6
241.15.63.152 63,0 38,0 152 136,0 36,9 15,4 21,5 5018 41,5 20,1 21,4 5644 53,6 38,9 14,7 7290 67,0 85,0 9112,0
241.15.63.178 63,0 38,0 178 114,0 42,9 17,9 25,0 4891 48,4 23,4 25,0 5518 62,4 45,2 17,2 7114 78,0 100,0 8892,0
241.15.63.203 63,0 38,0 203 100,0 49,5 20,7 28,8 4950 55,8 27,0 28,8 5580 72,0 52,2 19,8 7200 90,0 113,0 9000,0
241.15.63.229 63,0 38,0 229 89,3 56,1 23,5 32,6 5010 63,2 30,6 32,6 5644 81,6 59,2 22,4 7287 102,0 127,0 9108,6
241.15.63.254 63,0 38,0 254 78,5 63,3 26,5 36,8 4969 71,3 34,5 36,8 5597 92,0 66,7 25,3 7222 115,0 139,0 9027,5
241.15.63.305 63,0 38,0 305 64,8 75,9 31,7 44,2 4918 85,6 41,4 44,2 5547 110,4 80,0 30,4 7154 138,0 167,0 8942,4
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅63
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.14.63.076 63,0 38,0 76 189,1 11,4 4,9 6,5 2156 15,2 4,9 10,3 2874 17,1 4,9 12,2 3234 19,0 6,8 12,2 3593
241.14.63.089 63,0 38,0 89 158,1 13,2 5,7 7,5 2087 17,6 5,7 11,9 2783 19,8 5,7 14,1 3130 22,0 7,9 14,1 3478
241.14.63.102 63,0 38,0 102 131,0 15,0 6,5 8,5 1965 20,0 6,5 13,5 2620 22,5 6,5 16,0 2948 25,0 9,0 16,0 3275
241.14.63.115 63,0 38,0 115 116,0 17,1 7,4 9,7 1984 22,8 7,4 15,4 2645 25,7 7,4 18,3 2981 28,5 10,3 18,2 3306
241.14.63.127 63,0 38,0 127 103,1 19,2 8,3 10,9 1980 25,6 8,3 17,3 2639 28,8 8,3 20,5 2969 32,0 11,5 20,5 3299
241.14.63.152 63,0 38,0 152 84,4 22,8 9,9 12,9 1924 30,4 9,9 20,5 2566 34,2 9,9 24,3 2886 38,0 13,7 24,3 3207
241.14.63.178 63,0 38,0 178 71,5 26,7 11,6 15,1 1909 35,6 11,6 24,0 2545 40,1 11,6 28,5 2867 44,5 16,0 28,5 3182
241.14.63.203 63,0 38,0 203 61,7 30,6 13,3 17,3 1888 40,8 13,3 27,5 2517 45,9 13,3 32,6 2832 51,0 18,4 32,6 3147
241.14.63.254 63,0 38,0 254 47,0 38,4 16,6 21,8 1805 51,2 16,6 34,6 2406 57,6 16,6 41,0 2707 64,0 23,0 41,0 3008
241.14.63.305 63,0 38,0 305 38,3 45,6 19,8 25,8 1746 60,8 19,8 41,0 2329 68,4 19,8 48,6 2620 76,0 27,4 48,6 2911
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.14.63.076 63,0 38,0 76 189,1 20,9 8,7 12,2 3952 23,6 11,4 12,2 4463 30,4 22,0 8,4 5749 38,0 38,0 7185,8
241.14.63.089 63,0 38,0 89 158,1 24,2 10,1 14,1 3826 27,3 13,2 14,1 4316 35,2 25,5 9,7 5565 44,0 45,0 6956,4
241.14.63.102 63,0 38,0 102 131,0 27,5 11,5 16,0 3603 31,0 15,0 16,0 4061 40,0 29,0 11,0 5240 50,0 52,0 6550,0
241.14.63.115 63,0 38,0 115 116,0 31,4 13,1 18,3 3642 35,3 17,1 18,2 4095 45,6 33,1 12,5 5290 57,0 58,0 6612,0
241.14.63.127 63,0 38,0 127 103,1 35,2 14,7 20,5 3629 39,7 19,2 20,5 4093 51,2 37,1 14,1 5279 64,0 63,0 6598,4
241.14.63.152 63,0 38,0 152 84,4 41,8 17,5 24,3 3528 47,1 22,8 24,3 3975 60,8 44,1 16,7 5132 76,0 76,0 6414,4
241.14.63.178 63,0 38,0 178 71,5 49,0 20,5 28,5 3504 55,2 26,7 28,5 3947 71,2 51,6 19,6 5091 89,0 89,0 6363,5
241.14.63.203 63,0 38,0 203 61,7 56,1 23,5 32,6 3461 63,2 30,6 32,6 3899 81,6 59,2 22,4 5035 102,0 101,0 6293,4
241.14.63.254 63,0 38,0 254 47,0 70,4 29,4 41,0 3309 79,4 38,4 41,0 3732 102,4 74,2 28,2 4813 128,0 126,0 6016,0
241.14.63.305 63,0 38,0 305 38,3 83,6 35,0 48,6 3202 94,2 45,6 48,6 3608 121,6 88,2 33,4 4657 152,0 153,0 5821,6
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.14. High Performance Compression Springs DIN ISO 10243 Colour: „Green“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
∅63
D h D d L 0 R S 1 S v1 S A1 F 1 S 2 S v2 S A2 F 2 S 3 S v3 S A3 F 3 S 4 S v4 S A4 F 4
241.15.63.076 63,0 38,0 76 312,1 9,6 4,2 5,4 2996 12,8 4,2 8,6 3995 14,4 4,2 10,2 4494 16,0 5,8 10,2 4994
241.15.63.089 63,0 38,0 89 260,1 11,4 4,9 6,5 2965 15,2 4,9 10,3 3954 17,1 4,9 12,2 4448 19,0 6,8 12,2 4942
241.15.63.102 63,0 38,0 102 221,1 13,2 5,7 7,5 2919 17,6 5,7 11,9 3891 19,8 5,7 14,1 4378 22,0 7,9 14,1 4864
241.15.63.115 63,0 38,0 115 187,0 15,0 6,5 8,5 2805 20,0 6,5 13,5 3740 22,5 6,5 16,0 4208 25,0 9,0 16,0 4675
241.15.63.127 63,0 38,0 127 168,1 16,8 7,3 9,5 2824 22,4 7,3 15,1 3765 25,2 7,3 17,9 4236 28,0 10,1 17,9 4707
241.15.63.152 63,0 38,0 152 136,0 20,1 8,7 11,4 2734 26,8 8,7 18,1 3645 30,2 8,7 21,5 4107 33,5 12,1 21,4 4556
241.15.63.178 63,0 38,0 178 114,0 23,4 10,1 13,3 2668 31,2 10,1 21,1 3557 35,1 10,1 25,0 4001 39,0 14,0 25,0 4446
241.15.63.203 63,0 38,0 203 100,0 27,0 11,7 15,3 2700 36,0 11,7 24,3 3600 40,5 11,7 28,8 4050 45,0 16,2 28,8 4500
241.15.63.229 63,0 38,0 229 89,3 30,6 13,3 17,3 2733 40,8 13,3 27,5 3643 45,9 13,3 32,6 4099 51,0 18,4 32,6 4554
241.15.63.254 63,0 38,0 254 78,5 34,5 15,0 19,5 2708 46,0 15,0 31,0 3611 51,8 15,0 36,8 4066 57,5 20,7 36,8 4514
241.15.63.305 63,0 38,0 305 64,8 41,4 17,9 23,5 2683 55,2 17,9 37,3 3577 62,1 17,9 44,2 4024 69,0 24,8 44,2 4471
D h D d L 0 R S 5 S v5 S A5 F 5 S 6 S v6 S A6 F 6 S 7 S v7 S A7 F 7 S n L n F n
241.15.63.076 63,0 38,0 76 312,1 17,6 7,4 10,2 5493 19,8 9,6 10,2 6180 25,6 18,6 7,0 7990 32,0 44,0 9987,2
241.15.63.089 63,0 38,0 89 260,1 20,9 8,7 12,2 5436 23,6 11,4 12,2 6138 30,4 22,0 8,4 7907 38,0 51,0 9883,8
241.15.63.102 63,0 38,0 102 221,1 24,2 10,1 14,1 5351 27,3 13,2 14,1 6036 35,2 25,5 9,7 7783 44,0 58,0 9728,4
241.15.63.115 63,0 38,0 115 187,0 27,5 11,5 16,0 5143 31,0 15,0 16,0 5797 40,0 29,0 11,0 7480 50,0 65,0 9350,0
241.15.63.127 63,0 38,0 127 168,1 30,8 12,9 17,9 5177 34,7 16,8 17,9 5833 44,8 32,5 12,3 7531 56,0 71,0 9413,6
241.15.63.152 63,0 38,0 152 136,0 36,9 15,4 21,5 5018 41,5 20,1 21,4 5644 53,6 38,9 14,7 7290 67,0 85,0 9112,0
241.15.63.178 63,0 38,0 178 114,0 42,9 17,9 25,0 4891 48,4 23,4 25,0 5518 62,4 45,2 17,2 7114 78,0 100,0 8892,0
241.15.63.203 63,0 38,0 203 100,0 49,5 20,7 28,8 4950 55,8 27,0 28,8 5580 72,0 52,2 19,8 7200 90,0 113,0 9000,0
241.15.63.229 63,0 38,0 229 89,3 56,1 23,5 32,6 5010 63,2 30,6 32,6 5644 81,6 59,2 22,4 7287 102,0 127,0 9108,6
241.15.63.254 63,0 38,0 254 78,5 63,3 26,5 36,8 4969 71,3 34,5 36,8 5597 92,0 66,7 25,3 7222 115,0 139,0 9027,5
241.15.63.305 63,0 38,0 305 64,8 75,9 31,7 44,2 4918 85,6 41,4 44,2 5547 110,4 80,0 30,4 7154 138,0 167,0 8942,4
subject to alterations
D h = dia. of guide sleeve
D d = diameter of guide pin
L 0 = free length of spring
L 1 …L n = length of loaded spring
(mm) as related to
spring forces F 1 …F n
L BL = length of compacted-
spring (i.e. wire-to-wire)
F 1 …F n = forces (N) as related to
length of spring L 1 …L n
S v1 …S v7 = recommend. preload.
compression, as relat.
to compress. S 1 …S 7
S 1 …S n = compr. as related to
spring forces F 1 …F n
R = spring rate (N/mm)
S A1 …S A7 = working stroke (mm)
High Performance Compression Springs
DIN ISO 10243
241.15. High Performance Compression Springs DIN ISO 10243 Colour: „Blue“
30% stroke 40% stroke 45% stroke 50% stroke
Order No
55% stroke 62% stroke 80% stroke 100% stroke
Order No
F59
subject to alterations
High performance compression spring, 3XLF, Colour "White"
Description:
The diameters are comparable with the high performance compression
springs DIN ISO 10243. The special flat wound wire cross section brings
a reduction of the medium winding diameter for the same winding
ratio with an edge-wound spring. Consequently, the high performance
compression spring 3XLF has a 6x larger starting spring force than the
high performance compression spring DIN ISO 10243 colour code
“yellow”.
n
F
d
D
S n
L
0
L
BL
h15
h
D
H15
D h =
D d =
L 0 =
L BL =
F n =
S n =
R =
dia. of guide sleeve
diameter of guide pin
free length of spring
length of compacted
spring (i.e. wire-to-wire)
Spring force in N
Stroke
spring rate (N/mm)
F60
Order No D h D d L 0 R S 1 S V1 S A1 F 1 S n F n
241.19.16.020 16 6.3 20 1818 2.2 1 1.2 4000 3 5454
241.19.16.035 16 6.3 35 1000 4 1.8 2.2 4000 5.5 5500
241.19.16.050 16 6.3 50 615 6.5 2.5 4 3998 8 4920
241.19.16.075 16 6.3 75 400 10 3.8 6.2 4000 12.5 5000
241.19.16.100 16 6.3 100 286 14 5 9 4004 16.3 4662
241.19.19.025 19 8 25 2400 2.5 1.2 1.2 6000 3.4 8160
241.19.19.040 19 8 40 1333 4.5 2 2.5 5998 5.9 7865
241.19.19.050 19 8 50 1000 6 2.5 3.5 6000 7.8 7800
241.19.19.075 19 8 75 600 10 3.8 6.2 6000 12.4 7440
241.19.19.100 19 8 100 429 14 5 9 6006 16.5 7078
241.19.25.030 25 10 30 4800 2.5 1.5 1 12000 3 14400
241.19.25.050 25 10 50 2400 5 2.5 2.5 12000 5.9 14160
241.19.25.075 25 10 75 1500 8 3.8 4.2 12000 9.5 14250
241.19.25.100 25 10 100 1000 12 5 7 12000 14.7 14700
241.19.25.125 25 10 125 857 14 6.2 7.8 11998 16.9 14483
241.19.32.035 32 12.5 35 6667 3 1.8 1.2 20001 3.7 24668
241.19.32.050 32 12.5 50 3636 5.5 2.5 3 19998 6.3 22907
241.19.32.075 32 12.5 75 2222 9 3.8 5.2 19998 11.3 25109
241.19.32.100 32 12.5 100 1538 13 5 8 19994 17.9 27530
241.19.32.125 32 12.5 125 1250 16 6.2 9.8 20000 18.3 22875
241.19.32.150 32 12.5 150 1053 19 7.5 11.5 20007 21.7 22850
241.19.38.040 38 16 40 7143 3.5 2 1.5 25000 4.5 32144
241.19.38.050 38 16 50 5000 5 2.5 2.5 25000 5.9 29500
241.19.38.075 38 16 75 2778 9 3.8 5.2 25002 10.4 28891
241.19.38.100 38 16 100 1923 13 5 8 24999 15 28845
241.19.38.150 38 16 150 1316 19 7.5 11.5 25004 22.4 29478
241.19.38.200 38 16 200 926 27 10 17 25002 29.9 27687
241.19. High performance compression spring, 3XLF, Colour "White"
subject to alterations
Round wire compression spring
force
preload
d
D
H15
h
D
m
D
d
1
F
2
F
n
F
s
n
s
2
s
1
s
0
L
1
L
2
L
n
L
Bl
L
preload
deflection
241.02.
Material:
Spring steel wire class C DIN 17.223 sheet 1, drawn and patented.
For highly stressed compression springs and for loads both static and
oscillating.
Execution:
Manufacturing tolerances to DIN 2095 class 2, load-stabilized, surface
homogenized by ball-shot, oiled.
Flattened and ground end coils.
Note:
Max. working temperature 100 °C.
All spring sizes listed also available in “making-up-”lengths of 500 mm.
When ordering these, please add “500” at the end of the order number
– e. g. 241.02.11.040.500.
D h = diameter of guide sleeve
D m = mean coil diameter
D d = diameter of guide pin
d = diameter of spring wire
L 0 = free length of spring
L 1 ...L n = lengths of loaded spring as related to spring forces F 1 ...F n
R = spring rate [N/mm]
L Bl = length of compacted spring (i.-e. wire-to-wire)
F 1 ...F n = forces [N] as related to lengths of spring L 1 ...L n
s 1 ...s n = deflection as related to spring forces F 1 ...F n
i f = number of active coils
s = working stroke of spring – i. e. working deflection
F61
Order No D h D d D m d L 0 R s 1 F 1 [N]* l 1 s 2 F 2 [N]** l 2 s n F n [N]*** L n i f
241.02.11.040 11 6.5 8.5 1.5 40 8.08 11.3 91 28.7 13.7 110 26.3 16.1 130 23.9 10.5
241.02.13.055 13 8.5 10.5 1.5 55 3.8 20.8 79 34.2 25.2 95 29.8 29.7 112 25.3 12
241.02.15.040 15 9.5 12 2 40 11.93 12.3 146 27.7 15 178 25 17.6 210 22.4 8
241.02.15.050 15 9.5 12 2 50 10 17.5 175 32.5 21.2 212 28.8 25 250 25 9.5
241.02.16.040 16 10.5 13 2 40 11 14 154 26 17 187 23 20 220 20 7
241.02.18.085 18 12 14.75 2.25 85 5.92 30.8 182 54.2 37.4 221 47.6 44 260 41 14
241.02.19.045 19 11 14.5 3 45 35 9.8 343 35.2 11.9 416 33.1 14 490 31 8
241.02.19.050 19 11 14.5 3 50 30 11.2 336 38.8 13.6 408 36.4 16 480 34 8.5
241.02.19.083 19.5 9 14 4 83 75 12.6 945 70.4 15.3 1147 67.7 18 1350 65 16
241.02.20.035 20.5 10 15 4 35 170 5.6 952 29.4 6.8 1156 28.2 8 1360 27 4.5
241.02.20.090 20.5 9 14.5 4.5 90 97.8 12.3 1202 77.7 15 1467 75 17.6 1714 72.4 4
241.02.21.035 21 13.5 17 2.5 35 13.32 10.5 139 24.5 12.7 169 22.3 15 200 20 6
241.02.21.040 21 12 16.25 3 40 32.1 9.8 314 30.2 11.9 381 28.1 14 450 26 5.5
241.02.22.095 22 14.5 18 2.5 95 4.1 34.2 140 60.8 41.5 170 53.5 48.8 200 46.2 17
241.02.22.040 22.5 12 17 4 40 105.5 7.7 812 32.3 9.3 981 30.7 11 1160 29 5
241.02.23.045 23 14.5 18.5 3 45 25.7 15 385 30 18.2 467 26.8 21.4 550 23.6 5
241.02.23.050 23 12.5 17.5 4 50 74.3 11 817 39 13.3 988 36.7 15.6 1160 34.4 6.5
241.02.26.024 26.5 16 21 4 24 133.2 5 666 19 6.1 812 17.9 7.2 960 16.8 2
241.02.30.070 30 13 20.8 7 70 341 7.7 2625 62.3 9.3 3171 60.7 11 3750 59 8
241.02.32.070 32 21 26 4 70 24.2 23.8 575 46.2 28.9 700 41.1 34 822 36 6
241.02.32.150 32 16 23.5 6.5 150 103.6 19.6 2030 130.4 23.8 2465 126 28 2900 122 14
241.02.34.125 34 19 26 6 125 67.2 22.4 1505 102.6 27.2 1827 97.8 32 2150 93 11.5
241.02.44.130 44 25 34 8 130 108.2 25.2 2726 104.8 30.6 3310 99.4 36 3895 94 10
241.02.44.200 44 25 34 8 200 62.7 43.4 2721 156.6 52.7 3304 147.3 62 3887 137.7 17
241.02.48.067 48 25 36 10 67 640 6.3 4032 60.7 7.6 4864 59.4 9 5760 58 3.5
241.02.49.050 49 29 38.5 8.5 50 337 7.7 2594 42.3 9.3 3134 40.7 11 3707 39 2.5
241.02.55.200 55 30 42 11 200 157 30.1 4725 169.9 36.6 5746 163.4 43 6750 157 13
241.02.58.050 58 39 48 8 50 151.2 9.8 1481 40.2 11.9 1799 38.1 14 2117 36 2.5
241.02.63.180 63 38 50 11 180 121 30.1 3642 149.9 36.6 4428 143.4 43 5203 137 10
*= long spring life; ** = medium spring life; *** = max. spring loading
241.02. Round wire compression spring
subject to alterations
Disc spring DIN 2093
Material:
50 CrV 4 Vanadium Spring Steel
Note:
FIBRO Disc Springs 242.01. are made from 50 CrV 4 premier grade spring
steel. This “classic” spring material guarantes optimal performance
levels within the temperature range from –15 °C to +150 °C. “Hot pres-
setting” allows working temperatures from –25 °C to +200 °C.
D a = outside diameter of spring
D i = diameter of hole
s = crossectional thickness of spring
h = concavity of free spring
l 0 =total height of free spring
f = deflection of spring, caused by load F
F = load F [N], causing deflection f
242.01.
D
D i
a
l
h
s
0
F62
Order No
in accord.
with
DIN 2093
series
D a
h12
D i
H12 s h l 0
f 1 =
0,2 h F 1 [N]
f 2 =
0,4 h F 2 [N]
f 3 =
0,6 h F 3 [N]
f 4 =
0,7 h F 4 [N]
f 5 =
0,8 h F 5 [N]
242.01.080.032.040 8 3.2 0.4 0.2 0.6 0.04 58 0.08 110 0.12 160 0.14 180 0.16 200
242.01.100.052.040 B 10 5.2 0.4 0.3 0.7 0.06 73 0.12 134 0.18 180 0.21 200 0.24 220
242.01.125.062.050 B 12.5 6.2 0.5 0.35 0.85 0.07 100 0.14 180 0.21 250 0.24 280 0.28 310
242.01.140.072.080 A 14 7.2 0.8 0.3 1.1 0.06 230 0.12 450 0.18 660 0.21 770 0.24 870
242.01.150.052.070 15 5.2 0.7 0.4 1.1 0.08 180 0.16 340 0.24 470 0.28 540 0.32 610
242.01.160.082.060 B 16 8.2 0.6 0.45 1.05 0.09 145 0.18 260 0.27 360 0.31 400 0.36 440
242.01.160.082.090 A 16 8.2 0.9 0.35 1.25 0.07 300 0.14 580 0.21 850 0.24 970 0.28 1100
242.01.180.092.100 A 18 9.2 1 0.4 1.4 0.08 370 0.16 720 0.24 1050 0.28 1200 0.32 1350
242.01.200.102.080 B 20 10.2 0.8 0.55 1.35 0.11 250 0.22 470 0.33 650 0.38 730 0.44 800
242.01.200.102.090 20 10.2 0.9 0.55 1.45 0.11 340 0.22 640 0.33 900 0.38 1000 0.44 1150
242.01.200.102.110 A 20 10.2 1.1 0.45 1.55 0.09 450 0.18 870 0.27 1350 0.31 1450 0.36 1650
242.01.230.122.125 23 12.2 1.25 0.6 1.85 0.12 710 0.24 1360 0.36 1960 0.42 2240 0.48 2520
242.01.250.122.150 A 25 12.2 1.5 0.55 2.05 0.11 860 0.22 1650 0.33 2450 0.38 2800 0.44 3100
242.01.250.122.100 25 12.2 1 0.6 1.6 0.12 320 0.24 600 0.36 840 0.42 950 0.48 1050
242.01.280.142.100 B 28 14.2 1 0.8 1.8 0.16 400 0.32 720 0.48 970 0.56 1100 0.64 1200
242.01.280.142.150 A 28 14.2 1.5 0.65 2.15 0.13 850 0.26 1650 0.39 2400 0.45 2700 0.52 3100
242.01.315.163.125 B 31.5 16.3 1.25 0.9 2.15 0.18 660 0.36 1200 0.54 1650 0.63 1850 0.72 2000
242.01.315.163.175 A 31.5 16.3 1.75 0.7 2.45 0.14 1150 0.28 2200 0.42 3200 0.49 3700 0.56 4200
242.01.355.183.200 A 35.5 18.3 2 0.8 2.8 0.16 1550 0.32 3000 0.48 4300 0.56 5000 0.64 5600
242.01.400.142.150 40 14.2 1.5 1.25 2.75 0.25 950 0.5 1700 0.75 2200 0.87 2500 1 2700
242.01.400.204.225 A 40 20.4 2.25 0.9 3.15 0.18 1900 0.36 3700 0.54 5400 0.63 5200 0.72 7000
242.01.450.224.250 A 45 22.4 2.5 1 3.5 0.2 2300 0.4 4500 0.6 6400 0.7 7400 0.8 8500
242.01.500.183.150 50 18.3 1.5 1.8 3.3 0.36 1200 0.72 2000 1.08 2400 1.26 2600 1.44 2700
242.01.500.254.250 50 25.4 2.5 1.4 3.9 0.28 2850 0.56 5350 0.84 7600 0.98 8650 1.12 9650
242.01.500.254.300 A 50 25.4 3 1.1 4.1 0.22 3500 0.44 6800 0.66 10000 0.77 11500 0.88 13000
242.01.560.285.200 B 56 28.5 2 1.6 3.6 0.32 1600 0.64 2900 0.96 3900 1.12 4300 1.28 4700
242.01.600.204.200 60 20.4 2 2.1 4.1 0.42 2000 0.84 3400 1.26 4300 1.47 4700 1.68 5000
242.01. Disc spring DIN 2093
Elastomer Springs
Spring and spacer
units
Accessories
Elastomer Springs
Spring and spacer
units
Accessories
F63
subject to alterations
FIBROFLEX®-Elastomer spring for FIBROFLEX®-Spring system
Description:
FIBROFLEX® Spring Systems represent a finely graded range of
elastomer spring units (material: polyurethane) exhibiting particular
suitability for all stamping dies and related tools.
The 244.-Systems comprise FIBROFLEX® Spring Elements 244.1., avai-
lable in three Shore hardnesses. With the aid of Stacking Washers 244.4.
and Guide Pins 244.5., the elements can be stacked.
Note that stacking with interposed stacking washers results in the addi-
tion of the individual spring deflections – without addition of the spring
forces.
Note:
Physical and chemical properties of FIBROFLEX®-Elastomer – see at the
beginning of chapter G.
Dowel pins (235./2351.1.) or guide pins (244.5.), recommended for
stacks higher than 1,5 x d 2 .
L 0
max.
f
1
d
2
d
d 3
244.1.
Mounting example
F64
Order No Spring hardness d 1 d 2 d 3 L 0 f max. F max. [N]
244.1.16.5 80 Shore A 16 6.5 20 7.5 2.6 1060
244.1.20.5 80 Shore A 20 8.5 26 10 3.5 1580
244.1.25.5 80 Shore A 25 10.5 32 12.5 4.3 2670
244.1.32.5 80 Shore A 32 13.5 40 15 5.2 4500
244.1.40.5 80 Shore A 40 13.5 50 17.5 6.1 7200
244.1.16.6 90 Shore A 16 6.5 20 7.5 2.2 1900
244.1.20.6 90 Shore A 20 8.5 26 10 3 2650
244.1.25.6 90 Shore A 25 10.5 32 12.5 3.7 4400
244.1.32.6 90 Shore A 32 13.5 40 15 4.5 6550
244.1.40.6 90 Shore A 40 13.5 50 17.5 5.2 11200
244.1.16.7 95 Shore A 16 6.5 20 7.5 1.9 2500
244.1.20.7 95 Shore A 20 8.5 26 10 2.5 3500
244.1.25.7 95 Shore A 25 10.5 32 12.5 3.1 4500
244.1.32.7 95 Shore A 32 13.5 40 15 3.9 7800
244.1.40.7 95 Shore A 40 13.5 50 17.5 4.4 13500
244.1. FIBROFLEX®-Elastomer spring for FIBROFLEX®-Spring system
subject to alterations
FIBROFLEX®-Elastomer spring for FIBROFLEX®-Spring system
95 Shore
90 Shore
80 Shore
compression(mm) load/force (N)
2550
2400
2250
2100
1950
1800
1650
1500
1350
1200
1050
150
0
2700
300
450
600
750
900
0 1,0 2,0 3,0 4,0 5,0 6,0
80 Shore
90 Shore
95 Shore
compression(mm) load/force (N)
4250
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
250
0
4500
500
750
0 1,0 2,0 3,0 4,0 5,0 6,0
95 Shore
90 Shore
80 Shore
compression(mm) load/force (N)
4250
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
250
0
4500
500
750
0 1,0 2,0 3,0 4,0 5,0 6,0
90 Shore
80 Shore
compression(mm) load/force (N)
95 Shore
0
8500
8000
7500
7000
6500
6000
5500
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0
9000
1,0 2,0 3,0 4,0 5,0 6,0
90 Shore
80 Shore
95 Shore
13500
compression(mm) load/force (N)
0
12750
12000
11250
10500
9750
9000
8250
7500
6750
6000
5250
4500
3750
3000
2250
1500
750
0
1,0 2,0 3,0 4,0 5,0 6,0
244.1.16. – ∅ 16 244.1.20. – ∅ 20 244.1.25. – ∅ 25
244.1.32. – ∅ 32 244.1.40. – ∅ 40
subject to alterations
FIBROFLEX®-Elastomer spring for FIBROFLEX®-Spring system
95 Shore
90 Shore
80 Shore
compression(mm) load/force (N)
2550
2400
2250
2100
1950
1800
1650
1500
1350
1200
1050
150
0
2700
300
450
600
750
900
0 1,0 2,0 3,0 4,0 5,0 6,0
80 Shore
90 Shore
95 Shore
compression(mm) load/force (N)
4250
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
250
0
4500
500
750
0 1,0 2,0 3,0 4,0 5,0 6,0
95 Shore
90 Shore
80 Shore
compression(mm) load/force (N)
4250
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
250
0
4500
500
750
0 1,0 2,0 3,0 4,0 5,0 6,0
90 Shore
80 Shore
compression(mm) load/force (N)
95 Shore
0
8500
8000
7500
7000
6500
6000
5500
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0
9000
1,0 2,0 3,0 4,0 5,0 6,0
90 Shore
80 Shore
95 Shore
13500
compression(mm) load/force (N)
0
12750
12000
11250
10500
9750
9000
8250
7500
6750
6000
5250
4500
3750
3000
2250
1500
750
0
1,0 2,0 3,0 4,0 5,0 6,0
244.1.16. – ∅ 16 244.1.20. – ∅ 20 244.1.25. – ∅ 25
244.1.32. – ∅ 32 244.1.40. – ∅ 40
F65
subject to alterations
FIBROFLEX®-Tubular spring element 80 Shore A, to DIN ISO 10069-1
d 1
d 3
d 2
L 0
f max.
246.5.
Description:
FIBROFLEX® Spring Elements are made from
highly elastic polyurethane elastomers.
Shore hardness is the most significant rating
of the various FIBROFLEX®-Elements. Shore
hardness ratings are symbolized by distinctive
colour coding.
Correct selection of Shore hardness has a
fundamental bearing on the success of
FIBROFLEX®-applications.
Material:
Polyurethan 80 Shore A
Colour: green
Note:
The physical properties of polyurethane
elastomers means that they have a tendency
to settle. The extent of such settlement is
dependent on the internal heat of friction,
speed and number of load changes, the spring
travel and the Shore hardness.
Settlement may be as much as 4 to 7% of the
spring length L 0 .
F66
Order No d 1 L 0 d 2 d 3 f max. F max. [N] Order No d 1 L 0 d 2 d 3 f max. F max. [N]
246.5.016.012 16 12.5 6.5 21 4.3 1020 246.5.100.080 100 80 21 130 28 45000
246.5.016.016 16 16 6.5 21 5.6 980 246.5.100.100 100 100 21 130 35 43300
246.5.016.020 16 20 6.5 21 7 950 246.5.100.125 100 125 21 130 43.7 41500
246.5.016.025 16 25 6.5 21 8.7 940 246.5.125.032 125 32 27 160 10.6 92000
246.5.020.016 20 16 8.5 26 5.6 1530 246.5.125.040 125 40 27 160 14 85000
246.5.020.020 20 20 8.5 26 7 1510 246.5.125.050 125 50 27 160 17.5 80000
246.5.020.025 20 25 8.5 26 8.7 1500 246.5.125.063 125 63 27 160 22 75000
246.5.020.032 20 32 8.5 26 10.6 1490 246.5.125.080 125 80 27 160 28 71000
246.5.025.020 25 20 10.5 32 7 2600 246.5.125.100 125 100 27 160 35 70500
246.5.025.025 25 25 10.5 32 8.7 2550 246.5.125.125 125 125 27 160 43.7 70000
246.5.025.032 25 32 10.5 32 10.6 2520 246.5.125.160 125 160 27 160 56 68000
246.5.025.040 25 40 10.5 32 14 2500
246.5.032.032 32 32 13.5 42 10.6 3900
246.5.032.040 32 40 13.5 42 14 3850
246.5.032.050 32 50 13.5 42 17.5 3820
246.5.032.063 32 63 13.5 42 22 3800
246.5.040.032 40 32 13.5 52 10.6 6700
246.5.040.040 40 40 13.5 52 14 6600
246.5.040.050 40 50 13.5 52 17.5 6550
246.5.040.063 40 63 13.5 52 22 6500
246.5.040.080 40 80 13.5 52 28 6480
246.5.050.032 50 32 17 65 10.6 10800
246.5.050.040 50 40 17 65 14 10400
246.5.050.050 50 50 17 65 17.5 10200
246.5.050.063 50 63 17 65 22 10000
246.5.050.080 50 80 17 65 28 9950
246.5.050.100 50 100 17 65 35 9900
246.5.063.032 63 32 17 81 11.2 18650
246.5.063.040 63 40 17 81 14 18000
246.5.063.050 63 50 17 81 17.5 17500
246.5.063.063 63 63 17 81 22 17000
246.5.063.080 63 80 17 81 28 16500
246.5.063.100 63 100 17 81 35 16200
246.5.063.125 63 125 17 81 43.7 16000
246.5.080.032 80 32 21 104 11.2 31500
246.5.080.040 80 40 21 104 14 30100
246.5.080.050 80 50 21 104 17.5 29900
246.5.080.063 80 63 21 104 22 28800
246.5.080.080 80 80 21 104 28 28300
246.5.080.100 80 100 21 104 35 28100
246.5.080.125 80 125 21 104 43.7 28000
246.5.100.032 100 32 21 130 10.6 56000
246.5.100.040 100 40 21 130 14 52000
246.5.100.050 100 50 21 130 17.5 50000
246.5.100.063 100 63 21 130 22 47500
25
20 16
12,5
10
compression (mm) load/force (N)
0 2 4 6 8 12
0
200
400
600
800
1000
1200
L 0
246.5.016.
Ø 16/80 Shore A
246.5. FIBROFLEX®-Tubular spring element 80 Shore A, to DIN ISO 10069-1
subject to alterations
FIBROFLEX®-Tubular Spring Elements 80 Shore A
32 20
compression (mm) load/force (N)
10 0 2 4 6 8 12
0
300
1800
600
900
1500
1200
16 L 0
25
246.5.020.
Ø 20/80 Shore A
25
0
500
3000
2500
2000
1500
1000
compression (mm) load/force (N)
0 3 6 9 18 12 15
20 L 0
32
40
246.5.025.
Ø 25/80 Shore A
40
L
compression (mm) load/force (N)
0 4 8 24 16 20 12
0
700
1400
2100
2800
3500
4200
32
0
50
63
246.5.032.
Ø 32/80 Shore A
100 80
63
50
0 6 36 30 24 18 12
compression (mm) load/force (N)
0
2000
4000
6000
8000
10000
12000
32 L 0
40
246.5.050.
Ø 50/80 Shore A
40
32
compression (mm) load/force (N)
0 5 30 25 20 15 10
0
3000
2000
1000
4000
5000
6000
L 0
50
63
80
246.5.040.
Ø 40/80 Shore A
40
100
50
0 8 48 40 32 24 16
compression (mm) load/force (N)
0
3000
6000
15000
18000
12000
9000
32 L 0
63
80
125
246.5.063.
Ø 63/80 Shore A
100 125
50
40
80
compression (mm) load/force (N)
0 8 48 40 32 24 16
0
5000
25000
30000
20000
15000
10000
32 L 0
63
246.5.080.
Ø 80/80 Shore A
100
80
63
40
0 8 48 40 32 24 16
0
90000
75000
60000
45000
30000
15000
compression (mm) load/force (N)
L 32
0
50
125
160
246.5.125.
Ø 125/80 Shore A
100
125
63
80
40
compression (mm) load/force (N)
0 8 48 40 32 24 16
0
9000
54000
45000
36000
27000
18000
L 32
0
50
246.5.100.
Ø 100/80 Shore A
subject to alterations
FIBROFLEX®-Tubular Spring Elements 80 Shore A
32 20
compression (mm) load/force (N)
10 0 2 4 6 8 12
0
300
1800
600
900
1500
1200
16 L 0
25
246.5.020.
Ø 20/80 Shore A
25
0
500
3000
2500
2000
1500
1000
compression (mm) load/force (N)
0 3 6 9 18 12 15
20 L 0
32
40
246.5.025.
Ø 25/80 Shore A
40
L
compression (mm) load/force (N)
0 4 8 24 16 20 12
0
700
1400
2100
2800
3500
4200
32
0
50
63
246.5.032.
Ø 32/80 Shore A
100 80
63
50
0 6 36 30 24 18 12
compression (mm) load/force (N)
0
2000
4000
6000
8000
10000
12000
32 L 0
40
246.5.050.
Ø 50/80 Shore A
40
32
compression (mm) load/force (N)
0 5 30 25 20 15 10
0
3000
2000
1000
4000
5000
6000
L 0
50
63
80
246.5.040.
Ø 40/80 Shore A
40
100
50
0 8 48 40 32 24 16
compression (mm) load/force (N)
0
3000
6000
15000
18000
12000
9000
32 L 0
63
80
125
246.5.063.
Ø 63/80 Shore A
100 125
50
40
80
compression (mm) load/force (N)
0 8 48 40 32 24 16
0
5000
25000
30000
20000
15000
10000
32 L 0
63
246.5.080.
Ø 80/80 Shore A
100
80
63
40
0 8 48 40 32 24 16
0
90000
75000
60000
45000
30000
15000
compression (mm) load/force (N)
L 32
0
50
125
160
246.5.125.
Ø 125/80 Shore A
100
125
63
80
40
compression (mm) load/force (N)
0 8 48 40 32 24 16
0
9000
54000
45000
36000
27000
18000
L 32
0
50
246.5.100.
Ø 100/80 Shore A
F67
subject to alterations
FIBROFLEX®-Tubular spring element 90 Shore A, to DIN ISO 10069-1
d 1
d 3
d 2
L 0
f max.
246.6.
Description:
FIBROFLEX® Spring Elements are made from
highly elastic polyurethane elastomers.
Shore hardness is the most significant rating
of the various FIBROFLEX®-Elements. Shore
hardness ratings are symbolized by distinctive
colour coding.
Correct selection of Shore hardness has a
fundamental bearing on the success of
FIBROFLEX®-applications.
Material:
Polyurethan 90 Shore A
Colour: yellow
Note:
The physical properties of polyurethane
elastomers means that they have a tendency
to settle. The extent of such settlement is
dependent on the internal heat of friction,
speed and number of load changes, the spring
travel and the Shore hardness.
Settlement may be as much as 4 to 7% of the
spring length L 0 .
F68
Order No d 1 L 0 d 2 d 3 f max. F max. [N] Order No d 1 L 0 d 2 d 3 f max. F max. [N]
246.6.016.012 16 12.5 6.5 21 3.6 1680 246.6.100.080 100 80 21 130 24 75000
246.6.016.016 16 16 6.5 21 4.8 1650 246.6.100.100 100 100 21 130 30 73000
246.6.016.020 16 20 6.5 21 6 1620 246.6.100.125 100 125 21 130 37.5 71000
246.6.016.025 16 25 6.5 21 7.5 1580 246.6.125.032 125 32 27 160 9.6 150000
246.6.020.016 20 16 8.5 26 4.8 2600 246.6.125.040 125 40 27 160 12 142500
246.6.020.020 20 20 8.5 26 6 2550 246.6.125.050 125 50 27 160 15 132000
246.6.020.025 20 25 8.5 26 7.5 2530 246.6.125.063 125 63 27 160 18.9 125000
246.6.020.032 20 32 8.5 26 9.6 2500 246.6.125.080 125 80 27 160 24 118000
246.6.025.020 25 20 10.5 32 6 4300 246.6.125.100 125 100 27 160 30 115000
246.6.025.025 25 25 10.5 32 7.5 4200 246.6.125.125 125 125 27 160 37.5 113000
246.6.025.032 25 32 10.5 32 9.6 4150 246.6.125.160 125 160 27 160 48 111300
246.6.025.040 25 40 10.5 32 12 4120
246.6.032.032 32 32 13.5 42 9.6 6400
246.6.032.040 32 40 13.5 42 12 6350
246.6.032.050 32 50 13.5 42 15 6300
246.6.032.063 32 63 13.5 42 18.9 6250
246.6.040.032 40 32 13.5 52 9.6 11000
246.6.040.040 40 40 13.5 52 12 10900
246.6.040.050 40 50 13.5 52 15 10800
246.6.040.063 40 63 13.5 52 18.9 10750
246.6.040.080 40 80 13.5 52 24 10700
246.6.050.032 50 32 17 65 9.6 17400
246.6.050.040 50 40 17 65 12 17300
246.6.050.050 50 50 17 65 15 17000
246.6.050.063 50 63 17 65 18.9 16650
246.6.050.080 50 80 17 65 24 16500
246.6.050.100 50 100 17 65 30 16400
246.6.063.032 63 32 17 81 9.6 30100
246.6.063.040 63 40 17 81 12 29500
246.6.063.050 63 50 17 81 15 28900
246.6.063.063 63 63 17 81 18.9 28000
246.6.063.080 63 80 17 81 24 27500
246.6.063.100 63 100 17 81 30 27300
246.6.063.125 63 125 17 81 37.5 26800
246.6.080.032 80 32 21 104 9.6 53000
246.6.080.040 80 40 21 104 12 50500
246.6.080.050 80 50 21 104 15 48000
246.6.080.063 80 63 21 104 18.9 46500
246.6.080.080 80 80 21 104 24 45500
246.6.080.100 80 100 21 104 30 44900
246.6.080.125 80 125 21 104 37.5 44000
246.6.100.032 100 32 21 130 9.6 90000
246.6.100.040 100 40 21 130 12 84800
246.6.100.050 100 50 21 130 15 81000
246.6.100.063 100 63 21 130 18.9 78000
compression (mm) load/force (N)
10 0 2 4 6 8 12
0
300
600
900
1500
1800
1200
12,5 L 0
16 20
25
246.6.016.
Ø 16/90 Shore A
246.6. FIBROFLEX®-Tubular spring element 90 Shore A, to DIN ISO 10069-1
subject to alterations
FIBROFLEX®-Tubular Spring Elements 90 Shore A
63
40
32
compression (mm) load/force (N)
0 3 6 18 12 15 9
0
2000
3000
4000
5000
6000
1000
L 0
50
246.6.032.
Ø 32/90 Shore A
40
32
25
L
compression (mm) load/force (N)
0 2 4 6 12 10 8
0
700
4200
3500
2800
2100
1400
20
0
246.6.025.
Ø 25/90 Shore A
100
50
32
0 5 30 25 20 15 10
compression (mm) load/force (N)
0
3000
6000
15000
18000
12000
9000
L 0
40
63
80
246.6.050.
Ø 50/90 Shore A
80
40
32
compression (mm) load/force (N)
0 4 24 8 20 16 12
0
2000
4000
6000
8000
10000
12000
L 0
50 63
246.6.040.
Ø 40/90 Shore A
125
100
80
63
40
L
compression (mm) load/force (N)
0 6 36 30 24 18 12
0
9000
45000
54000
36000
27000
18000
32
0
50
246.6.080.
Ø 80/90 Shore A
125
100
50
40
80
0 6 36 30 24 18 12
compression (mm) load/force (N)
0
5000
25000
30000
20000
15000
10000
32 L 0
63
246.6.063.
Ø 63/90 Shore A
100
50 63
80
0 7 42 35 28 21 14
compression (mm) load/force (N)
0
150000
125000
100000
75000
50000
25000
L 32
0
40
125
160
246.6.125.
Ø 125/90 Shore A
100
125
40
80
63
compression (mm) load/force (N)
0 6 36 30 24 18 12
0
90000
75000
60000
45000
30000
15000
L 32
0
50
246.6.100.
Ø 100/90 Shore A
compression (mm) load/force (N)
10 0 2 4 6 8 12
0
400
2400
800
2000
1600
1200
16 L 0
20 25 32
246.6.020.
Ø 20/90 Shore A
subject to alterations
FIBROFLEX®-Tubular Spring Elements 90 Shore A
63
40
32
compression (mm) load/force (N)
0 3 6 18 12 15 9
0
2000
3000
4000
5000
6000
1000
L 0
50
246.6.032.
Ø 32/90 Shore A
40
32
25
L
compression (mm) load/force (N)
0 2 4 6 12 10 8
0
700
4200
3500
2800
2100
1400
20
0
246.6.025.
Ø 25/90 Shore A
100
50
32
0 5 30 25 20 15 10
compression (mm) load/force (N)
0
3000
6000
15000
18000
12000
9000
L 0
40
63
80
246.6.050.
Ø 50/90 Shore A
80
40
32
compression (mm) load/force (N)
0 4 24 8 20 16 12
0
2000
4000
6000
8000
10000
12000
L 0
50 63
246.6.040.
Ø 40/90 Shore A
125
100
80
63
40
L
compression (mm) load/force (N)
0 6 36 30 24 18 12
0
9000
45000
54000
36000
27000
18000
32
0
50
246.6.080.
Ø 80/90 Shore A
125
100
50
40
80
0 6 36 30 24 18 12
compression (mm) load/force (N)
0
5000
25000
30000
20000
15000
10000
32 L 0
63
246.6.063.
Ø 63/90 Shore A
100
50 63
80
0 7 42 35 28 21 14
compression (mm) load/force (N)
0
150000
125000
100000
75000
50000
25000
L 32
0
40
125
160
246.6.125.
Ø 125/90 Shore A
100
125
40
80
63
compression (mm) load/force (N)
0 6 36 30 24 18 12
0
90000
75000
60000
45000
30000
15000
L 32
0
50
246.6.100.
Ø 100/90 Shore A
compression (mm) load/force (N)
10 0 2 4 6 8 12
0
400
2400
800
2000
1600
1200
16 L 0
20 25 32
246.6.020.
Ø 20/90 Shore A
F69
subject to alterations
FIBROFLEX®-Tubular spring element 95 Shore A, to DIN ISO 10069-1
d 1
d 3
d 2
L 0
f max.
246.7.
Description:
FIBROFLEX® Spring Elements are made from
highly elastic polyurethane elastomers.
Shore hardness is the most significant rating
of the various FIBROFLEX®-Elements. Shore
hardness ratings are symbolized by distinctive
colour coding.
Correct selection of Shore hardness has a
fundamental bearing on the success of
FIBROFLEX®-applications.
Material:
Polyurethan 95 Shore A
Colour: red
Note:
The physical properties of polyurethane
elastomers means that they have a tendency
to settle. The extent of such settlement is
dependent on the internal heat of friction,
speed and number of load changes, the spring
travel and the Shore hardness.
Settlement may be as much as 4 to 7% of the
spring length L 0 .
F70
Order No d 1 L 0 d 2 d 3 f max. F max. [N] Order No d 1 L 0 d 2 d 3 f max. F max. [N]
246.7.016.012 16 12.5 6.5 21 3.1 2000 246.7.100.080 100 80 21 130 20 89000
246.7.016.016 16 16 6.5 21 4 1920 246.7.100.100 100 100 21 130 25 87000
246.7.016.020 16 20 6.5 21 5 1900 246.7.100.125 100 125 21 130 31.2 86000
246.7.016.025 16 25 6.5 21 6.2 1870 246.7.125.032 125 32 27 160 8 178000
246.7.020.016 20 16 8.5 26 4 3050 246.7.125.040 125 40 27 160 10 168000
246.7.020.020 20 20 8.5 26 5 3000 246.7.125.050 125 50 27 160 12.5 157000
246.7.020.025 20 25 8.5 26 6.2 2980 246.7.125.063 125 63 27 160 15.7 150000
246.7.020.032 20 32 8.5 26 8 2950 246.7.125.080 125 80 27 160 20 142000
246.7.025.020 25 20 10.5 32 5 5100 246.7.125.100 125 100 27 160 25 135000
246.7.025.025 25 25 10.5 32 6.2 5080 246.7.125.125 125 125 27 160 31.2 133000
246.7.025.032 25 32 10.5 32 8 5020 246.7.125.160 125 160 27 160 40 130000
246.7.025.040 25 40 10.5 32 10 5000
246.7.032.032 32 32 13.5 42 8 7600
246.7.032.040 32 40 13.5 42 10 7500
246.7.032.050 32 50 13.5 42 12 7480
246.7.032.063 32 63 13.5 42 15.7 7450
246.7.040.032 40 32 13.5 52 8 13000
246.7.040.040 40 40 13.5 52 10 12700
246.7.040.050 40 50 13.5 52 12.5 12500
246.7.040.063 40 63 13.5 52 15.7 12450
246.7.040.080 40 80 13.5 52 20 12430
246.7.050.032 50 32 17 65 8 21000
246.7.050.040 50 40 17 65 10 20100
246.7.050.050 50 50 17 65 12.5 19600
246.7.050.063 50 63 17 65 15.7 19200
246.7.050.080 50 80 17 65 20 19100
246.7.050.100 50 100 17 65 25 19050
246.7.063.032 63 32 17 81 8 37000
246.7.063.040 63 40 17 81 10 35900
246.7.063.050 63 50 17 81 12.5 34000
246.7.063.063 63 63 17 81 15.7 33000
246.7.063.080 63 80 17 81 20 32000
246.7.063.100 63 100 17 81 25 31800
246.7.063.125 63 125 17 81 31.2 31600
246.7.080.032 80 32 21 104 8 62500
246.7.080.040 80 40 21 104 10 59000
246.7.080.050 80 50 21 104 12.5 58000
246.7.080.063 80 63 21 104 15.7 55000
246.7.080.080 80 80 21 104 20 54000
246.7.080.100 80 100 21 104 25 53000
246.7.080.125 80 125 21 104 31.2 52000
246.7.100.032 100 32 21 130 8 110000
246.7.100.040 100 40 21 130 10 102500
246.7.100.050 100 50 21 130 12.5 95000
246.7.100.063 100 63 21 130 15.7 92000
246.7.016.
∅ 16/95 Shore A
20
16
12,5 L
10 0 2 4 6 8 12
0
350
700
1750
2100
1400
1050
0
25
compression (mm) load/force (N)
246.7. FIBROFLEX®-Tubular spring element 95 Shore A, to DIN ISO 10069-1
subject to alterations
FIBROFLEX®-Tubular Spring Elements 95 Shore A
63
50
40
32 L
compression (mm) load/force (N)
0 3 6 18 12 15 9
0
2600
3900
5200
6500
7800
1300
0
246.7.032.
Ø 32/95 Shore A
40
32 25
compression (mm) load/force (N)
0 2 4 6 12 10 8
0
800
4800
4000
3200
2400
1600
20 L 0
246.7.025.
Ø 25/95 Shore A
40
63 100 80
32
compression (mm) load/force (N)
0 5 30 25 20 15 10
0
3500
7000
17500
21000
14000
10500
L 0
50
246.7.050.
Ø 50/95 Shore A
80 63
compression (mm) load/force (N)
0 4 24 8 20 16 12
0
2000
4000
6000
8000
10000
12000
L 32
0
40 50
246.7.040.
Ø 40/95 Shore A
125
40
compression (mm) load/force (N)
0 6 36 30 24 18 12
0
50000
60000
40000
30000
20000
10000
32 L 0
63 80
50
100
246.7.080.
Ø 80/95 Shore A
125 100
50
0 6 36 30 24 18 12
compression (mm) load/force (N)
0
6000
30000
36000
24000
18000
12000
32 L 0
40
63 80
246.7.063.
Ø 63/95 Shore A
100
80
63
0 7 42 35 28 21 14
compression (mm) load/force (N)
0
180000
150000
120000
90000
60000
30000
L 32
0
40
50
125 160
246.7.125.
Ø 125/95 Shore A
125
100
50
32
compression (mm) load/force (N)
0 6 12 36 30 24 18
0
120000
100000
80000
60000
40000
20000
L 0
40
63 80
246.7.100.
Ø 100/95 Shore A
20 25 32
L
compression (mm) load/force (N)
10 0 2 4 6 8 12
0
500
3000
2500
2000
1500
1000
16
0
246.7.020.
Ø 20/95 Shore A
subject to alterations
FIBROFLEX®-Tubular Spring Elements 95 Shore A
63
50
40
32 L
compression (mm) load/force (N)
0 3 6 18 12 15 9
0
2600
3900
5200
6500
7800
1300
0
246.7.032.
Ø 32/95 Shore A
40
32 25
compression (mm) load/force (N)
0 2 4 6 12 10 8
0
800
4800
4000
3200
2400
1600
20 L 0
246.7.025.
Ø 25/95 Shore A
40
63 100 80
32
compression (mm) load/force (N)
0 5 30 25 20 15 10
0
3500
7000
17500
21000
14000
10500
L 0
50
246.7.050.
Ø 50/95 Shore A
80 63
compression (mm) load/force (N)
0 4 24 8 20 16 12
0
2000
4000
6000
8000
10000
12000
L 32
0
40 50
246.7.040.
Ø 40/95 Shore A
125
40
compression (mm) load/force (N)
0 6 36 30 24 18 12
0
50000
60000
40000
30000
20000
10000
32 L 0
63 80
50
100
246.7.080.
Ø 80/95 Shore A
125 100
50
0 6 36 30 24 18 12
compression (mm) load/force (N)
0
6000
30000
36000
24000
18000
12000
32 L 0
40
63 80
246.7.063.
Ø 63/95 Shore A
100
80
63
0 7 42 35 28 21 14
compression (mm) load/force (N)
0
180000
150000
120000
90000
60000
30000
L 32
0
40
50
125 160
246.7.125.
Ø 125/95 Shore A
125
100
50
32
compression (mm) load/force (N)
0 6 12 36 30 24 18
0
120000
100000
80000
60000
40000
20000
L 0
40
63 80
246.7.100.
Ø 100/95 Shore A
20 25 32
L
compression (mm) load/force (N)
10 0 2 4 6 8 12
0
500
3000
2500
2000
1500
1000
16
0
246.7.020.
Ø 20/95 Shore A
F71
subject to alterations
FIBROELAST® Tubular spring element 70 Shore A
d 1
L 0
max.
f
d 2
2461.4.
d 3
Material:
Polyester-based polyurethane 70 Shore A
Colour: white
Note:
The physical properties of polyurethane
elastomers means that they have a tendency
to settle. The extent of such settlement is
dependent on the internal heat of friction,
speed and number of load changes, the spring
travel and the Shore hardness.
Settlement may be as much as 4 to 7% of the
spring length L 0 .
F72
Order No d 1 L 0 d 2 d 3 f max. Order No d 1 L 0 d 2 d 3 f max.
2461.4.016.012 16 12 6.5 21 4.8 2461.4.100.080 100 80 21 130 32
2461.4.016.016 16 16 6.5 21 6.4 2461.4.100.100 100 100 21 130 40
2461.4.016.020 16 20 6.5 21 8 2461.4.100.125 100 125 21 130 50
2461.4.016.025 16 25 6.5 21 10 2461.4.125.032 125 32 27 160 12.8
2461.4.020.016 20 16 8.5 26 6.4 2461.4.125.040 125 40 27 160 16
2461.4.020.020 20 20 8.5 26 8 2461.4.125.050 125 50 27 160 20
2461.4.020.025 20 25 8.5 26 10 2461.4.125.063 125 63 27 160 25.2
2461.4.020.032 20 32 8.5 26 12.8 2461.4.125.080 125 80 27 160 32
2461.4.025.020 25 20 10.5 32 8 2461.4.125.100 125 100 27 160 40
2461.4.025.025 25 25 10.5 32 10 2461.4.125.125 125 125 27 160 50
2461.4.025.032 25 32 10.5 32 12.8 2461.4.125.160 125 160 27 160 64
2461.4.025.040 25 40 10.5 32 16
2461.4.032.032 32 32 13.5 42 12.8
2461.4.032.040 32 40 13.5 42 16
2461.4.032.050 32 50 13.5 42 20
2461.4.032.063 32 63 13.5 42 25.2
2461.4.040.032 40 32 13.5 52 12.8
2461.4.040.040 40 40 13.5 52 16
2461.4.040.050 40 50 13.5 52 20
2461.4.040.063 40 63 13.5 52 25.2
2461.4.040.080 40 80 13.5 52 32
2461.4.050.032 50 32 17 65 12.8
2461.4.050.040 50 40 17 65 16
2461.4.050.050 50 50 17 65 20
2461.4.050.063 50 63 17 65 25.2
2461.4.050.080 50 80 17 65 32
2461.4.050.100 50 100 17 65 40
2461.4.063.032 63 32 17 81 12.8
2461.4.063.040 63 40 17 81 16
2461.4.063.050 63 50 17 81 20
2461.4.063.063 63 63 17 81 25.2
2461.4.063.080 63 80 17 81 32
2461.4.063.100 63 100 17 81 40
2461.4.063.125 63 125 17 81 50
2461.4.080.032 80 32 21 104 12.8
2461.4.080.040 80 40 21 104 16
2461.4.080.050 80 50 21 104 20
2461.4.080.063 80 63 21 104 25.2
2461.4.080.080 80 80 21 104 32
2461.4.080.100 80 100 21 104 40
2461.4.080.125 80 125 21 104 50
2461.4.100.032 100 32 21 130 12.8
2461.4.100.040 100 40 21 130 16
2461.4.100.050 100 50 21 130 20
2461.4.100.063 100 63 21 130 25.2
2461.4.016.
∅ 16/70 Shore A
compression (mm) load/force (N)
25
16
L 0 12
20
0
75
150
225
300
375
450
525
600
675
0 1 2 3 4 5 6 7 8 9
2461.4. FIBROELAST® Tubular spring element 70 Shore A
subject to alterations
FIBROELAST®-Tubular Spring Elements 70 Shore A
2461.4.032.
∅ 32/70 Shore A
compression (mm) load/force (N)
L
63
50 40
0 32
0 4 8 12 16 20 24
0
750
1500
2250
3000
3750
375
1125
1875
2625
3375
2461.4.025.
∅ 25/70 Shore A
compression (mm) load/force (N)
40
32
25
L 0 20
0 2 4 6 8 10 12 14
0
300
600
900
1200
1500
150
450
750
1050
1350
2461.4.050.
∅ 50/70 Shore A
compression (mm) load/force (N)
L 0
100
80
63
50
40
32
10 30 20 0 5 15 25 35
1500
3000
4500
6000
7500
9000
10500
0
2461.4.040.
∅ 40/70 Shore A
compression (mm) load/force (N)
L 0 32
80
63 50
40
0
750
1500
2250
3000
3750
4500
5250
6000
6750
0 10 20 15 5 25
2461.4.080.
∅ 80/70 Shore A
compression (mm) load/force (N)
32
125
100
80 63
50
40
L 0
10 30 40 0 20
3000
6000
9000
12000
15000
18000
21000
24000
27000
30000
0
2461.4.063.
∅ 63/70 Shore A
compression (mm) load/force (N)
50
40
32 L 0
125 100 80
63
10 20 30 40
15000
18000
0
0
3000
6000
9000
12000
2461.4.125.
∅ 125/70 Shore A
compression (mm) load/force (N)
160
125
100
80
50
L 0 32
60 0
0
15000
30000
45000
60000
75000
90000
10 20 30 40 50
63
40
2461.4.100.
∅ 100/70 Shore A
125 100
80
63
50
40 L 0 32
0
15000
30000
45000
7500
22500
37500
52500
compression (mm) load/force (N)
0 10 20 30 40
2461.4.020.
∅ 20/70 Shore A
compression (mm) load/force (N)
32
25
20
L 0 16
12 10
0
150
300
450
600
750
900
0 2 4 6 8
subject to alterations
FIBROELAST®-Tubular Spring Elements 70 Shore A
2461.4.032.
∅ 32/70 Shore A
compression (mm) load/force (N)
L
63
50 40
0 32
0 4 8 12 16 20 24
0
750
1500
2250
3000
3750
375
1125
1875
2625
3375
2461.4.025.
∅ 25/70 Shore A
compression (mm) load/force (N)
40
32
25
L 0 20
0 2 4 6 8 10 12 14
0
300
600
900
1200
1500
150
450
750
1050
1350
2461.4.050.
∅ 50/70 Shore A
compression (mm) load/force (N)
L 0
100
80
63
50
40
32
10 30 20 0 5 15 25 35
1500
3000
4500
6000
7500
9000
10500
0
2461.4.040.
∅ 40/70 Shore A
compression (mm) load/force (N)
L 0 32
80
63 50
40
0
750
1500
2250
3000
3750
4500
5250
6000
6750
0 10 20 15 5 25
2461.4.080.
∅ 80/70 Shore A
compression (mm) load/force (N)
32
125
100
80 63
50
40
L 0
10 30 40 0 20
3000
6000
9000
12000
15000
18000
21000
24000
27000
30000
0
2461.4.063.
∅ 63/70 Shore A
compression (mm) load/force (N)
50
40
32 L 0
125 100 80
63
10 20 30 40
15000
18000
0
0
3000
6000
9000
12000
2461.4.125.
∅ 125/70 Shore A
compression (mm) load/force (N)
160
125
100
80
50
L 0 32
60 0
0
15000
30000
45000
60000
75000
90000
10 20 30 40 50
63
40
2461.4.100.
∅ 100/70 Shore A
125 100
80
63
50
40 L 0 32
0
15000
30000
45000
7500
22500
37500
52500
compression (mm) load/force (N)
0 10 20 30 40
2461.4.020.
∅ 20/70 Shore A
compression (mm) load/force (N)
32
25
20
L 0 16
12 10
0
150
300
450
600
750
900
0 2 4 6 8
F73
subject to alterations
Tubular Spring Element, Rubber 70 Shore A
d 1
L 0
max.
f
d 2
2461.2.
Material:
Chloroprene rubber 70 shore A
Colour: black
Note:
The physical properties of elastomere springs
means that they have a tendency to settle.
The extent of such settlement is dependent
on the internal heat of friction, speed and
number of load changes, the spring travel and
the Shore hardness.
Settlement may be as much as 3 to 5% of the
spring length L 0 .
Physical characteristics:
Tensile strength acc. to DIN 53504:
≥ 12 N/ mm²
Elongation at break acc. to DIN 53504:
≥ 250 %
Bulk density acc. to DIN 53479: 1.37 g/cm³
Compression set acc. to DIN 53517:
≤ 20 % (24 h/70 °C)
Temperature scope: -20 °C to 80 °C,
short-term to max. 120 °C
F74
Order No d 1 L 0 d 2 f max. Order No d 1 L 0 d 2 f max.
2461.2.016.012 16 12 6.5 4.8 2461.2.100.080 100 80 21 32.0
2461.2.016.016 16 16 6.5 6.4 2461.2.100.100 100 100 21 40.0
2461.2.016.020 16 20 6.5 8.0 2461.2.100.125 100 125 21 50.0
2461.2.016.025 16 25 6.5 10.0 2461.2.125.032 125 32 27 12.8
2461.2.020.016 20 16 8.5 6.4 2461.2.125.040 125 40 27 16.0
2461.2.020.020 20 20 8.5 8.0 2461.2.125.050 125 50 27 20.0
2461.2.020.025 20 25 8.5 10.0 2461.2.125.063 125 63 27 25.2
2461.2.020.032 20 32 8.5 12.8 2461.2.125.080 125 80 27 32.0
2461.2.025.020 25 20 10.5 8.0 2461.2.125.100 125 100 27 40.0
2461.2.025.025 25 25 10.5 10.0 2461.2.125.125 125 125 27 50.0
2461.2.025.032 25 32 10.5 12.8 2461.2.125.160 125 160 27 64.0
2461.2.025.040 25 40 10.5 16.0
2461.2.032.032 32 32 13.5 12.8
2461.2.032.040 32 40 13.5 16.0
2461.2.032.050 32 50 13.5 20.0
2461.2.032.063 32 63 13.5 25.2
2461.2.040.032 40 32 13.5 12.8
2461.2.040.040 40 40 13.5 16.0
2461.2.040.050 40 50 13.5 20.0
2461.2.040.063 40 63 13.5 25.2
2461.2.040.080 40 80 13.5 32.0
2461.2.050.032 50 32 17 12.8
2461.2.050.040 50 40 17 16.0
2461.2.050.050 50 50 17 20.0
2461.2.050.063 50 63 17 25.2
2461.2.050.080 50 80 17 32.0
2461.2.050.100 50 100 17 40.0
2461.2.063.032 63 32 17 12.8
2461.2.063.040 63 40 17 16.0
2461.2.063.050 63 50 17 20.0
2461.2.063.063 63 63 17 25.2
2461.2.063.080 63 80 17 32.0
2461.2.063.100 63 100 17 40.0
2461.2.063.125 63 125 17 50.0
2461.2.080.032 80 32 21 12.8
2461.2.080.040 80 40 21 16.0
2461.2.080.050 80 50 21 20.0
2461.2.080.063 80 63 21 25.2
2461.2.080.080 80 80 21 32.0
2461.2.080.100 80 100 21 40.0
2461.2.080.125 80 125 21 50.0
2461.2.100.032 100 32 21 12.8
2461.2.100.040 100 40 21 16.0
2461.2.100.050 100 50 21 20.0
2461.2.100.063 100 63 21 25.2
2461.2.016.
∅ 16/70 Shore A
compression (mm) load/force (N)
0
0 1 2 3 4 5 6 7 8 9
50
100
150
200
250
300
350
400
450
L = 12
0 16
20 25
2461.2. Tubular Spring Element, Rubber 70 Shore A
subject to alterations
Tubular Spring Elements, Rubber 70 Shore A
2461.2.032.
∅ 32/70 Shore A
compression (mm) load/force (N)
32 40
50
63
0 4 8 12 16 20 24
0
250
500
750
1000
1250
1500
1750
2000
2250
2500
2461.2.025.
∅ 25/70 Shore A
compression (mm) load/force (N)
20
25
32
40
0 2 4 6 8 10 12 14 16
0
100
200
300
400
500
600
700
800
900
1000
2461.2.050.
∅ 50/70 Shore A
compression (mm) load/force (N)
0 5 10 15 20 25 30 35
0
5000
3000
4000
6000
7000
2000
1000
32 40
50
63
80 100
2461.2.040.
∅ 40/70 Shore A
compression (mm) load/force (N)
32
40
50 63
0 5 10 15 20 25 30
0
500
2500
1500
2000
3000
3500
4000
4500
80
1000
2461.2.080.
∅ 80/70 Shore A
compression (mm) load/force (N)
10000
6000
8000
12000
4000
2000
32
40
50
63
80 100
125
0 10 20 30 40
0
14000
16000
18000
20000
2461.2.063.
∅ 63/70 Shore A
compression (mm) load/force (N)
0 10 20 30 40
0
10000
6000
8000
12000
4000
2000
32
40 50
63 80 100 125
2461.2.125.
∅ 125/70 Shore A
compression (mm) load/force (N)
160
125
100
80
50
32
60 0
0
10000
20000
30000
40000
50000
60000
10 20 30 40 50
63
40
2461.2.100.
∅ 100/70 Shore A
compression (mm) load/force (N)
35000
30000
25000
20000
15000
10000
5000
0
0 10 20 30 40
32
50
63
40
80
125 100
2461.2.020.
∅ 20/70 Shore A
compression (mm) load/force (N)
16 20
25
32
100
0 2 4 6 8 10 12
200
300
400
500
600
subject to alterations
Tubular Spring Elements, Rubber 70 Shore A
2461.2.032.
∅ 32/70 Shore A
compression (mm) load/force (N)
32 40
50
63
0 4 8 12 16 20 24
0
250
500
750
1000
1250
1500
1750
2000
2250
2500
2461.2.025.
∅ 25/70 Shore A
compression (mm) load/force (N)
20
25
32
40
0 2 4 6 8 10 12 14 16
0
100
200
300
400
500
600
700
800
900
1000
2461.2.050.
∅ 50/70 Shore A
compression (mm) load/force (N)
0 5 10 15 20 25 30 35
0
5000
3000
4000
6000
7000
2000
1000
32 40
50
63
80 100
2461.2.040.
∅ 40/70 Shore A
compression (mm) load/force (N)
32
40
50 63
0 5 10 15 20 25 30
0
500
2500
1500
2000
3000
3500
4000
4500
80
1000
2461.2.080.
∅ 80/70 Shore A
compression (mm) load/force (N)
10000
6000
8000
12000
4000
2000
32
40
50
63
80 100
125
0 10 20 30 40
0
14000
16000
18000
20000
2461.2.063.
∅ 63/70 Shore A
compression (mm) load/force (N)
0 10 20 30 40
0
10000
6000
8000
12000
4000
2000
32
40 50
63 80 100 125
2461.2.125.
∅ 125/70 Shore A
compression (mm) load/force (N)
160
125
100
80
50
32
60 0
0
10000
20000
30000
40000
50000
60000
10 20 30 40 50
63
40
2461.2.100.
∅ 100/70 Shore A
compression (mm) load/force (N)
35000
30000
25000
20000
15000
10000
5000
0
0 10 20 30 40
32
50
63
40
80
125 100
2461.2.020.
∅ 20/70 Shore A
compression (mm) load/force (N)
16 20
25
32
100
0 2 4 6 8 10 12
200
300
400
500
600
F75
subject to alterations
Locating bolt
Locating bolt, threaded
Spring Ø
10°
R0,5
R4
10
50
3
d
2
d
1
d
head cap screw
DIN EN ISO 4762
2441.5.
120°
10°
1x45°
1
d
2
d
3
d
Spring Ø
A/F
e
1 l
2 l
10 t
R2
R4
X
View X
2441.6.
Note:
Elastomeric round springs are positioned and
secured in place by the locating bolts.
Screws are not included.
Note:
Elastomeric round springs are positioned and
secured in place by the locating bolts.
F76
Order No
Spring
∅ d 1 d 2 d 3
Socket
cap screw
DIN EN
ISO 4762
2441.5.10 63 11 18 28 M10x65
2441.5.12 80 100 13.5 22 32 M12x70
2441.5.16 125 17.5 28 38 M16x70
Order No
Spring
∅ d 1 d 2 d 3 l 1 l 2 A/F e t
2441.6.12 63 M12 18 28 64 24 10 11.4 6
2441.6.16 80 100 M16 22 32 68 28 10 11.4 6
2441.6.20 125 M20 28 38 72 32 14 16 8
2441.5.
Locating bolt
2441.6.
Locating bolt, threaded
subject to alterations
Stacking washer DIN ISO 10069-2
Thrust washer
d 5
s
d 1
2441.3.
d 5
s
d 1
244.4.
Mounting example
Material:
Brass
Mounting example
Material:
St 37
F77
Spring-∅ 16 20 25 32 40 50 63 80 100 125
d 1 20 25 30 40 50 60 80 100 120 150
d 5 6.5 8.5 10.5 13.5 13.5 16.5 16.5 20.5 20.5 26
s 4 4 5 5 5 6 6 8 8 8
Spring-∅ 16 20 25 32 40 50 63 80 100 125
d 1 20 26 32 40 50 60 80 100 120 150
d 5 6.5 8.5 10.5 13.5 13.5 16.5 16.5 20.5 20.5 26
s 1 1.5 2 2.5 2.5 3 3 4 4 5
Ordering Code (example):
Stacking washer DIN ISO 10069-2 =2441.3.
Spring diameter Spring-∅ 16 mm= 016
Order No =2441.3.016
Ordering Code (example):
Thrust washer =244.4.
Spring diameter Spring-∅ 16 mm= 016
Order No =244.4. 016
2441.3.
244.4. Thrust washer
Stacking washer DIN ISO 10069-2
subject to alterations
Guide pin
Trust washer for elastomer springs
Material:
C 15
Material:
St 37
Mounting example
Mounting example
s d 2
h11
d 1
undercut
DIN 76
1
l
2
l
1x45°
244.5.
1
s
2
d
1
d
244.6.
F78
Ordering Code (example):
Guide pin =244.5.
Nominal diameter d 1 6 mm = 06.
Guide length l 1 20 mm = 020
Order No =244.5. 06. 020
Ordering Code (example):
Trust washer for elastomer springs =244.6.
Spring diameter Spring-∅ 25 mm= 025
Order No =244.6. 025
d 1 6 8 10 13 16 20 25
d 2 M4 M6 M8 M10 M12 M16 M20
l 2 6 9 15 15 18 25 30
s 3 4 5 6 8 10 14
l 1
20 ● ● ●
25 ● ● ●
32 ● ● ● ● ●
40 ● ● ● ● ●
50 ● ● ● ● ● ●
63 ● ● ● ● ●
80 ● ● ● ●
95 ● ● ● ●
118 ● ● ●
140 ● ● ●
180 ● ● ●
Spring-∅ 25 32 40 50 63 80 100 125
d 1 10.5 13.5 13.5 16.5 16.5 20.5 20.5 26
d 2 32 40 50 60 80 100 120 150
s 1 4 5 5 6 8 10 12 15
244.5.
244.6.
Guide pin
Trust washer for elastomer springs
subject to alterations
Trust washer for compression springs
1
s
2
d
1
d
244.7.
Mounting example
Material:
No 1.1191, heat treated
F79
Spring-∅ 20 25 32 40 50 63
d 1 10.5 12.5 16.5 20.5 25.5 35.5
d 2 25 25 38 38 50 65
s 1 4 4 5 5 6 8
Ordering Code (example):
Trust washer for compression springs =244.7.
Spring diameter Spring-∅ 20 mm = 020
Order No =244.7. 020
244.7. Trust washer for compression springs
subject to alterations
Spacer tube
Material:
St 35.4, case-hardened
Note:
Other lengths on request!
±0,1
1 l
1
d
2
d
244.9.
Mounting example
F80
d 1 10 12 13 16 19 20 25 30 32 35 36 42
d 2 6.4 8.4 9 11 13 13 17 22 22 23 26 32
l 1
27 ● ●
30 ● ● ●
33 ● ● ● ●
38 ● ● ● ●
40 ● ● ●
44 ● ● ● ●
48 ● ● ● ● ●
50 ● ● ● ● ● ●
61 ● ● ● ● ●
63 ● ● ● ● ● ● ●
70 ● ●
72 ● ● ● ● ● ● ● ●
80 ● ● ● ● ● ● ● ● ● ●
90 ● ● ● ● ● ● ●
95 ● ●
100 ● ● ● ● ● ● ● ● ●
105 ● ●
115 ●
125 ● ● ● ● ● ● ● ●
135 ●
145 ●
150 ● ● ● ● ● ● ●
155 ●
165 ●
175 ● ● ● ●
185 ●
195 ●
200 ● ● ● ● ● ● ●
205 ●
215 ●
225 ● ● ● ● ●
235 ●
245 ●
250 ● ● ● ●
255 ●
Ordering Code (example):
Spacer tube =244.9.
External diameter d 1 10 mm= 10.
Length l 1 27 mm= 027
Order No =244.9. 10.027
244.9. Spacer tube
subject to alterations
Washer
s
1
1
d
2
d
244.10.15.
Mounting example
Material:
90MnCrV8, hardened
F81
Order No d 1 d 2 s 1
244.10.15.170.30.04 17 30 4
244.10.15.210.35.06 21 35 6
244.10.15.260.50.06 26 50 6
244.10.15.310.65.08 31 65 8
244.10.15.370.70.08 37 70 8
244.10.15.430.90.08 43 90 8
244.10.15. Washer
subject to alterations
Washer
Spacer sleeve
Material:
C 45 heat treated
Material:
St 35.4 case-hardened
Mounting example
Mounting example
1
s
2
d
1
d
244.10.
20
2
d
1
d
244.11.
F82
Ordering Code (example):
Washer =244.10.
Inside diameter d 1 6.4 mm = 064.
External diameter d 2 17 mm = 17.
Thickness s 1 3 mm = 03
Order No =244.10.064. 17.03
Ordering Code (example):
Spacer sleeve =244.11.
Order code Diameter 25 mm= 25
Order No =244.11. 25
d 1 d 2 s 1 d 1 d 2 s 1 d 1 d 2 s 1 d 1 d 2 s 1
6.4 17 3 13 35 5 17 50 10 25 56 10
8.4 17 3 13 30 6 17 58 10 25 70 10
8.4 23 4 13 35 8 20.4 30 5 26 58 6
8.5 20 4 13 46 8 21 42 8 26 70 12
9 26 4 13.4 23 4 21 44 8 26 80 12
10.5 25 4 16.4 26 4 21 45 8 31 68 8
10.5 25 5 17 35 4 21 45 16 31 68 10
10.5 26 4 17 35 6 21 46 6 32 90 15
10.5 28 4 17 36 4 21 49 6 32 92 15
10.5 30 5 17 36 13 21 65 8 37 80 8
11 30 6 17 37 6 22 65 12 43 92 8
11 36 6 17 38 6 22 68 12
12.5 28 4 17 40 6 25 46 10
13 30 5 17 50 6 25 55 10
Spring-∅ 20 25 32 40
d 1 20 30
d 2 25 38
Order code 25 40
244.10.
244.11. Spacer sleeve
Washer
subject to alterations
Spacer plug
Adjusting washer
SW
5 25
1
d
2
d
3
d
244.12.
20
1
d
2
d
244.13.
Mounting example
Material:
No. 1.7131 case-hardened
Mounting example
Material:
No 1.7131
F83
Spring-∅ 20 25 32 40
d 1 20 20 32 32
d 2 M6 M8 M10 M12
d 3 25.3 25.3 38 38
SW* 15 15 27 27
*SW = Width across flats
Spring-∅ 20 25 32 40
d 1 20 20 32 32
d 2 7 9 11 14
Ordering Code (example):
Spacer plug =244.12.
Spring diameter Spring-∅ 20 mm = 20
Order No =244.12.20
Ordering Code (example):
Adjusting washer =244.13.
Spring diameter Spring-∅ 20 mm = 20
Order No =244.13.20
244.12.
244.13. Adjusting washer
Spacer plug
subject to alterations
Threaded disc for elastomer springs
Threaded disc for compression springs
Material:
St 60
Material:
Ck 45 heat treated
Mounting example
Mounting example
s
20
2
d
d 3
d 1
A/F
2441.14.
20
5
4
d
d 2
d 3
5
d 1
d
2441.15.
F84
Ordering Code (example):
Threaded disc for elastomer springs =2441.14.
Spring diameter Spring-∅ 25 mm= 025
Order No =2441.14.025
Ordering Code (example):
Threaded disc for compression springs =2441.15.
Spring diameter Spring-∅ d 1 20 mm = 020
Order No =2441.15.020
Spring-∅ 25 32 40 50 63 80 100
d 1 32 40 50 60 78 98 120
d 2 18 18 18 20 20 26 26
d 3 M6 M8 M8 M10 M10 M12 M12
A/F 14 14 14 17 17 22 22
s 5 5 5 6 8 10 12
Spring-∅ d 1 20 25 32 40 50
d 2 10 12.5 16 20 25
d 3 M6 M8 M10 M12 M16
d 4 3.2 4.2 4.2 4.2 4.2
d 5 14 20 25 30 40
2441.14.
2441.15. Threaded disc for compression
springs
Threaded disc for elastomer springs
subject to alterations
Shock absorbing washer
s
2
d
1
d
2450.
Material:
Polyurethan (FIBROFLEX®)
Execution:
2450.6. (90 Shore A) available from stock
2450.5. (80 Shore A) and
2450.7. (95 Shore A) available upon request
Mounting example
F85
d 1 d 2 s d 1 d 2 s d 1 d 2 s
6.4 16 3 17 26 4 25 32 6
8.5 20 3 17 38 5 26 35 6
10.5 15 4 17 50 6 26 50 6
10.5 25 4 17 63 6 27 41 7
11 17 3 18 27 4 27 125 10
12 24 5 18 32 7 31 42 6
13 19 4 21 30 5 32 40 6
13 25 4 21 35 7 32 49 8
13.5 32 4 21 38 6 32 60 10
13.5 40 5 21 80 10 37 46 6
14 23 4 21 100 10 37 53 8
14 26 5 22 28 6 37 65 10
15.5 23 4 23.5 34 4 42 70 10
Ordering Code (example):
Shock absorbing washer =2450.
Shore A hardness MAT 90 Shore A = 6.
Inside diameter d 1 6.4 mm = 06.
External diameter d 2 16 mm = 016.
Thickness s 3 mm = 03
Order No =2450. 6.06. 016. 03
2450. Shock absorbing washer
subject to alterations
Retaining bolt
Thrust washer
Material:
No 1.7225, heat treated
Material:
No 1.0570
A/F 36
2 x 45
ø32 h11
(40)
M24x2
ø40
l 1
l 3
l 2
2441.18.
s
d 1
d 2
2441.16.
F86
Order No l 1 l 2 l 3
2441.18.032.048 48 100 60
2441.18.032.068 68 120 80
2441.18.032.088 88 140 100
2441.18.032.108 108 160 120
2441.18.032.128 128 180 140
2441.18.032.148 148 200 160
2441.18.032.168 168 220 180
2441.18.032.188 188 240 200
2441.18.032.208 208 260 220
2441.18.032.228 228 280 240
2441.18.032.248 248 300 260
2441.18.032.268 268 320 280
2441.18.032.288 288 340 300
Order No d 1 d 2 s
2441.16.330.080.06 33 80 6
2441.16.330.100.08 33 100 8
2441.18.
2441.16.
Retaining bolt
Thrust washer
subject to alterations
FIBROFLEX®-Tubular spring element
d 1
d 3
d 2
L 0
f max.
246.6.
Clamping pad cushioning
L 0
L 0 untensioned F 246.6. = 80 mm
Mounting clamp
Top
F 2441.18.
Retaining bolt,
thread secured with Loctite 243
F 246.6.
FIBROFLEX
Tubular spring element, 90 Shore A
F 2441.16.
Thrust washer
Material:
Polyurethan 90 Shore A
Colour: yellow
Mounting example
F87
Order No d 1 d 2 d 3 l 0 f max.
246.6.063.033.080 63 33 82 80 24
246.6.080.033.080 80 33 106 80 24
246.6. FIBROFLEX®-Tubular spring element
subject to alterations
Slide stop
Stroke + 2
40 ±0,2
f
l 2
d
Slide Units
9
d
d
d 3
d 1
5x45°
ø15
f
15
40
20
ø9
l 4
l 1
l 3
l 2
l
2
2451.6.
Material:
Mounting block: Steel
Stop buffer: FIBROFLEX®, 90 Shore A
Note:
Screws are not included.
Order No for spare part: Stop buffer 2451.6.□□□.2
Fixing:
Use socket cap screws DIN EN ISO 4762 M8.
Mounting example
F88
Order No d d 1 d 2 d 3 l l 1 l 2 l 3 l 4 f Spring force [N]
2451.6.027 27 35 30 34 45 65 60 40 45 5 5200
2451.6.036 36 45 40 44 45 75 70 45 55 5 9800
2451.6. Slide stop
subject to alterations
Stop buffer
l
15
d
d 3
2451.6. .2
Material:
FIBROFLEX®, 90 Shore A
F89
Order No d d 3 l
2451.6.027.2 27 34 45
2451.6.036.2 36 44 45
2451.6. .2 Stop buffer
subject to alterations
Slide stop
5x45°
ø15
d 3
d 2
d
e 2
M
b 1
15
ø9
e 1
a 1
c 2
c 1
20
f
l 2
2452.10.
Material:
Mounting block: Steel
Damping unit SD: CO polyester elastomer, 55 Shore D
Note:
Screws are not included.
Order No for spare part: Damping unit SD, with screw
2452.10.034.030.2
For the exchange of the damping unit, the screw tightening torque for
the holding screw is 10 Nm.
Fixing:
Use socket cap screws DIN EN ISO 4762 M8.
F90
Order No d d 2 d 3 M a 1 b 1 c 1 c 2 e 1 e 2 l 2 f Spring force [N]
Energy absorption
per stroke under
permanent load [Nm]
2452.10.034 34 30 45 M6 85 70 33 23 65 40 30 7 6000 27
2452.10. Slide stop
subject to alterations F91
subject to alterations
Damper, light-duty
Description:
Dampers, light duty , made of co-polyester elastomer are found in the
elevating units in progressive dies in the automotive and white goods
industry. The increasing stresses on screws and bolts as well as noise
emission are reduced by the light duty dampers.
Benefits:
- High absorption of force and energy
- Long service life and high level of operating safety
- Noise reduction
- High degree of effectiveness
Material:
Co-Polyester-Elastomer
Technical data:
Surroundings: Resistant to microbes, seawater, chemicals.
No absorption of water and no swelling.
Grease and oil resistant.
Approved temperature range: -40°C to +90°C (-40°F to +194°F)
Note:
Socket cap screw 2192.12. see Section C
Spacer tube 244.9. see Section F
Washer 244.10. see Section F
244.10.
244.10.
2192.12.
2450.10A.
244.9.
s
1
d
2
d
3
d
0
1
L
max.
f
L *
2450.10A.
Mounting example
F92
Order No d 1 d 2 d 3 L 0 L 1 * Stroke (s) F max. [N] f max.
W
[Nm/stroke (s)]**
W h
[Nm/h]*** Socket cap screw
2450.10A.0236.0163.073 23.6 16.3 25.3 7.3 6.6 1.9 3000 2 3 7500 M10
*Dimension L 1 is the slump which must be taken into account for the design.
**W = Total energy per stroke
***W h = Total energy per hour
2450.10A. Damper, light-duty
subject to alterations
Damper, light-duty
s
L *
3
d /
1
d
2
d
0
1
L
max.
f
2450.11B.
Description:
Dampers, light duty , made of co-polyester elastomer are found in the
elevating units in progressive dies in the automotive and white goods
industry. The increasing stresses on screws and bolts as well as noise
emission are reduced by the light duty dampers.
The two-ply version of the flanged damper can also be used depending
on the force or stroke without the use of an additional distance washer.
Benefits:
- High absorption of force and energy
- Long service life and high level of operating safety
- Noise reduction
- High degree of effectiveness
Material:
Co-Polyester-Elastomer
Technical data:
Surroundings: Resistant to microbes, seawater, chemicals.
No absorption of water and no swelling.
Grease and oil resistant.
Approved temperature range: -40°C to +90°C (-40°F to +194°F)
Note:
Socket cap screw 2192.12. see Section C
Spacer tube 244.9. see Section F
Washer 244.10. see Section F
244.10.
244.10.
2192.12.
2450.11B.
244.9.
Mounting example
F93
Order No d 1 d 2 d 3 L 0 L 1 * Stroke (s) F max. [N] f max.
W
[Nm/stroke (s)]**
W h
[Nm/h]*** Socket cap screw
2450.11B.0300.0203.118 30 20.3 30.2 11.8 10.7 2.7 5000 2.9 8.6 20000 M12
*Dimension L 1 is the slump which must be taken into account for the design.
**W = Total energy per stroke
***W h = Total energy per hour
2450.11B. Damper, light-duty
subject to alterations
Damper, heavy-duty
Description:
The co-polyester elastomer dampers, heavy-duty, are used as holddown
dampers in the automotive and white goods industry. Increasing return
stroke speeds and the related stresses on screws and bolts in moveable,
suspended tool parts are absorbed by the hold-down dampers. Reduced
noise emission is a further additional positive sideeffect.
Benefits:
- High absorption of force and energy
- Slight settlement
- Energy absorption between 5 Nm and 269 Nm
- Long service life and high level of operating safety
- Noise reduction
- High degree of effectiveness
Material:
Co-Polyester-Elastomer
Technical data:
Surroundings: Resistant to microbes, seawater, chemicals.
No absorption of water and no swelling.
Grease and oil resistant.
Approved temperature range: -40°C to +90°C (-40°F to +194°F)
Note:
Socket cap screw 2192.12. see Section C
Spacer tube 244.9. see Section F
Washer 244.10. see Section F
2450.20?.
244.10.
2450.20?. 2192.12.
244.10.15.
244.9.
244.10.15.
1
d
2
d
3
d
0
L
max.
f
2450.20?.
Mounting example
F94
Order No d 1 d 2 d 3 L 0
F max. [N]
(static < 0,1) f max.
W
[Nm/stroke (s)]* Socket cap screw
2450.20A.0264.0163.078 26.4 16.3 28.4 7.8 5500 2 5 M10
2450.20B.0321.0203.108 32.1 20.3 35.1 10.8 9000 4.4 14.2 M12
2450.20B.0458.0253.170 45.8 25.3 49.8 17 20000 4.9 44.6 M16
2450.20A.0546.0303.213 54.6 30.3 61.8 21.3 30000 7.6 81.9 M20
2450.20A.0618.0363.215 61.8 36.3 69.9 21.5 46000 8.2 126.5 M24
2450.20A.0785.0423.294 78.5 42.3 89 29.4 75000 11.4 269 M30
*Total energy per stroke
2450.20 □ . Damper, heavy-duty
H 3
L 1
H 2
L 1
H 1
L 1
2450.20A.0264.0163.078 7.1 4100 3.5 9000 17.1 M10
2450.20B.0321.0203.108 9.8 6600 12 30000 23.8 M12
2450.20B.0458.0253.170 15.3 14500 19 45000 31.3 M16
2450.20A.0546.0303.213 19 22500 47 67000 39 M20
2450.20A.0618.0363.215 19.5 37500 76 114000 39.5 M24
2450.20A.0785.0423.294 27 46000 143 152000 50 M30
2450.20A.0546.0303.213 19 18000 78 107000 66 M20
2450.20A.0618.0363.215 19.5 35000 148 174000 67 M24
2450.20A.0785.0423.294 27 39000 233 272000 85 M30
2450.20A.0546.0303.213 19 16000 100 127000 93 M20
2450.20A.0618.0363.215 19.5 28000 176 194000 94.5 M24
2450.20A.0785.0423.294 27 29000 255 281000 120 M30
subject to alterations
Damper, heavy-duty
Selection table multiple layering
Simple layering
Order No. L 1 *
F 1 max [N]
(dynamic>0,1)
W 1
[Nm/stroke (s)]**
W h1
[Nm/h]***
H 1
total height
socket cap
screw
* Dimension „L 1 “ is the slump which must be taken into account for the design.
** Total energy per stroke
*** Total energy per hour
Double layering
Order No. L 1 *
F 2 max [N]
(dynamic>0,1)
W 2
[Nm/stroke (s)]**
W h2
[Nm/h]***
H 2
total height
socket cap
screw
* Dimension „L 1 “ is the slump which must be taken into account for the design.
** Total energy per stroke
*** Total energy per hour
Threefold layering
Order No. L 1 *
F 3 max [N]
(dynamic>0,1)
W 3
[Nm/stroke (s)]**
W h3
[Nm/h]***
H 3
total height
socket cap
screw
* Dimension „L 1 “ is the slump which must be taken into account for the design.
** Total energy per stroke
*** Total energy per hour
H 3
L 1
H 2
L 1
H 1
L 1
2450.20A.0264.0163.078 7.1 4100 3.5 9000 17.1 M10
2450.20B.0321.0203.108 9.8 6600 12 30000 23.8 M12
2450.20B.0458.0253.170 15.3 14500 19 45000 31.3 M16
2450.20A.0546.0303.213 19 22500 47 67000 39 M20
2450.20A.0618.0363.215 19.5 37500 76 114000 39.5 M24
2450.20A.0785.0423.294 27 46000 143 152000 50 M30
2450.20A.0546.0303.213 19 18000 78 107000 66 M20
2450.20A.0618.0363.215 19.5 35000 148 174000 67 M24
2450.20A.0785.0423.294 27 39000 233 272000 85 M30
2450.20A.0546.0303.213 19 16000 100 127000 93 M20
2450.20A.0618.0363.215 19.5 28000 176 194000 94.5 M24
2450.20A.0785.0423.294 27 29000 255 281000 120 M30
subject to alterations
Damper, heavy-duty
Selection table multiple layering
Simple layering
Order No. L 1 *
F 1 max [N]
(dynamic>0,1)
W 1
[Nm/stroke (s)]**
W h1
[Nm/h]***
H 1
total height
socket cap
screw
* Dimension „L 1 “ is the slump which must be taken into account for the design.
** Total energy per stroke
*** Total energy per hour
Double layering
Order No. L 1 *
F 2 max [N]
(dynamic>0,1)
W 2
[Nm/stroke (s)]**
W h2
[Nm/h]***
H 2
total height
socket cap
screw
* Dimension „L 1 “ is the slump which must be taken into account for the design.
** Total energy per stroke
*** Total energy per hour
Threefold layering
Order No. L 1 *
F 3 max [N]
(dynamic>0,1)
W 3
[Nm/stroke (s)]**
W h3
[Nm/h]***
H 3
total height
socket cap
screw
* Dimension „L 1 “ is the slump which must be taken into account for the design.
** Total energy per stroke
*** Total energy per hour
F95
subject to alterations
Damper stopper
Description:
Damper stopper made of co-polyester elastomer dampen the recoil on
the locking and unlocking pins in the manufacturing of jigs. Damper
stoppers are used in the automotive and white goods industry. Damper
stoppers sit inside the pull-down clamps and are radially stressed. The
number and size depends on the weight and the velocity of the pull-
down clamps.
Benefits:
- High absorption of force and energy
- Slight settlement
- UV protection
- Long service life and high level of operating safety
- Noise reduction
- High degree of eff ectiveness
Material:
Co-polyester elastomer, black
Technical data:
Surroundings: Resistant to microbes, seawater, chemicals.
No absorption of water and no swelling.
Grease and oil resistant.
Approved temperature range: -40°C to +90°C (-40°F to +194°F)
Number and size (B, C, D, E) of damper stoppers for cushioning
Pull-down clamp speed m/s
Pull-down clamp weight kg 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
100 3 x B 3 x B 3 x B 3 x B 3 x B 3 x B 3 x B 3 x B 3 x B 4 x B 4 x B 4 x B 4 x B
250 3 x B 3 x B 3 x B 3 x B 3 x B 4 x B 4 x B 4 x B 4 x B 4 x B 4 x B 4 x B 4 x B
500 4 x B 4 x B 4 x B 4 x B 4 x B 4 x B 4 x B 4 x B 4 x B 4 x B 4 x C 4 x C 4 x C
750 4 x B 4 x B 4 x B 4 x B 4 x B 4 x B 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C
1000 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x D 4 x D
1250 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x D 4 x D 4 x D 4 x D 4 x D
1500 4 x C 4 x C 4 x C 4 x C 4 x C 4 x C 4 x D 4 x D 4 x D 4 x D 4 x D 4 x D 4 x E
1750 4 x C 4 x C 4 x C 4 x D 4 x D 4 x D 4 x D 4 x D 4 x D 4 x E 4 x E 4 x E 4 x E
2000 4 x D 4 x D 4 x D 4 x D 4 x D 4 x D 4 x D 4 x D 4 x D 4 x E 4 x E 4 x E 4 x E
2500 4 x D 4 x D 4 x D 4 x D 4 x D 4 x D 4 x E 4 x E 4 x E 4 x E 4 x E 6 x E 6 x E
3000 4 x D 4 x D 4 x D 4 x D 4 x E 4 x E 4 x E 4 x E 4 x E 4 x E 6 x E 6 x E 6 x E
3500 4 x D 4 x E 4 x E 4 x E 4 x E 4 x E 4 x E 4 x E 6 x E 6 x E 8 x E 8 x E 10 x E
4000 4 x E 4 x E 4 x E 4 x E 4 x E 6 x E 6 x E 6 x E 8 x E 8 x E 10 x E 10 x E 10 x E
4500 6 x E 6 x E 6 x E 6 x E 6 x E 8 x E 10 x E 10 x E 10 x E 10 x E 10 x E 10 x E 10 x E
5000 6 x E 6 x E 8 x E 8 x E 8 x E 10 x E 10 x E 10 x E 10 x E --- --- --- ---
Locking pin
Pull-down
clamp
Damper stopper
Upper part of die
l
1
d
1
d -x
c x 45°
1
r
2451.10D.
Mounting example
F96
Order No Size d 1 Cut-in depth d 1 -x Cut-in radius r 1 c l
2451.10D.040.060 B 40 8 7 3 60
2451.10D.050.070 C 50 10 8 4 70
2451.10D.063.080 D 63 12 9 5 80
2451.10D.080.090 E 80 14 10 6 90
2451.10D. Damper stopper
subject to alterations
Damping unit SD
l
f
2
l 1
M
d 2
d 1
d
2452.10. .2
Material:
Damping unit SD: CO polyester elastomer, 55 Shore D
Screw: Steel
Technical data:
Resistant to microbes, seawater, and chemicals, as well as very good UV
and ozone resistance. No water absorption and no bloating.
Starting speed: up to max. 5 m/s
Installation position: any
Dynamic power consumption: 870 N through 90000 N
Permissible temperature range: -40°C through 90°C
Dissipation of energy: 40% through 66%
Note:
We are happy to support you in the calculation and design of a suitable
damping unit.
Dynamic (v>0.5 m/s) characteristic curves available for all types upon
request.
SD damping units can also be used for emergency stop applications.
Further information upon request.
F97
Order No d l 2 d 1 d 2 f W 3 [Nm/stroke]* M l 1 Tightening torque [Nm]
2452.10.012.011.2 12 11 15 11 4 2 M3 3 1
2452.10.017.016.2 17 16 22 15 6 6 M4 4 1.7
2452.10.021.018.2 21 18 26 18 7 10 M5 5 2.3
2452.10.022.019.2 22 19 27 19 6 11.5 M6 6 6
2452.10.028.026.2 28 26 36 25 9 29 M6 6 6
2452.10.034.030.2 34 30 43 30 10 48 M6 6 6
2452.10.037.033.2 37 33 48 33 12 65 M6 6 6
2452.10.040.035.2 40 35 50 34 14 82 M8 8 20
2452.10.043.038.2 43 38 55 38 14 112 M8 8 20
2452.10.047.041.2 47 41 60 41 17 140 M12 12 50
2452.10.050.045.2 50 45 64 44 19 170 M12 12 50
2452.10.054.047.2 54 47 68 47 17 201 M12 12 50
2452.10.057.051.2 57 51 73 50 21 242 M12 12 50
2452.10.062.054.2 62 54 78 53 21 304 M12 12 50
2452.10.065.058.2 65 58 82 57 22 374 M12 12 50
2452.10.070.061.2 70 61 86 60 24 421 M12 12 50
2452.10.072.065.2 72 65 91 63 26 482 M16 16 120
2452.10.080.069.2 80 69 100 69 23 570 M16 16 120
2452.10.082.074.2 82 74 105 72 28 683 M16 16 120
2452.10.085.076.2 85 76 110 75 27 797 M16 16 120
2452.10.090.080.2 90 80 114 78 30 934 M16 16 120
2452.10.098.086.2 98 86 123 85 31 1147 M16 16 120
2452.10.116.101.2 116 101 146 98 38 2014 M16 16 120
*Energy absorption per stroke under permanent load
2452.10. .2 Damping unit SD
d 4
3
d
s
s
2
s
1
h
2
d
1
d
DIN EN ISO 4762 (12.9)
2192.12.
244.9.
244.10.
244.6.
244.14.0.
20
244.6.
244.9.
d 4
1
d
s
s
2
s
1
h
2
d
3
d
244.10.
DIN EN ISO 4762 (12.9)
2192.12.
2441.14.
3
s
2441.14.1.
subject to alterations
2441.14.1. Spring unit for elastomer spring
Spring unit consists of:
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
Spring abutment washer 244.6.
Spacer tube 244.9.
Stop washer 244.10.
Threaded disc 2441.14.
Elastomer spring serparate order: 246.5., 246.6., 246.7., 2461.2., 2461.4.
Spring-[ d 1 3 s h* d 2 d 3 d 4 s 1 s 2 s 3
25 10 3 1,8 M 6 20 32 3 4 5
32 12 3 1,8 M 8 20 40 3 5 5
40 12 3 1,8 M 8 20 50 4 5 5
50 16 3 2,5 M 10 22 60 4 6 6
63 16 3 2,5 M 10 22 80 4 8 8
80 20 3 3,5 M 12 28 100 4 10 10
100 20 3 3,5 M 12 28 120 4 12 12
*h see selection chart spacer tube 244.9. and spring data
244.14.0. Spring unit for elastomer spring
Spring unit consists of:
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
Spring abutment washer 244.6.
Spacer tube 244.9.
Stop washer 244.10.
Elastomer spring serparate order: 246.5., 246.6., 246.7., 2461.2., 2461.4.
Spring-[ d 1 3 s h* d 2 d 3 d 4 s 1 s 2
25 10 3 1,8 M 6 18 32 3 4
32 12 3 1,8 M 8 40 5
40 30 50 4
50 16 3 2,5 M 10 60 6
63 80 8
80 20 3 3,5 M 12 100 10
100 120 12
125 25 3 4,5 M 16 39 150 6 15
*h see selection chart spacer tube 244.9. and spring data
Ordering Code (example):
Spring unit for elastomer spring = 244.14.0.040.048
not loaded = 244.14.0.040.048
for spring-[ = 40 mm = 244.14.0.040.048
Spacer tube length h = 48 mm = 244.14.0.040.048
Order number = 244.14.0.040.048
Ordering Code (example):
Spring unit for elastomer spring = 2441.14.
preloaded = 24411141.
for spring-[ = 40 mm = 2441.14.0.040.
Spacer tube length h = 48 mm = 2441.14.0.040.048
Order number = 2441.14.1.040.048
Spring unit for elastomer spring
F98
s
1
d
3
d
d 2
20
244.9.
244.7.
h
s 2
s 1
2192.12.
DIN EN ISO
4762 (12.9)
244.10.
2441.15.
244.9.
244.7.
2192.12.
DIN EN ISO
4762 (12.9)
244.10.
2441.15.
5
2441.15.1.
2
s
s 1
4
3
d
s
d
1
d
2
d
h
DIN EN ISO 4762
(12.9)
2192.12.
241.1x
244.9.
244.10.
244.7.
244.15.0.
subject to alterations
Spring unit for helical spring
2441.15.1. Spring unit for helical spring
Spring unit consists of:
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
Spring abutment washer 244.7.
Spacer tube 244.9.
Stop washer 244.10.
Threaded disc 2441.15.
Helical spring serparate order: 241.14., 241.15., 241.16., 241.17.
Spring-[ d 1 3 s h* d 2 d 3 d 4 s 1 s 2
20 10 3 1,8 M 6 11 25 3 4
25 12 3 1,8 M 8 14 25 3 4
32 16 3 2,5 M 10 18 38 4 5
40 20 3 3,5 M 12 22 38 4 5
50 25 3 4,0 M 16 27 50 6 6
*h see selection chart spacer tube 244.9. and spring Data
244.15.0. Spring unit for helical spring
Spring unit consists of:
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
Spring abutment washer 244.7.
Spacer tube 244.9.
Stop washer 244.10.
Helical spring serparate order: 241.14., 241.15., 241.16., 241.17.
Spring-[ d 1 3 s h* d 2 d 3 d 4 s 1 s 2
20 10 3 1,8 M 6 18 25 3 4
25 12 3 1,8 M 8 18 25 3 4
32 16 3 2,5 M 10 30 38 4 5
40 20 3 3,5 M 12 30 38 4 5
50 25 3 4,0 M 16 39 50 6 6
63 35 3 6,0 M 20 52 65 6 8
*h see selection chart spacer tube 244.9. and spring Data
Ordering Code (example):
Spring unit for helical spring = 244.15.1.040.061
not loaded = 244.15.0.040.061
for spring-[ = 40 mm = 244.15.1.040.061
Spacer tube length h = 48 mm = 244.15.1.040.048
Order number = 244.15.0.040.048
Ordering Code (example):
Spring unit for helical spring = 2441.15.
preloaded = 2441.15.1.
for spring-[ = 40 mm = 2441.15.0.040.
Spacer tube length h = 48 mm = 2441.15.0.040.048
Order number = 2441.15.1.040.048
Mounting examples
d 4
3
d
s
s
2
s
1
h
2
d
1
d
DIN EN ISO 4762 (12.9)
2192.12.
244.9.
244.10.
244.6.
244.14.0.
20
244.6.
244.9.
d 4
1
d
s
s
2
s
1
h
2
d
3
d
244.10.
DIN EN ISO 4762 (12.9)
2192.12.
2441.14.
3
s
2441.14.1.
subject to alterations
2441.14.1. Spring unit for elastomer spring
Spring unit consists of:
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
Spring abutment washer 244.6.
Spacer tube 244.9.
Stop washer 244.10.
Threaded disc 2441.14.
Elastomer spring serparate order: 246.5., 246.6., 246.7., 2461.2., 2461.4.
Spring-[ d 1 3 s h* d 2 d 3 d 4 s 1 s 2 s 3
25 10 3 1,8 M 6 20 32 3 4 5
32 12 3 1,8 M 8 20 40 3 5 5
40 12 3 1,8 M 8 20 50 4 5 5
50 16 3 2,5 M 10 22 60 4 6 6
63 16 3 2,5 M 10 22 80 4 8 8
80 20 3 3,5 M 12 28 100 4 10 10
100 20 3 3,5 M 12 28 120 4 12 12
*h see selection chart spacer tube 244.9. and spring data
244.14.0. Spring unit for elastomer spring
Spring unit consists of:
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
Spring abutment washer 244.6.
Spacer tube 244.9.
Stop washer 244.10.
Elastomer spring serparate order: 246.5., 246.6., 246.7., 2461.2., 2461.4.
Spring-[ d 1 3 s h* d 2 d 3 d 4 s 1 s 2
25 10 3 1,8 M 6 18 32 3 4
32 12 3 1,8 M 8 40 5
40 30 50 4
50 16 3 2,5 M 10 60 6
63 80 8
80 20 3 3,5 M 12 100 10
100 120 12
125 25 3 4,5 M 16 39 150 6 15
*h see selection chart spacer tube 244.9. and spring data
Ordering Code (example):
Spring unit for elastomer spring = 244.14.0.040.048
not loaded = 244.14.0.040.048
for spring-[ = 40 mm = 244.14.0.040.048
Spacer tube length h = 48 mm = 244.14.0.040.048
Order number = 244.14.0.040.048
Ordering Code (example):
Spring unit for elastomer spring = 2441.14.
preloaded = 24411141.
for spring-[ = 40 mm = 2441.14.0.040.
Spacer tube length h = 48 mm = 2441.14.0.040.048
Order number = 2441.14.1.040.048
Spring unit for elastomer spring
s
1
d
3
d
d 2
20
244.9.
244.7.
h
s 2
s 1
2192.12.
DIN EN ISO
4762 (12.9)
244.10.
2441.15.
244.9.
244.7.
2192.12.
DIN EN ISO
4762 (12.9)
244.10.
2441.15.
5
2441.15.1.
2
s
s 1
4
3
d
s
d
1
d
2
d
h
DIN EN ISO 4762
(12.9)
2192.12.
241.1x
244.9.
244.10.
244.7.
244.15.0.
subject to alterations
Spring unit for helical spring
2441.15.1. Spring unit for helical spring
Spring unit consists of:
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
Spring abutment washer 244.7.
Spacer tube 244.9.
Stop washer 244.10.
Threaded disc 2441.15.
Helical spring serparate order: 241.14., 241.15., 241.16., 241.17.
Spring-[ d 1 3 s h* d 2 d 3 d 4 s 1 s 2
20 10 3 1,8 M 6 11 25 3 4
25 12 3 1,8 M 8 14 25 3 4
32 16 3 2,5 M 10 18 38 4 5
40 20 3 3,5 M 12 22 38 4 5
50 25 3 4,0 M 16 27 50 6 6
*h see selection chart spacer tube 244.9. and spring Data
244.15.0. Spring unit for helical spring
Spring unit consists of:
Socket cap screw DIN EN ISO 4762 (12.9) 2192.12.
Spring abutment washer 244.7.
Spacer tube 244.9.
Stop washer 244.10.
Helical spring serparate order: 241.14., 241.15., 241.16., 241.17.
Spring-[ d 1 3 s h* d 2 d 3 d 4 s 1 s 2
20 10 3 1,8 M 6 18 25 3 4
25 12 3 1,8 M 8 18 25 3 4
32 16 3 2,5 M 10 30 38 4 5
40 20 3 3,5 M 12 30 38 4 5
50 25 3 4,0 M 16 39 50 6 6
63 35 3 6,0 M 20 52 65 6 8
*h see selection chart spacer tube 244.9. and spring Data
Ordering Code (example):
Spring unit for helical spring = 244.15.1.040.061
not loaded = 244.15.0.040.061
for spring-[ = 40 mm = 244.15.1.040.061
Spacer tube length h = 48 mm = 244.15.1.040.048
Order number = 244.15.0.040.048
Ordering Code (example):
Spring unit for helical spring = 2441.15.
preloaded = 2441.15.1.
for spring-[ = 40 mm = 2441.15.0.040.
Spacer tube length h = 48 mm = 2441.15.0.040.048
Order number = 2441.15.1.040.048
Mounting examples
F99
subject to alterations
The compensation sleeve are ground
together to the same degree as a function of
punch length and punch guide plate thickness.
depth of hole
3
h
0,1 +0,1
h
D
5
20 h
2
s
1
s
s
5
d
3
d
1
d
4
d
2
d
20 25
provide circlip if required
compensation sleeve 244.13.
The headed spacer plug are ground
together to the same degree at initial
assembly when installed.
socket cap screw
headed spacer plug 244.12.
DIN EN ISO 4762 (12.9)
socket cap screw
241.14./.15./.16./.17.
hi-performence comp. spring
(per separately oder)
spacer tube 244.9.
spacer sleeve 244.11.
stop washer 244.10.
spring abutment washer
244.7.
DIN EN ISO 4762 (12.9)
Application without Spacer Sleeve
(c’bored hole)
244.??.???.10
Application with Spacer Sleeve
(straight hole)
244.??.???.11
Note:
The headed spacer plugs are ground
equal after assembly in the punch holder.
Note that regrinding on punch points must
be compensated by grinding an equal
amount off the compensation sleeves.
Adjust depth of c’bore h 3 or height of spacer
sleeve so that spacer tube cap screw is
relieved by about 0,1 mm.
Spring- and Spacer Unit
Ordering Code (example):
Spring- and Spacer Unit
Spring-[ = 20 mm = 244.20.
spacer tube length h = 38 mm with screw = 038.
spacer tube length244.11. = 11
Order No = 244.20.038.11
244.20./25./32./40. Spring- and Spacer Unit
Spring-[ d 1 3 s h* socket cap screw d 2 d 3 d 4 d 5 D h s 1 d 2
20 10 3 1,8 M 6 18 20 25 26 3 4
25 12 3 1,8 M 8 18 20 25 26 3 4
32 16 3 2,5 M 10 30 32 38 40 4 5
40 20 3 3,5 M 12 30 32 38 40 4 5
h* see spacer tube length 244.9. and spring selection 241.1x.
Installation Example:
F100 subject to alterations
Description:
The preloaded Combination Spring- and
Spacer Unit combines the functions of
providing the spring force and of spacing
the stripper in one constructional element,
whilst conventional designs employed two.
The resulting advantages therefore
consist of space savings and reduced
machining cost with regard to the various
die members.
The execution with spacer sleeve makes it
possible to exchange the whole unit by
simply removing the top clamping plate.
Removal of the compensation disc gives
unimpeded access to the punches – for
the purpose of sharpening/grinding.
Important Notice:
In order to preserve pre-existing
conditions in regard of spring force and
displacement, it is essential that regrinding
of the punches equals regrinding of the
compensation disc – i. e. the metal removal
from either component must be kept the same.
Helical compression springs must be ordered
separately, see at the beginning of chapter F.
244.20. 244.32. 244.25. 244.40. Combination Spring- and Spacer Units
Spring Characteristics
Order No
spring
sizes
D h 3l o
preload
Com-
pression
spring preload forces (N) Typ
max. working stroke of
spring (excl. preload) Typ
spring coefficient (N/mm)
Typ
max. spring forces (N) at
80% max. deflection s 2 Type
241.14 241.15 241.16 241.17 .14 .15 .16 .17 .14 .15 .16 .17 .14 .15 .16 .17
244.20.027.□□ 20 x 25 2 111,6 196,2 432,0 586,4 10,4 8,8 6,7 6,2 55,8 98,1 216,0 293,2 580 863 1447 1818
244.20.033.□□ 20 x 32 3 135,0 218,1 504,0 672,6 12,8 10,4 8,4 7,8 45,0 72,7 168,0 224,2 576 756 1411 1749
244.20.038.□□ 20 x 38 4 133,6 224,0 516,0 708,4 15,2 12,8 10,0 9,6 33,4 56,0 129,0 177,1 508 717 1290 1700
244.20.044.□□ 20 x 44 4 120,0 190,4 448,0 596,4 18,4 15,2 11,6 11,2 30,0 47,6 112,0 149,1 552 724 1299 1670
244.20.048.□□ 20 x 51 7 171,5 291,9 658,0 896,7 20,8 16,8 13,2 12,8 24,5 41,7 94,0 128,1 510 701 1241 1640
244.25.027.□□ 25 x 25 2 200,0 294,0 750,0 – 10,4 8,8 7,2 – 100,0 147,0 375,0 – 1040 1294 2700 –
244.25.033.□□ 25 x 32 3 240,9 354,3 891,0 1123,8 12,8 10,4 8,4 8,0 80,3 118,1 297,0 374,6 1028 1228 2495 2997
244.25.038.□□ 25 x 38 4 248,0 372,4 876,0 1384,8 15,2 12,8 10,4 9,6 62,0 93,1 219,0 346,2 942 1192 2278 3324
244.25.044.□□ 25 x 44 4 212,0 323,2 748,0 976,8 18,4 15,2 12,4 11,2 53,0 80,9 187,0 244,2 975 1228 2319 2735
244.25.048.□□ 25 x 51 7 308,7 480,9 1092,0 1453,9 20,0 16,8 14,4 12,8 44,1 68,7 156,0 207,7 882 1154 2246 2659
244.32.038.□□ 32 x 38 5 470,5 925,5 1940,0 2643,0 15,2 12,8 9,6 8,8 94,1 185,1 388,0 528,6 1430 2369 3725 4652
244.32.044.□□ 32 x 44 5 398,0 790,5 1620,0 2135,5 17,6 15,2 11,2 10,4 79,6 158,1 324,0 424,7 1401 2403 3629 4417
244.32.048.□□ 32 x 51 8 536,0 1072,8 2176,0 2826,4 20,0 16,8 13,2 12,0 67,0 134,1 272,0 353,3 1340 2253 3590 4240
244.32.061.□□ 32 x 64 8 424,0 792,8 1696,0 2155,2 25,6 21,6 17,2 16,0 53,0 99,1 212,0 269,4 1357 2141 3646 4310
244.32.072.□□ 32 x 76 9 396,9 724,5 1548,0 1968,3 31,2 25,6 20,8 19,2 44,1 80,5 172,0 218,7 1376 2061 3578 4199
244.40.048.□□ 40 x 51 8 736,0 1432,0 2801,6 5027,2 20,0 16,8 13,6 12,0 92,0 179,0 350,2 628,4 1840 3007 4763 7541
244.40.061.□□ 40 x 64 8 584,8 1120,0 2152,0 3905,6 25,6 20,8 17,6 15,2 73,1 140,0 269,0 488,2 1871 2912 4734 7421
244.40.072.□□ 40 x 76 9 567,9 972,9 1971,0 3413,7 30,4 25,6 21,6 19,2 63,1 108,1 219,0 379,3 1918 2767 4730 7283
Combination Spring- and Spacer Units
Application Examples
Spring Characteristics
Spacer Sleeve
Compensation Disc
Without Spacer Sleeve
(with c`bored hole)
244.??.???.10.
With Spacer Sleeve
(with straight hole)
244.??.???.11.
subject to alterations
The compensation sleeve are ground
together to the same degree as a function of
punch length and punch guide plate thickness.
depth of hole
3
h
0,1 +0,1
h
D
5
20 h
2
s
1
s
s
5
d
3
d
1
d
4
d
2
d
20 25
provide circlip if required
compensation sleeve 244.13.
The headed spacer plug are ground
together to the same degree at initial
assembly when installed.
socket cap screw
headed spacer plug 244.12.
DIN EN ISO 4762 (12.9)
socket cap screw
241.14./.15./.16./.17.
hi-performence comp. spring
(per separately oder)
spacer tube 244.9.
spacer sleeve 244.11.
stop washer 244.10.
spring abutment washer
244.7.
DIN EN ISO 4762 (12.9)
Application without Spacer Sleeve
(c’bored hole)
244.??.???.10
Application with Spacer Sleeve
(straight hole)
244.??.???.11
Note:
The headed spacer plugs are ground
equal after assembly in the punch holder.
Note that regrinding on punch points must
be compensated by grinding an equal
amount off the compensation sleeves.
Adjust depth of c’bore h 3 or height of spacer
sleeve so that spacer tube cap screw is
relieved by about 0,1 mm.
Spring- and Spacer Unit
Ordering Code (example):
Spring- and Spacer Unit
Spring-[ = 20 mm = 244.20.
spacer tube length h = 38 mm with screw = 038.
spacer tube length244.11. = 11
Order No = 244.20.038.11
244.20./25./32./40. Spring- and Spacer Unit
Spring-[ d 1 3 s h* socket cap screw d 2 d 3 d 4 d 5 D h s 1 d 2
20 10 3 1,8 M 6 18 20 25 26 3 4
25 12 3 1,8 M 8 18 20 25 26 3 4
32 16 3 2,5 M 10 30 32 38 40 4 5
40 20 3 3,5 M 12 30 32 38 40 4 5
h* see spacer tube length 244.9. and spring selection 241.1x.
Installation Example:
subject to alterations
Description:
The preloaded Combination Spring- and
Spacer Unit combines the functions of
providing the spring force and of spacing
the stripper in one constructional element,
whilst conventional designs employed two.
The resulting advantages therefore
consist of space savings and reduced
machining cost with regard to the various
die members.
The execution with spacer sleeve makes it
possible to exchange the whole unit by
simply removing the top clamping plate.
Removal of the compensation disc gives
unimpeded access to the punches – for
the purpose of sharpening/grinding.
Important Notice:
In order to preserve pre-existing
conditions in regard of spring force and
displacement, it is essential that regrinding
of the punches equals regrinding of the
compensation disc – i. e. the metal removal
from either component must be kept the same.
Helical compression springs must be ordered
separately, see at the beginning of chapter F.
244.20. 244.32. 244.25. 244.40. Combination Spring- and Spacer Units
Spring Characteristics
Order No
spring
sizes
D h 3l o
preload
Com-
pression
spring preload forces (N) Typ
max. working stroke of
spring (excl. preload) Typ
spring coefficient (N/mm)
Typ
max. spring forces (N) at
80% max. deflection s 2 Type
241.14 241.15 241.16 241.17 .14 .15 .16 .17 .14 .15 .16 .17 .14 .15 .16 .17
244.20.027.□□ 20 x 25 2 111,6 196,2 432,0 586,4 10,4 8,8 6,7 6,2 55,8 98,1 216,0 293,2 580 863 1447 1818
244.20.033.□□ 20 x 32 3 135,0 218,1 504,0 672,6 12,8 10,4 8,4 7,8 45,0 72,7 168,0 224,2 576 756 1411 1749
244.20.038.□□ 20 x 38 4 133,6 224,0 516,0 708,4 15,2 12,8 10,0 9,6 33,4 56,0 129,0 177,1 508 717 1290 1700
244.20.044.□□ 20 x 44 4 120,0 190,4 448,0 596,4 18,4 15,2 11,6 11,2 30,0 47,6 112,0 149,1 552 724 1299 1670
244.20.048.□□ 20 x 51 7 171,5 291,9 658,0 896,7 20,8 16,8 13,2 12,8 24,5 41,7 94,0 128,1 510 701 1241 1640
244.25.027.□□ 25 x 25 2 200,0 294,0 750,0 – 10,4 8,8 7,2 – 100,0 147,0 375,0 – 1040 1294 2700 –
244.25.033.□□ 25 x 32 3 240,9 354,3 891,0 1123,8 12,8 10,4 8,4 8,0 80,3 118,1 297,0 374,6 1028 1228 2495 2997
244.25.038.□□ 25 x 38 4 248,0 372,4 876,0 1384,8 15,2 12,8 10,4 9,6 62,0 93,1 219,0 346,2 942 1192 2278 3324
244.25.044.□□ 25 x 44 4 212,0 323,2 748,0 976,8 18,4 15,2 12,4 11,2 53,0 80,9 187,0 244,2 975 1228 2319 2735
244.25.048.□□ 25 x 51 7 308,7 480,9 1092,0 1453,9 20,0 16,8 14,4 12,8 44,1 68,7 156,0 207,7 882 1154 2246 2659
244.32.038.□□ 32 x 38 5 470,5 925,5 1940,0 2643,0 15,2 12,8 9,6 8,8 94,1 185,1 388,0 528,6 1430 2369 3725 4652
244.32.044.□□ 32 x 44 5 398,0 790,5 1620,0 2135,5 17,6 15,2 11,2 10,4 79,6 158,1 324,0 424,7 1401 2403 3629 4417
244.32.048.□□ 32 x 51 8 536,0 1072,8 2176,0 2826,4 20,0 16,8 13,2 12,0 67,0 134,1 272,0 353,3 1340 2253 3590 4240
244.32.061.□□ 32 x 64 8 424,0 792,8 1696,0 2155,2 25,6 21,6 17,2 16,0 53,0 99,1 212,0 269,4 1357 2141 3646 4310
244.32.072.□□ 32 x 76 9 396,9 724,5 1548,0 1968,3 31,2 25,6 20,8 19,2 44,1 80,5 172,0 218,7 1376 2061 3578 4199
244.40.048.□□ 40 x 51 8 736,0 1432,0 2801,6 5027,2 20,0 16,8 13,6 12,0 92,0 179,0 350,2 628,4 1840 3007 4763 7541
244.40.061.□□ 40 x 64 8 584,8 1120,0 2152,0 3905,6 25,6 20,8 17,6 15,2 73,1 140,0 269,0 488,2 1871 2912 4734 7421
244.40.072.□□ 40 x 76 9 567,9 972,9 1971,0 3413,7 30,4 25,6 21,6 19,2 63,1 108,1 219,0 379,3 1918 2767 4730 7283
Combination Spring- and Spacer Units
Application Examples
Spring Characteristics
Spacer Sleeve
Compensation Disc
Without Spacer Sleeve
(with c`bored hole)
244.??.???.10.
With Spacer Sleeve
(with straight hole)
244.??.???.11.
F101
subject to alterations
h
h
0,1 +0,1
2
s
1
s
h
2
h
1
6 10 5
20
s
spacer sleeve 244.11.
stop washer 244.10.
spring abutment washer
244.7.
compensation washer
244.13.2
Flange Bushing
244.12.2
socket cap screw
round wire compression
spring (per separately oder)
spacer tube 244.9.
socket cap screw
6
d
5
d
3
d
1
d
4
d
2
d
depth of hole
3
DIN EN ISO 4762 (12.9)
DIN EN ISO 4762 (12.9)
D h
Application without Spacer Sleeve
(c’bored hole)
244.??.3.???.10
Application with Spacer Sleeve
(straight hole)
244.??.3.???.11 Installation Example:
with spacer sleeve
Note:
After fitting, the flange bushings are ground to
the same length.
Note that regrind allowance on punch points
must equal that taken off the compensation
washers.
Adjust depth of c’bore h 3 or height of spacer
sleeve so that spacer tube cap screw is
relieved by about 0,1 mm.
244.20./25./32./40.3. Spring- and Spacer Unit low installation space
Spring-[ d 1 3 s h* d 2 d 3 d 4 d 5 d 6 D h s 1 s 2 h 1 h 2
20 10 3 1,8 M 6 18 25 25 31 20 3 4 5 36
25 12 3 1,8 M 8 18 32 25 38 25 3 4 10 36
32 16 3 2,5 M 10 30 38 38 44 32 4 5 16 40
40 20 3 3,5 M 12 30 47 38 54 40 4 5 18 40
h* see spacer tube length 244.9. and spring selection 241.1x.
Spring- and Spacer Unit
low installation space
Ordering Code (example):
Spring- and Spacer Unit low installation space
for spring-[ = 20 mm = 244.20.3.033.11
spacer tube length h = 33 mm = 244.20.3.033.11
with spacer sleeve 244.11. = 244.20.3.033.11
Order No = 244.20.3.033.11
F102
subject to alterations
h
h
0,1 +0,1
2
s
1
s
h
2
h
1
6 10 5
20
s
spacer sleeve 244.11.
stop washer 244.10.
spring abutment washer
244.7.
compensation washer
244.13.2
Flange Bushing
244.12.2
socket cap screw
round wire compression
spring (per separately oder)
spacer tube 244.9.
socket cap screw
6
d
5
d
3
d
1
d
4
d
2
d
depth of hole
3
DIN EN ISO 4762 (12.9)
DIN EN ISO 4762 (12.9)
D h
Application without Spacer Sleeve
(c’bored hole)
244.??.3.???.10
Application with Spacer Sleeve
(straight hole)
244.??.3.???.11 Installation Example:
with spacer sleeve
Note:
After fitting, the flange bushings are ground to
the same length.
Note that regrind allowance on punch points
must equal that taken off the compensation
washers.
Adjust depth of c’bore h 3 or height of spacer
sleeve so that spacer tube cap screw is
relieved by about 0,1 mm.
244.20./25./32./40.3. Spring- and Spacer Unit low installation space
Spring-[ d 1 3 s h* d 2 d 3 d 4 d 5 d 6 D h s 1 s 2 h 1 h 2
20 10 3 1,8 M 6 18 25 25 31 20 3 4 5 36
25 12 3 1,8 M 8 18 32 25 38 25 3 4 10 36
32 16 3 2,5 M 10 30 38 38 44 32 4 5 16 40
40 20 3 3,5 M 12 30 47 38 54 40 4 5 18 40
h* see spacer tube length 244.9. and spring selection 241.1x.
Spring- and Spacer Unit
low installation space
Ordering Code (example):
Spring- and Spacer Unit low installation space
for spring-[ = 20 mm = 244.20.3.033.11
spacer tube length h = 33 mm = 244.20.3.033.11
with spacer sleeve 244.11. = 244.20.3.033.11
Order No = 244.20.3.033.11
subject to alterations
Spring and spacer unit
Description:
These units can be used as an alternative to shoulder screws.
Advantages:
Precision length adjustments by way of grinding. The units have many
uses – as can be seen from the installation examples below.
Material:
Spacer tube: Steel, hardened
Socket cap screw DIN EN ISO 4762 (12.9)
Execution:
Outside diameter ground
Tolerance: h 7
Note:
The units are supplied with a retaining O-ring which must be removed
before application.
±0,1
l 1 h
h 1
l 2
1
d
h7
3
d
2
d
244.16.
Mounting example
F104
d 1 10 12.5 15 17.5 23 25
d 2 M6 M8 M10 M12 M16 M16
Tightening torque [Nm] 13 32 65 120 290 290
d 3 15 19 23 27 34 40
h 10 13 15 18 24 24
h 1 5.5 6.5 7.5 9 11 11
l 1 l 2
20 35 35
25 40
30 45 45 50 50
35 50 50 55
40 55 55 60 60
45 60 60 65 65
50 65 65 70 70 80
55 70 70 80 75 80
60 80 80 80 90 90 90
70 90 90 90 100 100 100
80 100 100 100 110 110 115 120 110 125 130 110
90 110 110 110 120 120 120
100 120 120 120 130 135 140 130 140 145 130
110 140 140 150
120 140 150 150 160
140 180 180
150 180
160 200
Ordering Code (example):
Spring and spacer unit =244.16.
Nominal diameter d 1 10 mm = 100.
Length l 1 20 mm = 020.
Screw length l 2 35 mm = 035
Order No =244.16. 100. 020. 035
244.16. Spring and spacer unit
subject to alterations
Spring and spacer unit, with hexagon socket countersunk head cap screw
244.18.
h 1
1
d
h7
2
d
3
d
l 2
±0,05
l 1
Description:
These units can be used as an alternative to shoulder screws.
Advantages:
Precision length adjustments by way of grinding. The units have many
uses – as can be seen from the installation examples below.
Material:
Spacer tube: Steel, hardened
Countersunk head cap screw DIN EN ISO 10642 (10.9)
Execution:
Outside diameter ground
Tolerance: h 7
Note:
The units are supplied with a retaining O-ring which must be removed
before application.
Mounting example
F105
d 1 10 12.5 15 17.5 23
d 2 M6 M8 M10 M12 M16
Tightening torque [Nm] 12 28 56 98 240
d 3 15 19 23 27 34
h 1 6 8 10 12 16
l 1 l 2
20 35
25 40 45
30 45 50 55 60
35 50 55 60 70
40 55 60 65 70
45 60 70 70 80
50 65 70 80 80 90
55 80 80 90 90
60 80 90 90 100
70 90 100 100 110
80 100 110 110 120
90 120 120 140
100 140
110 150
120 150
Ordering Code (example):
Spring and spacer unit, with hexagon socket countersunk head cap
screw =244.18.
Nominal diameter d 1 10 mm = 100.
Length l 1 20 mm = 020.
Screw length l 2 35 mm = 035
Order No =244.18. 100. 020. 035
244.18. Spring and spacer unit, with hexagon socket countersunk head cap screw
subject to alterations
Shoulder screw
Material:
High tensile steel,
heat treated to 12.9 ISO 898-1.
Execution:
d 1 ground,
heads knurled.
+0,25
l 2
s
h
1
d
h8
3
d
2
d
l 1
244.17.
Mounting example
F106
d 1 6 8 10 12 16 20 24
d 2 M5 M6 M8 M10 M12 M16 M20
Tightening torque [Nm] 7 13 32 65 120 290 500
d 3 10 13 16 18 24 30 36
h 4.5 5.5 7 9 11 14 16
s 3 4 5 6 8 10 12
l 2 9.5 11 13 16 18 22 27
l 1
10 ● ●
12 ● ●
16 ● ● ● ●
20 ● ● ● ●
25 ● ● ● ● ●
30 ● ● ● ● ●
35 ● ● ● ● ●
40 ● ● ● ● ● ●
45 ● ● ● ●
50 ● ● ● ● ● ●
55 ● ● ● ●
60 ● ● ● ● ●
65 ● ● ● ●
70 ● ● ● ● ●
80 ● ● ● ● ●
90 ● ● ● ●
100 ● ● ● ●
120 ● ● ●
Ordering Code (example):
Shoulder screw =244.17.
Nominal diameter d 1 6 mm = 060.
Guide length l 1 10 mm = 010
Order No =244.17. 060. 010
244.17. Shoulder screw
subject to alterations
Pipe plug (for compresssion spring adjustement)
l
d
s
241.00.1.
h
D
compression spring to separate secured with
order - see High Performance
Compression Springs
LOCTITE
Type 281.243
Mounting example
Description:
These set screws can be used as adjustable spring stops. They are avai-
lable for all customary spring sizes from ∅ 10 to ∅ 40. The set screws
are suitable for springs 241.14. to .17.
Their use offers the following advantages:
– Adjustable spring tension from under the bottom bolster, without any
dismantling.
– Exchange of springs without dismantling.
– Through-holes instead of blind holes for spring accommodation.
F107
Order No d l s Spring-∅ D h
241.00.1.12 M12x1,5 10 6 10 10.5
241.00.1.14 M14x1,5 10 6 12.5 12.5
241.00.1.18 M18x1,5 10 8 16 16.5
241.00.1.22 M22x1,5 10 8 20 20.5
241.00.1.28 M28x1,5 12 10 25 26.5
241.00.1.35 M35x1,5 12 10 32 33.5
241.00.1.42 M42x1,5 12 10 40 40.5
241.00.1. Pipe plug (for compresssion spring adjustement)
subject to alterations
Compression Pad
Shedder insert
Material:
FIBROFLEX®
Hardness 90 Shore A
Description:
Instead of conventional shedder pins and their springs as well as set
screws, FIBROFLEX® Shedder Inserts are simply pressed into matching
holes (see mounting example).
Material:
FIBROFLEX®
Hardness 90 Shore A
-0,1
2
1
d
Mounting example
k
+0,1
l
r
c
1
+0,5
+0,3
1
d
+0,1
Locating diameter
d
2
30°
d
3
d
45°
1
t
1
k
s
2471.6.
1
6
16
d 2
d
+0,4
247.6.
F108
Order No d 1 d 2 d 3 l k k 1 t 1 r c
Compressive
force [N] at s
2471.6.006 6 3.6 10 9.5 4.5 1 8 - - 100 1.5
2471.6.010 10 6 16 15.5 7.5 2 13 1 4 450 2.5
2471.6.016 16 9.5 22 25 12 5 21 1.5 6.5 1500 4
2471.6.024 24 18 32 25 10 2 21 2 10 3000 4
2471.6.030 30 20 38 35 19 10 30 2.5 12.5 3000 5
2471.6.032 32 24 40 32 14 4 26 3 13 12000 6
2471.6.039 39.5 30 50 40 16 4.75 34 3 16.8 25000 6
Order No d 1 d 2
Stripping force
[daN]
247.6.008.016 8 4 20
247.6.010.016 10 6 25
247.6.012.016 12 8 30
2471.6.
247.6. Shedder insert
Compression Pad
subject to alterations
Setting-up bumper, round
R2
d 3
d 4
d 1
d 2
2x45°
2x45°
35
25
40
f max.
60
100
2531.7.
Description:
Setting up bumpers are used for setting down and setting up tools and
replace shear pins.
Material:
FIBROFLEX®
Hardness 95 Shore A
Attention:
Setting up bumpers are not suitable for continuous use. To prevent
damage when setting down tools, ensure that the setting up bumpers
are large enough to withstand 1.5 times the weight of the tool (see
table).
Implementation:
1. When setting up slowly move the ram into the bottom position.
2. Clamp the tool, then move the ram back to the top position (with the
setting up bumper compressed to a height of 60 mm).
3. After setting up, remove the setting up bumpers and place them in
the storage hole on the tool.
60
100
Tool set down
Spacer block Tool fitted
Downward stroke
Mounting example
F109
Order No d 1 d 2 d 3 d 4 f max.
Load capacity
in daN bei
f=20
Load capacity
in daN bei
f=25
Load capacity
in daN bei
f=40
Admissible tool weight
in kg for
4 setting up bumpers
f=20/safety factor 1,5
2531.7.063 63 86 16 18 40 2200 2800 4800 5800
2531.7.080 80 111 20 22 40 3500 4600 8500 9300
2531.7.100 100 136 20 22 40 5000 6700 11700 13300
2531.7.125 125 171 25 28 40 7600 9400 18900 20200
2531.7. Setting-up bumper, round
subject to alterations
Setting-up bumper, square
Tool set down
Spacer block Tool fitted
Downward stroke
ø20
ø8,5
e
b
a
40
f max.
60
100
25
The setting up bumper
is located in the
storage hole while the
toll is in use (guide
screw 244.5.13.040
withdrawn).
252.7.
Description:
Setting up bumpers are used for setting down and setting up tools and
replace shear pins.
Material:
FIBROFLEX®
Hardness 95 Shore A
Attention:
Setting up bumpers are not suitable for continuous use. To prevent
damage when setting down tools, ensure that the setting up bumpers
are large enough to withstand 1.5 times the weight of the tool (see
table).
Implementation:
1. When setting up slowly move the ram into the bottom position.
2. Clamp the tool, then move the ram back to the top position (with the
setting up bumper compressed to a height of 60 mm).
3. After setting up, remove the setting up bumpers and place them in
the storage hole on the tool.
Mounting example
F110
Order No a b e
Load capacity
in daN bei
f=20
Admissible tool weight
in kg for
4 setting up bumpers
f=20/safety factor 1,5
252.7.080.060 80 60 36 2700 7100
252.7.100.080 100 80 50 6200 16500
252.7.125.100 125 100 60 8600 22900
252.7.180.100 180 100 100 13600 36200
252.7. Setting-up bumper, square
subject to alterations
Spacer for die release
2533.10.
3
d
2
d
1
d
4
d
l
2
l
1
l
3
l
Description:
The spacers are inserted into the die for storage and transport purposes.
Material:
Greenamid PA6 (GF30), colour: orange
Mounting example
F111
Order No d 2 d 1 l l 1 l 2 l 3 d 3 d 4 * max. carrying capacity [daN]
2533.10.015 15.2 14.8 52 12 32 32 25 7 2500
2533.10.016 16.2 15.8 52 12 32 32 26 7 2500
2533.10.018 18.2 17.8 52 12 32 32 29 7 2700
2533.10.019 19.2 18.8 52 12 32 32 30 7 2700
2533.10.020 20.2 19.8 52 12 32 32 31 7 2700
2533.10.024 24.2 23.8 56 12 34 34 36 7 3600
2533.10.025 25.2 24.8 56 12 34 34 37 7 3600
2533.10.030 30.2 29.8 60 12 36 36 44 7 4500
2533.10.032 32.2 31.8 60 12 36 36 46 7 4500
2533.10.038 38.2 37.8 73 12 43 43 54 7 6000
2533.10.040 40.2 39.8 73 12 43 43 56 7 6000
2533.10.042 42.2 41.8 73 12 43 43 58 7 6000
2533.10.048 48.2 47.8 84 12 48 49 66 8.6 7500
2533.10.050 50.2 49.8 84 12 48 49 68 8.6 7500
2533.10.052 52.2 51.8 84 12 48 49 70 8.6 7500
2533.10.060 60.2 59.8 92 12 52 53 79 8.6 9400
2533.10.063 63.2 62.8 92 12 52 53 82 8.6 9400
2533.10.080 80.2 79.8 94 14 54 54 102 8.6 12000
2533.10.100 100.2 99.8 96 16 56 56 123 8.6 15000
2533.10.125 125.2 124.8 96 16 56 56 150 8.6 18000
*Tap hole for thread, created by customer
2533.10. Spacer for die release
subject to alterations
Spacer with spring for die release
2533.20.
s
l
1
d
m
2
d
4
d
Description:
The spacers with springs are inserted into the die for storage and trans-
port purposes.
Material:
Spacer: Greenamid PA6 (GF30), colour: orange
Spring: PU
Housing: steel, painted orange
Mounting example
F112
Order No d 2 d 1 s l m d 4 * Spring force [daN] max. carrying capacity [daN]
2533.20.040 60 39.8 10 83.5 M8 6.8 600 6000
2533.20.050 71.5 49.8 10 97.5 M10 8.6 800 7500
2533.20.063 85.5 62.8 10 103.5 M10 8.6 1250 9400
2533.20.080 105.5 79.8 10 105.5 M10 8.6 2300 12000
2533.20.100 128 99.8 10 107.5 M10 8.6 3600 15000
2533.20.125 154 124.8 10 107.5 M10 8.6 7000 18000
*Tap hole for thread, created by customer
2533.20. Spacer with spring for die release
subject to alterations
Hinge for spacer
2533.00.01.
8,5
13,5
23
c
e
g
b
f
15
1
d
M8
1
g
29,3
Material:
Steel, burnished
Note:
for 2533.10 and 2533.20.
Screws are not included.
Mounting example
F113
Order No d 1 b c e f g g 1
2533.00.01.040 39.8 86 55 19 34.5 46 18
2533.00.01.050 49.8 97 70 25 44.5 53.5 17.5
2533.00.01.063 62.8 106 80 30 49.5 57 17.5
2533.00.01.080 79.8 140 105 40 69.5 72 19
2533.00.01.100 99.8 156 125 50 79.5 80 18.5
2533.00.01.125 124.8 183 150 70 99.5 93 18.5
2533.00.01. Hinge for spacer
subject to alterations
8
13
7
15
11,5
270 (9 elements)
26
30
ø4
2
ø7,5
4,5 max.
3
2532.2.150.115.0270
approx.
19
3
2
13
16,5
16
19
270 (9 elements)
30
26
ø4
ø7,5
6,5 max.
approx.
24
2532.2.190.165.0270
22
4
27
8
15
ø4
306 (9 elements)
approx.
28
19
30
34
ø7,5
11 max.
2
2532.2.190.270.0306
Cutter bar
Installation example Material:
Perbunan
Hardness to DIN 53505:
Shore A65±5
Construction:
Surface quality to DIN ISO 3302-1
Application:
For blanking die tools
Supplied without screws
Strippers for Blanking Dies
to Mercedes-Benz- / VW Standard / VDI 3362
F114
Spring plungers
subject to alterations
8
13
7
15
11,5
270 (9 elements)
26
30
ø4
2
ø7,5
4,5 max.
3
2532.2.150.115.0270
approx.
19
3
2
13
16,5
16
19
270 (9 elements)
30
26
ø4
ø7,5
6,5 max.
approx.
24
2532.2.190.165.0270
22
4
27
8
15
ø4
306 (9 elements)
approx.
28
19
30
34
ø7,5
11 max.
2
2532.2.190.270.0306
Cutter bar
Installation example Material:
Perbunan
Hardness to DIN 53505:
Shore A65±5
Construction:
Surface quality to DIN ISO 3302-1
Application:
For blanking die tools
Supplied without screws
Strippers for Blanking Dies
to Mercedes-Benz- / VW Standard / VDI 3362
Spring plungers
F115
subject to alterations
Spring plunger, standard spring force, VDI 3004, Colour marking: yellow
Description:
Spring plungers are used as ejectors, damper pins, fixing and retaining
pins in many sectors of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO insertion tool (2470.10.11).
The spring-loaded pins are hardened.
Top Die
Clamping
Pad
Trim Punch
Insert
Trim Die
Insert
Ejector Pin Unit
2470.10. .1
A/F 9
„X”
View X
M
d 1
d 4
Colour
marking
Stroke max.
5
l 3
l 1
Thread
lock
Mounting example
F116
Order No d 1 d 4 M l 1 l 3 Stroke max.
Spring rate
[N/mm]
Spring force [N]
initial
Spring force [N]
final
2470.10.010.060.1 6 13.4 16x2 60 35 10 0.95 3.8 13.3
2470.10.010.016.060.1 6 13.4 16x1.5 60 35 10 0.95 3.8 13.3
2470.10.015.060.1 6 13.4 16x2 60 35 15 2 10 40
2470.10.015.016.060.1 6 13.4 16x1.5 60 35 15 2 10 40
2470.10.020.080.1 6 13.4 16x2 80 35 20 1.38 6.9 34.5
2470.10.020.016.080.1 6 13.4 16x1.5 80 35 20 1.38 6.9 34.5
2470.10.030.080.1 6 13.4 16x2 80 35 30 1.3 6.5 45.5
2470.10.030.016.080.1 6 13.4 16x1.5 80 35 30 1.3 6.5 45.5
2470.10.030.120.1 6 13.4 16x2 120 35 30 0.73 18 40
2470.10.030.016.120.1 6 13.4 16x1.5 120 35 30 0.73 18 40
2470.10.040.150.1 6 13.4 16x2 150 35 40 0.6 13.2 37.2
2470.10.040.016.150.1 6 13.4 16x1.5 150 35 40 0.6 13.2 37.2
2470.10.050.150.1 6 13.4 16x2 150 35 50 0.6 13.2 43.2
2470.10.050.016.150.1 6 13.4 16x1.5 150 35 50 0.6 13.2 43.2
2470.10.060.150.1 6 13.4 16x2 150 35 60 0.6 13.2 49.2
2470.10.060.016.150.1 6 13.4 16x1.5 150 35 60 0.6 13.2 49.2
2470.10.070.200.1 6 13.4 16x2 200 35 70 0.44 9.68 40.5
2470.10.070.016.200.1 6 13.4 16x1.5 200 35 70 0.44 9.68 40.5
2470.10.080.200.1 6 13.4 16x2 200 35 80 0.44 9.68 44.8
2470.10.080.016.200.1 6 13.4 16x1.5 200 35 80 0.44 9.68 44.8
2470.10. .1 Spring plunger, standard spring force, VDI 3004, Colour marking: yellow
subject to alterations
Spring plunger, low maintenance, standard spring force, VDI 3004,
Colour marking: yellow
2470.20. .1
A/F 9
„X”
View X
M
d 1
d 4
Colour
marking
Stroke max.
5
l 3
l 1
Thread
lock
Description:
Spring plungers are used as ejectors, damper pins, fixing and retaining
pins in many sectors of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO insertion tool (2470.10.11).
A low maintenance guide achieves an admissible lateral load-bearing
capacity up to 15°.
Note:
Working temperature: 0°C to +80°C
Max. recommended extensions per minute: approx. 120 (at 20°C)
Max. piston speed: 1.6 m/s
15°
Top Die
Clamping
Pad
Trim Punch
Insert
Ejector Pin Unit
Trim Die
Insert
Mounting example
01.2017
Order No d 1 d 4 M l 1 l 3 Stroke max.
Spring rate
[N/mm]
Spring force [N]
initial
Spring force [N]
final
2470.20.010.060.1 6 13.4 16x2 60 35 10 0.95 3.8 13.3
2470.20.010.016.060.1 6 13.4 16x1.5 60 35 10 0.95 3.8 13.3
2470.20.015.060.1 6 13.4 16x2 60 35 15 2 10 40
2470.20.015.016.060.1 6 13.4 16x1.5 60 35 15 2 10 40
2470.20.020.080.1 6 13.4 16x2 80 35 20 1.38 6.9 34.5
2470.20.020.016.080.1 6 13.4 16x1.5 80 35 20 1.38 6.9 34.5
2470.20.030.080.1 6 13.4 16x2 80 35 30 1.3 6.5 45.5
2470.20.030.016.080.1 6 13.4 16x1.5 80 35 30 1.3 6.5 45.5
2470.20.030.120.1 6 13.4 16x2 120 35 30 0.73 18 40
2470.20.030.016.120.1 6 13.4 16x1.5 120 35 30 0.73 18 40
2470.20.040.150.1 6 13.4 16x2 150 35 40 0.6 13.2 37.2
2470.20.040.016.150.1 6 13.4 16x1.5 150 35 40 0.6 13.2 37.2
2470.20.050.150.1 6 13.4 16x2 150 35 50 0.6 13.2 43.2
2470.20.050.016.150.1 6 13.4 16x1.5 150 35 50 0.6 13.2 43.2
2470.20. .1 Spring plunger, low maintenance, standard spring force, VDI 3004,
Colour marking: yellow
subject to alterations
Spring plunger, medium spring force, VDI 3004, Colour marking: white
Description:
Spring plungers are used as ejectors, damper pins, fixing and retaining
pins in many sectors of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO insertion tool (2470.10.11).
The spring-loaded pins are hardened.
Top Die
Clamping
Pad
Trim Punch
Insert
Trim Die
Insert
Ejector Pin Unit
A/F 9
„X”
View X
M
d 1
d 4
Colour
marking
Stroke max.
5
l 3
l 1
Thread
lock
2470.10. .3
Mounting example
F118
Order No d 1 d 4 M l 1 l 3 Stroke max.
Spring rate
[N/mm]
Spring force [N]
initial
Spring force [N]
final
2470.10.020.080.3 6 13.4 16x2 80 35 20 3.02 15.1 75.6
2470.10.020.016.080.3 6 13.4 16x1.5 80 35 20 3.02 15.1 75.6
2470.10. .3 Spring plunger, medium spring force, VDI 3004, Colour marking: white
subject to alterations
Spring plunger, low maintenance, medium spring force, VDI 3004,
Colour marking: white
A/F 9
„X”
View X
M
d 1
d 4
Colour
marking
Stroke max.
5
l 3
l 1
Thread
lock
2470.20. .3
Description:
Spring plungers are used as ejectors, damper pins, fixing and retaining
pins in many sectors of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO insertion tool (2470.10.11).
A low maintenance guide achieves an admissible lateral load-bearing
capacity up to 15°.
Note:
Working temperature: 0°C to +80°C
Max. recommended extensions per minute: approx. 120 (at 20°C)
Max. piston speed: 1.6 m/s
15°
Top Die
Clamping
Pad
Trim Punch
Insert
Ejector Pin Unit
Trim Die
Insert
Mounting example
01.2017
Order No d 1 d 4 M l 1 l 3 Stroke max.
Spring rate
[N/mm]
Spring force [N]
initial
Spring force [N]
final
2470.20.020.080.3 6 13.4 16x2 80 35 20 3.02 15.1 75.6
2470.20.020.016.080.3 6 13.4 16x1.5 80 35 20 3.02 15.1 75.6
2470.20. .3 Spring plunger, low maintenance, medium spring force, VDI 3004,
Colour marking: white
subject to alterations
Spring plunger, increased spring force, VDI 3004, Colour marking: red
Description:
Spring plungers are used as ejectors, damper pins, fixing and retaining
pins in many sectors of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO insertion tool (2470.10.11).
The spring-loaded pins are hardened.
Top Die
Clamping
Pad
Trim Punch
Insert
Trim Die
Insert
Ejector Pin Unit
A/F 9
„X”
View X
M
d 1
d 4
Colour
marking
Stroke max.
5
l 3
l 1
Thread
lock
2470.10. .2
Mounting example
F120
Order No d 1 d 4 M l 1 l 3 Stroke max.
Spring rate
[N/mm]
Spring force [N]
initial
Spring force [N]
final
2470.10.010.060.2 6 13.4 16x2 60 35 10 3.25 13 45.5
2470.10.010.016.060.2 6 13.4 16x1.5 60 35 10 3.25 13 45.5
2470.10.015.060.2 6 13.4 16x2 60 35 15 2.6 15 56
2470.10.015.016.060.2 6 13.4 16x1.5 60 35 15 2.6 15 56
2470.10.020.080.2 6 13.4 16x2 80 35 20 6.9 34.5 172.5
2470.10.020.016.080.2 6 13.4 16x1.5 80 35 20 6.9 34.5 172.5
2470.10.030.120.2 6 13.4 16x2 120 35 30 2 20 80
2470.10.030.016.120.2 6 13.4 16x1.5 120 35 30 2 20 80
2470.10.030.150.2 6 13.4 16x2 150 35 30 2.55 56.1 132.6
2470.10.030.016.150.2 6 13.4 16x1.5 150 35 30 2.55 56.1 132.6
2470.10.040.150.2 6 13.4 16x2 150 35 40 2.55 56.1 158.1
2470.10.040.016.150.2 6 13.4 16x1.5 150 35 40 2.55 56.1 158.1
2470.10.050.200.2 6 13.4 16x2 200 35 50 1.61 19.3 99.9
2470.10.050.016.200.2 6 13.4 16x1.5 200 35 50 1.61 19.3 99.9
2470.10.060.200.2 6 13.4 16x2 200 35 60 1.61 19.3 116.1
2470.10.060.016.200.2 6 13.4 16x1.5 200 35 60 1.61 19.3 116.1
2470.10.070.200.2 6 13.4 16x2 200 35 70 1.61 19.3 132.1
2470.10.070.016.200.2 6 13.4 16x1.5 200 35 70 1.61 19.3 132.1
2470.10.080.200.2 6 13.4 16x2 200 35 80 0.94 25 100.1
2470.10.080.016.200.2 6 13.4 16x1.5 200 35 80 0.94 25 100.1
2470.10. .2 Spring plunger, increased spring force, VDI 3004, Colour marking: red
subject to alterations
Spring plunger, low maintenance, increased spring force, VDI 3004,
Colour marking: red
A/F 9
„X”
View X
M
d 1
d 4
Colour
marking
Stroke max.
5
l 3
l 1
Thread
lock
2470.20. .2
Description:
Spring plungers are used as ejectors, damper pins, fixing and retaining
pins in many sectors of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO insertion tool (2470.10.11).
A low maintenance guide achieves an admissible lateral load-bearing
capacity up to 15°.
Note:
Working temperature: 0°C to +80°C
Max. recommended extensions per minute: approx. 120 (at 20°C)
Max. piston speed: 1.6 m/s
15°
Top Die
Clamping
Pad
Trim Punch
Insert
Ejector Pin Unit
Trim Die
Insert
Mounting example
01.2017
Order No d 1 d 4 M l 1 l 3 Stroke max.
Spring rate
[N/mm]
Spring force [N]
initial
Spring force [N]
final
2470.20.010.060.2 6 13.4 16x2 60 35 10 3.25 13 45.5
2470.20.010.016.060.2 6 13.4 16x1.5 60 35 10 3.25 13 45.5
2470.20.015.060.2 6 13.4 16x2 60 35 15 2.6 15 56
2470.20.015.016.060.2 6 13.4 16x1.5 60 35 15 2.6 15 56
2470.20.020.080.2 6 13.4 16x2 80 35 20 6.9 34.5 172.5
2470.20.020.016.080.2 6 13.4 16x1.5 80 35 20 6.9 34.5 172.5
2470.20.030.120.2 6 13.4 16x2 120 35 30 2 20 80
2470.20.030.016.120.2 6 13.4 16x1.5 120 35 30 2 20 80
2470.20.030.150.2 6 13.4 16x2 150 35 30 2.55 56.1 132.6
2470.20.030.016.150.2 6 13.4 16x1.5 150 35 30 2.55 56.1 132.6
2470.20.040.150.2 6 13.4 16x2 150 35 40 2.55 56.1 158.1
2470.20.040.016.150.2 6 13.4 16x1.5 150 35 40 2.55 56.1 158.1
2470.20.050.200.2 6 13.4 16x2 200 35 50 1.61 19.3 99.9
2470.20.050.016.200.2 6 13.4 16x1.5 200 35 50 1.61 19.3 99.9
2470.20. .2 Spring plunger, low maintenance, increased spring force, VDI 3004,
Colour marking: red
subject to alterations
Spring plunger, with spring loaded ball, with slot, standard spring force
Material:
Sleeve: Free machining steel, burnished
Ball: Hardened ball bearing steel
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
Material:
Sleeve: Nirosta 1.4305
Ball: Nirosta, hardened
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Admissible temperature range: max. 250°C
2471.01.
d 2
l s
d 1
2471.31.
d 2
l s
d 1
F122
Order No d 1 l s d 2
Spring force [N]
initial
Spring force [N]
final
2471.01.003 M3 7 0.4 1.5 3 4.5
2471.01.004 M4 9 0.8 2.5 8.5 14
2471.01.005 M5 12 0.9 3 8 14
2471.01.006 M6 14 1 3.5 11 18
2471.01.008 M8 16 1.5 4.5 18 31
2471.01.010 M10 19 2 6 24 45
2471.01.012 M12 22 2.5 8 26 49
2471.01.016 M16 24 3.5 10 41 86
2471.01.020 M20 30 4.5 12 56 111
2471.01.024 M24 34 5.5 15 81 151
Order No d 1 l s d 2
Spring force [N]
initial
Spring force [N]
final
2471.31.003 M3 7 0.4 1.5 3 4.5
2471.31.004 M4 9 0.8 2.5 8.5 14
2471.31.005 M5 12 0.9 3 8 14
2471.31.006 M6 14 1 3.5 11 18
2471.31.008 M8 16 1.5 4.5 18 31
2471.31.010 M10 19 2 6 24 45
2471.31.012 M12 22 2.5 8 26 49
2471.31.016 M16 24 3.5 10 41 86
2471.31.020 M20 30 4.5 12 56 111
2471.31.024 M24 34 5.5 15 81 151
2471.01.
2471.31. Spring plunger, with spring loaded
ball, with slot, standard spring force
Spring plunger, with spring loaded
ball, with slot, standard spring force
subject to alterations
Spring plunger, with spring loaded ball, with slot, increased spring force
2471.02.
d 2
l s
d 1
2471.32.
d 2
l s
d 1
Material:
Sleeve: Free machining steel, burnished
Ball: Hardened ball bearing steel
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Admissible temperature range: max. 250°C
Identification of increased spring force by two longitudinal marks on
the sleeve.
Material:
Sleeve: Nirosta 1.4305
Ball: Nirosta, hardened
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Admissible temperature range: max. 250°C.
Identification of increased spring force by two longitudinal marks on
the sleeve.
F123
Order No d 1 l s d 2
Spring force [N]
initial
Spring force [N]
final
2471.02.005 M5 12 0.9 3 15 22
2471.02.006 M6 14 1 3.5 19 28
2471.02.008 M8 16 1.5 4.5 36 62
2471.02.010 M10 19 2 6 57 104
2471.02.012 M12 22 2.5 8 61 110
2471.02.016 M16 24 3.5 10 68 142
2471.02.020 M20 30 4.5 12 84 166
2471.02.024 M24 34 5.5 15 127 237
Order No d 1 l s d 2
Spring force [N]
initial
Spring force [N]
final
2471.32.005 M5 12 0.9 3 15 22
2471.32.006 M6 14 1 3.5 19 28
2471.32.008 M8 16 1.5 4.5 36 62
2471.32.010 M10 19 2 6 57 104
2471.32.012 M12 22 2.5 8 61 110
2471.32.016 M16 24 3.5 10 68 142
2471.32.020 M20 30 4.5 12 84 166
2471.32.024 M24 34 5.5 15 127 237
2471.02.
2471.32. Spring plunger, with spring loaded
ball, with slot, increased spring force
Spring plunger, with spring loaded
ball, with slot, increased spring force
subject to alterations
Spring plunger, with spring loaded ball, with hexagon socket,
standard spring force
Material:
Sleeve: Free machining steel, burnished
Ball: Hardened ball bearing steel
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
Material:
Sleeve: Nirosta 1.4305
Ball: Nirosta, hardened
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Admissible temperature range: max. 250°C
s
d 1
l
A/F
d 2
2471.03.
s
d 1
l
A/F
d 2
2471.33.
F124
Order No d 1 d 2 A/F l s
Spring force [N]
initial
Spring force [N]
final
2471.03.003 M3 1.5 1.5 8 0.4 3 4.5
2471.03.004 M4 2.5 2 12 0.8 8.5 14
2471.03.005 M5 3 2.5 14 0.9 8 14
2471.03.006 M6 3.5 3 15 1 11 18
2471.03.008 M8 4.5 4 18 1.5 18 31
2471.03.010 M10 6 5 23 2 24 45
2471.03.012 M12 8 6 26 2.5 26 49
2471.03.016 M16 10 8 33 3.5 41 86
2471.03.020 M20 12 10 43 4.5 56 111
2471.03.024 M24 15 12 48 5.5 81 151
Order No d 1 d 2 A/F l s
Spring force [N]
initial
Spring force [N]
final
2471.33.003 M3 1.5 1.5 8 0.4 3 4.5
2471.33.004 M4 2.5 2 12 0.8 8.5 14
2471.33.005 M5 3 2.5 14 0.9 8 14
2471.33.006 M6 3.5 3 15 1 11 18
2471.33.008 M8 4.5 4 18 1.5 18 31
2471.33.010 M10 6 5 23 2 24 45
2471.33.012 M12 8 6 26 2.5 26 49
2471.33.016 M16 10 8 33 3.5 41 86
2471.33.020 M20 12 10 43 4.5 56 111
2471.33.024 M24 15 12 48 5.5 81 151
2471.03.
2471.33. Spring plunger, with spring loaded
ball, with hexagon socket, standard
spring force
Spring plunger, with spring loaded
ball, with hexagon socket, stan-
dard spring force
subject to alterations
Spring plunger, with spring loaded ball, with hexagon socket,
increased spring force
s
d 1
l
A/F
d 2
2471.04.
s
d 1
l
A/F
d 2
2471.34.
Material:
Sleeve: Free machining steel, burnished
Ball: Hardened ball bearing steel
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
Identification of increased spring force by two longitudinal marks on
the sleeve.
Material:
Sleeve: Nirosta 1.4305
Ball: Nirosta, hardened
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Admissible temperature range: max. 250°C
Identification of increased spring force by two longitudinal marks on
the sleeve.
F125
Order No d 1 d 2 A/F l s
Spring force [N]
initial
Spring force [N]
final
2471.04.005 M5 3 2.5 14 0.9 15 22
2471.04.006 M6 3.5 3 15 1 19 28
2471.04.008 M8 4.5 4 18 1.5 36 62
2471.04.010 M10 6 5 23 2 57 104
2471.04.012 M12 8 6 26 2.5 61 110
2471.04.016 M16 10 8 33 3.5 68 142
2471.04.020 M20 12 10 43 4.5 84 166
2471.04.024 M24 15 12 48 5.5 127 237
Order No d 1 d 2 A/F l s
Spring force [N]
initial
Spring force [N]
final
2471.34.005 M5 3 2.5 14 0.9 15 22
2471.34.006 M6 3.5 3 15 1 19 28
2471.34.008 M8 4.5 4 18 1.5 36 62
2471.34.010 M10 6 5 23 2 57 104
2471.34.012 M12 8 6 26 2.5 61 110
2471.34.016 M16 10 8 33 3.5 68 142
2471.34.020 M20 12 10 43 4.5 84 166
2471.34.024 M24 15 12 48 5.5 127 237
2471.04.
2471.34. Spring plunger, with spring loaded
ball, with hexagon socket,
increased spring force
Spring plunger, with spring loaded
ball, with hexagon socket,
increased spring force
subject to alterations
Spring plunger, with spring loaded ball, with slot, standard spring force
Material:
Sleeve: Delrin blue (POM)
Ball: Delrin white (POM)
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: –30°C up to 50°C
Material:
Sleeve: Delrin blue (POM)
Ball: Nirosta, hardened
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Admissible temperature range: -30°C to +50°C
2471.05.
d 2
l s
d 1
2471.35.
d 2
l s
d 1
F126
Order No d 1 l s d 2
Spring force [N]
initial
Spring force [N]
final
2471.05.006 M6 14 0.9 3.5 12 17
2471.05.008 M8 16 1.5 5 20 35
2471.05.010 M10 19 1.9 6 25 45
Order No d 1 l s d 2
Spring force [N]
initial
Spring force [N]
final
2471.35.006 M6 14 0.9 3.5 12 17
2471.35.008 M8 16 1.5 5 20 35
2471.35.010 M10 19 1.9 6 25 45
2471.05.
2471.35. Spring plunger, with spring loaded
ball, with slot, standard spring force
Spring plunger, with spring loaded
ball, with slot, standard spring force
subject to alterations
Spring plunger, with spring loaded pin, with slot, standard spring force
d 1
d 2
s l
A/F
2472.01.
Thread
lock
d 1
d 2
s l
A/F
Thread
lock
2472.31.
Material:
Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards. Removable with
hexagon socket screw key or slotted screwdriver.
Material:
Sleeve: Nirosta 1.4305
Pin: Nirosta 1.4305
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards. Removable with
hexagon socket screw key or slotted screwdriver.
F127
Order No d 1 d 2 l s A/F
Spring force [N]
initial
Spring force [N]
final
2472.01.003 M3 1 12 1 0.7 2 4
2472.01.004 M4 1.5 15 1.5 1.3 4.5 16
2472.01.005 M5 2.4 18 2.3 1.5 6 19
2472.01.006 M6 2.7 20 2.5 2 6 19
2472.01.008 M8 3.5 22 3 2.5 10 39
2472.01.010 M10 4 22 3 3 10 39
2472.01.012 M12 6 28 4 4 12 53
2472.01.016 M16 7.5 32 5 5 45 100
2472.01.020 M20 10 40 7 6 52 125
2472.01.024 M24 12 52 10 8 70 170
Order No d 1 d 2 l s A/F
Spring force [N]
initial
Spring force [N]
final
2472.31.004 M4 1.5 15 1.5 1.3 4.5 16
2472.31.005 M5 2.4 18 2.3 1.5 6 19
2472.31.006 M6 2.7 20 2.5 2 6 19
2472.31.008 M8 3.5 22 3 2.5 10 39
2472.31.010 M10 4 22 3 3 10 39
2472.31.012 M12 6 28 4 4 12 53
2472.31.016 M16 7.5 32 5 5 45 100
2472.31.020 M20 10 40 7 6 52 125
2472.01.
2472.31. Spring plunger, with spring loaded
pin, with slot, standard spring force
Spring plunger, with spring loaded
pin, with slot, standard spring force
subject to alterations
Spring plunger, with spring loaded pin, with slot, standard spring force
Material:
Sleeve: Free machining steel, burnished
Pin: Delrin white (POM)
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards. Removable with
hexagon socket screw key or slotted screwdriver.
Material:
Sleeve: Nirosta 1.4305
Pin: Delrin white (POM)
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards. Removable with
hexagon socket screw key or slotted screwdriver.
d 1
d 2
s l
A/F
Thread
lock
2472.21.
d 1
d 2
s l
A/F
Thread
lock
2472.22.
F128
Order No d 1 d 2 l s A/F
Spring force [N]
initial
Spring force [N]
final
2472.21.004 M4 1.5 15 1.5 1.3 4.5 16
2472.21.005 M5 2.4 18 2.3 1.5 6 19
2472.21.006 M6 2.7 20 2.5 2 6 19
2472.21.008 M8 3.5 22 3 2.5 10 39
2472.21.010 M10 4 22 3 3 10 39
2472.21.012 M12 6 28 4 4 12 53
2472.21.016 M16 7.5 32 5 5 45 100
Order No d 1 d 2 l s A/F
Spring force [N]
initial
Spring force [N]
final
2472.22.004 M4 1.5 15 1.5 1.3 4.5 16
2472.22.005 M5 2.4 18 2.3 1.5 6 19
2472.22.006 M6 2.7 20 2.5 2 6 19
2472.22.008 M8 3.5 22 3 2.5 10 39
2472.22.010 M10 4 22 3 3 10 39
2472.22.012 M12 6 28 4 4 12 53
2472.22.016 M16 7.5 32 5 5 45 100
2472.21.
2472.22.
Spring plunger, with spring loaded
pin, with slot, standard spring force
Spring plunger, with spring loaded
pin, with slot, standard spring force
subject to alterations
Spring plunger, with spring loaded pin, with hexagon socket,
standard spring force
s
d 2
d 1
l
A/F
2472.03.
s
d 2
d 1
l
A/F
2472.33.
Material:
Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
Material:
Sleeve: Nirosta 1.4305
Pin: Nirosta 1.4305
Spring: Nirosta
Hinweis:
For locking and for pressing upwards or downwards.
Admissible temperature range: max. 250°C
F129
Order No d 1 d 2 l s A/F
Spring force [N]
initial
Spring force [N]
final
2472.03.004 M4 1.8 12 1.5 2 4.5 12.5
2472.03.005 M5 2.4 14 2 2.5 5 13
2472.03.006 M6 2.7 15 2 3 6 17
2472.03.008 M8 3.8 18 2 4 16 33
2472.03.010 M10 4.5 23 2.5 5 19 42
2472.03.012 M12 6 26 3.5 6 22 57
2472.03.016 M16 8.5 33 4.5 8 38 78
2472.03.020 M20 10 43 6.5 10 39 81
2472.03.024 M24 13 48 8 12 72 155
Order No d 1 d 2 l s A/F
Spring force [N]
initial
Spring force [N]
final
2472.33.004 M4 1.8 12 1.5 2 4.5 12.5
2472.33.005 M5 2.4 14 2 2.5 5 13
2472.33.006 M6 2.7 15 2 3 6 17
2472.33.008 M8 3.8 18 2 4 16 33
2472.33.010 M10 4.5 23 2.5 5 19 42
2472.33.012 M12 6 26 3.5 6 22 57
2472.33.016 M16 8.5 33 4.5 8 38 78
2472.33.020 M20 10 43 6.5 10 39 81
2472.33.024 M24 13 48 8 12 72 155
2472.03.
2472.33. Spring plunger, with spring loaded
pin, with hexagon socket, standard
spring force
Spring plunger, with spring loaded
pin, with hexagon socket, standard
spring force
subject to alterations
Spring plunger, with spring loaded pin and seal, with hexagon socket,
standard spring force
Material:
Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards. The seal prevents
the ingress of liquids into the forcing pin. Assembly and dismantling
using hexagon socket key and slotted screwdriver.
Temperature operating range: –30°C up to 80°C
Material:
Sleeve: Nirosta 1.4305
Pin: Nirosta 1.4305
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards. The seal prevents
the ingress of liquids into the forcing pin. Assembly and dismantling
using hexagon socket key and slotted screwdriver.
Temperature operating range: –30°C up to 80°C
n t
l s
1
d
2
d
A/F
Setscrew,
bonded
Seal
2472.07.
n t
l s
1
d
2
d
A/F
Setscrew,
bonded
Seal
2472.37.
F130
Order No d 1 d 2 l n s t A/F
Spring force [N]
initial
Spring force [N]
final
2472.07.008 M8 3.8 26 1.5 3 1.4 2.5 9 24
2472.07.010 M10 4 28 1.5 3.5 1.4 3 15 30
2472.07.012 M12 6 35 2.7 4 2 4 24 50
2472.07.016 M16 7.5 40 3.2 5 2.5 5 36 58
Order No d 1 d 2 l n s t A/F
Spring force [N]
initial
Spring force [N]
final
2472.37.008 M8 3.8 26 1.5 3 1.4 2.5 9 24
2472.37.010 M10 4 28 1.5 3.5 1.4 3 15 30
2472.37.012 M12 6 35 2.7 4 2 4 24 50
2472.37.016 M16 7.5 40 3.2 5 2.5 5 36 58
2472.07.
2472.37. Spring plunger, with spring loaded
pin and seal, with hexagon socket,
standard spring force
Spring plunger, with spring loaded
pin and seal, with hexagon socket,
standard spring force
subject to alterations
Spring plunger, with spring loaded pin, with slot, increased spring force
Spring plunger, with spring loaded pin and seal, with hexagon socket,
increased spring force
d 1
d 2
s l
A/F
Thread
lock
2472.02.
n t
l s
1
d
2
d
A/F
Setscrew,
bonded
Seal
2472.08.
Material:
Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards. Removable with
hexagon socket screw key or slotted screwdriver.
Identification of increased spring force by two longitudinal marks on
the sleeve.
Material:
Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards. The seal prevents
the ingress of liquids into the forcing pin. Assembly and dismantling
using hexagon socket key and slotted screwdriver.
Temperature operating range: –30°C up to 80°C
Identification of increased spring force by two longitudinal marks on
the sleeve.
F131
Order No d 1 d 2 A/F l s
Spring force [N]
initial
Spring force [N]
final
2472.02.005 M5 2.4 1.5 18 2.3 11 40
2472.02.006 M6 2.7 2 20 2.5 15 43
2472.02.008 M8 3.5 2.5 22 3 20 75
2472.02.010 M10 4 3 22 3 20 75
2472.02.012 M12 6 4 28 4 45 120
2472.02.016 M16 7.5 5 32 5 64 160
2472.02.020 M20 10 6 40 7 75 195
2472.02.024 M24 12 8 52 10 75 245
Order No d 1 d 2 l n s t A/F
Spring force [N]
initial
Spring force [N]
final
2472.08.008 M8 3.8 26 1.5 3 1.4 2.5 17 39
2472.08.010 M10 4 28 1.5 3.5 1.4 3 22 43
2472.08.012 M12 6 35 2.7 4 2 4 40 80
2472.08.016 M16 7.5 40 3.2 5 2.5 5 44 113
2472.02.
2472.08.
Spring plunger, with spring loaded
pin, with slot, increased spring force
Spring plunger, with spring loaded
pin and seal, with hexagon socket,
increased spring force
subject to alterations
Spring plunger, with spring loaded pin, with hexagon socket,
increased spring force
Material:
Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
Identification of increased spring force by two longitudinal marks on
the sleeve.
Material:
Sleeve: Nirosta 1.4305
Pin: Nirosta 1.4305
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
Identification of increased spring force by two longitudinal marks on
the sleeve.
s
d 2
d 1
l
A/F
2472.04.
s
d 2
d 1
l
A/F
2472.34.
F132
Order No d 1 d 2 l s A/F
Spring force [N]
initial
Spring force [N]
final
2472.04.006 M6 2.7 15 2 3 11 25
2472.04.008 M8 3.8 18 2 4 23 59
2472.04.010 M10 4.5 23 2.5 5 20 54
2472.04.012 M12 6 26 3.5 6 38 96
2472.04.016 M16 8.5 33 4.5 8 50 100
2472.04.020 M20 10 43 6.5 10 52 133
2472.04.024 M24 13 48 8 12 91 223
Order No d 1 d 2 l s A/F
Spring force [N]
initial
Spring force [N]
final
2472.34.006 M6 2.7 15 2 3 11 25
2472.34.008 M8 3.8 18 2 4 23 59
2472.34.010 M10 4.5 23 2.5 5 20 54
2472.34.012 M12 6 26 3.5 6 38 96
2472.34.016 M16 8.5 33 4.5 8 50 100
2472.34.020 M20 10 43 6.5 10 52 133
2472.34.024 M24 13 48 8 12 91 223
2472.04.
2472.34. Spring plunger, with spring loaded
pin, with hexagon socket,
increased spring force
Spring plunger, with spring loaded
pin, with hexagon socket,
increased spring force
subject to alterations
Spring plunger, with spring loaded pin, with slot, standard spring force
s l
d 2
d 1
2472.05.
s l
d 2
d 1
2472.35.
Material:
Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
Material:
Sleeve: Nirosta 1.4305
Pin: Nirosta 1.4305
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
F133
Order No d 1 d 2 l s
Spring force [N]
initial
Spring force [N]
final
2472.05.004 4 1.8 9 1.5 4.5 12.5
2472.05.005 5 2.4 12 2 5 13
2472.05.006 6 2.7 14 2 6 17
2472.05.008 8 3.8 16 2 16 33
2472.05.010 10 4.5 19 2.5 19 42
2472.05.012 12 6.2 22 3.5 22 57
2472.05.016 16 8.5 24 4.5 38 78
2472.05.020 20 10 30 6.5 39 81
2472.05.024 24 13 34 8 72 155
Order No d 1 d 2 l s
Spring force [N]
initial
Spring force [N]
final
2472.35.004 4 1.8 9 1.5 4.5 12.5
2472.35.005 5 2.4 12 2 5 13
2472.35.006 6 2.7 14 2 6 17
2472.35.008 8 3.8 16 2 16 33
2472.35.010 10 4.5 19 2.5 19 42
2472.35.012 12 6.2 22 3.5 22 57
2472.35.016 16 8.5 24 4.5 38 78
2472.35.020 20 10 30 6.5 39 81
2472.35.024 24 13 34 8 72 155
2472.05.
2472.35. Spring plunger, with spring loaded
pin, with slot, standard spring force
Spring plunger, with spring loaded
pin, with slot, standard spring force
subject to alterations
Spring plunger, with spring loaded pin, with slot, increased spring force
Material:
Sleeve: Free machining steel, burnished
Pin: Free machining steel hardened, burnished
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
Identification of increased spring force by two longitudinal marks on
the sleeve.
Material:
Sleeve: Nirosta 1.4305
Pin: Nirosta 1.4305
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
Identification of increased spring force by two longitudinal marks on
the sleeve.
s l
d 2
d 1
2472.06.
s l
d 2
d 1
2472.36.
F134
Order No d 1 d 2 l s
Spring force [N]
initial
Spring force [N]
final
2472.06.006 M6 2.7 14 2 11 25
2472.06.008 M8 3.8 16 2 23 59
2472.06.010 M10 4.5 19 2.5 20 54
2472.06.012 M12 6.2 22 3.5 38 96
2472.06.016 M16 8.5 24 4.5 50 100
2472.06.020 M20 10 30 6.5 52 133
2472.06.024 M24 13 34 8 91 223
Order No d 1 d 2 l s
Spring force [N]
initial
Spring force [N]
final
2472.36.006 M6 2.7 14 2 11 25
2472.36.008 M8 3.8 16 2 23 59
2472.36.010 M10 4.5 19 2.5 20 54
2472.36.012 M12 6.2 22 3.5 38 96
2472.36.016 M16 8.5 24 4.5 50 100
2472.36.020 M20 10 30 6.5 52 133
2472.36.024 M24 13 34 8 91 223
2472.06.
2472.36. Spring plunger, with spring loaded
pin, with slot, increased spring force
Spring plunger, with spring loaded
pin, with slot, increased spring force
subject to alterations
Spring plunger, with spring loaded pin, straight version, with collar
Spring plunger, with spring loaded ball, straight version
s
d 1
d 2
d 3
l 3 l 1
l 2
2473.01.
s
l
d 1
d 2
2473.02.
Material:
Sleeve: Free machining steel, burnished
Pin: Steel, case hardened, burnished
Spring: Nirosta
Note:
For use in toolmaking as forcing pins and spring loaded limit stops.
Neither the threaded cartridge nor any of its components can escape
from the mounting.
Temperature operating range: max. 250 °C
Material:
Sleeve: Nirosta 1.4305
Ball: Nirosta hardened
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250 °C
F135
Order No d 1 d 2 d 3 l 1 l 2 l 3 s
Spring force [N]
initial
Spring force [N]
final
2473.01.006 6 2.7 8 20 3.2 6 3.5 10 22
2473.01.008 8 3.9 10 24 3.2 8 4.5 30 88
2473.01.010 10 5.9 13 30 4 10 5.5 42 110
2473.01.012 12 7.9 16 36 5 12 6.5 50 130
Order No d 1 d 2 l s
Spring force [N]
initial
Spring force [N]
final
2473.02.030 3 2 7 0.65 4.5 7.5
2473.02.035 3.5 2.5 9 0.8 6 14.5
2473.02.040 4 3 11 0.9 8 14
2473.02.045 4.5 3.2 12 0.95 9.5 16.5
2473.02.050 5 3.5 13 1 11 18
2473.02.055 5.5 4 14 1.2 15.5 25
2473.02.060 6 4.5 15 1.5 18 31
2473.01.
2473.02.
Spring plunger, with spring loaded
pin, straight version, with collar
Spring plunger, with spring loaded
ball, straight version
subject to alterations
Spring plunger, with spring loaded ball, straight version, with collar
Material:
Sleeve: Delrin blue (POM)
Ball: Delrin white (POM)
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: –30°C to +50°C
Material:
Sleeve: Delrin blue (POM)
Ball: Nirosta, hardened
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: –30°C to +50°C
1 l
d 1
s
d 2
d 3
2 l
2475.01.
1 l
d 1
s
d 2
d 3
2 l
2475.02.
F136
Order No d 1 d 2 d 3 l 1 l 2 s
Spring force [N]
initial
Spring force [N]
final
2475.01.004 4 3 4.6 5 1 0.8 2.5 6.5
2475.01.005 5 4 5.6 6 1 1 6 9.4
2475.01.006 6 5 6.5 7 1 1.6 6.5 13
2475.01.008 8 6.5 8.5 9 1 1.9 8 18
2475.01.010 10 8 11 13.5 1.5 2.4 12 23
2475.01.012 12 10 13 16 1.5 3.3 13 25
Order No d 1 d 2 d 3 l 1 l 2 s
Spring force [N]
initial
Spring force [N]
final
2475.02.004 4 3 4.6 5 1 0.8 2.5 6.5
2475.02.005 5 4 5.6 6 1 1 6 9.4
2475.02.006 6 5 6.5 7 1 1.6 6.5 13
2475.02.008 8 6.5 8.5 9 1 1.9 8 18
2475.02.010 10 8 11 13.5 1.5 2.4 12 23
2475.02.012 12 10 13 16 1.5 3.3 13 25
2475.01.
2475.02.
Spring plunger, with spring loaded
ball, straight version, with collar
Spring plunger, with spring loaded
ball, straight version, with collar
subject to alterations
Spring plunger, with spring loaded ball, straight version, with collar
1 l
d 1
s
d 2
d 3
2 l
2475.03.
1 l
d 1
s
d 2
d 3
2 l
2475.04.
Material:
Sleeve: Brass
Ball: Nirosta hardened
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
Material:
Sleeve: Nirosta 1.4303
Ball: Nirosta hardened
Spring: Nirosta
Note:
For locking and for pressing upwards or downwards.
Temperature operating range: max. 250°C
F137
Order No d 1 d 2 d 3 l 1 l 2 s
Spring force [N]
initial
Spring force [N]
final
2475.03.004 4 3 4.5 5 1 0.8 3 6
2475.03.005 5 4 5.5 6 1 1 4 6.5
2475.03.006 6 5 6.5 7 1 1.6 6 11.5
2475.03.008 8 6.5 8.5 9 1 1.9 8 12.5
Order No d 1 d 2 d 3 l 1 l 2 s
Spring force [N]
initial
Spring force [N]
final
2475.04.004 4 3 4.6 5 0.9 1 2.5 6
2475.04.005 5 4 5.6 6 0.9 1.4 3 6.5
2475.04.006 6 5 6.5 7 1 1.8 5.5 11.5
2475.04.008 8 6.5 8.5 9 1.1 2.4 7 12.5
2475.04.010 10 8.5 11 13.5 1.7 3.3 8.5 18.5
2475.04.012 12 10 13 16 2.3 4 12 26.5
2475.03.
2475.04.
Spring plunger, with spring loaded
ball, straight version, with collar
Spring plunger, with spring loaded
ball, straight version, with collar2472.11.003 M 3
2472.11.004 M 4
2472.11.005 M 5
2472.11.006 M 6
2472.11.008 M 8
2472.11.010 M 10
2472.11.012 M 12
2472.11.016 M 16
2472.11.020 M 20
2472.11.024 M 24
subject to alterations
Accessories for Spring Plungers
2472.11.003 up to 2472.11.020
Thrust pad driver
for 2472.01./.02.
Order No for thread
2470.10.11
Insertion Tool
for 2470.10.
2470.12.010.017
Insertion Tool
for 2479. and 3479.
2472.11.024
Thrust pad driver
for 2472.01./.02.
Order No for thread
F138
Stripping unit,
Stock lifter,
Lifting unit,
Spring ram2472.11.003 M 3
2472.11.004 M 4
2472.11.005 M 5
2472.11.006 M 6
2472.11.008 M 8
2472.11.010 M 10
2472.11.012 M 12
2472.11.016 M 16
2472.11.020 M 20
2472.11.024 M 24
subject to alterations
Accessories for Spring Plungers
2472.11.003 up to 2472.11.020
Thrust pad driver
for 2472.01./.02.
Order No for thread
2470.10.11
Insertion Tool
for 2470.10.
2470.12.010.017
Insertion Tool
for 2479. and 3479.
2472.11.024
Thrust pad driver
for 2472.01./.02.
Order No for thread
Stripping unit,
Stock lifter,
Lifting unit,
Spring ram
F139
subject to alterations
Stripping unit, wall and bottom mounting
2477. .1.01
ø11
ø11
12
58
10
10
98
55
80 ±0,05
±0,05
±0,05
49
29
e 1
e
l 1
l
+0,15
30
stroke
±0,1
18
10
ø40
ø11 (6x)
H7
ø10 (4x)
H7
ø10 ø11
a
ø6,6
±0,1
15
±0,1
35
13
ø6,6
29 ±0,1
30
F140
Order No Stroke Initial spring force [daN] l l 1 a e e 1
2477.050.00050.1.01 50 50 200 113 177 103 83
2477.050.00100.1.01 50 100 200 113 177 103 83
2477.050.00150.1.01 50 150 200 113 177 103 83
2477.050.00200.1.01 50 200 200 113 177 103 83
2477.080.00050.1.01 80 50 260 143 237 133 113
2477.080.00100.1.01 80 100 260 143 237 133 113
2477.080.00150.1.01 80 150 260 143 237 133 113
2477.080.00200.1.01 80 200 260 143 237 133 113
2477. .1.01 Stripping unit, wall and bottom mounting
subject to alterations
ø6,6
±0,1
15
ø11
±0,1
35
H7
a
ø6,6
±0,1
18
10
10
ø98
40
58
ø62
70
±0,05
80
ø55
l 1
ø40
l
stroke
29 ±0,1
12 +0,15
20
ø11 (4x) ø10 (2x)
13
30
2477. .1.02
Stripping unit, flanged mounting
F141
Order No Stroke Initial spring force [daN] l l 1 a
2477.050.00050.1.02 50 50 200 107 84
2477.050.00100.1.02 50 100 200 107 84
2477.050.00150.1.02 50 150 200 107 84
2477.050.00200.1.02 50 200 200 107 84
2477.080.00050.1.02 80 50 260 137 114
2477.080.00100.1.02 80 100 260 137 114
2477.080.00150.1.02 80 150 260 137 114
2477.080.00200.1.02 80 200 260 137 114
2477. .1.02 Stripping unit, flanged mounting
subject to alterations
Stock lifter
0
force daN
charge pressure (bar)
50
180
5
100 150 050 025
25 0 150 50 10
stroke in mm
pressure rise factor
1,00
50 100 150 200 250 300 350
60
70
80
90
170
160
150
140
130
120
110
100
100
080
75
125
125
1,40
1,35
1,30
1,25
1,20
1,15
1,10
1,05
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
counterbore for
socket cap screw
M10 (4x)
ø10 6,6
21 24
l
75,4
50
ø30
85
98,6
110
ø66,7
ø44,4
min. l
M8 x 16 deep (2x)
ø18 x 14,6 deep
for 8 mm spring pin
connection G 1 / 8
max. Stroke
2478.10.
Description:
All component lifters in the various gas spring
classes are of the same design and the diffe-
rent spring forces are achieved solely by
means of different gas pressures.
The pressure can be topped up or reduced via
the piston rod.
Note:
Pressure medium: Nitrogen - N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0,3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 1,6 m/s
Order No for spare parts kit: 2478.10.00320
Spring forces as per spring diagram.
Upon customers request, also available
unfilled, Order No 2478.10.00000....
2478.10.00320.01 Fixing adapter
order separately
2x45°
61
14
ø44,45
ø18
13,9
21
-0,1 12
0
±0,05
7
35,4
10
2x45°
R5,75
ø8
Strip guide
Plate
Stock lifter
F142
Order No* Stroke max. l min. l
2478.10.□□□□□ .025 25 121 146
2478.10.□□□□□ .050 50 146 196
2478.10.□□□□□ .080 80 176 256
2478.10.□□□□□ .100 100 196 296
2478.10.□□□□□ .125 125 221 346
2478.10.□□□□□ .150 150 246 396
*complete with initial spring force
Spring force marking:
Initial spring force [daN] - Pressure [bar]
.00050. - 28
.00100. - 56
.00150. - 84
.00200. - 113
.00250. - 141
.00320. - 180
2478.10.
Stock lifter
subject to alterations
Stock lifter
Description:
The cylinder base can be used for topping up
and reducing gas pressure and for inter-
connection arrangements.
Note:
Stocklifters are equipped with a “Power Line”
2487.12.00170. gas spring with no option for
wear compensation, so complete replacement
is required.
Initial spring force: 170 daN
Pressure medium: Nitrogen – N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0,3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Max. piston speed: 1,6 m/s
Max. usable stroke: 100%
Spring forces as per spring diagram.
9
17 22
50
30
min. l Stroke
69,9
50
60
ø38
ø25
l
ø6(2x)
10
M6 valve
M10x15 deep
ø4x5 deep
Counterbore for
socket cap screw M8(4x)
2478.30. . 1
F143
Order No Stroke max. l min. l
2478.30.00170.025.1 25 87 112
2478.30.00170.038.1 38 100 138
2478.30.00170.050.1 50 112 162
2478.30.00170.080.1 80 145 225
2478.30.00170.100.1 100 165 265
2478.30.00170.125.1 125 190 315
2478.30. .1
Stock lifter
subject to alterations
Stock lifter with attachment lug
11
17
9,9
22
50
30 l
min. l
69,9
ø38
ø25
16
50
60
ø6(2x)
10
20 25
2478.30. .2
Counterbore for
socket cap screw M8(4x)
Stroke
M6 valve
Description:
The cylinder base can be used for topping up
and reducing gas pressure and for inter-
connection arrangements.
Note:
Stocklifters are equipped with a “Power Line”
2487.12.00170. gas spring with no option for
wear compensation, so complete replacement
is required.
Initial spring force: 170 daN
Pressure medium: Nitrogen – N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0,3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Max. piston speed: 1,6 m/s
Max. usable stroke: 100%
Spring forces as per spring diagram.
F144
Order No Stroke max. l min. l
2478.30.00170.025.2 25 102 127
2478.30.00170.038.2 38 115 153
2478.30.00170.050.2 50 127 177
2478.30.00170.080.2 80 160 240
2478.30.00170.100.2 100 180 280
2478.30.00170.125.2 125 205 330
2478.30. .2
Stock lifter with attachment
lug
subject to alterations
Stripper
Description:
The stripper is used for stripping
2478.30.00170.3 of sheet metal parts after
the forming operation (eg folding functions).
Gas refill, reduce and composite assembly are
possible over the cylinder tube sheet.
Note:
Strippers are equipped with a “Power Line”
2487.12.00170. gas spring with no option for
wear compensation, so complete replacement
is required.
Initial spring force: 170 daN
Pressure medium: Nitrogen - N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature force increase: ± 0,3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Max. piston speed: 1,6 m/s
Max. usable stroke: 100%
Spring forces as per spring diagram.
9
25
22
50
30
min.
l Stroke
69,9
50
60
ø38
ø25
l
ø6 H7 (2x)
2
M6 valve
Counterbore for
socket cap screw M8(4x)
M10x15 deep
ø4x5 deep
±0,15
2478.30. .3
F145
Order No Stroke max. l min. l
2478.30.00170.025.3 25 87 112
2478.30.00170.038.3 38 100 138
2478.30.00170.050.3 50 112 162
2478.30.00170.080.3 80 145 225
2478.30.00170.100.3 100 165 265
2478.30.00170.125.3 125 190 315
2478.30. .3
Stripper
subject to alterations F146 subject to alterations
working stroke
9
d
+0,5
+1
5
d
h6
F6
6
d
8
d
2082.70.
Guide bush with collar
as per DIN 9834/ISO 9448
Bronze with solid lubricant
(see chapter D)
2072.45.10
Screw clamp (2x)
incl. socket head screw
M6x16
as per DIN EN ISO 4762
(see chapter D)
additional for
damped execution:
2478.20.20.3
Damper
2478.20.20.4
Spacer sleeve
2482.74.
Gas spring
2478.20.20.1.
Guide pillar
order separately:
2192.12.08.020 (3x)
Socket head screw M8x20
as per DIN EN ISO 4762
(see chapter C)
2478.20.20.2.
Sleeve
ø6
7
d *
11
d
1
d
g6
H7
frame height = 105 mm
3
l *
drain hole *
* to be provided by the customer
1,4
distance in
lifted condition
2478.20.20.
The lifting unit must be ordered in three sizes with the respective order numbers of the individual
parts:
Size 1 2 3
Guide Pillar 2478.20.20.1.01 2478.20.20.1.02 2478.20.20.1.03
Sleeve – 2478.20.20.2.02 2478.20.20.2.03
Guide bush 2082.70.032 2082.70.032 2082.70.032
Gas spring 2482.74.00090.038 2482.74.00090.080.1 2482.74.00090.125
Holding piece (2x)
incl. socket head screw
M6x16
DIN EN ISO 4762 2072.45.10 2072.45.10 2072.45.10
additional for damped execution:
Damper – 2478.20.20.3 2478.20.20.3
Spacer sleeve – 2478.20.20.4 2478.20.20.4
2478.20.20. Lifting unit (not damped/damped) to
Mercedes-Benz
Size
working
stroke
working stroke,
damped d 1 d 5 d 6 d 7 * d 8 d 9 d 11 l 3 *
1 5 - 35 – 32 40 66 40 60 85 67 -
2 40 - 70 30 - 66 32 40 66 40 60 85 67 -
3 75 - 115 70 - 80 32 40 66 40 60 85 67 -
* to be provided by the customer
Lifting unit (not damped/damped) to Mercedes-Benz
Note:
Frame height = 105 mm
Depending on the frame height and the installa-
tion type of the sleeve 2478.20.20.2. (l 3 - tapped
bore in the frame or cut-out in the cast), the
countersink varies for the determination of the
lifting path.
Size 2* - type, damped
Maximum lifting path 66 mm
Lifting path 66 mm; Distance height 0 mm
Lifting path 30 mm; Distance height 36 mm
Size 3* - type, damped
Maximum lifting path 80 mm
Lifting path 80 mm; Distance height 47 mm
Lifting path 70 mm; Distance height 57 mm
In order to maintain the clearance of 1.4 mm in
a raised state (dampener to bushing), a distance
sleeve is to be used between the damper and
guide post flange.
* Distance height determined at the customer
(deliver length: 61 mm).
subject to alterations
working stroke
9
d
+0,5
+1
5
d
h6
F6
6
d
8
d
2082.70.
Guide bush with collar
as per DIN 9834/ISO 9448
Bronze with solid lubricant
(see chapter D)
2072.45.10
Screw clamp (2x)
incl. socket head screw
M6x16
as per DIN EN ISO 4762
(see chapter D)
additional for
damped execution:
2478.20.20.3
Damper
2478.20.20.4
Spacer sleeve
2482.74.
Gas spring
2478.20.20.1.
Guide pillar
order separately:
2192.12.08.020 (3x)
Socket head screw M8x20
as per DIN EN ISO 4762
(see chapter C)
2478.20.20.2.
Sleeve
ø6
7
d *
11
d
1
d
g6
H7
frame height = 105 mm
3
l *
drain hole *
* to be provided by the customer
1,4
distance in
lifted condition
2478.20.20.
The lifting unit must be ordered in three sizes with the respective order numbers of the individual
parts:
Size 1 2 3
Guide Pillar 2478.20.20.1.01 2478.20.20.1.02 2478.20.20.1.03
Sleeve – 2478.20.20.2.02 2478.20.20.2.03
Guide bush 2082.70.032 2082.70.032 2082.70.032
Gas spring 2482.74.00090.038 2482.74.00090.080.1 2482.74.00090.125
Holding piece (2x)
incl. socket head screw
M6x16
DIN EN ISO 4762 2072.45.10 2072.45.10 2072.45.10
additional for damped execution:
Damper – 2478.20.20.3 2478.20.20.3
Spacer sleeve – 2478.20.20.4 2478.20.20.4
2478.20.20. Lifting unit (not damped/damped) to
Mercedes-Benz
Size
working
stroke
working stroke,
damped d 1 d 5 d 6 d 7 * d 8 d 9 d 11 l 3 *
1 5 - 35 – 32 40 66 40 60 85 67 -
2 40 - 70 30 - 66 32 40 66 40 60 85 67 -
3 75 - 115 70 - 80 32 40 66 40 60 85 67 -
* to be provided by the customer
Lifting unit (not damped/damped) to Mercedes-Benz
Note:
Frame height = 105 mm
Depending on the frame height and the installa-
tion type of the sleeve 2478.20.20.2. (l 3 - tapped
bore in the frame or cut-out in the cast), the
countersink varies for the determination of the
lifting path.
Size 2* - type, damped
Maximum lifting path 66 mm
Lifting path 66 mm; Distance height 0 mm
Lifting path 30 mm; Distance height 36 mm
Size 3* - type, damped
Maximum lifting path 80 mm
Lifting path 80 mm; Distance height 47 mm
Lifting path 70 mm; Distance height 57 mm
In order to maintain the clearance of 1.4 mm in
a raised state (dampener to bushing), a distance
sleeve is to be used between the damper and
guide post flange.
* Distance height determined at the customer
(deliver length: 61 mm).
F147
subject to alterations
Guide pillar for lifting unit to Mercedes-Benz
Material:
Steel, surface hardened
induction hardened 60 + 3 HRC
Hardness penetration depth > 1.8 mm
Note:
The socket head screw for the attachment of the gas spring is included
with delivery.
4
d
7
8 12
14
2
d
ø6,6
ø11
1
d
g6
3
d
+0,2
2
l
1
l
M8(2x)
2478.20.20.1.
Socket head screw
for the attachment
of the gas spring
F148
Order No Size d 1 d 2 d 3 d 4 l 1 l 2
2478.20.20.1.01 1 32 38 19.5 21 81 113
2478.20.20.1.02 2 32 38 19.5 21 126 148
2478.20.20.1.03 3 32 38 19.5 21 176 208
2478.20.20.1. Guide pillar for lifting unit to Mercedes-Benz
subject to alterations
Sleeve for lifting unit to Mercedes-Benz
2478.20.20.2.
Material:
Steel
Note:
The sleeve is supplied without countersink. Integrating countersink d 7
(∅40) x l 3 (*to be provided by the customer) determines the lifting path.
The drain hole is pre-drilled as a blind hole with a ∅ of 6 mm and must
also be modified.
F149
Order No Size d 9 d 10 d 11 l 4
2478.20.20.2.02 2 85 50 67 90
2478.20.20.2.03 3 85 50 67 150
2478.20.20.2. Sleeve for lifting unit to Mercedes-Benz
subject to alterations
Damper for lifting units to Mercedes-Benz
Description:
The damper element made of co-polyester elastomer is used in the
jacking units in progressive dies in the automotive and white goods
industry. Increasing stresses on screws and bolts are reduced by the low
stress dampers. Reduced noise emission is also an additional positive
side-effect. Two-ply dampers can be used depending on the mass or
stroke.
Benefits:
- High absorption of force and energy
- Slight settlement
- Long service life and high level of operating safety
- Noise reduction
- High degree of effectiveness
Material:
Co-Polyester-Elastomer
Available in 55 Shore-D hardness levels.
Technical data:
Surroundings: Resistant to microbes, seawater, chemicals.
No absorption of water and no swelling.
Approved temperature range: -40°C to +90°C (-40°F to +194°F)
3
d /
1
d
2
d
0
l
max.
f
2478.20.20.3
F150
Order No d 1 d 2 d 3 l 0 f max. in mm W 3 in Nm/stroke*
2478.20.20.3 39.5 32.2 39.6 12.6 3.6 4
*Total energy per stroke
2478.20.20.3 Damper for lifting units to Mercedes-Benz
subject to alterations
Spacer sleeve for lifting units to Mercedes-Benz
2478.20.20.4
Ø39,5
Ø33
61
Material:
Steel, hardened
Note:
Height adjustment according to lifting path while using lifting unit
2478.20.20.
F151
2478.20.20.4 Spacer sleeve for lifting units to Mercedes-Benz
subject to alterations
Ordering Code (example):
Order No: Part 1 Part 2 Part 3
2 4 7 8 . 2 0 . 1 5 . 1 0 . 1 5 3 . 0 0 9
s working stroke = Stroke - Order-No
d 3 = Order-No
10.5 mm = (1)
12.5 mm = (2)
16.5 mm = (3)
d 1 = Order-No
28 mm = (1)
30 mm = (2)
35 mm = (3)
40 mm = (4)
50 mm = (5)
d 2 – Gas spring = Order-No
[ 19 mm – 2482.74.00090. = (1)
[ 25 mm – 2480.21.00200. = (2)
Assembly (lifter with pilot pin hole)
to BMW Standard
lifter, round with pilot pin hole
Execution:
Assembly consisting of:
● Lifter
● Gas spring
– [ 19 mm (1) = 2482.74.00090.
Spring force 90 daN
or
– [ 25 mm (2) = 2480.21.00200.
Spring force 200 daN
● Screw clamp,
incl. Socket head screw M8⊗16 to ISO 4762
● Socket head screw M6⊗12 to ISO 4762
Note:
*S working stroke suitable = max. allowable spring stroke minus 10 % stroke
reserve of nominal stroke length,
from stroke of 50 mm only max. 5 mm.
on request, gas spring with a lower spring force available.
2478.20.15.10.
c
+1,5
d
20
d 3 ±0,1
M8
3,5
d 6
d 1 f7
+1 2
2x45°
22 12
l max.
l ±0,1
s working stroke
15 ±0,1
s working stroke +1
Lifter, round with pilot pin hole
to BMW standard
2478.20.15.10. Lifter, round with pilot pin hole to BMW Standard
l l max. *s working stroke
Stroke
Order No
(Part 3) (Part 2)
d 1 28 28 30 30 35 35 40 40 40 40 40 50 50 50 50
d 2 19 19 19 19 25 25 19 19 19 25 25 19 19 25 25
d 3 10.5 12.5 10.5 12.5 12.5 16.5 10.5 12.5 16.5 12.5 16.5 12.5 16.5 12.5 16.5
d 6 20.5 20.5 21.5 21.5 24 24 26.5 26.5 26.5 26.5 26.5 31.5 31.5 31.5 31.5
c 4x45° 4x45° 5x45° 5x45° 5x45° 5x45° 6x45° 6x45° 6x45° 6x45° 6x45° 8x45° 8x45° 8x45° 8x45°
49 87 9 009 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
53.5 97 13.5 014 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
62.5 117 22.5 023 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
74 143 34 034 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
85 167 45 045 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
98.5 197 58.5 059 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
115 230 75 075 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
135 270 95 095 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
160 320 120 120 .111. .112. .121. .122. .232. .233. .141. .142. .143. .242. .243. .152. .153. .252. .253.
F152
subject to alterations
+0,1
ø47 +0,3
+0,1
ø52 +0,3
Order seperately:
2478.20.12.23.
Lifter rail
Order seperately:
2478.20.15.24.
Quill bush
2478.20.15.20. Lifter Units with Installation Block according to BMW standard
s working Stroke s 1
d 2 = [ 19
Gas spring Order No.
d 2 = [ 25
Gas spring Order No.
2478.20.15.20.
25
20
12
15
70 ±0,1
22
working
stroke
s
1
s
25
25
25 ±0,01
±0,01
+1
d
+1,5
2
f7
ø40
H7
l
±0,1
37
16
70 ±0,1
29
21
39
36,5
±0,1
24 ±0,01
21 ±0,01
40
±0,1
26,5
Order seperately
2478.20.12.23.
Lifter rail
A-A
B-B
A
A
B
B
Installation block Gas spring
Screw clamp
Lifter
Material: Steel
Execution:
Lifter unit with installation block comprises:
● Installation block
● Lifter
● Screw clamp
● Gas spring 2482.74.00090. or 2480.21.00200.
● Socket cap screw according to ISO 4762
M6⊗20 (1x), M8⊗20 (1x), M8⊗25 (2x), M10⊗45 (2x)
● Dowel pin according to ISO 8735 [ 10⊗40 (2x)
Note:
Order separately (see installation example)
● 2478.20.15.23.: Lifter rail
● 2478.20.15.24.: Holding sleeve
on request, gas spring with a lower spring force available
Lifter units with installation block
according to BMW standard
Installation example:
l
49 9 25 2482.74.00090.010.2 2478.20.15.20.14.009 2480.21.00200.010 2478.20.15.20.24.009
53.5 13.5 29.5 2482.74.00090.015.2 2478.20.15.20.14.014 2480.21.00200.015 2478.20.15.20.24.014
62.5 22.5 38.5 2482.74.00090.025.2 2478.20.15.20.14.023 2480.21.00200.025 2478.20.15.20.24.023
74 34 50 2482.74.00090.038.2 2478.20.15.20.14.034 2480.21.00200.038 2478.20.15.20.24.034
85 45 61 2482.74.00090.050.2 2478.20.15.20.14.045 2480.21.00200.050 2478.20.15.20.24.045
98.5 58.5 74.5 2482.74.00090.063.2 2478.20.15.20.14.059 2480.21.00200.063 2478.20.15.20.24.059
115 75 91 2482.74.00090.080.2 2478.20.15.20.14.075 2480.21.00200.080 2478.20.15.20.24.075
135 95 111 2482.74.00090.100.2 2478.20.15.20.14.095 2480.21.00200.100 2478.20.15.20.24.095
160 120 136 2482.74.00090.125.2 2478.20.15.20.14.120 2480.21.00200.125 2478.20.15.20.24.120
F153
l
2478.20.15.24.04.030 30
2478.20.15.24.04.040 40
2478.20.15.24.04.050 50
2478.20.15.24.04.060 60
2478.20.15.24.04.070 70
2478.20.15.24.04.080 80
2478.20.15.24.04.090 90
2478.20.15.24.04.100 100
2478.20.15.24.04.110 110
2478.20.15.24.04.120 120
2478.20.15.24.04.130 130
2478.20.15.24.04.140 140
2478.20.15.24.04.150 150
2478.20.15.24.04.160 160
2478.20.15.24.04.170 170
2478.20.15.24.04.180 180
2478.20.15.24.04.190 190
2478.20.15.24.04.200 200
l
2478.20.15.23.2020.100 100
2478.20.15.23.2020.125 125
2478.20.15.23.2020.150 150
2478.20.15.23.2020.175 175
2478.20.15.23.2020.200 200
2478.20.15.23.2020.250 250
2478.20.15.23.2020.300 300
2478.20.15.23.2020.350 350
2478.20.15.23.2020.400 400
2478.20.15.23.2020.450 450
2478.20.15.23.2020.500 500
2478.20.15.23.2020.550 550
2478.20.15.23.2020.600 600
5
7 10
ø8
12
ø52
ø41
ø47
±0,1 l
22,5°
2478.20.15.24.
subject to alterations
Material:
Steel
Note:
Holding sleeve 2478.20.15.24. can only be used for lifter
2478.20.15.20./30./40. [ 40 mm.
This is required when the panel is not thick enough.
(see installation example 2478.20.15.20./30./40.).
2478.20.15.24. Holding sleeve
Order No.
2478.20.15.23. Lifter rail
Order No.
Material:
Steel
Note:
Delivery without screws and centring rings
Screws and centring rings are already included in the scope of delivery for
the lifter units 2478.20.15.20./30./40.
ø9
6
h9
ø13
2478.20.15.00.03
Centrierring
(Order-No. for reordering)
2478.20.15.00.03
Centering ring
9 20
ø8,5
ø13
30 ø14
±0,1
25
±0,5 l
20
3
30°
2478.20.15.23.
Lifter rail for lifter units to BMW standard
Holding sleeve for lifter units to BMW standard
F154
64 9 25 2482.74.00090.010 2478.20.15.30.14.009 2480.21.00200.010 2478.20.15.30.24.009
68.5 13.5 29.5 2482.74.00090.015 2478.20.15.30.14.014 2480.21.00200.015 2478.20.15.30.24.014
77.5 22.5 38.5 2482.74.00090.025 2478.20.15.30.14.023 2480.21.00200.025 2478.20.15.30.24.023
89 34 50 2482.74.00090.038 2478.20.15.30.14.034 2480.21.00200.038 2478.20.15.30.24.034
100 45 61 2482.74.00090.050 2478.20.15.30.14.045 2480.21.00200.050 2478.20.15.30.24.045
113.5 58.5 74.5 2482.74.00090.063.1 2478.20.15.30.14.059 2480.21.00200.063 2478.20.15.30.24.059
130 75 91 2482.74.00090.080.1 2478.20.15.30.14.075 2480.21.00200.080 2478.20.15.30.24.075
150 95 111 2482.74.00090.100 2478.20.15.30.14.095 2480.21.00200.100 2478.20.15.30.24.095
175 120 136 2482.74.00090.125 2478.20.15.30.14.120 2480.21.00200.125 2478.20.15.30.24.120
subject to alterations
+0,1
ø47 +0,3
40
ø55 H7
ø40 f7
+0,1
ø52 +0,3
Order seperately:
2478.20.12.23
Lifter rail
Order seperately:
2478.20.15.24.
Quill bush
Installation example
27
10
50
40
1
l
±0,1
ø55
10
40
+1
d
+1,5
1
s
working stroke
s
f7
ø40
H7
2
B
B
A
A
A-A
B-B
Order seperately:
2478.20.12.23
Lifter rail
Order seperately:
2478.20.15.24.
Quill bush
12
24
ø6 H7
Screw clamp
Centring ring
Lifter
Guide bush
Gas spring
2478.20.15.30.
Material:
Steel
Design:
Universal lifter unit comprises
● Lifter
● Screw clamp
● Centring rings
● Guide bush
● Gas spring 2482.74.00090. or 2480.21.00200.
● Socket cap screw according to ISO 4762
M6⊗25 (1x), M8⊗20 (2x), M8⊗25 (2x)
Note:
Order separately (see installation example)
● 2478.20.15.23.: Lifter rail
● 2478.20.15.24.: Holding sleeve
Universal lifter unit according to BMW standard
2478.20.15.30. Universal lifter unit according to BMW standard
l s working stroke s 1
d 2 = [ 19
Gas spring Order No.
d 2 = [ 25
Gas spring Order No.
l
2478.20.15.24.04.030 30
2478.20.15.24.04.040 40
2478.20.15.24.04.050 50
2478.20.15.24.04.060 60
2478.20.15.24.04.070 70
2478.20.15.24.04.080 80
2478.20.15.24.04.090 90
2478.20.15.24.04.100 100
2478.20.15.24.04.110 110
2478.20.15.24.04.120 120
2478.20.15.24.04.130 130
2478.20.15.24.04.140 140
2478.20.15.24.04.150 150
2478.20.15.24.04.160 160
2478.20.15.24.04.170 170
2478.20.15.24.04.180 180
2478.20.15.24.04.190 190
2478.20.15.24.04.200 200
l
2478.20.15.23.2020.100 100
2478.20.15.23.2020.125 125
2478.20.15.23.2020.150 150
2478.20.15.23.2020.175 175
2478.20.15.23.2020.200 200
2478.20.15.23.2020.250 250
2478.20.15.23.2020.300 300
2478.20.15.23.2020.350 350
2478.20.15.23.2020.400 400
2478.20.15.23.2020.450 450
2478.20.15.23.2020.500 500
2478.20.15.23.2020.550 550
2478.20.15.23.2020.600 600
5
7 10
ø8
12
ø52
ø41
ø47
±0,1 l
22,5°
2478.20.15.24.
subject to alterations
Material:
Steel
Note:
Holding sleeve 2478.20.15.24. can only be used for lifter
2478.20.15.20./30./40. [ 40 mm.
This is required when the panel is not thick enough.
(see installation example 2478.20.15.20./30./40.).
2478.20.15.24. Holding sleeve
Order No.
2478.20.15.23. Lifter rail
Order No.
Material:
Steel
Note:
Delivery without screws and centring rings
Screws and centring rings are already included in the scope of delivery for
the lifter units 2478.20.15.20./30./40.
ø9
6
h9
ø13
2478.20.15.00.03
Centrierring
(Order-No. for reordering)
2478.20.15.00.03
Centering ring
9 20
ø8,5
ø13
30 ø14
±0,1
25
±0,5 l
20
3
30°
2478.20.15.23.
Lifter rail for lifter units to BMW standard
Holding sleeve for lifter units to BMW standard
64 9 25 2482.74.00090.010 2478.20.15.30.14.009 2480.21.00200.010 2478.20.15.30.24.009
68.5 13.5 29.5 2482.74.00090.015 2478.20.15.30.14.014 2480.21.00200.015 2478.20.15.30.24.014
77.5 22.5 38.5 2482.74.00090.025 2478.20.15.30.14.023 2480.21.00200.025 2478.20.15.30.24.023
89 34 50 2482.74.00090.038 2478.20.15.30.14.034 2480.21.00200.038 2478.20.15.30.24.034
100 45 61 2482.74.00090.050 2478.20.15.30.14.045 2480.21.00200.050 2478.20.15.30.24.045
113.5 58.5 74.5 2482.74.00090.063.1 2478.20.15.30.14.059 2480.21.00200.063 2478.20.15.30.24.059
130 75 91 2482.74.00090.080.1 2478.20.15.30.14.075 2480.21.00200.080 2478.20.15.30.24.075
150 95 111 2482.74.00090.100 2478.20.15.30.14.095 2480.21.00200.100 2478.20.15.30.24.095
175 120 136 2482.74.00090.125 2478.20.15.30.14.120 2480.21.00200.125 2478.20.15.30.24.120
subject to alterations
+0,1
ø47 +0,3
40
ø55 H7
ø40 f7
+0,1
ø52 +0,3
Order seperately:
2478.20.12.23
Lifter rail
Order seperately:
2478.20.15.24.
Quill bush
Installation example
27
10
50
40
1
l
±0,1
ø55
10
40
+1
d
+1,5
1
s
working stroke
s
f7
ø40
H7
2
B
B
A
A
A-A
B-B
Order seperately:
2478.20.12.23
Lifter rail
Order seperately:
2478.20.15.24.
Quill bush
12
24
ø6 H7
Screw clamp
Centring ring
Lifter
Guide bush
Gas spring
2478.20.15.30.
Material:
Steel
Design:
Universal lifter unit comprises
● Lifter
● Screw clamp
● Centring rings
● Guide bush
● Gas spring 2482.74.00090. or 2480.21.00200.
● Socket cap screw according to ISO 4762
M6⊗25 (1x), M8⊗20 (2x), M8⊗25 (2x)
Note:
Order separately (see installation example)
● 2478.20.15.23.: Lifter rail
● 2478.20.15.24.: Holding sleeve
Universal lifter unit according to BMW standard
2478.20.15.30. Universal lifter unit according to BMW standard
l s working stroke s 1
d 2 = [ 19
Gas spring Order No.
d 2 = [ 25
Gas spring Order No.
F155
subject to alterations
Universal lifter unit, according to BMW standard
+0,1
ø47 +0,3
40
ø55 H7
ø40 f7
+0,1
ø52 +0,3
Order seperately:
2478.20.12.23
Lifter rail
Order seperately:
2478.20.15.24.
Holding sleeve
27
11
55
40
ø55
10
+1
d
+1,5
1
s
working stroke
s
f7
ø40
H7
2
B
B
A
A
B-B
Order separately:
2478.20.15.23.
Lifter rail
Order separately:
2478.20.15.24.
Holding sleeve
14
25
ø6 H7
Holding
piece
Centring ring
Lifter
Guide bush
Gas spring
33
30,5
+1
l ±0,1
2478.20.15.40.
A-A
Material:
Steel
Execution:
Universal lifter unit comprises:
● Lifter
● Screw clamp
● Centring rings
● Guide bush
● Gas spring 2482.74.00090. or 2480.21.00200.
● Socket cap screw according to ISO 4762
M6⊗25 (1x), M8⊗25 (2x), M10⊗20 (2x)
Note:
Order separately (see installation example)
● 2478.20.15.23.: Lifter rail
● 2478.20.15.24.: Holding sleeve
Mounting example
F156
Order No d 2 l s working stroke s 1 Gas spring Order No d 2 l s working stroke s 1 Gas spring
2478.20.15.40.14.009 19 64 9 25 2482.74.00090.010.2 2478.20.15.40.24.009 25 64 9 25 2480.21.00200.010
2478.20.15.40.14.014 19 68.5 13.5 29.5 2482.74.00090.015.2 2478.20.15.40.24.014 25 68.5 13.5 29.5 2480.21.00200.015
2478.20.15.40.14.023 19 77.5 22.5 38.5 2482.74.00090.025.2 2478.20.15.40.24.023 25 77.5 22.5 38.5 2480.21.00200.025
2478.20.15.40.14.034 19 89 34 50 2482.74.00090.038.2 2478.20.15.40.24.034 25 89 34 50 2480.21.00200.038
2478.20.15.40.14.040 19 100 40 56 2482.74.00090.050.2 2478.20.15.40.24.040 25 100 40 56 2480.21.00200.050
2478.20.15.40.14.045 19 100 45 61 2482.74.00090.050.2 2478.20.15.40.24.045 25 100 45 61 2480.21.00200.050
2478.20.15.40.14.050 19 113.5 50 66 2482.74.00090.063.2 2478.20.15.40.24.050 25 113.5 50 66 2480.21.00200.063
2478.20.15.40.14.054 19 113.5 54 70 2482.74.00090.063.2 2478.20.15.40.24.054 25 113.5 54 70 2480.21.00200.063
2478.20.15.40.14.059 19 113.5 58.5 74.5 2482.74.00090.063.2 2478.20.15.40.24.059 25 113.5 58.5 74.5 2480.21.00200.063
2478.20.15.40.14.065 19 130 65 81 2482.74.00090.080.2 2478.20.15.40.24.065 25 130 65 81 2480.21.00200.080
2478.20.15.40.14.070 19 130 70 86 2482.74.00090.080.2 2478.20.15.40.24.070 25 130 70 86 2480.21.00200.080
2478.20.15.40.14.075 19 130 75 91 2482.74.00090.080.2 2478.20.15.40.24.075 25 130 75 91 2480.21.00200.080
2478.20.15.40.14.080 19 150 80 96 2482.74.00090.100.2 2478.20.15.40.24.080 25 150 80 96 2480.21.00200.100
2478.20.15.40.14.085 19 150 85 101 2482.74.00090.100.2 2478.20.15.40.24.085 25 150 85 101 2480.21.00200.100
2478.20.15.40.14.090 19 150 90 106 2482.74.00090.100.2 2478.20.15.40.24.090 25 150 90 106 2480.21.00200.100
2478.20.15.40.14.095 19 150 95 111 2482.74.00090.100.2 2478.20.15.40.24.095 25 150 95 111 2480.21.00200.100
2478.20.15.40.14.100 19 175 100 116 2482.74.00090.125.2 2478.20.15.40.24.100 25 175 100 116 2480.21.00200.125
2478.20.15.40.14.105 19 175 105 121 2482.74.00090.125.2 2478.20.15.40.24.105 25 175 105 121 2480.21.00200.125
2478.20.15.40.14.110 19 175 110 126 2482.74.00090.125.2 2478.20.15.40.24.110 25 175 110 126 2480.21.00200.125
2478.20.15.40.14.115 19 175 115 131 2482.74.00090.125.2 2478.20.15.40.24.115 25 175 115 131 2480.21.00200.125
2478.20.15.40.14.120 19 175 120 136 2482.74.00090.125.2 2478.20.15.40.24.120 25 175 120 136 2480.21.00200.125
2478.20.15.40. Universal lifter unit, according to BMW standard
subject to alterations F157
subject to alterations
Lifter unit with pillar guidance
Description:
Filling pressure regulation and a composite arrangement are possible
using the cylinder tube base. To attach the strip guide on the lifter rail,
use the provided threads. We recommend designing the strip guide for
a maximum material width of +0.4 mm (0.2 mm for each side) (View X).
When several lifter units are used, only one unit per piece should be
pinned in order to prevent redundancy.
Note:
The lifter unit is equipped with gas spring type 2482.74.00090, which
cannot be repaired in case of wear and must therefore be exchanged
completely.
Initial spring force: 90 daN
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Max. piston speed: see diagram
Max. usable stroke: 95%
Spring forces as per spring diagram in Chapter F - 2482.74.
2478.25.00090.
Max. load per lifter unit**
** Only recommended load capacity (per lifter unit) depending
on the press speed. Provide an external stop in case of higher
loads.
Press speed [m/s]
Load capacity [kg]
22
20
18
16
14
12
10
8
6
4
2
0,3 0,4 0,5 0,6 0,7 0,8 0,9
12
+0,1
ø19
ø22
a
15 s 26
M10(2x)
85
l
1
2
e
±0,02 50
25
b
0
ø8 +0,02
20 s
ø17
ø11
12
(2x)
ø7,8(2x)
ø16
ø8 +0,02 (2x)
0
2478.25.00090.
l 1
strip guide X
Lifter unit with
strip guide
max. 0,2 mm
view X
Lifter rail
Bottom tool (lower die)
Mounting example
F158
Order No
s
Stroke max. a b l 1 l 2 e 1
Spring force [daN]
initial
Spring force [daN]
final Gas spring
2478.25.00090.025 23 64 40 160 115 - 90 130 2482.74.00090.025.2
2478.25.00090.038 36 77 53 160 160 130 90 120 2482.74.00090.038.2
2478.25.00090.050 48 89 65 160 160 130 90 120 2482.74.00090.050.2
2478.25.00090.063 61.5 102.5 81.5 160 160 130 90 120 2482.74.00090.063.2
2478.25.00090.080 78 119 98 160 160 130 90 120 2482.74.00090.080.2
2478.25.00090.100 98 139 118 160 160 130 90 120 2482.74.00090.100.2
2478.25.00090.125 123 164 143 160 160 130 90 120 2482.74.00090.125.2
2478.25.00090.150 148 189 168 160 160 130 90 120 2482.74.00090.150.2
2478.25.00090. Lifter unit with pillar guidance
subject to alterations
Lifter unit with pillar guidance
ø26
ø19
22
64
100
20
31,8
12
26 s 15
12,5
a b
M12(2x) ø10 +0,02 (2x)
0
l
1
2
e
±0,02 50
s
ø9,8(2x)
ø20
M8(4x)
ø13
0
+0,02
ø10 (2x)
±0,1 ø24,9
2478.25.00200.
l 1
Description:
Filling pressure regulation and a composite arrangement are possible
using the cylinder tube base. To attach the strip guide on the lifter rail,
use the provided threads. We recommend designing the strip guide for
a maximum material width of +0.4 mm (0.2 mm for each side) (View X).
When several lifter units are used, only one unit per piece should be
pinned in order to prevent redundancy.
Note:
The lifter unit is equipped with gas spring type 2480.21.00200.
Initial spring force: 200 daN
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: see diagram
Max. usable stroke: 95%
Order No for spare parts kit: 2480.21.00150
Spring forces as per spring diagram in Chapter F - 2480.21.
strip guide X
Lifter unit with
strip guide
max. 0,2 mm
view X
Lifter rail
Bottom tool (lower die)
2478.25.00200.
Max. load per lifter unit**
34
30
26
22
18
14
10
6
2
0,3 0,4 0,5 0,6 0,7 0,8 0,9
** Only recommended load capacity (per lifter unit) depending
on the press speed. Provide an external stop in case of higher
loads.
Press speed [m/s]
Load capacity [kg]
Mounting example
F159
Order No
s
Stroke max. a b l 1 l 2 e 1
Spring force [daN]
initial
Spring force [daN]
final Gas spring
2478.25.00200.025 23 64 41 180 140 - 200 308 2480.21.00200.025
2478.25.00200.038 36 77 54 180 180 150 200 309 2480.21.00200.038
2478.25.00200.050 48 89 66 180 180 150 200 309 2480.21.00200.050
2478.25.00200.063 61.5 102.5 82.5 180 180 150 200 302 2480.21.00200.063
2478.25.00200.080 78 119 99 180 180 150 200 304 2480.21.00200.080
2478.25.00200.100 98 139 119 180 180 150 200 305 2480.21.00200.100
2478.25.00200.125 123 164 144 180 180 150 200 306 2480.21.00200.125
2478.25.00020.150 148 189 177 180 180 150 200 300 2480.21.00200.150
2478.25.00200.175 173 214 202 180 180 150 200 298 2480.21.00200.175
2478.25.00200.200 198 239 227 180 180 150 200 297 2480.21.00200.200
2478.25.00200. Lifter unit with pillar guidance
subject to alterations
Spring ram with gas spring
Material:
C45
induction hardened 58+4 HRC
Hardness penetration depth 0,8+0,4
Sliding surface with solid lubricant
2478.
12 33
A/F 27
M10
ø36
24
l min.
1
Stroke l 2
l 1
Gas spring
2482.74.
Sliding surface with
solid lubricant
H7
f7
Spring ram
secured with
LOCTITE
281.243
Mounting example
F160
Order No Stroke max. l min. l 1 l 2
Spring force [daN]
initial
Spring force [daN]
final Gas spring
2478.050.00030.1 50 92 257 150 30 40 2482.74.00030.050.2
2478.050.00050.1 50 92 257 150 50 67 2482.74.00050.050.2
2478.050.00070.1 50 92 257 150 70 94 2482.74.00070.050.2
2478.050.00090.1 50 92 257 150 90 120 2482.74.00090.050.2
2478.063.00030.1 63 109 310 190 30 40 2482.74.00030.063.2
2478.063.00050.1 63 109 310 190 50 67 2482.74.00050.063.2
2478.063.00070.1 63 109 310 190 70 94 2482.74.00070.063.2
2478.063.00090.1 63 109 310 190 90 120 2482.74.00090.063.2
2478.080.00030.1 80 125 360 223 30 40 2482.74.00030.080.2
2478.080.00050.1 80 125 360 223 50 67 2482.74.00050.080.2
2478.080.00070.1 80 125 360 223 70 94 2482.74.00070.080.2
2478.080.00090.1 80 125 360 223 90 120 2482.74.00090.080.2
2478. Spring ram with gas spring
subject to alterations
Spring ram with gas spring to VW standard
ø10,2
Security
Effective
travel
l -Preloading
3
17
30
35
l 1
M12
ø26
f7
ø36
f7
ø36
l 2 14
A/F 30
ø18
l 3
4
ø5
2478.20. .1
M10 x 60 socket
cap screw to
DIN EN ISO 4762
Gas spring
2480.21.
Hardened sliding
surface
Circlip to DIN 472
order separately:
2052.71.
Guide bush for
spring ram
Disc
2478.20.000.01
Material:
Spring ram: C45
induction hardened 58+4 HRCHardness penetration depth 0,8+0,4
Disc: 90MnCrV8
hardened 56+4 HRC
Note:
Use only with matching guide bush 2052.71.!
Spring bolt installed preloaded.
Mounting example
F161
Order No Stroke max. l l 1 l 2 l 3
Spring force [daN]
initial
Spring force [daN]
final Gas spring
2478.20.050.00050.1 50 240 182 118 42.5 50 68 2480.21.00050.063
2478.20.050.00100.1 50 240 182 118 42.5 100 137 2480.21.00100.063
2478.20.050.00150.1 50 240 182 118 42.5 150 206 2480.21.00150.063
2478.20.050.00200.1 50 240 182 118 42.5 200 275 2480.21.00200.063
2478.20.065.00050.1 65 274 200 135 43.5 50 68 2480.21.00050.080
2478.20.065.00100.1 65 274 200 135 43.5 100 137 2480.21.00100.080
2478.20.065.00150.1 65 274 200 135 43.5 150 206 2480.21.00150.080
2478.20.065.00200.1 65 274 200 135 43.5 200 275 2480.21.00200.080
2478.20.080.00050.1 80 314 220 155 43.5 50 68 2480.21.00050.100
2478.20.080.00100.1 80 314 220 155 43.5 100 137 2480.21.00100.100
2478.20.080.00150.1 80 314 220 155 43.5 150 206 2480.21.00150.100
2478.20.080.00200.1 80 314 220 155 43.5 200 275 2480.21.00200.100
2478.20. .1 Spring ram with gas spring to VW standard
subject to alterations
Guide bush for spring ram 2478.20. .1
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Recommended locating bore for bonding G7.
2052.71.
R1
2x15°
l
2
ød
m6
1
ød
H7
R1
F162
Order No d 1 d 2 l
2052.71.036.045.115 36 45 115
2052.71.036.045.145 36 45 145
2052.71.036.045.170 36 45 170
2052.71. Guide bush for spring ram
2478.20. .1
Nitrogen
Gas springs
Nitrogen
Gas springs
F163
2480.12. 2480.13.
subject to alterations
Gas spring
Two-Chamber system
F164
2490.
2490.
subject to alterations
Compact-Gas spring
Single-Chamber system
2480.12. 2480.13.
subject to alterations
Gas spring
Two-Chamber system
2490.
2490.
subject to alterations
Compact-Gas spring
Single-Chamber system
F165
subject to alterations
Gas springs
FIBRO Gas springs
The extensive range of FIBRO Gas springs
constitutes an ideal supplement to and
expansion of the traditional programmes
of spring elements such als helical springs,
disc springs and elastomer units. With their
minimal space requirement, Gas springs
close a gap where ever the accent is on
accomodation of the utmot force component
within a minimum of space – or where
exceedingly large travel is demanded: FIBRO
Gas springs take care of both demands, even
in combination.
Their self-contained nitrogen charge makes
FIBRO Gas springs completely autonomous
devices. Feeder pipes or storage vessel are not
required.
Monitoring of charge pressure, however, is
necessary in certain special cases. Suitable
equipment for in-situ pressure control can be
found in the Accessories Section.
As long as all mounting detail is laid out with
due circumspection, removal and installation
of the units presents no problems whatsoever.
Instructions are included with every delivery
of Gas springs.
Application examples see at the end of
chapter F.
Functioning
The pressure medium is a commercially
available, environment-friendly nitrogen.
FIBRO Gas springs have a standard charge
pressure of max. 150 bar (180 bar).
Depending on spring size and type, this
pressure offers initial force ratings of 2 daN to
20,000 daN.
Pressure Build-Up
In operation the piston rod enters the spring
space whose volume is progressively reduced.
The resulting pressure rise can be plotted on
the Gas Spring Diagram as a multiplication
factor. The spring force is the product of initial
force times that pressure-rise factor and can
therefore be calculated easily.
Working temperature
The spring temperature should not exceed
+80 °C.
Charge pressure
Modification of charge pressure allows
varia tion of the force rating and can be
predetermined from the spring Diagram.
Installation
FIBRO Gas springs can be used in any
installation position. Whether or not external
forces act on them when at rest is of no
consequence.
All FIBRO Gas springs meet the requirements of the
Pressure Equipment Directive 2014/68/EU.
The Pressure Equipment Directive (2014/68/EU) has been ratified by the European Parliament
and the Council of Europe. The requirements of the Pressure Equipment Directive came into
force throughout the EU on 29 May 2002.
The directive defines pressure equipment as vessels, pipework, safety devices and pressure
accessories. In terms of the Directive a vessel is a casing which is designed and manufactured
to contain fluids under pressure.
It follows from this definition that nitrogen Gas springs of all sizes are deemed to be pressure
vessels and must in this respect comply with the Pressure Equipment Directive (2014/68/EU)
from 29 May 2002.
F166
subject to alterations
Maintenance
FIBRO Gas springs were disigned for main
tenance free continual operation. It is recom
mended to oil the piston rod lightly from time
to time.
Guide and sealing elements can be exchanged
easily and expediciously. They are available as
a kit. Each kit comes with detailed instructions
for maintenance of FIBRO Gas springs.
Attention
When safety functions are triggered (overstro
ke, return stroke, or overpressure protection),
the gas pressure springs can no longer be
repaired!
Warning
FIBRO Gas springs may be charged only with
commercial Grade 5.0 nitrogen gas.
Accessories
The accessories range for Gas springs compri
ses fastening devices, charge and control units,
screw connections for these, and connecting
lines for compound installations.
FIBRO is not liable if fittings that are not ori
ginal FIBRO fittings or fastening, accessory,
and attachment parts that are not released by
FIBRO are used.
Warning signs
These are available on request. The signs
should be affixed near the springs in as promi
nent a position as possible.
Gas springs
Business Area Standard Parts
D-74851 Hassmersheim · Postfach 1120
T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237
WARNING
This tool is equipped with
__ Gas Springs with a max. pressure of
150 or 180 bar, depending on spring type.
Working pressure ______ bar.
Read maintenance instructions
before working on gas springs.
FIBRO
1 ____ _____________________ _____________ ______________
2 ____ _____________________ _____________ ______________
3 ____ _____________________ _____________ ______________
4 ____ _____________________ _____________ ______________
5 ____ _____________________ _____________ ______________
FIBRO
Read maintenance instructions before working on gas springs.
No. pcs. spring type fill.press./bar force/daN
WARNING
This tool is equipped with ___ Gas Springs with a
max. pressure of 150 or 180 bar, depending on spring type.
Business Area Standard Parts
D-74851 Hassmersheim · Postfach 1120
T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237
Size 35x50 mm
Language Order No
german 2480.00.035.050.1
english 2480.00.035.050.2
french 2480.00.035.050.3
italian 2480.00.035.050.4
spanish 2480.00.035.050.5
polish 2480.00.035.050.PL
czech 2480.00.035.050.CZ
turkish 2480.00.035.050.TR
chinese 2480.00.035.050.CN
Size 75x105 mm
Language Order No
german 2480.00.075.105.1
english 2480.00.075.105.2
french 2480.00.075.105.3
italian 2480.00.075.105.4
spanish 2480.00.075.105.5
polish 2480.00.075.105.PL
czech 2480.00.075.105.CZ
turkish 2480.00.075.105.TR
chinese 2480.00.075.105.CN
Size 110x150 mm
Language Order No
german 2480.00.110.150.1
english 2480.00.110.150.2
french 2480.00.110.150.3
italian 2480.00.110.150.4
spanish 2480.00.110.150.5
polish 2480.00.110.150.PL
czech 2480.00.110.150.CZ
turkish 2480.00.110.150.TR
chinese 2480.00.110.150.CN
subject to alterations
Gas springs
FIBRO Gas springs
The extensive range of FIBRO Gas springs
constitutes an ideal supplement to and
expansion of the traditional programmes
of spring elements such als helical springs,
disc springs and elastomer units. With their
minimal space requirement, Gas springs
close a gap where ever the accent is on
accomodation of the utmot force component
within a minimum of space – or where
exceedingly large travel is demanded: FIBRO
Gas springs take care of both demands, even
in combination.
Their self-contained nitrogen charge makes
FIBRO Gas springs completely autonomous
devices. Feeder pipes or storage vessel are not
required.
Monitoring of charge pressure, however, is
necessary in certain special cases. Suitable
equipment for in-situ pressure control can be
found in the Accessories Section.
As long as all mounting detail is laid out with
due circumspection, removal and installation
of the units presents no problems whatsoever.
Instructions are included with every delivery
of Gas springs.
Application examples see at the end of
chapter F.
Functioning
The pressure medium is a commercially
available, environment-friendly nitrogen.
FIBRO Gas springs have a standard charge
pressure of max. 150 bar (180 bar).
Depending on spring size and type, this
pressure offers initial force ratings of 2 daN to
20,000 daN.
Pressure Build-Up
In operation the piston rod enters the spring
space whose volume is progressively reduced.
The resulting pressure rise can be plotted on
the Gas Spring Diagram as a multiplication
factor. The spring force is the product of initial
force times that pressure-rise factor and can
therefore be calculated easily.
Working temperature
The spring temperature should not exceed
+80 °C.
Charge pressure
Modification of charge pressure allows
varia tion of the force rating and can be
predetermined from the spring Diagram.
Installation
FIBRO Gas springs can be used in any
installation position. Whether or not external
forces act on them when at rest is of no
consequence.
All FIBRO Gas springs meet the requirements of the
Pressure Equipment Directive 2014/68/EU.
The Pressure Equipment Directive (2014/68/EU) has been ratified by the European Parliament
and the Council of Europe. The requirements of the Pressure Equipment Directive came into
force throughout the EU on 29 May 2002.
The directive defines pressure equipment as vessels, pipework, safety devices and pressure
accessories. In terms of the Directive a vessel is a casing which is designed and manufactured
to contain fluids under pressure.
It follows from this definition that nitrogen Gas springs of all sizes are deemed to be pressure
vessels and must in this respect comply with the Pressure Equipment Directive (2014/68/EU)
from 29 May 2002.
subject to alterations
Maintenance
FIBRO Gas springs were disigned for main
tenance free continual operation. It is recom
mended to oil the piston rod lightly from time
to time.
Guide and sealing elements can be exchanged
easily and expediciously. They are available as
a kit. Each kit comes with detailed instructions
for maintenance of FIBRO Gas springs.
Attention
When safety functions are triggered (overstro
ke, return stroke, or overpressure protection),
the gas pressure springs can no longer be
repaired!
Warning
FIBRO Gas springs may be charged only with
commercial Grade 5.0 nitrogen gas.
Accessories
The accessories range for Gas springs compri
ses fastening devices, charge and control units,
screw connections for these, and connecting
lines for compound installations.
FIBRO is not liable if fittings that are not ori
ginal FIBRO fittings or fastening, accessory,
and attachment parts that are not released by
FIBRO are used.
Warning signs
These are available on request. The signs
should be affixed near the springs in as promi
nent a position as possible.
Gas springs
Business Area Standard Parts
D-74851 Hassmersheim · Postfach 1120
T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237
WARNING
This tool is equipped with
__ Gas Springs with a max. pressure of
150 or 180 bar, depending on spring type.
Working pressure ______ bar.
Read maintenance instructions
before working on gas springs.
FIBRO
1 ____ _____________________ _____________ ______________
2 ____ _____________________ _____________ ______________
3 ____ _____________________ _____________ ______________
4 ____ _____________________ _____________ ______________
5 ____ _____________________ _____________ ______________
FIBRO
Read maintenance instructions before working on gas springs.
No. pcs. spring type fill.press./bar force/daN
WARNING
This tool is equipped with ___ Gas Springs with a
max. pressure of 150 or 180 bar, depending on spring type.
Business Area Standard Parts
D-74851 Hassmersheim · Postfach 1120
T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237
Size 35x50 mm
Language Order No
german 2480.00.035.050.1
english 2480.00.035.050.2
french 2480.00.035.050.3
italian 2480.00.035.050.4
spanish 2480.00.035.050.5
polish 2480.00.035.050.PL
czech 2480.00.035.050.CZ
turkish 2480.00.035.050.TR
chinese 2480.00.035.050.CN
Size 75x105 mm
Language Order No
german 2480.00.075.105.1
english 2480.00.075.105.2
french 2480.00.075.105.3
italian 2480.00.075.105.4
spanish 2480.00.075.105.5
polish 2480.00.075.105.PL
czech 2480.00.075.105.CZ
turkish 2480.00.075.105.TR
chinese 2480.00.075.105.CN
Size 110x150 mm
Language Order No
german 2480.00.110.150.1
english 2480.00.110.150.2
french 2480.00.110.150.3
italian 2480.00.110.150.4
spanish 2480.00.110.150.5
polish 2480.00.110.150.PL
czech 2480.00.110.150.CZ
turkish 2480.00.110.150.TR
chinese 2480.00.110.150.CN
F167
subject to alterations
ø
+1
+0,5
ø
ø
+2
+0,5
ø
OK OK OK
Installed loos in
the bore.
Screw mounted
at tha base with
2480.011.
Fixed with
2480.055./057./058./064.
OK
OK
Fixed with 2480.044./045./047.
Fixed with 2480.007./008.
Fixed with 2480.007./008. Fixed with 2480.022.
OK
OK
Mounting examples
Below are the various gas spring mounting possibilities, which differ from model to model.
Mounting directions for gas springs
F168 subject to alterations
Mounting directions for gas springs
To achieve the best possible service-life and safety from the gas spring,
the directions below must be followed.
Mounting instructions
► Secure the gas spring to the tool/machine whenever possible, using the threaded hole(s) in
the base of the gas spring or a suitable flange. Never exceed the maximum torque values
for the threads in the base of the gas spring: (M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm;
M12 = 80 Nm)
► The threaded hole in the piston rod top should not be used for mounting purposes. It is only
to be used when carrying and servicing the gas spring.
► Do not use the gas spring in such a way that the piston rod is realised freely from its
compressed position, as this could cause internal damage to the gas spring.
► Make sure the gas spring is mounted parallel to the direction of the compression stroke.
► Ensure the contact surface of the piston rod top is perpendicular to the direction of the
compression stroke and is sufficiently hardened.
► The gas spring should not be subjected to the side loads.
► Protect the piston rod against mechanical damage and contact with fluids.
► We do not recommend the last 5 mm or 10% of the nominal stroke be utilised.
► The maximum charging pressure (at 20°C) must not be exceeded as it may effect the safety
of the product.
► Exceeding the gas spring’s recommended operating temperature will shorten the service-life
of the gas spring.
► The entire contact surface of the piston rod / piston should be used.
► Do not remove bottom 2480./2497.00.20. from spring until all gas pressure has been
discharged.
F
OK
depending on gas
spring type
max. 80°C -120°C
min. 0°C
min. 0,5 - 3 mm
max. 0,5 - 2,0 m/s
1)
1)
projektion at full stroke
2)
max. 150 bar - 200 bar
(20°C)
N 2
2)
1)
1)
subject to alterations
ø
+1
+0,5
ø
ø
+2
+0,5
ø
OK OK OK
Installed loos in
the bore.
Screw mounted
at tha base with
2480.011.
Fixed with
2480.055./057./058./064.
OK
OK
Fixed with 2480.044./045./047.
Fixed with 2480.007./008.
Fixed with 2480.007./008. Fixed with 2480.022.
OK
OK
Mounting examples
Below are the various gas spring mounting possibilities, which differ from model to model.
Mounting directions for gas springs
subject to alterations
Mounting directions for gas springs
To achieve the best possible service-life and safety from the gas spring,
the directions below must be followed.
Mounting instructions
► Secure the gas spring to the tool/machine whenever possible, using the threaded hole(s) in
the base of the gas spring or a suitable flange. Never exceed the maximum torque values
for the threads in the base of the gas spring: (M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm;
M12 = 80 Nm)
► The threaded hole in the piston rod top should not be used for mounting purposes. It is only
to be used when carrying and servicing the gas spring.
► Do not use the gas spring in such a way that the piston rod is realised freely from its
compressed position, as this could cause internal damage to the gas spring.
► Make sure the gas spring is mounted parallel to the direction of the compression stroke.
► Ensure the contact surface of the piston rod top is perpendicular to the direction of the
compression stroke and is sufficiently hardened.
► The gas spring should not be subjected to the side loads.
► Protect the piston rod against mechanical damage and contact with fluids.
► We do not recommend the last 5 mm or 10% of the nominal stroke be utilised.
► The maximum charging pressure (at 20°C) must not be exceeded as it may effect the safety
of the product.
► Exceeding the gas spring’s recommended operating temperature will shorten the service-life
of the gas spring.
► The entire contact surface of the piston rod / piston should be used.
► Do not remove bottom 2480./2497.00.20. from spring until all gas pressure has been
discharged.
F
OK
depending on gas
spring type
max. 80°C -120°C
min. 0°C
min. 0,5 - 3 mm
max. 0,5 - 2,0 m/s
1)
1)
projektion at full stroke
2)
max. 150 bar - 200 bar
(20°C)
N 2
2)
1)
1)
F169
S>max
V>max
P>max
(A)
(B)
Gasdruckfeder – Warnung! Nicht öffnen - hoher Druck; Fülldruck
max. 150 bar. Bitte Bedienungsanleitung beachten!
Gas Spring – Warning! Do not open-high pressure; fi lling pressure
max. 150 bar. Please follow instructions for use!
Ressort à gaz – Attention! Ne pas ouvrir - haute pression; pression de
remplissage max. 15 MPa. Veuiller observer les instructions d‘emploi!
Molle a gas – Attenzione! Non aprire - pression alta massima; pressione
de riempimento max. 150 bar. Si prega di observare le istruzioni per l‘uso!
¡Muelle de gas – Atención! No abrir - alta presión; cardago
a mass. 150 bar. ¡Por favor observar las instrucciones!
Normalien · Standard Parts · DE-74855 Hassmersheim
T +49(0)6266-73-0* · F +49(0)6266-73-237
Bestell-Nr.:
Order-No.:
Fülldruck
Filling pressure: 150 bar
Federkraft
Spring Force: 5000 daN
PED-zugelassen für 2.000.000 Hübe bei voller Hubauslastung.
PED-approved for 2,000,000 strokes at full stroke load.
2480.13.05000.050
subject to alterations
FIBRO-Gas Springs – The Safer Choice
Optimum safety for tools and operators
At FIBRO, safety and reliability are paramount. Particularly when it comes to our gas springs. With their unique range of safety features, FIBRO gas springs
are the safest on the market.
FIBRO safety features 1)
PED approval for 2 million strokes
FIBRO gas springs are developed, manufactured and tested
for a minimum of 2 million* full strokes in accordance with
DGRL 2014/68/EU. The springs deliver this full perfor-
mance at the maximum permissible limits in terms of fil-
ling pressure and operating temperature - even when com-
bined with any of the various mounting types available.
* Calculation value for durability
The benefit
for you:
▶ Guaranteed safety and reliability for the
entire service life of the spring
Repair kits and qualified training sessions available
through FIBRO Service offer increased effectiveness and
process reliability.
Overstroke protection
Conventional gas springs can burst in the event of an
over-extended stroke. If this happens, parts flying around
can become dangerous projectiles.
FIBRO gas springs are different:
in the event of an overstroke and depending on the spring
type the patented protection system will ensure that
either the cylinder wall of the gas spring is deformed in a
predefined manner (A) or the piston rod destroys a rup-
ture bolt in the floor of the cylinder (B), thereby allowing
the gas to escape into the atmosphere.
The benefit
for you:
▶ No risk of parts flying around in the event
of an overstroke
Possible causes of
triggering:
Lack of stroke limitations in the tool/machine and placing
the piston rods under a load (e.g. sheet-metal holder, slide
reset, etc.), double sheet, incorrect installation position,
etc.
Return stroke protection
A particularly dangerous situation can arise with conven-
tional gas springs if tool components become jammed
and the pressure on the compressed piston rod is then
abruptly released: in this case, the piston rod is then fired
out of the cylinder like a missile.
FIBRO gas springs are different:
special guides and a patented safety stop in the piston
rods ensure your safety. If the speed is too high during the
return stroke, the collar on the piston rod will automati-
cally break. The integrated safety stop then destroys the
seal, which allows the gas to escape into the atmosphere
and the gas spring to become depressurised.
The benefit
for you:
▶ No risk of a piston rod firing out
if the return stroke is too fast
Possible causes of
triggering:
Sudden loosening of jammed components, such as
sheet-metal holder, slide, ejector, scraper function, etc.
Overpressure protection
Conventional gas springs can burst if the internal pressure
rises above a maximum permitted value. If this happens,
parts flying around can become dangerous projectiles.
FIBRO gas springs are different:
if the pressure rises above the maximum permitted value,
the safety collar on the sealing set is automatically dest-
royed. The gas then escapes into the atmosphere and the
gas spring is depressurised.
The benefit
for you:
▶ No risk of bursting parts in the event of
overpressure
Possible causes of
triggering:
Incorrect filling (max. filling pressure 150 or 180 bar, nitro-
gen), infeed of liquid operating material, etc.
A
P
P
R
O
V
E
D
2
0
1
4
/
6
8
/
E
U
for
2 Million strokes
After a protection function is triggered, the spring cannot be repaired and can no longer be used. It must be replaced completely.
1) The safety features mentioned here have been implemented – with few exceptions – on all FIBRO gas springs.
Please refer to the relevant data sheets to check the current safety equipment which is provided with the gas spring you are interested in, or contact
FIBRO GmbH directly for more information.
F170
Flex Guide
TM
Dual Seal
TM
WPM
PRP
subject to alterations
Gas springs – The Safer Choice
Flexible guides: The Flex Guide TM System
The Flex Guide TM System is a flexible guide in the gas spring which
absorbs lateral movements of the piston rod. It minimises friction and
lowers the operating temperature.
t Lateral movement
Conventional Guide FlexGuideTM System
The benefits for you: ► Extended service life
► Increased stroke frequency, i.e. more strokes per
minute
Flex Guide System
TM
Conventional Guide
high
high low
low
Lateral Movement
Life time & Frequency
Safe hose connections: The Dual Seal TM System
The FIBRO Dual Seal TM System combines a metal seal with a soft
elastomer seal. On hose connection systems, the system provides two
leak-tight connections and prevents rotation.
The benefits for you: ► Leak-tight connection, even under vibrations
► High process reliability
► Minimised tool down time
► Simple installation thanks to anti-rotation function
Wireless monitoring:
The Wireless Pressure Monitoring (WPM) System
The optional Wireless Pressure Monitoring System (WPM) (patent
pending) wirelessly monitors the pressure and temperature of FIBRO gas
springs. Before a defective part is produced, the press operator receives a
message from the WPM and can take appropriate action.
The benefits for you: ► Preventative quality assurance
► High process reliability
► Minimised tool down time
► Reduced maintenance and costs
Potential faults are individually displayed. As a result,
service intervals can be extended.
Maintenance and repair costs are reduced.
Protected piston rods: FIBRO Concertina Shrouds
The FIBRO Piston Rod Protection (patented) reliably protects the piston
rods in gas springs against dirt, oil and emulsion. In this way, the system
prevents damage to the piston rod surface and leaks at internal seals.
The benefits for you: ► Significantly longer service life for gas springs under
harsh operating conditions
FIBRO reliability features
Dirt Oil
S>max
V>max
P>max
(A)
(B)
Gasdruckfeder – Warnung! Nicht öffnen - hoher Druck; Fülldruck
max. 150 bar. Bitte Bedienungsanleitung beachten!
Gas Spring – Warning! Do not open-high pressure; fi lling pressure
max. 150 bar. Please follow instructions for use!
Ressort à gaz – Attention! Ne pas ouvrir - haute pression; pression de
remplissage max. 15 MPa. Veuiller observer les instructions d‘emploi!
Molle a gas – Attenzione! Non aprire - pression alta massima; pressione
de riempimento max. 150 bar. Si prega di observare le istruzioni per l‘uso!
¡Muelle de gas – Atención! No abrir - alta presión; cardago
a mass. 150 bar. ¡Por favor observar las instrucciones!
Normalien · Standard Parts · DE-74855 Hassmersheim
T +49(0)6266-73-0* · F +49(0)6266-73-237
Bestell-Nr.:
Order-No.:
Fülldruck
Filling pressure: 150 bar
Federkraft
Spring Force: 5000 daN
PED-zugelassen für 2.000.000 Hübe bei voller Hubauslastung.
PED-approved for 2,000,000 strokes at full stroke load.
2480.13.05000.050
subject to alterations
FIBRO-Gas Springs – The Safer Choice
Optimum safety for tools and operators
At FIBRO, safety and reliability are paramount. Particularly when it comes to our gas springs. With their unique range of safety features, FIBRO gas springs
are the safest on the market.
FIBRO safety features 1)
PED approval for 2 million strokes
FIBRO gas springs are developed, manufactured and tested
for a minimum of 2 million* full strokes in accordance with
DGRL 2014/68/EU. The springs deliver this full perfor-
mance at the maximum permissible limits in terms of fil-
ling pressure and operating temperature - even when com-
bined with any of the various mounting types available.
* Calculation value for durability
The benefit
for you:
▶ Guaranteed safety and reliability for the
entire service life of the spring
Repair kits and qualified training sessions available
through FIBRO Service offer increased effectiveness and
process reliability.
Overstroke protection
Conventional gas springs can burst in the event of an
over-extended stroke. If this happens, parts flying around
can become dangerous projectiles.
FIBRO gas springs are different:
in the event of an overstroke and depending on the spring
type the patented protection system will ensure that
either the cylinder wall of the gas spring is deformed in a
predefined manner (A) or the piston rod destroys a rup-
ture bolt in the floor of the cylinder (B), thereby allowing
the gas to escape into the atmosphere.
The benefit
for you:
▶ No risk of parts flying around in the event
of an overstroke
Possible causes of
triggering:
Lack of stroke limitations in the tool/machine and placing
the piston rods under a load (e.g. sheet-metal holder, slide
reset, etc.), double sheet, incorrect installation position,
etc.
Return stroke protection
A particularly dangerous situation can arise with conven-
tional gas springs if tool components become jammed
and the pressure on the compressed piston rod is then
abruptly released: in this case, the piston rod is then fired
out of the cylinder like a missile.
FIBRO gas springs are different:
special guides and a patented safety stop in the piston
rods ensure your safety. If the speed is too high during the
return stroke, the collar on the piston rod will automati-
cally break. The integrated safety stop then destroys the
seal, which allows the gas to escape into the atmosphere
and the gas spring to become depressurised.
The benefit
for you:
▶ No risk of a piston rod firing out
if the return stroke is too fast
Possible causes of
triggering:
Sudden loosening of jammed components, such as
sheet-metal holder, slide, ejector, scraper function, etc.
Overpressure protection
Conventional gas springs can burst if the internal pressure
rises above a maximum permitted value. If this happens,
parts flying around can become dangerous projectiles.
FIBRO gas springs are different:
if the pressure rises above the maximum permitted value,
the safety collar on the sealing set is automatically dest-
royed. The gas then escapes into the atmosphere and the
gas spring is depressurised.
The benefit
for you:
▶ No risk of bursting parts in the event of
overpressure
Possible causes of
triggering:
Incorrect filling (max. filling pressure 150 or 180 bar, nitro-
gen), infeed of liquid operating material, etc.
A
P
P
R
O
V
E
D
2
0
1
4
/
6
8
/
E
U
for
2 Million strokes
After a protection function is triggered, the spring cannot be repaired and can no longer be used. It must be replaced completely.
1) The safety features mentioned here have been implemented – with few exceptions – on all FIBRO gas springs.
Please refer to the relevant data sheets to check the current safety equipment which is provided with the gas spring you are interested in, or contact
FIBRO GmbH directly for more information.
Flex Guide
TM
Dual Seal
TM
WPM
PRP
subject to alterations
Gas springs – The Safer Choice
Flexible guides: The Flex Guide TM System
The Flex Guide TM System is a flexible guide in the gas spring which
absorbs lateral movements of the piston rod. It minimises friction and
lowers the operating temperature.
t Lateral movement
Conventional Guide FlexGuideTM System
The benefits for you: ► Extended service life
► Increased stroke frequency, i.e. more strokes per
minute
Flex Guide System
TM
Conventional Guide
high
high low
low
Lateral Movement
Life time & Frequency
Safe hose connections: The Dual Seal TM System
The FIBRO Dual Seal TM System combines a metal seal with a soft
elastomer seal. On hose connection systems, the system provides two
leak-tight connections and prevents rotation.
The benefits for you: ► Leak-tight connection, even under vibrations
► High process reliability
► Minimised tool down time
► Simple installation thanks to anti-rotation function
Wireless monitoring:
The Wireless Pressure Monitoring (WPM) System
The optional Wireless Pressure Monitoring System (WPM) (patent
pending) wirelessly monitors the pressure and temperature of FIBRO gas
springs. Before a defective part is produced, the press operator receives a
message from the WPM and can take appropriate action.
The benefits for you: ► Preventative quality assurance
► High process reliability
► Minimised tool down time
► Reduced maintenance and costs
Potential faults are individually displayed. As a result,
service intervals can be extended.
Maintenance and repair costs are reduced.
Protected piston rods: FIBRO Concertina Shrouds
The FIBRO Piston Rod Protection (patented) reliably protects the piston
rods in gas springs against dirt, oil and emulsion. In this way, the system
prevents damage to the piston rod surface and leaks at internal seals.
The benefits for you: ► Significantly longer service life for gas springs under
harsh operating conditions
FIBRO reliability features
Dirt Oil
F171
5 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00005.
10 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00010.
20 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00020.
40 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00040.
4 M16x2 10 - 125 65 - 295 VDI 2479.031.00004.
5 M16x2 10 - 125 65 - 295 VDI 2479.031.00005.
10 M16x2 10 - 125 65 - 295 VDI 2479.031.00010.
20 M16x2 10 - 125 65 - 295 VDI 2479.031.00020.
40 M16x2 10 - 125 65 - 295 VDI 2479.031.00040.
20 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00020.
40 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00040.
80 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00080.
170 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00170.
20 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00020.
40 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00040.
80 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00080.
170 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00170.
13 12 7 - 125 56 - 295 2482.72.00013.
25 12 7 - 125 56 - 295 2482.72.00025.
38 12 7 - 125 56 - 295 2482.72.00038.
50 12 7 - 125 56 - 295 2482.72.00050.
18 15 7 - 125 56 - 295 2482.73.00018.1
35 15 7 - 125 56 - 295 2482.73.00035.1
50 15 7 - 125 56 - 295 2482.73.00050.1
70 15 7 - 125 56 - 295 2482.73.00070.1
30 19 7 - 125 56 - 295 VDI, ISO 2482.74.00030.2
50 19 7 - 125 56 - 295 VDI, ISO 2482.74.00050.2
70 19 7 - 125 56 - 295 VDI, ISO 2482.74.00070.2
90 19 7 - 125 56 - 295 VDI, ISO 2482.74.00090.2
50 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00050.
100 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00100.
150 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00150.
200 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00200.
50 32 10 - 125 70 - 300 VDI, ISO 2480.22.00050.1
100 32 10 - 125 70 - 300 VDI, ISO 2480.22.00100.1
150 32 10 - 125 70 - 300 VDI, ISO 2480.22.00150.1
200 32 10 - 125 70 - 300 VDI, ISO 2480.22.00200.1
24,9 10 - 125 62 - 295 2480.23.
250 38 10 - 125 70 - 300 VDI, ISO 2480.13.00250.
500 45,2 10 - 160 105 - 405 VDI, ISO 2480.13.00500.
750 50,2 13 - 300 120,4 - 695 VDI, ISO 2480.13.00750.
1500 75,2 13 - 300 135 - 710 VDI, ISO 2480.12.01500.
3000 95,2 13 - 300 145 - 720 VDI, ISO 2480.13.03000.
5000 120,2 25 - 300 190 - 740 VDI, ISO 2480.13.05000.
7500 150,2 25 - 300 205 - 755 VDI, ISO 2480.13.07500.
10000 195 25 - 300 210 - 760 VDI, ISO 2480.12.10000.
750 45,2 13 - 200 111 - 485 2488.13.00750
1000 50,2 13 - 300 121 - 695 VDI, ISO 2488.13.01000.
1500 63,2 13 - 300 121 - 695 2488.13.01500
2400 75,2 25 - 300 160 - 710 VDI, ISO 2488.13.02400.
4200 95,2 25 - 300 170 - 720 VDI, ISO 2488.13.04200.
6600 120,2 25 - 300 190 - 740 VDI, ISO 2488.13.06600.
9500 150,2 25 - 300 205 - 755 VDI, ISO 2488.13.09500.
20000 195 25 - 300 210 - 760 2488.13.20000
270 38 16 - 80 108 - 236 2496.12.00270.
490 50,2 16 - 80 112 - 240 2496.12.00490.
1060 75,2 16 - 100 122 - 290 2496.12.01060.
subject to alterations
Gas springs
Synopsis
Nominal force
in daN
Outside-x
in mm
Stroke
in mm
Built-in lenght
in mm Standard Note Order No
Gas springs, Ejector pin units
Gas springs, small dimensions
Standard-Gas springs
Standard-Gas springs – HEAVY DUTY
Gas springs with through bore passage
F172
170 19 7 - 125 44 - 285 VDI, ISO 2487.12.00170.
320 24,9 7 - 125 44 - 285 ISO 2487.12.00320.
350 32 10 - 125 50 - 280 VDI, ISO 2487.12.00350.
500 38 10 - 125 50 - 280 VDI, ISO 2487.12.00500.
750 45,2 10 - 125 52 - 282 VDI, ISO 2487.12.00750.
1000 50,2 13 - 125 64 - 288 VDI, ISO 2487.12.01000.
1500 63,2 13 - 125 70 - 294 VDI, ISO 2487.12.01500.
2400 75,2 16 - 125 77 - 295 VDI, ISO 2487.12.02400.
4200 95,2 16 - 125 90 - 308 VDI, ISO 2487.12.04200.
6600 120,2 16 - 125 100 - 318 VDI, ISO 2487.12.06600.
9500 150,2 19 - 125 116 - 328 VDI, ISO 2487.12.09500.
20000 195 19 - 125 148 - 360 2487.12.20000.
500 32 10 - 80 75 - 225 2497.12.00500.
1000 38 10 - 80 75 - 240 2497.12.01000.
1900 50,2 10 - 80 80 - 245 2497.12.01900.
420 24,9 6 - 50 56 - 195 2490.14.00420.
750 32 6 - 50 63 - 195 2490.14.00750.
1000 38 6 - 50 61 - 230 2490.14.01000.
1800 50,2 6 - 65 66 - 271 2490.14.01800.
3000 63,2 10 - 65 85 - 256 2490.14.03000.
4700 75,2 10 - 65 80 - 273 2490.14.04700.
7500 95,2 10 - 65 90 - 279 2490.14.07500.
11800 120,2 10 - 65 100 - 320 2490.14.11800.
18300 150,2 10 - 65 110 - 323 2490.14.18300.
500 45,2 6 - 125 62 - 300 2485.12.00500.
750 50,2 6 - 125 62 - 300 2485.12.00750.
1500 75,2 25 - 100 110 - 260 2485.12.01500.
750 75,2 125 - 300 360 -710 2486.12.00750.
1500 95,2 125 - 300 370 -720 2486.12.01500.
3000 120,2 125 - 300 390 -740 2486.12.03000.
5000 150,2 125 - 300 405 -755 2486.12.05000.
3000 95,2 80 - 300 280 - 720 2486.22.03000.
5000 120,2 80 - 300 300 - 740 2486.22.05000.
7500 150,2 80 - 300 315 - 755 2486.22.07500.
50 - 200 M28⊗1,5 10 - 125 62 - 292 2480.32.00050.-00200.
250 M38⊗1,5 13 - 100 75,4 - 250 2480.32.00250.
250 38 13 - 100 75,4 - 250 2480.82.00250.
1000 50,2 13 - 125 64 - 288 2487.82.01000.
15 M28⊗1,5 125 292 2480.33.00015.125
50 M28⊗1,5 125 292 2480.33.00050.125
100 M28⊗1,5 125 292 2480.33.00100.125
150 M28⊗1,5 125 292 2480.33.00150.125
200 M28⊗1,5 125 292 2480.33.00200.125
subject to alterations
Gas springs
Synopsis
Nominal force
in daN
Outside-x
in mm
Stroke
in mm
Built-in
lenght in mm Standard Note Order No
Gas springs with increased spring force – POwer LINe
Compact-Gas springs
Gas springs low build height
»Speed Control TM «, Gas springs, SPC, cushioned
Gas springs to wDX standard/request your catalogue
Gas springs, threaded
Gas springs for working temperatures up to 120°C
external thread
external thread
with male fixing thread
with male fixing thread
with hexagonal flange
with hexagonal flange
with hexagonal flange
with hexagonal flange
with hexagonal flange
Gas springs, DS, for Die Separation
Gas springs CX, Compact Xtreme
5 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00005.
10 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00010.
20 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00020.
40 M16x1,5 10 - 125 65 - 295 VDI 2479.030.00040.
4 M16x2 10 - 125 65 - 295 VDI 2479.031.00004.
5 M16x2 10 - 125 65 - 295 VDI 2479.031.00005.
10 M16x2 10 - 125 65 - 295 VDI 2479.031.00010.
20 M16x2 10 - 125 65 - 295 VDI 2479.031.00020.
40 M16x2 10 - 125 65 - 295 VDI 2479.031.00040.
20 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00020.
40 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00040.
80 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00080.
170 M24x1,5 10 - 125 65 - 295 VDI 2479.032.00170.
20 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00020.
40 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00040.
80 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00080.
170 M24x1,5 10 - 125 65 - 295 WDX 2479.034.00170.
13 12 7 - 125 56 - 295 2482.72.00013.
25 12 7 - 125 56 - 295 2482.72.00025.
38 12 7 - 125 56 - 295 2482.72.00038.
50 12 7 - 125 56 - 295 2482.72.00050.
18 15 7 - 125 56 - 295 2482.73.00018.1
35 15 7 - 125 56 - 295 2482.73.00035.1
50 15 7 - 125 56 - 295 2482.73.00050.1
70 15 7 - 125 56 - 295 2482.73.00070.1
30 19 7 - 125 56 - 295 VDI, ISO 2482.74.00030.2
50 19 7 - 125 56 - 295 VDI, ISO 2482.74.00050.2
70 19 7 - 125 56 - 295 VDI, ISO 2482.74.00070.2
90 19 7 - 125 56 - 295 VDI, ISO 2482.74.00090.2
50 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00050.
100 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00100.
150 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00150.
200 24,9 10 - 125 62 - 295 VDI, ISO 2480.21.00200.
50 32 10 - 125 70 - 300 VDI, ISO 2480.22.00050.1
100 32 10 - 125 70 - 300 VDI, ISO 2480.22.00100.1
150 32 10 - 125 70 - 300 VDI, ISO 2480.22.00150.1
200 32 10 - 125 70 - 300 VDI, ISO 2480.22.00200.1
24,9 10 - 125 62 - 295 2480.23.
250 38 10 - 125 70 - 300 VDI, ISO 2480.13.00250.
500 45,2 10 - 160 105 - 405 VDI, ISO 2480.13.00500.
750 50,2 13 - 300 120,4 - 695 VDI, ISO 2480.13.00750.
1500 75,2 13 - 300 135 - 710 VDI, ISO 2480.12.01500.
3000 95,2 13 - 300 145 - 720 VDI, ISO 2480.13.03000.
5000 120,2 25 - 300 190 - 740 VDI, ISO 2480.13.05000.
7500 150,2 25 - 300 205 - 755 VDI, ISO 2480.13.07500.
10000 195 25 - 300 210 - 760 VDI, ISO 2480.12.10000.
750 45,2 13 - 200 111 - 485 2488.13.00750
1000 50,2 13 - 300 121 - 695 VDI, ISO 2488.13.01000.
1500 63,2 13 - 300 121 - 695 2488.13.01500
2400 75,2 25 - 300 160 - 710 VDI, ISO 2488.13.02400.
4200 95,2 25 - 300 170 - 720 VDI, ISO 2488.13.04200.
6600 120,2 25 - 300 190 - 740 VDI, ISO 2488.13.06600.
9500 150,2 25 - 300 205 - 755 VDI, ISO 2488.13.09500.
20000 195 25 - 300 210 - 760 2488.13.20000
270 38 16 - 80 108 - 236 2496.12.00270.
490 50,2 16 - 80 112 - 240 2496.12.00490.
1060 75,2 16 - 100 122 - 290 2496.12.01060.
subject to alterations
Gas springs
Synopsis
Nominal force
in daN
Outside-x
in mm
Stroke
in mm
Built-in lenght
in mm Standard Note Order No
Gas springs, Ejector pin units
Gas springs, small dimensions
Standard-Gas springs
Standard-Gas springs – HEAVY DUTY
Gas springs with through bore passage
170 19 7 - 125 44 - 285 VDI, ISO 2487.12.00170.
320 24,9 7 - 125 44 - 285 ISO 2487.12.00320.
350 32 10 - 125 50 - 280 VDI, ISO 2487.12.00350.
500 38 10 - 125 50 - 280 VDI, ISO 2487.12.00500.
750 45,2 10 - 125 52 - 282 VDI, ISO 2487.12.00750.
1000 50,2 13 - 125 64 - 288 VDI, ISO 2487.12.01000.
1500 63,2 13 - 125 70 - 294 VDI, ISO 2487.12.01500.
2400 75,2 16 - 125 77 - 295 VDI, ISO 2487.12.02400.
4200 95,2 16 - 125 90 - 308 VDI, ISO 2487.12.04200.
6600 120,2 16 - 125 100 - 318 VDI, ISO 2487.12.06600.
9500 150,2 19 - 125 116 - 328 VDI, ISO 2487.12.09500.
20000 195 19 - 125 148 - 360 2487.12.20000.
500 32 10 - 80 75 - 225 2497.12.00500.
1000 38 10 - 80 75 - 240 2497.12.01000.
1900 50,2 10 - 80 80 - 245 2497.12.01900.
420 24,9 6 - 50 56 - 195 2490.14.00420.
750 32 6 - 50 63 - 195 2490.14.00750.
1000 38 6 - 50 61 - 230 2490.14.01000.
1800 50,2 6 - 65 66 - 271 2490.14.01800.
3000 63,2 10 - 65 85 - 256 2490.14.03000.
4700 75,2 10 - 65 80 - 273 2490.14.04700.
7500 95,2 10 - 65 90 - 279 2490.14.07500.
11800 120,2 10 - 65 100 - 320 2490.14.11800.
18300 150,2 10 - 65 110 - 323 2490.14.18300.
500 45,2 6 - 125 62 - 300 2485.12.00500.
750 50,2 6 - 125 62 - 300 2485.12.00750.
1500 75,2 25 - 100 110 - 260 2485.12.01500.
750 75,2 125 - 300 360 -710 2486.12.00750.
1500 95,2 125 - 300 370 -720 2486.12.01500.
3000 120,2 125 - 300 390 -740 2486.12.03000.
5000 150,2 125 - 300 405 -755 2486.12.05000.
3000 95,2 80 - 300 280 - 720 2486.22.03000.
5000 120,2 80 - 300 300 - 740 2486.22.05000.
7500 150,2 80 - 300 315 - 755 2486.22.07500.
50 - 200 M28⊗1,5 10 - 125 62 - 292 2480.32.00050.-00200.
250 M38⊗1,5 13 - 100 75,4 - 250 2480.32.00250.
250 38 13 - 100 75,4 - 250 2480.82.00250.
1000 50,2 13 - 125 64 - 288 2487.82.01000.
15 M28⊗1,5 125 292 2480.33.00015.125
50 M28⊗1,5 125 292 2480.33.00050.125
100 M28⊗1,5 125 292 2480.33.00100.125
150 M28⊗1,5 125 292 2480.33.00150.125
200 M28⊗1,5 125 292 2480.33.00200.125
subject to alterations
Gas springs
Synopsis
Nominal force
in daN
Outside-x
in mm
Stroke
in mm
Built-in
lenght in mm Standard Note Order No
Gas springs with increased spring force – POwer LINe
Compact-Gas springs
Gas springs low build height
»Speed Control TM «, Gas springs, SPC, cushioned
Gas springs to wDX standard/request your catalogue
Gas springs, threaded
Gas springs for working temperatures up to 120°C
external thread
external thread
with male fixing thread
with male fixing thread
with hexagonal flange
with hexagonal flange
with hexagonal flange
with hexagonal flange
with hexagonal flange
Gas springs, DS, for Die Separation
Gas springs CX, Compact Xtreme
F173
750 50,2 13 - 300 120,4 - 695 2484.13.00750.
1500 75,2 25 - 300 160 - 710 2484.12.01500.
3000 95,2 25 - 300 170 - 720 2484.13.03000.
5000 120,2 25 - 300 190 - 740 2484.13.05000.
7500 150,2 25 - 300 205 - 755 2484.13.07500.
2489.
2491.
2495.
2494.
subject to alterations
Gas springs
Synopsis
Nominal force
in daN
Outside-x
in mm
Stroke
in mm
Built-in lenght
in mm Standard Note Order No
LCF Gas springs, damped
Controllable Gas springs / Request your catalogue
Air Springs, to VW standard / Request your catalogue
Manifold system / Request your catalogue
Composite plates / Request your catalogue
F174
Gas springs
(Spring plungers)
750 50,2 13 - 300 120,4 - 695 2484.13.00750.
1500 75,2 25 - 300 160 - 710 2484.12.01500.
3000 95,2 25 - 300 170 - 720 2484.13.03000.
5000 120,2 25 - 300 190 - 740 2484.13.05000.
7500 150,2 25 - 300 205 - 755 2484.13.07500.
2489.
2491.
2495.
2494.
subject to alterations
Gas springs
Synopsis
Nominal force
in daN
Outside-x
in mm
Stroke
in mm
Built-in lenght
in mm Standard Note Order No
LCF Gas springs, damped
Controllable Gas springs / Request your catalogue
Air Springs, to VW standard / Request your catalogue
Manifold system / Request your catalogue
Composite plates / Request your catalogue
Gas springs
(Spring plungers)
F175
subject to alterations
Gas spring (Spring plunger), with hexagon socket, VDI 3004
8
A/F 24
Hexagon nut 2)
min. l
l ±0,5
35
ø12
SW 10
ø6
M16x1,5
M6 Valve
thread lock
5
1
R3
2479.030.
max.
stroke
Trim Die
Insert
Top Die Clamping Pad
Trim Die
Insert
Gas Spring
(Ejector Pin Units)
with hexagon socket
Description:
Spring plungers are used as ejectors, damper
pins, fixing and retaining pins in many sectors
of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO
insertion tool (2470.12.010.017).
Note:
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen - N 2
Max. filling pressure: 150 bar
Min. filling pressure: 6 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 100 (at 20°C)
Max. piston speed: 1.6 m/s
Upon customers request, also available
unfilled, Order No 2479.030.00000...., Colour:
black
2) Hexagon nut order supplementary:
2480.004.00040.1 (M16 x 1,5)
VDI
V>max
P>max
F176
Spring type:
Order No* Stroke max. l l min.
.00005.
F initial F final
.00010.
F initial F final
.00020.
F initial F final
.00040.
F initial F final
2479.030.□□□□□ .010 10 65 55 6 10.3 11 19 21 36.1 42 73
2479.030.□□□□□ .020 20 85 65 6 9.4 11 17.2 21 32.8 42 66.1
2479.030.□□□□□ .030 30 105 75 6 9.1 11 16.7 21 31.9 42 64.5
2479.030.□□□□□ .040 40 125 85 6 9 11 16.5 21 31.5 42 63.7
2479.030.□□□□□ .050 50 145 95 6 9.6 11 17.6 21 33.6 42 67.7
2479.030.□□□□□ .060 60 165 105 6 9.4 11 17.3 21 33 42 66.5
2479.030.□□□□□ .070 70 185 115 6 9.3 11 17 21 32.5 42 65.7
2479.030.□□□□□ .080 80 205 125 6 9.2 11 16.8 21 32.1 42 65.1
2479.030.□□□□□ .100 100 245 145 6 9.1 11 16 21 31.9 42 64.3
2479.030.□□□□□ .125 125 295 170 6 9 11 16.5 21 31.5 42 63.8
*complete with spring type
Spring force marking:
Spring type - Pressure [bar] - Colour:
.00005. - 20 - green
.00010. - 40 - blue
.00020. - 75 - red
.00040. - 150 - yellow
2479.030. Gas spring (Spring plunger), with hexagon socket, VDI 3004
subject to alterations
Gas spring (Spring plunger), with hexagon socket, VDI 3004
Description:
Spring plungers are used as ejectors, damper
pins, fixing and retaining pins in many sectors
of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO
insertion tool (2470.12.010.017).
Note:
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen - N 2
Max. filling pressure: 150 bar
Min. filling pressure: 6 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 100 (at 20°C)
Max. piston speed: 1.6 m/s
Upon customers request, also available
unfilled, Order No 2479.031.00000...., Colour:
black
2) Hexagon nut order supplementary:
2480.004.00040.2 (M16 x 2)
8
A/F 24
Hexagon nut 2)
min. l
l ±0,5
35
ø12
SW 10
ø6
M16x2
M6 Valve
thread lock
5
1
R3
2479.031.
max.
stroke
Trim Die
Insert
Top Die Clamping Pad
Trim Die
Insert
Gas Spring
(Ejector Pin Units)
with hexagon socket
VDI
V>max
P>max
F177
Spring type:
Order No* Stroke max. l l min.
.00004.
F initial F final
.00005.
F initial F final
.00010.
F initial F final
.00020.
F initial F final
.00040.
F initial F final
2479.031.□□□□□ .010 10 65 55 3.4 6 6 10.3 11 19 21 36.1 42 73
2479.031.□□□□□ .020 20 85 65 3.4 5.2 6 9.4 11 17.2 21 32.8 42 66.1
2479.031.□□□□□ .030 30 105 75 3.4 5.2 6 9.1 11 16.7 21 31.9 42 64.5
2479.031.□□□□□ .040 40 125 85 3.4 5.2 6 9 11 16.5 21 31.5 42 63.7
2479.031.□□□□□ .050 50 145 95 3.4 5.4 6 9.6 11 17.6 21 33.6 42 67.7
2479.031.□□□□□ .060 60 165 105 3.4 5.4 6 9.4 11 17.3 21 33 42 66.5
2479.031.□□□□□ .070 70 185 115 3.4 5.4 6 9.3 11 17 21 32.5 42 65.7
2479.031.□□□□□ .080 80 205 125 3.4 5.2 6 9.2 11 16.8 21 32.1 42 65.1
2479.031.□□□□□ .100 100 245 145 3.4 5.2 6 9.1 11 16 21 31.9 42 64.3
2479.031.□□□□□ .125 125 295 170 3.4 5.2 6 9 11 16.5 21 31.5 42 63.8
*complete with spring type
Spring force marking:
Spring type - Pressure [bar] - Colour:
.00004. - 12 - violet
.00005. - 20 - green
.00010. - 40 - blue
.00020. - 75 - red
.00040. - 150 - yellow
2479.031. Gas spring (Spring plunger), with hexagon socket, VDI 3004
subject to alterations
Gas spring (Spring plunger), with hexagon socket, VDI 3004
10
A/F 36
Hexagon nut 2)
A/F 17
35
min. l Stroke max.
ø21,5
ø12
R8
M24x1,5
5
1
l ±0,5
M6 valve
Thread lock
2479.032.
Trim Die
Insert
Top Die Clamping Pad
Trim Die
Insert
Gas Spring
(Ejector Pin Units)
with hexagon socket
Description:
Spring plungers are used as ejectors, damper
pins, fixing and retaining pins in many sectors
of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO
insertion tool (2470.12.010.017).
Note:
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen - N 2
Max. filling pressure: 150 bar
Min. filling pressure: 20 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 100 (at 20°C)
Max. piston speed: 1.6 m/s
Upon customers request, also available
unfilled, Order No 2479.032.00000...., Colour:
black
2) Hexagon nut order supplementary:
2480.004.00170
VDI
V>max
F178
Spring type:
Order No* Stroke max. l l min.
.00020.
F initial F final
.00040.
F initial F final
.00080.
F initial F final
.00170.
F initial F final
2479.032.□□□□□ .010 10 65 55 23 33.1 45 64.8 85 122.4 170 244.8
2479.032.□□□□□ .020 20 85 65 23 36.3 45 71.1 85 134.3 170 258.6
2479.032.□□□□□ .030 30 105 75 23 38.2 45 74.7 85 141.1 170 282.2
2479.032.□□□□□ .040 40 125 85 23 39.3 45 76.9 85 145.4 170 290.7
2479.032.□□□□□ .050 50 145 95 23 42.5 45 83.2 85 157.3 170 314.5
2479.032.□□□□□ .060 60 165 105 23 42.5 45 83.2 85 157.3 170 314.5
2479.032.□□□□□ .070 70 185 115 23 42.8 45 83.7 85 158.1 170 316.2
2479.032.□□□□□ .080 80 205 125 23 42.8 45 83.7 85 158.1 170 316.2
2479.032.□□□□□ .100 100 245 145 23 43 45 84.1 85 159 170 318
2479.032.□□□□□ .125 125 295 170 23 43 45 84.1 85 159 170 318
*complete with spring type
Spring force marking:
Spring type - Pressure [bar] - Colour:
.00020. - 20 - green
.00040. - 40 - blue
.00080. - 75 - red
.00170. - 150 - yellow
2479.032. Gas spring (Spring plunger), with hexagon socket, VDI 3004
subject to alterations
Gas spring (Spring plunger), to WDX
Description:
Spring plungers are used as ejectors, damper
pins, fixing and retaining pins in many sectors
of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO
insertion tool (2470.12.010.017).
Note:
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen - N 2
Max. filling pressure: 150 bar
Min. filling pressure: 20 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 30 to 80 (at 20°C)
Max. piston speed: 1.6 m/s
Attention!
Different colour coding for spring force used
in WDX standard
Upon customers request, also available
unfilled, Order No 2479.034.00000...., Colour:
black
2479.034.
A/F 25
M24x1,5
ø12
5
1
l ±0,25
min. l
Stroke max.
35
R8
M6 valve
8
A/F 17
Thread lock
Trim Die Insert
Gas spring
(spring plunger)
Top Die Clamping Pad
Trim Die Insert
V>max
F179
Spring type:
Order No* Stroke max. l l min.
.00020.
F initial F final
.00040.
F initial F final
.00080.
F initial F final
.00170.
F initial F final
2479.034.□□□□□ .010 10 65 55 23 32.5 45 65 85 122 170 243.5
2479.034.□□□□□ .016 16 77 61 23 36.6 45 73.3 85 137.4 170 274.8
2479.034.□□□□□ .020 20 85 65 23 36 45 72 85 134.5 170 268
2479.034.□□□□□ .025 25 95 70 23 38.9 45 77.8 85 145.9 170 291.8
2479.034.□□□□□ .030 30 105 75 23 37.5 45 75 85 141 170 281.5
2479.034.□□□□□ .038 38 121 83 23 40.7 45 81.4 85 152.7 170 305.4
2479.034.□□□□□ .040 40 125 85 23 38.5 45 77 85 144.5 170 289
2479.034.□□□□□ .050 50 145 95 23 42 45 83.5 85 156.5 170 313
2479.034.□□□□□ .060 60 165 105 23 42 45 84 85 157 170 314
2479.034.□□□□□ .070 70 185 115 23 42 45 84 85 157.5 170 315
2479.034.□□□□□ .080 80 205 125 23 42 45 84 85 159 170 315.5
2479.034.□□□□□ .100 100 245 145 23 42 45 84.5 85 158 170 316.5
2479.034.□□□□□ .125 125 295 170 23 42 45 84.5 85 158.5 170 317
*complete with spring type
Spring force marking:
Spring type - Pressure [bar] - Colour:
.00020. - 20 - green
.00040. - 40 - blue
.00080. - 75 - red
.00170. - 150 - yellow
2479.034. Gas spring (Spring plunger), to WDX
subject to alterations F180
Gas spring,
small dimension,
low force
Gas spring,
small dimension,
low force
F181
subject to alterations
2480.051.00013
9 21
24
34
ø6,6 (2x) M3 (4x)
I min. min.0,7 x
Ø
+1
+0,5
Ø
+1
+0,5
1)
Gas spring, small dimension, low force
Mounting variations
Note:
1) Fixing at bottom thread only recommanded for
stroke length up to 25 mm.
Mounting examples:
F182
subject to alterations
2480.051.00013
9 21
24
34
ø6,6 (2x) M3 (4x)
I min. min.0,7 x
Ø
+1
+0,5
Ø
+1
+0,5
1)
Gas spring, small dimension, low force
Mounting variations
Note:
1) Fixing at bottom thread only recommanded for
stroke length up to 25 mm.
Mounting examples:
subject to alterations
Gas spring, small dimension and low force
60 0
20
180
5
100 125 050 025
25 75 0 125 100 50 10
1,0
080 075 063 038
1,1
1,2
1,3
1,4
1,5
1,6
1,7
007 013 019
010
40
60
80
160
140
120
100
50 40 30 20 10
015
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Description:
The gas springs are colour-coded according to
the spring force rating ranges 13-25-38-50 daN.
All springs, regardless of their spring force
ratings, are of the same design. The differing
force ratings result exclusively from the diffe-
ring charge pressures.
Gas can be added or reduced from below.
Note:
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 20 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
Spring forces as per spring diagram.
Upon customers request, also available
unfilled, Order No 2482.72.00000...., Colour:
black
R0,8
ø12
M6 x 5 deep
ø6
17
I min.
±0,25
l
3
M6 valve
2482.72.
max.
Stroke
V>max
P>max
F183
Order No* Stroke max. l l min.
2482.72.□□□□□ .007 7 56 49
2482.72.□□□□□ .010 10 62 52
2482.72.□□□□□ .013 12.7 67.4 54.7
2482.72.□□□□□ .015 15 72 57
2482.72.□□□□□ .019 19 80 61
2482.72.□□□□□ .025 25 92 67
2482.72.□□□□□ .038 38 118 80
2482.72.□□□□□ .050 50 142 92
2482.72.□□□□□ .063 63.5 172 108.5
2482.72.□□□□□ .075 75 195 120
2482.72.□□□□□ .080 80 205 125
2482.72.□□□□□ .100 100 245 145
2482.72.□□□□□ .125 125 295 170
*complete with initial spring force
Spring force marking: Initial spring force [daN] - Pressure [bar] - Colour:
.00013. - 45 - green
.00025. - 90 - blue
.00038. - 135 - red
.00050. - 180 - yellow
2482.72. Gas spring, small dimension and low force
2480.051.00018
9 24
27
37
ø6,6 (2x)
M3 (4x)
I min. min.0,7 x
Ø +1
+0,5
Ø +1
+0,5
1)
subject to alterations
Gas spring, small dimension, low force
Mounting variations
Note:
1) Fixing at bottom thread only recommanded
for stroke length up to 25 mm.
Mounting examples:
F184
subject to alterations
Gas spring, small dimension and low force
70 0
20
180
40
60
80
160
140
120
100
50 40 30 20 10 60 5
100 125 050 025
25 75 0 125 100 50 10
1,0
080 075 064 038
1,1
1,2
1,3
1,4
1,5
1,6
1,7
007 013 019
010 015
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Description:
The gas springs are colour-coded according to
the spring force rating ranges 18-35-
50-70 daN.
All springs, regardless of their spring force
ratings, are of the same design. The differing
force ratings result exclusively from the diffe-
ring charge pressures.
Gas can be added or reduced from below.
Note:
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 20 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
Spring forces as per spring diagram.
Upon customers request, also available
unfilled, Order No 2482.73.00000. ... .1,
Colour: black
17
ø15
ø7
3
R0,8
I min.
0,25
l
2482.73. .1
M6 x 5 deep
M6 valve
max.
Stroke
V>max
P>max
F185
Order No* Stroke max. l l min.
2482.73.□□□□□ .007.1 7 56 49
2482.73.□□□□□ .010.1 10 62 52
2482.73.□□□□□ .013.1 12.7 67.4 54.7
2482.73.□□□□□ .015.1 15 72 57
2482.73.□□□□□ .019.1 19 80 61
2482.73.□□□□□ .025.1 25 92 67
2482.73.□□□□□ .038.1 38 118 80
2482.73.□□□□□ .050.1 50 142 92
2482.73.□□□□□ .063.1 63.5 172 108.5
2482.73.□□□□□ .075.1 75 195 120
2482.73.□□□□□ .080.1 80 205 125
2482.73.□□□□□ .100.1 100 245 145
2482.73.□□□□□ .125.1 125 295 170
*complete with initial spring force
Spring force marking: Initial spring force [daN] - Pressure [bar] - Colour:
.00018. - 45 - green
.00035. - 90 - blue
.00050. - 135 - red
.00070. - 180 - yellow
2482.73. .1 Gas spring, small dimension and low force
2480.051.03.00030 2480.051.03.00030 2480.052.00030
9
9 25
32
45
1
21,5
ø7
25
32
45
Ø
1)
+1
+0,5
ø7 M3 (4x)
10
10
subject to alterations
Mounting examples:
Gas spring, small dimension, low force
Mounting variations
Note:
1) Fixing at bottom thread only recommanded for
stroke length up to 25 mm.
F186
2480.051.03.00030 2480.051.03.00030 2480.052.00030
9
9 25
32
45
1
21,5
ø7
25
32
45
Ø
1)
+1
+0,5
ø7 M3 (4x)
10
10
subject to alterations
Mounting examples:
Gas spring, small dimension, low force
Mounting variations
Note:
1) Fixing at bottom thread only recommanded for
stroke length up to 25 mm.
subject to alterations
Gas spring, small dimension and low force
1,1
1,0
1,2
1,3
1,4
1,5
1,6
1,7
1,8
125
125 0 5
007
10
010
015 025
25
038 050
50
063
75
080 100
100
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
0 100
20
180
.00090.
.00070.
.00050.
.00030.
160
140
120
100
40
60
80
90 80 70 60 50 40 30 20 10
Description:
The gas springs are colour-coded according to
the spring force rating ranges 30-50-70-90 daN.
All springs, regardless of their spring force
ratings, are of the same design. The differing
force ratings result exclusively from the diffe-
ring charge pressures.
Gas can be added or reduced from below.
Note:
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 100 to 150 (at 20°C)
Max. piston speed: 1.6 m/s
Spring forces as per spring diagram.
Upon customers request, also available
unfilled, Order No 2482.74.00000. ... .2,
Colour: black
ø8
Valve
M6 x 5,5 deep
I min.
I ±0,25
R 1
R 1
ø19
17
1
6
+0,1
2482.74. .2
max.
stroke
S>max
VDI
V>max
ISO
P>max
F187
Order No* Stroke max. l l min.
2482.74.□□□□□ .007.2 7 56 49
2482.74.□□□□□ .010.2 10 62 52
2482.74.□□□□□ .015.2 15 72 57
2482.74.□□□□□ .025.2 25 92 67
2482.74.□□□□□ .038.2 38.1 118.2 80.1
2482.74.□□□□□ .050.2 50 142 92
2482.74.□□□□□ .063.2 63.5 172 108.5
2482.74.□□□□□ .080.2 80 205 125
2482.74.□□□□□ .100.2 100 245 145
2482.74.□□□□□ .125.2 125 295 170
*complete with initial spring force
Spring force marking:
Initial spring force [daN] - Pressure [bar] - Colour:
.00030. - 60 - green
.00050. - 100 - blue
.00070. - 140 - red
.00090. - 180 - yellow
2482.74. .2 Gas spring, small dimension and low force
subject to alterations
2480.051.00150
ø6,6 (2x)
9 30
ø25
38
50
M5 (4x)
2480.053.00150
7 (4x)
ø13,5 (4x)
ø8,4 (4x)
27
30
3
M8
25
36
52
38
54
A
A B
B
A - A B - B
1
6,5
+1
+0,5 Ø
36
54
38 9 + stroke
14,5 + stroke
ø8,4 (4x)
ø13,5 (4x)
9
Mounting examples:
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
Gas spring, small dimension, low force
Mounting variations
F188
subject to alterations
2480.051.00150
ø6,6 (2x)
9 30
ø25
38
50
M5 (4x)
2480.053.00150
7 (4x)
ø13,5 (4x)
ø8,4 (4x)
27
30
3
M8
25
36
52
38
54
A
A B
B
A - A B - B
1
6,5
+1
+0,5 Ø
36
54
38 9 + stroke
14,5 + stroke
ø8,4 (4x)
ø13,5 (4x)
9
Mounting examples:
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
Gas spring, small dimension, low force
Mounting variations
subject to alterations
Gas spring, small dimension and low force
010
100 0 150 200 50
15
180
30
45
60
75
90
165
150
135
120
105
.00050.
.00100.
.00150.
.00200.
050 125
5
100 080 063 038 025 013 016
10 25 50 0 75 125 100
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Description:
The gas springs are colour-coded according to
the spring force rating ranges 50–100–150–
200 daN.
All springs, regardless of their spring force
ratings, are of the same design. The differing
force ratings result exclusively from the diffe-
ring charge pressures.
Do take into consideration the colour-coded
pressure rating during repair work and
recharging.
Note:
Order No for spare parts kit: 2480.21.00150
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
Spring forces as per spring diagram.
Upon customers request, also available
unfilled, Order No 2480.21.00000...., Colour:
black
±0,25
l
±0,1
ø24,9
ø22,9
17
11,5 5
R 1
M6 x 5,5 deep
ø12
min. l
R 1
R 1
1
M6 valve
max.
Stroke
2480.21.
S>max
VDI
V>max
ISO
P>max
F189
Order No* Stroke max. l l min.
2480.21.□□□□□ .010 10 62 52
2480.21.□□□□□ .013 12.7 67.4 54.7
2480.21.□□□□□ .015 15 72 57
2480.21.□□□□□ .016 16 74 58
2480.21.□□□□□ .025 25 92 67
2480.21.□□□□□ .038 38.1 118.2 80.1
2480.21.□□□□□ .050 50 142 92
2480.21.□□□□□ .063 63.5 172 108.5
2480.21.□□□□□ .080 80 205 125
2480.21.□□□□□ .100 100 245 145
2480.21.□□□□□ .125 125 295 170
*complete with initial spring force
Spring force marking:
Initial spring force [daN] - Pressure [bar] - Colour:
.00050. - 45 - green
.00100. - 90 - blue
.00150. - 135 - red
.00200. - 180 - yellow
2480.21. Gas spring, small dimension and low force
2480.022.00150
2480.055.00150 2480.057.00150
2480.044.00150 2480.044.03.00150
32,2
1
6,5
+1
+0,5 Ø
36
54
38 9 + stroke
14,5 + stroke
ø8,4 (4x)
ø13,5 (4x)
4
7
50
35
50
35
ø28,5
ø32,5
ø7 (4x)
12
15
22,5
22
54
20
45
41
90
72
9 (2x)
+2
+0,5 ø32
ø7 (4x)
M3 (4x)
y
9
35
35
17
stroke
45
y
x
45
x
35
35
60
ø7 (4x)
M5 (4x)
y
x
9 17
stroke
A A
y
x
A - A
+2
+0,5 ø32
9
ø15
4
20,9
48
10
20
50
68
ø32,1
ø9
2) 2)
Mounting examples:
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
Gas spring, small dimension and low force
Mounting variations
subject to alterations F190
2480.022.00150
2480.055.00150 2480.057.00150
2480.044.00150 2480.044.03.00150
32,2
1
6,5
+1
+0,5 Ø
36
54
38 9 + stroke
14,5 + stroke
ø8,4 (4x)
ø13,5 (4x)
4
7
50
35
50
35
ø28,5
ø32,5
ø7 (4x)
12
15
22,5
22
54
20
45
41
90
72
9 (2x)
+2
+0,5 ø32
ø7 (4x)
M3 (4x)
y
9
35
35
17
stroke
45
y
x
45
x
35
35
60
ø7 (4x)
M5 (4x)
y
x
9 17
stroke
A A
y
x
A - A
+2
+0,5 ø32
9
ø15
4
20,9
48
10
20
50
68
ø32,1
ø9
2) 2)
Mounting examples:
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
Gas spring, small dimension and low force
Mounting variations
subject to alterations
subject to alterations
Gas spring, small dimension and low force
010
100 0 150 200 50
15
180
30
45
60
75
90
165
150
135
120
105
.00050.
.00100.
.00150.
.00200.
050 125
5
100 080 063 038 025 013 016
10 25 50 0 75 125 100
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Description:
The gas springs are colour-coded according to
the spring force rating ranges 50–100–150–
200 daN.
All springs, regardless of their spring force
ratings, are of the same design. The differing
force ratings result exclusively from the diffe-
ring charge pressures.
Do take into consideration the colour-coded
pressure rating during repair work and
recharging.
Note:
Order No for spare parts kit: 2480.21.00150
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
Spring forces as per spring diagram.
Upon customers request, also available
unfilled, Order No 2480.22.00000...., Colour:
black
View X - Gas spring
4
M6 valve
+0
ø32
ø27
3,5
12,5
0,25
l
ø12
min. l
R 1
-0,1
1
M6 x 5
deep
M6 x 11
deep (2x)
ø18
X
2480.22. .1
max.
Stroke
S>max
VDI
V>max
ISO
P>max
F191
Order No* Stroke max. l l min.
2480.22.□□□□□ .010.1 10 70 60
2480.22.□□□□□ .013.1 12.7 75.4 62.7
2480.22.□□□□□ .016.1 16 82 66
2480.22.□□□□□ .025.1 25 100 75
2480.22.□□□□□ .038.1 38.1 126.2 88.1
2480.22.□□□□□ .050.1 50 150 100
2480.22.□□□□□ .063.1 63.5 177 113.5
2480.22.□□□□□ .080.1 80 210 130
2480.22.□□□□□ .100.1 100 250 150
2480.22.□□□□□ .125.1 125 300 175
*complete with initial spring force
Spring force marking:
Initial spring force [daN] - Pressure [bar] - Colour:
.00050. - 45 - green
.00100. - 90 - blue
.00150. - 135 - red
.00200. - 180 - yellow
2480.22. .1 Gas spring, small dimension and low force
subject to alterations
Gas spring, small dimension, low force
Mounting variations
Mounting examples:
Note:
Only gas spring with a stroke of 25 mm or greater
can be attached using the upper groove.
Only gas spring with a stroke of 38,1 mm or grea-
ter can be attached using the lower groove.
ø6,6 (2x)
9 30
ø25
38
50
2480.051.00150
M5 (4x)
7 (4x)
ø13,5 (4x)
ø8,4 (4x)
27
30
3
M8
25
36
52
38
54
A
A B
B
2480.053.00150
A - A B - B
1
6,5
36
54
38 9 + stroke
14,5 + stroke
ø8,4 (4x)
ø13,5 (4x)
F192
subject to alterations
Gas spring, small dimension, low force
Mounting variations
Mounting examples:
Note:
Only gas spring with a stroke of 25 mm or greater
can be attached using the upper groove.
Only gas spring with a stroke of 38,1 mm or grea-
ter can be attached using the lower groove.
ø6,6 (2x)
9 30
ø25
38
50
2480.051.00150
M5 (4x)
7 (4x)
ø13,5 (4x)
ø8,4 (4x)
27
30
3
M8
25
36
52
38
54
A
A B
B
2480.053.00150
A - A B - B
1
6,5
36
54
38 9 + stroke
14,5 + stroke
ø8,4 (4x)
ø13,5 (4x)
subject to alterations
Gas spring, small dimension and low force
010 050 125
5
100 080 063 038 025 013 016
10 25 50 0 75 125 100
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
100 0 150 200 50
180
50
60
70
80
90
100
110
120
130
140
150
160
170
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Description:
Gas spring will be delivered unfilled and can
only be used in a permanent connection
(valveless).
Note:
Initial spring force at 180 bar = 200 daN
Order No for spare parts kit: 2480.21.00150
Pressure medium: Nitrogen - N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C bis +80°C
Temerature related force increase: ± 0,3%/°C
Max. recommended extensions per minute:
ca. 80 to 100 (at 20°C)
Max. piston speed: 1,6 m/s
Spring forces as per spring diagram.
2480.23.
X
1
17
11,5
min. l
±0,25
l
±0,1
ø24,9
6
R 1
ø12
R 1
G 1 / 8
View X
max.
Stroke
S>max V>max
P>max
F193
Order No Stroke max. l min. l
2480.23.00000.010 10 52 62
2480.23.00000.013 12.7 54.7 67.4
2480.23.00000.016 16 58 74
2480.23.00000.025 25 67 92
2480.23.00000.038 38.1 80.1 118.2
2480.23.00000.050 50 92 142
2480.23.00000.063 63.5 108.5 172
2480.23.00000.080 80 125 205
2480.23.00000.100 100 145 245
2480.23.00000.125 125 170 295
2480.23.
Gas spring, small dimension
and low force
subject to alterations F194
Gas springs
Standard
Gas springs
Standard
F195
subject to alterations
Gas Spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
2480.022.00250
2480.055.00250 2480.057.00250 2480.007.00250 2480.008.00250 3)
2480.044.00250 2)
12
+2
+0,5 ø38
ø7 (4x)
M4 (4x)
ø7 (4x)
7
55
40
55
40
y
9
40
40
17
stroke
52
y
x
52
x
ø7
20
7
56,6
ø7 (2x)
2,5
7
20
48
56,6
76,6
95
38,2
9 (2x)
59
15
27,5
55
43
20
77
25
40
40
68
+2
+0,5 ø38
ø7 (4x)
M5 (4x)
y
x
9 17
stroke
A A
y
x
A - A
2480.044.03.00250 2)
ø15
4
23,9
54
16
20
54
74
ø38,2
ø9
12
52
ø44,5
ø39,3
40
52
40
55
*95
ø7 (4x)
2480.010.00250.055 3)
2480.010.00250.095* 3)
F196
subject to alterations
Gas Spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
2480.022.00250
2480.055.00250 2480.057.00250 2480.007.00250 2480.008.00250 3)
2480.044.00250 2)
12
+2
+0,5 ø38
ø7 (4x)
M4 (4x)
ø7 (4x)
7
55
40
55
40
y
9
40
40
17
stroke
52
y
x
52
x
ø7
20
7
56,6
ø7 (2x)
2,5
7
20
48
56,6
76,6
95
38,2
9 (2x)
59
15
27,5
55
43
20
77
25
40
40
68
+2
+0,5 ø38
ø7 (4x)
M5 (4x)
y
x
9 17
stroke
A A
y
x
A - A
2480.044.03.00250 2)
ø15
4
23,9
54
16
20
54
74
ø38,2
ø9
12
52
ø44,5
ø39,3
40
52
40
55
*95
ø7 (4x)
2480.010.00250.055 3)
2480.010.00250.095* 3)
subject to alterations
Gas spring, Standard
013 019
010 125 100 080 063 050 038 025 016
5 10 25
1,00
1,05
1,10
1,15
1,20
1,25
1,30
1,35
1,40
.00250.
250 200 100 150 50
50
60
70
80
90
100
110
120
130
140
150
0 50 100 125 75
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 250 daN
Order No for spare parts kit: 2480.13.00250
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
25
18
2
6
ø38 -0,2
max.
12,5
4
4
l
±0,25
l
min.
ø15
R 1
stroke
X
View X
45°
M6 x 8 deep
(4x)
M6 Valve
ø36
ø33
2480.13.00250.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F197
Order No Stroke max. l min. l
2480.13.00250.010 10 60 70
2480.13.00250.013 12.7 62.7 75.4
2480.13.00250.016 16 66 82
2480.13.00250.019 19 69 88
2480.13.00250.025 25 75 100
2480.13.00250.038 38.1 88.1 126.2
2480.13.00250.050 50 100 150
2480.13.00250.063 63.5 113.5 177
2480.13.00250.080 80 130 210
2480.13.00250.100 100 150 250
2480.13.00250.125 125 175 300
2480.13.00250.
Gas spring, Standard
subject to alterations
Gas Spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500
2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)
2480.044.00500 2)
70
50
ø9 (2x)
ø9
2,5
7
25
56
70,7
95,8
25
7
70,7 70,7
50
70
50
ø9 (4x)
7
20
12
12
M10 (2x)
ø15 (2x)
20
DIN 74 -
Km 8 (4x)
20
50
70
50
70
M10 (2x)
ø15 (2x)
20
50
70
50
70
DIN 74 -
Km 8 (4x)
12
12
20
ø9 (4x)
M5 (4x)
23
13
50
50
stroke
64
y
x
64
y
x
+2
ø45,2 +0,5
82
45,5
9 (2x)
64
100
15
30
60
45
20
28
13
50
50
86
+2
+0,5 ø45,2
ø9 (4x)
M6 (4x)
y
x
23
stroke
x
A - A
y
A A
20
ø15
(2x)
20
70
70
12
12
M10
(2x)
ø9 (2x)
ø9
(2x)
ø15 (2x) ø15 (2x)
12
50
50
2480.044.03.00500 2)
ø15
4
27,5
60
22
20
60
80
ø45,5
ø9
12
64
ø52
ø46
45,5
64
45,5
95
*180
ø7 (4x)
2480.010.00500.095 3)
2480.010.00500.180* 3)
stroke 18,4
50
50
64
64
ø9
23
+2
ø45,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00500 4)
F198
subject to alterations
Gas Spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500
2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)
2480.044.00500 2)
70
50
ø9 (2x)
ø9
2,5
7
25
56
70,7
95,8
25
7
70,7 70,7
50
70
50
ø9 (4x)
7
20
12
12
M10 (2x)
ø15 (2x)
20
DIN 74 -
Km 8 (4x)
20
50
70
50
70
M10 (2x)
ø15 (2x)
20
50
70
50
70
DIN 74 -
Km 8 (4x)
12
12
20
ø9 (4x)
M5 (4x)
23
13
50
50
stroke
64
y
x
64
y
x
+2
ø45,2 +0,5
82
45,5
9 (2x)
64
100
15
30
60
45
20
28
13
50
50
86
+2
+0,5 ø45,2
ø9 (4x)
M6 (4x)
y
x
23
stroke
x
A - A
y
A A
20
ø15
(2x)
20
70
70
12
12
M10
(2x)
ø9 (2x)
ø9
(2x)
ø15 (2x) ø15 (2x)
12
50
50
2480.044.03.00500 2)
ø15
4
27,5
60
22
20
60
80
ø45,5
ø9
12
64
ø52
ø46
45,5
64
45,5
95
*180
ø7 (4x)
2480.010.00500.095 3)
2480.010.00500.180* 3)
stroke 18,4
50
50
64
64
ø9
23
+2
ø45,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00500 4)
subject to alterations
Gas spring, Standard
400 500 0 300 200 100
50
60
70
80
90
100
110
120
130
140
150
.00500.
125
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
160 100
013 025 038 050 063 080 100 125 160
150 50 75 25 10 5 0
010
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 470 daN
Order No for spare parts kit: 2480.13.00500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 40 to 80 (at 20°C)
Max. piston speed: 1.6 m/s
16,5
M6
ø20
max. stroke
4
4
2 min.
12
10
I min.
l ±0,25
R1
16,4
±0,1
ø45,2
ø40
X
20
View X
Valve /
1
8 G
M8x12,5 deep
(2x)
ø43
2480.13.00500.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F199
Order No Stroke max. l min. l
2480.13.00500.010 10 95 105
2480.13.00500.013 12.7 97.7 110.4
2480.13.00500.025 25 110 135
2480.13.00500.038 38.1 123.1 161.2
2480.13.00500.050 50 135 185
2480.13.00500.063 63.5 148.5 212
2480.13.00500.080 80 165 245
2480.13.00500.100 100 185 285
2480.13.00500.125 125 210 335
2480.13.00500.160 160 245 405
2480.13.00500.
Gas spring, Standard
subject to alterations
Gas Spring, Standard
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750
2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)
2480.044.00750 2) 2480.045.00750 2)
2480.047.00750 2)
12
+0,1
10
12
56,5
56,5
12
25,5
22
11
34,5
38
13
3
70
65
±0,1
4
+0,1
10
19
30
32
60
1 20 28,
9
ø9
11
ø18
ø15
ø11,5
9 (2x)
90
130
20
50,5
40
80
60
30
110
14,2
ø13 (2x)
80
110
14,2
56,5
ø13
24 70
70
56,5
56,5
2,5
30
61
30
80 80
13
stroke
y
x
24
12
56,5
75
56,5
75
ø9 (4x)
40
DIN 74 - Km 8 (2x)
DIN 74 - Km 10 (2x)
60
ø9 (4x)
M5 (4x)
y
x
33
M10 (2x)
ø15 (2x)
20
75
75
DIN 74 -
Km 8 (4x)
±0,1
4
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
20
75
75
DIN 74 -
Km 8 (4x)
20
+2
ø50,2 +0,5
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x)
M6 (4x)
y
x
24
stroke
x
A - A
56,5
stroke
y
A A
20
ø15
20
56,5
56,5
75
75
12
12
M10
(2x)
ø9 (4x)
ø9
ø15 (2x) ø15 (4x)
12
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
12
70
ø57
ø51,2
56,5
70
56,5
115
*190
ø9 (4x)
2480.010.00750.115 3)
2480.010.00750.190* 3)
19,5
56,5
56,5
70
70
ø9
24
+2
ø50,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00750 4)
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
F200
subject to alterations
Gas Spring, Standard
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750
2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)
2480.044.00750 2) 2480.045.00750 2)
2480.047.00750 2)
12
+0,1
10
12
56,5
56,5
12
25,5
22
11
34,5
38
13
3
70
65
±0,1
4
+0,1
10
19
30
32
60
1 20 28,
9
ø9
11
ø18
ø15
ø11,5
9 (2x)
90
130
20
50,5
40
80
60
30
110
14,2
ø13 (2x)
80
110
14,2
56,5
ø13
24 70
70
56,5
56,5
2,5
30
61
30
80 80
13
stroke
y
x
24
12
56,5
75
56,5
75
ø9 (4x)
40
DIN 74 - Km 8 (2x)
DIN 74 - Km 10 (2x)
60
ø9 (4x)
M5 (4x)
y
x
33
M10 (2x)
ø15 (2x)
20
75
75
DIN 74 -
Km 8 (4x)
±0,1
4
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
20
75
75
DIN 74 -
Km 8 (4x)
20
+2
ø50,2 +0,5
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x)
M6 (4x)
y
x
24
stroke
x
A - A
56,5
stroke
y
A A
20
ø15
20
56,5
56,5
75
75
12
12
M10
(2x)
ø9 (4x)
ø9
ø15 (2x) ø15 (4x)
12
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
12
70
ø57
ø51,2
56,5
70
56,5
115
*190
ø9 (4x)
2480.010.00750.115 3)
2480.010.00750.190* 3)
19,5
56,5
56,5
70
70
ø9
24
+2
ø50,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00750 4)
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
subject to alterations
Gas spring, Standard
100 125 300 250 200
160 080 063
050 038 025 013
25 75 200 300 0 250 150 125 100 50 10
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
275 225 175 150
138 113
088 075 .00750.
200 500 400 300
50
60
70
80
90
100
110
120
130
140
150
600 700
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 750 daN
Order No for spare parts kit: 2480.13.00750
Order No for spare parts kit: to Renault stan-
dard EM24.54.700 2480.13.00750.R
Gas spring to Renault standard EM24.54.700
Order No (example): 2480.13.00750. .R
1) Special stroke lengths
Not for gas springs to Renault Standard
EM24.54.700.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
for 2480. ... .R: 2.0 m/s
±0,25
l
max.
±0,1
ø50,2
Stroke
ø46
I min.
X
ø43
M8
ø25
12
17,5 10
7
8
R2
16,4
20
View X - Gas spring
3 min.
M8 x 12,5 deep
(2x)
valve /
1
8 G
2480.13.00750.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F201
Order No Stroke max. l min. l
2480.13.00750.013 12.7 107.7120.4
2480.13.00750.025 25 120 145
2480.13.00750.038 38.1 133.1171.2
2480.13.00750.050 50 145 195
2480.13.00750.063 63.5 158.5 222
2480.13.00750.075 1) 75 170 245
2480.13.00750.080 80 175 255
2480.13.00750.088 1) 87.5 182.5 270
2480.13.00750.100 100 195 295
2480.13.00750.113 1) 112.5 207.5 320
2480.13.00750.125 125 220 345
2480.13.00750.138 1) 137.5 232.5 370
2480.13.00750.150 1) 150 245 395
2480.13.00750.160 160 255 415
2480.13.00750.175 1) 175 270 445
2480.13.00750.200 200 295 495
2480.13.00750.225 1) 225 320 545
2480.13.00750.250 250 345 595
2480.13.00750.275 275 370 645
2480.13.00750.300 300 395 695
2480.13.00750.
Gas spring, Standard
subject to alterations
Gas Spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)
2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)
2480.047.01500 2)
32
15
DIN 74 -
Km 8 (4x)
13,5
28
37
101
90
43,5
10
19
57
104 104
73,5
134
86
104
ø11 (4x)
M6 (4x)
ø9
3
±0,1
4
+0,1
10
14,2
ø13 (2x)
14,2
ø13
2,5
30
30
y
x
ø11
100
100
73,5
73,5
20
100
100
24
12
ø11 (4x)
73,5
73,5
73,5
73,5
29 90
90
16
stroke
y
x
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
21
37
35
38
90
40
9
ø9
13
ø20
ø15
ø14,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
90
M20
40
DIN 74 - Km 10 (4x)
12
+0,1
10
±0,1
4
+2
ø75,2 +0,5
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
29
stroke
x
A - A
73,5
ø10,5
stroke
73,5
73,5
90
90 29
+2
ø75,2 +0,5
A
A
A - A
M6 (2x)
5)
5)
26
y
A A
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
16
92
ø85
ø77
73,5
92
73,5
130
*205
ø11 (4x)
2480.010.01500.130 3)
2480.010.01500.205* 3)
F202
subject to alterations
Gas Spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)
2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)
2480.047.01500 2)
32
15
DIN 74 -
Km 8 (4x)
13,5
28
37
101
90
43,5
10
19
57
104 104
73,5
134
86
104
ø11 (4x)
M6 (4x)
ø9
3
±0,1
4
+0,1
10
14,2
ø13 (2x)
14,2
ø13
2,5
30
30
y
x
ø11
100
100
73,5
73,5
20
100
100
24
12
ø11 (4x)
73,5
73,5
73,5
73,5
29 90
90
16
stroke
y
x
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
21
37
35
38
90
40
9
ø9
13
ø20
ø15
ø14,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
90
M20
40
DIN 74 - Km 10 (4x)
12
+0,1
10
±0,1
4
+2
ø75,2 +0,5
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
29
stroke
x
A - A
73,5
ø10,5
stroke
73,5
73,5
90
90 29
+2
ø75,2 +0,5
A
A
A - A
M6 (2x)
5)
5)
26
y
A A
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
16
92
ø85
ø77
73,5
92
73,5
130
*205
ø11 (4x)
2480.010.01500.130 3)
2480.010.01500.205* 3)
subject to alterations
Gas spring, Standard
100 125 300 250 200 050 038 025
25 75 200 300 0 250 150 125 100 50
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
275 225 175 150
160 138 113
088
080
075
063
10
013 .01500.
1400 1600 400 1200 1000 800 600
50
60
70
80
90
100
110
120
130
140
150
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 1500 daN
Order No for spare parts kit: 2480.12.01500
Order No for spare parts kit: to Renault stan-
dard EM24.54.700 2480.12.01500.R
Gas spring to Renault standard EM24.54.700
Order No (example): 2480.12.01500. .R
1) Special stroke lengths
Not for gas springs to Renault Standard
EM24.54.700.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
for 2480. ... .R: 2.0 m/s
M8 x 12,5 deep
(4x)
±0,25
l
40
16,4
7
R2,5
10
21
12
min.
±0,1
ø75,2
ø67
X
M8
ø36
I
max. Stroke
min. 3
8
View X - Gas spring
valve /
1
8 G
ø70
2480.12.01500.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F203
Order No Stroke max. l min. l
2480.12.01500.013 1) 12.7 122.3 135
2480.12.01500.025 25 135 160
2480.12.01500.038 38.1 148.1186.2
2480.12.01500.050 50 160 210
2480.12.01500.063 63.5 173.5 237
2480.12.01500.075 1) 75 185 260
2480.12.01500.080 80 190 270
2480.12.01500.088 1) 87.5 197.5 285
2480.12.01500.100 100 210 310
2480.12.01500.113 1) 112.5 222.5 335
2480.12.01500.125 125 235 360
2480.12.01500.138 1) 137.5 247.5 385
2480.12.01500.150 1) 150 260 410
2480.12.01500.160 160 270 430
2480.12.01500.175 1) 175 285 460
2480.12.01500.200 200 310 510
2480.12.01500.225 1) 225 335 560
2480.12.01500.250 250 360 610
2480.12.01500.275 275 385 660
2480.12.01500.300 300 410 710
2480.12.01500.
Gas spring, Standard
subject to alterations
Gas Spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)
2480.047.03000 2)
66,5
11
46,5
35
63
110
ø13 (4x)
ø13 (4x)
26
ø24
15
ø14,5
36,5
63,5
110
110
121
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
40
60
9
ø9
ø15
20
30
14,2
14,2
110
110
2,5
40
40
stroke
y
x
24
12
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
92
92
M6 (4x)
y
x
13,5
28
19
3
±0,1
4
+0,1
10
+0,1
10
±0,1
4
+2
ø95,2 +0,5
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
stroke
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
stroke
33
+2
ø95,2 +0,5
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
16
116
ø108
ø96,8
92
116
92
140
*215
ø13 (4x)
2480.010.03000.140 3)
2480.010.03000.215* 3)
F204
subject to alterations
Gas Spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)
2480.047.03000 2)
66,5
11
46,5
35
63
110
ø13 (4x)
ø13 (4x)
26
ø24
15
ø14,5
36,5
63,5
110
110
121
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
40
60
9
ø9
ø15
20
30
14,2
14,2
110
110
2,5
40
40
stroke
y
x
24
12
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
92
92
M6 (4x)
y
x
13,5
28
19
3
±0,1
4
+0,1
10
+0,1
10
±0,1
4
+2
ø95,2 +0,5
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
stroke
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
stroke
33
+2
ø95,2 +0,5
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
16
116
ø108
ø96,8
92
116
92
140
*215
ø13 (4x)
2480.010.03000.140 3)
2480.010.03000.215* 3)
subject to alterations
Gas spring, Standard
150
100 125 300 250 200 050 038 025
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
25 75 200 300 0 250 125 100 50 10
275 225 175 150
160 138 113
088
080
075
063
013 .03000.
3200 800 2000
50
60
70
80
90
100
110
120
130
140
150
1600 1200 2400 2800
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 3000 daN
Order No for spare parts kit: 2480.13.03000
Order No for spare parts kit: to Renault stan-
dard EM24.54.700 2480.13.03000.R
Gas spring to Renault standard EM24.54.700
Order No (example): 2480.13.03000. .R
1) Special stroke lengths
Not for gas springs to Renault Standard
EM24.54.700.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
for 2480. ... .R: 2.0 m/s
±0,25
l
valve /
1
8 G
(1x)
60
min. 3
R2,5
10
24
12
Stroke max.
min. I
±0,1
ø95,2
ø87
M8
X
ø50
8
7
View X - Gas spring
M8 x 12,5
deep (4x)
ø90
16,4
2480.13.03000.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F205
Order No Stroke max. l min. l
2480.13.03000.013 1) 12.7 132.3 145
2480.13.03000.025 25 145 170
2480.13.03000.038 38.1 158.1196.2
2480.13.03000.050 50 170 220
2480.13.03000.063 63.5 183.5 247
2480.13.03000.075 1) 75 195 270
2480.13.03000.080 80 200 280
2480.13.03000.088.1 1) 87.5 207.5 295
2480.13.03000.100 100 220 320
2480.13.03000.113 1) 112.5 232.5 345
2480.13.03000.125 125 245 370
2480.13.03000.138 1) 137.5 257.5 395
2480.13.03000.150 1) 150 270 420
2480.13.03000.160 160 280 440
2480.13.03000.175 1) 175 295 470
2480.13.03000.200 200 320 520
2480.13.03000.225 1) 225 345 570
2480.13.03000.250 250 370 620
2480.13.03000.275 1) 275 395 670
2480.13.03000.300 300 420 720
2480.13.03000.
Gas spring, Standard
subject to alterations
Gas Spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)
2480.047.05000 2)
88,9
36,5
18
88
149
140
11,5
48
79
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
28
19
3
±0,1
4
+0,1
10
36 130
130
109,5
109,5
21
stroke
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
ø17,5
11
ø11
36
ø26
17,5
39
130
130
50
80
ø18
DIN 74 - Km 10 (2x)
DIN 74 - Km 16 (2x)
+0,1
10
±0,1
4
+2
ø120,2 +0,5
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
stroke
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
32,5
130
130
ø12,5
stroke
36
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
y
A A
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
16
138
ø130
ø122
109,5
138
109,5 160
ø15 (4x)
2480.010.05000.160 3)
F206
subject to alterations
Gas Spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)
2480.047.05000 2)
88,9
36,5
18
88
149
140
11,5
48
79
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
28
19
3
±0,1
4
+0,1
10
36 130
130
109,5
109,5
21
stroke
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
ø17,5
11
ø11
36
ø26
17,5
39
130
130
50
80
ø18
DIN 74 - Km 10 (2x)
DIN 74 - Km 16 (2x)
+0,1
10
±0,1
4
+2
ø120,2 +0,5
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
stroke
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
32,5
130
130
ø12,5
stroke
36
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
y
A A
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
16
138
ø130
ø122
109,5
138
109,5 160
ø15 (4x)
2480.010.05000.160 3)
subject to alterations
Gas spring, Standard
100 125 300 250 200 050 038 025
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
25 75 200 300 0 250 150 125 100 50 10
275 225 175 150
160 138 113
088
080
075
063
.05000.
5000 1600
50
60
70
80
90
100
110
120
130
140
150
2000 3000 4000
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 5000 daN
Order No for spare parts kit: 2480.13.05000
Order No for spare parts kit: to Renault stan-
dard EM24.54.700 2480.13.05000.R
Gas spring to Renault standard EM24.54.700
Order No (example): 2480.13.05000. .R
1) Special stroke lengths
Not for gas springs to Renault Standard
EM24.54.700.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
for 2480. ... .R: 2.0 m/s
±0,25
l
25,5
80
7 min. 3
10
12
min. I
±0,1
ø120,2
ø112
M8
ø65
X
R2,5
8
/
1
8 G
(1x)
M10 x 16
ø115
16,4
valve
Stroke max.
View X - Gas spring
deep (4x)
2480.13.05000.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F207
Order No Stroke max. l min. l
2480.13.05000.025 25 165 190
2480.13.05000.038 38.1 178.1216.2
2480.13.05000.050 50 190 240
2480.13.05000.063 63.5 203.5 267
2480.13.05000.075 1) 75 215 290
2480.13.05000.080 80 220 300
2480.13.05000.088 1) 87.5 227.5 315
2480.13.05000.100 100 240 340
2480.13.05000.113 1) 112.5 252.5 365
2480.13.05000.125 125 265 390
2480.13.05000.138 1) 137.5 277.5 415
2480.13.05000.150 1) 150 290 440
2480.13.05000.160 160 300 460
2480.13.05000.175 1) 175 315 490
2480.13.05000.200 200 340 540
2480.13.05000.225 1) 225 365 590
2480.13.05000.250 250 390 640
2480.13.05000.275 1) 275 415 690
2480.13.05000.300 300 440 740
2480.13.05000.
Gas spring, Standard
subject to alterations
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
2480.044.07500 2)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
+2
ø150,2 +0,5
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
Gas spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
F208
subject to alterations
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
2480.044.07500 2)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
+2
ø150,2 +0,5
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
Gas spring, Standard
Mounting variations
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
subject to alterations
Gas spring, Standard
150
100 125 300 250 200 050 038 025
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
25 75 200 300 0 250 125 100 50 10
275 225 175 150
160 138 113
088
080
075
063
7500
50
2500
60
70
80
90
100
110
120
130
140
150
3500 4500 5500 6500
.07500.
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 7500 daN
Order No for spare parts kit: 2480.13.07500
Order No for spare parts kit: to Renault stan-
dard EM24.54.700 2480.13.07500.R
Gas spring to Renault standard EM24.54.700
Order No (example): 2480.13.07500. .R
1) Special stroke lengths
Not for gas springs to Renault Standard
EM24.54.700.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
for 2480. ... .R: 2.0 m/s
30
±0,25
l
100
8 min. 3
10 27,5
max. Stroke min. I
±0,1
ø150,2
ø142
M16
ø80
X
R2,5
8
View X - Gas spring
valve /
1
8 G
(1x)
M10 x 16
deep (4x)
ø145
16,4
2480.13.07500.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F209
Order No Stroke max. l min. l
2480.13.07500.025 25 180 205
2480.13.07500.038 38.1 193.1 231.2
2480.13.07500.050 50 205 255
2480.13.07500.063 63.5 218.5 282
2480.13.07500.075 1) 75 230 305
2480.13.07500.080 80 235 315
2480.13.07500.088 1) 87.5 242.5 330
2480.13.07500.100 100 255 355
2480.13.07500.113 1) 112.5 267.5 380
2480.13.07500.125 125 280 405
2480.13.07500.138 1) 137.5 292.5 430
2480.13.07500.150 1) 150 305 455
2480.13.07500.160 160 315 475
2480.13.07500.175 1) 175 330 505
2480.13.07500.200 200 355 555
2480.13.07500.225 1) 225 380 605
2480.13.07500.250 250 405 655
2480.13.07500.275 1) 275 430 705
2480.13.07500.300 300 455 755
2480.13.07500.
Gas spring, Standard
subject to alterations
Gas Spring, Standard
Mounting variations
13
240 240
169
58
16
24
2480.022.10000
47 210
210
170
210
210
170
170
170
27
2480.057.10000
y
x
ø17 (4x)
ø17,5
(4x)
M6 (4x)
y
x
ø21
2480.007.10000
+2
ø195,2 +0,5
ø17,5
M20
ø26
ø20
13
25
17
120
210
170
2480.011.10000
210
170
ø13,5
ø17,5
M20
ø26
ø20
15
25
17
120
210
170
2480.011.10000.2
210
170
ø13,5
stroke
F210
subject to alterations
Gas Spring, Standard
Mounting variations
13
240 240
169
58
16
24
2480.022.10000
47 210
210
170
210
210
170
170
170
27
2480.057.10000
y
x
ø17 (4x)
ø17,5
(4x)
M6 (4x)
y
x
ø21
2480.007.10000
+2
ø195,2 +0,5
ø17,5
M20
ø26
ø20
13
25
17
120
210
170
2480.011.10000
210
170
ø13,5
ø17,5
M20
ø26
ø20
15
25
17
120
210
170
2480.011.10000.2
210
170
ø13,5
stroke
subject to alterations
Gas spring, Standard
150
100 125 300 250 200 160 080 063 050 038 025 .10000.
50
4000 6000 8000 10000 2000
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
60
70
80
90
100
110
120
130
140
150
25 75 200 300 0 250 125 100 50 10
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 10000 daN
Order No for spare parts kit: 2480.12.10000
Gas spring to Renault standard EM24.54.700
Order No (example): 2480.12.10000. .R
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
120
ø186,65
195 -0,2
33,5
30
ø95
X
R2,5
min. 3 8
8
M16
15
max. min. I
±0,25
l
ø190
16,4
/
1
8 G
(1x)
M12x16
Stroke
2480.12.10000.
View X - Gas spring
valve
deep (4x)
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F211
Order No Stroke max. l min. l
2480.12.10000.025 25 185 210
2480.12.10000.038 38.1 198.1 236.2
2480.12.10000.050 50 210 260
2480.12.10000.063 63.5 223.5 287
2480.12.10000.080 80 240 320
2480.12.10000.100 100 260 360
2480.12.10000.125 125 285 410
2480.12.10000.160 160 320 480
2480.12.10000.200 200 360 560
2480.12.10000.250 250 410 660
2480.12.10000.300 300 460 760
2480.12.10000.
Gas spring, Standard
subject to alterations F212
Gas springs
HEAVY DUTY
Gas springs
HEAVY DUTY
F213
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500
2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)
2480.044.00500 2)
70
50
ø9 (2x)
ø9
2,5
7
25
56
70,7
95,8
25
7
70,7 70,7
50
70
50
ø9 (4x)
7
20
12
12
M10 (2x)
ø15 (2x)
20
DIN 74 -
Km 8 (4x)
20
50
70
50
70
M10 (2x)
ø15 (2x)
20
50
70
50
70
DIN 74 -
Km 8 (4x)
12
12
20
ø9 (4x)
M5 (4x)
13
50
50
stroke
64
y
x
64
y
x
+2
ø45,2 +0,5
82
45,5
9 (2x)
64
100
15
30
60
45
20
28
13
50
50
86
+2
+0,5 ø45,2
ø9 (4x)
M6 (4x)
y
x
stroke
x
A - A
y
A A
23 6)
23 6)
20
ø15
(2x)
20
70
70
12
12
M10
(2x)
ø9 (2x)
ø9
(2x)
ø15 (2x) ø15 (2x)
12
50
50
2480.044.03.00500 2)
ø15
4
27,5
60
22
20
60
80
ø45,5
ø9
12
64
ø52
ø46
45,5
64
45,5 95
ø7 (4x)
2480.010.00500.095 3)
stroke 18,4
50
50
64
64
ø9
23
+2
ø45,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00500 4)
subject to alterations
Gas Spring, HEAVY DUTY
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
6) Installation height increased
from 22 mm to 23 mm according
to VDI 3003.
F214
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500
2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)
2480.044.00500 2)
70
50
ø9 (2x)
ø9
2,5
7
25
56
70,7
95,8
25
7
70,7 70,7
50
70
50
ø9 (4x)
7
20
12
12
M10 (2x)
ø15 (2x)
20
DIN 74 -
Km 8 (4x)
20
50
70
50
70
M10 (2x)
ø15 (2x)
20
50
70
50
70
DIN 74 -
Km 8 (4x)
12
12
20
ø9 (4x)
M5 (4x)
13
50
50
stroke
64
y
x
64
y
x
+2
ø45,2 +0,5
82
45,5
9 (2x)
64
100
15
30
60
45
20
28
13
50
50
86
+2
+0,5 ø45,2
ø9 (4x)
M6 (4x)
y
x
stroke
x
A - A
y
A A
23 6)
23 6)
20
ø15
(2x)
20
70
70
12
12
M10
(2x)
ø9 (2x)
ø9
(2x)
ø15 (2x) ø15 (2x)
12
50
50
2480.044.03.00500 2)
ø15
4
27,5
60
22
20
60
80
ø45,5
ø9
12
64
ø52
ø46
45,5
64
45,5 95
ø7 (4x)
2480.010.00500.095 3)
stroke 18,4
50
50
64
64
ø9
23
+2
ø45,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00500 4)
subject to alterations
Gas Spring, HEAVY DUTY
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
6) Installation height increased
from 22 mm to 23 mm according
to VDI 3003.
subject to alterations
Gas spring HEAVY DUTY
800
1,0
1,7
1,6
1,5
1,4
1,3
1,2
1,1
0 10 200 150 100 50 25
013 200 175 160 150 125 100 050
75
075 080 063 038 025
125 175
.00750.
0
50
60
70
80
90
100
110
120
130
140
150
600 400 200
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 740 daN
Order No for spare parts kit: 2488.13.00750
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
2488.13.00750.
16,5
M6
ø25
max.
stroke
4
4
2
10,5
I min.
l ±0,25
R1
±0,1
ø45,2
ø40
X
20
View X
/
1
8 G
M8x16 deep
(2x)
Overtravel
protection
Threaded
connection
M6 Valve
S>max V>max
P>max
Flex Guide
TM
F215
Order No Stroke max. l min. l
2488.13.00750.013 13 98 111
2488.13.00750.025 25 110 135
2488.13.00750.038 38 123 161
2488.13.00750.050 50 135 185
2488.13.00750.063 63 148 211
2488.13.00750.075 75 160 235
2488.13.00750.080 80 165 245
2488.13.00750.100 100 185 285
2488.13.00750.125 125 210 335
2488.13.00750.150 150 235 385
2488.13.00750.160 160 245 405
2488.13.00750.175 175 260 435
2488.13.00750.200 200 285 485
2488.13.00750.
Gas spring HEAVY DUTY
subject to alterations
Gas spring HEAVY DUTY
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750
2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)
2480.044.00750 2) 2480.045.00750 2)
2480.047.00750 2)
12
+0,1
10
12
56,5
56,5
12
25,5
22
11
34,5
38
13
3
70
65
±0,1
4
+0,1
10
19
30
32
60
1 20 28,
9
ø9
11
ø18
ø15
ø11,5
9 (2x)
90
130
20
50,5
40
80
60
30
110
14,2
ø13 (2x)
80
110
14,2
56,5
ø13
24 70
70
56,5
56,5
2,5
30
61
30
80 80
13
stroke
y
x
24
12
56,5
75
56,5
75
ø9 (4x)
40
DIN 74 - Km 8 (2x)
DIN 74 - Km 10 (2x)
60
ø9 (4x)
M5 (4x)
y
x
33
M10 (2x)
ø15 (2x)
20
75
75
DIN 74 -
Km 8 (4x)
±0,1
4
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
20
75
75
DIN 74 -
Km 8 (4x)
20
+2
ø50,2 +0,5
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x)
M6 (4x)
y
x
24
stroke
x
A - A
56,5
stroke
y
A A
20
ø15
20
56,5
56,5
75
75
12
12
M10
(2x)
ø9 (4x)
ø9
ø15 (2x) ø15 (4x)
12
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
12
70
ø57
ø51,2
56,5
70
56,5
115
*190
ø9 (4x)
2480.010.00750.115 3)
2480.010.00750.190* 3)
19,5
56,5
56,5
70
70
ø9
24
+2
ø50,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00750 4)
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
F216
subject to alterations
Gas spring HEAVY DUTY
1,0
1,7
1,6
1,5
1,4
1,3
1,2
1,1
25 75 200 300 0 250 150 125 100 50 10
100 125 300 250 200
160
080 063 050 038 025 175 150
075
013 .01000.
1000 0
50
60
70
80
90
100
110
120
130
140
150
200 400 600 800
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 920 daN
Order No for spare parts kit: 2488.13.01000
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
±0,25
l
max.
±0,1
ø50,2
stroke
I min.
X
ø43
M6
17,5 10,5
7
8
R2
20
View X
3
M8x16 deep
(2x)
Overtravel
protection
/
1
8
G
ø28
2488.13.01000.
Threaded
connection
M6 Valve
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F217
Order No Stroke max. l min. l
2488.13.01000.013 13 108 121
2488.13.01000.025 25 120 145
2488.13.01000.038 38 133 171
2488.13.01000.050 50 145 195
2488.13.01000.063 63 158 221
2488.13.01000.075 75 170 245
2488.13.01000.080 80 175 255
2488.13.01000.100 100 195 295
2488.13.01000.125 125 220 345
2488.13.01000.150 150 245 395
2488.13.01000.160 160 255 415
2488.13.01000.175 175 270 445
2488.13.01000.200 200 295 495
2488.13.01000.250 250 345 595
2488.13.01000.300 300 395 695
2488.13.01000.
Gas spring HEAVY DUTY
subject to alterations
Gas spring HEAVY DUTY
Mounting variations
2480.022.01000
2480.057.01000
2480.044.03.01000 2)
100
100
24
12
ø11 (4x)
73,5
73,5
27
ø11 (4x)
M6 (4x)
y
x
73,5
73,5
90
90
16 stroke
y
x
+2
ø63,2 +0,5
2480.057.03.01000
27
ø11 (4x)
M5 (4x)
y
x
64
64
80
80
16 stroke
y
x
+2
ø63,2 +0,5
ø18
5
36,5
82
27
30
84
108
ø63,5
ø11
2480.011.01000 2480.011.01000.2
2480.007.01000
ø15 (2x) ø18 (4x)
14,2
ø13
30
92 92
62
12
12
M12 (2x)
20
ø9 (2x)
20
ø11 (2x)
100
100
73,5
73,5
73,5
20
100
100
73,5
20
ø15
(2x)
12
12
M12
(2x)
ø11 (2x)
ø9
(2x)
ø18 (2x) ø18 (2x)
12
stroke 23,9
64
64
80
80
ø10,5
27
+2
ø63,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.01000 4)
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
F218
subject to alterations
Gas spring HEAVY DUTY
Mounting variations
2480.022.01000
2480.057.01000
2480.044.03.01000 2)
100
100
24
12
ø11 (4x)
73,5
73,5
27
ø11 (4x)
M6 (4x)
y
x
73,5
73,5
90
90
16 stroke
y
x
+2
ø63,2 +0,5
2480.057.03.01000
27
ø11 (4x)
M5 (4x)
y
x
64
64
80
80
16 stroke
y
x
+2
ø63,2 +0,5
ø18
5
36,5
82
27
30
84
108
ø63,5
ø11
2480.011.01000 2480.011.01000.2
2480.007.01000
ø15 (2x) ø18 (4x)
14,2
ø13
30
92 92
62
12
12
M12 (2x)
20
ø9 (2x)
20
ø11 (2x)
100
100
73,5
73,5
73,5
20
100
100
73,5
20
ø15
(2x)
12
12
M12
(2x)
ø11 (2x)
ø9
(2x)
ø18 (2x) ø18 (2x)
12
stroke 23,9
64
64
80
80
ø10,5
27
+2
ø63,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.01000 4)
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
subject to alterations
Gas spring HEAVY DUTY
1,0
1,7
1,6
1,5
1,4
1,3
1,2
1,1
0 10 300 250 200 150 100 50 25
025 038 050
75
075
100 063 080
125
125 150 160 175 200 250 300 .01500.
1600 0
50
60
70
80
90
100
110
120
130
140
150
1200 800 400
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
013
Note:
Initial spring force at 150 bar = 1500 daN
Order No for spare parts kit: 2488.13.01500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
2488.13.01500.
20
19
ø56
R2
View X
X
M6
ø36
±0,1
ø63,2
max.
stroke
3 7
8
10,5
±0,25
l
min.
I
90°
Overtravel
protection
M8x16 deep
(6x)
ø40
/
1
8
G Valve
S>max V>max
P>max
Flex Guide
TM
F219
Order No Stroke max. l min. l
2488.13.01500.013 13 108 121
2488.13.01500.025 25 120 145
2488.13.01500.038 38 133 171
2488.13.01500.050 50 145 195
2488.13.01500.063 63 158 221
2488.13.01500.075 75 170 245
2488.13.01500.080 80 175 255
2488.13.01500.100 100 195 295
2488.13.01500.125 125 220 345
2488.13.01500.150 150 245 395
2488.13.01500.160 160 255 415
2488.13.01500.175 175 270 445
2488.13.01500.200 200 295 495
2488.13.01500.250 250 345 595
2488.13.01500.300 300 395 695
2488.13.01500.
Gas spring HEAVY DUTY
subject to alterations
Gas Spring HEAVY DUTY
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)
2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)
2480.047.01500 2)
32
15
DIN 74 -
Km 8 (4x)
13,5
28
37
101
90
43,5
10
19
57
104 104
73,5
134
86
104
ø11 (4x)
M6 (4x)
ø9
3
±0,1
4
+0,1
10
14,2
ø13 (2x)
14,2
ø13
2,5
30
30
y
x
ø11
100
100
73,5
73,5
20
100
100
24
12
ø11 (4x)
73,5
73,5
73,5
73,5
29 90
90
16
stroke
y
x
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
21
37
35
38
90
40
9
ø9
13
ø20
ø15
ø14,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
90
M20
40
DIN 74 - Km 10 (4x)
12
+0,1
10
±0,1
4
+2
ø75,2 +0,5
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
29
stroke
x
A - A
73,5
ø10,5
stroke
73,5
73,5
90
90 29
+2
ø75,2 +0,5
A
A
A - A
M6 (2x)
5)
5)
26
y
A A
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
16
92
ø85
ø77
73,5
92
73,5
130
*205
ø11 (4x)
2480.010.01500.130 3)
2480.010.01500.205* 3)
F220
subject to alterations
Gas Spring HEAVY DUTY
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)
2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)
2480.047.01500 2)
32
15
DIN 74 -
Km 8 (4x)
13,5
28
37
101
90
43,5
10
19
57
104 104
73,5
134
86
104
ø11 (4x)
M6 (4x)
ø9
3
±0,1
4
+0,1
10
14,2
ø13 (2x)
14,2
ø13
2,5
30
30
y
x
ø11
100
100
73,5
73,5
20
100
100
24
12
ø11 (4x)
73,5
73,5
73,5
73,5
29 90
90
16
stroke
y
x
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
21
37
35
38
90
40
9
ø9
13
ø20
ø15
ø14,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
90
M20
40
DIN 74 - Km 10 (4x)
12
+0,1
10
±0,1
4
+2
ø75,2 +0,5
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
29
stroke
x
A - A
73,5
ø10,5
stroke
73,5
73,5
90
90 29
+2
ø75,2 +0,5
A
A
A - A
M6 (2x)
5)
5)
26
y
A A
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
16
92
ø85
ø77
73,5
92
73,5
130
*205
ø11 (4x)
2480.010.01500.130 3)
2480.010.01500.205* 3)
subject to alterations
Gas spring HEAVY DUTY
1,0
1,7
1,6
1,5
1,4
1,3
1,2
1,1
25 75 200 300 0 250 150 125 100 50 10
100 125 300 250 200
160
080 063 050 038 025 175 150
075
.02400.
3000 0
50
60
70
80
90
100
110
120
130
140
150
2500 2000 1500 1000 500
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 2400 daN
Order No for spare parts kit: 2488.13.02400
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
90°
M8x16 deep
(4x)
±0,25
l
ø40
7
R2,5
10,5
21
min.
±0,1
ø75,2
ø67
X
M6
ø45
I
max.
stroke
3
8
View X
Valve /
1
8
G
/
1
8
G
2488.13.02400.
Overtravel
protection
Valve
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F221
Order No Stroke max. l min. l
2488.13.02400.025 25 135 160
2488.13.02400.038 38 148 186
2488.13.02400.050 50 160 210
2488.13.02400.063 63 173 236
2488.13.02400.075 75 185 260
2488.13.02400.080 80 190 270
2488.13.02400.100 100 210 310
2488.13.02400.125 125 235 360
2488.13.02400.150 150 260 410
2488.13.02400.160 160 270 430
2488.13.02400.175 175 285 460
2488.13.02400.200 200 310 510
2488.13.02400.250 250 360 610
2488.13.02400.300 300 410 710
2488.13.02400.
Gas spring HEAVY DUTY
subject to alterations
Gas Spring HEAVY DUTY
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)
2480.047.03000 2)
66,5
11
46,5
35
63
110
ø13 (4x)
ø13 (4x)
26
ø24
15
ø14,5
36,5
63,5
110
110
121
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
40
60
9
ø9
ø15
20
30
14,2
14,2
110
110
2,5
40
40
stroke
y
x
24
12
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
92
92
M6 (4x)
y
x
13,5
28
19
3
±0,1
4
+0,1
10
+0,1
10
±0,1
4
+2
ø95,2 +0,5
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
stroke
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
stroke
33
+2
ø95,2 +0,5
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
16
116
ø108
ø96,8
92
116
92
140
*215
ø13 (4x)
2480.010.03000.140 3)
2480.010.03000.215* 3)
F222
subject to alterations
Gas Spring HEAVY DUTY
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)
2480.047.03000 2)
66,5
11
46,5
35
63
110
ø13 (4x)
ø13 (4x)
26
ø24
15
ø14,5
36,5
63,5
110
110
121
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
40
60
9
ø9
ø15
20
30
14,2
14,2
110
110
2,5
40
40
stroke
y
x
24
12
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
92
92
M6 (4x)
y
x
13,5
28
19
3
±0,1
4
+0,1
10
+0,1
10
±0,1
4
+2
ø95,2 +0,5
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
stroke
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
stroke
33
+2
ø95,2 +0,5
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
16
116
ø108
ø96,8
92
116
92
140
*215
ø13 (4x)
2480.010.03000.140 3)
2480.010.03000.215* 3)
subject to alterations
Gas spring HEAVY DUTY
1,0
1,7
1,6
1,5
1,4
1,3
1,2
1,1
25 75 200 300 0 250 150 125 100 50 10
100 125 300 250 200
160
080 063 050 038 025 175 150
075
.04200.
4500 0
50
60
70
80
90
100
110
120
130
140
150
3500 2500 1500 500
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 4200 daN
Order No for spare parts kit: 2488.13.04200
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
90°
±0,25
l
Valve /
1
8
G
ø60
3
R2,5
10,5
24
min.
I
±0,1
ø95,2
ø87
M8
X
ø60
8
7
M8x16 deep
(4x)
View X
2488.13.04200.
/
1
8
G
Overtravel
protection
Valve
max.
stroke
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F223
Order No Stroke max. l min. l
2488.13.04200.025 25 145 170
2488.13.04200.038 38 158 196
2488.13.04200.050 50 170 220
2488.13.04200.063 63 183 246
2488.13.04200.075 75 195 270
2488.13.04200.080 80 200 280
2488.13.04200.100 100 220 320
2488.13.04200.125 125 245 370
2488.13.04200.150 150 270 420
2488.13.04200.160 160 280 440
2488.13.04200.175 175 295 470
2488.13.04200.200 200 320 520
2488.13.04200.250 250 370 620
2488.13.04200.300 300 420 720
2488.13.04200.
Gas spring HEAVY DUTY
subject to alterations
Gas Spring HEAVY DUTY
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)
2480.047.05000 2)
88,9
36,5
18
88
149
140
11,5
48
79
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
28
19
3
±0,1
4
+0,1
10
36 130
130
109,5
109,5
21
stroke
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
ø17,5
11
ø11
36
ø26
17,5
39
130
130
50
80
ø18
DIN 74 - Km 10 (2x)
DIN 74 - Km 16 (2x)
+0,1
10
±0,1
4
+2
ø120,2 +0,5
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
stroke
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
32,5
130
130
ø12,5
stroke
36
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
y
A A
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
16
138
ø130
ø122
109,5
138
109,5 160
ø15 (4x)
2480.010.05000.160 3)
F224
subject to alterations
Gas Spring HEAVY DUTY
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)
2480.047.05000 2)
88,9
36,5
18
88
149
140
11,5
48
79
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
28
19
3
±0,1
4
+0,1
10
36 130
130
109,5
109,5
21
stroke
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
ø17,5
11
ø11
36
ø26
17,5
39
130
130
50
80
ø18
DIN 74 - Km 10 (2x)
DIN 74 - Km 16 (2x)
+0,1
10
±0,1
4
+2
ø120,2 +0,5
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
stroke
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
32,5
130
130
ø12,5
stroke
36
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
y
A A
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
16
138
ø130
ø122
109,5
138
109,5 160
ø15 (4x)
2480.010.05000.160 3)
subject to alterations
Gas spring HEAVY DUTY
1,0
1,7
1,6
1,5
1,4
1,3
1,2
1,1
25 75 200 300 0 250 150 125 100 50 10
100 125 300 250 200
160
080 063 050 038 025 175 150
075
.06600.
7000 0
50
60
70
80
90
100
110
120
130
140
150
6000 5000 4000 3000 2000 1000
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 6600 daN
Order No for spare parts kit: 2488.13.06600
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
±0,25
l
25,5
ø80
7 3
10,5
max.
stroke
min.
I
±0,1
ø120,2
ø112
M8
ø75
X
R2,5
8
M10x16 deep
(4x)
View X
Valve /
1
8
G
90°
2488.13.06600.
/
1
8
G
Overtravel
protection
Valve
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F225
Order No Stroke max. l min. l
2488.13.06600.025 25 165 190
2488.13.06600.038 38 178 216
2488.13.06600.050 50 190 240
2488.13.06600.063 63 203 266
2488.13.06600.075 75 215 290
2488.13.06600.080 80 220 300
2488.13.06600.100 100 240 340
2488.13.06600.125 125 265 390
2488.13.06600.150 150 290 440
2488.13.06600.160 160 300 460
2488.13.06600.175 175 315 490
2488.13.06600.200 200 340 540
2488.13.06600.250 250 390 640
2488.13.06600.300 300 440 740
2488.13.06600.
Gas spring HEAVY DUTY
subject to alterations
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
2480.044.07500 2)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
+2
ø150,2 +0,5
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
Gas spring HEAVY DUTY
Mounting variations
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
F226
subject to alterations
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
2480.044.07500 2)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
+2
ø150,2 +0,5
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
Gas spring HEAVY DUTY
Mounting variations
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
subject to alterations
Gas spring HEAVY DUTY
1,0
1,7
1,6
1,5
1,4
1,3
1,2
1,1
25 75 200 300 0 250 150 125 100 50 10
100 125 300 250 200
160
080 063 050 038 025 175 150
075
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
50
60
70
80
90
100
110
120
130
140
150
0 2000 4000 6000 8000 10000
.09500.
Note:
Initial spring force at 150 bar = 9500 daN
Order No for spare parts kit: 2488.13.09500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
±0,25
l
ø100
8 3
10,5
27,5
max.
stroke
min.
I
±0,1
ø150,2
ø142
M8
ø90
X
R2,5
8
M10x16 deep
(4x)
View X
Valve /
1
8
G
90°
2488.13.09500.
/
1
8
G
Overtravel
protection
Valve
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F227
Order No Stroke max. l min. l
2488.13.09500.025 25 180 205
2488.13.09500.038 38 193 231
2488.13.09500.050 50 205 255
2488.13.09500.063 63 218 281
2488.13.09500.075 75 230 305
2488.13.09500.080 80 235 315
2488.13.09500.100 100 255 355
2488.13.09500.125 125 280 405
2488.13.09500.150 150 305 455
2488.13.09500.160 160 315 475
2488.13.09500.175 175 330 505
2488.13.09500.200 200 355 555
2488.13.09500.250 250 405 655
2488.13.09500.300 300 455 755
2488.13.09500.
Gas spring HEAVY DUTY
subject to alterations
Gas spring HEAVY DUTY
Mounting variations
2480.022.10000
210
210
24
13
ø17 (4x)
170
170
2480.057.10000 2480.007.10000
ø17,5
(4x)
M6 (4x)
y
x
47 210
210
170
170
27 stroke
y
x
169
240 240
ø21
58
16
+2
ø195,2 +0,5
ø17,5
M20
ø26
ø20
13
25
17
120
210
170
210
170
ø13,5
ø17,5
M20
ø26
15
25
17
120
210
170
210
170
ø13,5
ø20
2480.011.10000 2480.011.10000.2
F228
subject to alterations
Gas spring HEAVY DUTY
Mounting variations
2480.022.10000
210
210
24
13
ø17 (4x)
170
170
2480.057.10000 2480.007.10000
ø17,5
(4x)
M6 (4x)
y
x
47 210
210
170
170
27 stroke
y
x
169
240 240
ø21
58
16
+2
ø195,2 +0,5
ø17,5
M20
ø26
ø20
13
25
17
120
210
170
210
170
ø13,5
ø17,5
M20
ø26
15
25
17
120
210
170
210
170
ø13,5
ø20
2480.011.10000 2480.011.10000.2
subject to alterations
Gas spring HEAVY DUTY
1,0
1,7
1,6
1,5
1,4
1,3
1,2
1,1
0 10 300 250 200 150 100 50 25 75 125
025 038 050
075
100 063 080 125 150 160 175 200 250 300 .20000.
25000 0
50
60
70
80
90
100
110
120
130
140
150
20000 15000 10000 5000
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 20000 daN
Order No for spare parts kit: 2488.13.20000
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
2488.13.20000.
ø186,65
195 -0,2
33,5
ø130
X
R2,5
3 8
8
15
max.
stroke min. I
±0,25
l
M8
ø120
M12x16 deep
(4x)
90°
Overtravel
protection
View X
/
1
8
G Valve
S>max V>max
P>max
Flex Guide
TM
F229
Order No Stroke max. l min. l
2488.13.20000.025 25 185 210
2488.13.20000.038 38 198 236
2488.13.20000.050 50 210 260
2488.13.20000.063 63 223 286
2488.13.20000.075 75 235 310
2488.13.20000.080 80 240 320
2488.13.20000.100 100 260 360
2488.13.20000.125 125 285 410
2488.13.20000.150 150 310 460
2488.13.20000.160 160 320 480
2488.13.20000.175 175 335 510
2488.13.20000.200 200 360 560
2488.13.20000.250 250 410 660
2488.13.20000.300 300 460 760
2488.13.20000.
Gas spring HEAVY DUTY
subject to alterations F230
Gas springs
with through
bore passage
Gas springs
with through
bore passage
F231
subject to alterations
2480.055.00250 2480.057.00250
+2
+0,5 ø38
ø7 (4x)
M4 (4x)
y
9
40
40
16 52
y
x
52
x
40
40
68
+2
+0,5 ø38
ø7 (4x)
M5 (4x)
y
x
9 16
A A
y
x
A - A
+2
+0,5 ø38
2
16
g 2
2
+1,0
+0,5 ø38
+2
+0,5 ø38
stroke
stroke
stroke
stroke
Mounting examples:
Gas Spring with through bore passage
Mounting variations
F232
subject to alterations
2480.055.00250 2480.057.00250
+2
+0,5 ø38
ø7 (4x)
M4 (4x)
y
9
40
40
16 52
y
x
52
x
40
40
68
+2
+0,5 ø38
ø7 (4x)
M5 (4x)
y
x
9 16
A A
y
x
A - A
+2
+0,5 ø38
2
16
g 2
2
+1,0
+0,5 ø38
+2
+0,5 ø38
stroke
stroke
stroke
stroke
Mounting examples:
Gas Spring with through bore passage
Mounting variations
subject to alterations
Gas spring with through bore passage
100 200
.00270. 016 025 050 080
100 75 50 10 0 300
100
0 25
1,0
1,4
50
60
70
80
90
100
110
120
130
140
150 1,5
1,3
1,2
1,1
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 270 daN
Order No for spare parts kit: 2496.12.00270
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 0.5 m/s
±0,25
l
M6 valve
11,5
2
ø10,4
ø22
±0,1
R1
R1
10,5
I min.
ø38
X
View X Top view
Stroke max.
2496.12.00270.
V>max
F233
Order No Stroke max. l min. l g 2 *
2496.12.00270.016 16 92 108 86
2496.12.00270.025 25 101 126 95
2496.12.00270.050 50 126 176 120
2496.12.00270.080 80 156 236 150
*see mounting example
2496.12.00270.
Gas spring with through bore
passage
subject to alterations
Gas spring with through bore passage
Mounting variations
2480.055.00750 2480.057.00750
22 70
70
56,5
56,5
13
stroke
y
x
ø9 (4x)
M5 (4x)
y
x
+2
ø50,2 +0,5
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x)
M6 (4x)
y
x
22
stroke
x
A - A
56,5
stroke
y
A A
19,5
56,5
56,5
70
70
ø9
22
+2
ø50,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00750 4)
+2
+0,5
ø50,2
stroke
3
22
g 2
stroke
3
+1,0
+0,5
ø50,2
+2
+0,5
ø50,2
see Note!
Mounting examples:
Note:
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
F234
subject to alterations
Gas spring with through bore passage
Mounting variations
2480.055.00750 2480.057.00750
22 70
70
56,5
56,5
13
stroke
y
x
ø9 (4x)
M5 (4x)
y
x
+2
ø50,2 +0,5
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x)
M6 (4x)
y
x
22
stroke
x
A - A
56,5
stroke
y
A A
19,5
56,5
56,5
70
70
ø9
22
+2
ø50,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00750 4)
+2
+0,5
ø50,2
stroke
3
22
g 2
stroke
3
+1,0
+0,5
ø50,2
+2
+0,5
ø50,2
see Note!
Mounting examples:
Note:
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
subject to alterations
Gas spring with through bore passage
50
100 200 300
.00490. 016 025 050 080
100 75 50 10 500
100
0 25
1,0
1,4
60
70
80
90
100
110
120
130
140
150 1,6
1,3
1,2
1,1
1,5
400
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 490 daN
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Order No for spare parts kit: 2496.12.00490
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 0.5 m/s
±0,25
l
±0,1
ø50,2
M6 valve
15,5
3
ø16,4
I min.
14,5
ø30
R2
X
R2
View X top view
28
23
M4 x 8 deep
(4x)
M4 x 8 deep
(4x)
max.
Stroke
2496.12.00490.
V>max
F235
Order No Stroke max. l min. l g 2 *
2496.12.00490.016 16 96 112 88
2496.12.00490.025 25 105 130 97
2496.12.00490.050 50 130 180 122
2496.12.00490.080 80 160 240 152
*see mounting example
2496.12.00490.
Gas spring with through bore
passage
subject to alterations
+2
+0,5 ø75,2
3
27
g 2
3
+1,0
+0,5 ø75,2
+2
+0,5 ø75,2
2480.064.01500 4)
26
73,5
73,5
90
90
ø10,5
27
+2
ø75,2 +0,5
A - A
M6 (2x)
5)
5)
A
A
see Note!
stroke
stroke
stroke
stroke
stroke
2480.055.01500 2480.057.01500
ø11 (4x)
M6 (4x)
y
x
73,5
73,5
27 90
90
16
y
x
+2
ø75,2 +0,5
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
27
x
A - A
73,5
y
A A
Notes:
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).
Mounting examples:
Gas Spring with through bore passage
Mounting variations
F236
subject to alterations
+2
+0,5 ø75,2
3
27
g 2
3
+1,0
+0,5 ø75,2
+2
+0,5 ø75,2
2480.064.01500 4)
26
73,5
73,5
90
90
ø10,5
27
+2
ø75,2 +0,5
A - A
M6 (2x)
5)
5)
A
A
see Note!
stroke
stroke
stroke
stroke
stroke
2480.055.01500 2480.057.01500
ø11 (4x)
M6 (4x)
y
x
73,5
73,5
27 90
90
16
y
x
+2
ø75,2 +0,5
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
27
x
A - A
73,5
y
A A
Notes:
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).
Mounting examples:
Gas Spring with through bore passage
Mounting variations
subject to alterations
Gas spring with through bore passage
.01060.
50
250 500 750 1250
016 025 050 080
100 75 50 10
100
0 25
1,0
1,4
60
70
80
90
100
110
120
130
140
150 1,6
1,3
1,2
1,1
1,5
1000
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 1060 daN
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Order No for spare parts kit: 2496.12.01060
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 0.5 m/s
±0,25
l
R2,5
R2,5
ø25,4
19
M6 valve
3
18
±0,1
I min.
X
ø75,2
View X top view
M6 x 12 deep
(4x)
M6 x 12 deep
(4x)
48
36
ø50
max.
Stroke
2496.12.01060.
V>max
F237
Order No Stroke max. l min. l g 2 *
2496.12.01060.016 16 106 122 96
2496.12.01060.025 25 115 140 105
2496.12.01060.050 50 140 190 130
2496.12.01060.080 80 170 250 160
2496.12.01060.100 100 190 290 180
*see mounting example
2496.12.01060.
Gas spring with through bore
passage
subject to alterations F238
Gas springs with
increased spring
force POWER LINE
Gas springs with
increased spring
force POWER LINE
F239
2480.051.00030 2480.051.00030 2480.052.00030
9
7 25
32
45
1
20,5
ø7
25
32
45
Ø
1)
+1
+0,5
ø7 M3 (4x)
10
10
2480.051.03.00030 2480.051.03.00030
9 25
32
45
1
21,5
ø7 M3 (4x)
subject to alterations
Gas Spring POWERLINE
Mounting variations
Mounting examples:
phasing out
phasing out
F240
2480.051.00030 2480.051.00030 2480.052.00030
9
7 25
32
45
1
20,5
ø7
25
32
45
Ø
1)
+1
+0,5
ø7 M3 (4x)
10
10
2480.051.03.00030 2480.051.03.00030
9 25
32
45
1
21,5
ø7 M3 (4x)
subject to alterations
Gas Spring POWERLINE
Mounting variations
Mounting examples:
phasing out
phasing out
subject to alterations
Gas spring POWERLINE
50 0
50
180
100 5
100 125 050 025
25 75 0 125 100 50 10
1,0
080 075 063 038
1,1
1,2
1,3
1,4
1,5
1,6
1,7
007 015 019
010
170
160
150
140
130
120
110
100
60
70
80
90
200 150
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 180 bar = 170 daN
Worn gas springs cannot be repaired, they
have to be replaced completely.
1) Fixing at bottom thread only recommanded
for stroke length up to 50 mm.
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
17
l min.
±0,25
l
ø19
±0,1
ø11
X
View X
R1
R1
6
1 5
valve M6
2487.12.00170.
max.
Stroke
S>max
VDI
V>max
ISO
P>max
F241
Order No Stroke max. l min. l
2487.12.00170.007 7 37 44
2487.12.00170.010 10 40 50
2487.12.00170.015 15 45 60
2487.12.00170.019 19 49 68
2487.12.00170.025 25 55 80
2487.12.00170.038 38 68 106
2487.12.00170.050 50 80 130
2487.12.00170.063 63 93 156
2487.12.00170.075 75 110 185
2487.12.00170.080 80 115 195
2487.12.00170.100 100 135 235
2487.12.00170.125 125 160 285
2487.12.00170.
Gas spring POWERLINE
2480.051.00150 2480.053.00150
subject to alterations
Gas spring POWERLINE
Mounting variations
Mounting examples:
F242
2480.051.00150 2480.053.00150
subject to alterations
Gas spring POWERLINE
Mounting variations
Mounting examples:
subject to alterations
Gas spring POWERLINE
50 5
100 125 050 025
25 75 0 125 100 50 10
1,0
080 075 063 038
1,1
1,2
1,3
1,4
1,5
1,6
1,7
007 015 019
010
0
50
180
170
160
150
140
130
120
110
100
60
70
80
90
350 300 250 200 150 100
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 180 bar = 320 daN
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 40 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
17
±0,25
l
R1
X
View X
ø15
ø24,9 ±0,1
l min.
5 1
valve M6
max.
Stroke
2487.12.00320.
S>max V>max
ISO
P>max
F243
Order No Stroke max. l min. l
2487.12.00320.007 7 37 44
2487.12.00320.010 10 40 50
2487.12.00320.015 15 45 60
2487.12.00320.019 19 49 68
2487.12.00320.025 25 55 80
2487.12.00320.038 38 68 106
2487.12.00320.050 50 80 130
2487.12.00320.063 63 93 156
2487.12.00320.075 75 110 185
2487.12.00320.080 80 115 195
2487.12.00320.100 100 135 235
2487.12.00320.125 125 160 285
2487.12.00320.
Gas spring POWERLINE
subject to alterations
Gas Spring POWERLINE
Mounting variations
Notes:
2) Attention:
The spring force must be
absorbed by the stop surface.
Mounting examples:
2480.022.00150
2480.055.00150 2480.057.00150
2480.044.00150 2) 2480.044.03.00150 2)
12
7
4
ø32,5
ø28,5
35
50
50
35
ø7 (4x)
+0,5
+1,0
Ø
32,2
15
22,5
22
54
20
45
41
90
72
9 (2x)
+2
+0,5 ø32
ø7 (4x)
M3 (4x)
y
9
35
35
17
stroke
45
y
x
45
x
35
35
60
ø7 (4x)
M5 (4x)
y
x
9 17
stroke
A A
y
x
A - A
+2
+0,5 ø32
ø15
4
20,9
48
10
20
50
68
ø32,1
ø9
F244
subject to alterations
Gas Spring POWERLINE
Mounting variations
Notes:
2) Attention:
The spring force must be
absorbed by the stop surface.
Mounting examples:
2480.022.00150
2480.055.00150 2480.057.00150
2480.044.00150 2) 2480.044.03.00150 2)
12
7
4
ø32,5
ø28,5
35
50
50
35
ø7 (4x)
+0,5
+1,0
Ø
32,2
15
22,5
22
54
20
45
41
90
72
9 (2x)
+2
+0,5 ø32
ø7 (4x)
M3 (4x)
y
9
35
35
17
stroke
45
y
x
45
x
35
35
60
ø7 (4x)
M5 (4x)
y
x
9 17
stroke
A A
y
x
A - A
+2
+0,5 ø32
ø15
4
20,9
48
10
20
50
68
ø32,1
ø9
subject to alterations
Gas spring POWERLINE
100
200 300 400 100 0
180
50
60
70
80
90
100
110
120
130
140
150
160
170
1,0
1,1
1,2
1,3
1,4
1,5
1,6
5 10 0 125 75 50 25
125 050 025 075 080 063 038 032 016 010
013
100
019
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 180 bar = 350 daN
Order No for spare parts kit: 2487.12.00350
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
20
ø32
ø27
3,5
ø16
12,5 6
valve M6
2
M6
M6 x 6 tief
-0,2
4
l
±0,25
l
min.
R 1
X
View X
(2x)
max.
Stroke
2487.12.00350.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F245
Order No Stroke max. l min. l
2487.12.00350.010 10 40 50
2487.12.00350.013 13 43 56
2487.12.00350.016 16 46 62
2487.12.00350.019 19 49 68
2487.12.00350.025 25 55 80
2487.12.00350.032 32 62 94
2487.12.00350.038 38 68 106
2487.12.00350.050 50 80 130
2487.12.00350.063 63 93 156
2487.12.00350.075 75 105 180
2487.12.00350.080 80 110 190
2487.12.00350.100 100 130 230
2487.12.00350.125 125 155 280
2487.12.00350.
Gas spring POWERLINE
subject to alterations
Gas Spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
2480.022.00250
2480.055.00250 2480.057.00250 2480.007.00250 2480.008.00250 3)
2480.044.00250 2)
ø7 (4x)
M4 (4x)
y
9
40
40
17
stroke
52
y
x
52
x
+2
ø38 +0,5
12
ø7 (4x)
7
55
40
55
40
95
38,2
9 (2x)
59
15
27,5
55
43
20
77
25
ø7
20
7
56,6
ø7 (2x)
2,5
7
20
48
56,6
76,6
40
40
68
+2
+0,5 ø38
ø7 (4x)
M5 (4x)
y
x
9 17
stroke
x
A - A
y
A A
2480.044.03.00250 2)
ø15
4
23,9
54
16
20
54
74
ø38,2
ø9
12
52
ø44,5
ø39,3
40
52
40
55
*95
ø7 (4x)
2480.010.00250.055 3)
2480.010.00250.095* 3)
F246
subject to alterations
Gas Spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
2480.022.00250
2480.055.00250 2480.057.00250 2480.007.00250 2480.008.00250 3)
2480.044.00250 2)
ø7 (4x)
M4 (4x)
y
9
40
40
17
stroke
52
y
x
52
x
+2
ø38 +0,5
12
ø7 (4x)
7
55
40
55
40
95
38,2
9 (2x)
59
15
27,5
55
43
20
77
25
ø7
20
7
56,6
ø7 (2x)
2,5
7
20
48
56,6
76,6
40
40
68
+2
+0,5 ø38
ø7 (4x)
M5 (4x)
y
x
9 17
stroke
x
A - A
y
A A
2480.044.03.00250 2)
ø15
4
23,9
54
16
20
54
74
ø38,2
ø9
12
52
ø44,5
ø39,3
40
52
40
55
*95
ø7 (4x)
2480.010.00250.055 3)
2480.010.00250.095* 3)
subject to alterations
Gas spring POWERLINE
400 500 0 300 200 100
50
60
70
80
90
100
110
120
130
140
150
1,0
5 10 0 125 75 50 25
1,0
1,1
1,2
1,3
1,4
1,5
1,6
013
125 080 075 050 025 010 063 038 032 016
100
019
100
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 470 daN
Order No for spare parts kit: 2487.12.00500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
ø33
12,5 6
valve M6
2
ø20
M6
ø38 -0,2
4
4
l
±0,25
l
min.
R 1
X
25
20
View X
45°
M6 x 8 deep
(4x)
valve M6
max.
Stroke
2487.12.00500.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F247
Order No Stroke max. l min. l
2487.12.00500.010 10 40 50
2487.12.00500.013 13 43 56
2487.12.00500.016 16 46 62
2487.12.00500.019 19 49 68
2487.12.00500.025 25 55 80
2487.12.00500.032 32 62 94
2487.12.00500.038 38 68 106
2487.12.00500.050 50 80 130
2487.12.00500.063 63 93 156
2487.12.00500.075 75 105 180
2487.12.00500.080 80 110 190
2487.12.00500.100 100 130 230
2487.12.00500.125 125 155 280
2487.12.00500.
Gas spring POWERLINE
subject to alterations
Gas spring POWERLINE
Mounting variations
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500
2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)
2480.044.00500 2)
70
50
ø9 (2x)
ø9
2,5
7
25
56
70,7
95,8
25
7
70,7 70,7
50
70
50
ø9 (4x)
7
20
12
12
M10 (2x)
ø15 (2x)
20
DIN 74 -
Km 8 (4x)
20
50
70
50
70
M10 (2x)
ø15 (2x)
20
50
70
50
70
DIN 74 -
Km 8 (4x)
12
12
20
ø9 (4x)
M5 (4x)
13
50
50
stroke
64
y
x
64
y
x
+2
ø45,2 +0,5
82
45,5
9 (2x)
64
100
15
30
60
45
20
28
13
50
50
86
+2
+0,5 ø45,2
ø9 (4x)
M6 (4x)
y
x
stroke
x
A - A
y
A A
23 6)
23 6)
20
ø15
(2x)
20
70
70
12
12
M10
(2x)
ø9 (2x)
ø9
(2x)
ø15 (2x) ø15 (2x)
12
50
50
2480.044.03.00500 2)
ø15
4
27,5
60
22
20
60
80
ø45,5
ø9
12
64
ø52
ø46
45,5
64
45,5 95
ø7 (4x)
2480.010.00500.095 3)
stroke 18,4
50
50
64
64
ø9
23
+2
ø45,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00500 4) Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
6) Installation height increased
from 22 mm to 23 mm according
to VDI 3003.
F248
subject to alterations
Gas spring POWERLINE
0
50
150
800
140
130
120
110
100
60
70
80
90
700 600 500 400 300 200 100 5
100 125 050 025
25 75 0 125 100 50 10
1,0
1,1
1,2
1,3
1,4
1,5
1,6
080 075 063 038 032 016 010
013 019
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 750 daN
Order No for spare parts kit: 2487.12.00750
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
l min.
20
ø40
ø25
M6
ø45,2
±0,1
2
R 1
4
4
±0,25
l
16,5
6
X
View X
valve M6
M8 x 6 deep
(2x)
max.
Stroke
2487.12.00750. .1
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F249
Order No Stroke max. l min. l
2487.12.00750.010.1 10 42 52
2487.12.00750.013.1 13 45 58
2487.12.00750.016.1 16 48 64
2487.12.00750.019.1 19 51 70
2487.12.00750.025.1 25 57 82
2487.12.00750.032.1 32 64 96
2487.12.00750.038.1 38 70 108
2487.12.00750.050.1 50 82 132
2487.12.00750.063.1 63 95 158
2487.12.00750.075.1 75 107 182
2487.12.00750.080.1 80 112 192
2487.12.00750.100.1 100 132 232
2487.12.00750.125.1 125 157 282
2487.12.00750. .1
Gas spring POWERLINE
subject to alterations
Gas Spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
6) Installation height increased
from 22 mm to 24 mm,
installation position from
3 mm to 5 mm according to
VDI 3003.
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750
2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)
2480.064.00750 4) 2480.044.00750 2) 2480.045.00750 2)
2480.047.00750 2)
12
+0,1
10
12
56,5
56,5
12
25,5
22
11
34,5
38
13
5
70
65
±0,1
4
+0,1
10
19
30
32
60
1 20 28,
9
ø9
11
ø18
ø15
ø11,5
9 (2x)
90
130
20
50,5
40
80
60
30
110
14,2
ø13 (2x)
80
110
14,2
56,5
ø13
70
70
56,5
56,5
2,5
30
61
30
80 80
13
stroke
y
x
24
12
56,5
75
56,5
75
ø9 (4x)
40
DIN 74 - Km 8 (2x)
DIN 74 - Km 10 (2x)
60
ø9 (4x)
M5 (4x)
y
x
33
M10 (2x)
ø15 (2x)
20
75
75
DIN 74 -
Km 8 (4x)
±0,1
4
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
20
75
75
DIN 74 -
Km 8 (4x)
20
+2
ø50,2 +0,5
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x)
M6 (4x)
y
x
24
stroke
x
A - A
56,5
stroke
19,5
56,5
56,5
70
70
ø9
+2
ø50,2 +0,5
A - A
M5 (2x)
5)
5)
A
A
y
A A
6)
6)
24 6)
24 6)
20
ø15
20
56,5
56,5
75
75
12
12
M10
(2x)
ø9 (4x)
ø9
ø15 (2x) ø15 (4x)
12
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
12
70
ø57
ø51,2
56,5
70
56,5 115
ø9 (4x)
2480.010.00750.115 3)
F250
subject to alterations
Gas Spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
6) Installation height increased
from 22 mm to 24 mm,
installation position from
3 mm to 5 mm according to
VDI 3003.
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750
2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)
2480.064.00750 4) 2480.044.00750 2) 2480.045.00750 2)
2480.047.00750 2)
12
+0,1
10
12
56,5
56,5
12
25,5
22
11
34,5
38
13
5
70
65
±0,1
4
+0,1
10
19
30
32
60
1 20 28,
9
ø9
11
ø18
ø15
ø11,5
9 (2x)
90
130
20
50,5
40
80
60
30
110
14,2
ø13 (2x)
80
110
14,2
56,5
ø13
70
70
56,5
56,5
2,5
30
61
30
80 80
13
stroke
y
x
24
12
56,5
75
56,5
75
ø9 (4x)
40
DIN 74 - Km 8 (2x)
DIN 74 - Km 10 (2x)
60
ø9 (4x)
M5 (4x)
y
x
33
M10 (2x)
ø15 (2x)
20
75
75
DIN 74 -
Km 8 (4x)
±0,1
4
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
20
75
75
DIN 74 -
Km 8 (4x)
20
+2
ø50,2 +0,5
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x)
M6 (4x)
y
x
24
stroke
x
A - A
56,5
stroke
19,5
56,5
56,5
70
70
ø9
+2
ø50,2 +0,5
A - A
M5 (2x)
5)
5)
A
A
y
A A
6)
6)
24 6)
24 6)
20
ø15
20
56,5
56,5
75
75
12
12
M10
(2x)
ø9 (4x)
ø9
ø15 (2x) ø15 (4x)
12
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
12
70
ø57
ø51,2
56,5
70
56,5 115
ø9 (4x)
2480.010.00750.115 3)
subject to alterations
Gas spring POWERLINE
800 1000 0 600 400 200
50
60
70
80
90
100
110
120
130
140
150
1,0
1,1
1,2
1,3
1,4
1,5
1,6
0 100 125 50 75 5 10 25
100 125 080 075 050 063 025 038 032 019
016
013
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 920 daN
Order No for spare parts kit: 2487.12.01000
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
6 17,5
20
ø50,2
ø43
ø28
X
View X
M6
R 2
±0,1
±0,25
l
l min.
3
7
8
M8 x 6 deep
(2x)
valve M6
max.
Stroke
2487.12.01000. .1
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F251
Order No Stroke max. l min. l
2487.12.01000.013.1 13 51 64
2487.12.01000.016.1 16 54 70
2487.12.01000.019.1 19 57 76
2487.12.01000.025.1 25 63 88
2487.12.01000.032.1 32 70 102
2487.12.01000.038.1 38 76 114
2487.12.01000.050.1 50 88 138
2487.12.01000.063.1 63 101 164
2487.12.01000.075.1 75 113 188
2487.12.01000.080.1 80 118 198
2487.12.01000.100.1 100 138 238
2487.12.01000.125.1 125 163 288
2487.12.01000. .1
Gas spring POWERLINE
subject to alterations
Gas spring POWERLINE
Mounting variations
2480.022.01000
2480.057.01000
2480.044.03.01000 2)
100
100
24
12
ø11 (4x)
73,5
73,5
27
ø11 (4x)
M6 (4x)
y
x
73,5
73,5
90
90
16 stroke
y
x
+2
ø63,2 +0,5
2480.057.03.01000
27
ø11 (4x)
M5 (4x)
y
x
64
64
80
80
16 stroke
y
x
+2
ø63,2 +0,5
ø18
5
36,5
82
27
30
84
108
ø63,5
ø11
2480.011.01000 2480.011.01000.2
2480.007.01000
ø15 (2x) ø18 (4x)
14,2
ø13
30
92 92
62
12
12
M12 (2x)
20
ø9 (2x)
20
ø11 (2x)
100
100
73,5
73,5
73,5
20
100
100
73,5
20
ø15
(2x)
12
12
M12
(2x)
ø11 (2x)
ø9
(2x)
ø18 (2x) ø18 (2x)
12
stroke
80
80
ø10,5
27
+2
ø63,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.01000 4)
23,9
64
64
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
F252
subject to alterations
Gas spring POWERLINE
Mounting variations
2480.022.01000
2480.057.01000
2480.044.03.01000 2)
100
100
24
12
ø11 (4x)
73,5
73,5
27
ø11 (4x)
M6 (4x)
y
x
73,5
73,5
90
90
16 stroke
y
x
+2
ø63,2 +0,5
2480.057.03.01000
27
ø11 (4x)
M5 (4x)
y
x
64
64
80
80
16 stroke
y
x
+2
ø63,2 +0,5
ø18
5
36,5
82
27
30
84
108
ø63,5
ø11
2480.011.01000 2480.011.01000.2
2480.007.01000
ø15 (2x) ø18 (4x)
14,2
ø13
30
92 92
62
12
12
M12 (2x)
20
ø9 (2x)
20
ø11 (2x)
100
100
73,5
73,5
73,5
20
100
100
73,5
20
ø15
(2x)
12
12
M12
(2x)
ø11 (2x)
ø9
(2x)
ø18 (2x) ø18 (2x)
12
stroke
80
80
ø10,5
27
+2
ø63,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.01000 4)
23,9
64
64
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
subject to alterations
Gas spring POWERLINE
0 5
100 125 050 025
25 75 0 125 100 50 10
1,0
1,1
50
150
1,2
1,3
1,4
1,5
1,6
080 075 063 038 032 016
013 019
140
130
120
110
100
60
70
80
90
1000 800 600 400 200 1200 1400 1600
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 1500 daN
Order No for spare parts kit: 2487.12.01500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 50 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
±0,25
l
l min.
19
ø63,2
±0,1
ø56
ø36
M6
20
X
View X
3
7
8
R 2
6
valve M6
M8 x 6 deep
(2x)
max.
Stroke
2487.12.01500.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F253
Order No Stroke max. l min. l
2487.12.01500.013 13 57 70
2487.12.01500.016 16 60 76
2487.12.01500.019 19 63 82
2487.12.01500.025 25 69 94
2487.12.01500.032 32 76 108
2487.12.01500.038 38 82 120
2487.12.01500.050 50 94 144
2487.12.01500.063 63 107 170
2487.12.01500.075 75 119 194
2487.12.01500.080 80 124 204
2487.12.01500.100 100 144 244
2487.12.01500.125 125 169 294
2487.12.01500.
Gas spring POWERLINE
subject to alterations
Gas Spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)
2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)
2480.047.01500 2)
32
15
13,5
28
37
101
90
43,5
10
19
57
104 104
73,5
134
86
104
ø11 (4x)
M6 (4x)
ø9
3
±0,1
4
+0,1
10
14,2
ø13 (2x)
14,2
ø13
2,5
30
30
y
x
ø11
100
100
73,5
73,5
20
100
100
24
12
ø11 (4x)
73,5
73,5
73,5
73,5
29 90
90
16
stroke
y
x
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
21
37
35
38
90
40
9
ø9
13
ø20
ø15
ø14,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
90
M20
40
DIN 74 - Km 10 (4x)
12
+0,1
10
±0,1
4
+2
ø75,2 +0,5
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
29
stroke
x
A - A
73,5
ø10,5
stroke
73,5
73,5
90
90 29
+2
ø75,2 +0,5
A - A
M6 (2x)
5)
5)
26
A
A
y
A A
DIN 74 -
Km 8 (4x)
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
16
92
ø85
ø77
73,5
92
73,5 130
ø11 (4x)
2480.010.01500.130 3)
F254
subject to alterations
Gas Spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)
2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)
2480.047.01500 2)
32
15
13,5
28
37
101
90
43,5
10
19
57
104 104
73,5
134
86
104
ø11 (4x)
M6 (4x)
ø9
3
±0,1
4
+0,1
10
14,2
ø13 (2x)
14,2
ø13
2,5
30
30
y
x
ø11
100
100
73,5
73,5
20
100
100
24
12
ø11 (4x)
73,5
73,5
73,5
73,5
29 90
90
16
stroke
y
x
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
21
37
35
38
90
40
9
ø9
13
ø20
ø15
ø14,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
90
M20
40
DIN 74 - Km 10 (4x)
12
+0,1
10
±0,1
4
+2
ø75,2 +0,5
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
29
stroke
x
A - A
73,5
ø10,5
stroke
73,5
73,5
90
90 29
+2
ø75,2 +0,5
A - A
M6 (2x)
5)
5)
26
A
A
y
A A
DIN 74 -
Km 8 (4x)
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
16
92
ø85
ø77
73,5
92
73,5 130
ø11 (4x)
2480.010.01500.130 3)
subject to alterations
Gas spring POWERLINE
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
125
125 100
100
050
50 75 5 10 25 0
080 075 063 038 025 032 016 019
2500 0
50
60
70
80
90
100
110
120
130
140
150
2000 1500 1000 500
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 2400 daN
Order No for spare parts kit: 2487.12.02400
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
21
M8 x 6 deep
90°
ø40
M6
ø67
ø45
X
View X
R 2,5
±0,25
l
l min.
6
3
7
8
ø75,2
±0,1
valve M6
(4x)
max.
Stroke
2487.12.02400.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F255
Order No Stroke max. l min. l
2487.12.02400.016 16 61 77
2487.12.02400.019 19 64 83
2487.12.02400.025 25 70 95
2487.12.02400.032 32 77 109
2487.12.02400.038 38 83 121
2487.12.02400.050 50 95 145
2487.12.02400.063 63 108 171
2487.12.02400.075 75 120 195
2487.12.02400.080 80 125 205
2487.12.02400.100 100 145 245
2487.12.02400.125 125 170 295
2487.12.02400.
Gas spring POWERLINE
subject to alterations
Gas Spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)
2480.047.03000 2)
66,5
11
46,5
35
63
110
ø13 (4x)
ø13 (4x)
26
ø24
15
ø14,5
36,5
63,5
110
110
121
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
40
60
9
ø9
ø15
20
30
14,2
14,2
110
110
2,5
40
40
stroke
y
x
24
12
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
92
92
M6 (4x)
y
x
13,5
28
19
3
±0,1
4
+0,1
10
+0,1
10
±0,1
4
+2
ø95,2 +0,5
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
stroke
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
stroke
33
+2
ø95,2 +0,5
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
16
116
ø108
ø96,8
92
116
92 140
ø13 (4x)
2480.010.03000.140 3)
F256
subject to alterations
Gas Spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)
2480.047.03000 2)
66,5
11
46,5
35
63
110
ø13 (4x)
ø13 (4x)
26
ø24
15
ø14,5
36,5
63,5
110
110
121
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
40
60
9
ø9
ø15
20
30
14,2
14,2
110
110
2,5
40
40
stroke
y
x
24
12
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
92
92
M6 (4x)
y
x
13,5
28
19
3
±0,1
4
+0,1
10
+0,1
10
±0,1
4
+2
ø95,2 +0,5
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
stroke
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
stroke
33
+2
ø95,2 +0,5
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
16
116
ø108
ø96,8
92
116
92 140
ø13 (4x)
2480.010.03000.140 3)
subject to alterations
Gas spring POWERLINE
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
125
125 100
100
050
5 10 25 50 0 75
025 075 080 063 038 032 019 016
4500 0
50
60
70
80
90
100
110
120
130
140
150
3500 2500 1500 500
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 4200 daN
Order No for spare parts kit: 2487.12.04200
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
10,5 24
ø95,2
±0,1
ø87
ø60
X
View X
M8
R 2,5
±0,25
l
l min.
3
7
8
ø60
M8 x 12 deep
(4x)
90°
G 1 / 8
valve
max.
Stroke
2487.12.04200.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F257
Order No Stroke max. l min. l
2487.12.04200.016 16 74 90
2487.12.04200.019 19 77 96
2487.12.04200.025 25 83 108
2487.12.04200.032 32 90 122
2487.12.04200.038 38 96 134
2487.12.04200.050 50 108 158
2487.12.04200.063 63 121 184
2487.12.04200.075 75 133 208
2487.12.04200.080 80 138 218
2487.12.04200.100 100 158 258
2487.12.04200.125 125 183 308
2487.12.04200.
Gas spring POWERLINE
subject to alterations
Gas Spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)
2480.047.05000 2)
88,9
36,5
18
88
149
140
11,5
48
79
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
28
19
3
±0,1
4
+0,1
10
36 130
130
109,5
109,5
21
stroke
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
ø17,5
11
ø11
36
ø26
17,5
39
130
130
50
80
ø18
DIN 74 - Km 10 (2x)
DIN 74 - Km 16 (2x)
+0,1
10
±0,1
4
+2
ø120,2 +0,5
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
stroke
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
32,5
130
130
ø12,5
stroke
36
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
y
A A
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
16
138
ø130
ø122
109,5
138
109,5 160
ø15 (4x)
2480.010.05000.160 3)
F258
subject to alterations
Gas Spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)
2480.047.05000 2)
88,9
36,5
18
88
149
140
11,5
48
79
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
28
19
3
±0,1
4
+0,1
10
36 130
130
109,5
109,5
21
stroke
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
ø17,5
11
ø11
36
ø26
17,5
39
130
130
50
80
ø18
DIN 74 - Km 10 (2x)
DIN 74 - Km 16 (2x)
+0,1
10
±0,1
4
+2
ø120,2 +0,5
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
stroke
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
32,5
130
130
ø12,5
stroke
36
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
y
A A
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
16
138
ø130
ø122
109,5
138
109,5 160
ø15 (4x)
2480.010.05000.160 3)
subject to alterations
Gas spring POWERLINE
7000 0 5
100 125 050 025
25 75 0 125 100 50 10
1,0
1,1
50
150
1,2
1,3
1,4
1,5
1,6
080 075 063 038 032 016
140
130
120
110
100
60
70
80
90
019
6000 5000 4000 3000 2000 1000
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 6630 daN
Order No for spare parts kit: 2487.12.06600
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
ø80
ø120,2
±0,1
ø112
ø75
M8
X
View X
R 2,5
3
7
8
±0,25
l
l min.
25,5 10,5
G 1 / 8
valve
M10 x 12 deep
(4x)
90°
max.
Stroke
2487.12.06600.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F259
Order No Stroke max. l min. l
2487.12.06600.016 16 84 100
2487.12.06600.019 19 87 106
2487.12.06600.025 25 93 118
2487.12.06600.032 32 100 132
2487.12.06600.038 38 106 144
2487.12.06600.050 50 118 168
2487.12.06600.063 63 131 194
2487.12.06600.075 75 143 218
2487.12.06600.080 80 148 228
2487.12.06600.100 100 168 268
2487.12.06600.125 125 193 318
2487.12.06600.
Gas spring POWERLINE
subject to alterations
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
2480.044.07500 2)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
+2
ø150,2 +0,5
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
Gas spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
F260
subject to alterations
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
2480.044.07500 2)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
+2
ø150,2 +0,5
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
Gas spring POWERLINE
Mounting variations
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
subject to alterations
Gas spring POWERLINE
2000 0 5
100 125 050 025
25 75 0 125 100 50 10
1,0
1,1
50
150
1,2
1,3
1,4
1,5
1,6
080 075 063 038 032
140
130
120
110
100
60
70
80
90
4000 6000 8000 10000
019
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 9500 daN
Order No for spare parts kit: 2487.12.09500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
ø100
27,5
±0,25
l
l min.
ø150,2
±0,1
ø142
ø90
M8
R 2,5
3 8
8
10,5
G 1 / 8
valve
X
View X
90°
M10 x 13 deep
(4x)
max.
Stroke
2487.12.09500.
S>max
VDI
V>max
ISO
P>max
Flex Guide
TM
F261
Order No Stroke max. l min. l
2487.12.09500.019 19 97 116
2487.12.09500.025 25 103 128
2487.12.09500.032 32 110 142
2487.12.09500.038 38 116 154
2487.12.09500.050 50 128 178
2487.12.09500.063 63 141 204
2487.12.09500.075 75 153 228
2487.12.09500.080 80 158 238
2487.12.09500.100 100 178 278
2487.12.09500.125 125 203 328
2487.12.09500.
Gas spring POWERLINE
subject to alterations
Gas Spring POWERLINE
Mounting variations
13
240 240
169
58
16
24
2480.022.10000
47 210
210
170
210
210
170
170
170
27
2480.057.10000
y
x
ø17 (4x)
ø17,5
(4x)
M6 (4x)
y
x
ø21
2480.007.10000
+2
ø195,2 +0,5
ø17,5
M20
ø26
ø20
13
25
17
120
210
170
2480.011.10000
210
170
ø13,5
ø17,5
M20
ø26
ø20
15
25
17
120
210
170
2480.011.10000.2
210
170
ø13,5
stroke
F262
subject to alterations
Gas Spring POWERLINE
Mounting variations
13
240 240
169
58
16
24
2480.022.10000
47 210
210
170
210
210
170
170
170
27
2480.057.10000
y
x
ø17 (4x)
ø17,5
(4x)
M6 (4x)
y
x
ø21
2480.007.10000
+2
ø195,2 +0,5
ø17,5
M20
ø26
ø20
13
25
17
120
210
170
2480.011.10000
210
170
ø13,5
ø17,5
M20
ø26
ø20
15
25
17
120
210
170
2480.011.10000.2
210
170
ø13,5
stroke
subject to alterations
Gas spring POWERLINE
5000 0
50
150
140
130
120
110
100
60
70
80
90
10000 15000 20000 25000 5 25 75 0 125 100 50 10
019 025 038 032 050 063 075 080 100
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
125
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 20000 daN
Order No for spare parts kit: 2487.12.20000
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 10 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
90°
M8
ø130
ø186,65
ø195 -0,2
ø120
R 2,5
8
8 3
33,5 15
±0,25
l
l min.
X
View X
M12 x 16 deep
(4x)
G 1 / 8
valve
max.
Stroke
2487.12.20000.
S>max V>max
ISO
P>max
Flex Guide
TM
F263
Order No Stroke max. l min. l
2487.12.20000.019 19 129 148
2487.12.20000.025 25 135 160
2487.12.20000.032 32 142 174
2487.12.20000.038 38 148 186
2487.12.20000.050 50 160 210
2487.12.20000.063 63 173 236
2487.12.20000.075 75 185 260
2487.12.20000.080 80 190 270
2487.12.20000.100 100 210 310
2487.12.20000.125 125 235 360
2487.12.20000.
Gas spring POWERLINE
subject to alterations F264
Gas Springs CX
Compact Xtreme
Gas Springs CX
Compact Xtreme
F265
subject to alterations
Gas Spring CX, Compact Xtreme
Mounting variations
Mounting examples:
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.022.00150
2480.044.03.00150 2)
12
7
4
ø32,5
ø28,5
35
50
50
35
ø7 (4x)
ø15
4
20,9
48
10
20
50
68
ø32,1
ø9
+1,0
+0,5 ø32
see Note!
F266
subject to alterations
Gas Spring CX, Compact Xtreme
Mounting variations
Mounting examples:
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.022.00150
2480.044.03.00150 2)
12
7
4
ø32,5
ø28,5
35
50
50
35
ø7 (4x)
ø15
4
20,9
48
10
20
50
68
ø32,1
ø9
+1,0
+0,5 ø32
see Note!
subject to alterations
Gas spring CX, Compact Xtreme
010
1,0
1,1
1,2
1,3
1,4
1,5
1,6
0 10 5 20 30 40 50 60 70 80
015 025 038 050 063 080
0
50
200
175
150
125
100
75
600 500 400 300 200 100
.00500.
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 200 bar = 500 daN
Order No for spare parts kit: 2497.12.00500
* For stroke lengths over 25 mm, the gas pres-
sure springs in the tool should be attached to
the base through the threaded holes.
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Before fitting the adapter base plate remove
the valve from the gas spring.
If vibration occurs, tighten the fixing screws
accordingly.
Pressure medium: Nitrogen N 2
Max. filling pressure: 200 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 70 to 200 (at 20°C)
Max. piston speed: 1.6 m/s
52°
3,5
±0,1
ø32
ø27
15
M6
4
10,5
-0,2 20
6,2 (2x)
10,5 x 4 deep (2x)
60°
Socket cap screws
M6 x 18 (2x)
DIN EN ISO
4762
M6
Connecting
fitting
M6 (2x)
Adapter baseplate with connecting fitting,
without valve (only for use with composite
connections)
2497.00.20.00500
15
min.
I
±0,1
ø32
ø18
X
max.
stroke
I
3 5,5
M6 (2x) M6 Valve
View X
2497.12.00500.
S>max V>max
P>max
Flex Guide
TM
F267
Order No Stroke max. l min. l
2497.12.00500.010 10 65 75
2497.12.00500.015 15 70 85
2497.12.00500.025 25 80 105
2497.12.00500.038 38 92 130
2497.12.00500.050 50 105 155
2497.12.00500.063 63 127 190
2497.12.00500.080 80 145 225
2497.12.00500.
Gas spring CX, Compact
Xtreme
subject to alterations
Gas Spring CX, Compact Xtreme
Mounting variations
Mounting examples:
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.022.00250
2480.044.00250 2)
see Note!
+1,0
+0,5 ø38
with Adapter Baseplate
12
ø7 (4x)
7
55
40
55
40
95
38,2
9 (2x)
59
15
27,5
55
43
20
77
25
with Adapter Baseplate
2480.044.03.00250 2)
ø15
4
23,9
54
16
20
54
74
ø38,2
ø9
Mounting Example:
F268
subject to alterations
Gas Spring CX, Compact Xtreme
Mounting variations
Mounting examples:
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.022.00250
2480.044.00250 2)
see Note!
+1,0
+0,5 ø38
with Adapter Baseplate
12
ø7 (4x)
7
55
40
55
40
95
38,2
9 (2x)
59
15
27,5
55
43
20
77
25
with Adapter Baseplate
2480.044.03.00250 2)
ø15
4
23,9
54
16
20
54
74
ø38,2
ø9
Mounting Example:
subject to alterations
Gas spring CX, Compact Xtreme
800
1,0
1,1
1,2
1,3
1,4
1,5
1,6
0 10 5 20 30 40 50 60 70 80
010 015 025 038 050 063 080
0
50
200
175
150
125
100
75
1200 1000 600 400 200
.01000.
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 200 bar = 1000 daN
Order No for spare parts kit: 2497.12.01000
* For stroke lengths over 25 mm, the gas pres-
sure springs in the tool should be attached to
the base through the threaded holes.
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Before fitting the adapter base plate remove
the valve from the gas spring.
If vibration occurs, tighten the fixing screws
accordingly.
Pressure medium: Nitrogen N 2
Max. filling pressure: 200 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 70 to 200 (at 20°C)
Max. piston speed: 1.6 m/s
17
ø32
±0,1
ø38
M6
4
4
10,5
-0,2 20
G 1 / 8
Connecting
fitting
45°
25
6,2 (2x)
10,5 x 6,5 deep (2x)
M6 (2x)
Socket cap screws
M6 x 18 (2x)
DIN EN ISO
4762
Adapter baseplate with connecting fitting,
with valve
2497.00.20.01000
17
±0,1
ø38
ø25
X
max.
stroke
min.
I
I
3 6,5
M6 (2x) M6 Valve
View X
2497.12.01000.
S>max V>max
P>max
Flex Guide
TM
F269
Order No Stroke max. l min. l
2497.12.01000.010 10 65 75
2497.12.01000.015 15 70 85
2497.12.01000.025 25 80 105
2497.12.01000.038 38 97 135
2497.12.01000.050 50 110 160
2497.12.01000.063 63 142 205
2497.12.01000.080 80 160 240
2497.12.01000.
Gas spring CX, Compact
Xtreme
subject to alterations
Gas Spring CX, Compact Xtreme
Mounting variations
Mounting examples:
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.022.00750
2480.044.00750 2)
see Note!
24
12
56,5
75
56,5
75
ø9 (4x)
with Adapter Baseplate
with Adapter Baseplate
9 (2x)
90
130
20
50,5
40
80
60
30
110
40
+1,0
+0,5 ø50,2
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
Mounting Example:
F270
subject to alterations
Gas Spring CX, Compact Xtreme
Mounting variations
Mounting examples:
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.022.00750
2480.044.00750 2)
see Note!
24
12
56,5
75
56,5
75
ø9 (4x)
with Adapter Baseplate
with Adapter Baseplate
9 (2x)
90
130
20
50,5
40
80
60
30
110
40
+1,0
+0,5 ø50,2
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
Mounting Example:
subject to alterations
Gas spring CX, Compact Xtreme
1,0
1,1
1,2
1,3
1,4
1,5
1,6
010 015 025 038 050 063 080
0 10 5 20 30 40 50 60 70 80
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
0
50
200
175
150
125
100
75
2000 1000 1500 500
.01900.
Note:
Initial spring force at 200 bar = 1900 daN
Order No for spare parts kit: 2497.12.01900
* For stroke lengths over 25 mm, the gas pres-
sure springs in the tool should be attached to
the base through the threaded holes.
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Before fitting the adapter base plate remove
the valve from the gas spring.
If vibration occurs, tighten the fixing screws
accordingly.
Pressure medium: Nitrogen N 2
Max. filling pressure: 200 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 50 to 130 (at 20°C)
Max. piston speed: 1.6 m/s
ø42,6
26
11 x 8,7 deep (2x)
6,2 (2x)
±0,1
ø50,2
M6
8
7
10,5
-0,2 20
G 1 / 8
Connecting
fitting
M6 (4x)
Socket cap screws
M6 x 18 (2x)
DIN EN ISO
4762
Adapter baseplate with connecting fitting,
with valve
2497.00.20.01900
45°
M6 Valve
26
6,5
max.
stroke
ø35
X
±0,1
ø50,2
min.
I
I
3
M6 (2x)
View X
2497.12.01900.
S>max V>max
P>max
Flex Guide
TM
F271
Order No Stroke max. l min. l
2497.12.01900.010 10 70 80
2497.12.01900.015 15 80 95
2497.12.01900.025 25 90 115
2497.12.01900.038 38 112 150
2497.12.01900.050 50 125 175
2497.12.01900.063 63 142 205
2497.12.01900.080 80 165 245
2497.12.01900.
Gas spring CX, Compact
Xtreme
subject to alterations F272
Compact
Gas springs
for small
displacement and
high forces
Compact
Gas springs
for small
displacement and
high forces
F273
subject to alterations
Compact Gas Spring
Mounting variations
Mounting examples:
ø13 (4x)
8 (4x)
ø8,4 (4x)
27
30
3
M8
25
36
52
38
54
A
A B
B
A - A B - B
ø6,6 (2x)
9 30
ø25
38
50
M5 (4x)
+0,5
+1,0
Ø
9
2480.051.00150
2480.053.00150
F274
subject to alterations
Compact Gas Spring
Mounting variations
Mounting examples:
ø13 (4x)
8 (4x)
ø8,4 (4x)
27
30
3
M8
25
36
52
38
54
A
A B
B
A - A B - B
ø6,6 (2x)
9 30
ø25
38
50
M5 (4x)
+0,5
+1,0
Ø
9
2480.051.00150
2480.053.00150
subject to alterations
Compact gas spring
50 5
050
0 10
1,0
016 .00420.
450 400 350 300 250 200 150 100
50
60
70
80
90
100
110
120
130
140
150 2,0
15 20 25 30 35 40 45
006 010 025 032 040
1,9
1,8
1,7
1,6
1,5
1,4
1,3
1,2
1,1
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 420 daN
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 50 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
22,9
±0,25
l
±0,1
ø24,9
M6x5 deep
1
11,5 5
I min.
R1
R1
ø12
max.
stroke
Valve
2490.14.00420.
V>max
Flex Guide
TM
F275
Order No Stroke max. l min. l
2490.14.00420.006 6 50 56
2490.14.00420.010 10 60 70
2490.14.00420.016 16 75 91
2490.14.00420.025 25 95 120
2490.14.00420.032 32 108 140
2490.14.00420.040 40 125 165
2490.14.00420.050 50 145 195
2490.14.00420.
Compact gas spring
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
Mounting examples:
2480.055.00150 2480.057.00150
2480.044.03.00150 2)
+2
+0,5 ø32
16
g 2
stroke
stroke
+2
+0,5 ø32
+1,0
+0,5 ø32
3
3
35
35
60
ø7 (4x)
M5 (4x)
y
x
9 16
stroke
A A
y
x
A - A
+2
+0,5 ø32
ø7 (4x)
M3 (4x)
y
9
35
35
16
stroke
45
y
x
45
x
+2
+0,5 ø32
ø15
4
20,9
48
10
20
50
68
ø32,1
ø9
see Note!
F276
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
Mounting examples:
2480.055.00150 2480.057.00150
2480.044.03.00150 2)
+2
+0,5 ø32
16
g 2
stroke
stroke
+2
+0,5 ø32
+1,0
+0,5 ø32
3
3
35
35
60
ø7 (4x)
M5 (4x)
y
x
9 16
stroke
A A
y
x
A - A
+2
+0,5 ø32
ø7 (4x)
M3 (4x)
y
9
35
35
16
stroke
45
y
x
45
x
+2
+0,5 ø32
ø15
4
20,9
48
10
20
50
68
ø32,1
ø9
see Note!
subject to alterations
Compact gas spring
0
50
150
140
130
120
110
100
60
70
80
90
100 800 200 300 400 500 600 700
.00750.
50 5
050
0 10
1,0
016
1,7
15 20 25 30 35 40 45
006 010 025 032 040
1,6
1,5
1,4
1,3
1,2
1,1
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 750 daN
Worn gas springs cannot be repaired, they
have to be replaced completely.
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 50 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
11,5
±0,25
l
±0,1
ø32
15
ø20
3
l min.
10,5
M6 Valve
R1
R1
max.
stroke
X
View X
M6 x 5,5 deep
(2x)
2490.14.00750.
S>max V>max
P>max
Flex Guide
TM
F277
Order No Stroke max. l min. l g 2 *
2490.14.00750.006 6 57 63 51
2490.14.00750.010 10 65 75 59
2490.14.00750.016 16 77 93 71
2490.14.00750.025 25 95 120 89
2490.14.00750.032 32 108 140 102
2490.14.00750.040 40 125 165 119
2490.14.00750.050 50 145 195 139
*see mounting example
2490.14.00750.
Compact gas spring
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.052.01000 2480.022.00250
2480.055.00250 2480.057.00250
2480.044.00250 2) Mounting Example:
15 stroke
15
ø7 (4x)
M4 (4x)
y
9
40
40
52
y
x
52
x
see Note!
+2
+0,5 ø38
+2
+0,5 ø38
+1,0
+0,5 ø38
g 2
stroke
stroke
with Adapter Baseplate
12
ø7 (4x)
7
55
40
55
40
95
38,2
9 (2x)
59
15
27,5
55
43
20
77
25
with Adapter Baseplate
40
40
68
ø7 (4x)
M5 (4x)
y
x
9
x
A - A
15
stroke
y
A A
3
3
52
40
40
52
14,5
x
x
ø7 (4x)
±0,1 ø38,2
2480.044.03.00250 2)
ø15
4
23,9
54
16
20
54
74
ø38,2
ø9
Mounting examples:
F278
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.052.01000 2480.022.00250
2480.055.00250 2480.057.00250
2480.044.00250 2) Mounting Example:
15 stroke
15
ø7 (4x)
M4 (4x)
y
9
40
40
52
y
x
52
x
see Note!
+2
+0,5 ø38
+2
+0,5 ø38
+1,0
+0,5 ø38
g 2
stroke
stroke
with Adapter Baseplate
12
ø7 (4x)
7
55
40
55
40
95
38,2
9 (2x)
59
15
27,5
55
43
20
77
25
with Adapter Baseplate
40
40
68
ø7 (4x)
M5 (4x)
y
x
9
x
A - A
15
stroke
y
A A
3
3
52
40
40
52
14,5
x
x
ø7 (4x)
±0,1 ø38,2
2480.044.03.00250 2)
ø15
4
23,9
54
16
20
54
74
ø38,2
ø9
Mounting examples:
subject to alterations
Compact gas spring
.01000.
0 1000 750 500 250
50
60
70
80
90
100
110
120
130
140
150
50 20 15 10 5 0 25 30 35 40 45
025 032 040 006 050 016 010
1,0
1,5
1,4
1,3
1,2
1,1
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 1000 daN
Order No for spare parts kit: 2490.14.01000
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Before fitting the adapter base plate remove
the valve from the gas spring.
If vibration occurs, tighten the fixing screws
accordingly.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 100 (at 20°C)
Max. piston speed: 0.8 m/s
2480.00.20.01000
Adapter baseplate with connecting fitting,
without valve (only for use with composite
connections)
3
±0,25
l
ø20
10,5
17
±0,1
R1
R1
10,5
I min.
ø38
M6 x 6,5 deep
X
View X
(2x)
M6 Valve
max.
stroke
2490.14.01000.
S>max V>max
P>max
Flex Guide
TM
F279
Order No Stroke max. l min. l g 2 *
2490.14.01000.006 6 55 61 49
2490.14.01000.010 10 68 78 62
2490.14.01000.016 16 84 100 78
2490.14.01000.025 25 110 135 104
2490.14.01000.032 32 135 167 129
2490.14.01000.040 40 155 195 149
2490.14.01000.050 50 180 230 174
*see mounting example
2490.14.01000.
Compact gas spring
subject to alterations
2480.022.00750
2480.044.00750 2) Mounting Example:
21
see Note!
+2
+0,5 ø50,2
g 2
stroke
stroke
24
12
56,5
75
56,5
75
ø9 (4x)
with Adapter Baseplate
with Adapter Baseplate
9 (2x)
90
130
20
50,5
40
80
60
30
110
40
stroke
+2
+0,5 ø50,2
+1,0
+0,5 ø50,2
3
3
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
2480.052.1.01800
70
56,5
56,5
70
19,5
x
x
ø9 (4x)
+0,1
ø50,4
2480.058.00750
21 70
70
56,5
56,5
13
y
x
ø9 (4x)
M5 (4x)
y
x
+2
+0,5 ø50,2
Note:
2) Attention:
The spring force must be absorbed
by the stop surface.
Mounting examples:
Compact gas spring
Mounting variations
F280
subject to alterations
Compact gas spring
5 10 15 65 50 20 0 25 30 35 40 45
025 065 050 040 032
1,0
1,1
1,2
1,3
1,4
1,6
006 016 010
1,5
60 55
.01800.
1500 2000 1000 0 500
50
60
70
80
90
100
110
120
130
140
150
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 1800 daN
Order No for spare parts kit: 2490.14.01800
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Before fitting the adapter base plate remove
the valve from the gas spring.
If vibration occurs, tighten the fixing screws
accordingly.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 50 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
8
deep (4x)
M6 x 11,5
26
7
11 x 6,9 deep (2x)
6,6 (2x)
DIN 74 - Km 6
(2x)
±0,1
ø50,2
ø43
G 1 8
-0,2 20
10,5
Connecting
fitting, rotating
Screws
M6 x 20
DIN EN ISO
4762 (2x)
/
2480.00.20.01800
Adapter baseplate with connecting fitting,
without valve (only for use with composite
connections)
G /
1 8
l ±0,25
3
ø30
±0,1
I min.
14,5 14,5
ø50,2
R1,5
X
26
M6 x 6,5 deep
View X
R1,5
G 1 / 8
(2x)
max.
stroke
Valve
2490.14.01800.
S>max V>max
P>max
Flex Guide
TM
F281
Order No Stroke max. l min. l g 2 *
2490.14.01800.006 6 60 66 52
2490.14.01800.010 10 70 80 62
2490.14.01800.016 16 90 106 82
2490.14.01800.025 25 110 135 102
2490.14.01800.032 32 130 162 122
2490.14.01800.040 40 150 190 142
2490.14.01800.050 50 170 220 162
2490.14.01800.065 65 206 271 198
*see mounting example
2490.14.01800.
Compact gas spring
subject to alterations
Compact gas spring
Mounting variations
2480.022.01000
2480.057.01000
Mounting Example: 2480.044.03.01000 2)
+2
+0,5 ø63,2
100
100
24
12
ø11 (4x)
73,5
73,5
27
ø11 (4x)
M6 (4x)
y
x
73,5
73,5
90
90
16
stroke
stroke
y
x
+2
ø63,2 +0,5
27
3
see Note!
g 2
stroke
stroke
with Adapter Baseplate
3
+2
+0,5 ø63,2
+1,0
+0,5 ø63,2
with Adapter Baseplate
ø18
5
36,5
82
27
30
84
108
ø63,5
ø11
2480.057.03.01000
27
ø11 (4x)
M5 (4x)
y
x
64
64
80
80
16
y
x
+2
ø63,2 +0,5
stroke
80
80
ø10,5
27
+2
ø63,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.01000 4)
23,9
64
64
Mounting examples:
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
F282
subject to alterations
Compact gas spring
Mounting variations
2480.022.01000
2480.057.01000
Mounting Example: 2480.044.03.01000 2)
+2
+0,5 ø63,2
100
100
24
12
ø11 (4x)
73,5
73,5
27
ø11 (4x)
M6 (4x)
y
x
73,5
73,5
90
90
16
stroke
stroke
y
x
+2
ø63,2 +0,5
27
3
see Note!
g 2
stroke
stroke
with Adapter Baseplate
3
+2
+0,5 ø63,2
+1,0
+0,5 ø63,2
with Adapter Baseplate
ø18
5
36,5
82
27
30
84
108
ø63,5
ø11
2480.057.03.01000
27
ø11 (4x)
M5 (4x)
y
x
64
64
80
80
16
y
x
+2
ø63,2 +0,5
stroke
80
80
ø10,5
27
+2
ø63,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.01000 4)
23,9
64
64
Mounting examples:
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
subject to alterations
Compact gas spring
50 5
050 065
0 10
1,0
016
1,7
15 20 25 30 35 40 45
010 025 032 040
1,6
1,5
1,4
1,3
1,2
1,1
60 55 65 1000 500 3000 0
50
150
140
130
120
110
100
60
70
80
90
.03000.
1500 2000 2500
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 3000 daN
Order No for spare parts kit: 2490.14.03000
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Before fitting the adapter base plate remove
the valve from the gas spring.
If vibration occurs, tighten the fixing screws
accordingly.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
ø56
±0,1
ø63,2
34
Screws
M8 x 16
DIN EN ISO
4762 (2x)
15 x 12,5 deep (2x)
9 (2x)
G 1 / 8
8
7
10,5
-0,2 20
deep (4x)
M8 x 11,5
DIN 74 - Km 8
(2x)
Connecting
fitting, rotating
2480.00.20.03000
Adapter baseplate with connecting fitting,
without valve (only for use with composite
connections)
18 19
34
ø63,2 ±0,1
ø38
3
±0,25
l
l min.
max.
stroke
X
R2
R2
G 1 / 8 Valve
View X
M8 x 9 deep
(2x)
2490.14.03000.
S>max V>max
P>max
Flex Guide
TM
F283
Order No Stroke max. l min. l g 2 *
2490.14.03000.010 10 75 85 65
2490.14.03000.016 16 87 103 77
2490.14.03000.025 25 105 130 95
2490.14.03000.032 32 118 150 108
2490.14.03000.040 40 135 175 125
2490.14.03000.050 50 155 205 145
2490.14.03000.065 65 191 256 181
*see mounting example
2490.14.03000.
Compact gas spring
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.052.04700 2480.022.01500
2480.058.01500
2480.044.01500 2) Mounting Example:
26
see Note!
+2
+0,5 ø75,2
g 2
stroke
stroke
100
100
24
12
ø11 (4x)
73,5
73,5
with Adapter Baseplate
with Adapter Baseplate
ø11 (4x)
M6 (4x)
y
x
73,5
73,5
26 90
90
16
stroke
y
x
+2
ø75,2 +0,5
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
+1,0
+0,5 ø75,2
+2
+0,5 ø75,2
ø11 (4x)
90
90
24,5
x
x
±0,1 ø75,2
73,5
73,5
3
3
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
Mounting examples:
F284
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.052.04700 2480.022.01500
2480.058.01500
2480.044.01500 2) Mounting Example:
26
see Note!
+2
+0,5 ø75,2
g 2
stroke
stroke
100
100
24
12
ø11 (4x)
73,5
73,5
with Adapter Baseplate
with Adapter Baseplate
ø11 (4x)
M6 (4x)
y
x
73,5
73,5
26 90
90
16
stroke
y
x
+2
ø75,2 +0,5
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
+1,0
+0,5 ø75,2
+2
+0,5 ø75,2
ø11 (4x)
90
90
24,5
x
x
±0,1 ø75,2
73,5
73,5
3
3
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
Mounting examples:
subject to alterations
Compact gas spring
025 040 032 050 016 010
50 20 15 10 0 5
1,0
1,1
1,2
1,3
1,4
1,5
25 30 35 40 45 55
065
65 60
.04700.
3000 4000 1000 5000 2000
50
60
70
80
90
100
110
120
130
140
150
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 4700 daN
Order No for spare parts kit: 2490.14.04700
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Before fitting the adapter base plate remove
the valve from the gas spring.
If vibration occurs, tighten the fixing screws
accordingly.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
15 x 9 deep (3x)
9 (3x)
(4x)
40
M8 x 11,5 deep
DIN 74 - Km 8
(3x)
G 1 / 8
±0,1
ø68
ø75,2
8
7
-0,2 20
10,5
Connecting
fitting, rotating
Screws
M8 x 20
DIN EN ISO
4762 (3x)
G 1 / 8
Adapter baseplate with connecting Fitting
2480.00.20.04700
max.
18 18
3
l ±0,25
(4x)
stroke
R1,5
I min.
ø50
X
40
M8 x 9 deep
ø75,2 ±0,1
View X
R1,5
G 1 / 8 Valve
2490.14.04700.
S>max V>max
P>max
Flex Guide
TM
F285
Order No Stroke max. l min. l g 2 *
2490.14.04700.010 10 70 80 60
2490.14.04700.016 16 90 106 80
2490.14.04700.025 25 110 135 100
2490.14.04700.032 32 135 167 125
2490.14.04700.040 40 160 200 150
2490.14.04700.050 50 190 240 180
2490.14.04700.065 65 208 273 198
*see mounting example
2490.14.04700.
Compact gas spring
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.052.07500 2480.022.03000
2480.058.03000
2480.044.03000 2) Mounting Example:
see Note!
+1,0
+0,5 ø95,2
30
g 2
ø13 (4x)
120
120
24
12
92
92
stroke
stroke
with Adapter Baseplate
with Adapter Baseplate
ø13 (4x)
30
92
92
18
110
110
stroke
y
x
M6 (4x)
y
x
+2
ø95,2 +0,5
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
20
30
+2
+0,5 ø95,2
+2
+0,5 ø95,2
110
110
92
92
27,5
x
x
±0,1 ø95,2
ø13 (4x)
3
3
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
Mounting examples:
F286
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
2480.052.07500 2480.022.03000
2480.058.03000
2480.044.03000 2) Mounting Example:
see Note!
+1,0
+0,5 ø95,2
30
g 2
ø13 (4x)
120
120
24
12
92
92
stroke
stroke
with Adapter Baseplate
with Adapter Baseplate
ø13 (4x)
30
92
92
18
110
110
stroke
y
x
M6 (4x)
y
x
+2
ø95,2 +0,5
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
20
30
+2
+0,5 ø95,2
+2
+0,5 ø95,2
110
110
92
92
27,5
x
x
±0,1 ø95,2
ø13 (4x)
3
3
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
Mounting examples:
subject to alterations
Compact gas spring
50 20 15 10 0 5 25 35 45 30 40
032 040 025 050 016 010
1,0
1,1
1,2
1,3
1,4
1,5
65
065
60 55
.07500.
5000 6500 2000 8000 3500
50
60
70
80
90
100
110
120
130
140
150
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 7500 daN
Order No for spare parts kit: 2490.14.07500
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Before fitting the adapter base plate remove
the valve from the gas spring.
If vibration occurs, tighten the fixing screws
accordingly.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
Screws
M8 x 20
DIN EN ISO
4762 (3x)
52
15 x 9 deep (3x)
9 (3x)
DIN 74 - Km 8
(3x)
(4x)
M8 x 11,5 deep
8
7
11
-0,2 20
G 1 / 8
G 1 / 8
±0,1
ø95,2
ø87
Connecting
fitting, rotating
Adapter baseplate with connecting Fitting
2480.00.20.07500
max.
21 21
3
±0,25
I min.
l
ø65
ø95,2 ±0,1
stroke
R1,5
X
52
M8 x 9 deep
View X
R1,5
G 1 / Valve 8
(4x)
2490.14.07500.
S>max V>max
P>max
Flex Guide
TM
F287
Order No Stroke max. l min. l g 2 *
2490.14.07500.010 10 80 90 68
2490.14.07500.016 16 100 116 88
2490.14.07500.025 25 120 145 108
2490.14.07500.032 32 150 182 138
2490.14.07500.040 40 170 210 158
2490.14.07500.050 50 205 255 193
2490.14.07500.065 65 214 279 202
*see mounting example
2490.14.07500.
Compact gas spring
2480.052.11800 2480.022.05000
2480.057.05000
2480.064.05000 4) 2480.044.05000 2) Mounting Example:
33
stroke
stroke
33
+2
+0,5 ø120,2
ø13 (4x)
M6 (4x)
y
x
130
130
109,5
109,5
21
y
x
see Note!
g 2
stroke
stroke
109,5
109,5
140
140
ø13 (4x)
24
12
with Adapter Baseplate
with Adapter Baseplate
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
32,5
130
130
ø12,5
stroke
33
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
+2
+0,5 ø120,2
+1,0
+0,5 ø120,2
109,5
109,5
29,5
x
x
±0,1 ø120,2
130
130
ø13 (4x)
3
3
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
2480.055.05000
33
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
y
A A
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
Mounting examples:
F288
2480.052.11800 2480.022.05000
2480.057.05000
2480.064.05000 4) 2480.044.05000 2) Mounting Example:
33
stroke
stroke
33
+2
+0,5 ø120,2
ø13 (4x)
M6 (4x)
y
x
130
130
109,5
109,5
21
y
x
see Note!
g 2
stroke
stroke
109,5
109,5
140
140
ø13 (4x)
24
12
with Adapter Baseplate
with Adapter Baseplate
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
32,5
130
130
ø12,5
stroke
33
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
+2
+0,5 ø120,2
+1,0
+0,5 ø120,2
109,5
109,5
29,5
x
x
±0,1 ø120,2
130
130
ø13 (4x)
3
3
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
2480.055.05000
33
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
y
A A
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
Mounting examples:
subject to alterations
Compact gas spring
50 15 10 0 5 25 20 30 35 40 45
1,0
1,1
1,2
1,3
1,4
1,5
65 60 55
040 032 025 050 016 010
1,6
065
.11800.
7000 3000 5000 11000 9000
50
60
70
80
90
100
110
120
130
140
150
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 11800 daN
Order No for spare parts kit: 2490.14.11800
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Before fitting the adapter base plate remove
the valve from the gas spring.
If vibration occurs, tighten the fixing screws
accordingly.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
DIN 74 - Km 10
11 (4x)
G 1 / 8
ø112
±0,1
ø120,2
11
45°
20°
M10 x12,5 deep
-0,2 20
8
7
ø68
G 1 / 8
18 x 11 deep (4x)
(4x)
Screws
M10 x 20
DIN EN ISO
4762 (4x)
(4x)
Adapter baseplate with connecting Fitting
2480.00.20.11800
Connecting
fitting, rotating
3
l ±0,25
22,5 22,5
±0,1
ø80
I min.
X
68
M10 x 11 deep
ø120,2
View X
G 1 / 8
(4x)
R2,5
R2,5
Valve
max.
stroke
2490.14.11800.
S>max V>max
P>max
Flex Guide
TM
F289
Order No Stroke max. l min. l g 2 *
2490.14.11800.010 10 90 100 78
2490.14.11800.016 16 110 126 98
2490.14.11800.025 25 130 155 118
2490.14.11800.032 32 155 187 143
2490.14.11800.040 40 180 220 168
2490.14.11800.050 50 210 260 198
2490.14.11800.065 65 255 320 243
*see mounting example
2490.14.11800.
Compact gas spring
2480.052.18300 2480.022.07500
2480.057.07500
2480.064.07500 4) 2480.044.07500 2) Mounting Example:
38
stroke
stroke
ø17,5
(4x)
M6 (4x)
y
x
162
162
138
138
27
y
x
38
+2
+0,5 ø150,2
3
3
see Note!
g 2
stroke
stroke
ø17,5 (4x)
24
12
138
138
190
190
with Adapter Baseplate
with Adapter Baseplate
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
162
162
ø16,5
stroke
38
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
5)
38
138
138
A
A
+2
+0,5 ø150,2
+1,0
+0,5 ø150,2
34,5
x
x
162
162
138
138
ø17,5(4x)
±0,1 ø150,2
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
2480.055.05000
33
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
y
A A
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
Mounting examples:
F290
2480.052.18300 2480.022.07500
2480.057.07500
2480.064.07500 4) 2480.044.07500 2) Mounting Example:
38
stroke
stroke
ø17,5
(4x)
M6 (4x)
y
x
162
162
138
138
27
y
x
38
+2
+0,5 ø150,2
3
3
see Note!
g 2
stroke
stroke
ø17,5 (4x)
24
12
138
138
190
190
with Adapter Baseplate
with Adapter Baseplate
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
162
162
ø16,5
stroke
38
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
5)
38
138
138
A
A
+2
+0,5 ø150,2
+1,0
+0,5 ø150,2
34,5
x
x
162
162
138
138
ø17,5(4x)
±0,1 ø150,2
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
2480.055.05000
33
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
y
A A
subject to alterations
Compact gas spring
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
Mounting examples:
subject to alterations
Compact gas spring
5 10 50 20 15 0 25 30 35 40 45
1,0
1,1
1,2
1,3
1,4
1,5
65 60 55
025 040 032 050 016 010
1,6
065 .18300.
6000 8… 10… 14… 16… 18000 12…
50
60
70
80
90
100
110
120
130
140
150
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 18300 daN
Order No for spare parts kit: 2490.14.18300
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!
Before fitting the adapter base plate remove
the valve from the gas spring.
If vibration occurs, tighten the fixing screws
accordingly.
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 0.8 m/s
Screws
M10 x 20
DIN EN ISO
4762 (4x)
-0,2 20
G 1 / 8
±0,1
ø150,2
20°
11
8
8
ø142
ø90
M10 x12,5 deep
11 (4x)
18 x 11 deep (4x)
(4x)
DIN 74 - Km 10
G 1 / 8
(4x)
Connecting
fitting, rotating
Adapter baseplate with connecting Fitting
2480.00.20.18300
M10 x 11 deep
(4x)
±0,1
3
R2,5
±0,25
l
90
24,5 24,5
I min.
ø105
X
ø150,2
View X
R2,5
G 1 / 8 Valve
max.
stroke
2490.14.18300.
S>max V>max
P>max
Flex Guide
TM
F291
Order No Stroke max. l min. l g 2 *
2490.14.18300.010 10 100 110 89
2490.14.18300.016 16 120 136 109
2490.14.18300.025 25 140 165 129
2490.14.18300.032 32 165 197 154
2490.14.18300.040 40 195 235 184
2490.14.18300.050 50 220 270 209
2490.14.18300.065 65 258 323 247
*see mounting example
2490.14.18300.
Compact gas spring
subject to alterations F292
Gas springs
low build height
Gas springs
low build height
F293
88 57 53 20
35 45
65
50
62 95 82 108
110 100 100
170 160 145 135 100
2480.12.00250.025
2485.12.00500.025 2480.12.00500.025
2485.12.00750.025 2480.13.00750.025
2487.12.00750.025
2485.12.01500.025 2480.12.01500.025 2487.12.02400.025
2480.13.03000.025 2487.12.04200.025
80
2487.12.00500.025
2487.12.01000.025
subject to alterations
Gas spring, with low build height
Normal construction Compact construction POWER LINE Construction heights
with the same stroke
and the same /
increased spring force
88 57 53 20
35 45
65
50
62 95 82 108
110 100 100
170 160 145 135 100
2480.12.00250.025
2485.12.00500.025 2480.12.00500.025
2485.12.00750.025 2480.13.00750.025
2487.12.00750.025
2485.12.01500.025 2480.12.01500.025 2487.12.02400.025
2480.13.03000.025 2487.12.04200.025
80
2487.12.00500.025
2487.12.01000.025
subject to alterations
Gas spring, with low build height
Normal construction Compact construction POWER LINE Construction heights
with the same stroke
and the same /
increased spring force
F295
subject to alterations
Gas spring, with low build height
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500
2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)
2480.044.00500 2)
70
50
ø9 (2x)
ø9
2,5
7
25
56
70,7
95,8
25
7
70,7 70,7
50
70
50
ø9 (4x)
7
20
12
12
M10 (2x)
ø15 (2x)
20
DIN 74 -
Km 8 (4x)
20
50
70
50
70
M10 (2x)
ø15 (2x)
20
50
70
50
70
DIN 74 -
Km 8 (4x)
12
12
20
ø9 (4x)
M5 (4x)
22
13
50
50
stroke
64
y
x
64
y
x
+2
ø45,2 +0,5
82
45,5
9 (2x)
64
100
15
30
60
45
20
28
13
50
50
86
+2
+0,5 ø45,2
ø9 (4x)
M6 (4x)
y
x
22
stroke
x
A - A
y
A A
20
ø15
(2x)
20
70
70
12
12
M10
(2x)
ø9 (2x)
ø9
(2x)
ø15 (2x) ø15 (2x)
12
50
50
2480.044.03.00500 2)
ø15
4
27,5
60
22
20
60
80
ø45,5
ø9
12
64
ø52
ø46
45,5
64
45,5 95
ø7 (4x)
2480.010.00500.095 3)
stroke 18,4
50
50
64
64
ø9
22
+2
ø45,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00500 4)
F296
subject to alterations
Gas spring, with low build height
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
2480.011.00500.2 2480.011.00500 2480.011.00500.1 2480.022.00500
2480.055.00500 2480.057.00500 2480.007.00500 2480.008.00500 3)
2480.044.00500 2)
70
50
ø9 (2x)
ø9
2,5
7
25
56
70,7
95,8
25
7
70,7 70,7
50
70
50
ø9 (4x)
7
20
12
12
M10 (2x)
ø15 (2x)
20
DIN 74 -
Km 8 (4x)
20
50
70
50
70
M10 (2x)
ø15 (2x)
20
50
70
50
70
DIN 74 -
Km 8 (4x)
12
12
20
ø9 (4x)
M5 (4x)
22
13
50
50
stroke
64
y
x
64
y
x
+2
ø45,2 +0,5
82
45,5
9 (2x)
64
100
15
30
60
45
20
28
13
50
50
86
+2
+0,5 ø45,2
ø9 (4x)
M6 (4x)
y
x
22
stroke
x
A - A
y
A A
20
ø15
(2x)
20
70
70
12
12
M10
(2x)
ø9 (2x)
ø9
(2x)
ø15 (2x) ø15 (2x)
12
50
50
2480.044.03.00500 2)
ø15
4
27,5
60
22
20
60
80
ø45,5
ø9
12
64
ø52
ø46
45,5
64
45,5 95
ø7 (4x)
2480.010.00500.095 3)
stroke 18,4
50
50
64
64
ø9
22
+2
ø45,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00500 4)
subject to alterations
Gas spring, with low build height
50
100 200 300
.00500.
500
60
70
80
90
100
110
120
130
140
150
400
006 100 080 063 050 038 025 019 125 013
125 100
1,0
1,1
1,2
1,3
1,4
1,5
1,6
10 25 50 0 75
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 470 daN
Order No for spare parts kit: 2485.12.00500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 40 to 80 (at 20°C)
Max. piston speed: 1.6 m/s
±0,25
M8x12,5
±0,1
ø45,2
ø20
10,5
min. 1
15,5
min. I
ø43
16,4
4
4
ø40
20
l
X
R1
M6
2485.12.00500.
View X - Gas spring
deep (2x)
max.
Stroke
V>max
P>max
Flex Guide
TM
F297
Order No Stroke max. l min. l
2485.12.00500.006 6 56 62
2485.12.00500.013 12.7 62.7 75.4
2485.12.00500.019 19 69.1 88.1
2485.12.00500.025 25 75 100
2485.12.00500.038 38.1 88.1 126.2
2485.12.00500.050 50 100 150
2485.12.00500.063 63.5 113.5 177
2485.12.00500.080 80 130 210
2485.12.00500.100 100 150 250
2485.12.00500.125 125 175 300
2485.12.00500.
Gas spring, with low build
height
subject to alterations
Gas spring, with low build height
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750
2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)
2480.044.00750 2) 2480.045.00750 2)
2480.047.00750 2)
25,5
12
22
11
34,5
38
13
3
70
65
±0,1
4
+0,1
10
9 (2x)
90
130
20
50,5
40
80
60
30
110
14,2
ø13 (2x)
80
110
14,2
56,5
ø13
2,5
30
61
30
80 80
24
12
56,5
75
56,5
75
ø9 (4x)
40
33
+0,1
10
19
30
32
60
1 20 28,
9
ø9
11
ø18
ø15
ø11,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 10 (2x)
60
±0,1
4
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
75
75
DIN 74 -
Km 8 (4x)
20
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
20
75
75
DIN 74 -
Km 8 (4x)
22 70
70
56,5
56,5
13
stroke
y
x
ø9 (4x)
M5 (4x)
y
x
+2
ø50,2 +0,5
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x)
M6 (4x)
y
x
22
stroke
x
A - A
56,5
stroke
y
A A
20
ø15
20
56,5
56,5
75
75
12
12
M10
(2x)
ø9 (4x)
ø9
ø15 (2x) ø15 (4x)
12
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
12
70
ø57
ø51,2
56,5
70
56,5 115
ø9 (4x)
2480.010.00750.115 3)
19,5
56,5
56,5
70
70
ø9
22
+2
ø50,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00750 4)
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
F298
subject to alterations
Gas spring, with low build height
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750
2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)
2480.044.00750 2) 2480.045.00750 2)
2480.047.00750 2)
25,5
12
22
11
34,5
38
13
3
70
65
±0,1
4
+0,1
10
9 (2x)
90
130
20
50,5
40
80
60
30
110
14,2
ø13 (2x)
80
110
14,2
56,5
ø13
2,5
30
61
30
80 80
24
12
56,5
75
56,5
75
ø9 (4x)
40
33
+0,1
10
19
30
32
60
1 20 28,
9
ø9
11
ø18
ø15
ø11,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 10 (2x)
60
±0,1
4
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
75
75
DIN 74 -
Km 8 (4x)
20
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
20
75
75
DIN 74 -
Km 8 (4x)
22 70
70
56,5
56,5
13
stroke
y
x
ø9 (4x)
M5 (4x)
y
x
+2
ø50,2 +0,5
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x)
M6 (4x)
y
x
22
stroke
x
A - A
56,5
stroke
y
A A
20
ø15
20
56,5
56,5
75
75
12
12
M10
(2x)
ø9 (4x)
ø9
ø15 (2x) ø15 (4x)
12
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
12
70
ø57
ø51,2
56,5
70
56,5 115
ø9 (4x)
2480.010.00750.115 3)
19,5
56,5
56,5
70
70
ø9
22
+2
ø50,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00750 4)
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
subject to alterations
Gas spring, with low build height
.00750. 100 080 063 050 038 025 019 006 125 013
125 100
50
150 300 450 750
60
70
80
90
100
110
120
130
140
150
600
1,0
1,1
1,2
1,3
1,4
1,5
1,6
10 25 50 0 75
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 750 daN
Order No for spare parts kit: 2485.12.00750
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
±0,25
l
15,5
M8x12,5
±0,1
ø50,2
ø25
20
I min.
ø46
16,4
8
7
X
min. 1
R2
ø43
10,5
M6
/
1
8 G
2485.12.00750.
View X - Gas spring
valve
deep (2x)
max.
Stroke
V>max
P>max
Flex Guide
TM
F299
Order No Stroke max. l min. l
2485.12.00750.006 6 56 62
2485.12.00750.013 12.7 62.7 75.4
2485.12.00750.019 19 69.1 88.1
2485.12.00750.025 25 75 100
2485.12.00750.038 38.1 88.1 126.2
2485.12.00750.050 50 100 150
2485.12.00750.063 63.5 113.5 177
2485.12.00750.080 80 130 210
2485.12.00750.100 100 150 250
2485.12.00750.125 125 175 300
2485.12.00750.
Gas spring, with low build
height
subject to alterations
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.058.01500 2480.007.01500
2480.044.01500 2)
ø75,2
ø11(4x)
M20 15
12
104 104
73,5
14,2
ø13
30
DIN 74 - Km 8 (4x)
100
100
73,5
73,5
20 40
100
100
24
12
ø11 (4x)
73,5
73,5
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
DIN 74 - Km 10 (4x)
29 90
90
73,5
73,5
16
y
x
M6 (4x)
y
x
+2
+0,5
stroke
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
Gas spring, with low build height
Mounting variations
F300
subject to alterations
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.058.01500 2480.007.01500
2480.044.01500 2)
ø75,2
ø11(4x)
M20 15
12
104 104
73,5
14,2
ø13
30
DIN 74 - Km 8 (4x)
100
100
73,5
73,5
20 40
100
100
24
12
ø11 (4x)
73,5
73,5
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
DIN 74 - Km 10 (4x)
29 90
90
73,5
73,5
16
y
x
M6 (4x)
y
x
+2
+0,5
stroke
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
Gas spring, with low build height
Mounting variations
subject to alterations
Gas spring, with low build height
.01500.
50
1000 5
100 080 063 050 038 025
25 75 100 0 50 1500 500
1,0
1,1
1,2
1,3
1,4
1,5
1,6
60
70
80
90
100
110
120
130
140
150
10
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 1500 daN
Order No for spare parts kit: 2485.12.01500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
±0,25
l
ø36
21
40
R1,5
min. 3
7
8
M8
10
±0,1
ø75,2
X
I min.
M8x12,5 /
1
8 G
2485.12.01500.
View X - Gas spring
valve
deep (4x)
max.
Stroke
S>max V>max
P>max
Flex Guide
TM
F301
Order No Stroke max. l min. l
2485.12.01500.025 25 85 110
2485.12.01500.038 38.1 98.1 136.2
2485.12.01500.050 50 110 160
2485.12.01500.063 63.5 123.5 187
2485.12.01500.080 80 140 220
2485.12.01500.100 100 160 260
2485.12.01500.
Gas spring, with low build
height
subject to alterations F302
››Speed Control TM ‹‹,
Gas springs, SPC,
cushioned
››Speed Control TM ‹‹,
Gas springs, SPC,
cushioned
F303
subject to alterations
SPC gas spring, cushioned
Description
FIBRO SPC gas springs »Speed Control TM «
have been engineered to reduce or eliminate
blank holder bounce; commonly associated
with increased return stroke speeds form link
drive presses.
SPC gas springs have inbuilt return stroke
speed dampening, which decelerates the last
30 mm of piston rod stroke to 0.4 m/s, helping
to bring the blank holder to a smooth
stop.
Benefits of the »Speed Control TM « SPC gas
springs, cushioned:
I Eliminates blank holder bounce
I Increases productivity by more increasing
part transfer efficiency.
I Easily retrofitted to existing dies
I Stroke lengths 125 to 300 mm.
I Linkable using hose system.
F304
2486.12.00750.
2486.12.01500.
2486.12.03000.
2486.12.05000.
subject to alterations
Performance
Installation
*At ambient room temperature with free air flow
Time in s
Travel of blank holder per unit of time
Stroke in mm
››Speed Control TM ‹‹ SPC gas springs gave a 90% reduction of
blank holder bounce.
Blank holder without SPC
Blank holder with SPC
SPC reduces speed to 0.4 m/s
Press speed 1.0 m/s
Dampening length
(~ 30 mm)
The diagram shows the max. possible number of strokes per
minutes [min -1 ] of SPC gas springs with a max. filling pressure
(150 bar) and max. used stroke lengths before there is a risk of
excessive heating.
Note !
The number of strokes per minutes can be doubled
by halving the initial filling pressure.
Caution !
SPC gas springs are subject to a higher heating
than standard gas springs.
For this reason, please ensure adequate ventilation
of the SPC gas springs in the tool.
It is important that approx. 25 to 30 mm before the sheet metal
retainer has reached its home position, only SPC gas springs are
applied. Therefore, for the retrofitting of existing tools with SPC
gas springs we recommend the following two options:
Option 1 – replace all gas springs with SPC gas springs
Option 2 – corner solution (see below)
Please note:
Springs must be installed with a recess of 25 mm to balance the
total length difference (2 x stroke length = 50 mm).
Alternatively, the contact surface of the sheet metal retainer
can be recessed in order to achieve the same effect.
SPC gas spring, cushioned
Function example
max strokes per minute (spm)
Strokes per minute, depending on stroke
length, at max. 150 bar charge pressure*
Stroke length of SPC in mm
subject to alterations
SPC gas spring, cushioned
Description
FIBRO SPC gas springs »Speed Control TM «
have been engineered to reduce or eliminate
blank holder bounce; commonly associated
with increased return stroke speeds form link
drive presses.
SPC gas springs have inbuilt return stroke
speed dampening, which decelerates the last
30 mm of piston rod stroke to 0.4 m/s, helping
to bring the blank holder to a smooth
stop.
Benefits of the »Speed Control TM « SPC gas
springs, cushioned:
I Eliminates blank holder bounce
I Increases productivity by more increasing
part transfer efficiency.
I Easily retrofitted to existing dies
I Stroke lengths 125 to 300 mm.
I Linkable using hose system.
2486.12.00750.
2486.12.01500.
2486.12.03000.
2486.12.05000.
subject to alterations
Performance
Installation
*At ambient room temperature with free air flow
Time in s
Travel of blank holder per unit of time
Stroke in mm
››Speed Control TM ‹‹ SPC gas springs gave a 90% reduction of
blank holder bounce.
Blank holder without SPC
Blank holder with SPC
SPC reduces speed to 0.4 m/s
Press speed 1.0 m/s
Dampening length
(~ 30 mm)
The diagram shows the max. possible number of strokes per
minutes [min -1 ] of SPC gas springs with a max. filling pressure
(150 bar) and max. used stroke lengths before there is a risk of
excessive heating.
Note !
The number of strokes per minutes can be doubled
by halving the initial filling pressure.
Caution !
SPC gas springs are subject to a higher heating
than standard gas springs.
For this reason, please ensure adequate ventilation
of the SPC gas springs in the tool.
It is important that approx. 25 to 30 mm before the sheet metal
retainer has reached its home position, only SPC gas springs are
applied. Therefore, for the retrofitting of existing tools with SPC
gas springs we recommend the following two options:
Option 1 – replace all gas springs with SPC gas springs
Option 2 – corner solution (see below)
Please note:
Springs must be installed with a recess of 25 mm to balance the
total length difference (2 x stroke length = 50 mm).
Alternatively, the contact surface of the sheet metal retainer
can be recessed in order to achieve the same effect.
SPC gas spring, cushioned
Function example
max strokes per minute (spm)
Strokes per minute, depending on stroke
length, at max. 150 bar charge pressure*
Stroke length of SPC in mm
F305
subject to alterations
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)
2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)
2480.047.01500 2)
32
15
DIN 74 -
Km 8 (4x)
13,5
28
37
101
90
43,5
10
19
57
104 104
73,5
134
86
104
ø11 (4x)
M6 (4x)
ø9
3
±0,1
4
+0,1
10
14,2
ø13 (2x)
14,2
ø13
2,5
30
30
y
x
ø11
100
100
73,5
73,5
20
100
100
24
12
ø11 (4x)
73,5
73,5
73,5
73,5
29 90
90
16
y
x
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
21
37
35
38
90
40
9
ø9
13
ø20
ø15
ø14,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
90
M20
40
DIN 74 - Km 10 (4x)
12
+0,1
10
±0,1
4
+2
ø75,2 +0,5
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
29
x
A - A
73,5
ø10,5
73,5
73,5
90
90 29
+2
ø75,2 +0,5
A
A
A - A
M6 (2x)
5)
5)
26
y
A A
stroke
stroke
stroke
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).
Gas spring SPEED CONTROL, cushioned
Mounting variations
F306
subject to alterations
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)
2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)
2480.047.01500 2)
32
15
DIN 74 -
Km 8 (4x)
13,5
28
37
101
90
43,5
10
19
57
104 104
73,5
134
86
104
ø11 (4x)
M6 (4x)
ø9
3
±0,1
4
+0,1
10
14,2
ø13 (2x)
14,2
ø13
2,5
30
30
y
x
ø11
100
100
73,5
73,5
20
100
100
24
12
ø11 (4x)
73,5
73,5
73,5
73,5
29 90
90
16
y
x
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
21
37
35
38
90
40
9
ø9
13
ø20
ø15
ø14,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
90
M20
40
DIN 74 - Km 10 (4x)
12
+0,1
10
±0,1
4
+2
ø75,2 +0,5
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
29
x
A - A
73,5
ø10,5
73,5
73,5
90
90 29
+2
ø75,2 +0,5
A
A
A - A
M6 (2x)
5)
5)
26
y
A A
stroke
stroke
stroke
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).
Gas spring SPEED CONTROL, cushioned
Mounting variations
subject to alterations
Gas spring SPEED CONTROL, cushioned
750
200 500 400 300
50
60
70
80
90
100
110
120
130
140
150
600 700
1,0
1,3
1,2
1,1
25 75 200 300 0 250 150 125 100 50 10
125 300 250 200 160
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 750 daN
Order No for spare parts kit: 2486.12.00750
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 16 to 24 (at 20°C)
Dampening length: ~ 30 mm
Piston rod speed, decelerated: 0.4 m/s
M8x13
deep (4x)
±0,25
l
40
16,4
7
R2,5
10
21
12
min.
±0,1
ø75,2
ø67
X
M8
I
min. 3
8
View X - Gas spring
valve /
1
8 G
ø25
ø70
max.
Stroke
2486.12.00750.
S>max V>max
P>max
F307
Order No Stroke max. l min. l
2486.12.00750.125 125 235 360
2486.12.00750.160 160 270 430
2486.12.00750.200 200 310 510
2486.12.00750.250 250 360 610
2486.12.00750.300 300 410 710
2486.12.00750.
Gas spring SPEED CONTROL,
cushioned
subject to alterations
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)
2480.047.03000 2)
66,5
11
46,5
35
63
110
ø13 (4x)
ø13 (4x)
26
ø24
15
ø14,5
36,5
63,5
110
110
121
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
40
60
9
ø9
ø15
20
30
14,2
14,2
110
110
2,5
40
40
y
x
24
12
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
92
92
M6 (4x)
y
x
13,5
28
19
3
±0,1
4
+0,1
10
+0,1
10
±0,1
4
+2
ø95,2 +0,5
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
33
+2
ø95,2 +0,5
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
stroke
stroke
stroke
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).
Gas spring SPEED CONTROL, cushioned
Mounting variations
F308
subject to alterations
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)
2480.047.03000 2)
66,5
11
46,5
35
63
110
ø13 (4x)
ø13 (4x)
26
ø24
15
ø14,5
36,5
63,5
110
110
121
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
40
60
9
ø9
ø15
20
30
14,2
14,2
110
110
2,5
40
40
y
x
24
12
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
92
92
M6 (4x)
y
x
13,5
28
19
3
±0,1
4
+0,1
10
+0,1
10
±0,1
4
+2
ø95,2 +0,5
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
33
+2
ø95,2 +0,5
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
stroke
stroke
stroke
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).
Gas spring SPEED CONTROL, cushioned
Mounting variations
subject to alterations
Gas spring SPEED CONTROL, cushioned
1500
1400 1600 400 1200 1000 800 600
50
60
70
80
90
100
110
120
130
140
150
1,0
1,3
1,2
1,1
25 75 200 300 0 250 150 125 100 50 10
125 300 250 200 160
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 1500 daN
Order No for spare parts kit: 2486.12.01500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 14 to 19 (at 20°C)
Dampening length: ~ 30 mm
Piston rod speed, decelerated: 0.4 m/s
±0,25
l
valve /
1
8 G
(1x)
60
min. 3
R2,5
10
24
12
min. I
±0,1
ø95,2
ø87
M8
X
ø36
8
7
View X - Gas spring
M8x13
deep (4x)
ø90
16,4
max.
Stroke
2486.12.01500.
S>max V>max
P>max
F309
Order No Stroke max. l min. l
2486.12.01500.125 125 245 370
2486.12.01500.160 160 280 440
2486.12.01500.200 200 320 520
2486.12.01500.250 250 370 620
2486.12.01500.300 300 420 720
2486.12.01500.
Gas spring SPEED CONTROL,
cushioned
subject to alterations
2480.047.05000 2)
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)
88,9
36,5
18
88
149
140
11,5
48
79
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
28
19
3
±0,1
4
+0,1
10
36 130
130
109,5
109,5
21
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
ø17,5
11
ø11
36
ø26
17,5
39
130
130
50
80
ø18
DIN 74 - Km 10 (2x)
DIN 74 - Km 16 (2x)
+0,1
10
±0,1
4
+2
ø120,2 +0,5
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
32,5
130
130
ø12,5
36
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
y
A A
stroke stroke
stroke
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).
Gas spring SPEED CONTROL, cushioned
Mounting variations
F310
subject to alterations
2480.047.05000 2)
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)
88,9
36,5
18
88
149
140
11,5
48
79
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
28
19
3
±0,1
4
+0,1
10
36 130
130
109,5
109,5
21
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
ø17,5
11
ø11
36
ø26
17,5
39
130
130
50
80
ø18
DIN 74 - Km 10 (2x)
DIN 74 - Km 16 (2x)
+0,1
10
±0,1
4
+2
ø120,2 +0,5
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
32,5
130
130
ø12,5
36
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
y
A A
stroke stroke
stroke
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).
Gas spring SPEED CONTROL, cushioned
Mounting variations
subject to alterations
Gas spring SPEED CONTROL, cushioned
.03000.
3200 800 2000
50
60
70
80
90
100
110
120
130
140
150
1600 1200 2400 2800
1,0
1,4
1,3
1,2
1,1
25 75 200 300 0 250 150 125 100 50 10
125 300 250 200 160
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 3000 daN
Order No for spare parts kit: 2486.12.03000
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 10 to 13 (at 20°C)
Dampening length: ~ 30 mm
Piston rod speed, decelerated: 0.4 m/s
±0,25
l
25,5
80
7 min. 3
10
12
min. I
±0,1
ø120,2
ø112
M8
ø50
X
R2,5
8
View X - Gas spring
valve /
1
8 G
(1x)
M10x13
deep (4x)
ø115
16,4
Stroke max.
2486.12.03000.
S>max V>max
P>max
F311
Order No Stroke max. l min. l
2486.12.03000.125 125 265 390
2486.12.03000.160 160 300 460
2486.12.03000.200 200 340 540
2486.12.03000.250 250 390 640
2486.12.03000.300 300 440 740
2486.12.03000.
Gas spring SPEED CONTROL,
cushioned
subject to alterations
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
2480.044.07500 2)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
+2
ø150,2 +0,5
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
Gas spring SPEED CONTROL, cushioned
Mounting variations
F312
subject to alterations
Gas spring SPEED CONTROL, cushioned
.05000.
5000 1600 2000
50
60
70
80
90
100
110
120
130
140
150
3000 4000
1,0
1,4
1,3
1,2
1,1
25 75 200 300 0 250 150 125 100 50 10
125 300 250 200 160
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 5000 daN
Order No for spare parts kit: 2486.12.05000
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 6 to 11 (at 20°C)
Dampening length: ~ 30 mm
Piston rod speed, decelerated: 0.4 m/s
30
±0,25
l
100
8 min. 3
10 27,5
min. I
±0,1
ø150,2
ø142
M8
ø65
X
R2,5
8
View X - Gas spring
valve /
1
8 G
(1x)
M10x13
deep (4x)
ø145
16,4
max.
Stroke
2486.12.05000.
S>max V>max
P>max
F313
Order No Stroke max. l min. l
2486.12.05000.125 125 280 405
2486.12.05000.160 160 315 475
2486.12.05000.200 200 355 555
2486.12.05000.250 250 405 655
2486.12.05000.300 300 455 755
2486.12.05000.
Gas spring SPEED CONTROL,
cushioned
subject to alterations F314
Gas spring, DS
for Die Separation
Gas spring, DS
for Die Separation
F315
subject to alterations
Description:
In line of reducing the set-up time while installing the tool in the press
there are used autonomous acted gas springs for tool spacing.
While using conventional gas springs they are activated with every press
stroke about the whole stroke length.
The new FIBRO gas spring, DS (Die Separation) have been developed especi-
ally for tool spacing.
Because of the slow return stroke speed, the gas spring DS does not need
the total stroke length.
The FIBRO gas spring, DS minimises unwanted friction in the tool, press
and in the gas spring itself.
A further benefit is that they use up to 80% less energy than "conventional"
standard gas springs.
Properties:
● Initial spring forces of 3000 daN to 7500 daN
● Stroke lengths of 125 mm to 300 mm
● Standardised dimensions in accordance with ISO, VDI, CNOMO
● Very slow return stroke speed compared to standard gas springs:
0,2 m/min.
● Standard safety features (FIBRO Safer Choice)
- Safety piston rod
- Overpressure protection
● High flexibility during fixing from the top mounting notch and lower
fixing groove, together with the tapped bores in the spring base
Gas spring, DS
for Die Separation
Application example:
When using „conventional“ standard gas springs (such as 2480.13.05000.250) for creating spacing between the top and bottom parts of the tool, additional
initial forces of 20 t are exercised when each stroke is performed. This force may rise to up to 30 t at the end of the stroke (see diagram 1). When you use the
„new“ gas springs, DS (for example, 2486.22.05000.250), the force in every stroke is reduced to less than 10% in the same application (diagram 2).
The return stroke speed in the gas springs, DS is very slow. The complete return stroke takes 1-2 minutes.
However, this slow speed does not have any negative impact on the end position (gas springs fully extended) of the return stroke at the end of production.
The piston rod is actuated oscillating up to 10% of the entire stroke, depending on the production rate.
Tool spacing with
gas springs DS
Gas spring fully
extended
Tool closed
Diagram 2
Tool open
Gas spring fully
extended
Tool closed
Tool spacing with "conventio-
nal" standard gas springs
Diagram 1
Tool open
subject to alterations
Description:
In line of reducing the set-up time while installing the tool in the press
there are used autonomous acted gas springs for tool spacing.
While using conventional gas springs they are activated with every press
stroke about the whole stroke length.
The new FIBRO gas spring, DS (Die Separation) have been developed especi-
ally for tool spacing.
Because of the slow return stroke speed, the gas spring DS does not need
the total stroke length.
The FIBRO gas spring, DS minimises unwanted friction in the tool, press
and in the gas spring itself.
A further benefit is that they use up to 80% less energy than "conventional"
standard gas springs.
Properties:
● Initial spring forces of 3000 daN to 7500 daN
● Stroke lengths of 125 mm to 300 mm
● Standardised dimensions in accordance with ISO, VDI, CNOMO
● Very slow return stroke speed compared to standard gas springs:
0,2 m/min.
● Standard safety features (FIBRO Safer Choice)
- Safety piston rod
- Overpressure protection
● High flexibility during fixing from the top mounting notch and lower
fixing groove, together with the tapped bores in the spring base
Gas spring, DS
for Die Separation
Application example:
When using „conventional“ standard gas springs (such as 2480.13.05000.250) for creating spacing between the top and bottom parts of the tool, additional
initial forces of 20 t are exercised when each stroke is performed. This force may rise to up to 30 t at the end of the stroke (see diagram 1). When you use the
„new“ gas springs, DS (for example, 2486.22.05000.250), the force in every stroke is reduced to less than 10% in the same application (diagram 2).
The return stroke speed in the gas springs, DS is very slow. The complete return stroke takes 1-2 minutes.
However, this slow speed does not have any negative impact on the end position (gas springs fully extended) of the return stroke at the end of production.
The piston rod is actuated oscillating up to 10% of the entire stroke, depending on the production rate.
Tool spacing with
gas springs DS
Gas spring fully
extended
Tool closed
Diagram 2
Tool open
Gas spring fully
extended
Tool closed
Tool spacing with "conventio-
nal" standard gas springs
Diagram 1
Tool open
F317
subject to alterations
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4)
ø13 (4x)
ø13 (4x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
14,2
14,2
110
110
2,5
40
40
y
x
24
12
92
92
M6 (4x)
y
x
+2
ø95,2 +0,5
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
33
+2
ø95,2 +0,5
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
stroke stroke
stroke
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
Gas spring DS
Mounting variations
Note:
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).
F318
subject to alterations
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4)
ø13 (4x)
ø13 (4x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
14,2
14,2
110
110
2,5
40
40
y
x
24
12
92
92
M6 (4x)
y
x
+2
ø95,2 +0,5
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
33
+2
ø95,2 +0,5
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
stroke stroke
stroke
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
Gas spring DS
Mounting variations
Note:
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended).
subject to alterations
Gas spring DS
125 300 250 200
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
200 300 0 250
160 .03000.
3200 800 2000
50
60
70
80
90
100
110
120
130
140
150
1600 1200 2400 2800
100 080
125 100 50
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 3000 daN
Pressure medium: Nitrogen - N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C bis +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 50 (at 20°C)
Max. piston speed: 1.6 m/s
Max. return stroke speed: 0.2 m/min
±0,25
l
Valve /
1
8 G
(1x)
60
min. 3
R2,5
10,5
24
12
stroke max.
min. I
±0,1
ø95,2
ø87
M8
X
ø50
8
7
View X - Gas spring
M8 x 13 deep
(4x)
ø90
16,4
2486.22.03000.
V>max
P>max
Flex Guide
TM
F319
Order No Stroke max. l min. l
2486.22.03000.080 80 200 280
2486.22.03000.100 100 220 320
2486.22.03000.125 125 245 370
2486.22.03000.160 160 280 440
2486.22.03000.200 200 320 520
2486.22.03000.250 250 370 620
2486.22.03000.300 300 420 720
2486.22.03000.
Gas spring DS
subject to alterations
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
36 130
130
109,5
109,5
21
stroke
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
+2
ø120,2 +0,5
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
stroke
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
stroke
y
A A
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
32,5
109,5
109,5
130
130
ø12,5
36
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.05000 4)
Gas spring DS
Mounting variations
Note:
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
F320
subject to alterations
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
36 130
130
109,5
109,5
21
stroke
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
+2
ø120,2 +0,5
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
stroke
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
stroke
y
A A
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
32,5
109,5
109,5
130
130
ø12,5
36
+2
ø120,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.05000 4)
Gas spring DS
Mounting variations
Note:
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
subject to alterations
Gas spring DS
125 300 250 200
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
200 300 0 250
160 .05000.
5000 1600
50
60
70
80
90
100
110
120
130
140
150
2000 3000 4000
100 080
160 100 50 125
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 5000 daN
Pressure medium: Nitrogen - N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C bis +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 50 (at 20°C)
Max. piston speed: 1.6 m/s
Max. return stroke speed: 0.2 m/min
±0,25
l
25,5
80
7 min. 3
10,5
12
min. I
±0,1
ø120,2
ø112
M8
ø65
X
R2,5
8
/
1
8 G
(1x)
M10 x 13 deep
(4x)
ø115
16,4
2486.22.05000.
Valve
stroke max.
View X - Gas spring
V>max
P>max
Flex Guide
TM
F321
Order No Stroke max. l min. l
2486.22.05000.080 80 220 300
2486.22.05000.100 100 240 340
2486.22.05000.125 125 265 390
2486.22.05000.160 160 300 460
2486.22.05000.200 200 340 540
2486.22.05000.250 250 390 640
2486.22.05000.300 300 440 740
2486.22.05000.
Gas spring DS
subject to alterations
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
+2
ø150,2 +0,5
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
Gas spring DS
Mounting variations
Note:
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
F322
subject to alterations
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
+2
ø150,2 +0,5
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
Gas spring DS
Mounting variations
Note:
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
subject to alterations
Gas spring DS
125 300 250 200
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
200 300 0 250
160
7500
50
2500
60
70
80
90
100
110
120
130
140
150
3500 4500 5500 6500
.07500. 100 080
100 160 125 50
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 7500 daN
Pressure medium: Nitrogen - N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C bis +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 20 to 50 (at 20°C)
Max. piston speed: 1.6 m/s
Max. return stroke speed: 0.2 m/min
±0,25
l
27,5
8 min. 3
10,5
30
min. I
±0,1
ø150,2
ø142
M16
ø80
X
R2,5
8
/
1
8 G
(1x)
M10 x 13 deep
(4x)
ø145
16,4
2486.22.07500.
Valve
stroke max.
View X - Gas spring
100
V>max
P>max
Flex Guide
TM
F323
Order No Stroke max. l min. l
2486.22.07500.080 80 235 315
2486.22.07500.100 100 255 355
2486.22.07500.125 125 280 405
2486.22.07500.160 160 315 475
2486.22.07500.200 200 355 555
2486.22.07500.250 250 405 655
2486.22.07500.300 300 455 755
2486.22.07500.
Gas spring DS
subject to alterations F324
Gas springs with
fastening to
Ford Standard
WDX
Please request your catalogue
Gas springs with
fastening to
Ford Standard
WDX
Please request your catalogue
F325
Gas springs
with thread
Gas springs
with thread
F327
subject to alterations
Mounting examples:
Gas spring with external thread
Mounting variations
2480.005.00200.
Slotted nut
F328
subject to alterations
Mounting examples:
Gas spring with external thread
Mounting variations
2480.005.00200.
Slotted nut
subject to alterations
Gas spring with external thread
010
100 0 150 200 50
15
180
30
45
60
75
90
165
150
135
120
105
.00050.
.00100.
.00150.
.00200.
050 125
5
100 080 063 038 025 013 016
10 25 50 0 75 125 100
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Description:
The gas springs are colour-coded according to
the spring force rating ranges 50–100–150–
200 daN.
All springs, regardless of their spring force
ratings, are of the same design. The differing
force ratings result exclusively from the diffe-
ring charge pressures.
Do take into consideration the colour-coded
pressure rating during repair work and
recharging.
Note:
Order No for spare parts kit: 2480.21.00150
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
Spring forces as per spring diagram.
Upon customers request, also available
unfilled, Order No 2482.32.00000...., Colour:
black
2480.32.
S>max V>max
P>max
F329
Order No* Stroke max. l l min.
2480.32.□□□□□ .010 10 62 52
2480.32.□□□□□ .013 12.7 67.4 54.7
2480.32.□□□□□ .016 16 74 58
2480.32.□□□□□ .025 25 92 67
2480.32.□□□□□ .038 38.1 118.2 80.1
2480.32.□□□□□ .050 50 142 92
2480.32.□□□□□ .063 63.5 169 105.5
2480.32.□□□□□ .080 80 202 122
2480.32.□□□□□ .100 100 242 142
2480.32.□□□□□ .125 125 292 167
*complete with initial spring force
Spring force marking:
Initial spring force [daN] - Pressure [bar] - Colour:
.00050. - 45 - green
.00100. - 90 - blue
.00150. - 135 - red
.00200. - 180 - yellow
2480.32. Gas spring with external thread
subject to alterations
Mounting examples:
2480.00.51.01
Box spanner for assembling/disassembling
of gas springs
Gas spring with external thread
Mounting variations
2480.006.00250.
Clamped flange
2480.005.00250.
Slotted nut
F330
subject to alterations
Mounting examples:
2480.00.51.01
Box spanner for assembling/disassembling
of gas springs
Gas spring with external thread
Mounting variations
2480.006.00250.
Clamped flange
2480.005.00250.
Slotted nut
subject to alterations
Gas spring with external thread
013 .00250.
250 200 100 150 50
50
60
70
80
90
100
110
120
130
140
150
5 10 25 0 50 100 75
1,00
1,05
1,10
1,15
1,20
1,25
1,30
1,35
1,40
100 080 063 050 038 025
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 250 daN
Order No for spare parts kit: 2480.12.00250
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
Fixing:
Installation with ring nut(s) 2480.005.00250
can be done with one or two ring nuts. If the
hole in the bolster plate is not threaded, two
ring nuts are needed. Holes threaded
M 38 × 1,5 require one only ring nut for moun-
ting of the gas springs.
Mounting with a threaded flange plate has
the advantage of a degree of adjustability as
far as the flange screws permit, moreover it is
often found easier to make do with a clea-
rance hole in the tool plate. Locking is by way
of two lock screws with thrust plugs, provided
in the threaded flange.
Diameter of through-hole in tool plate =
38 mm – plus four tapped holes M 8.
M38 x 1,5
6
ø15
14
1
Stroke max.
±0,25
l
min. l
M6 valve
2480.32.00250.
S>max V>max
P>max
Flex Guide
TM
F331
Order No Stroke max. l min. l
2480.32.00250.013 12.7 62.7 75.4
2480.32.00250.025 25 75 100
2480.32.00250.038 38.1 88.1 126.2
2480.32.00250.050 50 100 150
2480.32.00250.063 63.5 113.5 177
2480.32.00250.080 80 130 210
2480.32.00250.100 100 150 250
2480.32.00250.
Gas spring with external
thread
subject to alterations
Mounting examples:
2480.00.51.01
Box spanner for assembling/disassembling
of gas springs
Gas spring with male fixing thread, small mounting height
Mounting variations
F332
subject to alterations
Mounting examples:
2480.00.51.01
Box spanner for assembling/disassembling
of gas springs
Gas spring with male fixing thread, small mounting height
Mounting variations
subject to alterations
Gas spring with male fixing thread, small mounting height
.00250.
50
60
70
80
90
100
110
120
130
140
150
025 038 100 080 063 050 013
10 25 50 75 100 0 400 500 0 300 200 100
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 250 daN
Order No for spare parts kit: 2480.12.00250
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 50 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
6
M12 x 1,75
min. 1
ø38 -0,2
-0,5 19
max.
Stroke
l min.
l ±0,25
ø15
M6 valve
2480.82.00250.
S>max V>max
P>max
Flex Guide
TM
F333
Order No Stroke max. l min. l
2480.82.00250.013 12.7 62.7 75.4
2480.82.00250.025 25 75 100
2480.82.00250.038 38.1 88.1 126.2
2480.82.00250.050 50 100 150
2480.82.00250.063 63.5 113.5 177
2480.82.00250.080 80 130 210
2480.82.00250.100 100 150 250
2480.82.00250.
Gas spring with male fixing
thread, small mounting
height
subject to alterations
Gas spring with male fixing thread, POWERLINE
Mounting variations
Mounting examples:
2480.00.51.05
Box spanner for assembling/disassembling
of gas springs
F334
subject to alterations
Gas spring with male fixing thread, POWERLINE
Mounting variations
Mounting examples:
2480.00.51.05
Box spanner for assembling/disassembling
of gas springs
subject to alterations
Gas spring with male fixing thread, POWERLINE
0 1000
50
60
70
80
90
100
110
120
130
140
150
016
125 100 080 063 050 038 025 013
5 10 25 0 50 100 125 75 800 600 400 200
019 032 075
1,0
1,1
1,2
1,3
1,4
1,5
1,6
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar = 920 daN
Order No for spare parts kit: 2487.12.01000
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 25 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 50 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
M16
ø28
ø50,2
±0,1
M6
l min.
l ±0,25
1 6
19
valve M6
max.
Stroke
2487.82.01000.
S>max V>max
P>max
Flex Guide
TM
F335
Order No Stroke max. l min. l
2487.82.01000.013 13 51 64
2487.82.01000.016 16 54 70
2487.82.01000.019 19 57 76
2487.82.01000.025 25 63 88
2487.82.01000.032 32 70 102
2487.82.01000.038 38 76 114
2487.82.01000.050 50 88 138
2487.82.01000.063 63 101 164
2487.82.01000.075 75 113 188
2487.82.01000.080 80 118 198
2487.82.01000.100 100 138 238
2487.82.01000.125 125 163 288
2487.82.01000.
Gas spring with male fixing
thread, POWERLINE
subject to alterations
Gas spring with hexagonal flange
010
100 0 150 200 50
15
180
30
45
60
75
90
165
150
135
120
105
.00015.
.00050.
.00100.
.00150.
.00200.
050 125
5
100 080 063 038 025 013 016
10 25 50 0 75 125 100
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
ø36
20 50
2480.33.
M6 valve
R50
ø12
M6x5,5 deep
ø25,5
M28x1,5
1
Stroke I min.
-0,5
+0,15
l
A/F 32
View X
X Description:
The gas springs are colour-coded according to
the spring force rating ranges 15–50–100–
150–200 daN.
All springs, regardless of their spring force
ratings, are of the same design. The differing
force ratings result exclusively from the diffe-
ring charge pressures.
Do take into consideration the colour-coded
pressure rating during repair work and
recharging.
Note:
Other stroke lengths avail on request! See gas
spring 2480.32.
Order No for spare parts kit: 2480.21.00150
Pressure medium: Nitrogen N 2
Max. filling pressure: 180 bar
Min. filling pressure: 13 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 80 to 100 (at 20°C)
Max. piston speed: 1.6 m/s
S>max V>max
P>max
F336
Order No Stroke max. l min. l
Spring force [daN]
initial Colour
2480.33.00015.125 125 167 292 15 black
2480.33.00050.125 125 167 292 50 green
2480.33.00100.125 125 167 292 100 blue
2480.33.00150.125 125 167 292 150 red
2480.33.00200.125 125 167 292 200 yellow
2480.33. Gas spring with hexagonal flange
Gas springs
for working
temperatures up
to 120 ° C
see chapter L:
Gas springs Mould Line
Gas springs
for working
temperatures up
to 120 ° C
see chapter L:
Gas springs Mould Line
F337
LCF gas springs,
damped
LCF gas springs,
damped
F339
subject to alterations
The springs from the LCF series reduce impact
stresses by 50% compared to conventional gas
springs.
The force builds up gradually and acceleration
is uniform, reducing wear on both tool and
press. As a result, less maintenance is required.
LCF springs are at least 20% quieter than
standard gas springs.
The reduced noise level is due to the lower
impact force, making these springs a cost-
effective alternative to soundproofing panels.
They are thus more economical and
environmentally-friendly.
The LCF springs reduce the extreme bounce off
the pad during the return stroke, thus lessening
vibration on the workpiece and allowing the
workpiece to be transported more effectively.
Since the spring travel is damped, the pad
motion is more uniform, so in many cases the
press stroke rate and thus productivity can be
increased.
Description
The LCF series represents a whole new
generation of nitrogen-filled gas springs
developed to meet the needs of the
machine tool and press-making industries.
Negative factors such as
► high impact stresses
► excessive noise
► extreme bounce off the pad
are all minimised by LCF springs.
Characteristics such as
► dimensions
► fixing methods
► filling with gas and purging
► working in interconnected systems
are identical to those for standard ISO or type
2480.13 gas springs.
LCF gas springs, damped
* LCF Force Manager ist ein Warenzeichen der Associated Spring
F340
F lcf
subject to alterations
Noise reduction Comparative press load diagram
Measured dynamic piston force, Measured values for the 5000th series
With the springs from the LCF series, the force builds up gradually and
acceleration is uniform.
LCF gas springs, damped
2484.13. Force diagram for gas springs
Damped spring travel S 1
Spring travel
Standard
Gas spring
LCF-
Gas spring
Spring force
The springs from the LCF series are quieter due
to the reduced impact force.
Press load
Spring travel
Standard gas spring
piston force
STANDARD LCF
piston force
Spring travel
LCF gas spring
STANDARD LCF
subject to alterations
The springs from the LCF series reduce impact
stresses by 50% compared to conventional gas
springs.
The force builds up gradually and acceleration
is uniform, reducing wear on both tool and
press. As a result, less maintenance is required.
LCF springs are at least 20% quieter than
standard gas springs.
The reduced noise level is due to the lower
impact force, making these springs a cost-
effective alternative to soundproofing panels.
They are thus more economical and
environmentally-friendly.
The LCF springs reduce the extreme bounce off
the pad during the return stroke, thus lessening
vibration on the workpiece and allowing the
workpiece to be transported more effectively.
Since the spring travel is damped, the pad
motion is more uniform, so in many cases the
press stroke rate and thus productivity can be
increased.
Description
The LCF series represents a whole new
generation of nitrogen-filled gas springs
developed to meet the needs of the
machine tool and press-making industries.
Negative factors such as
► high impact stresses
► excessive noise
► extreme bounce off the pad
are all minimised by LCF springs.
Characteristics such as
► dimensions
► fixing methods
► filling with gas and purging
► working in interconnected systems
are identical to those for standard ISO or type
2480.13 gas springs.
LCF gas springs, damped
* LCF Force Manager ist ein Warenzeichen der Associated Spring
F lcf
subject to alterations
Noise reduction Comparative press load diagram
Measured dynamic piston force, Measured values for the 5000th series
With the springs from the LCF series, the force builds up gradually and
acceleration is uniform.
LCF gas springs, damped
2484.13. Force diagram for gas springs
Damped spring travel S 1
Spring travel
Standard
Gas spring
LCF-
Gas spring
Spring force
The springs from the LCF series are quieter due
to the reduced impact force.
Press load
Spring travel
Standard gas spring
piston force
STANDARD LCF
piston force
Spring travel
LCF gas spring
STANDARD LCF
F341
F 1
F lcf
F 2
F 2
S 1
0
2484.13.00750. 470 3,1 70
2484.12.01500. 700 4,6 105
2484.13.03000. 1600 3,8 69
2484.13.05000. 2500 7,7 76
2484.13.07500. 3000 10,4 90
subject to alterations
2484.13. Force diagram for gas springs
LCF gas springs, damped
Guidelines for the use of LCF gas springs
1. After the damped spring travel (S 1 ) the LCF gas spring achieves the same initial spring force (F 1 )
and pressure build up as the standard gas spring (to ISO).
2. The spring force (F lcf ) should exceed the weight (e.g. the pad) by at least 15% so that it is held
in the correct position (this does not apply in the case of minimum filling pressure).
Note: Maximum pressure for LCF gas springs: 150 bar. Observe minimum filling pressure.
Maximum filling pressure
Minimum filling pressure
Spring travel
max.
Force
at
minimum
filling
pressure
Spring Size
F lcf bei 150 bar
in daN
Damped spring travel
S 1
Minimum filling
pressure in bar
F342
F 1
F lcf
F 2
F 2
S 1
0
2484.13.00750. 470 3,1 70
2484.12.01500. 700 4,6 105
2484.13.03000. 1600 3,8 69
2484.13.05000. 2500 7,7 76
2484.13.07500. 3000 10,4 90
subject to alterations
2484.13. Force diagram for gas springs
LCF gas springs, damped
Guidelines for the use of LCF gas springs
1. After the damped spring travel (S 1 ) the LCF gas spring achieves the same initial spring force (F 1 )
and pressure build up as the standard gas spring (to ISO).
2. The spring force (F lcf ) should exceed the weight (e.g. the pad) by at least 15% so that it is held
in the correct position (this does not apply in the case of minimum filling pressure).
Note: Maximum pressure for LCF gas springs: 150 bar. Observe minimum filling pressure.
Maximum filling pressure
Minimum filling pressure
Spring travel
max.
Force
at
minimum
filling
pressure
Spring Size
F lcf bei 150 bar
in daN
Damped spring travel
S 1
Minimum filling
pressure in bar
subject to alterations
LCF gas spring, damped
Mounting variations
2480.011.00750.3 2480.011.00750 2480.011.00750.1 2480.022.00750
2480.055.00750 2480.057.00750 2480.007.00750 2480.008.00750 3)
2480.044.00750 2) 2480.045.00750 2)
2480.047.00750 2)
12
+0,1
10
12
56,5
56,5
12
25,5
22
11
34,5
38
13
3
70
65
±0,1
4
+0,1
10
19
30
32
60
1 20 28,
9
ø9
11
ø18
ø15
ø11,5
9 (2x)
90
130
20
50,5
40
80
60
30
110
14,2
ø13 (2x)
80
110
14,2
56,5
ø13
24 70
70
56,5
56,5
2,5
30
61
30
80 80
13
stroke
y
x
24
12
56,5
75
56,5
75
ø9 (4x)
40
DIN 74 - Km 8 (2x)
DIN 74 - Km 10 (2x)
60
ø9 (4x)
M5 (4x)
y
x
33
M10 (2x)
ø15 (2x)
20
75
75
DIN 74 -
Km 8 (4x)
±0,1
4
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
20
75
75
DIN 74 -
Km 8 (4x)
20
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x)
M6 (4x)
y
x
24
stroke
x
A - A
56,5
stroke
y
A A
+2
+0,5 ø50,2
20
ø15
20
56,5
56,5
75
75
12
12
M10
(2x)
ø9 (4x)
ø9
ø15 (2x) ø15 (4x)
12
2480.044.03.00750 2)
ø18
5
30
70
25
30
68
90
ø50,5
ø11
12
70
ø57
ø51,2
56,5
70
56,5
115
*190
ø9 (4x)
2480.010.00750.115 3)
2480.010.00750.190* 3)
19,5
56,5
56,5
70
70
ø9
24
+2
ø50,2 +0,5
A - A
M5 (2x)
5)
A
A
2480.064.00750 4)
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
F344
subject to alterations
LCF Gas Spring, damped
100 125 300 250 200 160 080 063 050 038 025 013
25 75 200 300 0 250 150 125 100 50 10
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
.00750.
200 500 400 300
70
150
600 700
80
90
140
130
120
110
100
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force F lcf at 150 bar = 470 daN
Full spring force after 3.1 mm damped spring
travel
Order No for spare parts kit: 2484.13.00750
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 70 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
±0,25
l
max.
±0,1
ø50,2
Stroke
ø46
I min.
X
ø43
M8
ø25
12
17,5 10
7
8
R2
16,4
20
View X - Gas spring
3 min.
M8 x 13
deep (2x)
valve /
1
8 G
2484.13.00750.
S>max V>max
P>max
F345
Order No Stroke max. l min. l
2484.13.00750.013 12.7 107.7 120.4
2484.13.00750.025 25 120 145
2484.13.00750.038 38.1 133.1 171.2
2484.13.00750.050 50 145 195
2484.13.00750.063 63.5 158.5 222
2484.13.00750.080 80 175 255
2484.13.00750.100 100 195 295
2484.13.00750.125 125 220 345
2484.13.00750.160 160 255 415
2484.13.00750.200 200 295 495
2484.13.00750.250 250 345 595
2484.13.00750.300 300 395 695
2484.13.00750.
LCF Gas Spring, damped
subject to alterations
LCF gas spring, damped
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)
2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)
2480.047.01500 2)
32
15
13,5
28
37
101
90
43,5
10
19
57
104 104
73,5
134
86
104
ø11 (4x)
M6 (4x)
ø9
3
±0,1
4
+0,1
10
14,2
ø13 (2x)
14,2
ø13
2,5
30
30
y
x
ø11
100
100
73,5
73,5
20
100
100
24
12
ø11 (4x)
73,5
73,5
73,5
73,5
29 90
90
16
stroke
y
x
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
21
37
35
38
90
40
9
ø9
13
ø20
ø15
ø14,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
90
M20
40
DIN 74 - Km 10 (4x)
12
+0,1
10
±0,1
4
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
29
stroke
x
A - A
73,5
ø10,5
stroke
73,5
73,5
90
90 29
A - A
M6 (2x)
5)
5)
26
A
A
y
A A
DIN 74 -
Km 8 (4x)
+2
+0,5 ø75,2
+2
+0,5 ø75,2
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
16
92
ø85
ø77
73,5
92
73,5
130
*205
ø11 (4x)
2480.010.01500.130 3)
2480.010.01500.205* 3)
F346
subject to alterations
LCF gas spring, damped
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.01500 2480.011.01500.2 2480.022.01500
2480.055.01500 2480.057.01500 2480.007.01500 2480.008.01500 3)
2480.064.01500 4) 2480.044.01500 2) 2480.045.01500 2)
2480.047.01500 2)
32
15
13,5
28
37
101
90
43,5
10
19
57
104 104
73,5
134
86
104
ø11 (4x)
M6 (4x)
ø9
3
±0,1
4
+0,1
10
14,2
ø13 (2x)
14,2
ø13
2,5
30
30
y
x
ø11
100
100
73,5
73,5
20
100
100
24
12
ø11 (4x)
73,5
73,5
73,5
73,5
29 90
90
16
stroke
y
x
52,5
105
52,5
11 (2x)
115
160
20
75,5
73,5
30
137
21
37
35
38
90
40
9
ø9
13
ø20
ø15
ø14,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
90
M20
40
DIN 74 - Km 10 (4x)
12
+0,1
10
±0,1
4
122
73,5
16
+2
+0,5 ø75,2
ø11(4x)
M6 (4x)
y
x
29
stroke
x
A - A
73,5
ø10,5
stroke
73,5
73,5
90
90 29
A - A
M6 (2x)
5)
5)
26
A
A
y
A A
DIN 74 -
Km 8 (4x)
+2
+0,5 ø75,2
+2
+0,5 ø75,2
ø40 20
ø11 (4x)
ø9 (4x)
73,5
100
100
M20
73,5
ø15 (4x)
ø18 (4x)
14
12
2480.044.03.01500 2)
ø20
5
42
94
32
30
100
125
ø75,5
ø13,5
16
92
ø85
ø77
73,5
92
73,5
130
*205
ø11 (4x)
2480.010.01500.130 3)
2480.010.01500.205* 3)
subject to alterations
LCF Gas Spring, damped
.01500. 100 125 300 250 200 160 080 063 050 038 025
25 75 200 300 0 250 150 125 100 50 10 1600 400
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7 150
105
1400 1200 1000 600 800
140
130
120
110
115
125
135
145
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force F lcf at 150 bar = 700 daN
Full spring force after 4.6 mm damped spring
travel
Order No for spare parts kit: 2484.12.01500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 105 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
View X - Gas spring
valve /
1
8 G
deep (4x)
M8 x 13
±0,25
l
40
16,4
7
R2,5
10
21
12
min.
±0,1
ø75,2
ø67
X
M8
ø36
I
max.
Stroke
min.
3
8
ø70
2484.12.01500.
S>max V>max
P>max
F347
Order No Stroke max. l min. l
2484.12.01500.025 25 135 160
2484.12.01500.038 38.1 148.1 186.2
2484.12.01500.050 50 160 210
2484.12.01500.063 63.5 173.5 237
2484.12.01500.080 80 190 270
2484.12.01500.100 100 210 310
2484.12.01500.125 125 235 360
2484.12.01500.160 160 270 430
2484.12.01500.200 200 310 510
2484.12.01500.250 250 360 610
2484.12.01500.300 300 410 710
2484.12.01500.
LCF Gas Spring, damped
subject to alterations
LCF gas spring, damped
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)
2480.047.03000 2)
66,5
11
46,5
35
63
110
ø13 (4x)
ø13 (4x)
26
ø24
15
ø14,5
36,5
63,5
110
110
121
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
40
60
9
ø9
ø15
20
30
14,2
14,2
110
110
2,5
40
40
stroke
y
x
24
12
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
92
92
M6 (4x)
y
x
13,5
28
19
3
±0,1
4
+0,1
10
+0,1
10
±0,1
4
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
stroke
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
stroke
33
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
+2
ø95,2 +0,5
+2
ø95,2 +0,5
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
16
116
ø108
ø96,8
92
116
92
140
*215
ø13 (4x)
2480.010.03000.140 3)
2480.010.03000.215* 3)
F348
subject to alterations
LCF gas spring, damped
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.011.03000 2480.011.03000.2 2480.022.03000
2480.055.03000 2480.057.03000 2480.007.03000 2480.008.03000 3)
2480.064.03000 4) 2480.044.03000 2) 2480.045.03000 2)
2480.047.03000 2)
66,5
11
46,5
35
63
110
ø13 (4x)
ø13 (4x)
26
ø24
15
ø14,5
36,5
63,5
110
110
121
95,5
195
90
170
62,5
125
67,5
145
13 (2x)
106
170
130
ø17 (2x)
92
130 130
ø17
33
92
92
18
120
120
40
60
9
ø9
ø15
20
30
14,2
14,2
110
110
2,5
40
40
stroke
y
x
24
12
DIN 74 - Km 8 (2x)
DIN 74 - Km 12 (2x)
92
92
M6 (4x)
y
x
13,5
28
19
3
±0,1
4
+0,1
10
+0,1
10
±0,1
4
ø15
ø20
14
ø13,5
20
120
120
92
92
M20
60
13
ø9
33
stroke
+2
ø95,2 +0,5
18
ø13(4x)
M6 (4x)
y
x
x
A - A
92
92
150
92
92
110
110
ø12,5
stroke
33
A - A
M6 (2x)
5)
5)
30
A
A
y
A A
+2
ø95,2 +0,5
+2
ø95,2 +0,5
M20
ø60
120
92
120
92
ø15 (4x)
ø13,5 (4x)
20
14
13
ø20 (4x)
ø9 (4x)
2480.044.03.03000 2)
ø20
5
52,5
115
33
30
115
140
ø95,5
ø13,5
16
116
ø108
ø96,8
92
116
92
140
*215
ø13 (4x)
2480.010.03000.140 3)
2480.010.03000.215* 3)
subject to alterations
LCF Gas Spring, damped
150
100 125 300 250 200 160 080 063 050 038 025
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
25 75 200 300 0 250 125 100 50 10
.03000.
3200 800 2000
60
150
1600 1200 2400 2800
140
130
120
110
100
70
80
90
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force F lcf at 150 bar =1600 daN
Full spring force after 3.8 mm damped spring
travel
Order No for spare parts kit: 2484.13.03000
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 68 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
-1 l
/
1
8 G
60
min.
3
R2,5
10
24
12
min. I
±0,1
ø95,2
ø87
M8
X
ø50
8
7
M8 x 13
ø90
16,4
max. Stroke
View X - Gas spring
valve
deep (4x)
2484.13.03000.
S>max V>max
P>max
F349
Order No Stroke max. l min. l
2484.13.03000.025 25 145 170
2484.13.03000.038 38.1 158.1 196.2
2484.13.03000.050 50 170 220
2484.13.03000.063 63.5 183.5 247
2484.13.03000.080 80 200 280
2484.13.03000.100 100 220 320
2484.13.03000.125 125 245 370
2484.13.03000.160 160 280 440
2484.13.03000.200 200 320 520
2484.13.03000.250 250 370 620
2484.13.03000.300 300 420 720
2484.13.03000.
LCF Gas Spring, damped
subject to alterations
LCF gas spring, damped
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.047.05000 2)
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)
88,9
36,5
18
88
149
140
11,5
48
79
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
28
19
3
±0,1
4
+0,1
10
36 130
130
109,5
109,5
21
stroke
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
ø17,5
11
ø11
36
ø26
17,5
39
130
130
50
80
ø18
DIN 74 - Km 10 (2x)
DIN 74 - Km 16 (2x)
+0,1
10
±0,1
4
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
stroke
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
32,5
130
130
ø12,5
stroke
36
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
y
A A
+2
ø120,2 +0,5
+2
ø120,2 +0,5
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
16
138
ø130
ø122
109,5
138
109,5 160
ø15 (4x)
2480.010.05000.160 3)
F350
subject to alterations
LCF gas spring, damped
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
3) Not for use with composite
connection.
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
2480.047.05000 2)
2480.011.05000 2480.011.05000.2 2480.022.05000
2480.055.05000 2480.057.05000 2480.007.05000 2480.008.05000 3)
2480.064.05000 4) 2480.044.05000 2) 2480.045.05000 2)
88,9
36,5
18
88
149
140
11,5
48
79
109,5
109,5
140
140
ø13 (4x)
ø13 (4x)
24
12
M6 (4x)
y
x
28
19
3
±0,1
4
+0,1
10
36 130
130
109,5
109,5
21
stroke
y
x
131
205
155
50
109,5
155 155
50
ø17 (2x)
ø17
14,2
14,2
2,5
120,5
220
102,5
195
74
148
77,5
165
13 (2x)
20
30
ø17,5
11
ø11
36
ø26
17,5
39
130
130
50
80
ø18
DIN 74 - Km 10 (2x)
DIN 74 - Km 16 (2x)
+0,1
10
±0,1
4
ø13,5
80
109,5
109,5
140
M20
13
140
15
20
ø20
ø18
ø11
36
stroke
+2
ø120,2 +0,5
M6 (4x)
y
21
ø13(4x)
x
x
A - A
175
109,5
109,5
32,5
130
130
ø12,5
stroke
36
A - A
M6 (2x)
5)
5)
109,5
109,5
A
A
y
A A
+2
ø120,2 +0,5
+2
ø120,2 +0,5
15
ø20 (4x)
ø13,5 (4x)
20
13
109,5
140
M20
ø80
109,5
140
ø18 (4x)
ø11 (4x)
2480.044.03.05000 2)
ø20
7
65
140
58
30
145
170
ø120,5
ø13,5
16
138
ø130
ø122
109,5
138
109,5 160
ø15 (4x)
2480.010.05000.160 3)
subject to alterations
LCF Gas Spring, damped
.05000. 100 125 300 250 200 160 080 063 050 038 025
5000 1600 2000
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
70
150
3000 4000 25 75 200 300 0 250 150 125 100 50 10
140
130
120
110
100
80
90
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force F lcf at 150 bar =2500 daN
Full spring force after 7.7 mm damped spring
travel
Order No for spare parts kit: 2484.13.05000
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 75 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
25,5
80
7
min.
3
10
12
min. I
±0,1
ø120,2
ø112
M8
ø65
X
R2,5
8
/
1
8 G M10 x 16
-1 l
ø115
16,4
valve
max.
Stroke
View X - Gas spring
deep (4x)
2484.13.05000.
S>max V>max
P>max
Flex Guide
TM
F351
Order No Stroke max. l min. l
2484.13.05000.025 25 165 190
2484.13.05000.038 38.1 178.1 216.2
2484.13.05000.050 50 190 240
2484.13.05000.063 63.5 203.5 267
2484.13.05000.080 80 220 300
2484.13.05000.100 100 240 340
2484.13.05000.125 125 265 390
2484.13.05000.160 160 300 460
2484.13.05000.200 200 340 540
2484.13.05000.250 250 390 640
2484.13.05000.300 300 440 740
2484.13.05000.
LCF Gas Spring, damped
subject to alterations
LCF gas spring, damped
Mounting variations
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
2480.044.07500 2)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
+2
ø150,2 +0,5
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
F352
subject to alterations
LCF gas spring, damped
Mounting variations
Note:
2) Attention:
The spring force must be
absorbed by the stop surface.
3) Note:
Not for use with composite
connection.
4) Square collar flange, non-
rotating, fixing for composite
connection.
5) Machine screws with hexa-go-
nal socket (compact head
recommended).
2480.011.07500 2480.011.07500.2
2480.022.07500
2480.055.07500 2480.057.07500
2480.007.07500 2480.008.07500 3)
2480.044.07500 2)
ø17,5
(4x)
ø17,5 (4x)
24
12
M6 (4x)
y
x
138
138
190
190
41 162
162
138
138
27
stroke
y
x
170
245
195
ø21 (2x)
138
195 195
ø21
50
50
14,2
14,2
2,5
150,5
260
120
230
100
200
95
200
13 (2x)
20
30
ø17,5
M20
ø26
ø18
15
20
17
100
190
138
190
138
ø11
M6 (4x)
y
27
x
x
A - A
220
138
138
41
stroke
+2
ø150,2 +0,5
ø17,5
(4x)
stroke
y
A A
+2
ø150,2 +0,5
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
17
ø17,5 (4x)
ø26 (4x)
2480.044.03.07500 2)
ø20
7
80
170
68
30
175
200
ø150,5
ø13,5
138
138
162
162
ø16,5
41
+2
ø150,2 +0,5
A - A
M6 (2x)
5)
A
A
2480.064.07500 4)
38
2480.011.03.07500
ø13,5 (4x)
M20
ø20 (4x)
ø18 (4x)
15
20
13
100
190
138
190
138
ø11
(4x)
2480.011.03.07500.2
ø18 (4x)
190
138
190
138
ø100
M20
20
15
ø11
(4x)
13
ø13,5 (4x)
ø20 (4x)
subject to alterations
LCF Gas Spring, damped
150
100 125 300 250 200 160 080 063 050 038 025
7500
80
2500
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7 150
3500 4500 5500 6500 25 75 200 300 0 250 125 100 50 10
140
130
120
110
100
90
.07500.
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force F lcf at 150 bar =3000 daN
Full spring force after 10.4 mm damped spring
travel
Order No for spare parts kit: 2484.13.07500
Pressure medium: Nitrogen N 2
Max. filling pressure: 150 bar
Min. filling pressure: 89 bar
Working temperature: 0°C to +80°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
approx. 15 to 40 (at 20°C)
Max. piston speed: 1.6 m/s
100
8
min.
3
10 27,5
12
min. I
±0,1
ø150,2
ø142
M8
ø80
X
R2,5
8
/
1
8 G M10 x 16
-1 l
ø145
16,4
valve
View X - Gas spring
deep (4x)
max.
Stroke
2484.13.07500.
S>max V>max
P>max
Flex Guide
TM
F353
Order No Stroke max. l min. l
2484.13.07500.025 25 180 205
2484.13.07500.038 38.1 193.1 231.2
2484.13.07500.050 50 205 255
2484.13.07500.063 63.5 218.5 282
2484.13.07500.080 80 235 315
2484.13.07500.100 100 255 355
2484.13.07500.125 125 280 405
2484.13.07500.160 160 315 475
2484.13.07500.200 200 355 555
2484.13.07500.250 250 405 655
2484.13.07500.300 300 455 755
2484.13.07500.
LCF Gas Spring, damped
Controllable
Gas springs
Please request your catalogue
PATENTED
F354
Air springs
to VW Standard
Please request your catalogue
Controllable
Gas springs
Please request your catalogue
PATENTED
Air springs
to VW Standard
Please request your catalogue
F355
Manifold-
systems
Please request your catalogue
F356
Composite plates
Please request your catalogue
Manifold-
systems
Please request your catalogue
Composite plates
Please request your catalogue
F357
Gas spring
Accessories
Gas spring
Accessories
F359
[ a
b
2480.00.70.075.0170 0,25 75 170
2480.00.70.075.0250 0,50 75 250
2480.00.70.075.0410 1,0 75 410
2480.00.70.095.0300 1,0 95 300
2480.00.70.095.0500 2,0 95 500
2480.00.70.095.0700 3,0 95 700
2480.00.70.095.0900 4,0 95 900
2480.00.70.120.0360 2,0 120 360
2480.00.70.120.0615 4,0 120 615
2480.00.70.120.1125 8,0 120 1125.00500 0,031
.00750 0,049
.01500 0,102
.03000 0,196
.05000 0,332
.07500 0,503
.10000 0,709
subject to alterations
Description:
The pressure reservoir and its base plates are manufactured from the same high grade steel als FIBRO gas springs. The advantage of including a pressure
reservoir in the system is that in operation the gas pressure rises to a lesser extent. Apart from the purely tecnical pressure factors, a reduced pressure rise is
beneficial to the service life of the system.
Function:
The pressure reservoir has two or four mounting holes with G¼“ at both sides, which are designed for connection to the control fitting or gas spring.
Note:
If a pressure reservoir is to be installed, we recommend the 24°-cone-system, which ensures that the gas flow is not inhibited. Mounting clamps should be
ordered separately. At least 2 are required for each pressure reservoir, see following pages.
Pressure reservoir
for reduced pressure rise
2480.00.70. Pressure reservoir
Order No.
Volume in l
[litres]
Calculating the isothermic increase in pressure*
(*by approximation)
Pressure increase =
V a [l] Volume of pressure reservoir, see table
V g 1) [l] Gas volume of gas springs, appropriate spring types1) Note: When designing gas volume of spring types,
please contact us at FIBRO.
Stroke [dm] Travel of gas springs, appropriate spring types
A [dm 2 ] For area of piston rods of the gas spring, see table
n Number of gas springs
Calculation example:
10 gas springs, type 248.13.05000.050 with a travel of 50 mm (0,5 dm) are
connected to a system with an 8 litres pressure reservoir.
Pressure increase = = 1,145
Ordering Code (example):
Pressure reservoir = 2480.00.70.
[ a = 75 mm = 075.
b = 170 mm = 0170
Order No. = 2480.00.70.075.0170
Gas spring size/daN Piston rod area/dm 2
V a +(n 3 V g 1) )
V a +(n 3 (V g 1) –Stroke 3 A))
8 l + (10 3 0,51 l)
8 l + (10 3 (0,51 l – 0,5 dm 3 0,332 dm 2 ))
2480.00.70.
F360 subject to alterations
Item Quantity Description Order No.
1 2 Connection thread G 1 / 8 2480.00.26.03
2 3 24°-cone-hose 2480.00.25.01.□ □ □ □
3 1 Pressure reservoir 2480.00.70. □ □ □.□ □ □ □
4 4 Connection thread G 1 / 4 2480.00.26.04
5 1 Monitoring unit 2480.00.31.01
Pressure reservoir
for reduced pressure rise
2480.00.70. Installation example: 24°-cone-system
[ a
b
2480.00.70.075.0170 0,25 75 170
2480.00.70.075.0250 0,50 75 250
2480.00.70.075.0410 1,0 75 410
2480.00.70.095.0300 1,0 95 300
2480.00.70.095.0500 2,0 95 500
2480.00.70.095.0700 3,0 95 700
2480.00.70.095.0900 4,0 95 900
2480.00.70.120.0360 2,0 120 360
2480.00.70.120.0615 4,0 120 615
2480.00.70.120.1125 8,0 120 1125.00500 0,031
.00750 0,049
.01500 0,102
.03000 0,196
.05000 0,332
.07500 0,503
.10000 0,709
subject to alterations
Description:
The pressure reservoir and its base plates are manufactured from the same high grade steel als FIBRO gas springs. The advantage of including a pressure
reservoir in the system is that in operation the gas pressure rises to a lesser extent. Apart from the purely tecnical pressure factors, a reduced pressure rise is
beneficial to the service life of the system.
Function:
The pressure reservoir has two or four mounting holes with G¼“ at both sides, which are designed for connection to the control fitting or gas spring.
Note:
If a pressure reservoir is to be installed, we recommend the 24°-cone-system, which ensures that the gas flow is not inhibited. Mounting clamps should be
ordered separately. At least 2 are required for each pressure reservoir, see following pages.
Pressure reservoir
for reduced pressure rise
2480.00.70. Pressure reservoir
Order No.
Volume in l
[litres]
Calculating the isothermic increase in pressure*
(*by approximation)
Pressure increase =
V a [l] Volume of pressure reservoir, see table
V g 1) [l] Gas volume of gas springs, appropriate spring types1) Note: When designing gas volume of spring types,
please contact us at FIBRO.
Stroke [dm] Travel of gas springs, appropriate spring types
A [dm 2 ] For area of piston rods of the gas spring, see table
n Number of gas springs
Calculation example:
10 gas springs, type 248.13.05000.050 with a travel of 50 mm (0,5 dm) are
connected to a system with an 8 litres pressure reservoir.
Pressure increase = = 1,145
Ordering Code (example):
Pressure reservoir = 2480.00.70.
[ a = 75 mm = 075.
b = 170 mm = 0170
Order No. = 2480.00.70.075.0170
Gas spring size/daN Piston rod area/dm 2
V a +(n 3 V g 1) )
V a +(n 3 (V g 1) –Stroke 3 A))
8 l + (10 3 0,51 l)
8 l + (10 3 (0,51 l – 0,5 dm 3 0,332 dm 2 ))
2480.00.70.
subject to alterations
Item Quantity Description Order No.
1 2 Connection thread G 1 / 8 2480.00.26.03
2 3 24°-cone-hose 2480.00.25.01.□ □ □ □
3 1 Pressure reservoir 2480.00.70. □ □ □.□ □ □ □
4 4 Connection thread G 1 / 4 2480.00.26.04
5 1 Monitoring unit 2480.00.31.01
Pressure reservoir
for reduced pressure rise
2480.00.70. Installation example: 24°-cone-system
F361
31
70
ø9 (2x)
øa
b
c
d
e
SW 17
2480.00.70.
subject to alterations
2480.00.70. Mounting clamp
Order No. [ a b c d e
2480.00.70.075 75 80 105 41,5 102
2480.00.70.095 95 100 145 51,5 122
2480.00.70.120 120 100 145 64 147
Mounting clamp
for pressure reservoir
Installation Example:
Description:
The mounting clamp is a rubber coated galvanised sheet steel ring and is
used for mounting the FIBRO pressure reservoir.
Important:
At least 2 fixing clamps are required per pressure reservoir. If the pressure
tank is to be mounted vertically,
it should be seated on a robust base.
Ordering Code (example):
Mounting clamp (1)
for pressure reservoir = 2480.00.70.
∅a = 75 mm = 2480.00.70.075
Order No. = 2480.00.70.075
F362
25
øc
øa
b
17 (2x)
ø11 (M10, 2x) 11 (2x)
3
2480.015.
subject to alterations
0 1 2 3 4 5 6 7 8 9 10 11
Time [s]
Slide acceleration [g]
8
Function
without 2480.015. with 2480.015.
6
4
2
0
-2
-4
-6
-8
Pressure plate, shock absorbing
Description:
The shock absorbing pressure plate is designed to minimise the main prob-
lems in the metal forming industry.
A specially designed shock absorbing unit is designed to reduce:
– extreme impact loads
– consequent high costs for press maintenance
– high noise levels
– risk of production of lower quality parts.
Guidelines for using shock absorbing pressure plates with gas springs:
1. After the maximum shock absorbing travel of 3 mm the gas spring will
reach the same initial spring force as it would without the shock absor-
bing pressure plate.
2. The shock absorbing pressure plate is mounted between the tool and the
piston rod of the gas spring.
Material:
Steel, nitride
Polyurethane
Note:
Working temperature: 0 °C to 80 °C
Recommended max. strokes/min: 20
Max. press speed: 1.6 m/s
Max. shock absorbing travel: 3 mm
2480.015. Pressure plate
Order No. Gas spring strength a b c
2480.015.01500 750 – 1500 108 91 58
2480.015.05000 > 1500 – 6600 143 126 92
2480.015.10000 > 6600 – 10600 167 150 112
Installation example
Top of tool
Sheet metal
retainer
Gas spring
Bottom
of tool
Time [s]
9000
1,965 1,96 1,97 1,975 1,98
dynamic impact load [N]
without 2480.015.
with 2480.015.
8000
7000
6000
5000
4000
3000
2000
1000
0
Pressure plate,
shock
absorbing
2480.015.
31
70
ø9 (2x)
øa
b
c
d
e
SW 17
2480.00.70.
subject to alterations
2480.00.70. Mounting clamp
Order No. [ a b c d e
2480.00.70.075 75 80 105 41,5 102
2480.00.70.095 95 100 145 51,5 122
2480.00.70.120 120 100 145 64 147
Mounting clamp
for pressure reservoir
Installation Example:
Description:
The mounting clamp is a rubber coated galvanised sheet steel ring and is
used for mounting the FIBRO pressure reservoir.
Important:
At least 2 fixing clamps are required per pressure reservoir. If the pressure
tank is to be mounted vertically,
it should be seated on a robust base.
Ordering Code (example):
Mounting clamp (1)
for pressure reservoir = 2480.00.70.
∅a = 75 mm = 2480.00.70.075
Order No. = 2480.00.70.075
25
øc
øa
b
17 (2x)
ø11 (M10, 2x) 11 (2x)
3
2480.015.
subject to alterations
0 1 2 3 4 5 6 7 8 9 10 11
Time [s]
Slide acceleration [g]
8
Function
without 2480.015. with 2480.015.
6
4
2
0
-2
-4
-6
-8
Pressure plate, shock absorbing
Description:
The shock absorbing pressure plate is designed to minimise the main prob-
lems in the metal forming industry.
A specially designed shock absorbing unit is designed to reduce:
– extreme impact loads
– consequent high costs for press maintenance
– high noise levels
– risk of production of lower quality parts.
Guidelines for using shock absorbing pressure plates with gas springs:
1. After the maximum shock absorbing travel of 3 mm the gas spring will
reach the same initial spring force as it would without the shock absor-
bing pressure plate.
2. The shock absorbing pressure plate is mounted between the tool and the
piston rod of the gas spring.
Material:
Steel, nitride
Polyurethane
Note:
Working temperature: 0 °C to 80 °C
Recommended max. strokes/min: 20
Max. press speed: 1.6 m/s
Max. shock absorbing travel: 3 mm
2480.015. Pressure plate
Order No. Gas spring strength a b c
2480.015.01500 750 – 1500 108 91 58
2480.015.05000 > 1500 – 6600 143 126 92
2480.015.10000 > 6600 – 10600 167 150 112
Installation example
Top of tool
Sheet metal
retainer
Gas spring
Bottom
of tool
Time [s]
9000
1,965 1,96 1,97 1,975 1,98
dynamic impact load [N]
without 2480.015.
with 2480.015.
8000
7000
6000
5000
4000
3000
2000
1000
0
Pressure plate,
shock
absorbing
2480.015.
F363
subject to alterations
Thrust Pad
Thrust plate
l
R 100
SW 6
M
b
2480.004.
1
e
t
c
a +2
e
1
d
d
b +2
2480.009.
+2
e
t
c
a +2
e
d
d 1
a
2480.018.
Description:
Trust pad for gas springs with M6 and M8 thread in the piston rod, not
for 2480.13.00500.□□□.
Material:
No 1.7131, case-hardened
Material:
No 1.2842, hardened
or
No 1.2379, hardened
Material:
No 1.2842, hardened
F364
Order No
Socket
cap screw
DIN EN ISO 4762 A/F b l
2480.004.06 M6 17 20 6
2480.004.08 M8 19 22.5 11
Order No*
max. piston rod
diameter a b c d d 1 e e 1 t
2480.009.00250 15 50 25 12 7 11 32 8 7
2480.009.00500 20 55 30 12 7 11 40 14 7
2480.009.00500.1 20 55 32 16 9 15 37 - 9
2480.009.00750 25 70 35 15 9 15 48 14 9
2480.009.00750.1 36 65 50 16 9 15 47 - 9
2480.009.01500 36 75 50 15 9 15 56 30 9
2480.009.03000 50 85 60 15 9 15 66 40 9
2480.009.03000.1 50 80 60 16 9 15 62 - 9
2480.009.05000 65 100 80 20 11 18 72 56 11
2480.009.05000.2 65 102 80 20 11 18 80 - 11
2480.009.07500 80 110 100 20 11 18 85 75 11
2480.009.07500.2 80 117 100 20 11 18 95 - 11
2480.009.10000.1 90 132 100 20 11 18 110 - 11
*Execution .1/.2 to Volvo standard
Order No
max. piston rod
diameter a c d d 1 e t
2480.018.01500 65 90 12 9 15 64 9
2480.004.
2480.009.
2480.018. Thrust plate
Thrust Pad
Thrust plate
subject to alterations
Thrust plate
Thrust plate to Renault standard
Material:
No 1.2842, hardened
or
No 1.2379, hardened
Material:
No 1.2842, hardened
or
No 1.2379, hardened
+2
e
t
c
a +2
e
d
d 1
a
2480.019.
A
B
e e
e
e
a
a
a a
3
d
1
e
1
e
1
e
1
e
2480.019.45.
F365
Order No*
max. piston rod
diameter a c d d 1 e t
2480.019.00100 15 40 15 9 15 21 10
2480.019.00100.2 15 40 15 7 11 24 7
2480.019.00750 25 56 20 11 18 32 13
2480.019.03000 50 71 20 11 18 48 13
2480.019.03000.2 50 70 15 9 15 50 9
2480.019.03000.1 80 90 20 11 18 67 13
2480.019.07500.2 80 90 15 9 15 70 9
2480.019.07500 95 140 20 11 18 110 13
*Execution .2 to VDI 3003
Order No Shape
max. piston rod
diameter a e d
2480.019.45.00750 A 50 70 50 11
2480.019.45.01500 A 80 90 70 11
2480.019.45.03000 B 95 105 85 11
2480.019.45.05000 B 95 125 105 11
2480.019.45.07500 B 95 150 125 13
2480.019.45.10000 B 95 190 165 13
2480.019.
2480.019.45.
Thrust plate
Thrust plate to Renault
standard
max. 0,15°
Description:
The hardened thrust pad 2480.004. reduces side forces in cases of skew
thrust vaces or lateral displacement component.
In conjunction with the thrust pads, the hardened thrust plates 2480.009.,
2480.018. and 2480.019. further helps to protect the gas spring from
lateral forces, through reduction of friction – even when used without the
thrust pad.
Note:
Especially with gas springs of large stroking capacity we recommend the
use of the pad plate combination!
Mounting example:
subject to alterations
Mounting examples
fixed with
2480.007./008.
fixed with 2480.055./057./064.
fixed with 2480.044./045./047.
installed loose in
the bore
screw mounted
at the bottom
with 2480.011.
More mounting examples for gas springs see page
„Mounting directions for gas springs“
Concertina shroud for gas springs
Description:
The concertina shroud protects the piston rod of the gas spring against negative influences, such
as e.g.:
● drawing in dirt
● damage to the surface of the piston rod
● adhesion of dirt particles
● drawing in of oil and/or emulsion
The concertina shroud is internally (cylinder tube side) fastened and is free of any obstructing
contours, such as externally mounted tube clamps. This enables fastening and installation of the gas
spring inside the tool without any restrictions.
The concertina shroud for gas springs prolongs the lifetime of the gas springs under rough operating
conditions.
Technical data
Material Concertina shroud: CSM-Rubber 65 ±3 Shore A
Disc: Steel burnished
Ring: stainless Steel
Temperature range: 0-90 °C
Chemical resistance Acids: very good
Alkaline solutions: very good
Solvents: sufficient
Weather resistance Sun light (UV): good
Ozone: very good
Water: sufficient
Oil resistance Mineral: good
Synthetic: sufficient
Delivery:
Concertina shroud incl. rotatable disk and countersunk screw.
Custom dimensions/materials available on request.
F366
2487.12.00350.
24 87.12.00500.
2480.12.00500.
2487.12.00750..1
2480.13.00750.
2487.12.01000..1
2488.12.01000.
2487.12.01500.
2488.13.01500.
2480.12.01500.
2487.12.02400.
2488.13.02400.
2480.13.03000.
2487.12.04200.
2488.13.04200.
2480.13.05000.
2487.12.06600.
2488.13.06600.
2480.13.07500.
2487.12.09500.
2488.13.09500.
ZD 32 38 45 45 50 50 63 75 75 95 95 120 120 150 150
d a 45 50 50 55 55 65 65 75 75 95 95 120 120 150 150
d 1 32 38 45 45 50 50 63 75 75 95 95 120 120 150 150
d 2 / KD 16 20 20 25 25 28 36 36 45 50 60 65 75 80 90
s 6 6 6 6 6 6 6 6 6 6 6 6 6 9 6
d 3 6.6 6.6 6.6 6.6 9 6.6 6.6 9 6.6 9 9 9 9 17 9
d 5 10 14 14 17 17 20 28 28 37 42 51 57 66 71 81
t 1 5 5 10 5 10 5 5 10 5 10 5.5 10 5.5 20 5.5
m M638 M638 M6312 M638 M8312 M6310 M6310 M8312 M6310 M8312 M8312 M8312 M8312 M16325 M8312
28 28 28 28 28 28 28 28 28 28 28 23 23 24 21
133 133 133 133 134 134 134 134 134 134 134 134 134 137 134
n 10 10 10 10 10 10 10 10 10 8 8 6 6 5 5
- - - - 52 --*/52 --*/52 52 -- */52 54 --*/54 41 --*/41 37 --*/34
- - - - 309 309 309 309 309 309 309 309 309 402 309
n - - - - 22 --*/22 --*/22 22 --*/22 19 --*/19 14 --*/14 11 --*/11
d a
d 1
d 2
ZD
d 5
d 3
max.
l
min.
l
s
t 1
2480.080.
subject to alterations
Ordering Code (example)
Concertina shroud = 2480.080.
ZD = 120 mm = 2480.080.120.
d 2 /KD = 65 mm = 2480.080.120.065.
Stroke = 125 (Stroke ≤ 125 mm) = 2480.080.120.065.125
Order No. = 2480.080.120.065.125
Concertina shroud
„m“
(Countersunk head cap screw
DIN EN ISO 10642)
Position of ventilation
sticked (vulcanized)
Disc
Ring
Gas spring
„n“
Number of
folds
Concertina shroud = 2480.080.
ZD = 120 mm = 2480.080.120.
d 2 /KD = 65 mm = 2480.080.120.065.
Stroke = 300 (Stroke > 125 mm) = 2480.080.120.065.300
Order No. = 2480.080.120.065.300
2480.080. Concertina shroud
Type of
Gas spring
Stroke 125 (Stroke ≤ 125)
l min.
l max.
Stroke 300 (Stroke > 125), not for 2487.12.*
l min.
l max.
subject to alterations
Mounting examples
fixed with
2480.007./008.
fixed with 2480.055./057./064.
fixed with 2480.044./045./047.
installed loose in
the bore
screw mounted
at the bottom
with 2480.011.
More mounting examples for gas springs see page
„Mounting directions for gas springs“
Concertina shroud for gas springs
Description:
The concertina shroud protects the piston rod of the gas spring against negative influences, such
as e.g.:
● drawing in dirt
● damage to the surface of the piston rod
● adhesion of dirt particles
● drawing in of oil and/or emulsion
The concertina shroud is internally (cylinder tube side) fastened and is free of any obstructing
contours, such as externally mounted tube clamps. This enables fastening and installation of the gas
spring inside the tool without any restrictions.
The concertina shroud for gas springs prolongs the lifetime of the gas springs under rough operating
conditions.
Technical data
Material Concertina shroud: CSM-Rubber 65 ±3 Shore A
Disc: Steel burnished
Ring: stainless Steel
Temperature range: 0-90 °C
Chemical resistance Acids: very good
Alkaline solutions: very good
Solvents: sufficient
Weather resistance Sun light (UV): good
Ozone: very good
Water: sufficient
Oil resistance Mineral: good
Synthetic: sufficient
Delivery:
Concertina shroud incl. rotatable disk and countersunk screw.
Custom dimensions/materials available on request.
2487.12.00350.
24 87.12.00500.
2480.12.00500.
2487.12.00750..1
2480.13.00750.
2487.12.01000..1
2488.12.01000.
2487.12.01500.
2488.13.01500.
2480.12.01500.
2487.12.02400.
2488.13.02400.
2480.13.03000.
2487.12.04200.
2488.13.04200.
2480.13.05000.
2487.12.06600.
2488.13.06600.
2480.13.07500.
2487.12.09500.
2488.13.09500.
ZD 32 38 45 45 50 50 63 75 75 95 95 120 120 150 150
d a 45 50 50 55 55 65 65 75 75 95 95 120 120 150 150
d 1 32 38 45 45 50 50 63 75 75 95 95 120 120 150 150
d 2 / KD 16 20 20 25 25 28 36 36 45 50 60 65 75 80 90
s 6 6 6 6 6 6 6 6 6 6 6 6 6 9 6
d 3 6.6 6.6 6.6 6.6 9 6.6 6.6 9 6.6 9 9 9 9 17 9
d 5 10 14 14 17 17 20 28 28 37 42 51 57 66 71 81
t 1 5 5 10 5 10 5 5 10 5 10 5.5 10 5.5 20 5.5
m M638 M638 M6312 M638 M8312 M6310 M6310 M8312 M6310 M8312 M8312 M8312 M8312 M16325 M8312
28 28 28 28 28 28 28 28 28 28 28 23 23 24 21
133 133 133 133 134 134 134 134 134 134 134 134 134 137 134
n 10 10 10 10 10 10 10 10 10 8 8 6 6 5 5
- - - - 52 --*/52 --*/52 52 -- */52 54 --*/54 41 --*/41 37 --*/34
- - - - 309 309 309 309 309 309 309 309 309 402 309
n - - - - 22 --*/22 --*/22 22 --*/22 19 --*/19 14 --*/14 11 --*/11
d a
d 1
d 2
ZD
d 5
d 3
max.
l
min.
l
s
t 1
2480.080.
subject to alterations
Ordering Code (example)
Concertina shroud = 2480.080.
ZD = 120 mm = 2480.080.120.
d 2 /KD = 65 mm = 2480.080.120.065.
Stroke = 125 (Stroke ≤ 125 mm) = 2480.080.120.065.125
Order No. = 2480.080.120.065.125
Concertina shroud
„m“
(Countersunk head cap screw
DIN EN ISO 10642)
Position of ventilation
sticked (vulcanized)
Disc
Ring
Gas spring
„n“
Number of
folds
Concertina shroud = 2480.080.
ZD = 120 mm = 2480.080.120.
d 2 /KD = 65 mm = 2480.080.120.065.
Stroke = 300 (Stroke > 125 mm) = 2480.080.120.065.300
Order No. = 2480.080.120.065.300
2480.080. Concertina shroud
Type of
Gas spring
Stroke 125 (Stroke ≤ 125)
l min.
l max.
Stroke 300 (Stroke > 125), not for 2487.12.*
l min.
l max.
F367
subject to alterations
Gas spring connection systems
Introduction
Connecting gas springs in one more systems enables the user to monitor gas spring pressure from outside the tool, to adjust it if necessary, to fill it
and to drain it. The connector system has many advantages including ease of maintenance, reliability and improvement in the quality of gas spring
use in the tool.
FIBRO offers four different systems for hose connections for gas springs: Minimess system, Compression fitting system, JIC system (24° flare) and
Micro connector system. The hoses, screwed connectors and other components are selected to meet the most stringent standards and undergo a
series of tests including service life, static seel and robustness after repeated assembly and disassembly.
Recommended application:
Most used system for all gas springs with G 1 / 8 gas connection.
Not suitable for use with a pressure reservoir because of the small internal diameter which reduces the flow.
+ Small external hose diameter ∅ 5 mm
+ Small bending radius R min = 20
+ High pressure resistance
+ Vibration-proof measurement couplings
+ Connector with valve
+ No tools needed for connecting hose to adapter, and
disconnecting
± Swaged non-detachable hose fitting
– Not for use with a pressure reservoir
Minimess system 2480.00.23./.24.
Compression fitting system 2480.00.10.
24°-cone-system 2480.00.25./.26.
Technical data:
Hose: polyamide 11, black, dimpled
Hose fitting: free cutting steel, galvanised
Measurement couplings: free cutting steel, galvanised
Adapter: steel, gunmetal finish
Max. pressure: 630 bar
Temperature range: 0–100°C
Recommended application:
For all gas springs with G 1 / 8 gas connection.
Mainly used for self-assembly in small numbers.
+ Assemble on-site system
+ Reusable hose fitting
+ High pressure resistance
± Suitable for connecting to a pressure reservoir under certain conditions
– Larger bending radius R min = 40
– Not suitable for gas springs with M6 connection thread
– Extra time required for preparing hose and fitting it
Technical data:
Hose: polyurethane/polyamide, black, dimpled
Hose fittting: steel, galvanised
Adapter: steel, galvanised
Max. pressure: 380 bar
Temperatur range: 0–100°C
Recommended application:
For all gas springs with G 1 / 8 gas connection.
Mainly used for connection to pressure reservoir.
+ Suitable for connecting to a pressure reservoir
+ Wide range of connection adapters
+ Vibration-proof (O-ring seal)
+ High pressure resistance
± Swaged non-detachable hose fitting
– Larger bending radius R min = 40
–Not suitable for gas springs with M6 connection thread
Technical data:
Hose: polyurethane/polyamide, black, dimpled
Hose fitting: steel, galvanised
Adapter: steel, galvanised
Max. pressure: 315 bar
Temperatur range: 0–100°C
Connector system, 24° conus micro 2480.00.27./.28.
Recommended application:
For all gas springs with M6 gas connection.
Not suitable for use with a pressure reservoir due to small internal diameter
(reduced flow volume).
+ small external hose diameter ø5 mm
+ hose: small bending radius R min = 20 mm
+ pipe: Min. bending radius = 12 mm (3x da)
+ high pressure resistance
+ small connection adapter
+ vibration-safe due to O-ring seal
+ tightly pressed, non-detachable hose fitting
- not suitable for use with a pressure reservoir
- limited suitability for gas springs with thread connection G 1 / 8
Technical data:
Hose: Polyamide 11, black, dimpled
Hose adapter: free cutting steel, galvanised
Adapter: steel, galvanised
Max. perm. pressure: 475 bar
Temperature range: 0 to +80 °C
Pipe: steel
Pipe external diameter (da): ø4 mm
Pipe internal diameter (di): ø2 mm
max. dynamic pressure: 430 bar
Temperature range: 0 to +100 °C
Note: Pipe system, 24° conus micro for higher temps on request.
F368
1 1 2480.00.30.01
2 4 2480.00.24.01
3 4 2480.00.23.□□.□□□
4 4 2480.00.24.02
subject to alterations
Instruction for hose assembly
Mounting arrangement
for gas springs in the Minimess system
Refer to DIN 20066 for further details on installing hose connections.
Warning:
Any modifications whatsoever to the product are prohibited.
For further information refer to the FIBRO Gas Spring Catalogue, visit www.
fibro.com or contact your FIBRO agent.
2480. Example 1:
Direct connection for group
Never exceed the maximum pressures and temperatures for the hoses.
Ensure that all hoses and adaptors are perfectly clean prior to
assembly.
To be suitable for use with compressed gas the hose sheath must be per-
forated. We recommend the use of the 24°-cone-hose system for pressure
reservoir to ensure an unrestricted gas flow.
Follow the instructions below to ensure functionality and maximum ser-
vice life for the hose connection:
The longitudinal marking on the hose must
not be twisted during assembly.
Use only hose fittings which prevent kinks forming in the hose.
Any bends in the hose must always have the recommended mini-
mum radius, as detailed in the catalogue.
The hose must be connected correctly to avoid
mechanical damage.
Select a hose length to provide a certain amount of play.
Function:
Each spring has a direct connection with the control fitting.
They are not interconnected and form a pressure zone
See control fitting 2480.00.30
Note:
When installing gas springs in the system always remove the valve from
the gas spring.
Item Designation Number Order No. Comment
Control fitting Optionally with diaphragm pressure switch 2480.00.30.02
Gauging coupling
Measuring hose Type of connection and length as required
Gauging coupling
subject to alterations
Gas spring connection systems
Introduction
Connecting gas springs in one more systems enables the user to monitor gas spring pressure from outside the tool, to adjust it if necessary, to fill it
and to drain it. The connector system has many advantages including ease of maintenance, reliability and improvement in the quality of gas spring
use in the tool.
FIBRO offers four different systems for hose connections for gas springs: Minimess system, Compression fitting system, JIC system (24° flare) and
Micro connector system. The hoses, screwed connectors and other components are selected to meet the most stringent standards and undergo a
series of tests including service life, static seel and robustness after repeated assembly and disassembly.
Recommended application:
Most used system for all gas springs with G 1 / 8 gas connection.
Not suitable for use with a pressure reservoir because of the small internal diameter which reduces the flow.
+ Small external hose diameter ∅ 5 mm
+ Small bending radius R min = 20
+ High pressure resistance
+ Vibration-proof measurement couplings
+ Connector with valve
+ No tools needed for connecting hose to adapter, and
disconnecting
± Swaged non-detachable hose fitting
– Not for use with a pressure reservoir
Minimess system 2480.00.23./.24.
Compression fitting system 2480.00.10.
24°-cone-system 2480.00.25./.26.
Technical data:
Hose: polyamide 11, black, dimpled
Hose fitting: free cutting steel, galvanised
Measurement couplings: free cutting steel, galvanised
Adapter: steel, gunmetal finish
Max. pressure: 630 bar
Temperature range: 0–100°C
Recommended application:
For all gas springs with G 1 / 8 gas connection.
Mainly used for self-assembly in small numbers.
+ Assemble on-site system
+ Reusable hose fitting
+ High pressure resistance
± Suitable for connecting to a pressure reservoir under certain conditions
– Larger bending radius R min = 40
– Not suitable for gas springs with M6 connection thread
– Extra time required for preparing hose and fitting it
Technical data:
Hose: polyurethane/polyamide, black, dimpled
Hose fittting: steel, galvanised
Adapter: steel, galvanised
Max. pressure: 380 bar
Temperatur range: 0–100°C
Recommended application:
For all gas springs with G 1 / 8 gas connection.
Mainly used for connection to pressure reservoir.
+ Suitable for connecting to a pressure reservoir
+ Wide range of connection adapters
+ Vibration-proof (O-ring seal)
+ High pressure resistance
± Swaged non-detachable hose fitting
– Larger bending radius R min = 40
–Not suitable for gas springs with M6 connection thread
Technical data:
Hose: polyurethane/polyamide, black, dimpled
Hose fitting: steel, galvanised
Adapter: steel, galvanised
Max. pressure: 315 bar
Temperatur range: 0–100°C
Connector system, 24° conus micro 2480.00.27./.28.
Recommended application:
For all gas springs with M6 gas connection.
Not suitable for use with a pressure reservoir due to small internal diameter
(reduced flow volume).
+ small external hose diameter ø5 mm
+ hose: small bending radius R min = 20 mm
+ pipe: Min. bending radius = 12 mm (3x da)
+ high pressure resistance
+ small connection adapter
+ vibration-safe due to O-ring seal
+ tightly pressed, non-detachable hose fitting
- not suitable for use with a pressure reservoir
- limited suitability for gas springs with thread connection G 1 / 8
Technical data:
Hose: Polyamide 11, black, dimpled
Hose adapter: free cutting steel, galvanised
Adapter: steel, galvanised
Max. perm. pressure: 475 bar
Temperature range: 0 to +80 °C
Pipe: steel
Pipe external diameter (da): ø4 mm
Pipe internal diameter (di): ø2 mm
max. dynamic pressure: 430 bar
Temperature range: 0 to +100 °C
Note: Pipe system, 24° conus micro for higher temps on request.
1 1 2480.00.30.01
2 4 2480.00.24.01
3 4 2480.00.23.□□.□□□
4 4 2480.00.24.02
subject to alterations
Instruction for hose assembly
Mounting arrangement
for gas springs in the Minimess system
Refer to DIN 20066 for further details on installing hose connections.
Warning:
Any modifications whatsoever to the product are prohibited.
For further information refer to the FIBRO Gas Spring Catalogue, visit www.
fibro.com or contact your FIBRO agent.
2480. Example 1:
Direct connection for group
Never exceed the maximum pressures and temperatures for the hoses.
Ensure that all hoses and adaptors are perfectly clean prior to
assembly.
To be suitable for use with compressed gas the hose sheath must be per-
forated. We recommend the use of the 24°-cone-hose system for pressure
reservoir to ensure an unrestricted gas flow.
Follow the instructions below to ensure functionality and maximum ser-
vice life for the hose connection:
The longitudinal marking on the hose must
not be twisted during assembly.
Use only hose fittings which prevent kinks forming in the hose.
Any bends in the hose must always have the recommended mini-
mum radius, as detailed in the catalogue.
The hose must be connected correctly to avoid
mechanical damage.
Select a hose length to provide a certain amount of play.
Function:
Each spring has a direct connection with the control fitting.
They are not interconnected and form a pressure zone
See control fitting 2480.00.30
Note:
When installing gas springs in the system always remove the valve from
the gas spring.
Item Designation Number Order No. Comment
Control fitting Optionally with diaphragm pressure switch 2480.00.30.02
Gauging coupling
Measuring hose Type of connection and length as required
Gauging coupling
F369
1 7 2480.00.23.□□.□□□
2 1 2480.00.24.33
3 13 2480.00.24.01
4 1 2480.00.24.02
5 1 2480.00.31.01
subject to alterations
Mounting arrangement
for gas springs
in the Minimess system
Note:
When installing gas springs in the system always remove the valve from
the gas spring.
Function:
The springs are interconnected and there is just one test line to the control
fitting.
2480. Example 2:
Group series connection
Position Designation Number Order No. Comment
Measuring hose Type of connection and length as required
Distributor
Gauging coupling
Gauging coupling
Control fitting
F370
1
2
3
4
6
5
subject to alterations
Mounting arrangement for gas springs
in the Minimess system
2480. Example 3:
Multiple connections with independent functioning
Function:
Each series of springs has a direct
connection with the control fitting. By
using a common pressure supply the
springs can be joined in the fitting so
that joint filling/releasing of gas is
possible. The gas in each series of springs
can also be filled/released or monitored
individually .
See Multi control fitting
2480.00.39.05.04
Note:
When installing gas springs always remove the valve
from the gas spring.
Item Designation Number Order No. Comment
1 Simple adaptor, short 4 2480.00.24.17 Choice of ”long “ or ”very long “ depending on the specific mounting arrangements.
2 Gauging coupling 28 2480.00.24.01
3 Multi adapter 12 2480.00.24.11 Choice of ”long “ or ”very long “ depending on the specific mounting arrangements.
4 Measuring hose 16 2480.00.23.□□.□□□ Type of connection and length as required
5 Multi control fitting 1 2480.00.39.05.04
6 Gauging coupling 4 2480.00.24.01
1 7 2480.00.23.□□.□□□
2 1 2480.00.24.33
3 13 2480.00.24.01
4 1 2480.00.24.02
5 1 2480.00.31.01
subject to alterations
Mounting arrangement
for gas springs
in the Minimess system
Note:
When installing gas springs in the system always remove the valve from
the gas spring.
Function:
The springs are interconnected and there is just one test line to the control
fitting.
2480. Example 2:
Group series connection
Position Designation Number Order No. Comment
Measuring hose Type of connection and length as required
Distributor
Gauging coupling
Gauging coupling
Control fitting
1
2
3
4
6
5
subject to alterations
Mounting arrangement for gas springs
in the Minimess system
2480. Example 3:
Multiple connections with independent functioning
Function:
Each series of springs has a direct
connection with the control fitting. By
using a common pressure supply the
springs can be joined in the fitting so
that joint filling/releasing of gas is
possible. The gas in each series of springs
can also be filled/released or monitored
individually .
See Multi control fitting
2480.00.39.05.04
Note:
When installing gas springs always remove the valve
from the gas spring.
Item Designation Number Order No. Comment
1 Simple adaptor, short 4 2480.00.24.17 Choice of ”long “ or ”very long “ depending on the specific mounting arrangements.
2 Gauging coupling 28 2480.00.24.01
3 Multi adapter 12 2480.00.24.11 Choice of ”long “ or ”very long “ depending on the specific mounting arrangements.
4 Measuring hose 16 2480.00.23.□□.□□□ Type of connection and length as required
5 Multi control fitting 1 2480.00.39.05.04
6 Gauging coupling 4 2480.00.24.01
F371
1 2 3 4 5
6
1 1 2480.00.24.17
2 5 2480.00.24.01
3 2 2480.00.24.11
4 3 2480.00.23.□□.□□□
5 1 2480.00.31.01
6 1 2480.00.24.02
1 1 2480.00.24.31
2 4 2480.00.23.□□.□□□
3 1 2480.00.31.01
4 7 2480.00.24.01
5 1 2480.00.24.02
subject to alterations
Mounting arrangement for gas springs
in the Minimess system
Function:
The springs are interconnected and there is just
one test line to the control fitting.
Note:
When installing gas springs always remove the
valve from the gas spring.
2480. Example 4.1:
Group series connection
2480. Example 4.2:
Group series connection
Function:
The springs are interconnected and there is just
one test line to the control fitting.
Note:
When installing gas springs always remove the
valve from the gas spring.
Item Designation Number Order No Comment
Simple adaptor, short Choice of ”long“ or ”very long“ depending on the specific mounting arrangements.
Gauging coupling
Multi adapter Choice of ”long“ or ”very long“ depending on the specific mounting arrangements.
Measuring hose Type of connection and length as required
Control fitting
Gauging coupling
Item Designation Number Order No. Comment
Coupling
Measuring hose Type of connection and length as required
Control fitting
Gauging coupling
Gauging coupling
F372
2
3
4
1
subject to alterations
Mounting arrangement for gas springs
in the Minimess system
Function:
The springs work independently and have a
gauging coupling (2480.00.24.01) with valve.
If required the springs can be tested and
pressure adjusted individually. A control fitting
(2480.00.31.01) is used for the purpose.
2480. Example 5:
Independent test connection
Item Designation Number Order No Comment
1 Gauging coupling 3 2480.00.24.01
2 Measuring hose 1 2480.00.23.□□.□□□ Type of connection and length as required
3 Control fitting 1 2480.00.31.01
4 Gauging coupling 1 2480.00.24.02
1 2 3 4 5
6
1 1 2480.00.24.17
2 5 2480.00.24.01
3 2 2480.00.24.11
4 3 2480.00.23.□□.□□□
5 1 2480.00.31.01
6 1 2480.00.24.02
1 1 2480.00.24.31
2 4 2480.00.23.□□.□□□
3 1 2480.00.31.01
4 7 2480.00.24.01
5 1 2480.00.24.02
subject to alterations
Mounting arrangement for gas springs
in the Minimess system
Function:
The springs are interconnected and there is just
one test line to the control fitting.
Note:
When installing gas springs always remove the
valve from the gas spring.
2480. Example 4.1:
Group series connection
2480. Example 4.2:
Group series connection
Function:
The springs are interconnected and there is just
one test line to the control fitting.
Note:
When installing gas springs always remove the
valve from the gas spring.
Item Designation Number Order No Comment
Simple adaptor, short Choice of ”long“ or ”very long“ depending on the specific mounting arrangements.
Gauging coupling
Multi adapter Choice of ”long“ or ”very long“ depending on the specific mounting arrangements.
Measuring hose Type of connection and length as required
Control fitting
Gauging coupling
Item Designation Number Order No. Comment
Coupling
Measuring hose Type of connection and length as required
Control fitting
Gauging coupling
Gauging coupling
2
3
4
1
subject to alterations
Mounting arrangement for gas springs
in the Minimess system
Function:
The springs work independently and have a
gauging coupling (2480.00.24.01) with valve.
If required the springs can be tested and
pressure adjusted individually. A control fitting
(2480.00.31.01) is used for the purpose.
2480. Example 5:
Independent test connection
Item Designation Number Order No Comment
1 Gauging coupling 3 2480.00.24.01
2 Measuring hose 1 2480.00.23.□□.□□□ Type of connection and length as required
3 Control fitting 1 2480.00.31.01
4 Gauging coupling 1 2480.00.24.02
F373
2480.00.23.03.
l*
2480.00.23.03.0200 200
2480.00.23.03.0300 300
2480.00.23.03.0400 400
2480.00.23.03.0500 500
2480.00.23.03.0630 630
2480.00.23.03.0800 800
2480.00.23.03.1000 1000
2480.00.23.03.1200 1200
2480.00.23.03.1500 1500
2480.00.23.03.2000 2000
2480.00.23.03.2500 2500
2480.00.23.03.3000 3000
105 mm
150 mm
300 mm
2480.00.23.02.
l*
2480.00.23.02.0200 200
2480.00.23.02.0300 300
2480.00.23.02.0400 400
2480.00.23.02.0500 500
2480.00.23.02.0630 630
2480.00.23.02.0800 800
2480.00.23.02.1000 1000
2480.00.23.02.1200 1200
2480.00.23.02.1500 1500
2480.00.23.02.2000 2000
2480.00.23.02.2500 2500
2480.00.23.02.3000 3000
90 mm
150 mm
300 mm
2480.00.23.01.
l*
2480.00.23.01.0200 200
2480.00.23.01.0300 300
2480.00.23.01.0400 400
2480.00.23.01.0500 500
2480.00.23.01.0630 630
2480.00.23.01.0800 800
2480.00.23.01.1000 1000
2480.00.23.01.1200 1200
2480.00.23.01.1500 1500
2480.00.23.01.2000 2000
2480.00.23.01.2500 2500
2480.00.23.01.3000 3000
90 mm
150 mm
300 mm
subject to alterations
Gas spring accessories
Minimess – Compound threaded joints
Order No
* other lengths available in 5 mm steps,
shortest factory lengths:
without antikink protection:
antikink protection at one end:
antikink protection at both ends:
ø17
17
29
ø5
ø17
17
29
46 46
l*
S 12,65 x 1,5 (2x)
Threaded
connection
Gripping sleeve
2480.00.23.03.----.3
Antikink spiral, at one end
2480.00.23.03.----.2
Antikink spiral, at both ends
2480.00.23.03.
Gauging hose -
both ends
90°-angle
ø5
ø17
S 12,65 x 1,5 (2x)
Threaded
connection
ø17
17
29
17
33 46
l*
2480.00.23.02.----.1
Antikink spiral, at one end, straight
2480.00.23.02.----.2
Antikink spiral, at both ends
2480.00.23.02.----.3
Antikink spiral, at one end, 90°
Gripping sleeve
2480.00.23.02.
Gauging hose -
one end straight
90°-angle
2480.00.23.01.
Gauging hose -
both ends straight
ø17
ø5
ø17
17
33 33
17
l*
2480.00.23.01.----.1
Antikink spiral, at one end
2480.00.23.01.----.2
Antikink spiral, at both ends
Gripping sleeve
S 12,65 x 1,5 (2x)
Threaded
connection
Order No
* other lengths available in 5 mm steps,
shortest factory lengths:
without antikink protection:
antikink protection at one end:
antikink protection at both ends:
Order No
* other lengths available in 5 mm steps,
shortest factory lengths:
without antikink protection:
antikink protection at one end:
antikink protection at both ends:
F374
d
l
G
S 12,65x1,5
SW
1
l
4,2
18
10 7
G d SW* l l 1
2480.00.24.01 G 1 / 8 14 14 22 8
2480.00.24.02 G 1 / 4 19 19 21 10
2480.00.24.03 G 1 / 8 14 14 22 8
2480.00.24.04 G 1 / 4 19 19 21 102480.00.23.13.0001 1000
2480.00.23.13.0002 2000
2480.00.23.13.0005 5000
2480.00.23.13.0010 10000
subject to alterations
26 short
40 long
50 extra-long
6,5
25 20
ø16
9,5 30
63
1 / 8
G
4 x G 1 / 8
26 short
40 long
50 extra-long
9 30
20 18
ø16
1 / 8
G
6,5
2 x G 1 / 8
8
18
18
24 short
38 long
48 extra-long
6,5
25
9,5
ø16
G 1 /
25
1 / 8
G
Gas spring accessories
Minimess – Compound threaded joints
2480.00.23.13.
Anti-scuff spiral
for subsequent installation over hoses and tubing
Gauging coupling
2480.00.24.01 with valve
2480.00.24.03 without valve
for connection to gas spring
Gauging coupling
2480.00.24.02 with valve
2480.00.24.04 without valve
for connection to control fitting
2480.00.23.12.01
Hose clamp for gauging hose DN2
(∅5 mm)
2192.50.04.012
self-tapping screw
A M4x12 DIN 7516
Order No
*SW = A/F - width across flats
Note:
The gauging coupling with valve is used in standard permanent connec-
tions. The valveless gauging coupling is used in systems where changes to
the filling pressure are necessary on a regular basis (e.g. die cushions).
Material: Polyamide
Note:
Supplied without screws
Note: self-tapping
Diameter of hole for self-tapping
screw = 3,6 mm
Order No l in mm
Material:
Polyamide
Description:
The anti-scuff spiral is used to
protect against abrasion,
is resistant to air, water, oil,
hydraulic fluids petrol and other
liquids.
2480.00.24.10 long 2480.00.24.11 short
2480.00.24.12
extra-long
Multiple adapter
2480.00.24.13 long 2480.00.24.14 short
2480.00.24.15
extra-long
Dual adapter
2480.00.24.16 long 2480.00.24.17 short
2480.00.24.18
extra-long
Single adapter
Inner-Ø 7 mm
For hose/tubing
outer-Ø max. 5-11 mm
Temperature range -30 °C to +100 °C
2480.00.23.03.
l*
2480.00.23.03.0200 200
2480.00.23.03.0300 300
2480.00.23.03.0400 400
2480.00.23.03.0500 500
2480.00.23.03.0630 630
2480.00.23.03.0800 800
2480.00.23.03.1000 1000
2480.00.23.03.1200 1200
2480.00.23.03.1500 1500
2480.00.23.03.2000 2000
2480.00.23.03.2500 2500
2480.00.23.03.3000 3000
105 mm
150 mm
300 mm
2480.00.23.02.
l*
2480.00.23.02.0200 200
2480.00.23.02.0300 300
2480.00.23.02.0400 400
2480.00.23.02.0500 500
2480.00.23.02.0630 630
2480.00.23.02.0800 800
2480.00.23.02.1000 1000
2480.00.23.02.1200 1200
2480.00.23.02.1500 1500
2480.00.23.02.2000 2000
2480.00.23.02.2500 2500
2480.00.23.02.3000 3000
90 mm
150 mm
300 mm
2480.00.23.01.
l*
2480.00.23.01.0200 200
2480.00.23.01.0300 300
2480.00.23.01.0400 400
2480.00.23.01.0500 500
2480.00.23.01.0630 630
2480.00.23.01.0800 800
2480.00.23.01.1000 1000
2480.00.23.01.1200 1200
2480.00.23.01.1500 1500
2480.00.23.01.2000 2000
2480.00.23.01.2500 2500
2480.00.23.01.3000 3000
90 mm
150 mm
300 mm
subject to alterations
Gas spring accessories
Minimess – Compound threaded joints
Order No
* other lengths available in 5 mm steps,
shortest factory lengths:
without antikink protection:
antikink protection at one end:
antikink protection at both ends:
ø17
17
29
ø5
ø17
17
29
46 46
l*
S 12,65 x 1,5 (2x)
Threaded
connection
Gripping sleeve
2480.00.23.03.----.3
Antikink spiral, at one end
2480.00.23.03.----.2
Antikink spiral, at both ends
2480.00.23.03.
Gauging hose -
both ends
90°-angle
ø5
ø17
S 12,65 x 1,5 (2x)
Threaded
connection
ø17
17
29
17
33 46
l*
2480.00.23.02.----.1
Antikink spiral, at one end, straight
2480.00.23.02.----.2
Antikink spiral, at both ends
2480.00.23.02.----.3
Antikink spiral, at one end, 90°
Gripping sleeve
2480.00.23.02.
Gauging hose -
one end straight
90°-angle
2480.00.23.01.
Gauging hose -
both ends straight
ø17
ø5
ø17
17
33 33
17
l*
2480.00.23.01.----.1
Antikink spiral, at one end
2480.00.23.01.----.2
Antikink spiral, at both ends
Gripping sleeve
S 12,65 x 1,5 (2x)
Threaded
connection
Order No
* other lengths available in 5 mm steps,
shortest factory lengths:
without antikink protection:
antikink protection at one end:
antikink protection at both ends:
Order No
* other lengths available in 5 mm steps,
shortest factory lengths:
without antikink protection:
antikink protection at one end:
antikink protection at both ends:
d
l
G
S 12,65x1,5
SW
1
l
4,2
18
10 7
G d SW* l l 1
2480.00.24.01 G 1 / 8 14 14 22 8
2480.00.24.02 G 1 / 4 19 19 21 10
2480.00.24.03 G 1 / 8 14 14 22 8
2480.00.24.04 G 1 / 4 19 19 21 102480.00.23.13.0001 1000
2480.00.23.13.0002 2000
2480.00.23.13.0005 5000
2480.00.23.13.0010 10000
subject to alterations
26 short
40 long
50 extra-long
6,5
25 20
ø16
9,5 30
63
1 / 8
G
4 x G 1 / 8
26 short
40 long
50 extra-long
9 30
20 18
ø16
1 / 8
G
6,5
2 x G 1 / 8
8
18
18
24 short
38 long
48 extra-long
6,5
25
9,5
ø16
G 1 /
25
1 / 8
G
Gas spring accessories
Minimess – Compound threaded joints
2480.00.23.13.
Anti-scuff spiral
for subsequent installation over hoses and tubing
Gauging coupling
2480.00.24.01 with valve
2480.00.24.03 without valve
for connection to gas spring
Gauging coupling
2480.00.24.02 with valve
2480.00.24.04 without valve
for connection to control fitting
2480.00.23.12.01
Hose clamp for gauging hose DN2
(∅5 mm)
2192.50.04.012
self-tapping screw
A M4x12 DIN 7516
Order No
*SW = A/F - width across flats
Note:
The gauging coupling with valve is used in standard permanent connec-
tions. The valveless gauging coupling is used in systems where changes to
the filling pressure are necessary on a regular basis (e.g. die cushions).
Material: Polyamide
Note:
Supplied without screws
Note: self-tapping
Diameter of hole for self-tapping
screw = 3,6 mm
Order No l in mm
Material:
Polyamide
Description:
The anti-scuff spiral is used to
protect against abrasion,
is resistant to air, water, oil,
hydraulic fluids petrol and other
liquids.
2480.00.24.10 long 2480.00.24.11 short
2480.00.24.12
extra-long
Multiple adapter
2480.00.24.13 long 2480.00.24.14 short
2480.00.24.15
extra-long
Dual adapter
2480.00.24.16 long 2480.00.24.17 short
2480.00.24.18
extra-long
Single adapter
Inner-Ø 7 mm
For hose/tubing
outer-Ø max. 5-11 mm
Temperature range -30 °C to +100 °C
F375
subject to alterations
Gas Spring Accessories
Minimess - Compound Threaded Joints
2480.00.24.56 vertical, long
2480.00.24.57 vertical, short
Double adapter
2480.00.24.53 horizontal, long
2480.00.24.54 horizontal, short
Double adapter
Note:
for connection of gas springs
with M6 filling connection
Note:
for connection of gas springs
with M6 filling connection
G 1 / 8
M6
SW14
27
21,5
10
2480.00.24.43
17
min. 5
Gas spring (M6 valve)
2480.00.24.01
Gauging coupling
2480.00.23.01.xxx
Measuring hose
2480.00.24.43
Connection adaptor M6 - G 1 / 8
Mounting example:
Connection adaptor M6 - G 1 / 8
F376
SW41
6,6
(6x) / 8
1
G
36
22
20
1 / 8
G
23
ø13,5
SW14 10
8
(14x)
25
25
120
140
25 25 25
13
9
1 / 8
G
40
40
subject to alterations
2480.00.24.30
Distributor block G 1 / 8
3 ports
2480.00.24.31
Distributor block G 1 / 8
6 ports
2480.00.40
Charging adapter
2480.00.24.33
Distributor G 1 / 8
14 ports
Connection G
ø6,5(2x)
(4x)
24
40
40
22
1 / 8
Gas spring accessories
Minimess – Compound threaded joints
2480.00.24.34
Distributor block G 1 / 8
4 ports
F377
2480.00.24.10/11/12
2480.00.23.
≈125
2480.00.24.01
≈56
≈21
≈35
≈45
6,5
2480.00.23.
20
min.
min. 75
R
2480.00.24.01
subject to alterations
Note:
When installing or fitting a gauging coupling the valve must be removed
from the gas spring.
2480.00.24. 10 long
11 short
12 extra-long
Multiple adapter with two gauging couplings
2480.00.24.01
Gauging coupling with valve installed
Gas spring accessories
Minimess – Compound threaded joints
connected horizontally connected vertically
Gauging coupling
Gauging hose
Multiple adapter
Gauging coupling
Gauging hose
F378
ca. 64
SW 12
27
35
8 /
1
G
SW 14
ca. 64
SW 12
27
35
8 /
1
G
SW 14
SW 12
ca. 64
27
35
8 /
1
G
SW 14
12
4 /
1
G
SW 19
8 /
1
G
22
SW 14
subject to alterations
Gas spring accessories
Compression fitting – Compound threaded joints
2480.00.10.12
L-connector, adjustable
2480.00.10.11
T-connector, adjustable
2480.00.10.10
angle connector, adjustable
2480.00.10.03
Direct connector to control fitting
2480.00.10.01
Direct connector to gas spring
2480.00.24.10/11/12
2480.00.23.
≈125
2480.00.24.01
≈56
≈21
≈35
≈45
6,5
2480.00.23.
20
min.
min. 75
R
2480.00.24.01
subject to alterations
Note:
When installing or fitting a gauging coupling the valve must be removed
from the gas spring.
2480.00.24. 10 long
11 short
12 extra-long
Multiple adapter with two gauging couplings
2480.00.24.01
Gauging coupling with valve installed
Gas spring accessories
Minimess – Compound threaded joints
connected horizontally connected vertically
Gauging coupling
Gauging hose
Multiple adapter
Gauging coupling
Gauging hose
ca. 64
SW 12
27
35
8 /
1
G
SW 14
ca. 64
SW 12
27
35
8 /
1
G
SW 14
SW 12
ca. 64
27
35
8 /
1
G
SW 14
12
4 /
1
G
SW 19
8 /
1
G
22
SW 14
subject to alterations
Gas spring accessories
Compression fitting – Compound threaded joints
2480.00.10.12
L-connector, adjustable
2480.00.10.11
T-connector, adjustable
2480.00.10.10
angle connector, adjustable
2480.00.10.03
Direct connector to control fitting
2480.00.10.01
Direct connector to gas spring
F379
∅4
∅6
20
49,5
SW 10
25
∅ 13,3
SW 12
SW 10
ø3,5
34
∅ 9
DN 4
4,2
10 12
22
2480.00.23.13.0001 1000
2480.00.23.13.0002 2000
2480.00.23.13.0005 5000
2480.00.23.13.0010 10000
= 2480.00.10.20.
= 2480.00.10.20.0010
= 2480.00.10.20.0010
subject to alterations
Gas springs accessoires
Compression fitting – Compound threaded joints
2480.00.54.03
Hose shears
2480.00.10.22
Hose screw fitting (male)
2480.00.10.21
Hose screw fitting (female)
2480.00.54.02
Vice jaws for holding high-pressure hose
2480.00.54.01
Expansion punch for hosing
2480.00.10.20.
High-pressure hose
2480.00.23.13.
Anti-scuff spiral
for subsequent installation over hoses and tubing
2192.50.04.012
self-tapping screw
A M4x12 DIN 7516
2480.00.10.20.12.01
Hose clamp for gauging hose DN4
(∅ 9 mm)
Note: self-tapping
Diameter of hole for self-tapping
screw = 3.6 mm
Material: Polyamide
Note:
Supplied without screws
Material:
Polyamide
Description:
The anti-scuff spiral is used to
protect against abrasion, is resi-
stant to air, water, oil, hydraulic
fluids petrol and other liquids.
Inner-Ø 7 mm
For hose/tubing
outer-Ø max. 5-11 mm
Temperature range -30 °C to +100 °C
Order No l in mm
Ordering Code (example):
High pressure hose
length 10 m
Order No
F380 subject to alterations
Assembly arrangenment of gas springs in servial connection
compression fitting
Note: When installing gas springs always remove the valve from the gas spring.
∅4
∅6
20
49,5
SW 10
25
∅ 13,3
SW 12
SW 10
ø3,5
34
∅ 9
DN 4
4,2
10 12
22
2480.00.23.13.0001 1000
2480.00.23.13.0002 2000
2480.00.23.13.0005 5000
2480.00.23.13.0010 10000
= 2480.00.10.20.
= 2480.00.10.20.0010
= 2480.00.10.20.0010
subject to alterations
Gas springs accessoires
Compression fitting – Compound threaded joints
2480.00.54.03
Hose shears
2480.00.10.22
Hose screw fitting (male)
2480.00.10.21
Hose screw fitting (female)
2480.00.54.02
Vice jaws for holding high-pressure hose
2480.00.54.01
Expansion punch for hosing
2480.00.10.20.
High-pressure hose
2480.00.23.13.
Anti-scuff spiral
for subsequent installation over hoses and tubing
2192.50.04.012
self-tapping screw
A M4x12 DIN 7516
2480.00.10.20.12.01
Hose clamp for gauging hose DN4
(∅ 9 mm)
Note: self-tapping
Diameter of hole for self-tapping
screw = 3.6 mm
Material: Polyamide
Note:
Supplied without screws
Material:
Polyamide
Description:
The anti-scuff spiral is used to
protect against abrasion, is resi-
stant to air, water, oil, hydraulic
fluids petrol and other liquids.
Inner-Ø 7 mm
For hose/tubing
outer-Ø max. 5-11 mm
Temperature range -30 °C to +100 °C
Order No l in mm
Ordering Code (example):
High pressure hose
length 10 m
Order No
subject to alterations
Assembly arrangenment of gas springs in servial connection
compression fitting
Note: When installing gas springs always remove the valve from the gas spring.
F381
M12x1,5
ø6
ø4
29
14 8
G 1 / 8
14
SW 14
1)
G 1 / 4
M12x1,5
ø6
ø4
29
10
19
SW 19
1)
12
16
M12x1,5
ø6
26
SW 14
SW 14
2)
9
M12x1,5
ø6
ø4
19
M12x1,5
ø6
26
M12x1,5
ø6
ø4
SW 12
SW 14
2)
12
21
14
M12x1,5
ø6
26
M12x1,5
ø6
ø4
SW 14
SW 14
2)
21
14
M12x1,5
ø6
26
M12x1,5
ø6
ø4
SW 14
SW 14
2)
SW 12
24
10
ø6
ø4
M12x1,5 (2x)
19
ø6
SW 12
12
ø4
M12x1,5
(2x)
19
ø6
SW 12
12
ø4
M12x1,5
(3x)
19
ø6
SW 12
12
ø4
M12x1,5
(4x)
subject to alterations
Gas spring accessories
24°-cone-threaded Joints
(DIN 2353 / DIN EN ISO 8434-1)
2480.00.26.03
Threaded Joint G 1 / 8
2480.00.26.04
Threaded Joint G 1 / 4
2480.00.26.21
Adjustable threaded joint
45°, complete
2480.00.26.22
Adjustable threaded joint
90°, complete
2480.00.26.23
Adjustable L-Coupling,
complete
2480.00.26.24
Adjustable T-Coupling,
complete
2480.00.26.25
Adapter straight,
hose to hose
2480.00.26.26
Adapter, 90°,
hose to hose
2480.00.26.27
Adapter, T,
hose to hose
2480.00.26.28
Adapter, K,
hose to hose
1 ) Eolastic-Seal ED 1 ) Eolastic-Seal ED
2 ) O-ring 2 ) O-ring 2 ) O-ring 2 ) O-ring
F382
50
* l 1
DN 5
ø11
SW14
M12x1,5
30
50
M12x1,5
SW14
30
* l 1
DN 5
ø11
43 43
M12x1,5
SW14
M12x1,5
SW14
SW14
M12x1,5
DN 5
ø11
62
17
SW14
M12x1,5
* l 1
17
62
DN 5
ø11
43
M12x1,5
SW14
62
17
SW14
M12x1,5
* l 1
62
17
SW14
M12x1,5
* l 1
DN 5
ø11
50
M12x1,5
SW14
30
50
* l 1
DN 5
ø11
43
M12x1,5
SW14
SW14
M12x1,5
30
2480.00.25.02.
2480.00.25.03.
2480.00.25.01.
2480.00.25.05.
2480.00.25.04.
2480.00.25.06.
Hose – conical seals with union nuts an O-Ring ( 90° bend/straight)
Hose – conical seals with union nuts and O-Ring ( 90° bend/both ends)
Hose – conical seals with union nuts and O-Ring (straight/straight)
Hose – conical seals with union nuts and O-Ring ( 45° bend/both ends)
Hose – conical seals with union nuts and O-Ring ( 45° bend/straight)
Hose – conical seals with union nuts and O-Ring ( 45° bend/ 90° bend)
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.02.0765
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.03.0765
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.01.0765
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.05.0765
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.04.0765
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.06.0765
* Shortest factory lengths: 140 mm; minimum bending radius R40
subject to alterations
Gas springs accessories
Connecting hoses with 24° cone
(DIN 2353 / DIN EN ISO 8434-1)
SW = width across flats
M12x1,5
ø6
ø4
29
14 8
G 1 / 8
14
SW 14
1)
G 1 / 4
M12x1,5
ø6
ø4
29
10
19
SW 19
1)
12
16
M12x1,5
ø6
26
SW 14
SW 14
2)
9
M12x1,5
ø6
ø4
19
M12x1,5
ø6
26
M12x1,5
ø6
ø4
SW 12
SW 14
2)
12
21
14
M12x1,5
ø6
26
M12x1,5
ø6
ø4
SW 14
SW 14
2)
21
14
M12x1,5
ø6
26
M12x1,5
ø6
ø4
SW 14
SW 14
2)
SW 12
24
10
ø6
ø4
M12x1,5 (2x)
19
ø6
SW 12
12
ø4
M12x1,5
(2x)
19
ø6
SW 12
12
ø4
M12x1,5
(3x)
19
ø6
SW 12
12
ø4
M12x1,5
(4x)
subject to alterations
Gas spring accessories
24°-cone-threaded Joints
(DIN 2353 / DIN EN ISO 8434-1)
2480.00.26.03
Threaded Joint G 1 / 8
2480.00.26.04
Threaded Joint G 1 / 4
2480.00.26.21
Adjustable threaded joint
45°, complete
2480.00.26.22
Adjustable threaded joint
90°, complete
2480.00.26.23
Adjustable L-Coupling,
complete
2480.00.26.24
Adjustable T-Coupling,
complete
2480.00.26.25
Adapter straight,
hose to hose
2480.00.26.26
Adapter, 90°,
hose to hose
2480.00.26.27
Adapter, T,
hose to hose
2480.00.26.28
Adapter, K,
hose to hose
1 ) Eolastic-Seal ED 1 ) Eolastic-Seal ED
2 ) O-ring 2 ) O-ring 2 ) O-ring 2 ) O-ring
50
* l 1
DN 5
ø11
SW14
M12x1,5
30
50
M12x1,5
SW14
30
* l 1
DN 5
ø11
43 43
M12x1,5
SW14
M12x1,5
SW14
SW14
M12x1,5
DN 5
ø11
62
17
SW14
M12x1,5
* l 1
17
62
DN 5
ø11
43
M12x1,5
SW14
62
17
SW14
M12x1,5
* l 1
62
17
SW14
M12x1,5
* l 1
DN 5
ø11
50
M12x1,5
SW14
30
50
* l 1
DN 5
ø11
43
M12x1,5
SW14
SW14
M12x1,5
30
2480.00.25.02.
2480.00.25.03.
2480.00.25.01.
2480.00.25.05.
2480.00.25.04.
2480.00.25.06.
Hose – conical seals with union nuts an O-Ring ( 90° bend/straight)
Hose – conical seals with union nuts and O-Ring ( 90° bend/both ends)
Hose – conical seals with union nuts and O-Ring (straight/straight)
Hose – conical seals with union nuts and O-Ring ( 45° bend/both ends)
Hose – conical seals with union nuts and O-Ring ( 45° bend/straight)
Hose – conical seals with union nuts and O-Ring ( 45° bend/ 90° bend)
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.02.0765
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.03.0765
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.01.0765
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.05.0765
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.04.0765
Dimension I 1 specified in the order, e.g. 765 mm, gives order no 2480.00.25.06.0765
* Shortest factory lengths: 140 mm; minimum bending radius R40
subject to alterations
Gas springs accessories
Connecting hoses with 24° cone
(DIN 2353 / DIN EN ISO 8434-1)
SW = width across flats
F383
37
8
50
33
8
42
M12x1,5
(2x)
33
8
21
M12x1,5
46
(2x)
33
8
19
M12x1,5
4,2
10
13
25
10
46
8
34
M12 x 1,5
45°
51
8
34
8
19
M12x1,5
2480.00.23.13.0001 1000
2480.00.23.13.0002 2000
2480.00.23.13.0005 5000
2480.00.23.13.0010 10000
subject to alterations
Gas springs accessories
Direct connection dimensions
24°-cone threaded joint (DIN 2353 / DIN EN ISO 8434-1)
Direct connection
90° hose with
adaptor 2480.00.26.03
Direct connection
with T-coupling
2480.00.26.24
Direct connection
with L-coupling
2480.00.26.23
Direct connection
45° hose with
adaptor 2480.00.26.03
2480.00.23.13.
Anti-scuff spiral
for subsequent installation over hoses and tubing
2192.50.04.012
self-tapping screw
A M4x12 DIN 7516
2480.00.25.12.01
Hose clamp for gauging hose DN5
( ∅ 11 mm)
Direct connection
with 45°-elbow adaptor
2480.00.26.21
Direct connection
hose straight
adaptor 2480.00.26.03
Direct connection
with 90°-elbow adaptor
2480.00.26.22
Note: self-tapping,
Diameter of hole for self-tapping
screw = 3,6 mm
Material: Polyamide
Note:
Supplied without screws
Material:
Polyamide
Description:
The anti-scuff spiral is used to
protect against abrasion, is resis-
tant to air, water, oil, hydraulic
fluids petrol and other liquids.
Inner-Ø 7 mm
For hose/tubing
outer-Ø max. 5-11 mm
Temperature range -30 °C to +100 °C
Order No l in mm
F384
2480.00.27.01.
ø5
25
l*
M8x1
SW 10 (2x)
4,2
18
10 7
2480.00.27.01.
l*
2480.00.27.01.0200 200
2480.00.27.01.0300 300
2480.00.27.01.0400 400
2480.00.27.01.0500 500
2480.00.27.01.0630 630
2480.00.27.01.0800 800
2480.00.27.01.1000 1000
2480.00.27.01.1200 1200
2480.00.27.01.1500 1500
2480.00.27.01.2000 2000
2480.00.27.01.2500 2500
2480.00.27.01.3000 30002480.00.23.13.0001 1000
2480.00.23.13.0002 2000
2480.00.23.13.0005 5000
2480.00.23.13.0010 10000
90 mm
150 mm
300 mm
subject to alterations
Gas spring accessories
Connector system, 24° conus micro
Order No
Connection hose, 24° conus micro, straight on both sides (connection hose, sealing cone with union
nut and O ring)
2480.00.23.12.01
Hose clamp for gauging hose DN2
(∅5 mm)
2192.50.04.012
self-tapping screw
A M4x12 DIN 7516
2480.00.23.13.
Anti-scuff spiral
for subsequent installation over hoses and tubing
Material: Polyamide
Note:
Supplied without screws
Note: self-tapping
Diameter of hole for self-tapping
screw = 3,6 mm
2480.00.27.01. ---- .1
Antikink spiral, at one end
2480.00.27.01. ---- .2
Antikink spiral, at both ends
Min. bending radius R20 mm
Material:
Polyamide
Description:
The anti-scuff spiral is used to
protect against abrasion, is resi-
stant to air, water, oil, hydraulic
fluids petrol and other liquids.
Order No l in mm
Inner-Ø 7 mm
For hose/tubing
outer-Ø max. 5-11 mm
Temperature range -30 °C to +100 °C
* other lenghts available in 5mm steps.
Shortest factory lengths:
without antikink protection
antikink protection at one end
antikink protection at both ends
37
8
50
33
8
42
M12x1,5
(2x)
33
8
21
M12x1,5
46
(2x)
33
8
19
M12x1,5
4,2
10
13
25
10
46
8
34
M12 x 1,5
45°
51
8
34
8
19
M12x1,5
2480.00.23.13.0001 1000
2480.00.23.13.0002 2000
2480.00.23.13.0005 5000
2480.00.23.13.0010 10000
subject to alterations
Gas springs accessories
Direct connection dimensions
24°-cone threaded joint (DIN 2353 / DIN EN ISO 8434-1)
Direct connection
90° hose with
adaptor 2480.00.26.03
Direct connection
with T-coupling
2480.00.26.24
Direct connection
with L-coupling
2480.00.26.23
Direct connection
45° hose with
adaptor 2480.00.26.03
2480.00.23.13.
Anti-scuff spiral
for subsequent installation over hoses and tubing
2192.50.04.012
self-tapping screw
A M4x12 DIN 7516
2480.00.25.12.01
Hose clamp for gauging hose DN5
( ∅ 11 mm)
Direct connection
with 45°-elbow adaptor
2480.00.26.21
Direct connection
hose straight
adaptor 2480.00.26.03
Direct connection
with 90°-elbow adaptor
2480.00.26.22
Note: self-tapping,
Diameter of hole for self-tapping
screw = 3,6 mm
Material: Polyamide
Note:
Supplied without screws
Material:
Polyamide
Description:
The anti-scuff spiral is used to
protect against abrasion, is resis-
tant to air, water, oil, hydraulic
fluids petrol and other liquids.
Inner-Ø 7 mm
For hose/tubing
outer-Ø max. 5-11 mm
Temperature range -30 °C to +100 °C
Order No l in mm
2480.00.27.01.
ø5
25
l*
M8x1
SW 10 (2x)
4,2
18
10 7
2480.00.27.01.
l*
2480.00.27.01.0200 200
2480.00.27.01.0300 300
2480.00.27.01.0400 400
2480.00.27.01.0500 500
2480.00.27.01.0630 630
2480.00.27.01.0800 800
2480.00.27.01.1000 1000
2480.00.27.01.1200 1200
2480.00.27.01.1500 1500
2480.00.27.01.2000 2000
2480.00.27.01.2500 2500
2480.00.27.01.3000 30002480.00.23.13.0001 1000
2480.00.23.13.0002 2000
2480.00.23.13.0005 5000
2480.00.23.13.0010 10000
90 mm
150 mm
300 mm
subject to alterations
Gas spring accessories
Connector system, 24° conus micro
Order No
Connection hose, 24° conus micro, straight on both sides (connection hose, sealing cone with union
nut and O ring)
2480.00.23.12.01
Hose clamp for gauging hose DN2
(∅5 mm)
2192.50.04.012
self-tapping screw
A M4x12 DIN 7516
2480.00.23.13.
Anti-scuff spiral
for subsequent installation over hoses and tubing
Material: Polyamide
Note:
Supplied without screws
Note: self-tapping
Diameter of hole for self-tapping
screw = 3,6 mm
2480.00.27.01. ---- .1
Antikink spiral, at one end
2480.00.27.01. ---- .2
Antikink spiral, at both ends
Min. bending radius R20 mm
Material:
Polyamide
Description:
The anti-scuff spiral is used to
protect against abrasion, is resi-
stant to air, water, oil, hydraulic
fluids petrol and other liquids.
Order No l in mm
Inner-Ø 7 mm
For hose/tubing
outer-Ø max. 5-11 mm
Temperature range -30 °C to +100 °C
* other lenghts available in 5mm steps.
Shortest factory lengths:
without antikink protection
antikink protection at one end
antikink protection at both ends
F385
11
M8x1
SW 10
ø4
1000
ø2
subject to alterations
Gas spring accessories
Connector system, 24° conus micro
2480.00.27.00.02
Pipe cutter for 24° conus micro
2480.00.27.00.01
Deburring tool for 24° conus micro
2480.00.27.11.01
Cutting ring screw connection, 24° conus micro
2480.00.27.11
Pipe for 24° conus micro
Delivery length: 1 m
Min. bending radius R12 mm
(3x exterior diameter)
2480.00.27.00.02.1
Replacement cutting wheel for pipe cutter
F386
G / 4
1
12 10
36
30
SW 10
SW 19
G / 8
1
8 12
28
34
SW 10
SW 14
9,5
23,5
6
M6
30
SW 10
SW 10
M6
14,5
24
9
30
SW 10 SW 4
39
27
11
11
25
19
11
11
24
9
30
M6
14,5
SW 10 SW 4
subject to alterations
Gas spring accessories
Connector system, 24° conus micro
2480.00.28.03
Screw connection GE–G 1 / 4 24° conus micro
2480.00.28.02
Screw connection GE–G 1 / 8 24° conus micro
2480.00.28.01
Screw connection GE–M6–24° conus micro
2480.00.28.14
Screw connection T–24° conus micro
2480.00.28.17
Screw connection W–24° conus micro
11
M8x1
SW 10
ø4
1000
ø2
subject to alterations
Gas spring accessories
Connector system, 24° conus micro
2480.00.27.00.02
Pipe cutter for 24° conus micro
2480.00.27.00.01
Deburring tool for 24° conus micro
2480.00.27.11.01
Cutting ring screw connection, 24° conus micro
2480.00.27.11
Pipe for 24° conus micro
Delivery length: 1 m
Min. bending radius R12 mm
(3x exterior diameter)
2480.00.27.00.02.1
Replacement cutting wheel for pipe cutter
G / 4
1
12 10
36
30
SW 10
SW 19
G / 8
1
8 12
28
34
SW 10
SW 14
9,5
23,5
6
M6
30
SW 10
SW 10
M6
14,5
24
9
30
SW 10 SW 4
39
27
11
11
25
19
11
11
24
9
30
M6
14,5
SW 10 SW 4
subject to alterations
Gas spring accessories
Connector system, 24° conus micro
2480.00.28.03
Screw connection GE–G 1 / 4 24° conus micro
2480.00.28.02
Screw connection GE–G 1 / 8 24° conus micro
2480.00.28.01
Screw connection GE–M6–24° conus micro
2480.00.28.14
Screw connection T–24° conus micro
2480.00.28.17
Screw connection W–24° conus micro
F387
22
10
G
M6 SW 19
/ 4
1
2480.00.22.14.06
11
M6
39
27
11
45
33
10 9
14,5
SW 4 SW 10
SW 10
2480.00.28.16
G
15
23
M6 SW 14
/ 8
1
2480.00.22.18.06
M6
25
19
11
45
33
10 9
14,5
SW 4 SW 10
11
SW 10
2480.00.28.15
19,5
13,5
M6
M6 SW 10
2480.00.22.06.06
subject to alterations
Gas spring accessories
Connector system micro
Screw connection, L–24° conus micro Screw connection, GE–M6–M6 micro for connection to gas spring with
divided wheel flange 2480.022.
Screw connection, GE–G 1 / 8 –M6 micro for 2480.00.28.14 / 2480.00.28.17
Screw connection, GE–G 1 / 4 –M6 micro for 2480.00.28.14 / 2480.00.28.17
Screw connection, K–24° conus micro
F388
ø6,6 (2x)
30
12
M6 18
18
30
2480.00.28.34
SW 10
42
30
30
42
2480.00.28.28
42
30
21
15
SW 10
2480.00.28.27
19,5
26
19,5
26
SW 10
2480.00.28.26
4
20
32
SW 9
SW 10
2480.00.28.25
subject to alterations
Gas spring accessories
Connector system, 24° conus micro
Adapter, K–24° conus micro
hose – hose
Adapter, T–24° conus micro
hose – hose
Adapter, W–24° conus micro
hose – hose
Adapter, GE–24° conus micro
hose – hose
Distributor block M6, 4 ports
22
10
G
M6 SW 19
/ 4
1
2480.00.22.14.06
11
M6
39
27
11
45
33
10 9
14,5
SW 4 SW 10
SW 10
2480.00.28.16
G
15
23
M6 SW 14
/ 8
1
2480.00.22.18.06
M6
25
19
11
45
33
10 9
14,5
SW 4 SW 10
11
SW 10
2480.00.28.15
19,5
13,5
M6
M6 SW 10
2480.00.22.06.06
subject to alterations
Gas spring accessories
Connector system micro
Screw connection, L–24° conus micro Screw connection, GE–M6–M6 micro for connection to gas spring with
divided wheel flange 2480.022.
Screw connection, GE–G 1 / 8 –M6 micro for 2480.00.28.14 / 2480.00.28.17
Screw connection, GE–G 1 / 4 –M6 micro for 2480.00.28.14 / 2480.00.28.17
Screw connection, K–24° conus micro
ø6,6 (2x)
30
12
M6 18
18
30
2480.00.28.34
SW 10
42
30
30
42
2480.00.28.28
42
30
21
15
SW 10
2480.00.28.27
19,5
26
19,5
26
SW 10
2480.00.28.26
4
20
32
SW 9
SW 10
2480.00.28.25
subject to alterations
Gas spring accessories
Connector system, 24° conus micro
Adapter, K–24° conus micro
hose – hose
Adapter, T–24° conus micro
hose – hose
Adapter, W–24° conus micro
hose – hose
Adapter, GE–24° conus micro
hose – hose
Distributor block M6, 4 ports
F389
subject to alterations
Micro control fitting
without pressure relief
with pressure relief
Description:
The micro control fitting 2480.00.34.11/13 is
used to constantly monitor the charge pressure
of one or more Gas Springs (3x5 connections
M6, top, bottom, back and 1x at the side).
Note:
* 2 m long filling hose with rapid coupling, shut
off valve and gas bottle connector
Order no: 2480.00.31.02 (to be ordered
separately)
2480.00.34.11 without pressure relief
2480.00.34.13 with pressure relief
7
120
106 13
20
40
47
80
45
16 19 19 19 19
13
23
(1x)
Rapid coupling for
nitrogen supply *
Pressure gauge dial 0-400 bar / 5800 psi
Bleeder valve M6 at the side
Pressure relief
Fixing hole ø7 (2x) M6 - Connections
(5 in the top, 5 in the back and 5 in the base)
Mounting holes ø7 (2x)
F390 subject to alterations
6
45
86
50
73
26 75
91 27
32
mounting holes ø7
Threaded connection G1/4 for gauging coupling (2x)
2480.00.24.02
or connector 2480.00.10.03
or diaphragm pressure switch 2480.00.45.01
rapid coupling for
nitrogen supply*
pressure
gauge dial
bleeder valve
connecting port
for diaphragm
pressure valve
2480.00.45.01
2480.00.31.01 without pressure switch
2480.00.31.06 with pressure switch
2480.00.31.07 without pressure switch and with pressure relief
/ 4
1
30
40
pressure gauge dial
3,5
75
89
73 150
120
25
fixing hole DIN 74 - Km 8
pressure gauge shutof valve
bleeder valve
connecting port for diaphragm
pressure valve 2480.00.45.01
Threaded connection G
rapid coupling nitrogen supply*
for gauging coupling (8x)
2480.00.30.01 without pressure switch, without pressure relief
2480.00.30.02 with pressure switch, without pressure relief
2480.00.30.03 without pressure switch, with pressure relief
2480.00.30.04 with pressure switch, with pressure relief
Control fitting for gas springs
Description:
The control fitting 2480.00.30.01/02/03/04
serves to control the charge presure of up to
eight connected gas springs.
Pressure checks during operation can be effec-
ted in two ways:
a) by visual monitoring of the gauge dials.
b) automatically, by means of diaphragm
pressure switch 248.00.15 The switch will
stop the associated machine as soon as the
charge pressure drops below the value set.
Note:
The shutoff valve may be open or closed during
operation.
The closing of the pressure gauge shutoff valve
ensures that no pressure peaks from the gas
spring act on the pressure gauge.
* 2-m long filling hose with rapid coupling,
shutoff valve and gas bottle connector, Order
No. 2480.00.31.02
(to be ordered separately)
Description:
The control fitting 2480.00.31.01 performs
the same function as the control armature
2480.00.30.01.
Note:
* 2-m long filling hose with rapid coupling,
shutoff valve and gas bottle connector, Order
No. 2480.00.31.02
(to be ordered separately)
subject to alterations
Micro control fitting
without pressure relief
with pressure relief
Description:
The micro control fitting 2480.00.34.11/13 is
used to constantly monitor the charge pressure
of one or more Gas Springs (3x5 connections
M6, top, bottom, back and 1x at the side).
Note:
* 2 m long filling hose with rapid coupling, shut
off valve and gas bottle connector
Order no: 2480.00.31.02 (to be ordered
separately)
2480.00.34.11 without pressure relief
2480.00.34.13 with pressure relief
7
120
106 13
20
40
47
80
45
16 19 19 19 19
13
23
(1x)
Rapid coupling for
nitrogen supply *
Pressure gauge dial 0-400 bar / 5800 psi
Bleeder valve M6 at the side
Pressure relief
Fixing hole ø7 (2x) M6 - Connections
(5 in the top, 5 in the back and 5 in the base)
Mounting holes ø7 (2x)
subject to alterations
6
45
86
50
73
26 75
91 27
32
mounting holes ø7
Threaded connection G1/4 for gauging coupling (2x)
2480.00.24.02
or connector 2480.00.10.03
or diaphragm pressure switch 2480.00.45.01
rapid coupling for
nitrogen supply*
pressure
gauge dial
bleeder valve
connecting port
for diaphragm
pressure valve
2480.00.45.01
2480.00.31.01 without pressure switch
2480.00.31.06 with pressure switch
2480.00.31.07 without pressure switch and with pressure relief
/ 4
1
30
40
pressure gauge dial
3,5
75
89
73 150
120
25
fixing hole DIN 74 - Km 8
pressure gauge shutof valve
bleeder valve
connecting port for diaphragm
pressure valve 2480.00.45.01
Threaded connection G
rapid coupling nitrogen supply*
for gauging coupling (8x)
2480.00.30.01 without pressure switch, without pressure relief
2480.00.30.02 with pressure switch, without pressure relief
2480.00.30.03 without pressure switch, with pressure relief
2480.00.30.04 with pressure switch, with pressure relief
Control fitting for gas springs
Description:
The control fitting 2480.00.30.01/02/03/04
serves to control the charge presure of up to
eight connected gas springs.
Pressure checks during operation can be effec-
ted in two ways:
a) by visual monitoring of the gauge dials.
b) automatically, by means of diaphragm
pressure switch 248.00.15 The switch will
stop the associated machine as soon as the
charge pressure drops below the value set.
Note:
The shutoff valve may be open or closed during
operation.
The closing of the pressure gauge shutoff valve
ensures that no pressure peaks from the gas
spring act on the pressure gauge.
* 2-m long filling hose with rapid coupling,
shutoff valve and gas bottle connector, Order
No. 2480.00.31.02
(to be ordered separately)
Description:
The control fitting 2480.00.31.01 performs
the same function as the control armature
2480.00.30.01.
Note:
* 2-m long filling hose with rapid coupling,
shutoff valve and gas bottle connector, Order
No. 2480.00.31.02
(to be ordered separately)
F391
2480.00.30.13
2480.00.30.14
subject to alterations
dial
ø17 x 11
deep
Threaded connector
Control block
Pressure gauge
/ 16 -18 UNF
9
Rapid coupling
Bleeder valve
for nitrogen supply
ø11
10
127
76
80
86
41
16
2480.00.30.13 without pressure switch, with pressure relief
Threaded connection for
gauging coupling G 1 / 8 (3x) 2480.00.24.01 or
connector 2480.00.10.01
Control fitting
Description:
The control fitting 2480.00.30.13 is used to
constantly monitor the filling pressure of one or
more gas springs. The control fitting is equipped
with rapid coupling for nitrogen supply and
a bleeder valve. There are three G 1 / 8 ports for
simultaneous pressure checking at the control
fitting.
Measuring range from
0 - 400 bar / 5800 psi.
ø11
127
76
80
86
41
16
ø17 x 11
deep
Control block
Pressure gauge
dial
Rapid coupling
nitrogen supply
Threaded connection for
gauging coupling G 1 / 8 (3x) 2480.00.24.01 or
connector 2480.00.10.01
2480.00.30.14 (600 bar) without pressure switch,
without pressure relief
Bleeder valve
Description:
The control fitting 2480.00.30.14 is used for
the constant monitoring of filling pressures
> 150 bar of one or more gas springs.
The control fitting is equipped with rapid cou-
pling for nitrogen supply and a bleeder valve.
There are three G 1 / 8 ports for simultaneous
pressure checking at the control fitting.
Measuring range from
0-600 bar (8700 psi).
F392
l l 1
2480.00.39.05.02 2 133.5 44.5
2480.00.39.05.03 3 178.0 89.0
2480.00.39.05.04 4 222.5 133.5
2480.00.39.05.05 5 267.0 178.0
2480.00.39.05.06 6 311.5 222.5
2480.00.39.05.08 8 400.5 311.5
2480.00.39.05.10 10 489.5 400.5
subject to alterations
2480.00.39.05. Multiple control fitting
Order No Quantity of testing units
Description:
The multiple control fitting is required if it is necessary to check or set the
filling pressure of each spring or spring assembly individually.
The filling of the springs is done at a central position using the rapid cou-
pling for nitrogen supply. Each testing unit is provided with three threaded
connections for the optional hose connection.
The cover protects against mechanical damages.
76
1 2 3
60
86
22,1
6,8
9
10
94
22,5
50
97
ø7
22,1
ø11
1 l
l
7 7
44,5
1 l
Connection thread G1/8
Rapid coupling
for nitrogen supply
Bleeder valve Shut-of valve
Number of
testing units
Pressure gauge dial
0 to 400 bar
2480.00.39.05. Multiple control fitting
Multiple control fitting
G 1 / 8
2480.00.30.13
2480.00.30.14
subject to alterations
dial
ø17 x 11
deep
Threaded connector
Control block
Pressure gauge
/ 16 -18 UNF
9
Rapid coupling
Bleeder valve
for nitrogen supply
ø11
10
127
76
80
86
41
16
2480.00.30.13 without pressure switch, with pressure relief
Threaded connection for
gauging coupling G 1 / 8 (3x) 2480.00.24.01 or
connector 2480.00.10.01
Control fitting
Description:
The control fitting 2480.00.30.13 is used to
constantly monitor the filling pressure of one or
more gas springs. The control fitting is equipped
with rapid coupling for nitrogen supply and
a bleeder valve. There are three G 1 / 8 ports for
simultaneous pressure checking at the control
fitting.
Measuring range from
0 - 400 bar / 5800 psi.
ø11
127
76
80
86
41
16
ø17 x 11
deep
Control block
Pressure gauge
dial
Rapid coupling
nitrogen supply
Threaded connection for
gauging coupling G 1 / 8 (3x) 2480.00.24.01 or
connector 2480.00.10.01
2480.00.30.14 (600 bar) without pressure switch,
without pressure relief
Bleeder valve
Description:
The control fitting 2480.00.30.14 is used for
the constant monitoring of filling pressures
> 150 bar of one or more gas springs.
The control fitting is equipped with rapid cou-
pling for nitrogen supply and a bleeder valve.
There are three G 1 / 8 ports for simultaneous
pressure checking at the control fitting.
Measuring range from
0-600 bar (8700 psi).
l l 1
2480.00.39.05.02 2 133.5 44.5
2480.00.39.05.03 3 178.0 89.0
2480.00.39.05.04 4 222.5 133.5
2480.00.39.05.05 5 267.0 178.0
2480.00.39.05.06 6 311.5 222.5
2480.00.39.05.08 8 400.5 311.5
2480.00.39.05.10 10 489.5 400.5
subject to alterations
2480.00.39.05. Multiple control fitting
Order No Quantity of testing units
Description:
The multiple control fitting is required if it is necessary to check or set the
filling pressure of each spring or spring assembly individually.
The filling of the springs is done at a central position using the rapid cou-
pling for nitrogen supply. Each testing unit is provided with three threaded
connections for the optional hose connection.
The cover protects against mechanical damages.
76
1 2 3
60
86
22,1
6,8
9
10
94
22,5
50
97
ø7
22,1
ø11
1 l
l
7 7
44,5
1 l
Connection thread G1/8
Rapid coupling
for nitrogen supply
Bleeder valve Shut-of valve
Number of
testing units
Pressure gauge dial
0 to 400 bar
2480.00.39.05. Multiple control fitting
Multiple control fitting
G 1 / 8
F393
subject to alterations
Adapter connection M16
(connection to gauging hose 2480.00.23.,
gauging coupling 2480.00.24.01 to be ordered separately)
Bleeder valve
Pressure gauge dial
Rapid coupling for
nitrogen supply*
Pressure relief
ø11 (4x)
ø6,6 (4x)
5 (4x)
6
70
26
70
33
113
40
85
6
6 6
6
2480.00.31.11
Control fitting with pressure relief
Description:
The control fitting with pressure relief 2480.00.31.11 (Faure) is used for
continuous monitoring of the filling pressure of one or more gas springs
(one connection G 1 / 8 -M16).
During operation the pressure can be checked by visual monitoring of the
pressure gauge.
Note:
To connect the measuring hose system 2480.00.23, remove M16 connecti-
on adapter and screw in the gauging coupling with valve 2480.00.24.01 (to
be ordered separately).
When installing gas springs always remove the valve from the gas spring.
* 2 m long filling hose with rapid coupling, shut-off valve and gas bottle
connector, Order no. 2480.00.31.02 (to be ordered separately)
F394
12
57
≈73
G 1 / 4
3
1
2
3
1
P
2
subject to alterations
2480.00.45.01
2480.00.45.02
2480.00.24.02
2480.00.23. …
2480.00.24.01
2480.00.45.10
1 / 8
G
Diaphragm pressure switch
Adapter block
Screw connection GE - G 1 / 8 - G 1 / 4
Installation example: Description:
In conjunction with diaphragm pressure
switch 2480.00.45.01 or .02, the adapter
2480.00.45.10 permits the monitoring of
the charge pressure: if the pressure drops
below a set value, the diaphragm
pressure switch operates and emits a signal
or stops the machine.
2480.00.45.01
2480.00.45.02
Technical data of
Diaphragm pressure switch
2480.00.45.01
switching range, adjustable 20-250 bar
switching tolerance ±5.0 bar
overpressure protection 350 bar
voltage (max.) 250 V
2480.00.45.02
switching range, adjustable 10-80 bar
switching tolerance ±1.6 bar
overpressure protection 350 bar
voltage (max.) 250 V
Note:
for monitoring pressure of single gas springs
see adapter 2480.00.45.10
Circuit diagram for
diaphragm pressure switch
2480.00.45.00.01.18.14
Screw connection GE - G 1 / 8 - G 1 / 4 for
Control fitting with connection thread G 1 / 8
1 / 4
1 / 4
1 G
23
31
A/F 19
/ 8
1
G / 4
1
2480.00.45.10
subject to alterations
Adapter connection M16
(connection to gauging hose 2480.00.23.,
gauging coupling 2480.00.24.01 to be ordered separately)
Bleeder valve
Pressure gauge dial
Rapid coupling for
nitrogen supply*
Pressure relief
ø11 (4x)
ø6,6 (4x)
5 (4x)
6
70
26
70
33
113
40
85
6
6 6
6
2480.00.31.11
Control fitting with pressure relief
Description:
The control fitting with pressure relief 2480.00.31.11 (Faure) is used for
continuous monitoring of the filling pressure of one or more gas springs
(one connection G 1 / 8 -M16).
During operation the pressure can be checked by visual monitoring of the
pressure gauge.
Note:
To connect the measuring hose system 2480.00.23, remove M16 connecti-
on adapter and screw in the gauging coupling with valve 2480.00.24.01 (to
be ordered separately).
When installing gas springs always remove the valve from the gas spring.
* 2 m long filling hose with rapid coupling, shut-off valve and gas bottle
connector, Order no. 2480.00.31.02 (to be ordered separately)
12
57
≈73
G 1 / 4
3
1
2
3
1
P
2
subject to alterations
2480.00.45.01
2480.00.45.02
2480.00.24.02
2480.00.23. …
2480.00.24.01
2480.00.45.10
1 / 8
G
Diaphragm pressure switch
Adapter block
Screw connection GE - G 1 / 8 - G 1 / 4
Installation example: Description:
In conjunction with diaphragm pressure
switch 2480.00.45.01 or .02, the adapter
2480.00.45.10 permits the monitoring of
the charge pressure: if the pressure drops
below a set value, the diaphragm
pressure switch operates and emits a signal
or stops the machine.
2480.00.45.01
2480.00.45.02
Technical data of
Diaphragm pressure switch
2480.00.45.01
switching range, adjustable 20-250 bar
switching tolerance ±5.0 bar
overpressure protection 350 bar
voltage (max.) 250 V
2480.00.45.02
switching range, adjustable 10-80 bar
switching tolerance ±1.6 bar
overpressure protection 350 bar
voltage (max.) 250 V
Note:
for monitoring pressure of single gas springs
see adapter 2480.00.45.10
Circuit diagram for
diaphragm pressure switch
2480.00.45.00.01.18.14
Screw connection GE - G 1 / 8 - G 1 / 4 for
Control fitting with connection thread G 1 / 8
1 / 4
1 / 4
1 G
23
31
A/F 19
/ 8
1
G / 4
1
2480.00.45.10
F395
Wireless Pressure Monitoring (WPM)
subject to alterations
Wireless Pressure Monitoring (WPM)
Wireless monitoring of gas springs
The core requirements on any pressing plant are: Automation and zero-defect production.
Prerequisite is also real-time process control.
The FIBRO Wireless Pressure Monitoring (WPM) system monitors gas springs in all areas in which cable or hose-reliant systems reach their technical limita-
tions, or are simply uneconomical.
The WPM system monitors temperature and pressure in gas springs.
It consists of a coordinator and a sensor, which transmit wireless data to any designated Windows-based system. Custom software analyses the data and
initialises the necessary process control and pre-emptive maintenance steps accordingly.
Advantages:
● Around-the-clock monitoring and documentation
● Alert to defects avoiding production of faulty parts
● Pre-emptive wear detection and targeted troubleshooting
● Prevention of downtime and secondary failures
● Minimisation of leakage points
● Streamlined construction and assembly
● Optimised maintenance intervals and reduction of maintenance and repair costs
Monitoring system - Method of operation
The WPM system contains up to four components:
● Sensors in the pressing tool. These form a PAN (Personal Area Network).
● PC with receiver:
A device for setting up the PAN and for initial parameterisation of the tool sensors.
● Press coordinator COO, which is permanently installed on the press, and which communicates with the tool sensors and the press controller.
(Customer-specific)
● Press control connection. There are various connection options available. (Customer-specific)
Tools
Press Control
Receiver and
Sensors
Notebook
Press
Sensors
F396 subject to alterations
Wireless Pressure Monitoring (WPM)
Receiver
Software
2480.00.90.20.01
(in the scope of delivery)
Receiver, PC - USB2.0
incl. software CD for the PC
2480.00.90.20.01
Receiver, PC - USB2.0
2480.00.90.51.01.0
Software CD for PC
Measuring example
Setting and display options for pressure and temperature variance
Zero-defect production
Before and during the use of tools in the press, the WPM monitors the level of pressure of all
gas springs.
The system reports defects pre-emptively before a faulty part can be manufactured. Definable warn-
ing and alarm value limits.
Gas spring location and status control via tool sensors
Targeted maintenance
Temperature monitoring detects erosion before any drop of pressure occurs in the spring. System lo-
cates defective spring in case of malfunction. Downtime can be pre-emptively reduced or avoided.
The WPM system enables wear-specific maintenance intervals that significantly reduce maintenance
and repair compared to fixed intervals.
Streamlined construction and assembly
Tool manufacturers need solely consider the position of sensors and springs. No need to install tube
lines during assembly which means leakages are a thing of the past.
Process control documentation (Pressure/Time diagram)
Wireless Pressure Monitoring (WPM)
subject to alterations
Wireless Pressure Monitoring (WPM)
Wireless monitoring of gas springs
The core requirements on any pressing plant are: Automation and zero-defect production.
Prerequisite is also real-time process control.
The FIBRO Wireless Pressure Monitoring (WPM) system monitors gas springs in all areas in which cable or hose-reliant systems reach their technical limita-
tions, or are simply uneconomical.
The WPM system monitors temperature and pressure in gas springs.
It consists of a coordinator and a sensor, which transmit wireless data to any designated Windows-based system. Custom software analyses the data and
initialises the necessary process control and pre-emptive maintenance steps accordingly.
Advantages:
● Around-the-clock monitoring and documentation
● Alert to defects avoiding production of faulty parts
● Pre-emptive wear detection and targeted troubleshooting
● Prevention of downtime and secondary failures
● Minimisation of leakage points
● Streamlined construction and assembly
● Optimised maintenance intervals and reduction of maintenance and repair costs
Monitoring system - Method of operation
The WPM system contains up to four components:
● Sensors in the pressing tool. These form a PAN (Personal Area Network).
● PC with receiver:
A device for setting up the PAN and for initial parameterisation of the tool sensors.
● Press coordinator COO, which is permanently installed on the press, and which communicates with the tool sensors and the press controller.
(Customer-specific)
● Press control connection. There are various connection options available. (Customer-specific)
Tools
Press Control
Receiver and
Sensors
Notebook
Press
Sensors
subject to alterations
Wireless Pressure Monitoring (WPM)
Receiver
Software
2480.00.90.20.01
(in the scope of delivery)
Receiver, PC - USB2.0
incl. software CD for the PC
2480.00.90.20.01
Receiver, PC - USB2.0
2480.00.90.51.01.0
Software CD for PC
Measuring example
Setting and display options for pressure and temperature variance
Zero-defect production
Before and during the use of tools in the press, the WPM monitors the level of pressure of all
gas springs.
The system reports defects pre-emptively before a faulty part can be manufactured. Definable warn-
ing and alarm value limits.
Gas spring location and status control via tool sensors
Targeted maintenance
Temperature monitoring detects erosion before any drop of pressure occurs in the spring. System lo-
cates defective spring in case of malfunction. Downtime can be pre-emptively reduced or avoided.
The WPM system enables wear-specific maintenance intervals that significantly reduce maintenance
and repair compared to fixed intervals.
Streamlined construction and assembly
Tool manufacturers need solely consider the position of sensors and springs. No need to install tube
lines during assembly which means leakages are a thing of the past.
Process control documentation (Pressure/Time diagram)
F397
subject to alterations
31
ø19
16,5
ø52
49,5
Connection thread
S 12,65 x 1,5
2480.00.90.10.01
Sensor
approx. 85
Connection thread
S 12,65 x 1,5
2480.00.90.00.10
Filling adapter for minimess connection
49,5
31
ca. 25
E.g.: 2480.00.31.01
Control fitting
without pressure switch
2480.00.90.10.01
Sensor
Order separately: 2480.00.24.02
Gauging coupling with valve
for connection to the control fitting
Mounting example:
Sensor - Control fitting connection
49,5
31
approx. 22
Order separately:
2480.00.24.01
Gauging coupling with valve
for gas spring connection
2480.00.90.10.01
Sensor
Mounting Example:
Sensor - Gas spring connection
Wireless Pressure Monitoring (WPM)
Sensor
Filling adapter, Battery
2480.00.90.10.01 Sensor
Technical data:
Installation location: any
Pressure medium: Nitrogen - N 2
Ambient and
operating temperature range:
0° C to +80°C
Storage temperature range: -25 to 80°C
Protection type: IP 67
Pressure range: 0 - 500 bar
Per. overload: Factor 1.5
Hysteresis: +/- 0.5% v. EW
Linearity: +/- 1% of max. Setup pressure
Repeatability: +/- 0.5% v. EW
Bursting pressure: Factor 2.5
Seals: FKM (Viton)
Material: Floor plate: VA steel,
with welded in sensor
Housing: Plastic ABS,
Colour: black
Temperature drift: < 0.2% / 10k (0°C to 80°C)
Temperature measuring range 0 to 85°C
Mechanical connection: Minimess connection S 12.65 x 1.5
for gauging coupling 2480.00.24.01/.03
Energy supply sensor unit: 3.6 V DC via Battery
Digital interface
Sensor unit and wireless module: SPI /I2C
2480.00.90.10.00.1 Battery
Battery for reordering
(Battery is included in the sensor‘s scope of delivery.)
Battery capacity 3-4 years with “normal” tool use
F398 subject to alterations
Filling and control fitting
Filling hose
Cylinder pressure regulator
2480.00.32.07.03
300 bar W 30 x 2
DIN 477-5; 2002-04
2480.00.32.07.02
200 bar W 24, 32 x 1/14
DIN 477-1; 1990-05
Gas cylinder pressure gauge
(admission pressure)
Filling pressure
gauge (back
pressure)
Connector adaptor
2480.00.32.07.04
for filling and
control fitting
2480.00.32.21
Connector thread
W 24, 32 x 1/14
Gas cylinder connector Gas cylinder connector
Filling pressure
regulator
2480.00.32.07.01
Filling pressure
regulator
2480.00.32.07. Gas cylinder pressure regulator Description:
The pressure regulator
2480.00.32.07. is designed for
200 bar connections and for
300 bar gas cylinders.
The filling and control fitting
2480.00.32.21 is connected to the
cylinder pressure regulator for
filling gas springs using filling hose
2480.00.31.02 and connector
adaptor 2480.00.32.07.04.
Depending on the type of gas
cylinder, the gas cylinder connector
used can either be the
2480.00.32.07.02
for 200 bar cylinders or the
2480.00.32.07.03 for 300 bar
cylinders.
Max. admission
pressure 300 bar
Back pressure 10-200 bar
Other benefits:
• Hasty opening of the gate valve
on the filling and control fitting
2480.00.32.21 cannot result in
overfilling.
• It is not necessary to have the
pressure display of the filling
and control fitting 2480.00.32.21
in view.
Pressure
gauge dial
Gas spring
bleeder valve
Quick release coupling
– plug connector
Valve actuation
Screw-on unit
for connection
to gas spring
Coupling for gas cylinder or
pressure regulator connector thread
W 24, 32 x 1/14
Shut-off valve Quick release coupling
– socket
2480.00.32.21 Filling and control fitting
2480.00.31.02 Filling hose
Description:
The filling and control fitting
2480.00.32.21 is used to fill, vary
the pressure setting (e.g. when
testing tools) and mea sure the gas
pressure.
The coupling enables the filling
hose 2480.00.31.02 to be
connected directly to the gas
cylinder valve or the pressure
regulator.
If the fitting is used solely for
checking purposes, a simplified
arrangement without the filling
hose 2480.00.31.02 is also
possible.
The fitting is equipped with an
additional adapter 2480.00.32.11
for connecting to gas springs with
G 1/8 valve connection as
standard.
Note:
2 m long filling hose with quick
release coupling, shut-off valve
and gas bottle connector, order no.
2480.00.31.02 (order separately).
Other filling hose lengths to order.
Order No for gas cylinder pressure 200/300 bar
2480.00.32.07.01 Pressure regulator
2480.00.32.07.02 Gas cylinder connector 200 bar
2480.00.32.07.03 Gas cylinder connector 300 bar
2480.00.32.07.04 Connector adaptor
Order No for gas cylinder pressure 200 bar
2480.00.32.07.01 Pressure regulator
2480.00.32.07.02 Gas cylinder connector 200 bar
2480.00.32.07.04 Connector adaptor
Order No for gas cylinder pressure 300 bar
2480.00.32.07.01 Pressure regulator
2480.00.32.07.03 Gas cylinder connector 300 bar
2480.00.32.07.04 Connector adaptor
Connecting adapter for cylinder connector
Order No. Country For cylinder connector
2480.00.31.02.00.10 France AFNOR C, W21,8x 1 / 14
2480.00.31.02.00.11 China G 5 / 8 -ISO228
2480.00.31.02.00.12 Great Britain G 5 / 8
subject to alterations
31
ø19
16,5
ø52
49,5
Connection thread
S 12,65 x 1,5
2480.00.90.10.01
Sensor
approx. 85
Connection thread
S 12,65 x 1,5
2480.00.90.00.10
Filling adapter for minimess connection
49,5
31
ca. 25
E.g.: 2480.00.31.01
Control fitting
without pressure switch
2480.00.90.10.01
Sensor
Order separately: 2480.00.24.02
Gauging coupling with valve
for connection to the control fitting
Mounting example:
Sensor - Control fitting connection
49,5
31
approx. 22
Order separately:
2480.00.24.01
Gauging coupling with valve
for gas spring connection
2480.00.90.10.01
Sensor
Mounting Example:
Sensor - Gas spring connection
Wireless Pressure Monitoring (WPM)
Sensor
Filling adapter, Battery
2480.00.90.10.01 Sensor
Technical data:
Installation location: any
Pressure medium: Nitrogen - N 2
Ambient and
operating temperature range:
0° C to +80°C
Storage temperature range: -25 to 80°C
Protection type: IP 67
Pressure range: 0 - 500 bar
Per. overload: Factor 1.5
Hysteresis: +/- 0.5% v. EW
Linearity: +/- 1% of max. Setup pressure
Repeatability: +/- 0.5% v. EW
Bursting pressure: Factor 2.5
Seals: FKM (Viton)
Material: Floor plate: VA steel,
with welded in sensor
Housing: Plastic ABS,
Colour: black
Temperature drift: < 0.2% / 10k (0°C to 80°C)
Temperature measuring range 0 to 85°C
Mechanical connection: Minimess connection S 12.65 x 1.5
for gauging coupling 2480.00.24.01/.03
Energy supply sensor unit: 3.6 V DC via Battery
Digital interface
Sensor unit and wireless module: SPI /I2C
2480.00.90.10.00.1 Battery
Battery for reordering
(Battery is included in the sensor‘s scope of delivery.)
Battery capacity 3-4 years with “normal” tool use
subject to alterations
Filling and control fitting
Filling hose
Cylinder pressure regulator
2480.00.32.07.03
300 bar W 30 x 2
DIN 477-5; 2002-04
2480.00.32.07.02
200 bar W 24, 32 x 1/14
DIN 477-1; 1990-05
Gas cylinder pressure gauge
(admission pressure)
Filling pressure
gauge (back
pressure)
Connector adaptor
2480.00.32.07.04
for filling and
control fitting
2480.00.32.21
Connector thread
W 24, 32 x 1/14
Gas cylinder connector Gas cylinder connector
Filling pressure
regulator
2480.00.32.07.01
Filling pressure
regulator
2480.00.32.07. Gas cylinder pressure regulator Description:
The pressure regulator
2480.00.32.07. is designed for
200 bar connections and for
300 bar gas cylinders.
The filling and control fitting
2480.00.32.21 is connected to the
cylinder pressure regulator for
filling gas springs using filling hose
2480.00.31.02 and connector
adaptor 2480.00.32.07.04.
Depending on the type of gas
cylinder, the gas cylinder connector
used can either be the
2480.00.32.07.02
for 200 bar cylinders or the
2480.00.32.07.03 for 300 bar
cylinders.
Max. admission
pressure 300 bar
Back pressure 10-200 bar
Other benefits:
• Hasty opening of the gate valve
on the filling and control fitting
2480.00.32.21 cannot result in
overfilling.
• It is not necessary to have the
pressure display of the filling
and control fitting 2480.00.32.21
in view.
Pressure
gauge dial
Gas spring
bleeder valve
Quick release coupling
– plug connector
Valve actuation
Screw-on unit
for connection
to gas spring
Coupling for gas cylinder or
pressure regulator connector thread
W 24, 32 x 1/14
Shut-off valve Quick release coupling
– socket
2480.00.32.21 Filling and control fitting
2480.00.31.02 Filling hose
Description:
The filling and control fitting
2480.00.32.21 is used to fill, vary
the pressure setting (e.g. when
testing tools) and mea sure the gas
pressure.
The coupling enables the filling
hose 2480.00.31.02 to be
connected directly to the gas
cylinder valve or the pressure
regulator.
If the fitting is used solely for
checking purposes, a simplified
arrangement without the filling
hose 2480.00.31.02 is also
possible.
The fitting is equipped with an
additional adapter 2480.00.32.11
for connecting to gas springs with
G 1/8 valve connection as
standard.
Note:
2 m long filling hose with quick
release coupling, shut-off valve
and gas bottle connector, order no.
2480.00.31.02 (order separately).
Other filling hose lengths to order.
Order No for gas cylinder pressure 200/300 bar
2480.00.32.07.01 Pressure regulator
2480.00.32.07.02 Gas cylinder connector 200 bar
2480.00.32.07.03 Gas cylinder connector 300 bar
2480.00.32.07.04 Connector adaptor
Order No for gas cylinder pressure 200 bar
2480.00.32.07.01 Pressure regulator
2480.00.32.07.02 Gas cylinder connector 200 bar
2480.00.32.07.04 Connector adaptor
Order No for gas cylinder pressure 300 bar
2480.00.32.07.01 Pressure regulator
2480.00.32.07.03 Gas cylinder connector 300 bar
2480.00.32.07.04 Connector adaptor
Connecting adapter for cylinder connector
Order No. Country For cylinder connector
2480.00.31.02.00.10 France AFNOR C, W21,8x 1 / 14
2480.00.31.02.00.11 China G 5 / 8 -ISO228
2480.00.31.02.00.12 Great Britain G 5 / 8
F399
100
50
100
109
85
80
122
112
80 270
max. 177
min. 161
9
8
100
2480.00.32.71
subject to alterations
Description:
The FIBRO compact nitrogen booster 2480.00.32.71 was developed to
compress nitrogen gas. It increases the output pressure of the nitrogen
cylinders considerably.
For example, when filling gas springs, the N 2 cylinders can be used up to a
residual pressure of 30 bar.
Advantages:
► Increase in utilisation capacity
► Reduction in cylinder replacement time
► Minimisation of the number of cylinders
► Light weight (7.2 kg)
► Compact design
► Suitable for simple installation directly on all standard nitrogen cylin-
ders (200 bar)
Function:
The FIBRO compact nitrogen booster works according to the principle of
a pressure relay valve. Low pressure is applied to a large surface, which in
turns applies high pressure to a small surface. Continuous delivery is achie-
ved by means of an internally actuated 4/2-way valve.
Compressed air is used as the drive mechanism.
A holding plate is included to secure the compact nitrogen booster to the
nitrogen cylinder. The compact nitrogen booster is simply hung over the
nitrogen cylinder connection.
Compact nitrogen booster for gas spring filling
2480.00.32.71
Compact nitrogen booster
for gas spring filling
F400
135
ø120
160
345
2480.00.32.71.02
①
②
④
⑤
⑥
⑦
③
subject to alterations
Compact nitrogen booster for gas spring filling
Holding plate
① 2480.00.32.71 Compact nitrogen booster
② Gas cylinder connection W24, 32 x 1/14
for 200 bar nitrogen cylinder
③ Nitrogen N 2 inlet
④ Compressed air inlet G 1 / 4 max. 10 bar
⑤ Overpressure protection 400 bar
③ Nitrogen N 2 outlet
⑦ Connectingn thread W24, 32 x 1/14
Technical data:
Drive compressed air: 1-10 bar
Calculated operating pressure at 10 bar air drive pressure:
300 bar
Transmission ratio: 1:32
Displaced volume/double stroke: 11.6 cm³
Connections:
Compressed air: G 1 / 4 " thread
Nitrogen inlet:
Hose DN4, 1 m long with N 2 cylinder connection 200 bar
Nitrogen outlet:
N 2 cylinder connection 200 bar W24, 32 x 1/14
Max. operating temperature: 60°C
Weight: approx. 7.2 kg
Inlet pressure: 30-300 bar
Average supply rate*: 280 NL/min
* The delivery rate is dependent on the air drive and inlet pressure.
2480.00.32.71.02 Holding plate
for re-order
Order separately:
2480.00.32.21
Filling and control fitting
Order separately:
2480.00.31.02
Filling hose
Nitrogen cylinder (200 bar)
not included in scope of delivery
Connection diagram
Compact nitrogen booster
100
50
100
109
85
80
122
112
80 270
max. 177
min. 161
9
8
100
2480.00.32.71
subject to alterations
Description:
The FIBRO compact nitrogen booster 2480.00.32.71 was developed to
compress nitrogen gas. It increases the output pressure of the nitrogen
cylinders considerably.
For example, when filling gas springs, the N 2 cylinders can be used up to a
residual pressure of 30 bar.
Advantages:
► Increase in utilisation capacity
► Reduction in cylinder replacement time
► Minimisation of the number of cylinders
► Light weight (7.2 kg)
► Compact design
► Suitable for simple installation directly on all standard nitrogen cylin-
ders (200 bar)
Function:
The FIBRO compact nitrogen booster works according to the principle of
a pressure relay valve. Low pressure is applied to a large surface, which in
turns applies high pressure to a small surface. Continuous delivery is achie-
ved by means of an internally actuated 4/2-way valve.
Compressed air is used as the drive mechanism.
A holding plate is included to secure the compact nitrogen booster to the
nitrogen cylinder. The compact nitrogen booster is simply hung over the
nitrogen cylinder connection.
Compact nitrogen booster for gas spring filling
2480.00.32.71
Compact nitrogen booster
for gas spring filling
135
ø120
160
345
2480.00.32.71.02
①
②
④
⑤
⑥
⑦
③
subject to alterations
Compact nitrogen booster for gas spring filling
Holding plate
① 2480.00.32.71 Compact nitrogen booster
② Gas cylinder connection W24, 32 x 1/14
for 200 bar nitrogen cylinder
③ Nitrogen N 2 inlet
④ Compressed air inlet G 1 / 4 max. 10 bar
⑤ Overpressure protection 400 bar
③ Nitrogen N 2 outlet
⑦ Connectingn thread W24, 32 x 1/14
Technical data:
Drive compressed air: 1-10 bar
Calculated operating pressure at 10 bar air drive pressure:
300 bar
Transmission ratio: 1:32
Displaced volume/double stroke: 11.6 cm³
Connections:
Compressed air: G 1 / 4 " thread
Nitrogen inlet:
Hose DN4, 1 m long with N 2 cylinder connection 200 bar
Nitrogen outlet:
N 2 cylinder connection 200 bar W24, 32 x 1/14
Max. operating temperature: 60°C
Weight: approx. 7.2 kg
Inlet pressure: 30-300 bar
Average supply rate*: 280 NL/min
* The delivery rate is dependent on the air drive and inlet pressure.
2480.00.32.71.02 Holding plate
for re-order
Order separately:
2480.00.32.21
Filling and control fitting
Order separately:
2480.00.31.02
Filling hose
Nitrogen cylinder (200 bar)
not included in scope of delivery
Connection diagram
Compact nitrogen booster
F401
subject to alterations
2480.00.35.021
Analogue display
Description:
The dynamometer with mechanical measuring device can be used to test the spring force of gas springs up to 8000 daN.
The dynamometer with digital measuring device can be used to test the spring force of gas springs up to 10000 daN.
The dynamometer 2480.00.35.021 with analogue display is supplied with three interchangeable pressure measuring nozzles different
ranges of values:
up to 300 daN
from 300 to 1750 daN
from 1750 to 8000 daN
The dynamometer 2480.00.35.032 with digital display has a pressure measuring nozzle for forces ranging from 0 to 10000 daN.
Maximum spring installation height analogous = 700 mm
digital = 760 mm
Dynamometer for gas s prings
2480.00.35.032
Digital display
F402
2480.00.35.04
subject to alterations
Description:
The dynamometer with digital measuring device can be used to test the
spring force of gas springs up to 2000 daN.
Max. spring installation height: 488 mm.
Max. spring diameter: 150 mm.
Dynamometer for gas springs
subject to alterations
2480.00.35.021
Analogue display
Description:
The dynamometer with mechanical measuring device can be used to test the spring force of gas springs up to 8000 daN.
The dynamometer with digital measuring device can be used to test the spring force of gas springs up to 10000 daN.
The dynamometer 2480.00.35.021 with analogue display is supplied with three interchangeable pressure measuring nozzles different
ranges of values:
up to 300 daN
from 300 to 1750 daN
from 1750 to 8000 daN
The dynamometer 2480.00.35.032 with digital display has a pressure measuring nozzle for forces ranging from 0 to 10000 daN.
Maximum spring installation height analogous = 700 mm
digital = 760 mm
Dynamometer for gas s prings
2480.00.35.032
Digital display
2480.00.35.04
subject to alterations
Description:
The dynamometer with digital measuring device can be used to test the
spring force of gas springs up to 2000 daN.
Max. spring installation height: 488 mm.
Max. spring diameter: 150 mm.
Dynamometer for gas springs
F403
2480.00.50.11
1 2480.00.50.01.001
2 2480.00.50.01.002 00250
3 2480.00.50.01.003 00500
3-1 2480.00.50.01.031
(2487.12.00500.)
X500
4 2480.00.50.01.004 00750
5 2480.00.50.01.005 01500
5-1 2480.00.50.01.051
(2487.12.01500.)
X1500
6 2480.00.50.01.006 03000
7 2480.00.50.01.007 05000
8 2480.00.50.01.008 07500
9 2480.00.50.01.009 10000
10-1 2480.00.50.01.101
13 2480.00.50.01.013 M8
14-1 2480.00.50.01.141 M16
15 2480.00.50.01.015 G 1 / 8 ”
16-2 2480.00.50.01.162 M6
17 2480.00.50.01.017
18 2480.00.50.01.018 M6
19 2480.00.50.01.019 G 1 / 8 “
29 2480.00.50.01.029
30 2480.00.50.01.030 VG 5
33 2480.00.50.01.033
(2480.00.41.1)
M6
34 2480.00.50.01.034 M3
39-1 2480.00.50.01.391
1
2
3
3-1
4
5
5-1
6
7
8
9
34
17
29
15
13
18 30 19 33
14-1
10-1
16-2
39-1
2480.00.50.11
subject to alterations
Description:
Toolkit for assembling and disassembling gas
springs.
Note:
Read instructions for use before working on it.
Every tool can be ordered separately.
Toolkit for assembling gas springs
2480.00.50.11
Toolkit for all gas springs
The toolkit contains:
Pos. Order No Term
Assembly sleeve Mini
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Circlip tool
T-lever
T-lever
T-lever
replaces 16-1
T-lever, extension
Valve pliers
Valve tool
Valve tool
Special valve spanner
Valve tool
Valve tool
Handle for disassembling
Tool case
F404
006
005
004
003
002
001
subject to alterations
2480.00.50.04.
Assembling cone for gas springs with through bore passage 2496.12.
Pos. Order No Term
001 2480.00.50.04.001 Assembling cone 00270
002 2480.00.50.04.002 Assembling cone 00490
003 2480.00.50.04.003 Assembling cone 01060
004 2480.00.50.04.004 Assembling cone 01750
005 2480.00.50.04.005 Assembling cone 03300
006 2480.00.50.04.006 Assembling cone 04250
Assembling cone
2480.00.50.11
1 2480.00.50.01.001
2 2480.00.50.01.002 00250
3 2480.00.50.01.003 00500
3-1 2480.00.50.01.031
(2487.12.00500.)
X500
4 2480.00.50.01.004 00750
5 2480.00.50.01.005 01500
5-1 2480.00.50.01.051
(2487.12.01500.)
X1500
6 2480.00.50.01.006 03000
7 2480.00.50.01.007 05000
8 2480.00.50.01.008 07500
9 2480.00.50.01.009 10000
10-1 2480.00.50.01.101
13 2480.00.50.01.013 M8
14-1 2480.00.50.01.141 M16
15 2480.00.50.01.015 G 1 / 8 ”
16-2 2480.00.50.01.162 M6
17 2480.00.50.01.017
18 2480.00.50.01.018 M6
19 2480.00.50.01.019 G 1 / 8 “
29 2480.00.50.01.029
30 2480.00.50.01.030 VG 5
33 2480.00.50.01.033
(2480.00.41.1)
M6
34 2480.00.50.01.034 M3
39-1 2480.00.50.01.391
1
2
3
3-1
4
5
5-1
6
7
8
9
34
17
29
15
13
18 30 19 33
14-1
10-1
16-2
39-1
2480.00.50.11
subject to alterations
Description:
Toolkit for assembling and disassembling gas
springs.
Note:
Read instructions for use before working on it.
Every tool can be ordered separately.
Toolkit for assembling gas springs
2480.00.50.11
Toolkit for all gas springs
The toolkit contains:
Pos. Order No Term
Assembly sleeve Mini
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Assembly sleeve
Circlip tool
T-lever
T-lever
T-lever
replaces 16-1
T-lever, extension
Valve pliers
Valve tool
Valve tool
Special valve spanner
Valve tool
Valve tool
Handle for disassembling
Tool case
006
005
004
003
002
001
subject to alterations
2480.00.50.04.
Assembling cone for gas springs with through bore passage 2496.12.
Pos. Order No Term
001 2480.00.50.04.001 Assembling cone 00270
002 2480.00.50.04.002 Assembling cone 00490
003 2480.00.50.04.003 Assembling cone 01060
004 2480.00.50.04.004 Assembling cone 01750
005 2480.00.50.04.005 Assembling cone 03300
006 2480.00.50.04.006 Assembling cone 04250
Assembling cone
F405
③
④
④
1579,9
1199,5
1966,8
1250 605
700
830
250
233
⑧ ⑦
2480.00.50.20.
FIBRO
⑤
①
②
⑥
⑧
subject to alterations
Description:
The mobile service station for gas springs is an optimised solution for the
filling/maintenance of gas springs directly on the press or tool.
The service station consists of a mobile work bench 2480.00.50.20.1 and a
removable light unit 2480.00.50.20.2.
Advantages:
● “All in One” solution
● High mobility coupled with secure stability
● Clean handling of the gas spring components
● High user comfort
The mobile work bench 2480.00.50.20.1 is equipped with a 40 mm thick
Trovidur work surface ①. The surface is hard-wearing and very easy to keep
clean.
The height adjustable chassis with 4 castors ② allows for high mobility and
provides secure stability for the service station. The chassis is easily moved
up and down by way of an excenter lever ③ located on the left of the unit.
At the right of the unit, a loading receptacle with a locking clip ④ is located
for 200 bar bottles.
A removable oil sump with a grate in the upper drawer ⑤ will ensure clean
handling of the internal gas spring components.
The energy panel ⑥ offers great user comfort because of its integrated
operating elements, like the compressed air connection, light switch and
3 x 230 V electric outlet.
The removable lighting unit 2480.00.50.20.2 is height adjustable to cater
to the individual requirements of the user.
Service station, mobile, for gas springs
Service station, mobile, for gas springs
2480.00.50.20.1
Work bench, mobile
2480.00.50.20.2
Lighting unit, removable
Technical data:
2480.00.50.20.1 Work bench, mobile:
Work surface, Tovidur (mm) 1250 x 700 x 40
Work bench chassis made from profile steel tubing (mm) 45 x 45 x 2
Parallel vices, jaw width = 100 mm
2480.00.50.20.2 Lighting unit, removable:
Elongated light (w = 1200 mm) with connection cable and plug
2 x 45 W, strip louvre with reflector
Electronic ballast
Protection type IP20
Connections
Input:
Central supply line on the right side of the cabinet (bottom rear) with elec-
tric supply line (protected energy supply plug)
1 / 4 “ internal thread for air infeed
Energy panel:
1 x 1 / 4 “ internal thread for air connection
1 x On/OFF switch for air supply, rotary switch for
Nitrogen Compact Booster
3 x 230 V socket (with hinged lid)
1 x ON/OFF switch for power supply, rotary switch
Accessory:
For optimised utilisation of the nitrogen bottle fill amount, a Compact
Booster 2480.00.32.71 and a hose line DN4, 3 m 2480.00.32.71.05.03 can
be integrated in specifically provided receiving braces in the cabinet ⑦.
The two free drawers ⑧ offer additional space for specialist tool sets
2480.00.50.11 for the repair of gas springs.
F406 subject to alterations
Pneumatic hose crimping machine
Electric hand held hose crimping machine (battery operated)
Hose shears
2480.00.54.03
Hose shears
2480.00.54.10
Hose crimping machine,
for pneumatic hose sizes DN2 and DN5
Description:
The FIBRO pneumatic hose crimping machine, 2480.00.54.10 is suited for
crimping the following hose connection systems:
2480.00.23. Minimess-system
2480.00.25. 24°-conus-system
2480.00.27.01. Connector system, 24° conus micro
The pneumatic-hydraulic hose crimping machine drive enables simple and
fast hose harnessing.
After connecting compressed air (max. 7 bar) on the G 1 / 4 “ threaded fitting,
the hose crimping machine is operated manually with the air-hydraulic
pump (0.1 - 0.5 l/min. at 7 bar air pressure).
Technical data:
Crimp force 750 kN/ 75 t
max. crimp range 52 mm
Opening +10 mm
Opening without press clamps 52 mm
Press clamps (included in the delivery scope) 2480.00.54.10.02 (DN2)
2480.00.54.10.05 (DN5)
Drive pneumatic
Oil 1.4 liters
Length x width x height 230 x 180 x 160
Weight 16 kg
Lubricant-free
Sheetmetal glide pads on the press tool:
- improved performance due to reduced friction
- no press tool wear and no contamination from lubricants,
20% reduction in friction loss
The following crimping fixtures and hoses
can be ordered:
for the Minimess-system
2480.00.23.00. Hose 630 bar dimpled, DN2 *
2480.00.23.01.V Threaded connection, straight, packed, DN2 - 1215
2480.00.23.02.V Threaded connection, 90°, packed, DN2 - 1215
for the connector system, 24° conus micro
2480.00.23.00. Hose 630 bar dimpled, DN2 *
2480.00.27.01.V Threaded connection, straight, packed
for the 24°-conus-system **
2489.00.02. High-pressure hose, dimpled, DN5 *
2480.00.25.01 Hose fitting, straight
2480.00.25.02 Hose fitting, 90°
2480.00.25.04 Hose fitting, 45°
* Hoses to be ordered in 1 meter lengths,
e.g. ordering example for hose DN2, 10 meter lenght
= 2480.00.23.00.0010
** not for 2480.00.54.20 electric hand held hose crimping machine
2480.00.54.20
Electric hand held hose crimping machine (battery operated)
for hose size DN2
Description :
The FIBRO electric hand held hose crimping machine, 2480.00.54.20 is
suited for crimping the following hose connection systems:
2480.00.23. Minimess-system
2480.00.27.01. Connector system, 24° conus micro
The electric-hydraulic (battery operated) hand held hose crimping machine
enables simple and fast hose crimping. The correct crimp force is ensured
by a crimp force sensor and once correct force is reached an audible signal
can be heard. The electric hand held hose crimping machine, is ideal for
very quick crimping.
Technical data:
Crimp force 15 kN
Quantity of pressings ca. 150 at 1.5 Ah
Head for crimping jaws ca. 350° revolving
Drive battery operated
Voltage 18 V
Power 1.5 Ah
Battery charging time ca. 15 min
Length x width x height 377 x 75 x116 mm
Weight 2.3 kg
Included: Electric hand held hose crimping machine, crimping jaws, battery,
charger and case.
subject to alterations
Pneumatic hose crimping machine
Electric hand held hose crimping machine (battery operated)
Hose shears
2480.00.54.03
Hose shears
2480.00.54.10
Hose crimping machine,
for pneumatic hose sizes DN2 and DN5
Description:
The FIBRO pneumatic hose crimping machine, 2480.00.54.10 is suited for
crimping the following hose connection systems:
2480.00.23. Minimess-system
2480.00.25. 24°-conus-system
2480.00.27.01. Connector system, 24° conus micro
The pneumatic-hydraulic hose crimping machine drive enables simple and
fast hose harnessing.
After connecting compressed air (max. 7 bar) on the G 1 / 4 “ threaded fitting,
the hose crimping machine is operated manually with the air-hydraulic
pump (0.1 - 0.5 l/min. at 7 bar air pressure).
Technical data:
Crimp force 750 kN/ 75 t
max. crimp range 52 mm
Opening +10 mm
Opening without press clamps 52 mm
Press clamps (included in the delivery scope) 2480.00.54.10.02 (DN2)
2480.00.54.10.05 (DN5)
Drive pneumatic
Oil 1.4 liters
Length x width x height 230 x 180 x 160 mm
Weight 16 kg
Lubricant-free
Sheetmetal glide pads on the press tool:
- improved performance due to reduced friction
- no press tool wear and no contamination from lubricants,
20% reduction in friction loss
The following crimping fixtures and hoses
can be ordered:
for the Minimess-system
2480.00.23.00. Hose 630 bar dimpled, DN2 *
2480.00.23.01.V Threaded connection, straight, packed, DN2 - 1215
2480.00.23.02.V Threaded connection, 90°, packed, DN2 - 1215
for the connector system, 24° conus micro
2480.00.23.00. Hose 630 bar dimpled, DN2 *
2480.00.27.01.V Threaded connection, straight, packed
for the 24°-conus-system **
2489.00.02. High-pressure hose, dimpled, DN5 *
2480.00.25.01 Hose fitting, straight
2480.00.25.02 Hose fitting, 90°
2480.00.25.04 Hose fitting, 45°
* Hoses to be ordered in 1 meter lengths,
e.g. ordering example for hose DN2, 10 meter lenght
= 2480.00.23.00.0010
** not for 2480.00.54.20 electric hand held hose crimping machine
2480.00.54.20
Electric hand held hose crimping machine (battery operated)
for hose size DN2
Description :
The FIBRO electric hand held hose crimping machine, 2480.00.54.20 is
suited for crimping the following hose connection systems:
2480.00.23. Minimess-system
2480.00.27.01. Connector system, 24° conus micro
The electric-hydraulic (battery operated) hand held hose crimping machine
enables simple and fast hose crimping. The correct crimp force is ensured
by a crimp force sensor and once correct force is reached an audible signal
can be heard. The electric hand held hose crimping machine, is ideal for
very quick crimping.
Technical data:
Crimp force 15 kN
Quantity of pressings ca. 150 at 1.5 Ah
Head for crimping jaws ca. 350° revolving
Drive battery operated
Voltage 18 V
Power 1.5 Ah
Battery charging time ca. 15 min
Length x width x height 377 x 75 x 116 mm
Weight 2.3 kg
Included: Electric hand held hose crimping machine, crimping jaws, battery,
charger and case.
01.2017
Application
examples
F409
subject to alterations
Application examples
Drawing slide of large forming tool
Trimming tool with inclined, Cam-Operated slide
F410 subject to alterations
move of
slide support + 10 mm
Application examples
Drawing tool
The nitrogen die cylinder for the drawing slide is easily placed into position; the safety lid secures it.
Very high forces are required in this tool for the draw pad in the slide.
The nitrogen die cylinders in the top tool serve as boosters for the insufficient ram cushion.
Trimming tool with inclined cam slide
Nitrogen die cylinders in the top ensure the positive centering of the trimming slide on the centering cones in the bottom tool section.
subject to alterations
Application examples
Drawing slide of large forming tool
Trimming tool with inclined, Cam-Operated slide
subject to alterations
move of
slide support + 10 mm
Application examples
Drawing tool
The nitrogen die cylinder for the drawing slide is easily placed into position; the safety lid secures it.
Very high forces are required in this tool for the draw pad in the slide.
The nitrogen die cylinders in the top tool serve as boosters for the insufficient ram cushion.
Trimming tool with inclined cam slide
Nitrogen die cylinders in the top ensure the positive centering of the trimming slide on the centering cones in the bottom tool section.
F411
subject to alterations
Application examples
Blanking and piercing tool
The application of nitrogen die cylinders instead of the usual
elastomer bumpers results in a significant reduction of setting time. Mo-
reover, injuries caused by “fly-out” elastomer bumpers are
eliminated.
Double-Acting drawing tool
In order to obtain shorter setting times, only the downholder is boltet to
the ram cushion. The drawing punch is raised through
f + 20 mm by nitrogen die cylinders.
Flanging tool with ring stripper
The ring stripper is actuated by nitrogen die cylinders.
Flanging tool with nitrogen die cylinders
Where bottom ejection facilities are lacking, FIBRO Nitrogen die cylinders
will provide reliable actuation of piece part ejectors.
F412 subject to alterations
Application examples
Drawing tool
The pressure pad is actuated by nitrogen die cylinders during the final 20 mm of the draw.
Drawing slide
In order to prevent wrinkling, this tool requires high forces on the downholder and pressure pad.
An elegant solution was achieved with nitrogen die cylinders. Ease of cylinder installation was ensured.
Retraction of piercing slide by nitrogen die cylinder
Die cylinder is mounted to bottom tool. It retracts the slide after completention of the piercing operation.
We recommend a “soft”-start on the cam shape in order to reduce impact and accerleration on the die cylinder.
subject to alterations
Application examples
Blanking and piercing tool
The application of nitrogen die cylinders instead of the usual
elastomer bumpers results in a significant reduction of setting time. Mo-
reover, injuries caused by “fly-out” elastomer bumpers are
eliminated.
Double-Acting drawing tool
In order to obtain shorter setting times, only the downholder is boltet to
the ram cushion. The drawing punch is raised through
f + 20 mm by nitrogen die cylinders.
Flanging tool with ring stripper
The ring stripper is actuated by nitrogen die cylinders.
Flanging tool with nitrogen die cylinders
Where bottom ejection facilities are lacking, FIBRO Nitrogen die cylinders
will provide reliable actuation of piece part ejectors.
subject to alterations
Application examples
Drawing tool
The pressure pad is actuated by nitrogen die cylinders during the final 20 mm of the draw.
Drawing slide
In order to prevent wrinkling, this tool requires high forces on the downholder and pressure pad.
An elegant solution was achieved with nitrogen die cylinders. Ease of cylinder installation was ensured.
Retraction of piercing slide by nitrogen die cylinder
Die cylinder is mounted to bottom tool. It retracts the slide after completention of the piercing operation.
We recommend a “soft”-start on the cam shape in order to reduce impact and accerleration on the die cylinder.
F413
subject to alterations
19,5 mm
Bending tool for round bars
This tool employs two nitrogen die cylinders 2480.13.00750.080 for actua-
ting the downholder. Press stroke is 92 mm. The stroke of the downholder
is approx. 66 mm.
Because of manual loading, press strokes vary from 36 to 40 SPM. Part
ejection is automatic. The nitrogen die cylinders provide an initial force of
7,5 kN each, and a stroke capacity of 80 mm.
Application examples
Detail of progression compound tool
The clamping stripper is actuated by two nitrogen die cylinders
2480.12.01500.025.
The units provide an initial cylinder force of 15 kN each and a stroke capaci-
ty of 25 mm – of which 20 mm are utilized.
Drawing tool
Intended for use in a 100 ton hydraulic press, with one nitrogen die cylinder
2480.12.03000.025 mounted in the drawing punch.
In this application the die cylinder serves to accomplish the initial pre-draw
of the internal shape, as well as for finish the draw over the draw ring –
after the bottoming pressure of 30 kN has been reached.
The nitrogen die cylinder has an initial cylinder force of 30 kN,
a stroke capacity of 25 mm – of which 19,5 mm are utilized in operation.
Stroking speed is 4 SPM.
F414 subject to alterations
10 mm stroke
Application examples
Drawing- and piercing tool
This tool is used in a 100 ton hydraulic press.
The nitrogen die cylinder is a 2480.13.03000.080, with a charge pressure of
130 bar – giving an initial cylinder force of 26 kN.
Stroke capacity is 80 mm. The actual working stroke is 76 mm.
The press is run at 14 SPM.
Bottom ejector in progression compound tool
Two nitrogen die cylinders 2480.13.00750.025 are used, providing an initial
force of 7,5 kN each, and a stroke capacity of 25 mm.
The actual working stroke is 10 mm. The tool is run at a speed of 150 SPM,
with a ram stroke of 48 mm.
subject to alterations
19,5 mm
Bending tool for round bars
This tool employs two nitrogen die cylinders 2480.13.00750.080 for actua-
ting the downholder. Press stroke is 92 mm. The stroke of the downholder
is approx. 66 mm.
Because of manual loading, press strokes vary from 36 to 40 SPM. Part
ejection is automatic. The nitrogen die cylinders provide an initial force of
7,5 kN each, and a stroke capacity of 80 mm.
Application examples
Detail of progression compound tool
The clamping stripper is actuated by two nitrogen die cylinders
2480.12.01500.025.
The units provide an initial cylinder force of 15 kN each and a stroke capaci-
ty of 25 mm – of which 20 mm are utilized.
Drawing tool
Intended for use in a 100 ton hydraulic press, with one nitrogen die cylinder
2480.12.03000.025 mounted in the drawing punch.
In this application the die cylinder serves to accomplish the initial pre-draw
of the internal shape, as well as for finish the draw over the draw ring –
after the bottoming pressure of 30 kN has been reached.
The nitrogen die cylinder has an initial cylinder force of 30 kN,
a stroke capacity of 25 mm – of which 19,5 mm are utilized in operation.
Stroking speed is 4 SPM.
subject to alterations
10 mm stroke
Application examples
Drawing- and piercing tool
This tool is used in a 100 ton hydraulic press.
The nitrogen die cylinder is a 2480.13.03000.080, with a charge pressure of
130 bar – giving an initial cylinder force of 26 kN.
Stroke capacity is 80 mm. The actual working stroke is 76 mm.
The press is run at 14 SPM.
Bottom ejector in progression compound tool
Two nitrogen die cylinders 2480.13.00750.025 are used, providing an initial
force of 7,5 kN each, and a stroke capacity of 25 mm.
The actual working stroke is 10 mm. The tool is run at a speed of 150 SPM,
with a ram stroke of 48 mm.
F415
subject to alterations
Application example of gas springs
Gas springs find increasing use in large press tools - in the sole role of
aiding theier storage and production preparation.
The springs are bolted to either the upper or lower bolsters. They are
activated only when the tool is being taken out of the press.
Application examples 1 and 2 show that special spacer caps are inserted
prior to the tool being let down onto the gas springs – this being done
whilst still in the press. During removal from the press and subsequent
storage, the springs will keep the top tool elevated.
Storage stop pins are provided next to the springs; when tools are stacked
one on top of the other, the increasing mass will force the springs to recade
– and the tops will eventually abut against the storage pins. Once the stack
is removed, the springs take over adain and push the top tool up.
Upon being prepared for production, the springs facilitate access to the
tool. Once back in the press, the spacer caps are removed and the storage
springs remain inactive during the production run.
It is recommended to affix warning signs to the tools in a prominent
position: the presence of gas springs in the tool often cannot be seen from
the outside.
Gas springs facilitate tools storage and tools preparation for production
F416
subject to alterations
Application example of gas springs
Gas springs find increasing use in large press tools - in the sole role of
aiding theier storage and production preparation.
The springs are bolted to either the upper or lower bolsters. They are
activated only when the tool is being taken out of the press.
Application examples 1 and 2 show that special spacer caps are inserted
prior to the tool being let down onto the gas springs – this being done
whilst still in the press. During removal from the press and subsequent
storage, the springs will keep the top tool elevated.
Storage stop pins are provided next to the springs; when tools are stacked
one on top of the other, the increasing mass will force the springs to recade
– and the tops will eventually abut against the storage pins. Once the stack
is removed, the springs take over adain and push the top tool up.
Upon being prepared for production, the springs facilitate access to the
tool. Once back in the press, the spacer caps are removed and the storage
springs remain inactive during the production run.
It is recommended to affix warning signs to the tools in a prominent
position: the presence of gas springs in the tool often cannot be seen from
the outside.
Gas springs facilitate tools storage and tools preparation for production
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
Elastomer-Bars, -Sheets, -Sections
FIBROFLEX® and FIBROELAST®-sheets and -profiles
Elastomer
G2 subject to alterations
FIBROFLEX® Forming elastomers
The occurence of small batch lots in the press
shop generally makes the more expensive dies
of conventional design unadvisable – and it is
in this sector in particular that FIBROFLEX®
Forming elastomers can offer economical
alternatives.
Over many years in the past, rubber was used
for metal forming work, mostly with indifferent
results because of insufficient mechanical
resilience and susceptibility to damage by
workshop lubricants.
FIBROFLEX®, a polyurethane elastomer of very
special properties, represents a synthetic
material of significant advantages over all
coventional rubber substances. It provides:
• highest resistance to rupturing
• outstanding elastic properties
• extensive life span when used correctly
• good thermal resilience
• inertness to all lubricants used in metal
forming operations.
To the designer of forming- and shearing dies,
FIBROFLEX® offers highly attractive solutions to
many a tooling problem – as for instance the
completion in one operation of intricate return
flanges etc. Special mention ought to be made
here of the specific suitability this elastomer
exhibits in the forming of delicate surface-
coated or surface-refined sheet metal.
The quite outstanding elastic properties of
FIBROFLEX® have made it an almost
indispensable material in toolrooms
everywhere and also in many sectors of general
engineering. Its numerous successful uses
comprise bumper stops, strippers, ejector- and
forming pads, spring elements as well as noise
supression applications.
FIBROFLEX® Forming elastomers, available in
three shore hardnesses to suit different
conditions, are supplied in a comprehensive
range of sections hollow and solid, also in sheet
form of many dimensions.
Intended as suggestions for the solution of
forming problems, a number of illustrated
application examples are contained in this
catalogue. Further detailled information on
elastomer tooling can be found in our free
publication “Elastomers in sheet metal forming
and the toolroom”, which we shall gladly mail
to interested customers.
Elastomer
subject to alterations
FIBROFLEX® Forming elastomers
The occurence of small batch lots in the press
shop generally makes the more expensive dies
of conventional design unadvisable – and it is
in this sector in particular that FIBROFLEX®
Forming elastomers can offer economical
alternatives.
Over many years in the past, rubber was used
for metal forming work, mostly with indifferent
results because of insufficient mechanical
resilience and susceptibility to damage by
workshop lubricants.
FIBROFLEX®, a polyurethane elastomer of very
special properties, represents a synthetic
material of significant advantages over all
coventional rubber substances. It provides:
• highest resistance to rupturing
• outstanding elastic properties
• extensive life span when used correctly
• good thermal resilience
• inertness to all lubricants used in metal
forming operations.
To the designer of forming- and shearing dies,
FIBROFLEX® offers highly attractive solutions to
many a tooling problem – as for instance the
completion in one operation of intricate return
flanges etc. Special mention ought to be made
here of the specific suitability this elastomer
exhibits in the forming of delicate surface-
coated or surface-refined sheet metal.
The quite outstanding elastic properties of
FIBROFLEX® have made it an almost
indispensable material in toolrooms
everywhere and also in many sectors of general
engineering. Its numerous successful uses
comprise bumper stops, strippers, ejector- and
forming pads, spring elements as well as noise
supression applications.
FIBROFLEX® Forming elastomers, available in
three shore hardnesses to suit different
conditions, are supplied in a comprehensive
range of sections hollow and solid, also in sheet
form of many dimensions.
Intended as suggestions for the solution of
forming problems, a number of illustrated
application examples are contained in this
catalogue. Further detailled information on
elastomer tooling can be found in our free
publication “Elastomers in sheet metal forming
and the toolroom”, which we shall gladly mail
to interested customers.
G3
FIBROFLEX*
accurate parts
to customers
specifications
*Polyurethan
G4
FIBROFLEX*
accurate parts
to customers
specifications
*Polyurethan
Contents
subject to alterations
FIBROFLEX® - Technical data
251.
FIBROFLEX®-Plate
252.
FIBROFLEX®-Square rod
250.
FIBROFLEX®-U-Profil rod
255.
FIBROFLEX®-Hollow Square rod
253.
FIBROFLEX®-Round rod
254.
FIBROFLEX®-Hollow round rod
256.
FIBROFLEX®-Triangular rod (60°)
257.
FIBROFLEX®-Hollow triangular rod
(60°)
2511.3.
FIBROELAST®-Plate
2531.4.
FIBROELAST®-Round rod
2541.4.
FIBROELAST®-Hollow round rod
2450.
Shock absorbing washer
FIBROFLEX® - Blanking, forming and
embossing tools - Application
examples
Blanking and forming with
FIBROFLEX®-Elastomers
G6
G8-9
G10
G11
G12
G13
G14
G15
G16
G17
G18
G19
G20
G21
G23-25
G27-33
subject to alterations G7DIN 5 6 7
Shore A 53505 80 90 95
[g/cm³] 53479 1,07 1,11 1,13
[°C] -40 bis +70 -40 bis +70 -40 bis +70
[%] 53512 63 45 38
[MPa] 53504 4,1 6,8 11,8
[MPa] 53504 8 15,2 30
[N/mm²] 53504 36 38 49
[%] 53504 450 400 360
[N/mm] 53515 21 29 50
[mm³] 53516 70 50 41
[%] 53517 21 26 30
5 6 7
80 90 95
subject to alterations
Technical data on FIBROFLEX® Forming elastomer
Physical properties:
FIBROFLEX ® -Type
Shore-A-Hardness
Density Density
Working temperature, max.
Rebound elasticity
Tensile stress
At 100% elongation
At 300% elongation
Tensile strength
Elongation at fracture
Tear strength
Abrasion resistance
Compressive Set
70h/24°C
Resistance to Sea Water (saline) approximately 6 months
Guide lines for the machining of FIBROFLEX®:
FIBROFLEX® Forming elastomers can be machined on ordinary machine tools and with conventional cutters.
A keen cutting edge is mandatory.
FIBROFLEX® Type
Identification colour green yellow red
Shore-A-Hardness
Sawing
Circular saw, carbide-tipped, coarse toothed
Rake angle 25°–30°
Clearance angle 12°–15°
vc= approx. 1600 m/min.
Drilling vc= approx. 30 m/min.
Turning
Rake angle 25°
Clearance angle 12°–15°
v c = approx. 140 m/min.
Milling
Rake angle 25°
Clearance angle 12°– 15°
v c = approx. 100 m/min.
v c = cutting speed
Please note that we can supply form parts, required in larger quantities, in the ready-cast condition. Enquiries are invited.
G8 subject to alterations
Technical data on FIBROFLEX® Forming elastomers
Temperature resistance
FIBROFLEX® can be used safely at temperatures up to +70°C.
FIBROFLEX® will retain most of its flexibility at temperatures as low as
-40°C. A gradual increase in rigidity sets in below -18°C.
Resistance to thermal shock is excellent.
Resistance to oxygen and ozone:
No traceable influences are incurred at normal atmospheric concentrations.
Resistance to aging:
Aging shows no discernable effects in conditions of normal ambient tem-
peratures and generally constant environmental surroundings.
Tolerance range of FIBROFLEX®- and
FIBROELAST® semi-finished items:
according to DIN ISO 3302-1 tolerance class M3
Water resistance:
FIBROFLEX® exhibits outstanding long-term stability under exposure
to water of up to +50°C. Swelling and/or destructive influences remain
absent.
This typical resistance against hydrolysis is characteristic for the specific
molecular structure of the elastomer. Water-Oil emulsions present no
problems either.
These are clear advantages of FIBROFLEX® over other polyurethane elasto-
mer structures.
Resistance to oil, chemicals, and solvents
FIBROFLEX® is presenting an excellent resistance to oil and solvents and is,
particularly, suiting applications in connection with lubricating oil and fuel.
Typical data of chemical resistance are shown in the following table.
Table No 1 – Resistance to some Chemicals
Diesel Fuel ○
Mineral Fats, acc. to additives + to –
Vegetabilic Fats +
Animal Fats +
Petrol (free of alcohols) ○
Mineral Oils – depending on additives +
Paraffin + to –
Rape Seed Oil +
Lubrificants on Mineral Oil Basis ○
Soap Emulsions –
Vaseline +
Water at +95 °C –
Water at +20 °C + to ○
+ resistant = can be used
○ conditionally resistant = conditional use
– not resistant = not recommended
Please note that blended oils and fats may have detrimental influence due
to their various additives. In order to eliminate any risk, it is recommended
ot test the elastomer under exposure to any specific oily and/or fatty sub-
stance. Such tests ought to be run for several weeks.DIN 5 6 7
Shore A 53505 80 90 95
[g/cm³] 53479 1,07 1,11 1,13
[°C] -40 bis +70 -40 bis +70 -40 bis +70
[%] 53512 63 45 38
[MPa] 53504 4,1 6,8 11,8
[MPa] 53504 8 15,2 30
[N/mm²] 53504 36 38 49
[%] 53504 450 400 360
[N/mm] 53515 21 29 50
[mm³] 53516 70 50 41
[%] 53517 21 26 30
5 6 7
80 90 95
subject to alterations
Technical data on FIBROFLEX® Forming elastomer
Physical properties:
FIBROFLEX ® -Type
Shore-A-Hardness
Density Density
Working temperature, max.
Rebound elasticity
Tensile stress
At 100% elongation
At 300% elongation
Tensile strength
Elongation at fracture
Tear strength
Abrasion resistance
Compressive Set
70h/24°C
Resistance to Sea Water (saline) approximately 6 months
Guide lines for the machining of FIBROFLEX®:
FIBROFLEX® Forming elastomers can be machined on ordinary machine tools and with conventional cutters.
A keen cutting edge is mandatory.
FIBROFLEX® Type
Identification colour green yellow red
Shore-A-Hardness
Sawing
Circular saw, carbide-tipped, coarse toothed
Rake angle 25°–30°
Clearance angle 12°–15°
vc= approx. 1600 m/min.
Drilling vc= approx. 30 m/min.
Turning
Rake angle 25°
Clearance angle 12°–15°
v c = approx. 140 m/min.
Milling
Rake angle 25°
Clearance angle 12°– 15°
v c = approx. 100 m/min.
v c = cutting speed
Please note that we can supply form parts, required in larger quantities, in the ready-cast condition. Enquiries are invited.
subject to alterations
Technical data on FIBROFLEX® Forming elastomers
Temperature resistance
FIBROFLEX® can be used safely at temperatures up to +70°C.
FIBROFLEX® will retain most of its flexibility at temperatures as low as
-40°C. A gradual increase in rigidity sets in below -18°C.
Resistance to thermal shock is excellent.
Resistance to oxygen and ozone:
No traceable influences are incurred at normal atmospheric concentrations.
Resistance to aging:
Aging shows no discernable effects in conditions of normal ambient tem-
peratures and generally constant environmental surroundings.
Tolerance range of FIBROFLEX®- and
FIBROELAST® semi-finished items:
according to DIN ISO 3302-1 tolerance class M3
Water resistance:
FIBROFLEX® exhibits outstanding long-term stability under exposure
to water of up to +50°C. Swelling and/or destructive influences remain
absent.
This typical resistance against hydrolysis is characteristic for the specific
molecular structure of the elastomer. Water-Oil emulsions present no
problems either.
These are clear advantages of FIBROFLEX® over other polyurethane elasto-
mer structures.
Resistance to oil, chemicals, and solvents
FIBROFLEX® is presenting an excellent resistance to oil and solvents and is,
particularly, suiting applications in connection with lubricating oil and fuel.
Typical data of chemical resistance are shown in the following table.
Table No 1 – Resistance to some Chemicals
Diesel Fuel ○
Mineral Fats, acc. to additives + to –
Vegetabilic Fats +
Animal Fats +
Petrol (free of alcohols) ○
Mineral Oils – depending on additives +
Paraffin + to –
Rape Seed Oil +
Lubrificants on Mineral Oil Basis ○
Soap Emulsions –
Vaseline +
Water at +95 °C –
Water at +20 °C + to ○
+ resistant = can be used
○ conditionally resistant = conditional use
– not resistant = not recommended
Please note that blended oils and fats may have detrimental influence due
to their various additives. In order to eliminate any risk, it is recommended
ot test the elastomer under exposure to any specific oily and/or fatty sub-
stance. Such tests ought to be run for several weeks.
G9
subject to alterations
FIBROFLEX®-Plate
Execution:
FIBROFLEX® is available in 3 Shore hardnesses:
.5.=80 Shore A = colour: Green
.6.=90 Shore A = colour: Yellow
.7.=95 Shore A = colour: Red
Further technical data at the beginning of Chapter G.
251.
G10
s
a x b
250 x 250
a x b
250 x 500
a x b
500 x 500
a x b
500 x 1000
a x b
1000 x 1000
1 ● ● ● ●
2 ● ● ● ●
3 ● ● ● ●
4 ● ● ● ●
5 ● ● ● ●
6 ● ● ● ●
7 ● ● ● ●
8 ● ● ● ● ●
10 ● ● ● ● ●
12 ● ● ● ● ●
15 ● ● ● ● ●
20 ● ● ● ● ●
25 ● ● ● ● ●
30 ● ● ● ● ●
40 ● ● ● ● ●
50 ● ● ● ● ●
60 ● ● ● ●
70 ● ● ● ●
80 ● ● ● ●
Ordering Code (example):
FIBROFLEX®-Plate =251.
Spring hardness MAT 80 Shore A = 5.
Thickness s 1 mm = 001.
Length a 250 mm = 0250.
Width b 250 mm = 0250
Order No =251. 5.001.0250. 0250
251. FIBROFLEX®-Plate
subject to alterations
FIBROFLEX®-Square rod
252.
Execution:
FIBROFLEX® is available in 3 Shore hardnesses:
.5.=80 Shore A = colour: Green
.6.=90 Shore A = colour: Yellow
.7.=95 Shore A = colour: Red
Further technical data at the beginning of Chapter G.
Note:
1) Dimension b machined
G11
a b l 1 250 500 1000 a b l 1 250 500 1000
8 8 1) ● 22 22 ● ● ●
8 15 1) ● 25 25 1) ●
8 25 1) ● 25 40 1) ●
8 50 1) ● 25 60 1) ●
10 10 1) ● 25 80 1) ●
10 15 1) ● 30 30 ● ● ●
10 25 1) ● 40 40 1) ●
10 50 1) ● 40 60 ● ● ●
12 12 1) ● 45 45 ● ● ●
12 20 1) ● 50 50 ● ● ●
12 30 1) ● 50 180 ● ● ●
12 50 1) ● 60 60 ● ● ●
15 15 ● ● ● 60 80 ● ● ●
15 25 1) ● 80 80 ● ● ●
15 40 1) ● 80 100 ● ● ●
15 50 1) ● 100 100 ● ● ●
20 20 1) ● 100 125 ● ● ●
20 30 1) ● 100 180 ● ● ●
20 40 1) ● 125 125 ● ● ●
20 50 1) ●
Ordering Code (example):
FIBROFLEX®-Square rod =252.
Spring hardness MAT 80 Shore A = 5.
Height a 8 mm = 008.
Width b 8 mm = 008.
Length l 1 1000 mm = 1000
Order No =252.5.008. 008. 1000
252. FIBROFLEX®-Square rod
subject to alterations
FIBROFLEX®-U-Profil rod
Execution:
FIBROFLEX® is available in 3 Shore hardnesses:
.5.=80 Shore A = colour: Green
.6.=90 Shore A = colour: Yellow
.7.=95 Shore A = colour: Red
Further technical data at the beginning of Chapter G.
250.
G12
a b a 1 b 1 l 1 250 500
50 50 35 20 ● ●
50 75 35 30 ● ●
75 100 50 40 ● ●
100 200 60 120 ● ●
Ordering Code (example):
FIBROFLEX®-U-Profil rod =250.
Spring hardness MAT 80 Shore A = 5.
Height a 50 mm = 050.
Width b 50 mm = 050.
Length l 1 250 mm = 0250
Order No =250.5.050. 050. 0250
250. FIBROFLEX®-U-Profil rod
subject to alterations
FIBROFLEX®-Hollow Square rod
255.
Execution:
FIBROFLEX® is available in 3 Shore hardnesses:
.5.=80 Shore A = colour: Green
.6.=90 Shore A = colour: Yellow
.7.=95 Shore A = colour: Red
Further technical data at the beginning of Chapter G.
G13
a b a 1 b 1 d 1 l 1 250 500 1000
40 60 20 35 - ● ● ●
45 45 - - 20 ● ● ●
50 50 - - 25 ● ● ●
50 180 20 120 - ● ● ●
60 60 - - 30 ● ● ●
60 80 30 50 - ● ● ●
80 80 - - 40 ● ● ●
80 100 40 60 - ● ● ●
100 100 50 50 - ● ● ●
100 125 50 70 - ● ● ●
100 180 50 123 - ● ● ●
125 125 75 75 - ● ● ●
Ordering Code (example):
FIBROFLEX®-Hollow Square rod =255.
Spring hardness MAT 80 Shore A = 5.
Height a 40 mm = 040.
Width b 60 mm = 060.
Length l 1 250 mm = 0250
Order No =255.5.040. 060. 0250
255. FIBROFLEX®-Hollow Square rod
subject to alterations
FIBROFLEX®-Round rod
Execution:
FIBROFLEX® is available in 3 Shore hardnesses:
.5.=80 Shore A = colour: Green
.6.=90 Shore A = colour: Yellow
.7.=95 Shore A = colour: Red
Further technical data at the beginning of Chapter G.
253.
G14
d 1 l 1 330 500 1000
2 ●
3 ●
4 ●
5 ●
6 ●
7 ●
8 ●
10 ●
12 ●
16 ●
20 ●
25 ●
32 ●
40 ●
50 ●
63 ●
80 ●
100 ●
125 ●
140 ●
150 ●
160 ●
180 ●
200 ●
Ordering Code (example):
FIBROFLEX®-Round rod =253.
Spring hardness MAT 80 Shore A = 5.
External diameter d 1 2 mm = 002
Order No =253.5.002
253. FIBROFLEX®-Round rod
subject to alterations
FIBROFLEX®-Hollow round rod
254.
Execution:
FIBROFLEX® is available in 3 Shore hardnesses:
.5.=80 Shore A = colour: Green
.6.=90 Shore A = colour: Yellow
.7.=95 Shore A = colour: Red
Further technical data at the beginning of Chapter G.
G15
d 1 d 2 l 1 330 500
16 6.5 ●
20 8.5 ●
25 10.5 ●
32 13.5 ●
40 13.5 ●
50 17 ●
63 17 ●
80 21 ●
100 21 ●
125 27 ●
140 50 ●
150 50 ●
160 50 ●
180 50 ●
200 50 ●
Ordering Code (example):
FIBROFLEX®-Hollow round rod =254.
Spring hardness MAT 80 Shore A = 5.
External diameter d 1 16 mm = 016
Order No =254.5.016
254. FIBROFLEX®-Hollow round rod
subject to alterations
FIBROFLEX®-Triangular rod (60°)
Execution:
FIBROFLEX® is available in 3 Shore hardnesses:
.5.=80 Shore A = colour: Green
.6.=90 Shore A = colour: Yellow
.7.=95 Shore A = colour: Red
Further technical data at the beginning of Chapter G.
256.
G16
b l 1 250 500
35 ● ●
50 ● ●
80 ● ●
Ordering Code (example):
FIBROFLEX®-Triangular rod (60°) =256.
Spring hardness MAT 80 Shore A = 5.
Edge length b 35 mm = 035.
Length l 1 250 mm = 0250
Order No =256.5.035.0250
256. FIBROFLEX®-Triangular rod (60°)
subject to alterations
FIBROFLEX®-Hollow triangular rod (60°)
257.
Execution:
FIBROFLEX® is available in 3 Shore hardnesses:
.5.=80 Shore A = colour: Green
.6.=90 Shore A = colour: Yellow
.7.=95 Shore A = colour: Red
Further technical data at the beginning of Chapter G.
G17
b d 1 l 1 250 500
35 8 ● ●
50 12 ● ●
80 20 ● ●
Ordering Code (example):
FIBROFLEX®-Hollow triangular rod (60°) =257.
Spring hardness MAT 80 Shore A = 5.
Edge length b 35 mm = 035.
Length l 1 250 mm = 0250
Order No =257.5.035.0250
257. FIBROFLEX®-Hollow triangular rod (60°)
subject to alterations
FIBROELAST®-Plate
Material:
Polyester-based polyurethane
Hardness 65 Shore A
Colour:
white
Note:
Other plate thicknesses available upon request.
Physical properties:
Shore hardness A: 65
100% modulus of elasticity: 2,4 [N/mm²]
300% modulus of elasticity: 4,6 [N/mm²]
Tensile strength: 26 [N/mm²]
Elongation: 550 [%]
Tear resistance: 46 [kN/m]
Permanent set (70°C): 45 [%]
Rebound elasticity: 58 [%]
Maximum deformation: 40 [%]
2511.3.
G18
s
a x b
250 x 250
a x b
250 x 500
a x b
500 x 500
a x b
500 x 1000
1 ● ● ● ●
2 ● ● ● ●
3 ● ● ● ●
4 ● ● ● ●
5 ● ● ● ●
6 ● ● ● ●
7 ● ● ● ●
8 ● ● ● ●
10 ● ● ● ●
12 ● ● ● ●
15 ● ● ● ●
Ordering Code (example):
FIBROELAST®-Plate =2511.3.
Thickness s 1 mm = 001.
Width a 250 mm = 0250.
Length b 250 mm = 0250
Order No =2511.3. 001.0250. 0250
2511.3. FIBROELAST®-Plate
subject to alterations
FIBROELAST®-Round rod
2531.4.
Material:
Polyester-based polyurethane
Hardness 70 Shore A
Colour:
white
Physical properties:
Shore hardness A: 70
100% modulus of elasticity: 3,0 [N/mm²]
300% modulus of elasticity: 6,0 [N/mm²]
Tensile strength: 28 [N/mm²]
Elongation: 500 [%]
Tear resistance: 58 [kN/m]
Permanent set (70°C): 45 [%]
Rebound elasticity: 55 [%]
Maximum deformation: 40 [%]
G19
Order No d 1 l 1
2531.4.016 16 330
2531.4.020 20 500
2531.4.025 25 500
2531.4.032 32 500
2531.4.040 40 500
2531.4.050 50 500
2531.4.063 63 500
2531.4.080 80 500
2531.4.100 100 500
2531.4.125 125 500
2531.4. FIBROELAST®-Round rod
subject to alterations
FIBROELAST®-Hollow round rod
Material:
Polyester-based polyurethane
Hardness 70 Shore A
Colour:
white
Note:
FIBROELAST®-Hollow round rods can also be used as springs.
Physical properties:
Shore hardness A: 70
100% modulus of elasticity: 3,0 [N/mm²]
300% modulus of elasticity: 6,0 [N/mm²]
Tensile strength: 28 [N/mm²]
Elongation: 500 [%]
Tear resistance: 58 [kN/m]
Permanent set (70°C): 45 [%]
Rebound elasticity: 55 [%]
Maximum deformation: 40 [%]
2541.4.
G20
Order No d 1 d 2 l 1
2541.4.016 16 6.5 330
2541.4.020 20 8.5 500
2541.4.025 25 10.5 500
2541.4.032 32 13.5 500
2541.4.040 40 13.5 500
2541.4.050 50 17 500
2541.4.063 63 17 500
2541.4.080 80 21 500
2541.4.100 100 21 500
2541.4.125 125 27 500
2541.4. FIBROELAST®-Hollow round rod
subject to alterations
Shock absorbing washer
s
2
d
1
d
2450.
Material:
Polyurethan (FIBROFLEX®)
Execution:
2450.6. (90 Shore A) available from stock
2450.5. (80 Shore A) and
2450.7. (95 Shore A) available upon request
Mounting example
G21
d 1 d 2 s d 1 d 2 s d 1 d 2 s
6.4 16 3 17 38 5 26 50 6
8.5 20 3 17 50 6 27 41 7
10.5 15 4 17 63 6 27 125 10
10.5 25 4 18 27 4 31 42 6
11 17 3 18 32 7 32 40 6
12 24 5 21 30 5 32 49 8
13 19 4 21 35 7 32 60 10
13 25 4 21 38 6 37 46 6
13.5 32 4 21 80 10 37 53 8
13.5 40 5 21 100 10 37 65 10
14 23 4 22 28 6 42 70 10
14 26 5 23.5 34 4
15.5 23 4 25 32 6
17 26 4 26 35 6
Ordering Code (example):
Shock absorbing washer =2450.
Shore A hardness MAT 90 Shore A = 6.
Inside diameter d 1 6.4 mm = 06.
External diameter d 2 16 mm = 016.
Thickness s 3 mm = 03
Order No =2450. 6.06. 016. 03
2450. Shock absorbing washer
subject to alterations G22
subject to alterations
Blanking, forming and embossing with
FIBROFLEX® Tooling elastomer holds quite
particular attraction for small to medium batches
where, in comparison with conventional tooling,
time and cost can be saved in the toolroom.
Conventional dies always depend on the highly
accurate relationship between punch and matrix.
This does not apply to elastomer dies. Only one
part – punch or matrix – will be required. The
“opposite member“ is provided by the elastomer
cushion. This means that elastomer dies are
usually made very quickly and therefore cost less.
Moreover they afford great flexibility in regard of
component modification at a later stage.
Whereas the foregoing considerations left the
choice of an alternative solution, presswork
with surface-coated or surface-refined material
usually does not: with any operational blemishes
firmly ruled out, more often than not the “soft
touch“ of a FIBROFLEX® die is the only answer.
FIBROFLEX® Blanking dies
In the actual working cycle of en elastomer
blanking die, the ram force is initially absorbed
by the resistance of the deforming elastomer
cushion. As the limit of deformability is reached,
shearing and stock breakaway must have taken
place. As a general rule it can be stated that
stock of high ductility has a detrimental effect
on elastomer blanking. The brittler materials on
the other hand, such as spring steels, lamination
quality strip and certain aluminium alloys are
blanked in elastomer dies on quite a large scale.
Soft materials like deep drawing steel etc. are
unsuitable for the process.
Steel stock of up to 2–2,5 mm thickness can
today be handled on FIBROFLEX® blanking dies,
while highly accurate blanks of intricate contour
can be processed from thin sheet of 0,2 to
0,01 mm thickness. It is here that the inherently
uniform clamping pressure of the elastomer
cushion proves its beneficial influence – as
vindicated by achieveable part tolerances of
± 0,01 mm.
Metal forming with FIBROFLEX®
Projects of metal forming with FIBROFLEX® must
always be based on the rule that an elastomer
can be displaced but cannot be compressed.
Consequently it is of para-mount importance
to ensure that sufficient space is provided in an
elastomer forming die for the accommodation of
the displaced FIBROFLEX®
Press selection
Due to the normally somewhat greater
bulk of elastomer dies, the availability of ample
die space in the press has to be assured.
Hydraulic presses with their characteristic
slow pressure rise are eminently suitable for
elastomer tooling because this feature matches
the somewhat delayed deformation behaviour of
FIBROFLEX®.
For the same reason, mechanical presses may
give a certain amount of trouble because of
overloading.
Since no demands need be made on press
accuracy, older machines can often be put to
good use again with FIBROFLEX® tooling.
Provided applications follow these general guide
lines, FIBROFLEX® Tooling elastomer will prove
its enormous resilience time and again – giving
shape to workpieces without losing its own.
Recommendations for blanking, forming and embossing operations
with FIBROFLEX® Elastomer
G23
subject to alterations
Application examples of forming operations with FIBROFLEX ® Elastomers
Vee-Bending
One of the easiest elastomer-forming operations is that of Vee-bending off
a solid punch and into a die cushion of stacked FIBROFLEX ® pads.
The necessary penetration of the punch and the amount of over-bending
depend on the thickness, hardness and type of the material – and further-
more on the bending radius, the length of the free legs on the piece part,
and lastly on the Shore hardness of the cushion.
Applicable to all kinds of bending operations is the general rule: the smaller
the bending radius, the less will be the spring-back of the bend and the
shallower is the required penetration of the punch.
Especially with larger batch quantities it is advisable to ensure all-round
retention of the stacked elastomer cushion; it also pays to make punch and
cushion identical in length.
Bending of Vee- and U-Shapes
Bending of Vee- and U-shapes can be achieved either with stacked
FIBROFLEX® pads of different hardness (Fig. 5), or with the aid of solid and
hollow FIBROFLEX® Sections. These may consist of squares, channels or
triangular sections.
Where solid sections or sheet is used as a cushion, wear of the elastomer
material can be reduced through creation of an additional displacement
space at the bottom of the cushion retainer box, similar to Fig. 11, where
gib inserts are placed along the corners.
Hollow cushions, as well as those of a channel configuration, exhibit grea-
ter die life and are therefore the preferred choice for bending operations.
In the case of a U-shaped bend with straight bottom it may be advisable
to insert a packing of 3–5 mm thickness, and of the same width as the flat
bottom of the bend, underneath the cushion. This measure increases the
forming pressure and helps to achieve a flat bottom on the workpiece.
The punch should be relieved on both sides in order to avail compensation
possibilities for springback.
U-Bends with large radius
U-bends with a large bottom radius are difficult to accomplish.
Punch penetration must of need be large; springback can be quite
considerable.
In order to achieve good results, the use of hollow FIBROFLEX® sections or
of channels becomes almost mandatory. This is illustrated in Figs. 7 and 12.
Another alternative consists of machined form cushions in accordance with
Fig. 13.
The hollow space of the channel-shaped cushion has the effect of increa-
sing the horizontal pressure component in the die; this also holds true for
hollow die cushions.
In all cases is it necessary to ensure that the cushion retainer box is suffi-
ciently rigid.
Displacement
possible:
a 1 = 30-40% of a
b 1 = 30-40% of b
Fig. 5
Displacement
possible:
a 1 = 40-50% of a
b 1 = 50-60% of b
Fig. 6
Displacement possible:
a 1 = 50-60% of a
b 1 = 50-60% of b
Fig. 7
G24
subject to alterations
FIBROFLEX® Triangular sections are shaped to fit into the existing forming
grooves of bending brake dies, thus eliminating die changes and/or the
provision of a die cushion retainer box as required with square cushion
configurations.
Fig. 8
Fig. 10
Displacement
possible:
a 1 = 50 - 60% of a
b 1 = 50 - 60% of b
Fig. 11
Displacement
possible:
a 1 = 40 - 50% of a
b 1 = 50 - 60% of b
Fig. 12
Displacement
possible:
a 1 = 50 - 60% of a
b 1 = 60 - 70% of b
Fig. 13
Displacement
possible:
b 1 = 60 - 70% of b
Depending on stock specifications the bending of a channel section may
either be done off a Vee-shaped punch as a voluntary choice – or it may
become an absolute necessity.
Two operational sequences are required, and a goose-necked punch confi-
guration is essential.
Fig. 9
Application examples of forming operations with FIBROFLEX® Elastomers
G25
Blanking and
forming with
FIBROFLEX®-
Elastomers
Blanking and
forming with
FIBROFLEX®-
Elastomers
G27
subject to alterations
Blanking and forming with FIBROFLEX®-Elastomers
Description
FIBROFLEX® forming materials for blanking,
embossing and forming are eminently suitable
for use in small and medium series production.
The main advantage is the reduction in tooling
costs compared with traditional productions
methods.
This means that, even with considerable work-
piece changes or with prototypes, you can res-
pond quickly to changing market requirements
and delivery times.
You can avoid scratching or damaging the icrea-
singly common coated an highly polished sheet
metals by using the gentle touch of elastome-
ters for the forming process.
Forming with FIBROFLEX®
When forming using elastometers, always
remenber the golden rule: whatever the extent
of the deformation, the elastic FIBROFLEX®
forming material remains constant, i.e. it can
be displaced, but not compressed. The design
must allow the elastomer to “flow” into a relief
gap – that is the secret of success.
Choice of machine
When FIBROFLEX® matrices are used for
blanking, embossing and forming the ma-
chine must be able to accommodate the
displacement.
Hydraulic presses are preferable to mechani-
cal presses because of their gradual pressure
build-up which suits the characteristics of the
FIBROFLEX® forming material as it changes
shape.
If a mechanical press is overloaded as it appro-
aches bottom dead centre (which is also the
cutting point), there is an risk of the press being
damaged.
With FIBROFLEX® the machine is not subjected
to any stresses, so even old machines can be
used.
G28 subject to alterations
FIBROFLEX® Forming
tool blanking – drawing – embossing
Combined blanking – embossing – punching
The workpiece is completed at one pass. The shape is determined by the
combined blanking, hole cutting and embossing matrix blank holder
punch, without a reverse shape mould on the cushion side.
The thrust plate in the carrier produces a concentration of pressure which
produces a better result in the active tool range. The thrust plate also provi-
des the necessary compensation for constant volume.
When producing workpieces of a different shape, only the tool elements in
the lower section which produce the shape have to be exchanged.
subject to alterations
Blanking and forming with FIBROFLEX®-Elastomers
Description
FIBROFLEX® forming materials for blanking,
embossing and forming are eminently suitable
for use in small and medium series production.
The main advantage is the reduction in tooling
costs compared with traditional productions
methods.
This means that, even with considerable work-
piece changes or with prototypes, you can res-
pond quickly to changing market requirements
and delivery times.
You can avoid scratching or damaging the icrea-
singly common coated an highly polished sheet
metals by using the gentle touch of elastome-
ters for the forming process.
Forming with FIBROFLEX®
When forming using elastometers, always
remenber the golden rule: whatever the extent
of the deformation, the elastic FIBROFLEX®
forming material remains constant, i.e. it can
be displaced, but not compressed. The design
must allow the elastomer to “flow” into a relief
gap – that is the secret of success.
Choice of machine
When FIBROFLEX® matrices are used for
blanking, embossing and forming the ma-
chine must be able to accommodate the
displacement.
Hydraulic presses are preferable to mechani-
cal presses because of their gradual pressure
build-up which suits the characteristics of the
FIBROFLEX® forming material as it changes
shape.
If a mechanical press is overloaded as it appro-
aches bottom dead centre (which is also the
cutting point), there is an risk of the press being
damaged.
With FIBROFLEX® the machine is not subjected
to any stresses, so even old machines can be
used.
subject to alterations
FIBROFLEX® Forming
tool blanking – drawing – embossing
Combined blanking – embossing – punching
The workpiece is completed at one pass. The shape is determined by the
combined blanking, hole cutting and embossing matrix blank holder
punch, without a reverse shape mould on the cushion side.
The thrust plate in the carrier produces a concentration of pressure which
produces a better result in the active tool range. The thrust plate also provi-
des the necessary compensation for constant volume.
When producing workpieces of a different shape, only the tool elements in
the lower section which produce the shape have to be exchanged.
G29
subject to alterations
FIBROFLEX® Forming
tool dishing
Bulging a pot
For flaring and bulging operations we recommend the use of FIBROFLEX®
concave profiles wherever possible.
The wedge shape of the elastomer and the shape of the pressure and
counter pressure punches both encourage the elastomer to deform in the
required direction.
For bulging work it is worth taking into account the basic principle for
FIBROFLEX®, namely that it maintains a constant volume. (Displaced
volume equals bulging volume – see also description on page G17).
G30 subject to alterations
FIBROFLEX® Universal blanking and forming carrier
FIBROFLEX® blanking matrices
When blanking with elastomers, the workpiece materials, in contrast to
the traditional blanking of workpiece materials, are subjected to their
elastic limits, beyond which the material breaks.
The thickness of sheet steel which can be cut usting FIBROFLEX® is current-
ly up to 2.5 mm.
The even clamping pressure which is excellent for pressing also means that
parts with intricate contours can be manufactured.
It is possible to achieve workpiece accuracy of ± 0,01 mm.
During the blanking process the press pressure first deforms the elasto-
mer. As soon as the elastomer reaches the limits of its deformation the
workpiece is cut.
The less the stretch of the sheet metal, the easier it can be cut using the
elastomer blanking process. Spring band steels, electric sheets and sheet
aluminium all cut well using this process. Deep-drawing sheet steel is
unsuitable for the elastomer blanking process.
subject to alterations
FIBROFLEX® Forming
tool dishing
Bulging a pot
For flaring and bulging operations we recommend the use of FIBROFLEX®
concave profiles wherever possible.
The wedge shape of the elastomer and the shape of the pressure and
counter pressure punches both encourage the elastomer to deform in the
required direction.
For bulging work it is worth taking into account the basic principle for
FIBROFLEX®, namely that it maintains a constant volume. (Displaced
volume equals bulging volume – see also description on page G17).
subject to alterations
FIBROFLEX® Universal blanking and forming carrier
FIBROFLEX® blanking matrices
When blanking with elastomers, the workpiece materials, in contrast to
the traditional blanking of workpiece materials, are subjected to their
elastic limits, beyond which the material breaks.
The thickness of sheet steel which can be cut usting FIBROFLEX® is current-
ly up to 2.5 mm.
The even clamping pressure which is excellent for pressing also means that
parts with intricate contours can be manufactured.
It is possible to achieve workpiece accuracy of ± 0,01 mm.
During the blanking process the press pressure first deforms the elasto-
mer. As soon as the elastomer reaches the limits of its deformation the
workpiece is cut.
The less the stretch of the sheet metal, the easier it can be cut using the
elastomer blanking process. Spring band steels, electric sheets and sheet
aluminium all cut well using this process. Deep-drawing sheet steel is
unsuitable for the elastomer blanking process.
G31
subject to alterations
FIBROFLEX® Forming tool
drawing – embossing
Drawing and embossing
The limits for flaring and bulging depend on the workpiece material, its
thickness and hardness and also the height of the FIBRO FLEX® cushion.
Maximum permissible deformation of the FIBROFLEX® cushion:
80 Shore A – 35%
90 Shore A – 30%
95 Shore A – 25%
G32 subject to alterations
FIBROFLEX® Forming tool
for flaring pipes
Flaring pipes
When flaring using FIBROFLEX®, split cheeks with a conical external sur-
round are required to allow the workpiece to be released.
Depending on wall thickness, flaring ratios of 1.2 can be achieved. Above
a workpiece diameter-to-length ratio of 2 : 1 it is advisable to use concave
cushions with bolt guides.
subject to alterations
FIBROFLEX® Forming tool
drawing – embossing
Drawing and embossing
The limits for flaring and bulging depend on the workpiece material, its
thickness and hardness and also the height of the FIBRO FLEX® cushion.
Maximum permissible deformation of the FIBROFLEX® cushion:
80 Shore A – 35%
90 Shore A – 30%
95 Shore A – 25%
subject to alterations
FIBROFLEX® Forming tool
for flaring pipes
Flaring pipes
When flaring using FIBROFLEX®, split cheeks with a conical external sur-
round are required to allow the workpiece to be released.
Depending on wall thickness, flaring ratios of 1.2 can be achieved. Above
a workpiece diameter-to-length ratio of 2 : 1 it is advisable to use concave
cushions with bolt guides.
G33
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
FIBRO Chemical Tooling Aids
Tooling resin, metal adhesives, oils ang greases
Chemical
Tooling aids
H2 subject to alterations
FIBROLIT® Tooling resins and metal adhesives
FIBROLIT® Chemical tooling aids are offered as
a comprehensive range of reliable agents, spe-
cifically developed for the requirements of the
toolmaking trade, and closely integrated with
other FIBRO products.
Quite categorically the FIBROLIT® bonding
technique relies on first principles only for the
attainment of absolute alignment accuracy.
Which could be called the very criterion of
modern high-precision toolmaking but often
in the past involved the accumulation of many
small errors from conventional diemaking
steps. And attempts at compensation on the
bench. Compromises.
The FIBROLIT®-Concept achieves perfect die
alignment by way of epoxy-bonding of vital
die components, free from clamping stress and
heat distortion, press fit shrinkages and errors
arising from faulty machine tool geometry. And
without recourse to sophisticated, expensive
toolroom machines, thus saving both capacity
and costs.
Successful application of the FIBROLIT® bon-
ding technique however does depend on the
observance of a few guide lines. These are fully
explained in this section.
A quaint obstacle makes itself felt at times:
conservatism, rooted deeply in the traditions
of the toolmaking trade, sceptical of new ideas
that often promise much … but keep little!
In convincing contrast, the FIBROLIT®- Concept
offers uncompromising success indeed. This is
borne out by the unreserved acclaim from tool-
making experts all over the world.
Chemical
Tooling aids
subject to alterations
FIBROLIT® Tooling resins and metal adhesives
FIBROLIT® Chemical tooling aids are offered as
a comprehensive range of reliable agents, spe-
cifically developed for the requirements of the
toolmaking trade, and closely integrated with
other FIBRO products.
Quite categorically the FIBROLIT® bonding
technique relies on first principles only for the
attainment of absolute alignment accuracy.
Which could be called the very criterion of
modern high-precision toolmaking but often
in the past involved the accumulation of many
small errors from conventional diemaking
steps. And attempts at compensation on the
bench. Compromises.
The FIBROLIT®-Concept achieves perfect die
alignment by way of epoxy-bonding of vital
die components, free from clamping stress and
heat distortion, press fit shrinkages and errors
arising from faulty machine tool geometry. And
without recourse to sophisticated, expensive
toolroom machines, thus saving both capacity
and costs.
Successful application of the FIBROLIT® bon-
ding technique however does depend on the
observance of a few guide lines. These are fully
explained in this section.
A quaint obstacle makes itself felt at times:
conservatism, rooted deeply in the traditions
of the toolmaking trade, sceptical of new ideas
that often promise much … but keep little!
In convincing contrast, the FIBROLIT®- Concept
offers uncompromising success indeed. This is
borne out by the unreserved acclaim from tool-
making experts all over the world.
H3
Contents
subject to alterations
Tooling resin FIBROLIT®-ZWO -
Technical data
Tooling resin FIBROFIX®-SECHS -
Technical data
280.02
Tooling resin FIBROLIT®-ZWO
280.05
Tooling resin FIBROLIT®-ZWO
280.08
Tooling resin FIBROFIX®-SECHS
280.09
Injection gun for FIBROFIX®-SECHS
FIBROLIT®-MK - Technical data
Thinning agent for FIBROLIT®-ZWO -
Technical data
281.01
Metal adhesive FIBROLIT®-MK
280.24
Thinning agent for FIBROLIT®-ZWO
281.243
Anaerobic metal adhesives for secu-
ring of screws and bearing bushes
281.270
Anaerobic metal adhesives for secu-
ring of screws and bearing bushes
281.648
Anaerobic metal adhesives for secu-
ring of screws and bearing bushes
281.706
Cleaner
280.20
Leak Detector Spray FIBROLIT®-LSP
281.147
Fluid Metal
H4
H6
H6
H7
H7
H7
H7
H8
H8
H9
H9
H10
H10
H10
H11
H11
H12
Contents
subject to alterations
281.401
Cyanoacrylate adhesive
281.454
Cyanoacrylate adhesive
280.15
Penetration lubricant spray
FIBROLIT®-RL
280.131
Marking out blue FIBROLIT®-ARF
280.23
Marking out blue FIBROLIT®-ARF
280.8021
Silicon oil
280.8001
Oil
280.822405
Release agent
280.27
Release agent FIBROLIT®-TW
280.34
Long-term lubrication for sintered
metal plain bearings - Grease
FIBROLIT®-FETT-LD
280.35
Long-term lubrication for sintered
metal plain bearings - Oil
FIBROLIT®-OEL-LD
280.36.006
Press tool lubricant FIBROLIT®
FIBROFIX®-SECHS - Application with
the injection gun
FIBROLIT®-ZWO - Application
examples
FIBROFIX®-SECHS - Application
examples
H5
H12
H12
H13
H13
H13
H14
H14
H14
H14
H15
H15
H16
H17
H18-19
H18-19
subject to alterations
Technical data:
Tooling resin FIBROLIT ® ZWO
Tooling resin FIBROFIX ® SECHS
Physical properties:
viscosity at 25 °C approx. 9000 mPas
pot life at 25 °C (mixed mann = 100 g) approx. 25 min.
cuting time at 20 - 25 °C* approx. 24 h
storage life at 20 °C approx. 1 year
thermal resistance (Martens) DIN 53458 approx. 50 - 55 °C (75 - 80 °C*)
flashpoint of resin approx. 210 °C
flashpoint of hardener approx. 207 °C
decomposition temperature (ISO/R 871-68) >300 °C
thermal conductivity, within range of 14-38 °C (VDE 0304 section 1/7.59) 0,531 W/km
density (resin) approx. 2,5 g/ml
density (hardener) approx. 1,06 g/ml
compressive strenght DIN EN ISO 604 approx. 130 - 140 N/mm 2
tensile strenght DIN EN ISO 527-1, -2, -3 approx. 50 N/mm 2
flexural strenght DIN EN ISO 178 approx. 70 N/mm 2
ball indentation test DIN EN ISO 2039-1 approx. 213 N/mm 2
impact test 3,57 KJ/m 2
modulus of elasticity (ex tensile test) approx. 8760 N/mm 2
linear shrinkage approx. 0,05 - 0,12 %
*cured at ambient room temperature for 24, or 15 h at 50 °C
Chemical resistance
Chemical substance Note
Acetone C
Formaline 30% B
Xylol A
Silicone solution DC 20 A
Dieselene A
White spirits C
Tetrachloroethylene A
Perchloroethylene A
Ethylacetate C
Epichlorohydrene C
Fluoric acid 10% C
Chlophen T 64 A
Water B
Sea Water B
Solution of NaCl 5% A
Formic acid C
Lactic acid 10% C
Sulphuric acid C
Acetic acid 10% C
Ammonia 25% B
Aniline C
Phenol–90 C
Hydrocloric acid 10% B
A = no effect
B = small effect
C = destructive effect
H6
280.02 280.05
280.09 280.08
280.02
subject to alterations
FIBROLIT®-ZWO Consignment pack (Styrofoam)
1 can of casting resin + 1 cartridge hardener
Full instruction printed on package. Best results are obtained if ambient
temperature and tempreature of steel components etc. are about 20 °C.
Curing completed in 24 hours. Especially when smaller portions of resin are
spooned out, (for the mixing of small quantities of casting resin) it is im-
portant that removal is preceded by thorough stirring: fillers tend to settle
at the bottom of the can and must therefore be mixed evenly.
Mixing ratio by weight: 18 to 1 (resin : hardener).
Physical properties: in chapter H
Optional thinning agent: in chapter H
FIBROLIT®-ZWO Tooling epoxy resin
resin: 365 ml, hardener: 50 ml
A well-tried epoxy resin, chiefly for casting purposes. Size and shape of
container permit easy stirring and mixing therein. Important: resin must
be stirred throroughly prior to addition of hardener, whereupon complete
intermixing requires further vigorous stirring which is a pre-requisite for
even hardening.
FIBROFIX®-SECHS Tooling epoxy resin
six packs of ready-to-mix resin + hardener, 40 ml each
Six packs of tooling resin/hardener, for the expedient, clean use of tooling
resin in small volume. FIBROFIX® SECHS contains the same resin as
FIBROLIT® ZWO – therefore identical instructions apply.
FIBROFIX® SECHS is specifically suited for use in our Injection Gun 280.09 –
see details on page H17.
Styrofoam consignment package
Contents: 6 resin cartridges + 6 ampoules hardener + 1 stirring rod
Injection gun
For the fast, tidy application of FIBROFIX® SECHS, especially where small
gaps or inaccessible locations are involved. Gun accepts throw-away car-
tridge with mixed resin or adhesive. Forced injection through compressing
of cartridge by means of screw plunger. Empty cartridge is removed from
gun and thrown away. Gun remains clean at all times.
(hardener only)
Tooling resin FIBROLIT ® ZWO
Tooling resin FIBROFIX ® SECHS
subject to alterations
Technical data:
Tooling resin FIBROLIT ® ZWO
Tooling resin FIBROFIX ® SECHS
Physical properties:
viscosity at 25 °C approx. 9000 mPas
pot life at 25 °C (mixed mann = 100 g) approx. 25 min.
cuting time at 20 - 25 °C* approx. 24 h
storage life at 20 °C approx. 1 year
thermal resistance (Martens) DIN 53458 approx. 50 - 55 °C (75 - 80 °C*)
flashpoint of resin approx. 210 °C
flashpoint of hardener approx. 207 °C
decomposition temperature (ISO/R 871-68) >300 °C
thermal conductivity, within range of 14-38 °C (VDE 0304 section 1/7.59) 0,531 W/km
density (resin) approx. 2,5 g/ml
density (hardener) approx. 1,06 g/ml
compressive strenght DIN EN ISO 604 approx. 130 - 140 N/mm 2
tensile strenght DIN EN ISO 527-1, -2, -3 approx. 50 N/mm 2
flexural strenght DIN EN ISO 178 approx. 70 N/mm 2
ball indentation test DIN EN ISO 2039-1 approx. 213 N/mm 2
impact test 3,57 KJ/m 2
modulus of elasticity (ex tensile test) approx. 8760 N/mm 2
linear shrinkage approx. 0,05 - 0,12 %
*cured at ambient room temperature for 24, or 15 h at 50 °C
Chemical resistance
Chemical substance Note
Acetone C
Formaline 30% B
Xylol A
Silicone solution DC 20 A
Dieselene A
White spirits C
Tetrachloroethylene A
Perchloroethylene A
Ethylacetate C
Epichlorohydrene C
Fluoric acid 10% C
Chlophen T 64 A
Water B
Sea Water B
Solution of NaCl 5% A
Formic acid C
Lactic acid 10% C
Sulphuric acid C
Acetic acid 10% C
Ammonia 25% B
Aniline C
Phenol–90 C
Hydrocloric acid 10% B
A = no effect
B = small effect
C = destructive effect
280.02 280.05
280.09 280.08
280.02
subject to alterations
FIBROLIT®-ZWO Consignment pack (Styrofoam)
1 can of casting resin + 1 cartridge hardener
Full instruction printed on package. Best results are obtained if ambient
temperature and tempreature of steel components etc. are about 20 °C.
Curing completed in 24 hours. Especially when smaller portions of resin are
spooned out, (for the mixing of small quantities of casting resin) it is im-
portant that removal is preceded by thorough stirring: fillers tend to settle
at the bottom of the can and must therefore be mixed evenly.
Mixing ratio by weight: 18 to 1 (resin : hardener).
Physical properties: in chapter H
Optional thinning agent: in chapter H
FIBROLIT®-ZWO Tooling epoxy resin
resin: 365 ml, hardener: 50 ml
A well-tried epoxy resin, chiefly for casting purposes. Size and shape of
container permit easy stirring and mixing therein. Important: resin must
be stirred throroughly prior to addition of hardener, whereupon complete
intermixing requires further vigorous stirring which is a pre-requisite for
even hardening.
FIBROFIX®-SECHS Tooling epoxy resin
six packs of ready-to-mix resin + hardener, 40 ml each
Six packs of tooling resin/hardener, for the expedient, clean use of tooling
resin in small volume. FIBROFIX® SECHS contains the same resin as
FIBROLIT® ZWO – therefore identical instructions apply.
FIBROFIX® SECHS is specifically suited for use in our Injection Gun 280.09 –
see details on page H17.
Styrofoam consignment package
Contents: 6 resin cartridges + 6 ampoules hardener + 1 stirring rod
Injection gun
For the fast, tidy application of FIBROFIX® SECHS, especially where small
gaps or inaccessible locations are involved. Gun accepts throw-away car-
tridge with mixed resin or adhesive. Forced injection through compressing
of cartridge by means of screw plunger. Empty cartridge is removed from
gun and thrown away. Gun remains clean at all times.
(hardener only)
Tooling resin FIBROLIT ® ZWO
Tooling resin FIBROFIX ® SECHS
H7
subject to alterations
Technical data:
Metal adhesive FIBROLIT® MK
Thinning agent for FIBROLIT® ZWO
Physical properties: FIBROLIT® Metal adhesive
density of Resin MK 1,16 ± 0,01 g/ml
density of Hardener MK 1,13 ± 0,01 g/ml
tensile shear strenght 40 - 50 N/mm 2
thermal resistance (Martens) 45 - 50 °C
pot life (100 g-mixture) 15 - 20 min
shelf life at 20 - 25 °C approx. 1 year
time for complete curing at 20 - 25 °C 24 h approx.
Physical properties: Thinning agent
density 1,16 ± 0,02 g/ml
flash point (DIN 51584) 97 °C
shelf life at 20 - 25 °C approx. 1 year
viscosity at 25 °C 1000 ± 100 mPas
Chemical resistance
Chemical substance Note
Acetone C
Formaline 30% B
Xylol A
Silicone solution DC 20 A
Dieselene A
White spirits C
Tetrachloroethylene A
Perchloroethylene A
Ethyl acetate C
Epichlorohydrene C
Fluoric acid 10% C
Chlophen T 64 A
Water B
Sea Water B
NaCl -solution of 5% A
Formic acid C
Lactic acid 10% C
Sulphuric acid C
Acetic acid 10% C
Ammonia 25% B
Aniline C
Phenol-90 C
Hydrocloric acid 10% B
A = no effect
B = small effect
C = destructive effect
H8
281.01 280.24
subject to alterations
Metal adhesive FIBROLIT® MK
Thinning agent for FIBROLIT®-ZWO
FIBROLIT® MK Metal adhesive
two-component tin, containing altogether 325 ml
Two-component adhesive on eposy resin basis. Mixing ratio is 2:1 by
weight. Parts to be joined must be thoroughly degreased. Coarse surfaces
improve adhesion. Glue line should be 0,6 to 0,7 mm in thickness.
Application with brush or other suitable tool. The adhesive hardens
out completely after 24 hours, but reaches a tensile shear strength of
30 N/mm 2 after 6 1 / 2 hours. Bushes epoxy-bonded with FIBROLIT® MK
remain their geometry and size after hardening of the adhesive.
Thinning agent for FIBROLIT® ZWO
container of 500 ml
A pure epoxy resin, this agent may be added at a certain ratio to FIBROLIT®
ZWO in order to reduce the viscosity of the resin mix. Maximum admixture
= 5%. It must be noted that the addition of thinning agent will extend the
curing time.
Together with hardener 280.05, the thinning agent can be used as a casting
resin – the correct mixing ratio is 5:1 by weight.
subject to alterations
Technical data:
Metal adhesive FIBROLIT® MK
Thinning agent for FIBROLIT® ZWO
Physical properties: FIBROLIT® Metal adhesive
density of Resin MK 1,16 ± 0,01 g/ml
density of Hardener MK 1,13 ± 0,01 g/ml
tensile shear strenght 40 - 50 N/mm 2
thermal resistance (Martens) 45 - 50 °C
pot life (100 g-mixture) 15 - 20 min
shelf life at 20 - 25 °C approx. 1 year
time for complete curing at 20 - 25 °C 24 h approx.
Physical properties: Thinning agent
density 1,16 ± 0,02 g/ml
flash point (DIN 51584) 97 °C
shelf life at 20 - 25 °C approx. 1 year
viscosity at 25 °C 1000 ± 100 mPas
Chemical resistance
Chemical substance Note
Acetone C
Formaline 30% B
Xylol A
Silicone solution DC 20 A
Dieselene A
White spirits C
Tetrachloroethylene A
Perchloroethylene A
Ethyl acetate C
Epichlorohydrene C
Fluoric acid 10% C
Chlophen T 64 A
Water B
Sea Water B
NaCl -solution of 5% A
Formic acid C
Lactic acid 10% C
Sulphuric acid C
Acetic acid 10% C
Ammonia 25% B
Aniline C
Phenol-90 C
Hydrocloric acid 10% B
A = no effect
B = small effect
C = destructive effect
281.01 280.24
subject to alterations
Metal adhesive FIBROLIT® MK
Thinning agent for FIBROLIT®-ZWO
FIBROLIT® MK Metal adhesive
two-component tin, containing altogether 325 ml
Two-component adhesive on eposy resin basis. Mixing ratio is 2:1 by
weight. Parts to be joined must be thoroughly degreased. Coarse surfaces
improve adhesion. Glue line should be 0,6 to 0,7 mm in thickness.
Application with brush or other suitable tool. The adhesive hardens
out completely after 24 hours, but reaches a tensile shear strength of
30 N/mm 2 after 6 1 / 2 hours. Bushes epoxy-bonded with FIBROLIT® MK
remain their geometry and size after hardening of the adhesive.
Thinning agent for FIBROLIT® ZWO
container of 500 ml
A pure epoxy resin, this agent may be added at a certain ratio to FIBROLIT®
ZWO in order to reduce the viscosity of the resin mix. Maximum admixture
= 5%. It must be noted that the addition of thinning agent will extend the
curing time.
Together with hardener 280.05, the thinning agent can be used as a casting
resin – the correct mixing ratio is 5:1 by weight.
H9
281.243
LOCTITE 243
281.270
LOCTITE 2701
281.648
LOCTITE 648
subject to alterations
Anaerobic metal adhesives for securing of screws and bearing bushes
For screws and nuts
For the securing of screws and bolts with medium bonding strength.
Protects against vibrations, corrosion and leakage, up to M 36.
Normal hand tools will suffice for dismantling.
Temperature resistant from -55 to +150°C.
Bonding strength: 6 - 14 N/mm 2
Contents of Bottle: 50 ml
For screws and nuts
For the securing of screws and bolts with high bonding strength, also for
studs and nuts. Suitable for threads up to M 20.
Reliably seals hydraulic/pneumatic lines up to 1 / 2 ″ BSP.
Temperature resistant from -55 to +150°C.
Secured parts cannot be dismatled easily.
Seals gaps up to 0,15 mm max.
Bonding strength: 11 - 20 N/mm 2
Contents of Bottle: 50 ml
For securing bushes and ball bearings
For bonding of bearings, bushes, bolts and other machine components.
Very fast bonding to handling strength. Temperature resistant from -55 to
+175°C.
Where oil-impregnated sintered bushes are to be secured, the special
instructions must be observed.
Seals gaps up to 0,15 mm max.
Bonding strength: 16 - 30 N/mm 2
Contents of Bottle 50 ml
H10
281.243
LOCTITE 243
281.270
LOCTITE 2701
281.648
LOCTITE 648
subject to alterations
Anaerobic metal adhesives for securing of screws and bearing bushes
For screws and nuts
For the securing of screws and bolts with medium bonding strength.
Protects against vibrations, corrosion and leakage, up to M 36.
Normal hand tools will suffice for dismantling.
Temperature resistant from -55 to +150°C.
Bonding strength: 6 - 14 N/mm 2
Contents of Bottle: 50 ml
For screws and nuts
For the securing of screws and bolts with high bonding strength, also for
studs and nuts. Suitable for threads up to M 20.
Reliably seals hydraulic/pneumatic lines up to 1 / 2 ″ BSP.
Temperature resistant from -55 to +150°C.
Secured parts cannot be dismatled easily.
Seals gaps up to 0,15 mm max.
Bonding strength: 11 - 20 N/mm 2
Contents of Bottle: 50 ml
For securing bushes and ball bearings
For bonding of bearings, bushes, bolts and other machine components.
Very fast bonding to handling strength. Temperature resistant from -55 to
+175°C.
Where oil-impregnated sintered bushes are to be secured, the special
instructions must be observed.
Seals gaps up to 0,15 mm max.
Bonding strength: 16 - 30 N/mm 2
Contents of Bottle 50 ml
281.706
LOCTITE 7061 Aerosol
280.20
FIBROLIT ® -LSP
subject to alterations
Rapid-Cleaning spray
Spray can 400 ml
In order to achieve optimum results in bonding work, the affected
surfaces should be thoroughly cleaned beforehand. LOCTITE 706
Spray removes oil, grease and contamination from metal surfaces
treated with it. Upon evaporation, no residue remains.
Leak detector spray FIBROLIT®-LSP
400 ml
For fast and reliable detection of gas leaks and compressed air leaks:
Spray on to the suspect areas and foaming bubbles will appear at the
location of any leaks.
The valve also allows you to spray upwards.
FIBRO Leak detector spray tests connections, whether they are brazed,
screwed or welded, it tests fittings, valves, pressure vessels, hoses, pipe-
work – in short, anything that needs a good seal.
You can use FIBRO Leak detector spray for all gases:
compressed air, oxygen, nitrogen, hydrogen, town gas, natural gas, liquid
gas, carbon dioxide, nitrous oxide, acetylene, propane, butane, other flam-
mable gases, etc.
FIBRO Leak detector spray is non flammable, non corrosive, non toxic and
does not damage or crack plastics such as polyethylene, PVC etc.
Cleaner
Leak detector spray FIBROLIT®-LSP
H11
281.401 281.454
LOCTITE 401 LOCTITE 454
subject to alterations
Fluid metal for fast repairs
Cyanoacrylate adhesive
Fluid metal for fast repairs
Twin syringe 25 ml
Epoxy metal Product for high resistance repairs on steel and cast iron.
Sticks on metal, glass, ceramics and other materials.
To be used e. g. for repairing of substandard working on tools and machine
parts. Suitable as quick filler.
Potlife 8 min.
Fixturing strength 30 min.
Full curing 72 h.
281.147
LOCTITE 147 twin syringe resin
LOCTITE 147 twin syringe hardener
Typ 401, 50 g
Loctite 401 is a high performance
cyanoacrylate adhesive. It bonds
extremely rapidly to a wide variety
of materials, including porous
surfaces such as metal, plastics
and rubber.
Typ 454, 20 g
Type 454 is as above but formu-
lated to a thick, gel consistency.
Will not flow into unwanted areas.
Remains stationary on vertical
or overhead surfaces. Fixturing
strength depending to material
between 20 - 120 sec.
LOCTITE cyanoacrylate adhesive 401/454
H12
280.15 280.131 280.23
subject to alterations
Penetration lubricant spray FIBROLIT® RL
300 ml aerosol spray can
Of enormous penetrating capability, spray deposit enters tiniest joint gaps
and thus releases corroded and seized parts such as nuts, bolts and press
fits. Acts as long-lasting rust protective and lubricant.
Marking out blue FIBROLIT® ARF
300 ml aerosol spray can – 500 ml liquid container
A fast-drying marking out blue of outstanding intensity.
Colour: dark blue.
Degrease before application.
Penetration lubricant spray FIBROLIT®- RL
Marking out blue FIBROLIT®-ARF
281.401 281.454
LOCTITE 401 LOCTITE 454
subject to alterations
Fluid metal for fast repairs
Cyanoacrylate adhesive
Fluid metal for fast repairs
Twin syringe 25 ml
Epoxy metal Product for high resistance repairs on steel and cast iron.
Sticks on metal, glass, ceramics and other materials.
To be used e. g. for repairing of substandard working on tools and machine
parts. Suitable as quick filler.
Potlife 8 min.
Fixturing strength 30 min.
Full curing 72 h.
281.147
LOCTITE 147 twin syringe resin
LOCTITE 147 twin syringe hardener
Typ 401, 50 g
Loctite 401 is a high performance
cyanoacrylate adhesive. It bonds
extremely rapidly to a wide variety
of materials, including porous
surfaces such as metal, plastics
and rubber.
Typ 454, 20 g
Type 454 is as above but formu-
lated to a thick, gel consistency.
Will not flow into unwanted areas.
Remains stationary on vertical
or overhead surfaces. Fixturing
strength depending to material
between 20 - 120 sec.
LOCTITE cyanoacrylate adhesive 401/454
280.15 280.131 280.23
subject to alterations
Penetration lubricant spray FIBROLIT® RL
300 ml aerosol spray can
Of enormous penetrating capability, spray deposit enters tiniest joint gaps
and thus releases corroded and seized parts such as nuts, bolts and press
fits. Acts as long-lasting rust protective and lubricant.
Marking out blue FIBROLIT® ARF
300 ml aerosol spray can – 500 ml liquid container
A fast-drying marking out blue of outstanding intensity.
Colour: dark blue.
Degrease before application.
Penetration lubricant spray FIBROLIT®- RL
Marking out blue FIBROLIT®-ARF
H13
280.8021
LOCTITE 8021
280.8001
LOCTITE 8001
280.27 280.822405
subject to alterations
Silicon oil
400 ml aerosol spray can
A release agent on silicon oil basis – for the attainment of tight clearances
in connection with epoxy casting resins.
Applications include: cast guides on die set pillars, cast-in punches etc.
It is important to observe that components intended for above operations
must have smoothly finished surfaces in order to be released without
force after curing of the epoxy resins FIBROLIT ® ZWO or FIBROFIX® SECHS.
The release agent is applied by spraying or with a rag; it should be rubbed
in well before casting of the resin.
Release agent FIBROLIT® TW
500 ml liquid container
A release agent on wax basis – for the attainment of larger clearances in
connection with epoxy casting resins. Applications include: cast guides on
die set pillars, punches, cast-in bushes etc.
It is important to observe that components intended for above operations
must have smoothly finished surfaces in order to release without force
after curing of the epoxy resins FIBROLIT® ZWO or FIBROFIX® SECHS.
The release agent is applied with a rag. It should be rubbed in well.
Repeated application will increase the clearance obtained.
Oil
400 ml aerosol spray can
280.8001 is a low viscosity oil with good penetrating properties.
It is an excellent tool lubricant.
Silicon oil
Oil
Release agent FIBROLIT®-TW
Release agent
400 ml aerosol spray can
silicon-free release agent
Application for moving parts such as guide pillars, punches etc. with epoxy
casting resins FIBROLIT ® -ZWO or FIBROFIX ® -SECHS.
The release agent is applied by spray – distance 20 to 30 cm.
A uniform surface is achieved after rubbing with a cloth.
H14
280.34 280.35
subject to alterations
FIBROLIT ® FETT-LD FIBROLIT ® OEL-LD
400 ml 1000 ml
Sintered guide bushings are filled under vacuum with special oil
FIBROLIT®-OEL-LD 280.35
As additional long term lubrication use FIBROLIT ® FETT-LD 280.34.
It replaces lost oil in the sintered guiding systems.
Further information see below.
Long-term lubrication for sintered metal plain bearings
Grease FIBROLIT®FETT-LD / Oil FIBROLIT®OEL-LD
New lubrication concept
FIBROLIT®-LD is a new lubrication concept for sintered metal plain bearings in order to achieve even longer running times.
FIBROLIT®-LD means that sintered bearing impregnation oils are kept in micro-cells for long-term and permanent lubrication in the form of a plastic oil
reservoir.
Optimum results are achieved if the bushes have already been impregnated with the matched oil.
The plastic grease FIBROLIT®FETT-LD is provided in the oil supply grooves of the sintered bush. The supply groove is a advantage and is recommended but
not absolutely necessary for additional lubrication, A cappilary bridge to the surface of the sintered bearing is essential.
FIBROLIT®-LD-Lubrication has a number of crucial adventages over previous methods such as grease depot lubrication or felts.
Type of additional lubrication Felt Grease depot FIBROLIT®FETT-LD
Provision of lubricating film
– Wetting of shaft though unimpregnated bearing
Very Good Satisfactory Good
Storability
– Prevention of leaking and bleeding of oil
Poor Very Good Very Good
Oil output
– Use of oil supply
Very Good Poor Satisfactory
Effectivity
– Longer life of bearing
Satisfactory Satisfactory Good
Automation
– Automated application
Difficult,
expensive
Good Very Good
Overall assessment Satisfactory Satisfactory Good
Lubricability
FIBROLIT®-LD is a gelled lubricant and has double the oil descharge capacity of conventional soap lubrication depot grease. An oil excess as with felts is not
encountered. The guide slot is therefore better dised and so supplied for a longer period. The service life of the guide is prolonged.
FIBROLIT®-LD-additional lubrication offers longest service life.
Temperature and vibration-stable
FIBROLIT®-LD is temperature-stable (-40 to +150 °C) and does not flow off under the effect of heat. The plastic oil reservoir retains its strength and remains
in place even under vibration forces.
The FIBROLIT®-LD lubrication concept opens up a new dimension of possible stroke speeds for tools with sintered guides.
280.8021
LOCTITE 8021
280.8001
LOCTITE 8001
280.27 280.822405
subject to alterations
Silicon oil
400 ml aerosol spray can
A release agent on silicon oil basis – for the attainment of tight clearances
in connection with epoxy casting resins.
Applications include: cast guides on die set pillars, cast-in punches etc.
It is important to observe that components intended for above operations
must have smoothly finished surfaces in order to be released without
force after curing of the epoxy resins FIBROLIT ® ZWO or FIBROFIX® SECHS.
The release agent is applied by spraying or with a rag; it should be rubbed
in well before casting of the resin.
Release agent FIBROLIT® TW
500 ml liquid container
A release agent on wax basis – for the attainment of larger clearances in
connection with epoxy casting resins. Applications include: cast guides on
die set pillars, punches, cast-in bushes etc.
It is important to observe that components intended for above operations
must have smoothly finished surfaces in order to release without force
after curing of the epoxy resins FIBROLIT® ZWO or FIBROFIX® SECHS.
The release agent is applied with a rag. It should be rubbed in well.
Repeated application will increase the clearance obtained.
Oil
400 ml aerosol spray can
280.8001 is a low viscosity oil with good penetrating properties.
It is an excellent tool lubricant.
Silicon oil
Oil
Release agent FIBROLIT®-TW
Release agent
400 ml aerosol spray can
silicon-free release agent
Application for moving parts such as guide pillars, punches etc. with epoxy
casting resins FIBROLIT ® -ZWO or FIBROFIX ® -SECHS.
The release agent is applied by spray – distance 20 to 30 cm.
A uniform surface is achieved after rubbing with a cloth.
280.34 280.35
subject to alterations
FIBROLIT ® FETT-LD FIBROLIT ® OEL-LD
400 ml 1000 ml
Sintered guide bushings are filled under vacuum with special oil
FIBROLIT®-OEL-LD 280.35
As additional long term lubrication use FIBROLIT ® FETT-LD 280.34.
It replaces lost oil in the sintered guiding systems.
Further information see below.
Long-term lubrication for sintered metal plain bearings
Grease FIBROLIT®FETT-LD / Oil FIBROLIT®OEL-LD
New lubrication concept
FIBROLIT®-LD is a new lubrication concept for sintered metal plain bearings in order to achieve even longer running times.
FIBROLIT®-LD means that sintered bearing impregnation oils are kept in micro-cells for long-term and permanent lubrication in the form of a plastic oil
reservoir.
Optimum results are achieved if the bushes have already been impregnated with the matched oil.
The plastic grease FIBROLIT®FETT-LD is provided in the oil supply grooves of the sintered bush. The supply groove is a advantage and is recommended but
not absolutely necessary for additional lubrication, A cappilary bridge to the surface of the sintered bearing is essential.
FIBROLIT®-LD-Lubrication has a number of crucial adventages over previous methods such as grease depot lubrication or felts.
Type of additional lubrication Felt Grease depot FIBROLIT®FETT-LD
Provision of lubricating film
– Wetting of shaft though unimpregnated bearing
Very Good Satisfactory Good
Storability
– Prevention of leaking and bleeding of oil
Poor Very Good Very Good
Oil output
– Use of oil supply
Very Good Poor Satisfactory
Effectivity
– Longer life of bearing
Satisfactory Satisfactory Good
Automation
– Automated application
Difficult,
expensive
Good Very Good
Overall assessment Satisfactory Satisfactory Good
Lubricability
FIBROLIT®-LD is a gelled lubricant and has double the oil descharge capacity of conventional soap lubrication depot grease. An oil excess as with felts is not
encountered. The guide slot is therefore better dised and so supplied for a longer period. The service life of the guide is prolonged.
FIBROLIT®-LD-additional lubrication offers longest service life.
Temperature and vibration-stable
FIBROLIT®-LD is temperature-stable (-40 to +150 °C) and does not flow off under the effect of heat. The plastic oil reservoir retains its strength and remains
in place even under vibration forces.
The FIBROLIT®-LD lubrication concept opens up a new dimension of possible stroke speeds for tools with sintered guides.
H15
280.36.006
subject to alterations
Press tool lubricant FIBROLIT®
FIBROLIT® 280.36.006 is a press tool lubricant without any detrimental in-
fluence on subsequent processes, thus eliminating the need for its removal
after the stamping operation.
FIBROLIT® 280.36.006 evaporates at room temperature.
It is non-toxic and has no negative influence on the environment.
Advantages:
– cleaning of components falls away
– components do not stick together
– welding and soldering possible without rinsing etc.
– surface treatments possible without cleaning process
(electro-chemical, cataphoretic)
– affords good corrosion resistance
– no oxidisation or bacteria-infestation of the lubricant
– increased tool life
– exposure to 300 °C results in absolutely residue-free
evaporation
Applications:
– stamping of components from transformer sheet
– all kinds of forming operations
– an aid to bending and coining operations
– manufacture of steel drums
– assists difficult roll-forming processes
– also suitable for special chip-removing operations
Application of FIBROLIT® 280.36.006
to components, sheets and strip:
The lubricant can be applied by way of immersion, spraying and roll-coating.
The use of wipers ahead of press ingress successfully controls lubricant layer.
Drying time:
Depends on temperature and time span. An air blast as well as heat shor-
tens the drying time considerably.
Suitable for:
All types of steel sheet, inox, aluminium, copper alloys, laquered and zinc
plated steel sheet/strip.
Container 1000 ml
H16
1 2
3 4
5 6
subject to alterations
And this is how it’s done –:
hold nozzle against small injection hole drilled from
outside of workpiece into bottom end of injection
gap. Turn plastic knob, thus injecting the resin
through the auxiliary hole into injection gap. The
rising resin will expel the air in the gap, thereby
preventing air from becoming entrapped. Inject
slowly so as to allow the resin to rise evenly all the
way round.
1 Injection gun
2 Injection cartridge
3 Glass ampoule with hardener
4 Stirring rod
Application of FIBROFIX® SECHS with the FIBRO Injection gun
Unscrew nozzle from injection
cartridge. Stir up resin.
Open ampoule and hold over
cartridge. Use suitable rod to
push hardener down into
cartridge.
Stirring and mixing can be done with the
aid of a drilling machine, Stirring rod
held in the chuck.
Select slow revs in order to prevent air
bubbles from forming in the resin.
Open bajonet lock on injection gun and remove
screw plunger.
Screw nozzle back onto injection cartridge.
Place cartridge inside gun – nozzle to front.
Place screw plunger into injection gun and
lock the bajonet mechanism. Holding nozzle
upwards, cut off its tip.
280.36.006
subject to alterations
Press tool lubricant FIBROLIT®
FIBROLIT® 280.36.006 is a press tool lubricant without any detrimental in-
fluence on subsequent processes, thus eliminating the need for its removal
after the stamping operation.
FIBROLIT® 280.36.006 evaporates at room temperature.
It is non-toxic and has no negative influence on the environment.
Advantages:
– cleaning of components falls away
– components do not stick together
– welding and soldering possible without rinsing etc.
– surface treatments possible without cleaning process
(electro-chemical, cataphoretic)
– affords good corrosion resistance
– no oxidisation or bacteria-infestation of the lubricant
– increased tool life
– exposure to 300 °C results in absolutely residue-free
evaporation
Applications:
– stamping of components from transformer sheet
– all kinds of forming operations
– an aid to bending and coining operations
– manufacture of steel drums
– assists difficult roll-forming processes
– also suitable for special chip-removing operations
Application of FIBROLIT® 280.36.006
to components, sheets and strip:
The lubricant can be applied by way of immersion, spraying and roll-coating.
The use of wipers ahead of press ingress successfully controls lubricant layer.
Drying time:
Depends on temperature and time span. An air blast as well as heat shor-
tens the drying time considerably.
Suitable for:
All types of steel sheet, inox, aluminium, copper alloys, laquered and zinc
plated steel sheet/strip.
Container 1000 ml
1 2
3 4
5 6
subject to alterations
And this is how it’s done –:
hold nozzle against small injection hole drilled from
outside of workpiece into bottom end of injection
gap. Turn plastic knob, thus injecting the resin
through the auxiliary hole into injection gap. The
rising resin will expel the air in the gap, thereby
preventing air from becoming entrapped. Inject
slowly so as to allow the resin to rise evenly all the
way round.
1 Injection gun
2 Injection cartridge
3 Glass ampoule with hardener
4 Stirring rod
Application of FIBROFIX® SECHS with the FIBRO Injection gun
Unscrew nozzle from injection
cartridge. Stir up resin.
Open ampoule and hold over
cartridge. Use suitable rod to
push hardener down into
cartridge.
Stirring and mixing can be done with the
aid of a drilling machine, Stirring rod
held in the chuck.
Select slow revs in order to prevent air
bubbles from forming in the resin.
Open bajonet lock on injection gun and remove
screw plunger.
Screw nozzle back onto injection cartridge.
Place cartridge inside gun – nozzle to front.
Place screw plunger into injection gun and
lock the bajonet mechanism. Holding nozzle
upwards, cut off its tip.
H17
subject to alterations
Application examples: FIBROLIT® ZWO, FIBROFIX® SECHS
Casting of punch guides in guiding strippers
Suitable apertures in the stripper can be marked out from finished matrix.
Allowance must be made for a casting gap of 1 - 3 mm around the punch.
Prolonged storage and cold can cause the resin to become stiff and unwor-
kable. Place resin container in hot water of about 60 °C, then stir thorough-
ly and let cool down to room temperature.
Fig. 1:
Casting of punch guide in guiding stripper
Quite often it will suffice to drill a hole in approximation of a shaped
aperture – as shown in fig. 2.
Fig. 2:
Cast guide for form punch
Where extremely thin casting gaps cannot be avoided, admixture of
FIBROLIT® Thinning agent 280.24 will reduce the viscosity of the epoxy
mixture, thus facilitating casting or injection.
The casting aperture/hole in the stripper requires thorough degreasing.
Apply a coating of release agent to both the punch and the matrix. Bring
stripper and matrix into accurate alignment, then clamp together.
Various methods exist for the exact positioning of the punch prior to
casting. A magnetic vee block can be used for assuring verticality. Metal
foil or plastic shims may help in providing equal clearance with the matrix.
Segmented matrices are best made initially to zero clearance – relief and
clearance to be ground after casting; this method ensures correct centring
of the punch versus the matrix inserts.
A ring of plasticine helps to confine the poured resin, also acts as a casting
funnel. Often the use of the FIBRO Injection gun 280.09 will be found much
easier, especially where access is obstructed.
With simple dies, the following execution leads to expedient and good
results:
Fig. 3:
Casting of the punch guide in a simple piercing/blanking die
The punch is set up squarely and positioned dimensionally correct relative
to the matrix. The punch guide is then cast in the prepared stripper
aperture – the stripper being dowelled to the matrix, of course.
After hardening, the punch is forced lightly into the soft matrix, this being
facilitated by the usual undersized preliminary matrix aperture.
The matrix is then worked to the impressed contours, finished and finally
hardened.
Where stripping forces are considerable and/or where large runs are antici-
pated, the cast epoxy resin guides in the stripper can be protected against
wear by a wear plate. This plate is fitted to the underside of the stripper –
before or after casting.
Fast-running dies require lubrication of the punch guide; an oil well is
easily formed at the top end of the cast resin guide – as shown in fig. 4.
Fig. 4:
Cast punch guide with oil well and wear plate underneath stripper
Quill punches ought to be given maximum support over their length; a
typical cast stripper guide for such thin punches is shown in fig. 5.
Fig. 5:
Cast guide for thin Quill-Type Punch
H18 subject to alterations
Fig. 6 shows a guiding stripper with jig-bored holes for a number of dowel
pins. The aperture was sawn. After driving in of the dowel pins the punch
is inserted and then the guide is cast around it. The line contact with the
hardened dowels makes the punch guide
more durable, and the lining up of the punch (prior to casting)
is eliminated.
Application examples: FIBROLIT® ZWO, FIBROFIX® SECHS
Fig. 6:
Cast punch guide with jig-bored positioning dowel pins
A complicated guiding stripper with many intricately-shaped
punch guiding holes is shown in fig. 7. All apertures in the stripper were
drilled, sawn or milled, and the punch guides were cast with FIBRO tooling
resin.
Fig. 7:
Guiding stripper with numerous punch guides, cast with FIBRO tooling
resin
Examples of epoxy-casting and
epoxy-bonding work in a progression die
Cast-in liner bushes for dowel pins
These hardened Liner Bushes are used to great advantage where
it is necessary to dismantle or replace unhardened components frequently
– for instance in precision stamping dies etc.
The jig-ground dowel pin holes in the hardened and ground plates assure
perfectly accurate interchangeability.
The unhardened counterpart is brought into precise position and align-
ment by way of casting-in of the hardened liner bushes. Either FIBROLIT®
ZWO or FIBROFIX® SECHS is used for casting.
subject to alterations
Application examples: FIBROLIT® ZWO, FIBROFIX® SECHS
Casting of punch guides in guiding strippers
Suitable apertures in the stripper can be marked out from finished matrix.
Allowance must be made for a casting gap of 1 - 3 mm around the punch.
Prolonged storage and cold can cause the resin to become stiff and unwor-
kable. Place resin container in hot water of about 60 °C, then stir thorough-
ly and let cool down to room temperature.
Fig. 1:
Casting of punch guide in guiding stripper
Quite often it will suffice to drill a hole in approximation of a shaped
aperture – as shown in fig. 2.
Fig. 2:
Cast guide for form punch
Where extremely thin casting gaps cannot be avoided, admixture of
FIBROLIT® Thinning agent 280.24 will reduce the viscosity of the epoxy
mixture, thus facilitating casting or injection.
The casting aperture/hole in the stripper requires thorough degreasing.
Apply a coating of release agent to both the punch and the matrix. Bring
stripper and matrix into accurate alignment, then clamp together.
Various methods exist for the exact positioning of the punch prior to
casting. A magnetic vee block can be used for assuring verticality. Metal
foil or plastic shims may help in providing equal clearance with the matrix.
Segmented matrices are best made initially to zero clearance – relief and
clearance to be ground after casting; this method ensures correct centring
of the punch versus the matrix inserts.
A ring of plasticine helps to confine the poured resin, also acts as a casting
funnel. Often the use of the FIBRO Injection gun 280.09 will be found much
easier, especially where access is obstructed.
With simple dies, the following execution leads to expedient and good
results:
Fig. 3:
Casting of the punch guide in a simple piercing/blanking die
The punch is set up squarely and positioned dimensionally correct relative
to the matrix. The punch guide is then cast in the prepared stripper
aperture – the stripper being dowelled to the matrix, of course.
After hardening, the punch is forced lightly into the soft matrix, this being
facilitated by the usual undersized preliminary matrix aperture.
The matrix is then worked to the impressed contours, finished and finally
hardened.
Where stripping forces are considerable and/or where large runs are antici-
pated, the cast epoxy resin guides in the stripper can be protected against
wear by a wear plate. This plate is fitted to the underside of the stripper –
before or after casting.
Fast-running dies require lubrication of the punch guide; an oil well is
easily formed at the top end of the cast resin guide – as shown in fig. 4.
Fig. 4:
Cast punch guide with oil well and wear plate underneath stripper
Quill punches ought to be given maximum support over their length; a
typical cast stripper guide for such thin punches is shown in fig. 5.
Fig. 5:
Cast guide for thin Quill-Type Punch
subject to alterations
Fig. 6 shows a guiding stripper with jig-bored holes for a number of dowel
pins. The aperture was sawn. After driving in of the dowel pins the punch
is inserted and then the guide is cast around it. The line contact with the
hardened dowels makes the punch guide
more durable, and the lining up of the punch (prior to casting)
is eliminated.
Application examples: FIBROLIT® ZWO, FIBROFIX® SECHS
Fig. 6:
Cast punch guide with jig-bored positioning dowel pins
A complicated guiding stripper with many intricately-shaped
punch guiding holes is shown in fig. 7. All apertures in the stripper were
drilled, sawn or milled, and the punch guides were cast with FIBRO tooling
resin.
Fig. 7:
Guiding stripper with numerous punch guides, cast with FIBRO tooling
resin
Examples of epoxy-casting and
epoxy-bonding work in a progression die
Cast-in liner bushes for dowel pins
These hardened Liner Bushes are used to great advantage where
it is necessary to dismantle or replace unhardened components frequently
– for instance in precision stamping dies etc.
The jig-ground dowel pin holes in the hardened and ground plates assure
perfectly accurate interchangeability.
The unhardened counterpart is brought into precise position and align-
ment by way of casting-in of the hardened liner bushes. Either FIBROLIT®
ZWO or FIBROFIX® SECHS is used for casting.
H19
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
Peripheral Equipment
for presses, tool manufacture, assembly aids
Conveyor belts, pneumatic conveyors, electric conveyors
Peripheral
equipment
J2
subject to alterations
Peripheral equipment
Press and tools products
Ball bearing inserts and rails
If you need fast and reliable tool changing, you
will find that equipping or updating your press
with ball bearing inserts and rails is the ideal
solution.
With ball bearing inserts and rails you can
move or change tools fast, and above all
accurately - even if they weigh several tons.
In the past this has often been an awkward,
inconvenient and sometimes even critical
process.
Equipping and retrofitting press tables with
ball bearing rails is extremely straightforward
as virtually every press table has fixing slots.
The ball bearing rails are simply inserted and
fixed in these slots.
Ball bearing inserts can be used for press tables
which do not have fixing slots. These are fitted
in the locating sockets.
The ball bearings of the inserts and rails
will move in any direction and project only
slightly above the surface of the press table.
The result is that only slight force is required
for movement on the table. When the tool is
clamped in place it sits on the table and the
clamping pressure causes the ball bearings to
retract into their sockets.
Roller inserts and roller rails
Roller inserts and rails will carry twice the load
of ball bearing inserts and rails and ensure
precise linear movement of the tool. This linear
technology requires precise positioning of the
tool when it is transferred to the tool bench.
Roller rails are used especially on presses with
stationary mounting devices.
The special roller bearing technology operates
reliably at high temperatures (200 °C).
Unlike ball bearing rails, roller rails can be used
in tool base plates, i.e. installed upside down.
Conveyor belts
Our conveyor belts are designed for use in a
wide variety of production applications.
There is a belt width and length to suit almost
every application.
The conveyor belts are powered by an electric
motor, which is electronically regulated to
provide belt speeds from 0.02 to 30 metres per
minute.
The motor can be mounted horizontally or
vertically, on either side of the belt for either
direction of movement. Conveyor belts are
available with or without profiles across the
belt. Conveyor edge rails are also available in a
range of designs.
Pneumatic conveyors
This pneumatic conveyor is unique and is
patented. It was designed to provide an
effective and affordable solution to the
problems of conveying parts and disposing of
waste.
This beltless system conveys stampings and
waste from the tool area by vibration alone.
Electro-mechanical transporters
The FIBRO electro-mechanical transporters
have been developed to effectively and
inexpensively solve the problems of
transporting parts and the removal of
stamping and cutting residues from presses.
The principle behind the electro-mechanical
transporter is the so-called „table cloth effect“.
The slow acceleration during the forward
stroke pushes the parts or offcuts forwards. The
fast return stroke of the guiding system results
in a transport movement in only one direction.
J3
Contents
subject to alterations
2398.
Electronic thread moulding
2198.32.
Ball bearing insert without collar
2198.33.
Ball bearing insert with collar
2198.42.
Ball bearing rail
2198.34.
Roller insert without collar
2198.35.
Roller insert with collar
2198.44.
Roller rail
2198.50.55.
Spring mounted roller to
VW Standard
3710.12.01
Counter view, mechanical
3710.00.12.01
Installation frame for counter view
2195.301.
Conveyor belt, electrically controlled
2195.302.
Conveyor belt, electrically controlled
2195.401.
Conveyor belt, electrically controlled
2195.402.
Conveyor belt, electrically controlled
2195.114.
Delimiting guide for conveyor belt
2195.115.
Delimiting guide for conveyor belt
J4
J7-9
J10
J10
J11
J12
J12
J13
J14-15
J16
J17
J22
J23
J24
J25
J26
J26
Contents
subject to alterations
2195.116.
Delimiting guide for conveyor belt
2195.117.
Delimiting guide for conveyor belt
2195.218.
Delimiting guide with loss preven-
tion for conveyor belt
2195.219.
Delimiting guide with loss preven-
tion for conveyor belt
2195.220.
Delimiting guide with loss preven-
tion for conveyor belt
2195.221.
Delimiting guide with loss preven-
tion for conveyor belt
2195.120./121.
Stand for conveyor belt
2195.130./131.
Stand for conveyor belt
2195.140./141.
Stand for conveyor belt
2195.150./151.
Stand for conveyor belt
2199.03/10/40.1/70
Pneumatic conveyor
2299.001.
Electro-mechanical transporter -
vertical gear position
2299.002.
Electro-mechanical transporter -
horizontal gear position
2299.011.
Electro-mechanical transporter -
vertical gear position, with profile
and support
2299.012.
Electro-mechanical transporter -
horizontal gear position, with profile
and support
2299.121.
Electro-mechanical transporter -
vertical gear position, two slides,
with profile and support
J5
J26
J26
J27
J27
J27
J27
J28
J28
J28
J28
J31
J35
J35
J36
J36
J37
Contents
subject to alterations
2299.122.
Electro-mechanical transporter -
horizontal gear position, two slides,
with profile and support
2299.221.
Electro-mechanical transporter -
vertical centre gear position, two
slides, with profile and support
2299.222.
Electro-mechanical transporter -
horizontal centre gear position, two
slides, with profile and support
2299.510
Electro-mechanical transporters -
Fastening element with height
adjustment system
2299.511
Electro-mechanical transporters -
Fastening element
2299.520
Electro-mechanical transporters -
Distance
2299.540
Electro-mechanical transporters -
Quick clamp for guiding system
2299.541
Electro-mechanical transporters -
Quick clamp for guiding system
2299.530
Electro-mechanical transporters -
Angled mounting with adapter plate
2191.
Sensors for stamping and forming
technology
J6
J37
J38
J38
J39
J39
J40
J40
J40
J41
J42
Electronic Thread
Moulding
PATENTED
please request your catalogue
further information on
request
Electronic Thread
Moulding
PATENTED
please request your catalogue
further information on
request
J7
subject to alterations
Flexibility
The electronic thread moulding unit can be
used in a wide variety of presses, progressive
dies and automatic punching machines
thanks to its independent drive and versatile
control unit. If required, a thread cutter can
also be operated instead of the non-cutting
thread moulder. The compact design allows
for the greatest possible flexibility.
Integration takes place through installation
in existing equipment. The control unit of
the electronic thread moulding unit is cou-
pled with the equipment according to requi-
rements. The simple programming facilitates
quick calibration of all parameters.
Quality
The thread moulding unit produces high
quality threads in sizes M2-M24. The threads
stand out thanks to:
• great strength and stability
• high surface quality
The quality test includes an ongoing check of
the thread moulding cycle. The condition of
the thread tool, the tolerance of the core
hole and the quality of the resulting thread
are inferred from the monitored parameters.
If limit values are fallen short of or are excee-
ded, a stop signal is sent to the press or
equipment and a corresponding error mes-
sage is produced. Furthermore, all data sets
can be read out from the controls and sum-
marised externally as a report, for instance
within a quality assurance system.
Cost effectiveness
In addition to producing high quality
threads, the thread creation is above all ext-
remely cost effective. Cost savings can be
achieved through:
• long service life of the tools
• faster processing times
• avoiding rejects
• eliminating the feeding of parts and additio-
nal production stages
• a high level of investment security
The electronic thread moulding unit, specially designed for punching and forming processes, stands
out thanks to its excellent process integration. Regardless of whether the electronic thread moulding
unit is used in progressive dies or progression tools, in presses or in automatic punching and bending
machines, the desired threads are created in a reliable and controlled fashion. This improves thread
quality, increases reliability and ensures quick, cost-effective production.
Sample applications
Electronic Thread Moulding
At a glance
• Versatile and flexible application
• Autonomous system
• Large spectrum of thread sizes M2-M24
(larger upon request)
• Simple programming and control
• High quality
• Stability and strength
• Surface quality
• Integrated quality control
• Cost effective
• Cost savings
• Short production times
• A high level of investment security
J8 subject to alterations
The controls and the servo regulator for the
drives are located in the control box. The size
of the control box varies according to the
number of systems that must be controlled.
The control unit can regulate up to 6 inde-
pendent drives. 10 programmes per unit
allow unrestricted programming of the para-
meters (rotation speed of the leader, limita-
tion of the torque, number of rotations of
the leader, cycle time, batch counter, process
data monitoring). Data storage may also
take place, which serves to record all the tor-
que values.
The moulding head transforms horizontal
rotation into vertical rotation. The feed
motion is carried out by a leader. The thread
pitch of the leader corresponds to the pitch
of the thread to be moulded. The moulding
tool is operated with maximum precision
with the help of the head spindle sleeve. A
clamping sleeve is used to clamp the thread
moulder.
The drive shaft transfers the drive's torque
to the moulding head. By evening out diffe-
rences in height and length, the moulding
head can be installed in every position wit-
hin the tool. It is also manoeuvrable on hol-
ding-down plates. The maximum clearance
between the drive and the moulding head is
500 mm.
The bevel gear serves to limit the length of
the installation space required by the drive.
Using the bevel gear is optional.
The drive consists of one synchronous servo-
motor for each moulding head that must be
powered. The servomotor is configured
according to the thread size. This makes it
possible to create different thread sizes in a
tool using one control. Thanks to the cons-
tant cutting speed, significantly longer ser-
vice lives are achieved than is the case with
mechanical, forced piloted systems.
The drive is independent from the press
stroke and press motion. The maximum rota-
tion speed is 6000 U/min.
A flexible and compact micro dosing unit
with a volumetric dosing pump allows for
precise and reliable lubrication. The nozzle
technology was developed for punching and
forming processes.
++ excellent
+ good
• satisfactory
– adequate
– – inadequate
electronic
thread
moulding
thread
cutting*
threaded/
punched
nut
weld nut
Possible uses
Thread sizes + ++ + +
Tensile strength of the material • • ++ ++
Flexibility ++ – – – – – –
Quality
Surface ++ • • •
(Pull-out) resistance ++ – – –
Load capacity ++ + + +
Reliability ++ ++ – – – –
Time
Number of process stages ++ + – – – –
Processing time ++ • – – – –
Cost
Production costs ++ – • – –
* as a discrete, downstream process stage
Process comparison
Electronic Thread Moulding
subject to alterations
Flexibility
The electronic thread moulding unit can be
used in a wide variety of presses, progressive
dies and automatic punching machines
thanks to its independent drive and versatile
control unit. If required, a thread cutter can
also be operated instead of the non-cutting
thread moulder. The compact design allows
for the greatest possible flexibility.
Integration takes place through installation
in existing equipment. The control unit of
the electronic thread moulding unit is cou-
pled with the equipment according to requi-
rements. The simple programming facilitates
quick calibration of all parameters.
Quality
The thread moulding unit produces high
quality threads in sizes M2-M24. The threads
stand out thanks to:
• great strength and stability
• high surface quality
The quality test includes an ongoing check of
the thread moulding cycle. The condition of
the thread tool, the tolerance of the core
hole and the quality of the resulting thread
are inferred from the monitored parameters.
If limit values are fallen short of or are excee-
ded, a stop signal is sent to the press or
equipment and a corresponding error mes-
sage is produced. Furthermore, all data sets
can be read out from the controls and sum-
marised externally as a report, for instance
within a quality assurance system.
Cost effectiveness
In addition to producing high quality
threads, the thread creation is above all ext-
remely cost effective. Cost savings can be
achieved through:
• long service life of the tools
• faster processing times
• avoiding rejects
• eliminating the feeding of parts and additio-
nal production stages
• a high level of investment security
The electronic thread moulding unit, specially designed for punching and forming processes, stands
out thanks to its excellent process integration. Regardless of whether the electronic thread moulding
unit is used in progressive dies or progression tools, in presses or in automatic punching and bending
machines, the desired threads are created in a reliable and controlled fashion. This improves thread
quality, increases reliability and ensures quick, cost-effective production.
Sample applications
Electronic Thread Moulding
At a glance
• Versatile and flexible application
• Autonomous system
• Large spectrum of thread sizes M2-M24
(larger upon request)
• Simple programming and control
• High quality
• Stability and strength
• Surface quality
• Integrated quality control
• Cost effective
• Cost savings
• Short production times
• A high level of investment security
subject to alterations
The controls and the servo regulator for the
drives are located in the control box. The size
of the control box varies according to the
number of systems that must be controlled.
The control unit can regulate up to 6 inde-
pendent drives. 10 programmes per unit
allow unrestricted programming of the para-
meters (rotation speed of the leader, limita-
tion of the torque, number of rotations of
the leader, cycle time, batch counter, process
data monitoring). Data storage may also
take place, which serves to record all the tor-
que values.
The moulding head transforms horizontal
rotation into vertical rotation. The feed
motion is carried out by a leader. The thread
pitch of the leader corresponds to the pitch
of the thread to be moulded. The moulding
tool is operated with maximum precision
with the help of the head spindle sleeve. A
clamping sleeve is used to clamp the thread
moulder.
The drive shaft transfers the drive's torque
to the moulding head. By evening out diffe-
rences in height and length, the moulding
head can be installed in every position wit-
hin the tool. It is also manoeuvrable on hol-
ding-down plates. The maximum clearance
between the drive and the moulding head is
500 mm.
The bevel gear serves to limit the length of
the installation space required by the drive.
Using the bevel gear is optional.
The drive consists of one synchronous servo-
motor for each moulding head that must be
powered. The servomotor is configured
according to the thread size. This makes it
possible to create different thread sizes in a
tool using one control. Thanks to the cons-
tant cutting speed, significantly longer ser-
vice lives are achieved than is the case with
mechanical, forced piloted systems.
The drive is independent from the press
stroke and press motion. The maximum rota-
tion speed is 6000 U/min.
A flexible and compact micro dosing unit
with a volumetric dosing pump allows for
precise and reliable lubrication. The nozzle
technology was developed for punching and
forming processes.
++ excellent
+ good
• satisfactory
– adequate
– – inadequate
electronic
thread
moulding
thread
cutting*
threaded/
punched
nut
weld nut
Possible uses
Thread sizes + ++ + +
Tensile strength of the material • • ++ ++
Flexibility ++ – – – – – –
Quality
Surface ++ • • •
(Pull-out) resistance ++ – – –
Load capacity ++ + + +
Reliability ++ ++ – – – –
Time
Number of process stages ++ + – – – –
Processing time ++ • – – – –
Cost
Production costs ++ – • – –
* as a discrete, downstream process stage
Process comparison
Electronic Thread Moulding
J9
subject to alterations
Ball bearing insert without collar
Ball bearing insert with collar
Note:
The supporting ball bearings raise the object to be moved (tool) away
from the table surface and replace the surface friction with rolling fric-
tion. This significantly reduces the force required to move the tool.
Note:
The supporting ball bearings raise the object to be moved (tool) away
from the table surface and replace the surface friction with rolling fric-
tion. This significantly reduces the force required to move the tool.
2198.32.
2198.33.
J10
Order No d
Load capacity
m [daN]
Ball
diameter e t
2198.32.020 20 25 10 10 30
2198.32.024 24 40 12 14 38
2198.32.030 30 63 15 20 44
2198.32.040 40 100 20 30 53
Order No d
Load capacity
m [daN]
Ball
diameter e t l
2198.33.020 20 25 10 25 3.5 31
2198.33.024 24 40 12 30 4 39
2198.33.030 30 63 15 35 5 45
2198.33.040 40 100 20 50 6 54
2198.32.
2198.33. Ball bearing insert with collar
Ball bearing insert without collar
subject to alterations
Ball bearing rail
2198.42.
Note:
The ball bearing rails are pushed into the DIN 650 T-shaped grooves in
the press table and are fixed in place by the clamping piece. The size
and number of the ball bearing rails is determined by the size of the T-
shaped groove and the load-bearing capacity required. Once the tool is
clamped in place, it lies on the press table and the clamping pressure
presses the ball bearings into the holes.
* T-shaped grooves are not absolutely necessary.
J11
Order No a
Load capacity
m [daN] L
Number
of balls
Ball
diameter f b* c* h x y
2198.42.18.105 18 75 105 3 10 1.5 30 12 30 35 14.5
2198.42.18.140 18 100 140 4 10 1.5 30 12 30 35 14.5
2198.42.18.175 18 125 175 5 10 1.5 30 12 30 35 14.5
2198.42.18.210 18 150 210 6 10 1.5 30 12 30 35 14.5
2198.42.18.280 18 200 280 8 10 1.5 30 12 30 35 14.5
2198.42.18.350 18 250 350 10 10 1.5 30 12 30 35 14.5
2198.42.22.120 22 120 120 3 12 1.5 37 16 38 40 14.5
2198.42.22.160 22 160 160 4 12 1.5 37 16 38 40 14.5
2198.42.22.200 22 200 200 5 12 1.5 37 16 38 40 14.5
2198.42.22.240 22 240 240 6 12 1.5 37 16 38 40 14.5
2198.42.22.320 22 320 320 8 12 1.5 37 16 38 40 14.5
2198.42.22.400 22 400 400 10 12 1.5 37 16 38 40 14.5
2198.42.28.135 28 190 135 3 15 1.5 46 20 48 45 19
2198.42.28.180 28 250 180 4 15 1.5 46 20 48 45 19
2198.42.28.225 28 320 225 5 15 1.5 46 20 48 45 19
2198.42.28.270 28 380 270 6 15 1.5 46 20 48 45 19
2198.42.28.360 28 500 360 8 15 1.5 46 20 48 45 19
2198.42.28.450 28 630 450 10 15 1.5 46 20 48 45 19
2198.42.36.150 36 300 150 3 20 1.5 56 25 61 50 24.5
2198.42.36.200 36 400 200 4 20 1.5 56 25 61 50 24.5
2198.42.36.250 36 500 250 5 20 1.5 56 25 61 50 24.5
2198.42.36.300 36 600 300 6 20 1.5 56 25 61 50 24.5
2198.42.36.400 36 800 400 8 20 1.5 56 25 61 50 24.5
2198.42.36.500 36 1000 500 10 20 1.5 56 25 61 50 24.5
2198.42. Ball bearing rail
subject to alterations
Roller insert without collar
Roller insert with collar
Note:
Roller inserts provide double the capacity of ball bearing inserts.
Torsion protection is provided by the customer.
Note:
Roller inserts provide double the capacity of ball bearing inserts.
Torsion protection is provided by the customer.
2198.34.
2198.35.
J12
Order No d
Load capacity
m [daN]
Roller
diameter e t
2198.34.020 20 50 10 10 30
2198.34.024 24 80 13 14 38
2198.34.030 30 125 16 20 44
2198.34.040 40 200 19 30 53
Order No d
Load capacity
m [daN]
Roller
diameter e t l
2198.35.020 20 50 10 25 3.5 31
2198.35.024 24 80 13 30 4 39
2198.35.030 30 125 16 35 5 45
2198.35.040 40 200 19 50 6 54
2198.34.
2198.35. Roller insert with collar
Roller insert without collar
subject to alterations
Roller rail
2198.44.
Note:
Roller rails provide double the capacity of ball bearing rails. They ensure
precise linear movement of the tool.
Unlike ball bearing rails, roller rails can be used in tool base plates, i.e.
installed upside down.
* T-shaped grooves are not absolutely necessary.
J13
Order No a
Load capacity
m [daN] L
Number of
rollers
Roller
diameter f b* c* h x y
2198.44.18.105 18 150 105 3 10 1.5 30 12 30 35 14.5
2198.44.18.140 18 200 140 4 10 1.5 30 12 30 35 14.5
2198.44.18.175 18 250 175 5 10 1.5 30 12 30 35 14.5
2198.44.18.210 18 300 210 6 10 1.5 30 12 30 35 14.5
2198.44.18.280 18 400 280 8 10 1.5 30 12 30 35 14.5
2198.44.18.350 18 500 350 10 10 1.5 30 12 30 35 14.5
2198.44.22.120 22 240 120 3 13 1.5 37 16 38 40 14.5
2198.44.22.160 22 320 160 4 13 1.5 37 16 38 40 14.5
2198.44.22.200 22 400 200 5 13 1.5 37 16 38 40 14.5
2198.44.22.240 22 480 240 6 13 1.5 37 16 38 40 14.5
2198.44.22.320 22 640 320 8 13 1.5 37 16 38 40 14.5
2198.44.22.400 22 800 400 10 13 1.5 37 16 38 40 14.5
2198.44.28.135 28 380 135 3 16 1.5 46 20 48 45 19
2198.44.28.180 28 500 180 4 16 1.5 46 20 48 45 19
2198.44.28.225 28 630 225 5 16 1.5 46 20 48 45 19
2198.44.28.270 28 750 270 6 16 1.5 46 20 48 45 19
2198.44.28.360 28 1000 360 8 16 1.5 46 20 48 45 19
2198.44.28.450 28 1250 450 10 16 1.5 46 20 48 45 19
2198.44.36.150 36 600 150 3 19 1.5 56 25 61 50 24.5
2198.44.36.200 36 800 200 4 19 1.5 56 25 61 50 24.5
2198.44.36.250 36 1000 250 5 19 1.5 56 25 61 50 24.5
2198.44.36.300 36 1200 300 6 19 1.5 56 25 61 50 24.5
2198.44.36.400 36 1600 400 8 19 1.5 56 25 61 50 24.5
2198.44.36.500 36 2000 500 10 19 1.5 56 25 61 50 24.5
2198.44. Roller rail
subject to alterations
Spring mounted roller to VW Standard
Note:
Screws are not included.
Application:
For stabilizing the sheet-metal strip in the tool and at the coil entry.
Fixing:
Use socket cap screws DIN EN ISO 4762 M8.
Note:
Screws are not included.
Application:
For stabilizing the sheet-metal strip in the tool and at the coil entry.
Fixing:
Use socket cap screws DIN EN ISO 4762 M8.
Material: Steel
ø15
ø9
11
10
10
50
38
40
ø48
45
15 18
~102
82
spare part:
2198.50.55.01.07
2198.50.55.01 Execution 1
ø48
10
10
~162
ø15
ø9
11
38
98 45
15
50
38
40
spare part:
2198.50.55.01.07
Material: Steel
2198.50.55.02 Execution 2
J14
subject to alterations
Spring mounted roller to VW Standard
10
10
50
38
40
ø48
45
15
ø15
ø9
11
Material: Steel
~102
18
82
spare part:
2198.50.55.01.07
2198.50.55.03 Execution 3
Note:
Screws are not included.
Application:
For stabilizing the sheet-metal strip in the tool and at the coil entry.
Fixing:
Use socket cap screws DIN EN ISO 4762 M8.
10
10
50
38
40
ø48
45
ø15
ø9
11
15 18
82
~ 135
spare part
2198.50.55.01.07
2198.50.55.04 Execution 4
Material: Steel
Note:
Screws are not included.
Application:
For stabilizing the sheet-metal strip in the tool and at the coil entry.
Fixing:
Use socket cap screws DIN EN ISO 4762 M8.
J15
subject to alterations
Counter view, mechanical
Description:
- monitors the productivity of a moulding tool
Note:
- max. operational temperature 120 °C
- seven digit display, non-resettable, allows recording up to 10 million
cycles
- splash resistant, corrosion resistant
- incl. mounting screws M4x25
Installation into mould parting surface with 2 cylinder screws M4 x 25
DIN EN ISO 4762.
- An installation in the mould parting surface provides a good reading of
the counted values.
Patent
FT
48
24
38
28,5
26
R8
M4x25 (2x)
3710.12.01
ø6,5
47,5
4,5
24
28,5
38
19 24
12
R8
M4x25 (2x)
Mounting example
J16
3710.12.01 Counter view, mechanical
subject to alterations
Installation frame for counter view
8x45°
3710.00.12.01
85
30
69
63
40
12
20
49
8
min. 13
8
6
6 85
82
22
20°
20°
33
19
22
29
3710.12.01
3710.12.01 3710.00.12.01 3710.00.12.01
Note:
Fasten the installation frame on the tool, then insert the counter view.
Delivery includes:
2 socket head cap screws M6x16 to DIN EN ISO 4762 and 2 dowel pins
2361.1.0600.024
Attention:
After installing the counter view into the installation frame, disas-
sembly is no longer possible (manipulation proof).
Mounting example
01.2017
3710.00.12.01 Installation frame for counter
view
subject to alterations J18
Electrically
controlled
Conveyor Belts
Electrically
controlled
Conveyor Belts
J19
230 V AC
1-ph.
400 V AC
3-ph.
1
2
3
4
5
6 3 6 4
7 3 7 4
8 3 8 4
9 3 9 4
1
2
3
1
2
3
4
5
6
0
1
2
3
4
subject to alterations
Conveyor belts, electrically controlled
Description and ordering guidelines
Description:
The conveyor belts are used to move parts and
waste out of the press. They are suitable for any
other application involving the movement of
parts or waste.
The belt consists of a woven glass fibre fabric with
a polyurethane coating.
The drives are designed for both continuous and
intermittent operation.
Accessories:
Delimiting guides, loss prevention and stands (see
following pages) only in conjunction with a
conveyor belt order.
Belt speed:
The standard speed is 5,5 m/min.
Speeds of 2,7 –7,5–11–20 m/min are available on request.
5,5 m/min. Code
2,7 m/min. Code
7,5 m/min. Code
11 m/min. Code
20 m/min. Code
An electrical controller enables the belt speed to be set to between
0,02 –10 m/min. (Types 302 and 402 only) Code
10 –20 m/min. Code
20 –30 m/min. Code
0,02 –30 m/min. (Types 302 and 402 only) Code
with limited control precision.
Motors: (supply voltage)
Single-phase-motor 230 V–50 HZ Code
Three-phase-motor 230 V–50 HZ (star delta control) Code
Three-phase-motor 400 V–50 HZ Code
Motor position with gearbox:
Motor axis horizontal relative to direction of belt travel, right Code
Motor axis horizontal relative to direction of belt travel, left Code
Motor axis vertical relative to direction of belt travel, right, above Code
Motor axis vertical relative to direction of belt travel, right, below Code
Motor axis vertical relative to direction of belt travel, left, above Code
Motor axis vertical relative to direction of belt travel, left, below Code
Controller:
Excluding electrical installation Code
With manual ON/OFF switch and motor circuit-breaker Code
With manual ON/OFF switch and motor circuit-breaker, Code
additional emergency stop switch and 3 m cable with IEC 309 plug connector.
Fittings as for 2 + Motor frequency controller to regulate the belt speed,
230 V AC, single phased, with IEC 309 plug connector. Code
Fittings as for 2 + Motor frequency controller to regulate the belt speed,
400 V AC, three phased, with IEC 309 plug connector. Code
230 V AC
1-ph.
400 V AC
3-ph.
1
2
3
4
5
6 3 6 4
7 3 7 4
8 3 8 4
9 3 9 4
1
2
3
1
2
3
4
5
6
0
1
2
3
4
subject to alterations
Conveyor belts, electrically controlled
Description and ordering guidelines
Description:
The conveyor belts are used to move parts and
waste out of the press. They are suitable for any
other application involving the movement of
parts or waste.
The belt consists of a woven glass fibre fabric with
a polyurethane coating.
The drives are designed for both continuous and
intermittent operation.
Accessories:
Delimiting guides, loss prevention and stands (see
following pages) only in conjunction with a
conveyor belt order.
Belt speed:
The standard speed is 5,5 m/min.
Speeds of 2,7 –7,5–11–20 m/min are available on request.
5,5 m/min. Code
2,7 m/min. Code
7,5 m/min. Code
11 m/min. Code
20 m/min. Code
An electrical controller enables the belt speed to be set to between
0,02 –10 m/min. (Types 302 and 402 only) Code
10 –20 m/min. Code
20 –30 m/min. Code
0,02 –30 m/min. (Types 302 and 402 only) Code
with limited control precision.
Motors: (supply voltage)
Single-phase-motor 230 V–50 HZ Code
Three-phase-motor 230 V–50 HZ (star delta control) Code
Three-phase-motor 400 V–50 HZ Code
Motor position with gearbox:
Motor axis horizontal relative to direction of belt travel, right Code
Motor axis horizontal relative to direction of belt travel, left Code
Motor axis vertical relative to direction of belt travel, right, above Code
Motor axis vertical relative to direction of belt travel, right, below Code
Motor axis vertical relative to direction of belt travel, left, above Code
Motor axis vertical relative to direction of belt travel, left, below Code
Controller:
Excluding electrical installation Code
With manual ON/OFF switch and motor circuit-breaker Code
With manual ON/OFF switch and motor circuit-breaker, Code
additional emergency stop switch and 3 m cable with IEC 309 plug connector.
Fittings as for 2 + Motor frequency controller to regulate the belt speed,
230 V AC, single phased, with IEC 309 plug connector. Code
Fittings as for 2 + Motor frequency controller to regulate the belt speed,
400 V AC, three phased, with IEC 309 plug connector. Code
J21
2195.301.
30– 50– 75 4
100–125–150 7
175–200–225 10
250–275–300 15
= 2195.
= 2195.301.
a = 100 mm = 2195.301.100.
b = 1750 mm = 2195.301.100.1750.
= 2195.301.100.1750.1
= 2195.301.100.1750.13
= 2195.301.100.1750.131
= 2195.301.100.1750.1311
= 2195.301.100.1750.1311
a b 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000
030 ● ● ● ● ● ● ● ● ●
050 ● ● ● ● ● ● ● ● ●
075 ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ●
125 ● ● ● ● ●
150 ● ● ● ● ●
175 ● ● ● ●
200 ● ● ● ●
225 ● ● ●
250 ● ● ●
275 ● ●
300 ● ●
subject to alterations
Belt load:
Belt width a kg per meter conveyed
For more information refer to description and ordering guidelines.
Ordering Code (example):
Conveyor belt
Typ 301
Belt width
Nominal belt length
Belt speed
Motor voltage 400 V
Motor position
Motor controller
Order No
Conveyor belt, electrically controlled
2195.301. Conveyor belt, electrically controlled
J22
30– 50– 75 4
100–125–150 7
175–200–225 10
250–275–300 15
a b 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000
030 ● ● ● ● ● ●
050 ● ● ● ● ● ●
075 ● ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ● ●
125 ● ● ● ● ● ● ● ● ●
150 ● ● ● ● ● ● ● ● ●
175 ● ● ● ● ● ● ●
200 ● ● ● ● ● ● ●
225 ● ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
275 ● ● ● ● ● ● ●
300 ● ● ● ● ● ● ●
= 2195.
= 2195.302.
a = 100 mm = 2195.302.100.
b = 2500 mm = 2195.302.100.2500.
= 2195.302.100.2500.1
= 2195.302.100.2500.13
= 2195.302.100.2500.131
= 2195.302.100.2500.1311
= 2195.302.100.2500.1311
2195.302.
subject to alterations
Belt load:
Belt width a kg per meter conveyed
For more information refer to description and ordering guidelines.
Ordering Code (example):
Conveyor belt
Typ 302
Belt width
Nominal belt length
Belt speed
Motor voltage 400 V
Motor position
Motor controller
Order No
Conveyor belt, electrically controlled
2195.302. Conveyor belt, electrically controlled
2195.301.
30– 50– 75 4
100–125–150 7
175–200–225 10
250–275–300 15
= 2195.
= 2195.301.
a = 100 mm = 2195.301.100.
b = 1750 mm = 2195.301.100.1750.
= 2195.301.100.1750.1
= 2195.301.100.1750.13
= 2195.301.100.1750.131
= 2195.301.100.1750.1311
= 2195.301.100.1750.1311
a b 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000
030 ● ● ● ● ● ● ● ● ●
050 ● ● ● ● ● ● ● ● ●
075 ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ●
125 ● ● ● ● ●
150 ● ● ● ● ●
175 ● ● ● ●
200 ● ● ● ●
225 ● ● ●
250 ● ● ●
275 ● ●
300 ● ●
subject to alterations
Belt load:
Belt width a kg per meter conveyed
For more information refer to description and ordering guidelines.
Ordering Code (example):
Conveyor belt
Typ 301
Belt width
Nominal belt length
Belt speed
Motor voltage 400 V
Motor position
Motor controller
Order No
Conveyor belt, electrically controlled
2195.301. Conveyor belt, electrically controlled
30– 50– 75 4
100–125–150 7
175–200–225 10
250–275–300 15
a b 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000
030 ● ● ● ● ● ●
050 ● ● ● ● ● ●
075 ● ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ● ●
125 ● ● ● ● ● ● ● ● ●
150 ● ● ● ● ● ● ● ● ●
175 ● ● ● ● ● ● ●
200 ● ● ● ● ● ● ●
225 ● ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
275 ● ● ● ● ● ● ●
300 ● ● ● ● ● ● ●
= 2195.
= 2195.302.
a = 100 mm = 2195.302.100.
b = 2500 mm = 2195.302.100.2500.
= 2195.302.100.2500.1
= 2195.302.100.2500.13
= 2195.302.100.2500.131
= 2195.302.100.2500.1311
= 2195.302.100.2500.1311
2195.302.
subject to alterations
Belt load:
Belt width a kg per meter conveyed
For more information refer to description and ordering guidelines.
Ordering Code (example):
Conveyor belt
Typ 302
Belt width
Nominal belt length
Belt speed
Motor voltage 400 V
Motor position
Motor controller
Order No
Conveyor belt, electrically controlled
2195.302. Conveyor belt, electrically controlled
J23
2195.401.
30– 50– 75 5
100–125–150 10
175–200–225 14
250–275–300 17
= 2195.
= 2195.401.
a = 100 mm = 2195.401.100.
b = 1750 mm = 2195.401.100.1750.
= 2195.401.100.1750.1
= 2195.401.100.1750.13
= 2195.401.100.1750.131
= 2195.401.100.1750.1311
= 2195.401.100.1750.1311
a b 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000
030 ● ● ● ● ● ● ● ● ●
050 ● ● ● ● ● ● ● ● ●
075 ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ●
125 ● ● ● ● ● ●
150 ● ● ● ● ● ●
175 ● ● ● ● ●
200 ● ● ● ● ●
225 ● ● ● ●
250 ● ● ● ●
275 ● ● ●
300 ● ● ●
subject to alterations
Belt load:
Belt width a kg per meter conveyed
For more information refer to description and ordering guidelines.
Ordering Code (example):
Conveyor belt
Typ 401
Belt width
Nominal belt length
Belt speed
Motor voltage 400 V
Motor position
Motor controller
Order No
Conveyor belt, electrically controlled
2195.401. Conveyor belt, electrically controlled
J24
2195.402.
30– 50– 75 5
100–125–150 10
175–200–225 14
250–275–300 17
350–400–450 20
500 24
= 2195.
= 2195.402.
a = 100 mm = 2195.302.100.
b = 2500 mm = 2195.302.100.2500.
= 2195.302.100.2500.1
= 2195.302.100.2500.13
= 2195.302.100.2500.131
= 2195.302.100.2500.1311
= 2195.402.100.2500.1311
a b 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000
030 ● ● ● ● ● ●
050 ● ● ● ● ● ●
075 ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ●
125 ● ● ● ● ● ● ●
150 ● ● ● ● ● ● ●
175 ● ● ● ● ● ●
200 ● ● ● ● ● ●
225 ● ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
275 ● ● ● ● ● ● ●
300 ● ● ● ● ● ● ●
350 ● ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ● ● ●
450 ● ● ● ● ● ● ● ●
500 ● ● ● ● ● ● ● ●
subject to alterations
Belt load:
Belt width a kg per meter conveyed
For more information refer to description and ordering guidelines.
Ordering Code (example):
Conveyor belt
Typ 402
Belt width
Nominal belt length
Belt speed
Motor voltage 400 V
Motor position
Motor controller
Order No
Conveyor belt, electrically controlled
2195.402. Conveyor belt, electrically controlled
2195.401.
30– 50– 75 5
100–125–150 10
175–200–225 14
250–275–300 17
= 2195.
= 2195.401.
a = 100 mm = 2195.401.100.
b = 1750 mm = 2195.401.100.1750.
= 2195.401.100.1750.1
= 2195.401.100.1750.13
= 2195.401.100.1750.131
= 2195.401.100.1750.1311
= 2195.401.100.1750.1311
a b 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000
030 ● ● ● ● ● ● ● ● ●
050 ● ● ● ● ● ● ● ● ●
075 ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ●
125 ● ● ● ● ● ●
150 ● ● ● ● ● ●
175 ● ● ● ● ●
200 ● ● ● ● ●
225 ● ● ● ●
250 ● ● ● ●
275 ● ● ●
300 ● ● ●
subject to alterations
Belt load:
Belt width a kg per meter conveyed
For more information refer to description and ordering guidelines.
Ordering Code (example):
Conveyor belt
Typ 401
Belt width
Nominal belt length
Belt speed
Motor voltage 400 V
Motor position
Motor controller
Order No
Conveyor belt, electrically controlled
2195.401. Conveyor belt, electrically controlled
2195.402.
30– 50– 75 5
100–125–150 10
175–200–225 14
250–275–300 17
350–400–450 20
500 24
= 2195.
= 2195.402.
a = 100 mm = 2195.302.100.
b = 2500 mm = 2195.302.100.2500.
= 2195.302.100.2500.1
= 2195.302.100.2500.13
= 2195.302.100.2500.131
= 2195.302.100.2500.1311
= 2195.402.100.2500.1311
a b 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000
030 ● ● ● ● ● ●
050 ● ● ● ● ● ●
075 ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ●
125 ● ● ● ● ● ● ●
150 ● ● ● ● ● ● ●
175 ● ● ● ● ● ●
200 ● ● ● ● ● ●
225 ● ● ● ● ● ● ●
250 ● ● ● ● ● ● ●
275 ● ● ● ● ● ● ●
300 ● ● ● ● ● ● ●
350 ● ● ● ● ● ● ● ● ●
400 ● ● ● ● ● ● ● ● ●
450 ● ● ● ● ● ● ● ●
500 ● ● ● ● ● ● ● ●
subject to alterations
Belt load:
Belt width a kg per meter conveyed
For more information refer to description and ordering guidelines.
Ordering Code (example):
Conveyor belt
Typ 402
Belt width
Nominal belt length
Belt speed
Motor voltage 400 V
Motor position
Motor controller
Order No
Conveyor belt, electrically controlled
2195.402. Conveyor belt, electrically controlled
J25= 2195.
= 114.
h = 15 mm = 015.
a = 100 mm = 100.
b = 1500 mm = 1500
= 2195.114.015.100.1500
= 2195.
= 2195.115.
h = 25 mm = 2195.115.025.
a = 150 mm = 2195.115.025.150.
b = 1500 mm = 2195.115.025.150.1500
= 2195.115.025.150.1500
= 2195.
= 2195.116.
h = 10 mm = 2195.115.010.
a = 100 mm = 2195.115.025.100.
b = 1500 mm = 2195.115.025.150.1500
= 2195.116.010.100.1500
= 2195.
= 2195.117.
h = 15 mm = 2195.115.015.
a = 100 mm = 2195.115.025.100.
b = 1500 mm = 2195.115.025.150.1500
= 2195.117.015.100.1500
2195.114.
2195.115.
2195.116.
2195.117.
subject to alterations
Delimiting guide for conveyor belt
Delimiting guide for conveyor belt
Description:
Delimiting guide made of stainless steel
h = 15 - 100 mm (in 5 mm increments)
Delimiting guide for conveyor belt
Description:
Delimiting guide made of stainless steel
h = 25 - 100 mm (in 5 mm increments)
Delimiting guide for conveyor belt
Description:
Conveyor edge rails of steel, brazed
h = 10 - 100 mm (in 5 mm increments)
Delimiting guide for conveyor belt
Description:
Trough conveyor edge rails of stainless steel,
with brazed on steel reinforcement walls
h = 15 - 100 mm (in 5 mm increments)
Note:
Only in conjunction with a conveyor belt order.
Note:
Only in conjunction with a conveyor belt order.
Note:
Only in conjunction with a conveyor belt order.
Note:
Only in conjunction with a conveyor belt order.
Ordering Code (example):
Conveyor belt
Delimiting guide type
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type
Guide height
Belt width
Frame length
Order No
J26
= 2195.
= 218.
h = 25 mm = 025.
a = 150 mm = 150.
b = 1500 mm = 1500
= 2195.218.025.150.1500
= 2195.
= 219.
h = 25 mm = 025.
a = 150 mm = 150.
b = 1500 mm = 1500
= 2195.219.025.150.1500
= 2195.
= 220.
h = 35 mm = 035.
a = 150 mm = 150.
b = 1500 mm = 1500
= 2195.220.035.150.1500
= 2195.
= 221.
h = 35 mm = 035.
a = 150 mm = 150.
b = 1500 mm = 1500
= 2195.221.035.150.1500
subject to alterations
2195.00.01.08.005
a
h
a-40
2195.221.
Longitudinal profile on edge of belt
PVC loss prevention
Stainless steel profile
2195.00.01.08.005
a
h
a-30
2195.220.
h
a
PVC loss prevention
Stainless steel profile
a-20
2195.218.
a
Stainless steel profile
PVC loss prevention
h
a-30
2195.219.
Delimiting guide for conveyor belt with loss
prevention
Installation example:
with profile on conveyor edge rail 2195.114.
with loss prevention.
h = 25 - 50 mm (in 5 mm increments)
Delimiting guide for conveyor belts with loss
prevention
Installation example:
with profile on conveyor edge rail 2195.115.
with loss prevention.
h = 25 - 50 mm (in 5 mm increments)
Delimiting guide for conveyor belt with loss
prevention
Installation example:
with profile on conveyor edge rail 2195.114.
and longitudinal profile on edge of belt, with loss prevention.
h = 35 - 50 mm (in 5 mm increments)
Delimiting guide for conveyor belt with loss
prevention
Installation example:
with profile on conveyor edge rail 2195.115.
and longitudinal profile on edge of belt, with loss prevention.
h = 35 - 50 mm (in 5 mm increments)
Delimiting guide for conveyor belt with loss prevention
Ordering Code (example):
Conveyor belt
Delimiting guide type 114
with loss prevention type 218
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type 115
with loss prevention type 219
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type 114
with loss prevention and longitudinal
profile 2195.00.01.08.005
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type 115
with loss prevention and longitudinal
profile 2195.00.01.08.005
Guide height
Belt width
Frame length
Order No
2195.218.
2195.220.= 2195.
= 114.
h = 15 mm = 015.
a = 100 mm = 100.
b = 1500 mm = 1500
= 2195.114.015.100.1500
= 2195.
= 2195.115.
h = 25 mm = 2195.115.025.
a = 150 mm = 2195.115.025.150.
b = 1500 mm = 2195.115.025.150.1500
= 2195.115.025.150.1500
= 2195.
= 2195.116.
h = 10 mm = 2195.115.010.
a = 100 mm = 2195.115.025.100.
b = 1500 mm = 2195.115.025.150.1500
= 2195.116.010.100.1500
= 2195.
= 2195.117.
h = 15 mm = 2195.115.015.
a = 100 mm = 2195.115.025.100.
b = 1500 mm = 2195.115.025.150.1500
= 2195.117.015.100.1500
2195.114.
2195.115.
2195.116.
2195.117.
subject to alterations
Delimiting guide for conveyor belt
Delimiting guide for conveyor belt
Description:
Delimiting guide made of stainless steel
h = 15 - 100 mm (in 5 mm increments)
Delimiting guide for conveyor belt
Description:
Delimiting guide made of stainless steel
h = 25 - 100 mm (in 5 mm increments)
Delimiting guide for conveyor belt
Description:
Conveyor edge rails of steel, brazed
h = 10 - 100 mm (in 5 mm increments)
Delimiting guide for conveyor belt
Description:
Trough conveyor edge rails of stainless steel,
with brazed on steel reinforcement walls
h = 15 - 100 mm (in 5 mm increments)
Note:
Only in conjunction with a conveyor belt order.
Note:
Only in conjunction with a conveyor belt order.
Note:
Only in conjunction with a conveyor belt order.
Note:
Only in conjunction with a conveyor belt order.
Ordering Code (example):
Conveyor belt
Delimiting guide type
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type
Guide height
Belt width
Frame length
Order No
= 2195.
= 218.
h = 25 mm = 025.
a = 150 mm = 150.
b = 1500 mm = 1500
= 2195.218.025.150.1500
= 2195.
= 219.
h = 25 mm = 025.
a = 150 mm = 150.
b = 1500 mm = 1500
= 2195.219.025.150.1500
= 2195.
= 220.
h = 35 mm = 035.
a = 150 mm = 150.
b = 1500 mm = 1500
= 2195.220.035.150.1500
= 2195.
= 221.
h = 35 mm = 035.
a = 150 mm = 150.
b = 1500 mm = 1500
= 2195.221.035.150.1500
subject to alterations
2195.00.01.08.005
a
h
a-40
2195.221.
Longitudinal profile on edge of belt
PVC loss prevention
Stainless steel profile
2195.00.01.08.005
a
h
a-30
2195.220.
h
a
PVC loss prevention
Stainless steel profile
a-20
2195.218.
a
Stainless steel profile
PVC loss prevention
h
a-30
2195.219.
Delimiting guide for conveyor belt with loss
prevention
Installation example:
with profile on conveyor edge rail 2195.114.
with loss prevention.
h = 25 - 50 mm (in 5 mm increments)
Delimiting guide for conveyor belts with loss
prevention
Installation example:
with profile on conveyor edge rail 2195.115.
with loss prevention.
h = 25 - 50 mm (in 5 mm increments)
Delimiting guide for conveyor belt with loss
prevention
Installation example:
with profile on conveyor edge rail 2195.114.
and longitudinal profile on edge of belt, with loss prevention.
h = 35 - 50 mm (in 5 mm increments)
Delimiting guide for conveyor belt with loss
prevention
Installation example:
with profile on conveyor edge rail 2195.115.
and longitudinal profile on edge of belt, with loss prevention.
h = 35 - 50 mm (in 5 mm increments)
Delimiting guide for conveyor belt with loss prevention
Ordering Code (example):
Conveyor belt
Delimiting guide type 114
with loss prevention type 218
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type 115
with loss prevention type 219
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type 114
with loss prevention and longitudinal
profile 2195.00.01.08.005
Guide height
Belt width
Frame length
Order No
Ordering Code (example):
Conveyor belt
Delimiting guide type 115
with loss prevention and longitudinal
profile 2195.00.01.08.005
Guide height
Belt width
Frame length
Order No
2195.218.
2195.220.
J27
b
h ± 20%
a
45
2195.120./2195.121.
b
h ± 20%
a
2195.150./2195.151.
b
h ± 20%
a
2195.140./2195.141.
b
a
h ± 40 mm
2195.130./2195.131.
= 2195.
= 2195.131.
h = 600 mm = 2195.141.0600.
a = 350 mm = 2195.141.0450.350.
b = 1000 mm= 2195.141.4050.350.1000
= 2195.131.0600.350.1000
= 2195.
= 2195.120.
h = 450 mm= 2195.120.0450.
a = 350 mm= 2195.120.0450.350
= 2195.120.0450.350
= 2195.
= 2195.141.
h = 450 mm= 2195.121.0450.
a = 350 mm= 2195.121.0450.350
= 2195.141.0450.350
= 2195.
= 151.
h = 450 mm = 0450.
a = 400 mm = 400.
b = 3000 mm = 3000
= 2195.151.0450.400.3000
subject to alterations
Ordering Code (example):
Conveyor belt
Stand with adjustable castors
Height
Belt width
Nominal belt length
Order no
Description:
Table format with adjustable feet .130.
Table format with adjustable castors .131.
h = height to customer’s requirements, min. 450 mm
For use with beltwidths a
For use with frame length b
Description:
Stand, tilting with adjustable feet .120.
Stand, tilting with adjustable castors .121.
h = height to customer’s requirements, min. 450 mm
±20% h = adjustable height range
a max. = 350 mm
b max. = 2000 mm
Ordering Code (example):
Conveyor belt
Stand with adjustable feet
Height
Belt width
Order no
Description:
Stand, with adjustable feet .140.
Stand, with adjustable castors .141.
h = height to customer’s requirements, min. 450 mm
±20% h = adjustable height range
a max. = 350 mm
Description:
double adjustment with adjustable feet .150.
double adjustment with adjustable castors .151.
h = height to customer’s requirements, min. 450 mm
±20% h = adjustable height range
a max. = 400 mm
b max. = 3000 mm
Ordering Code (example):
Conveyor belt
Stand with adjustable castors
Height
Belt width
Order no
Ordering Code (example):
Conveyor belt
Stand with adjustable castors
Height
Belt width
Nominal belt length
Order no
Stand for conveyor belt
as required
as required
as required
as required
J28
Pneumatic
Conveyors
b
h ± 20%
a
45
2195.120./2195.121.
b
h ± 20%
a
2195.150./2195.151.
b
h ± 20%
a
2195.140./2195.141.
b
a
h ± 40 mm
2195.130./2195.131.
= 2195.
= 2195.131.
h = 600 mm = 2195.141.0600.
a = 350 mm = 2195.141.0450.350.
b = 1000 mm= 2195.141.4050.350.1000
= 2195.131.0600.350.1000
= 2195.
= 2195.120.
h = 450 mm= 2195.120.0450.
a = 350 mm= 2195.120.0450.350
= 2195.120.0450.350
= 2195.
= 2195.141.
h = 450 mm= 2195.121.0450.
a = 350 mm= 2195.121.0450.350
= 2195.141.0450.350
= 2195.
= 151.
h = 450 mm = 0450.
a = 400 mm = 400.
b = 3000 mm = 3000
= 2195.151.0450.400.3000
subject to alterations
Ordering Code (example):
Conveyor belt
Stand with adjustable castors
Height
Belt width
Nominal belt length
Order no
Description:
Table format with adjustable feet .130.
Table format with adjustable castors .131.
h = height to customer’s requirements, min. 450 mm
For use with beltwidths a
For use with frame length b
Description:
Stand, tilting with adjustable feet .120.
Stand, tilting with adjustable castors .121.
h = height to customer’s requirements, min. 450 mm
±20% h = adjustable height range
a max. = 350 mm
b max. = 2000 mm
Ordering Code (example):
Conveyor belt
Stand with adjustable feet
Height
Belt width
Order no
Description:
Stand, with adjustable feet .140.
Stand, with adjustable castors .141.
h = height to customer’s requirements, min. 450 mm
±20% h = adjustable height range
a max. = 350 mm
Description:
double adjustment with adjustable feet .150.
double adjustment with adjustable castors .151.
h = height to customer’s requirements, min. 450 mm
±20% h = adjustable height range
a max. = 400 mm
b max. = 3000 mm
Ordering Code (example):
Conveyor belt
Stand with adjustable castors
Height
Belt width
Order no
Ordering Code (example):
Conveyor belt
Stand with adjustable castors
Height
Belt width
Nominal belt length
Order no
Stand for conveyor belt
as required
as required
as required
as required
Pneumatic
Conveyors
J292199.03 3 0,55 68 20 1,4 1,4
2199.10 10 1,25 68 25 2,7 2,8
2199.40 40 5,42 70 27 5,4 7,2
2199.70 70 5,42 70 27 11,3 5,5
subject to alterations
Pneumatic conveyors
Description
This pneumatic conveyor is unique and is patented. It was
designed to provide an effective and affordable solution to the problems of
conveying parts and disposing of waste.
This beltless system conveys stampings and waste from the tool area by
vibration alone.
A specially designed guide channel which is screwed to the body of the
conveyor vibrates rhythmically slowly forwards and fast backwards The
mass inertia of the parts is used to move them forwards. In this way the
parts in the guide channel progress
gently towards the storage containers.
The conveyor is maintenance-free and has a very low air
consumption so is extremely economical in operation.
The pneumatic conveyor is quiet running and very user friendly.
The conveyor was originally designed for press room use but can be used as
a conveyor with any tool. Blockages are a thing of
the past whether the conveyor is feeding parts for assembly or removing
and disposing of stampings and waste parts.
Guides
Technical data:
Modell
load , max.
[kg]
air consumption
[l/min.]
sound level
[db-A]
stroke length
[mm]
guide channel
weight max. [kg]
despatch weight
[kg]
1. Recommended rate of vibration: 120 per minute · 2. Speed of travel: 8 - 10 m / min. · 3. Operating pressure: 4 - 5.5 bar
4. Slope of guide channel: max. 8°
Note:
Do not exceed 5.5 bar as excess pressure will damage the transporter.
Additional protection for the transporter can be provided by including a service unit in the circuit.
This consists of a filter, pressure control valve and lubricator.
J30
2199.03
2199.10
2199.70
subject to alterations
2199.40.1
11
15
42,5
50
100
10 2,5
250,5
145
68 32 88
8
92
160
120
Stroke 27
1
NPT air inlet
4
/
M8x9
deep (6x)
Pneumatic conveyor2199.03 3 0,55 68 20 1,4 1,4
2199.10 10 1,25 68 25 2,7 2,8
2199.40 40 5,42 70 27 5,4 7,2
2199.70 70 5,42 70 27 11,3 5,5
subject to alterations
Pneumatic conveyors
Description
This pneumatic conveyor is unique and is patented. It was
designed to provide an effective and affordable solution to the problems of
conveying parts and disposing of waste.
This beltless system conveys stampings and waste from the tool area by
vibration alone.
A specially designed guide channel which is screwed to the body of the
conveyor vibrates rhythmically slowly forwards and fast backwards The
mass inertia of the parts is used to move them forwards. In this way the
parts in the guide channel progress
gently towards the storage containers.
The conveyor is maintenance-free and has a very low air
consumption so is extremely economical in operation.
The pneumatic conveyor is quiet running and very user friendly.
The conveyor was originally designed for press room use but can be used as
a conveyor with any tool. Blockages are a thing of
the past whether the conveyor is feeding parts for assembly or removing
and disposing of stampings and waste parts.
Guides
Technical data:
Modell
load , max.
[kg]
air consumption
[l/min.]
sound level
[db-A]
stroke length
[mm]
guide channel
weight max. [kg]
despatch weight
[kg]
1. Recommended rate of vibration: 120 per minute · 2. Speed of travel: 8 - 10 m / min. · 3. Operating pressure: 4 - 5.5 bar
4. Slope of guide channel: max. 8°
Note:
Do not exceed 5.5 bar as excess pressure will damage the transporter.
Additional protection for the transporter can be provided by including a service unit in the circuit.
This consists of a filter, pressure control valve and lubricator.
2199.03
2199.10
2199.70
subject to alterations
2199.40.1
11
15
42,5
50
100
10 2,5
250,5
145
68 32 88
8
92
160
120
Stroke 27
1
NPT air inlet
4
/
M8x9
deep (6x)
Pneumatic conveyor
J31
subject to alterations
Pneumatic conveyors
2199.03/.10/.40/.70
How does the pneumatic conveyor work?
This compact pneumatic conveyor is driven by compressed air.
The vibrating rhythmic motion conveys stampings and stamping
waste whilst reducing your costs.
Guide channels can be matched to any tool opening and used for
sorting various types of waste.
The guide channels are highly adaptable.
Model 2199.10
Stage 3: Finished item
Stage 2: Stamping waste
Top plate
pneumatic conveyor, model
2199.40
upper guide channel for
conveying parts
Stage 1: Stamping
waste
Punch
Bottom bolster
Follow-on tool Waste metal
Base
Direction of
conveyor movement
Spacer
Finished item
Lower guide channel for
waste removal
Mounting for
lower guide channel
Stripping unit
Matrixes
J32
Electro-
mechanical
transporters
subject to alterations
Pneumatic conveyors
2199.03/.10/.40/.70
How does the pneumatic conveyor work?
This compact pneumatic conveyor is driven by compressed air.
The vibrating rhythmic motion conveys stampings and stamping
waste whilst reducing your costs.
Guide channels can be matched to any tool opening and used for
sorting various types of waste.
The guide channels are highly adaptable.
Model 2199.10
Stage 3: Finished item
Stage 2: Stamping waste
Top plate
pneumatic conveyor, model
2199.40
upper guide channel for
conveying parts
Stage 1: Stamping
waste
Punch
Bottom bolster
Follow-on tool Waste metal
Base
Direction of
conveyor movement
Spacer
Finished item
Lower guide channel for
waste removal
Mounting for
lower guide channel
Stripping unit
Matrixes
Electro-
mechanical
transporters
J33
subject to alterations
Electro-mechanical transporters
General Information
The FIBRO electro-mechanical transporters
have been developed to effectively and inex-
pensively solve the problems of transporting
parts and the removal of stamping and cutting
residues from presses.
The principle behind the electro-mechanical
transporter is the so-called „table cloth ef-
fect“. The slow acceleration during the forward
stroke pushes the parts or offcuts forwards. The
fast return stroke of the guiding system results
in a transport movement in only one direction.
Due to its compact design, the FIBRO
electro-mechanical transporter is also suitable
for applications where only limited space is
available. The simple, sturdy and flexible design
provides a safe, reliable, efficient and a cost
efficient solution.
Basic advantages:
- compact design
- low maintenance
- low noise level ( < 70 dB)
Designs:
2299.001 vertical gear position
2299.002 horizontal gear position
2299.011 vertical gear position,
with profile and support
2299.012 horizontal gear position
with profile and support
2299.121 vertical gear position,
with two slides, profile and support
2299.122 horizontal gear position
with two slides, profile and support
2299.221 vertical centre gear position,
two slides, with profile and support
2299.222 horizontal centre gear position,
two slides, with profile and support
Scope of delivery:
The transporters are supplied without connec-
tion cable.
Design data (CAD):
2D + 3D CAD data for various CAD systems as
well as system-neutral interfaces are available
on the internet at:
http://fibro.partserver.de
Technical data:
Drive: Alternating current (3 phases) 1375 min-1
0.09 kW rated capacity
0.51 A nominal current at 400 V
Weight 4.4 kg
Protection class IP55 (DIN EN 60529)
Delivery stroke: 20 mm
Conveying speed: approx. 4.5m/min
Stroke frequency: 4 strokes/second
max. guiding system weight (incl. profile): 35 kg
max. bulk weight
(guiding system weight, profile, transport items):
100 kg
Temperature range
(permissible ambient temperature):
-20 to +60 °C
J34
subject to alterations
2299.002 horizontal gear position
Note:
The transporter can be attached at two levels.
Note:
The transporter can be attached at two levels.
Electro-mechanical transporter
vertical gear position
horizontal gear position
2299.001 vertical gear position
Direction of conveyance/
work direction
Direction of conveyance/
work direction
J35b 500 600 700 800 900 1000 1100 1200
a
500 ? ? ? ? ? ? ? ?
b 500 600 700 800 900 1000 1100 1200
a
500 ? ? ? ? ? ? ? ?
= 2299.
= 011.
b = 1100 mm = 1100.
a = 500 mm = 0500
= 2299.011.1100.0500
= 2299.
= 012.
b = 1100 mm = 1100.
a = 500 mm = 0500
= 2299.012.1100.0500
2299.011.
2299.012.
subject to alterations
Electro-mechanical transporters
vertical gear position, with profile and support
horizontal gear position, with profile and support
2299.011. Vertical gear position, with profile and support
2299.012. Horizontal gear position, with profile and support
Profile cross-section
Direction of conveyance/
work direction
Direction of conveyance/
work direction
Suitable screw for T-slot
2140.30.08.08.□□
Ordering example:
Transporter
Type 011
Order No
Ordering example:
Transporter
Type 012
Order No
J36
b 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
a
900 ● ● ● ● ● ●
1200 ● ● ● ● ● ●
1500 ● ● ● ● ● ●
2299.121.
2299.122.
b 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
a
900 ● ● ● ● ● ●
1200 ● ● ● ● ● ●
1500 ● ● ● ● ● ●
= 2299.
= 121.
b = 1400 mm = 1400.
a = 900 mm = 0900
= 2299.121.1400.0900
= 2299.
= 122.
b = 2200 mm = 2200.
a = 1200 mm = 1200
= 2299.122.2200.1200
Direction of conveyance/
work direction
Direction of conveyance/
work direction
Electro-mechanical transporters
vertical gear position, two slides, with profile and support
horizontal gear position, two slides, with profile and support
2299.121. vertical gear position, two slides, with profile and support
2299.122. horizontal gear position, two slides, with profile and support
Ordering example:
Transporter
Type 121
Order No
Ordering example:
Transporter
Type 122
Order Nob 500 600 700 800 900 1000 1100 1200
a
500 ? ? ? ? ? ? ? ?
b 500 600 700 800 900 1000 1100 1200
a
500 ? ? ? ? ? ? ? ?
= 2299.
= 011.
b = 1100 mm = 1100.
a = 500 mm = 0500
= 2299.011.1100.0500
= 2299.
= 012.
b = 1100 mm = 1100.
a = 500 mm = 0500
= 2299.012.1100.0500
2299.011.
2299.012.
subject to alterations
Electro-mechanical transporters
vertical gear position, with profile and support
horizontal gear position, with profile and support
2299.011. Vertical gear position, with profile and support
2299.012. Horizontal gear position, with profile and support
Profile cross-section
Direction of conveyance/
work direction
Direction of conveyance/
work direction
Suitable screw for T-slot
2140.30.08.08.□□
Ordering example:
Transporter
Type 011
Order No
Ordering example:
Transporter
Type 012
Order No
b 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
a
900 ● ● ● ● ● ●
1200 ● ● ● ● ● ●
1500 ● ● ● ● ● ●
2299.121.
2299.122.
b 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
a
900 ● ● ● ● ● ●
1200 ● ● ● ● ● ●
1500 ● ● ● ● ● ●
= 2299.
= 121.
b = 1400 mm = 1400.
a = 900 mm = 0900
= 2299.121.1400.0900
= 2299.
= 122.
b = 2200 mm = 2200.
a = 1200 mm = 1200
= 2299.122.2200.1200
Direction of conveyance/
work direction
Direction of conveyance/
work direction
Electro-mechanical transporters
vertical gear position, two slides, with profile and support
horizontal gear position, two slides, with profile and support
2299.121. vertical gear position, two slides, with profile and support
2299.122. horizontal gear position, two slides, with profile and support
Ordering example:
Transporter
Type 121
Order No
Ordering example:
Transporter
Type 122
Order No
J37b 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000
a
1720 ● ● ● ● ● ●
2320 ● ● ● ● ● ● ●
2920 ● ● ● ● ● ● ●
b 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000
a
1720 ● ● ● ● ● ●
2320 ● ● ● ● ● ● ●
2920 ● ● ● ● ● ● ●
= 2299.
= 221.
b = 3400 mm = 3400.
a = 1720 mm = 1720
= 2299.221.3400.1720
= 2299.
= 222.
b = 3400 mm = 3400.
a = 1720 mm = 1720
= 2299.222.3400.1720
subject to alterations
Electro-mechanical transporters
vertical centre gear position, two slides, with profile and support
horizontal centre gear position, two slides, with profile and support
2299.222.
Direction of conveyance/
work direction
2299.221.
Direction of conveyance/
work direction
2299.221. vertical centre gear position, two slides, with profile and support
2299.222. horizontal centre gear position, two slides, with profile and support
Ordering example:
Transporter =
Type 221 =
=
=
Order No =
Ordering example:
Transporter
Type 222
Order No
J38
2299.121.
2299.510.
2299.510.
2299.540
subject to alterations
Note:
Fastening of the transporters
2299.011./012./121./122./221./222.
with or without height adjustment system.
2299.510 2x M10
2299.511 2x M8
Fastening screws are not included in scope of
delivery.
2299.511 Fastening element
Electro-mechanical transporters
Fastening element with height adjustment system
Fastening element
2299.510 Fastening element with height adjustment systemb 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000
a
1720 ● ● ● ● ● ●
2320 ● ● ● ● ● ● ●
2920 ● ● ● ● ● ● ●
b 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000
a
1720 ● ● ● ● ● ●
2320 ● ● ● ● ● ● ●
2920 ● ● ● ● ● ● ●
= 2299.
= 221.
b = 3400 mm = 3400.
a = 1720 mm = 1720
= 2299.221.3400.1720
= 2299.
= 222.
b = 3400 mm = 3400.
a = 1720 mm = 1720
= 2299.222.3400.1720
subject to alterations
Electro-mechanical transporters
vertical centre gear position, two slides, with profile and support
horizontal centre gear position, two slides, with profile and support
2299.222.
Direction of conveyance/
work direction
2299.221.
Direction of conveyance/
work direction
2299.221. vertical centre gear position, two slides, with profile and support
2299.222. horizontal centre gear position, two slides, with profile and support
Ordering example:
Transporter =
Type 221 =
=
=
Order No =
Ordering example:
Transporter
Type 222
Order No
2299.121.
2299.510.
2299.510.
2299.540
subject to alterations
Note:
Fastening of the transporters
2299.011./012./121./122./221./222.
with or without height adjustment system.
2299.510 2x M10
2299.511 2x M8
Fastening screws are not included in scope of
delivery.
2299.511 Fastening element
Electro-mechanical transporters
Fastening element with height adjustment system
Fastening element
2299.510 Fastening element with height adjustment system
J39
subject to alterations
Electro-mechanical transporters
Distance
Quick clamp for guiding system
Note:
Distance for fastening element with height
adjustment system 2299.510
Fastening screws are not included in scope of
delivery.
2299.520 Distance Application example
2299.540
Quick clamp for guiding system
low version
Note:
The guiding system tensioners fit the T-slots of
the profile used for the transporters.
Max. side wall height of the guiding system
( l 1 ):
2299.540 = 23 mm
2299.541 = 52 mm
2299.541
Quick clamp for guiding system
high version
J40
2299.001.
2299.530
2299.002.
2299.530
subject to alterations
Electro-mechanical transporters
Angled mounting with adapter plate
2299.530 Angeled mounting
Note:
The angeled mounting and the adapter together
allow individual mounting of the transporters
2299.001 and 2299.002.
Fastening screws are not included in
scope of delivery.
Adapter plate
subject to alterations
Electro-mechanical transporters
Distance
Quick clamp for guiding system
Note:
Distance for fastening element with height
adjustment system 2299.510
Fastening screws are not included in scope of
delivery.
2299.520 Distance Application example
2299.540
Quick clamp for guiding system
low version
Note:
The guiding system tensioners fit the T-slots of
the profile used for the transporters.
Max. side wall height of the guiding system
( l 1 ):
2299.540 = 23 mm
2299.541 = 52 mm
2299.541
Quick clamp for guiding system
high version
2299.001.
2299.530
2299.002.
2299.530
subject to alterations
Electro-mechanical transporters
Angled mounting with adapter plate
2299.530 Angeled mounting
Note:
The angeled mounting and the adapter together
allow individual mounting of the transporters
2299.001 and 2299.002.
Fastening screws are not included in
scope of delivery.
Adapter plate
J41
Please request your catalogue
Sensors
for stamping and
forming
technology
J42
Please request your catalogue
Sensors
for stamping and
forming
technology
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
Cam Units
Flex cam, cam slide units, roller slide units
Cam units
K2
Flex cam
Please request your catalogue
Cam units Flex cam
Please request your catalogue
K3
Standard
Cam slide units
Please request your catalogue
K4
Roller Slide Units
Please request your catalogue
Standard
Cam slide units
Please request your catalogue
Roller Slide Units
Please request your catalogue
K5
Please request your catalogue
Cam slide units
KBV1
with Gas spring
K6
FIBRO Compact
Cam (FCC)
Tool slides
Please request your catalogue
Please request your catalogue
Cam slide units
KBV1
with Gas spring
FIBRO Compact
Cam (FCC)
Tool slides
Please request your catalogue
K7
Punching units,
mechanical
Please request your catalogue
K8
Punching units,
mechanical
Please request your catalogue
A
B
C
D
E
F
G
H
J
K
L
Die Sets
Precision Ground Plates and Flat Bars
Lifting and Clamping Devices
Guide elements
Ground Precision Components
Springs
Elastomer-Bars, -Sheets, -Sections
FIBRO Chemical Tooling Aids
Peripheral Equipment
Cam Units
Standard Parts for Mould Making
Standard parts
for
Mould making
L2
Standard parts
for
Mould making
Contents
subject to alterations
2442.12.
Centering unit
2442.13.
Centring unit, flat
2442.12.3.
Adjusting washer
2442.12.4.
Retaining washer
3300.10.
Ejector rod
3100.04.
Centring sleeve
3202.12.
Guide pillar
3202.13.
Guide pillar
3111.10.
Guide pillar
3111.20.
Guide pillar, shouldered
3111.21.
Locating guide pillar, shouldered
3111.31.
Guide pillar with flange
3110.11.
Guide pillar (Angle pin)
3100.09.
Guide sleeve
3120.40.
Guide Bush, headed
3120.42.
Locating guide bush, headed
L4
L10
L10
L11
L11
L12
L13
L14
L14
L15
L16-19
L20-23
L24
L25
L26
L27
L28
Contents
subject to alterations
3120.65.
Ball bearing guide, complete
2087.72.
Guide bush with collar, Bronze with
solid lubricant
2087.70.
Guide bush with collar, Bronze with
solid lubricant
2087.71.
Guide bush with collar, Bronze with
solid lubricant
2087.73.
Guide bush with collar, Bronze with
solid lubricant
3120.70.
Guide bush, Bronze with solid
lubricant
3120.71.
Guide bush, Bronze
3131.40.
Rectangular Guide, Steel with solid
lubricant
3131.80.
Rectangular guide, Steel with Rollers
2967.10.
Bolt guide
237.1.
Ejector pin, hardened, DIN ISO 6751
237.8.
Ejector pin, nitrided, DIN ISO 6751
238.1.
Ejector pin, hardened, round
stepped, DIN ISO 8694
238.8.
Ejector pin, nitrided, round stepped,
DIN ISO 8694
239.1.
Ejector pin, hardened, similar to
DIN 1530 Shape D
239.8.
Ejector pin, nitrided, similar to
DIN 1530 Shape D
L5
L29
L30
L31
L32
L33
L34-35
L36-37
L38
L39
L42
L44-45
L46-47
L48
L49
L50-51
L52
Contents
subject to alterations
263.1.
Flat ejector pin, hardened, similar to
DIN ISO 8693
263.8.
Flat ejector pin, nitrided, similar to
DIN ISO 8693
264.1.
Ejector sleeve, hardened,
DIN ISO 8405
264.8.
Ejector sleeve, nitrided, DIN ISO 8405
2280.01.
Date stamp complete, embossed
lettering
2280.02.
Date stamp complete (short
version), embossed lettering
3820.10.
Quill holder for core tempering
3800.01.01.01.
O-ring, Viton
Gas spring MOULD LINE -
Description
Gas spring MOULD LINE - Installa-
tion instructions
Gas springs from FIBRO - The Safer
Choice
3479.030.
Gas spring (Spring plunger) MOULD
LINE, with hexagon socket
3479.032.
Gas spring (Spring plunger) MOULD
LINE, with hexagon socket
3487.12.00300.
Gas Spring MOULD LINE
3487.12.00500.
Gas Spring MOULD LINE
3487.12.00750.
Gas Spring MOULD LINE
L6
L54
L55
L56
L57
L58
L59
L60
L61
L64-66
L67-68
L70-71
L72
L73
L74-75
L76-77
L78-79
Contents
subject to alterations
3487.12.01000.
Gas Spring MOULD LINE
L7
L80-81
subject to alterations L8
Guide elements
for
Mould making
Guide elements
for
Mould making
L9
subject to alterations
Centering unit
Centring unit, flat
Description:
Conical centring units are used to increase repeat accuracy in mould, die
and machine-making.
Mounting example
2442.12.
v
l 3 1,5
l
+0,4
+0,2
1
1
s
1
s
0,5 0,5
2 l 2 l
d H8
e7 1
d
h6 1
d
m
m
t
0,4 0,4
1,6
1,6
1,6
15°
2442.13.
L10
Order No d 1 d 2 l 1 l 2 l 3 m, m 1 s 1
2442.12.012.034 12 8 34 6 4 M4 17
2442.12.014.034 14 10 34 7.5 6 M5 17
2442.12.016.034 16 10 34 7.5 6 M5 17
2442.12.020.054 20 15 54 12 9 M8 27
2442.12.025.054 25 20 54 12 10 M8 27
2442.12.026.054 26 20 54 12 10 M8 27
2442.12.030.072 30 25 72 15 14 M10 36
2442.12.032.072 32 25 72 15 14 M10 36
2442.12.042.092 42 35 92 15 18 M10 46
Order No d 1 d l 1 l 2 l 3 v s 1 t m
2442.13.030.072 30 4 72 5 10 18 36 5 M10
2442.13.042.092 42 5 92 6 14 23 46 7 M10
2442.13.054.112 54 6 112 8 17 30 56 8 M12
2442.13.080.152 80 8 152 8 27 42 76 11 M16
2442.12.
2442.13. Centring unit, flat
Centering unit
subject to alterations
Adjusting washer
Retaining washer
2442.12.3.
2442.12.4.
1,6
1,6
d
±0,1
2
d
-0,2
-0,4
4
d 3
h +0,2 +0,1
k ±0,1
L11
Order No d 1 d s Order No d 1 d s Order No d 1 d s
2442.12.3.012.010 12 4.5 10 2442.12.3.020.020 20 8.5 20 2442.12.3.026.030 26 8.5 30
2442.12.3.014.005 14 5.5 5 2442.12.3.020.030 20 8.5 30 2442.12.3.030.010 30 12.5 10
2442.12.3.014.010 14 5.5 10 2442.12.3.020.040 20 8.5 40 2442.12.3.030.020 30 12.5 20
2442.12.3.014.014 14 5.5 14 2442.12.3.025.009 25 10.5 9 2442.12.3.030.030 30 12.5 30
2442.12.3.014.019 14 5.5 19 2442.12.3.025.010 25 10.5 10 2442.12.3.030.040 30 12.5 40
2442.12.3.016.005 16 6.5 5 2442.12.3.025.015 25 10.5 15 2442.12.3.030.050 30 12.5 50
2442.12.3.016.010 16 6.5 10 2442.12.3.025.020 25 10.5 20 2442.12.3.032.010 32 12.5 10
2442.12.3.016.015 16 6.5 15 2442.12.3.025.025 25 10.5 25 2442.12.3.032.020 32 12.5 20
2442.12.3.016.019 16 6.5 19 2442.12.3.025.035 25 10.5 35 2442.12.3.032.030 32 12.5 30
2442.12.3.016.020 16 6.5 20 2442.12.3.025.045 25 10.5 45 2442.12.3.032.040 32 12.5 40
2442.12.3.016.025 16 6.5 25 2442.12.3.025.055 25 10.5 55 2442.12.3.032.050 32 12.5 50
2442.12.3.020.009 20 8.5 9 2442.12.3.026.009 26 8.5 9 2442.12.3.042.010 42 10.5 10
2442.12.3.020.010 20 8.5 10 2442.12.3.026.010 26 8.5 10 2442.12.3.042.020 42 10.5 20
2442.12.3.020.015 20 8.5 15 2442.12.3.026.020 26 8.5 20 2442.12.3.042.030 42 10.5 30
Order No d 4 d 3 d 2 h k
2442.12.4.014 14 5.5 16 5 3.2
2442.12.4.020 20 8.5 25.5 9 6.3
2442.12.4.026 26 8.5 31.5 9 6.3
2442.12.4.030 30 11 35.5 10 6.3
2442.12.4.042 42 11 47.5 10 6.3
2442.12.3.
2442.12.4.
Adjusting washer
Retaining washer
subject to alterations
Ejector rod
l 2 l 4
d 2
d 2
g6 1
d
l js12
R Z 4
SW
3300.10.
L12
d 1 10 14 18 20 24 30
d 2 M6 M8 M10 M12 M12 M16
l 2 16 16 20 25 25 30
l 4 9 11 12 14 14 16
SW* 9 12 14 16 19 24
l
60 ● ●
70 ● ●
80 ● ●
100 ● ● ● ●
120 ● ● ● ● ●
140 ● ● ● ● ●
160 ● ● ● ●
180 ● ● ● ● ●
200 ● ● ●
220 ● ● ●
240 ● ● ●
260 ●
300 ●
*SW = Width across flats
Ordering Code (example):
Ejector rod =3300.10.
Guide diameter d 1 10 mm = 010.
Length l 60 mm = 060
Order No =3300.10. 010. 060
3300.10. Ejector rod
subject to alterations
3100.04.
+0,5
l 2
l 1
l ±0,5
k6 3
d
j6 3
d
1
d
2
d
R Z 4
Centring sleeve
L13
d 3 14 20 26 30 42 54
d 2 M6 M8 M10 M12 M16 M20
d 1 11 16 21 25 33 43
l 1 8 13 13 13 13 13
l 2 2 2 2.5 2.5 4.5 4.5
l
20 ●
30 ● ● ●
40 ● ● ● ● ●
50 ●
60 ● ● ● ● ● ●
70 ●
80 ● ● ● ● ● ●
100 ● ● ● ● ●
120 ● ● ● ● ●
140 ● ● ● ●
160 ● ● ● ● ●
180 ● ● ●
200 ● ● ●
220 ●
240 ● ●
260 ●
280 ●
300 ●
Ordering Code (example):
Centring sleeve =3100.04.
Guide diameter d 3 14 mm = 014.
Length l 20 mm = 020
Order No =3100.04. 014.020
3100.04. Centring sleeve
subject to alterations
Guide pillar
3202.12.
l 1
l
0,4x45°
k ±0,05
-0,2 4
d
h4 1 d
8°
R2
3202.13.
l 1
l
h4 1 d
8°
R2
3
8°
L14
Order No d 1 l d 4 k l 1
3202.12.012.080 12 80 16 4 4
3202.12.012.100 12 100 16 4 4
3202.12.012.120 12 120 16 4 4
3202.12.018.120 18 120 22 6 7
3202.12.018.140 18 140 22 6 7
3202.12.018.160 18 160 22 6 7
3202.12.030.160 30 160 36 6 7
3202.12.030.200 30 200 36 6 7
3202.12.030.240 30 240 36 6 7
Order No d 1 l l 1
3202.13.012.100 12 100 3
3202.13.012.125 12 125 3
3202.13.018.125 18 125 6
3202.13.018.160 18 160 6
3202.13.030.160 30 160 6
3202.13.030.240 30 240 6
3202.12.
3202.13. Guide pillar
Guide pillar
subject to alterations
3111.10.
R Z 2,5
l
l 1
l 2
k ±0,2
-0,2 4
d
m6 1 d
g6 1 d
Guide pillar
L15
d 1 10 12 14 16 18 20 22 24 30 32 40 50 60
d 4 12 16 18 20 22 24 26 28 36 36 48 58 68
k 3 6 8 8 8 8 15 15 15 15 15 15 20
l 1 4 7 7 7 7 7 7 7 7 7 10 10 12
l l 2
40 17
60 17 17 17 22
80 22 22 22 27 27 27
100 27 27 27 27 27 27 36 36
120 36 36 36 36 36 46 46
140 46 46 46 46 46 46
160 46 46 46 46 56 56 56 56
180 56 56 56 56
200 56 56 76 76 56 56 56 56
220 76 76
240 76 76 76 76 76
300 96 96 96
360 116
Ordering Code (example):
Guide pillar =3111.10.
Guide diameter d 1 10 mm = 010.
Length l 40 mm = 040
Order No =3111.10. 010. 040
3111.10. Guide pillar
subject to alterations
Guide pillar, shouldered
3111.20.
A
0,8
0,8
-0,2 4
d
k6 3
d
e7 3
d
g6 1
d
∅0,01 A
k ±0,05
s -0,5
-1,0
l 1
l
L16
d 1 9 9 9 9 9 9 10 10 10 10 10 10 14 14 14 14 14 14 14 14 15 15 15 15 15 15 15 15
s 12 17 22 27 36 46 12 17 22 27 36 46 22 27 36 46 56 66 76 86 22 27 36 46 56 66 76 86
d 3 14 14 14 14 14 14 14 14 14 14 14 14 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
d 4 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
l 1 4 4 4 4 4 4 4 4 4 4 4 4 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
k 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
l
20 ● ● ● ● ● ● ● ● ● ● ● ●
25 ● ● ● ● ● ●
30 ● ● ● ● ● ●
35 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
40 ● ● ● ● ● ●
45 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
50 ● ● ● ●
55 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
65 ● ● ● ● ● ● ● ● ● ●
70 ● ●
75 ● ● ● ● ● ●
85 ● ● ● ●
90 ● ●
95 ● ● ● ● ● ● ● ● ● ●
105 ● ● ● ●
110 ● ●
Ordering Code (example):
Guide pillar, shouldered =3111.20.
Guide diameter d 1 9 mm = 009.
Installation length s 12 mm = 012.
Guide length l 45 mm = 045
Order No =3111.20. 009. 012.045
3111.20. Guide pillar, shouldered
subject to alterations
3111.20.
A
0,8
0,8
-0,2 4
d
k6 3
d
e7 3
d
g6 1
d
∅0,01 A
k ±0,05
s -0,5
-1,0
l 1
l
Guide pillar, shouldered
L17
d 1 18 18 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 20 20 22 22 22 22 22 22 22 22 22 22
s 22 27 36 46 56 66 76 86 96 116 22 27 36 46 56 66 76 86 96 116 27 36 46 56 66 76 86 96 116 136
d 3 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 30 30 30 30 30 30 30 30 30 30
d 4 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 35 35 35 35 35 35 35 35 35 35
l 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
k 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
l
20 ● ● ● ● ● ● ● ● ● ●
25 ● ● ● ● ●
35 ● ● ● ● ● ● ● ●
40 ● ● ● ● ● ●
45 ● ● ● ● ● ● ● ● ● ● ● ● ●
50 ● ● ● ● ● ● ● ● ●
55 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ●
65 ● ● ● ● ● ● ● ● ● ●
70 ● ● ● ● ● ● ● ● ●
75 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80 ● ● ● ● ● ● ● ● ●
85 ● ● ● ● ● ● ● ●
95 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
105 ● ● ● ● ● ●
115 ● ● ● ● ● ● ● ● ● ●
125 ● ● ● ●
135 ● ● ● ● ● ●
155 ●
165 ● ● ● ● ● ●
Ordering Code (example):
Guide pillar, shouldered =3111.20.
Guide diameter d 1 9 mm = 009.
Installation length s 12 mm = 012.
Guide length l 45 mm = 045
Order No =3111.20. 009. 012.045
3111.20. Guide pillar, shouldered
subject to alterations
Guide pillar, shouldered
3111.20.
A
0,8
0,8
-0,2 4
d
k6 3
d
e7 3
d
g6 1
d
∅0,01 A
k ±0,05
s -0,5
-1,0
l 1
l
L18
d 1 24 24 24 24 24 24 24 24 24 24 30 30 30 30 30 30 30 30 30 30 30 30 32 32 32 32 32 32 32 32 32 32 32 32
s 27 36 46 56 66 76 86 96 116 136 27 36 46 56 66 76 86 96 116 136 156 196 27 36 46 56 66 76 86 96 116 136 156 196
d 3 30 30 30 30 30 30 30 30 30 30 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 42
d 4 35 35 35 35 35 35 35 35 35 35 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47
l 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
k 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
l
25 ● ● ● ● ●
45 ● ● ● ● ● ● ● ● ●
50 ● ● ●
55 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60 ● ● ●
65 ● ● ● ● ● ●
70 ● ● ●
75 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80 ● ● ●
85 ● ● ● ●
95 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
105 ● ● ● ● ● ●
115 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
125 ● ● ● ●
135 ● ● ● ● ● ●
155 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
165 ● ● ● ● ● ● ● ●
175 ● ● ● ●
195 ● ●
Ordering Code (example):
Guide pillar, shouldered =3111.20.
Guide diameter d 1 9 mm = 009.
Installation length s 12 mm = 012.
Guide length l 45 mm = 045
Order No =3111.20. 009. 012.045
3111.20. Guide pillar, shouldered
subject to alterations
3111.20.
A
0,8
0,8
-0,2 4
d
k6 3
d
e7 3
d
g6 1
d
∅0,01 A
k ±0,05
s -0,5
-1,0
l 1
l
Guide pillar, shouldered
L19
d 1 40 40 40 40 40 40 40 40 40 42 42 42 42 42 42 42 42 42 50 50 50 50 50 60 60 60 60 60 60
s 56 66 76 86 96 116 136 156 196 56 66 76 86 96 116 136 156 196 96 116 136 156 196 96 116 136 156 196 246
d 3 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 66 66 66 66 66 80 80 80 80 80 80
d 4 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 72 72 72 72 72 86 86 86 86 86 86
l 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 10 10 10 10 10 10 10 10 10 10 10
k 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 20 20 20 20 20 20
l
75 ● ● ● ● ● ● ● ● ● ●
95 ● ● ● ●
115 ● ● ● ● ● ● ● ● ● ●
135 ● ● ● ● ● ● ● ● ● ● ● ● ●
155 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
175 ● ● ● ●
195 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
215 ● ● ● ●
235 ● ● ● ● ● ●
275 ●
315 ●
Ordering Code (example):
Guide pillar, shouldered =3111.20.
Guide diameter d 1 9 mm = 009.
Installation length s 12 mm = 012.
Guide length l 45 mm = 045
Order No =3111.20. 009. 012.045
3111.20. Guide pillar, shouldered
subject to alterations
Locating guide pillar, shouldered
3111.21.
k
A
0,8
0,8
0,8
±0,05
f s -0,5
-1,0
l 1
l
-0,2 4
d
e7 3
d
g6 1
d
k6 3
d
e7 3
d
∅0,01 A
∅0,01 A
L20
d 1 9 9 9 9 9 9 9 10 10 10 10 10 10 10 14 14 14 14 14 14 14 14 14 14 14
s 12 17 22 27 36 46 56 12 17 22 27 36 46 56 17 22 27 36 46 56 66 76 86 96 116
d 3 14 14 14 14 14 14 14 14 14 14 14 14 14 14 20 20 20 20 20 20 20 20 20 20 20
d 4 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25
l 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
k 3 3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6
f 3 3 3 3 3 3 3 3 3 3 3 3 3 3 9 9 9 9 9 9 9 9 9 9 9
l
20 ● ● ● ●
25 ● ● ● ● ● ● ● ● ● ●
30 ● ● ● ● ● ● ● ●
35 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
45 ● ● ● ● ● ● ● ● ● ●
50 ● ● ● ● ●
55 ● ● ● ● ● ● ● ● ● ● ●
60 ● ●
65 ● ● ● ● ● ● ●
70 ● ● ● ● ● ● ●
75 ● ● ● ● ● ● ● ●
85 ● ● ● ●
90 ● ● ●
95 ● ● ● ● ● ● ● ● ●
105 ● ●
110 ●
125 ● ● ● ● ●
135 ●
145 ● ●
150 ●
155 ●
165 ●
Ordering Code (example):
Locating guide pillar, shouldered =3111.21.
Guide diameter d 1 9 mm = 009.
Installation length s 12 mm = 012.
Guide length l 25 mm = 025
Order No =3111.21. 009. 012.025
3111.21. Locating guide pillar, shouldered
subject to alterations
3111.21.
k
A
0,8
0,8
0,8
±0,05
f s -0,5
-1,0
l 1
l
-0,2 4
d
e7 3
d
g6 1
d
k6 3
d
e7 3
d
∅0,01 A
∅0,01 A
Locating guide pillar, shouldered
L21
d 1 15 15 15 15 15 15 15 15 15 15 15 18 18 18 18 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 20 20 20 20
s 17 22 27 36 46 56 66 76 86 96 116 17 22 27 36 46 56 66 76 86 96 116 136 17 22 27 36 46 56 66 76 86 96 116 136
d 3 20 20 20 20 20 20 20 20 20 20 20 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26
d 4 25 25 25 25 25 25 25 25 25 25 25 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31
l 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
k 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
f 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
l
30 ● ●
35 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
45 ● ● ● ● ● ● ● ●
50 ●
55 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
65 ● ● ● ● ● ● ● ● ●
70 ●
75 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
85 ● ● ● ● ● ● ● ●
90 ●
95 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
105 ● ● ● ● ● ●
110 ●
115 ● ● ● ● ● ●
120 ● ●
125 ● ● ● ● ● ● ● ● ●
135 ● ● ● ● ● ● ● ● ●
145 ● ● ● ●
150 ●
155 ● ● ●
165 ● ● ● ● ● ● ●
225 ● ● ● ●
245 ● ● ● ●
255 ● ●
Ordering Code (example):
Locating guide pillar, shouldered =3111.21.
Guide diameter d 1 9 mm = 009.
Installation length s 12 mm = 012.
Guide length l 25 mm = 025
Order No =3111.21. 009. 012.025
3111.21. Locating guide pillar, shouldered
subject to alterations
Locating guide pillar, shouldered
3111.21.
k
A
0,8
0,8
0,8
±0,05
f s -0,5
-1,0
l 1
l
-0,2 4
d
e7 3
d
g6 1
d
k6 3
d
e7 3
d
∅0,01 A
∅0,01 A
L22
d 1 22 22 22 22 22 22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24 24 24 24 24 24 30 30 30 30 30 30 30 30 30 30 30 30
s 17 22 27 36 46 56 66 76 86 96 116 136 156 17 22 27 36 46 56 66 76 86 96 116 136 156 27 36 46 56 66 76 86 96 116 136 156 196
d 3 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 42 42 42 42 42 42 42 42 42 42 42 42
d 4 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 47 47 47 47 47 47 47 47 47 47 47 47
l 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
k 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
f 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
l
35 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
45 ● ● ● ● ● ●
55 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
65 ● ● ● ● ● ●
75 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
85 ● ● ● ● ●
95 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
105 ● ● ● ● ● ● ● ●
115 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
125 ● ● ● ● ● ● ●
130 ● ●
135 ● ● ● ● ● ● ● ●
145 ● ●
155 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
165 ● ● ● ● ● ● ● ● ● ●
175 ● ●
185 ●
195 ●
205 ● ● ● ● ● ● ● ● ●
225 ● ●
245 ● ● ● ● ● ● ● ● ●
285 ● ● ● ● ● ● ●
295 ● ●
Ordering Code (example):
Locating guide pillar, shouldered =3111.21.
Guide diameter d 1 9 mm = 009.
Installation length s 12 mm = 012.
Guide length l 25 mm = 025
Order No =3111.21. 009. 012.025
3111.21. Locating guide pillar, shouldered
subject to alterations
3111.21.
k
A
0,8
0,8
0,8
±0,05
f s -0,5
-1,0
l 1
l
-0,2 4
d
e7 3
d
g6 1
d
k6 3
d
e7 3
d
∅0,01 A
∅0,01 A
Locating guide pillar, shouldered
L23
d 1 32 32 32 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 42 42 42 42 42 42 42 42 42 42 42
s 27 36 46 56 66 76 86 96 116136 156 196 46 56 66 76 86 96 116136 156 196 246 46 56 66 76 86 96 116136 156 196 246
d 3 42 42 42 42 42 42 42 42 42 42 42 42 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54
d 4 47 47 47 47 47 47 47 47 47 47 47 47 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
l 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
k 6 6 6 6 6 6 6 6 6 6 6 6 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
f 9 9 9 9 9 9 9 9 9 9 9 9 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
l
45 ● ●
55 ● ● ● ● ● ●
65 ● ●
75 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
85 ●
95 ● ● ● ● ● ● ● ● ● ● ● ● ●
105 ● ●
115 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
125 ●
135 ● ● ● ● ● ● ● ● ● ●
155 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
165 ● ● ● ● ● ●
175 ● ● ● ●
185 ●
195 ● ● ● ● ● ● ●
205 ●
215 ● ● ● ●
225 ● ●
235 ● ●
245 ● ● ● ● ● ● ●
285 ● ● ●
295 ● ●
Ordering Code (example):
Locating guide pillar, shouldered =3111.21.
Guide diameter d 1 9 mm = 009.
Installation length s 12 mm = 012.
Guide length l 25 mm = 025
Order No =3111.21. 009. 012.025
3111.21. Locating guide pillar, shouldered
subject to alterations
Guide pillar with flange
Material:
Steel, case hardened
Surface hardness: 62 + 2 HRC
Penetration depth: 1,2 mm
Execution:
ground
Note:
Fit for receiving bore H7.
Screws not included.
Fixing:
Use socket cap screws DIN EN ISO 4762
M 8 x 20
M 10 x 25
M 12 x 30
M 14 x 35
M 16 x 40.
3111.31.
L24
d 1 32 40 50 63 80
d 2 40 50 63 80 100
d 3 76 92 112 138 170
d 5 55 68 84 105 130
d 6 9 11 14 16 18
d 7 15 18 20 24 26
r 1 4 4 5 6 8
l 2 11 13 14 16 20
l 3 6 6 8 8 10
l 5 15.1 18.4 22.5 27.4 32.1
l 7 19 23 28 34 40
l 8 8 9 10 13 15
l 9 9 10 12 15 18
l 10 1.5 1.5 2 3 4
l 1 l
67 97
80 110 116
95 125 131 137
112 142 148 154 162
132 168 174 182 192
160 202 210 220
190 240 250
224 284
436 486
Ordering Code (example):
Guide pillar with flange =3111.31.
Guide diameter d 1 32 mm = 032.
Guide length l 1 67 mm = 067
Order No =3111.31.032.067
3111.31. Guide pillar with flange
subject to alterations
3110.11.
R Z 2,5
l
k -0,2
l 1
g6 1
d
-0,2 4
d
Guide pillar (Angle pin)
L25
d 1 8 9 10 12 14 15 16 18 20 22 24 30 32 40 50
d 4 10 12 12 16 18 18 20 22 24 26 28 36 36 48 58
k 3 3 3 6 8 8 8 8 8 15 15 15 15 15 15
l 1 4 4 4 7 7 7 7 7 7 7 7 7 7 10 10
l
40 ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ●
80 ● ● ● ● ● ● ● ● ● ● ●
100 ● ● ● ● ● ● ● ● ● ● ● ● ●
120 ● ● ● ● ● ● ● ● ● ● ● ●
140 ● ● ● ● ● ● ● ●
160 ● ● ● ● ● ● ● ● ● ● ● ●
180 ● ● ● ● ● ● ●
200 ● ● ● ● ● ● ● ● ●
220 ● ●
240 ● ● ● ● ● ● ● ●
300 ● ● ● ● ● ●
360 ● ● ● ●
Ordering Code (example):
Guide pillar (Angle pin) =3110.11.
Guide diameter d 1 8 mm = 008.
Length l 40 mm = 040
Order No =3110.11. 008. 040
3110.11. Guide pillar (Angle pin)
subject to alterations
Guide sleeve
3100.09.
l js10
d 2
g6 1
d
R Z 4
L26
d 1 10 14 18 24 30
d 2 6.2 8.3 10.4 12.5 16.5
l
20 ●
30 ● ●
40 ● ● ●
50 ● ●
60 ● ● ● ●
70 ● ●
80 ● ● ● ● ●
100 ● ● ● ● ●
120 ● ● ● ● ●
140 ● ● ● ● ●
160 ● ● ● ●
180 ● ● ● ●
200 ● ●
220 ● ●
240 ● ●
260 ●
300 ●
Ordering Code (example):
Guide sleeve = 3100.09.
Guide diameter d 1 10 mm = 010.
Length l 20 mm = 020
Order No = 3100.09. 010. 020
3100.09. Guide sleeve
subject to alterations
3120.40.
A
s -0,5
-1,0
s -0,5
-1,0
k ±0,05
l
l
-0,2 4
d
1
d
H7
1
d
H7
e7 3
d
k6 3
d
+0,2 1
d
+0,5
0,8
0,8
∅0,01 A
Guide Bush, headed
L27
d 1 s l d 3 d 4 k d 1 s l d 3 d 4 k
9 10 9 9 14 16 3 22 24 36 36 30 35 6
9 10 12 12 14 16 3 22 24 46 46 30 35 6
9 10 17 17 14 16 3 22 24 56 56 30 35 6
9 10 22 22 14 16 3 22 24 66 66 30 35 6
9 10 27 27 14 16 3 22 24 76 76 30 35 6
9 10 36 36 14 16 3 22 24 86 86 30 35 6
9 10 46 46 14 16 3 22 24 96 96 30 35 6
9 10 56 46 14 16 3 22 24 116 96 30 35 6
9 10 66 46 14 16 3 22 24 136 96 30 35 6
12 17 17 18 23 6 22 24 156 96 30 35 6
12 22 22 18 23 6 30 32 27 27 42 47 6
12 27 27 18 23 6 30 32 36 36 42 47 6
12 36 36 18 23 6 30 32 46 46 42 47 6
12 46 46 18 23 6 30 32 56 56 42 47 6
12 56 56 18 23 6 30 32 66 66 42 47 6
14 15 12 12 20 25 6 30 32 76 76 42 47 6
14 15 17 17 20 25 6 30 32 86 86 42 47 6
14 15 22 22 20 25 6 30 32 96 96 42 47 6
14 15 27 27 20 25 6 30 32 116 116 42 47 6
14 15 36 36 20 25 6 30 32 136 116 42 47 6
14 15 46 46 20 25 6 30 32 156 116 42 47 6
14 15 56 56 20 25 6 30 32 176 116 42 47 6
14 15 66 56 20 25 6 40 42 46 46 54 60 10
14 15 76 56 20 25 6 40 42 56 56 54 60 10
14 15 86 56 20 25 6 40 42 66 66 54 60 10
14 15 96 56 20 25 6 40 42 76 76 54 60 10
16 17 17 22 27 6 40 42 86 86 54 60 10
16 22 22 22 27 6 40 42 96 96 54 60 10
16 27 27 22 27 6 40 42 116 116 54 60 10
16 36 36 22 27 6 40 42 136 136 54 60 10
16 46 46 22 27 6 40 42 156 136 54 60 10
16 56 56 22 27 6 40 42 196 136 54 60 10
18 20 17 17 26 31 6 40 42 246 136 54 60 10
18 20 22 22 26 31 6 50 76 76 66 72 10
18 20 27 27 26 31 6 50 96 96 66 72 10
18 20 36 36 26 31 6 50 116 116 66 72 10
18 20 46 46 26 31 6 50 136 136 66 72 10
18 20 56 56 26 31 6 50 156 136 66 72 10
18 20 66 66 26 31 6 50 196 136 66 72 10
18 20 76 76 26 31 6 60 76 76 80 86 20
18 20 86 76 26 31 6 60 96 96 80 86 20
18 20 96 76 26 31 6 60 116 116 80 86 20
18 20 116 76 26 31 6 60 136 136 80 86 20
22 24 17 17 30 35 6 60 156 136 80 86 20
22 24 22 22 30 35 6 60 196 136 80 86 20
22 24 27 27 30 35 6 60 246 136 80 86 20
Ordering Code (example):
Guide Bush, headed = 3120.40.
Guide diameter d 1 9 mm = 009.
Length s 9 mm = 009
Order No = 3120.40. 009. 009
3120.40. Guide Bush, headed
subject to alterations
Locating guide bush, headed
l (l
A
∅0,01 A ∅0,01 A
1
s -0,5
)
-1,0
f
k ±0,05
-0,2 4
d
e7 3
d
1
d
H7
e7 3
d
k6 3
d
0,8 0,8
0,8
s -0,5
-1,0
l
l 1
1
d
H7
+0,2 1
d
+0,5
3120.42.
L28
d 1 s l l 1 d 3 d 4 f k d 1 s l l 1 d 3 d 4 f k
9 10 12 15 15 14 16 3 3 22 24 36 45 45 30 35 9 6
9 10 17 20 20 14 16 3 3 22 24 46 55 55 30 35 9 6
9 10 22 25 25 14 16 3 3 22 24 56 65 65 30 35 9 6
9 10 27 30 30 14 16 3 3 22 24 66 75 75 30 35 9 6
9 10 36 39 39 14 16 3 3 22 24 76 85 85 30 35 9 6
9 10 46 46 49 14 16 3 3 22 24 86 95 95 30 35 9 6
9 10 56 46 59 14 16 3 3 22 24 96 105 105 30 35 9 6
9 10 66 46 69 14 16 3 3 22 24 116 96 125 30 35 9 6
14 15 17 26 26 20 25 9 6 22 24 136 96 145 30 35 9 6
14 15 22 31 31 20 25 9 6 22 24 156 96 165 30 35 9 6
14 15 27 36 36 20 25 9 6 30 32 27 36 36 42 47 9 6
14 15 36 45 45 20 25 9 6 30 32 36 45 45 42 47 9 6
14 15 46 55 55 20 25 9 6 30 32 46 55 55 42 47 9 6
14 15 56 56 65 20 25 9 6 30 32 56 65 65 42 47 9 6
14 15 66 56 75 20 25 9 6 30 32 66 75 75 42 47 9 6
14 15 76 56 85 20 25 9 6 30 32 76 85 85 42 47 9 6
14 15 86 56 95 20 25 9 6 30 32 86 95 95 42 47 9 6
14 15 96 56 105 20 25 9 6 30 32 96 105 105 42 47 9 6
14 15 116 56 125 20 25 9 6 30 32 116 125 125 42 47 9 6
18 20 17 26 26 26 31 9 6 30 32 136 116 145 42 47 9 6
18 20 22 31 31 26 31 9 6 30 32 156 116 165 42 47 9 6
18 20 27 36 36 26 31 9 6 30 32 176 116 185 42 47 9 6
18 20 36 45 45 26 31 9 6 30 32 196 116 205 42 47 9 6
18 20 46 55 55 26 31 9 6 40 42 46 58 58 54 60 12 10
18 20 56 65 65 26 31 9 6 40 42 56 68 68 54 60 12 10
18 20 66 75 75 26 31 9 6 40 42 66 78 78 54 60 12 10
18 20 76 76 85 26 31 9 6 40 42 76 88 88 54 60 12 10
18 20 86 76 95 26 31 9 6 40 42 86 98 98 54 60 12 10
18 20 96 76 105 26 31 9 6 40 42 96 108 108 54 60 12 10
18 20 116 76 125 26 31 9 6 40 42 116 128 128 54 60 12 10
18 20 136 76 145 26 31 9 6 40 42 136 136 148 54 60 12 10
22 24 17 26 26 30 35 9 6 40 42 156 136 168 54 60 12 10
22 24 22 31 31 30 35 9 6 40 42 196 136 208 54 60 12 10
22 24 27 36 36 30 35 9 6 40 42 246 136 258 54 60 12 10
Ordering Code (example):
Locating guide bush, headed =3120.42.
Guide diameter d 1 9 mm = 009.
Length with collar s 12 mm = 012
Order No =3120.42. 009. 012
3120.42. Locating guide bush, headed
subject to alterations
Ball bearing guide, complete
max.
Stroke
6 ±0,05
-0,2 4
d
e7 3
d
k6 3
d
e7 3
d
h4 1
d
2
s
l
f
2
l
l 1 ±1,5
3202.12.
3202.13.
3120.65.
L29
d 1 l l 1 l 2 d 3 d 4 f s 2 Stroke max.
12 24 40 2.1 22 26 6 18 50
12 24 56 2.1 22 26 6 18 82
18 34 45 3 30 35 11 23 44
18 34 56 3 30 35 11 23 66
18 34 71 3 30 35 11 23 96
30 54 56 4.8 46 52 21 33 32
30 54 75 4.8 46 52 21 33 78
30 54 95 4.8 46 52 21 33 110
Ordering Code (example):
Ball bearing guide, complete =3120.65.
Guide diameter d 1 12 mm = 012.
Length of ball cage l 1 40 mm = 040
Order No =3120.65. 012.040
3120.65. Ball bearing guide, complete
subject to alterations
Guide bush with collar, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Attention:
Bushes can only be used with axial motion!
Ø0,02
2087.72.
L30
d 1 9 10 12 14 15 16 18 20 22 24 25 30 32 40 42 50 60
d 2 14 18 20 22 26 30 32 42 54 66 80
d 3 16 23 25 27 31 35 38 47 60 72 86
r 0.5 1 1 2 2 3 3 3 3 3 3
l 3 3 6 6 6 6 6 6 6 10 10 20
l 4 1.5 2 2 2 2 3 3 4 5 5 5
l 1
12 ●
17 ● ● ● ● ● ●
22 ● ● ● ● ● ●
27 ● ● ● ● ● ● ●
36 ● ● ● ● ● ● ●
46 ● ● ● ● ● ● ● ● ●
56 ● ● ● ● ● ● ● ● ●
66 ● ● ● ● ●
76 ● ● ● ● ● ●
86 ● ● ● ● ●
96 ● ● ● ● ●
116 ● ● ● ●
136 ● ● ●
156 ● ● ●
196 ● ●
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant =2087.72.
Guide diameter d 1 9 mm = 009.
Total length l 1 12 mm = 012
Order No =2087.72. 009. 012
2087.72. Guide bush with collar, Bronze with solid lubricant
subject to alterations
Guide bush with collar, Bronze with solid lubricant
Ø0,02
Ø0,02
2087.70.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Attention:
Bushes can only be used with axial motion!
L31
d 1 9 10 14 15 18 20 22 24 30 32 40 42
d 2 14 20 26 30 42 54
d 3 16 25 31 35 47 60
l 3 3 6 6 6 6 10
l 4 1.5 2 2 3 4 5
l 5 3 6 8 8 8 12
r 0.5 1 2 3 3 3
l 1 l 2
15 12 ●
20 17 ●
25 22 ●
30 27 ●
39 36 ●
49 46 ●
59 56 ●
69 66 ●
23 17 ●
28 22 ●
33 27 ●
42 36 ●
52 46 ●
62 56 ●
72 66 ●
82 76 ●
92 86 ●
25 17 ● ●
30 22 ● ●
35 27 ● ● ●
44 36 ● ● ●
54 46 ● ● ●
64 56 ● ● ●
74 66 ● ● ●
84 76 ● ● ●
94 86 ● ● ●
104 96 ● ● ●
124 116 ● ● ●
144 136 ● ●
164 156 ●
58 46 ●
68 56 ●
78 66 ●
88 76 ●
98 86 ●
108 96 ●
128 116 ●
148 136 ●
168 156 ●
208 196 ●
Ordering Code (example):
Guide bush with collar, Bronze with solid
lubricant =2087.70.
Guide diameter d 1 9 mm = 009.
Length with collar l 2 12 mm= 012
Order No =2087.70. 009. 012
2087.70. Guide bush with collar, Bronze
with solid lubricant
subject to alterations
Guide bush with collar, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Attention:
Bushes can only be used with axial motion!
2087.71.
Ø0,02
Ø0,02
L32
d 1 14 15 18 20 22 24 30 32
d 2 20 26 30 42
d 3 25 31 35 47
r 1 1.5 2 2
l 1 26 39 49 63
l 2 17 22 27 36
l 5 9 17 22 27
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant =2087.71.
Guide diameter d 1 14 mm = 014.
Length with collar l 2 17 mm = 017
Order No =2087.71. 014.017
2087.71. Guide bush with collar, Bronze with solid lubricant
subject to alterations
Guide bush with collar, Bronze with solid lubricant
2087.73.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Attention:
Bushes can only be used with axial motion!
L33
d 1 25 30 40 40 50 50 60 63 63 63
d 2 35 42 50 50 63 63 80 80 80 80
d 3 40 47 60 60 72 72 86 90 90 90
r 1 3 3 4 4 4 4 3 4 4 4
r 2 2 2 2 2 3 3 3 3 3 3
l 1 43 43 60 64 77 92 78 95 100 108
l 2 24 24 35.5 39.5 44.5 55.5 49 55.5 62.5 62.5
l 3 7.5 7.5 6 6 8 8 7.5 8 8 8
l 4 11.5 11.5 18.5 18.5 24.5 28.5 21.5 31.5 29.5 37.5
Ordering Code (example):
Guide bush with collar, Bronze with solid lubricant =2087.73.
Guide diameter d 1 25 mm = 025.
Total length l 1 43 mm = 043
Order No =2087.73. 025. 043
2087.73. Guide bush with collar, Bronze with solid lubricant
subject to alterations
Guide bush, Bronze with solid lubricant
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Bushes can be used with radial or axial motion.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Fixing:
Connecting with adhesive or if needed secure with threaded pin or flat
mushroom head screw 2192.61.
3120.70.
L34
d 1 8 10 10 12 13 14 15 16 18 19 20 20 20 24 25 25 25 28 30 30 30 31.5 32 35 35 38 40 40
d 2 12 14 15 18 19 20 21 22 24 25 26 28 30 32 32 33 35 38 38 40 42 40 42 44 45 48 50 55
r 0.5 0.5 0.5 0.5 0.5 0.5 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.5 1.5 1.5
l 4 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
l 1
8 ● ●
10 ● ● ● ● ● ● ● ●
12 ● ● ● ● ● ●
15 ● ● ● ● ● ● ● ● ●
16 ● ● ● ● ● ● ● ● ●
20 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
25 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
30 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
35 ● ● ● ● ● ● ● ● ● ● ● ●
37 ● ●
40 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
47 ● ●
50 ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ●
70 ●
77 ● ●
80 ●
Ordering Code (example):
Guide bush, Bronze with solid lubricant =3120.70.
Guide diameter d 1 8 mm = 008.
External diameter d 2 12 mm = 012.
Installation length l 1 8 mm = 008
Order No =3120.70. 008. 012.008
3120.70. Guide bush, Bronze with solid lubricant
subject to alterations
Guide bush, Bronze with solid lubricant
3120.70.
Material:
Bronze with solid lubricant, oilless lubricating
Note:
Bushes can be used with radial or axial motion.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Fixing:
Connecting with adhesive or if needed secure with threaded pin or flat
mushroom head screw 2192.61.
L35
d 1 45 45 45 50 50 50 55 60 60 63 65 70 70 75 75 80 80 85 90 100 110 120 125 130 140 150 160
d 2 55 56 60 60 62 65 70 74 75 75 80 85 90 90 95 96 100 100 110 120 130 140 145 150 160 170 180
r 1.5 1.5 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
l 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
l 1
30 ● ● ● ● ● ● ● ●
35 ● ● ● ● ● ● ● ●
40 ● ● ● ● ● ● ● ● ● ● ● ●
50 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
70 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
95 ●
100 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
120 ● ● ● ● ● ● ● ● ●
130 ●
140 ● ● ● ●
150 ● ●
Ordering Code (example):
Guide bush, Bronze with solid lubricant =3120.70.
Guide diameter d 1 8 mm = 008.
External diameter d 2 12 mm = 012.
Installation length l 1 8 mm = 008
Order No =3120.70. 008. 012.008
3120.70. Guide bush, Bronze with solid lubricant
subject to alterations
Guide bush, Bronze
Material:
Bronze
Note:
Bushes can be used with radial or axial motion.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Fixing:
Connecting with adhesive or if needed secure with threaded pin or flat
mushroom head screw 2192.61.
3120.71.
L36
d 1 8 10 10 12 13 14 15 16 18 19 20 20 20 24 25 25 25 28 30 30 30 31.5 32 35 35 38 40 40
d 2 12 14 15 18 19 20 21 22 24 25 26 28 30 32 32 33 35 38 38 40 42 40 42 44 45 48 50 55
r 0.5 0.5 0.5 0.5 0.5 0.5 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.5 1.5 1.5
l 4 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
l 1
8 ● ●
10 ● ● ● ● ● ● ● ●
12 ● ● ● ● ● ●
15 ● ● ● ● ● ● ● ● ●
16 ● ● ● ● ● ● ● ● ●
20 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
25 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
30 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
35 ● ● ● ● ● ● ● ● ● ● ● ●
37 ● ●
40 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
47 ● ●
50 ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ●
70 ●
77 ● ●
80 ●
Ordering Code (example):
Guide bush, Bronze =3120.71.
Guide diameter d 1 8 mm = 008.
External diameter d 2 12 mm = 012.
Installation length l 1 8 mm = 008
Order No =3120.71.008. 012.008
3120.71. Guide bush, Bronze
subject to alterations
Guide bush, Bronze
3120.71.
Material:
Bronze
Note:
Bushes can be used with radial or axial motion.
Assembly guide lines / Dimensional requirements and tolerances at the
end of chapter D.
Fixing:
Connecting with adhesive or if needed secure with threaded pin or flat
mushroom head screw 2192.61.
L37
d 1 45 45 45 50 50 50 55 60 60 63 65 70 70 75 75 80 80 85 90 100 110 120 125 130 140 150 160
d 2 55 56 60 60 62 65 70 74 75 75 80 85 90 90 95 96 100 100 110 120 130 140 145 150 160 170 180
r 1.5 1.5 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
l 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
l 1
30 ● ● ● ● ● ● ● ●
35 ● ● ● ● ● ● ● ●
40 ● ● ● ● ● ● ● ● ● ● ● ●
50 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
60 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
70 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
80 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
95 ●
100 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
120 ● ● ● ● ● ● ● ● ●
130 ●
140 ● ● ● ●
150 ● ●
Ordering Code (example):
Guide bush, Bronze =3120.71.
Guide diameter d 1 8 mm = 008.
External diameter d 2 12 mm = 012.
Installation length l 1 8 mm = 008
Order No =3120.71.008. 012.008
3120.71. Guide bush, Bronze
subject to alterations
Rectangular Guide, Steel with solid lubricant
Material:
Steel with solid lubricant
Surface: case hardened, 580+40 HV 30
Steel
Surface: case hardened, 700+60 HV 30
Note:
The maximum operating temperature is 200°C.
3131.40.
L38
Order No l 2 b 2 l 1 b 1 r t 1 t 2 t 3 d 1 d 2 b 3 l 3 l 4
3131.40.022.016.020 22 16 20 40 6 20 6.8 11 6.6 11 26 15 7
3131.40.022.016.040 22 16 40 40 6 20 6.8 11 6.6 11 26 15 7
3131.40.027.020.025 27 20 25 45 6 22 6.8 13 6.6 11 31 19 7
3131.40.027.020.050 27 20 50 45 6 22 6.8 13 6.6 11 31 19 7
3131.40.036.025.032 36 25 32 50 8 25 6.8 14 6.6 11 35 27 9
3131.40.036.025.063 36 25 63 50 8 25 6.8 14 6.6 11 35 27 9
3131.40.046.032.040 46 32 40 63 8 32 9 19 9 15 45 35 11
3131.40.046.032.080 46 32 80 63 8 32 9 19 9 15 45 35 11
3131.40.056.040.050 56 40 50 85 10 36 11 22 11 18 60 40 15
3131.40.056.040.100 56 40 100 85 10 36 11 22 11 18 60 40 15
3131.40.066.050.056 66 50 56 100 10 40 13 24 14 20 74 48 18
3131.40.066.050.112 66 50 112 100 10 40 13 24 14 20 74 48 18
3131.40. Rectangular Guide, Steel with solid lubricant
subject to alterations
Rectangular guide, Steel with Rollers
3131.80.
Description:
The rectangular guides with rollers guarantee the greatest precisi-
onwhen their mould is moved together. The rectangular guides must
always be installed in the outer area of the mould plates to ensure
problem-free functionality.
Advantages: no play or friction, low maintenance and no lubrication
Material:
Steel
Hardness: 56-58 HRC
Surface: burnished
Note:
The maximum operating temperature is 150°C.
L39
Order No t w a b c d e h r s 1 s 2 s 3 d 1 d 2 t 1
3131.80.032.063 32 63 46 46 27 21 12.1 92 8 9 11 35 15 9 9
3131.80.040.100 40 100 66 66 36 33 19.5 132 10 13 18 48 20 13.5 13
3131.80. Rectangular guide, Steel with Rollers
subject to alterations L40
Forming /
Demoulding
Forming /
Demoulding
L41
subject to alterations
Bolt guide
Application example
2967.10.
h7
F
-0,03
-0,1
max.30°
stroke
ød
Mounting example
L42
Order No d Stroke b l h b 1 b 2 b 3 l 1 h 1 h 2 h 3 d 1 d 2 d 3 F
2967.10.08.010 8 10 33 32 22 30 19 24 20 5 7 8 8 4 3 7
2967.10.10.018 10 18 45 45 27 40 25 32 30 5 8 10 10 5 4 9
2967.10.12.020 12 20 57 50 32 51 31 39 35 7 10 12 11 7 6 11
2967.10.16.025 16 25 65 65 36 58 38 46 40 8 10 16 14 9 6 14.5
2967.10.20.030 20 30 80 80 42 72 44 56 55 11 12 20 17 11 8 18
2967.10.25.035 25 35 93 90 50 85 52 66 65 15 15 25 20 14 10 22.5
2967.10.30.040 30 40 101 100 55 93 60 74 70 15 15 30 20 14 10 27
2967.10.35.045 35 45 120 120 62 110 70 85 80 15 18 35 20 14 10 32
2967.10.40.050 40 50 130 135 70 120 80 95 90 15 18 40 26 17.5 10 36
2967.10.45.055 45 55 140 150 80 130 90 105 110 15 20 45 26 17.5 10 40
2967.10. Bolt guide
subject to alterations L43
subject to alterations
Ejector pin, hardened, DIN ISO 6751
237.1.
Material:
WS
Order No 237.1.
Hardness:
Shaft 60 ± 2 HRC
Head 45 ± 5 HRC
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank hardened and precision ground.
Head hot upset-forged.
L44
d 1 d 2 k r l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1
40 63 80 100 125 160 200 250 315 400 500
1 2.5 1.2 0.2 ● ● ● ● ● ● ●
1.1 2.5 1.2 0.2 ● ● ● ● ● ● ●
1.2 2.5 1.2 0.2 ● ● ● ● ● ● ●
1.3 3 1.5 0.2 ● ● ● ● ● ● ●
1.4 3 1.5 0.2 ● ● ● ● ● ● ●
1.5 3 1.5 0.2 ● ● ● ● ● ● ●
1.6 3 1.5 0.2 ● ● ● ● ● ● ●
1.7 3 1.5 0.2 ● ● ● ● ● ● ●
1.8 3 1.5 0.2 ● ● ● ● ● ● ●
1.9 3 1.5 0.2 ● ● ● ● ● ● ●
2 4 2 0.2 ● ● ● ● ● ● ● ● ●
2.2 4 2 0.2 ● ● ● ● ● ●
2.5 5 2 0.3 ● ● ● ● ● ● ● ● ●
2.7 5 2 0.3 ● ● ● ● ● ●
3 6 3 0.3 ● ● ● ● ● ● ● ● ● ● ●
3.2 6 3 0.3 ● ● ● ● ● ● ●
3.5 7 3 0.3 ● ● ● ● ● ● ●
3.7 7 3 0.3 ● ● ● ● ● ● ●
4 8 3 0.3 ● ● ● ● ● ● ● ● ● ● ●
4.2 8 3 0.3 ● ● ● ● ● ● ●
4.5 8 3 0.3 ● ● ● ● ● ● ●
Ordering Code (example):
Ejector pin, hardened, DIN ISO 6751 =237.1.
Shaft diameter d 1 1 mm = 0100.
Length l 1 40 mm = 040
Order No =237.1.0100. 040
237.1. Ejector pin, hardened, DIN ISO 6751
subject to alterations
Ejector pin, hardened, DIN ISO 6751
Material:
WS
Order No 237.1.
Hardness:
Shaft 60 ± 2 HRC
Head 45 ± 5 HRC
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank hardened and precision ground.
Head hot upset-forged.
237.1.
L45
d 1 d 2 k r l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1
40 63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1600
4.7 8 3 0.3 ● ● ● ● ● ● ●
5 10 3 0.3 ● ● ● ● ● ● ● ● ● ● ● ● ●
5.2 10 3 0.3 ● ● ● ● ● ● ● ●
5.5 10 3 0.3 ● ● ● ● ● ● ● ●
6 12 5 0.5 ● ● ● ● ● ● ● ● ● ● ● ● ●
6.2 12 5 0.5 ● ● ● ● ● ● ● ● ●
6.5 12 5 0.5 ● ● ● ● ● ● ● ●
7 12 5 0.5 ● ● ● ● ● ● ● ● ●
8 14 5 0.5 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
8.2 14 5 0.5 ● ● ● ● ● ● ● ● ● ●
8.5 14 5 0.5 ● ● ● ● ● ● ● ● ●
9 14 5 0.5 ● ● ● ● ● ● ● ● ●
10 16 5 0.5 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
10.2 16 5 0.5 ● ● ● ● ● ● ● ● ●
10.5 16 5 0.5 ● ● ● ● ● ● ● ● ●
11 16 5 0.5 ● ● ● ● ● ● ●
12 18 7 0.8 ● ● ● ● ● ● ● ● ● ● ● ●
12.2 18 7 0.8 ● ● ● ● ● ● ●
12.5 18 7 0.8 ● ● ● ● ● ● ● ● ●
14 22 7 0.8 ● ● ● ● ● ● ● ● ● ● ● ●
16 22 7 0.8 ● ● ● ● ● ● ● ● ● ● ●
18 24 7 0.8 ● ● ● ● ● ● ●
20 26 8 1 ● ● ● ● ● ● ● ● ●
Ordering Code (example):
Ejector pin, hardened, DIN ISO 6751 =237.1.
Shaft diameter d 1 1 mm = 0100.
Length l 1 40 mm = 040
Order No =237.1.0100. 040
237.1. Ejector pin, hardened, DIN ISO 6751
subject to alterations
Ejector pin, nitrided, DIN ISO 6751
237.8.
Material:
NWA
Order No 237.8.
Hardness:
Shaft* ≥ 950 HV 0,3
Head 45 ± 5 HRC
Core strength > 1400 N/mm²
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank nitrided and precision ground.
Head hot upset-forged.
Note:
*Owing to thinness of nitrided skin, hardness
testing on shank restricted to Vickers only.
Test load = 3 N max.
L46
d 1 d 2 k r l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1
100 125 160 200 250 315 400 500 630 800
1.5 3 1.5 0.2 ● ● ● ●
2 4 2 0.2 ● ● ● ● ●
2.2 4 2 0.2 ● ● ● ●
2.4 5 2 0.2 ● ● ● ● ● ●
2.5 5 2 0.3 ● ● ● ● ● ●
2.7 5 2 0.3 ● ● ● ●
2.9 5 2 0.3 ● ● ● ● ● ●
3 6 3 0.3 ● ● ● ● ● ● ● ●
3.2 6 3 0.3 ● ● ● ● ● ● ●
3.4 6 3 0.3 ● ● ● ● ● ●
3.5 7 3 0.3 ● ● ● ● ● ● ●
3.7 7 3 0.3 ● ● ● ● ● ● ●
3.9 7 3 0.3 ● ● ● ● ● ●
4 8 3 0.3 ● ● ● ● ● ● ● ●
4.2 8 3 0.3 ● ● ● ● ● ● ●
4.4 8 3 0.3 ● ● ● ● ● ●
4.5 8 3 0.3 ● ● ● ● ● ● ●
4.7 8 3 0.3 ● ● ● ● ● ●
4.9 8 3 0.3 ● ● ● ● ● ●
5 10 3 0.3 ● ● ● ● ● ● ● ● ● ●
5.2 10 3 0.3 ● ● ● ● ● ● ● ●
5.4 10 3 0.3 ● ● ● ● ● ●
5.5 10 3 0.3 ● ● ● ● ● ● ● ●
5.7 10 3 0.3 ● ● ● ● ● ●
5.9 10 3 0.3 ● ● ● ● ● ●
6 12 5 0.5 ● ● ● ● ● ● ● ● ● ●
Ordering Code (example):
Ejector pin, nitrided, DIN ISO 6751 =237.8.
Shaft diameter d 1 1.5 mm = 0150.
Length l 1 100 mm = 100
Order No =237.8. 0150. 100
237.8. Ejector pin, nitrided, DIN ISO 6751
subject to alterations
Ejector pin, nitrided, DIN ISO 6751
Material:
NWA
Order No 237.8.
Hardness:
Shaft* ≥ 950 HV 0,3
Head 45 ± 5 HRC
Core strength > 1400 N/mm²
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank nitrided and precision ground.
Head hot upset-forged.
Note:
*Owing to thinness of nitrided skin, hardness
testing on shank restricted to Vickers only.
Test load = 3 N max.
237.8.
L47
d 1 d 2 k r l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1
100 125 160 200 250 315 400 500 630 800 1000
6.2 12 5 0.5 ● ● ● ● ● ● ● ● ●
6.5 12 5 0.5 ● ● ● ● ● ● ● ●
6.7 12 5 0.5 ● ● ● ● ● ●
6.9 12 5 0.5 ● ● ● ● ● ●
7 12 5 0.5 ● ● ● ● ● ● ● ● ●
7.2 12 5 0.5 ● ● ● ● ● ●
7.8 12 5 0.5 ● ● ● ● ● ●
8 14 5 0.5 ● ● ● ● ● ● ● ● ● ● ●
8.2 14 5 0.5 ● ● ● ● ● ● ● ● ● ●
8.4 14 5 0.5 ● ● ● ● ● ●
8.5 14 5 0.5 ● ● ● ● ● ● ● ● ●
9 14 5 0.5 ● ● ● ● ● ● ● ● ●
9.7 14 5 0.5 ● ● ● ● ● ●
10 16 5 0.5 ● ● ● ● ● ● ● ● ● ● ●
10.2 16 5 0.5 ● ● ● ● ● ● ● ● ● ●
10.5 16 5 0.5 ● ● ● ● ● ● ● ● ●
11 16 5 0.5 ● ● ● ● ● ● ● ● ●
12 18 7 0.8 ● ● ● ● ● ● ● ● ● ● ●
12.2 18 7 0.8 ● ● ● ● ● ● ● ● ● ●
12.5 18 7 0.8 ● ● ● ● ● ● ● ● ● ●
14 22 7 0.8 ● ● ● ● ● ● ● ● ● ● ●
16 22 7 0.8 ● ● ● ● ● ● ● ● ● ● ●
18 24 7 0.8 ● ● ● ● ● ● ● ● ●
20 26 8 1 ● ● ● ● ● ● ● ● ●
25 32 10 1 ● ● ● ● ● ● ● ●
32 40 10 1 ● ● ● ● ● ● ● ●
Ordering Code (example):
Ejector pin, nitrided, DIN ISO 6751 =237.8.
Shaft diameter d 1 1.5 mm = 0150.
Length l 1 100 mm = 100
Order No =237.8. 0150. 100
237.8. Ejector pin, nitrided, DIN ISO 6751
subject to alterations
Ejector pin, hardened, round stepped, DIN ISO 8694
l 2
-1
-2
60
-0,2
d 2
g6
d 1
k -0,05
1 +2
l
-0,1
d 3
radiused
R 0,3
238.1.
Material:
WS
Order No 238.1.
Hardness:
Shaft 60 ± 2 HRC
Head 45 ± 5 HRC
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank hardened and precision ground.
Head hot upset-forged.
L48
d 1 d 2 d 3 k
l 1
l 2
63
30
80
32
100
50
125
50
160
63
200
80
0.8 4 2 2 ● ● ● ● ●
0.9 4 2 2 ● ● ● ● ●
1 4 2 2 ● ● ● ● ● ●
1.1 4 2 2 ● ● ● ● ● ●
1.2 4 2 2 ● ● ● ● ● ●
1.3 4 2 2 ● ● ● ● ● ●
1.4 4 2 2 ● ● ● ● ● ●
1.5 6 3 3 ● ● ● ● ● ●
1.6 6 3 3 ● ● ● ● ●
1.7 6 3 3 ● ● ● ● ●
1.8 6 3 3 ● ● ● ● ●
1.9 6 3 3 ● ● ● ● ●
2 6 3 3 ● ● ● ● ●
2.1 6 3 3 ● ● ● ●
2.2 6 3 3 ● ● ● ● ●
2.3 6 3 3 ● ● ● ●
2.4 6 3 3 ● ● ● ●
2.5 6 3 3 ● ● ● ●
Ordering Code (example):
Ejector pin, hardened, round stepped, DIN ISO 8694 =238.1.
Diameter d 1 0.8 mm = 0080.
Length l 1 63 mm = 063
Order No =238.1.0080. 063
238.1. Ejector pin, hardened, round stepped, DIN ISO 8694
subject to alterations
Ejector pin, nitrided, round stepped, DIN ISO 8694
Material:
NWA
Order No 238.8.
Hardness:
Shaft* ≥ 950 HV 0,3
Head 45 ± 5 HRC
Core strength > 1400 N/mm²
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank nitrided and precision ground.
Head hot upset-forged.
Note:
*Owing to thinness of nitrided skin, hardness
testing on shank restricted to Vickers only.
Test load = 3 N max.
l 2
-1
-2
60
-0,2
d 2
g6
d 1
k -0,05
1 +2
l
-0,1
d 3
radiused
R 0,3
238.8.
L49
d 1 d 2 d 3 k
l1
l2
63
30
80
32
100
50
125
50
160
63
200
80
0.8 4 2 2 ● ● ● ● ●
0.9 4 2 2 ● ● ● ● ●
1 4 2 2 ● ● ● ● ●
1.1 4 2 2 ● ● ● ● ●
1.2 4 2 2 ● ● ● ● ●
1.3 4 2 2 ● ● ● ● ●
1.4 4 2 2 ● ● ● ● ●
1.5 6 3 3 ● ● ● ● ● ●
1.6 6 3 3 ● ● ● ● ●
1.7 6 3 3 ● ● ● ● ●
1.8 6 3 3 ● ● ● ● ●
1.9 6 3 3 ● ● ● ● ●
2 6 3 3 ● ● ● ● ●
2.2 6 3 3 ● ● ● ● ●
2.5 6 3 3 ● ● ● ●
Ordering Code (example):
Ejector pin, nitrided, round stepped, DIN ISO 8694 =238.8.
Diameter d 1 0.8 mm = 0080.
Length l 1 63 mm = 063
Order No =238.8. 0080. 063
238.8. Ejector pin, nitrided, round stepped, DIN ISO 8694
subject to alterations
Ejector pin, hardened, similar to DIN 1530 Shape D
2 -0,2
d
d 1 g6
l 1 +2
+0,2
k
radiused
60
239.1.
Material:
WS
Order No 239.1.
Hardness:
Shaft 60 ± 2 HRC
Head 45 ± 5 HRC
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank hardened and precision ground.
Head hot upset-forged.
L50
d 1 d 2 k l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1
40 60 71 80 100 125 160 200 250 315
0.8 1.4 0.5 ● ● ● ●
0.9 1.6 0.5 ● ● ● ●
1 1.8 0.5 ● ● ● ● ● ● ● ●
1.1 1.8 0.5 ● ● ● ● ●
1.2 2 0.5 ● ● ● ● ●
1.25 2 0.5 ● ● ● ●
1.3 2 0.5 ● ● ● ● ●
1.4 2.2 0.5 ● ● ● ● ●
1.5 2.2 0.5 ● ● ● ● ● ● ● ●
1.6 2.5 0.5 ● ● ● ● ●
1.7 2.5 0.5 ● ● ● ● ●
1.75 2.8 0.5 ● ● ● ●
1.8 2.8 0.5 ● ● ● ● ●
1.9 2.8 0.5 ● ● ● ● ●
2 3 0.5 ● ● ● ● ● ● ● ● ●
2.1 3.2 0.5 ● ● ● ● ●
2.2 3.2 0.5 ● ● ● ● ● ●
2.25 3.2 0.5 ● ● ● ●
2.3 3.5 0.5 ● ● ● ● ●
2.4 3.5 0.5 ● ● ● ● ●
2.5 3.5 0.5 ● ● ● ● ● ● ● ● ●
2.6 4 0.5 ● ● ● ● ●
2.7 4 0.5 ● ● ● ● ● ●
2.75 4 0.5 ● ● ● ● ●
2.8 4 0.5 ● ● ● ● ●
2.9 4 0.5 ● ● ● ● ●
3 4.5 0.5 ● ● ● ● ● ● ● ● ● ●
3.1 4.5 0.5 ● ● ● ● ●
3.2 4.5 0.5 ● ● ● ● ●
Ordering Code (example):
Ejector pin, hardened, similar to DIN 1530 Shape D =239.1.
Shaft diameter d 1 0.8 mm = 0080.
Length l 1 100 mm = 100
Order No =239.1. 0080. 100
239.1. Ejector pin, hardened, similar to DIN 1530 Shape D
subject to alterations
Ejector pin, hardened, similar to DIN 1530 Shape D
Material:
WS
Order No 239.1.
Hardness:
Shaft 60 ± 2 HRC
Head 45 ± 5 HRC
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank hardened and precision ground.
Head hot upset-forged.
2 -0,2
d
d 1 g6
l 1 +2
+0,2
k
radiused
60
239.1.
L51
d 1 d 2 k l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1
40 60 71 80 100 125 160 200 250 315
3.25 4.5 0.5 ● ● ● ● ●
3.5 5 0.5 ● ● ● ● ● ● ● ●
3.6 5 0.5 ● ● ● ● ●
3.75 5 0.5 ● ● ● ●
4 5.5 0.5 ● ● ● ● ● ● ● ● ● ●
4.1 5.5 0.5 ● ● ● ● ●
4.2 5.5 0.5 ● ● ● ● ●
4.25 5.5 0.5 ● ● ● ●
4.5 6 0.5 ● ● ● ● ●
4.6 6 0.5 ● ● ● ● ●
5 6.5 0.5 ● ● ● ● ● ● ● ● ● ●
5.1 6.5 0.5 ● ● ● ● ●
5.2 6.5 0.5 ● ● ● ● ●
5.25 6.5 0.5 ● ● ● ●
5.5 7 0.5 ● ● ● ● ● ● ● ● ●
6 8 0.5 ● ● ● ● ● ● ● ● ● ●
6.2 8 1 ● ● ● ● ● ● ●
6.5 9 1 ● ● ● ● ● ● ● ●
7 9 1 ● ● ● ● ● ● ● ●
7.5 10 1 ● ● ● ● ● ● ●
8 10 1 ● ● ● ● ● ● ● ● ●
8.2 10 1 ● ● ● ● ● ●
8.5 11 1 ● ● ● ● ● ● ●
9 11 1 ● ● ● ● ● ● ●
10 12 1 ● ● ● ● ● ● ● ●
12 14 1 ● ● ● ● ● ● ●
14 16 1.5 ● ● ● ● ● ●
16 18 1.5 ● ● ● ● ● ●
Ordering Code (example):
Ejector pin, hardened, similar to DIN 1530 Shape D =239.1.
Shaft diameter d 1 0.8 mm = 0080.
Length l 1 100 mm = 100
Order No =239.1. 0080. 100
239.1. Ejector pin, hardened, similar to DIN 1530 Shape D
subject to alterations
Ejector pin, nitrided, similar to DIN 1530 Shape D
2 -0,2
d
d 1 g6
l 1 +2
+0,2
k
radiused
60
239.8.
Material:
NWA
Order No 239.8.
Hardness:
Shaft* ≥ 950 HV 0,3
Head 45 ± 5 HRC
Core strength > 1400 N/mm²
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank nitrided and precision ground.
Head hot upset-forged.
Note:
*Owing to thinness of nitrided skin, hardness
testing on shank restricted to Vickers only.
Test load = 3 N max.
L52
d 1 d 2 k l 1 l 1 l 1 l 1 l 1 l 1
100 125 160 200 250 315
3 4.5 0.5 ● ● ● ● ●
4 5.5 0.5 ● ● ● ● ● ●
5 6.5 0.5 ● ● ● ● ● ●
6 8 0.5 ● ● ● ● ● ●
8 10 1 ● ● ● ● ● ●
10 12 1 ● ● ● ● ● ●
12 14 1 ● ● ● ● ● ●
14 16 1.5 ● ● ● ●
16 18 1.5 ● ● ● ●
Ordering Code (example):
Ejector pin, nitrided, similar to DIN 1530 Shape D =239.8.
Shaft diameter d 1 3 mm = 300.
Length l 1 100 mm = 100
Order No =239.8. 300. 100
239.8. Ejector pin, nitrided, similar to DIN 1530 Shape D
subject to alterations L53
subject to alterations
Flat ejector pin, hardened, similar to DIN ISO 8693
263.1.
Material:
WS
Order No 263.1.
Hardness:
Shaft 60 ± 2 HRC
Head 45 ± 5 HRC
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank hardened and precision ground.
Head hot upset-forged.
Note:
Special dimensions a and b available on
request.
L54
d 1 4 4.2 4.2 4.2 5 5 5 6 6 6 6 8 8 8 10 10 12 12
d 2 8 8 8 8 10 10 10 12 12 12 12 14 14 14 16 16 18 18
k 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 7 7
r 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8
a 1 0.8 1 1.2 1 1.2 1.5 1 1.2 1.5 2 1.2 1.5 2 1.5 2 2 2.5
b 3.5 3.8 3.8 3.8 4.5 4.5 4.5 5.5 5.5 5.5 5.5 7.5 7.5 7.5 9.5 9.5 11.5 11.5
l 1 l 2 l 3 l 4
63 30 25 10 ● ● ●
80 40 30 10 ● ● ● ● ● ● ● ●
100 50 40 10 ● ● ● ● ● ● ● ● ● ● ● ●
125 60 50 15 ● ● ● ● ● ● ● ● ● ● ● ● ●
160 80 50 30 ● ● ● ● ● ● ● ● ● ● ● ● ●
200 100 60 40 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
250 125 60 65 ● ● ● ● ● ●
315 160 70 85 ● ● ●
Ordering Code (example):
Flat ejector pin, hardened, similar to DIN ISO 8693 =263.1.
Width a 1 mm = 10.
Length b 3.5 mm = 035.
Length l 1 63 mm = 063
Order No =263.1. 10.035. 063
263.1. Flat ejector pin, hardened, similar to DIN ISO 8693
subject to alterations
Flat ejector pin, nitrided, similar to DIN ISO 8693
Material:
NWA
Order No 263.8.
Hardness:
Shaft* ≥ 950 HV 0,3
Head 45 ± 5 HRC
Core strength > 1400 N/mm²
Description of FIBRO materials for tool and die
components see at the beginning of Chapter E.
Execution:
Shank nitrided and precision ground.
Head hot upset-forged.
Note:
*Owing to thinness of nitrided skin, hardness
testing on shank restricted to Vickers only.
Test load = 3 N max.
Special dimensions a and b available on
request.
263.8.
L55
d 1 4 4.2 4.2 4.2 5 5 5 6 6 6 6 8 8 8 10 10 12 12 16 16
d 2 8 8 8 8 10 10 10 12 12 12 12 14 14 14 16 16 18 18 22 22
k 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 7 7 7 7
r 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8
a 1 0.8 1 1.2 1 1.2 1.5 1 1.2 1.5 2 1.2 1.5 2 1.5 2 2 2.5 2 2.5
b 3.5 3.8 3.8 3.8 4.5 4.5 4.5 5.5 5.5 5.5 5.5 7.5 7.5 7.5 9.5 9.5 11.5 11.5 15.5 15.5
l 1 l 2 l 3 l 4
63 30 25 10 ● ● ●
80 40 30 10 ● ● ● ● ● ● ● ●
100 50 40 10 ● ● ● ● ● ● ● ● ● ● ●
125 60 50 15 ● ● ● ● ● ● ● ● ● ● ● ●
160 80 50 30 ● ● ● ● ● ● ● ● ● ● ● ● ●
200 100 60 40 ● ● ● ● ● ● ● ● ● ● ● ● ●
250 125 60 65 ● ● ● ● ● ● ● ●
315 160 70 85 ● ● ● ● ● ● ●
400 200 95 105 ● ● ● ● ●
Ordering Code (example):
Flat ejector pin, nitrided, similar to DIN ISO 8693 =263.8.
Width a 1 mm = 10.
Length b 3.5 mm = 35.
Length l 1 63 mm = 63
Order No =263.8. 10.35.63
263.8. Flat ejector pin, nitrided, similar to DIN ISO 8693
subject to alterations
Ejector sleeve, hardened, DIN ISO 8405
l 2
-0,05
1
d
g6
+1
+0,1
l
4
*d
2
d
-0,2
3
d
H5
k
1
honed
r +0,2
264.1.
Material:
WS
Order No 264.1.
Hardness:
Shaft 60 ± 2 HRC
Head 45 ± 5 HRC
Description of FIBRO materials for tool and
die components see at the beginning of
Chapter E.
Execution:
Shank hardened and precision ground.
Head hot upset-forged.
Guide bore precision ground and honed.
*up to ∅ d 4 = 4,5 tolerance +0,2/-0,1
*from ∅ d 4 = 5 tolerance +0,3/-0,1
L56
d 1 d 3 d 4 d 2 k r l 2 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1
70 75 80 90 100 125 150 175 200 225 250 275
2.5 1.25 1.6 5 2 0.3 20 ● ● ● ●
3 1.5 1.8 6 3 0.3 35 ● ● ● ●
3 1.6 1.9 6 3 0.3 35 ● ● ● ● ●
4 2 2.5 8 3 0.3 35 ● ● ● ● ● ● ●
4 2.2 2.4 8 3 0.3 35 ● ● ● ● ● ● ●
5 2.5 3 10 3 0.3 35 ● ● ● ● ● ● ●
5 2.7 3 10 3 0.3 45 ● ● ● ● ● ● ●
5 3 3.5 10 3 0.3 45 ● ● ● ● ● ● ● ●
5 3.2 3.5 10 3 0.3 45 ● ● ● ● ● ● ● ●
6 3.5 4 12 5 0.5 45 ● ● ● ● ● ● ● ●
6 3.7 4 12 5 0.5 45 ● ● ● ● ● ● ● ●
6 4 4.3 12 5 0.5 45 ● ● ● ● ● ● ● ● ●
8 4.2 5 14 5 0.5 45 ● ● ● ● ● ● ● ● ●
8 5 5.5 14 5 0.5 45 ● ● ● ● ● ● ● ● ●
8 5.2 5.5 14 5 0.5 45 ● ● ● ● ● ● ● ● ●
10 6 6.5 16 5 0.5 45 ● ● ● ● ● ● ● ● ●
10 6.2 6.5 16 5 0.5 45 ● ● ● ● ● ● ● ● ●
12 8 8.5 20 7 0.8 45 ● ● ● ● ● ● ● ● ●
12 8.2 8.5 20 7 0.8 45 ● ● ● ● ● ● ● ● ●
14 10 10.5 22 7 0.8 45 ● ● ● ● ● ● ● ● ●
14 10.5 11 22 7 0.8 45 ● ● ● ● ● ● ● ● ●
16 12 12.5 22 7 0.8 45 ● ● ● ● ● ● ● ● ●
16 12.5 13 22 7 0.8 45 ● ● ● ● ● ● ● ● ●
Ordering Code (example):
Ejector sleeve, hardened, DIN ISO 8405 =264.1.
Diameter ejector pin d 3 1.25 mm = 0125.
Length l 1 70 mm = 070
Order No =264.1. 0125.070
264.1. Ejector sleeve, hardened, DIN ISO 8405
subject to alterations
Ejector sleeve, nitrided, DIN ISO 8405
Material:
NWA
Order No 264.8.
Hardness:
Shaft** ≥ 950 HV 0,3
Head 45 ± 5 HRC
Tensile Strength (core) > 1400 N/mm²
Description of FIBRO materials for tool and
die components see at the beginning of
Chapter E.
Execution:
Shank nitrided and precision ground.
Head hot upset-forged.
Guide bore precision ground and honed.
*up to ∅ d 4 = 4,5 tolerance +0,2/-0,1
*from ∅ d 4 = 5 tolerance +0,3/-0,1
Note:
**Owing to thinness of nitrided skin, hardness
testing on shank restricted to Vickers only.
Test load = 3 N max.
l 2
-0,05
1
d
g6
+1
+0,1
l
4
*d
2
d
-0,2
3
d
H5
k
1
honed
r +0,2
264.8.
L57
d 1 d 3 d 4 d 2 k r l 2 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1 l 1
75 100 125 150 175 200 225 250 275
3 1.5 1.8 6 3 0.3 35 ● ● ● ●
3 1.6 1.9 6 3 0.3 35 ● ● ● ●
4 2 2.5 8 3 0.3 35 ● ● ● ●
4 2.2 2.4 8 3 0.3 35 ● ● ● ●
5 2.5 3 10 3 0.3 35 ● ● ● ●
5 2.7 3 10 3 0.3 45 ● ● ● ●
5 3 3.5 10 3 0.3 45 ● ● ● ● ●
5 3.2 3.5 10 3 0.3 45 ● ● ● ● ●
6 3.5 4 12 5 0.5 45 ● ● ● ● ●
6 3.7 4 12 5 0.5 45 ● ● ● ● ●
6 4 4.3 12 5 0.5 45 ● ● ● ● ● ●
8 4.2 5 14 5 0.5 45 ● ● ● ● ● ●
8 5 5.5 14 5 0.5 45 ● ● ● ● ● ●
8 5.2 5.5 14 5 0.5 45 ● ● ● ● ● ●
10 6 6.5 16 5 0.5 45 ● ● ● ● ● ● ● ●
10 6.2 6.5 16 5 0.5 45 ● ● ● ● ● ● ● ●
12 8 8.5 20 7 0.8 45 ● ● ● ● ● ● ● ● ●
12 8.2 8.5 20 7 0.8 45 ● ● ● ● ● ● ● ● ●
14 10 10.5 22 7 0.8 45 ● ● ● ● ● ● ● ●
14 10.2 10.5 22 7 0.8 45 ● ● ● ● ● ● ● ●
16 12 12.5 22 7 0.8 45 ● ● ● ● ● ● ● ●
Ordering Code (example):
Ejector sleeve, nitrided, DIN ISO 8405 =2648.
Diameter ejector pin d 3 1.5 mm = 150.
Length l 1 75 mm = 75
Order No =2648. 150.75
264.8. Ejector sleeve, nitrided, DIN ISO 8405
subject to alterations
Date stamp complete, embossed lettering
Material:
1.2767, hardened HRC 54±2, ground
Note:
The sleeve and insert can be ordered separately (see ordering example).
Description:
- sleeve with engraving
- adjustable insert with display arrow and year (can be rotated using an
ordinary screwdriver)
- metric thread for fixing
- mirror image engraving
Mounting:
Fixing:
Screw in the insert in a clockwise direction until it is flush with the top
edge and set to the required position.
Setting:
Set the insert by turning clockwise or anti-clockwise. When correctly set,
the insert of a stamp with d 1 = 6 mm (.060.) is typically a maximum of
0.1 mm above or below the top edge of the sleeve.
Changing:
To change the insert turn it anti-clockwise to remove.
Ordering examples:
Date insert, complete = 2280.
Standard version = 2280.01.
Sleeve diameter d 1 = 5 = 2280.01.050.
Sleeve with display:
Months (1-12) = 2280.01.050.10.
Insert with display: Arrow + year
(variable) e.g. 2004 = 2280.01.050.10.04
Order No = 2280.01.050.10.04
Date insert, Sleeve = 2280.
Standard version = 2280.01.
Sleeve diameter d 1 = 5 = 2280.01.050.
Sleeve with display:
Months (1-12) = 2280.01.050.10.
Sleeve = 2280.01.050.10.1
Order No = 2280.01.050.10.1
Date insert, Insert = 2280.
Standard version = 2280.01.
Sleeve diameter d 1 = 5 = 2280.01.050.
Insert with display: Arrow + year
(variable) e.g. 2004 = 2280.01.050.04.
Insert = 2280.01.050.04.2
Order No = 2280.01.050.04.2
ød 2
ød 1h6
s
l
+0,1
t
m
Embossing
depth a
Insert
2280.01.xxx.xx.2
Compression
spring
Sleeve
2280.01.xxx.10.1
with fixing thread
Marking
embossing
2280.01.
Mounting example
L58
d 1 d 2 l m t s a
4 2.5 14 2 2 0.2 0.3
5 3.1 17 3 3 0.2 0.4
6 3.1 17 3 3 0.2 0.4
8 4.6 20 4 4 0.35 0.4
10 4.6 20 5 4 0.35 0.4
12 6.4 25 6 6 0.5 0.6
16 8.4 33 8 8 0.6 0.6
2280.01. Date stamp complete, embossed lettering
subject to alterations
Date stamp complete (short version), embossed lettering
Material:
1.2767, hardened HRC 54±2, ground
Note:
The sleeve and insert can be ordered separately (see ordering example).
Description:
- sleeve with engraving
- adjustable insert with display arrow and year (can be rotated using an
ordinary screwdriver)
- metric thread for fixing
- mirror image engraving
Mounting:
Fixing:
Screw in the insert in a clockwise direction until it is flush with the top
edge and set to the required position.
Setting:
Set the insert by turning clockwise or anti-clockwise. When correctly set,
the insert of a stamp with d 1 = 6 mm (.060.) is typically a maximum of
0.1 mm above or below the top edge of the sleeve.
Changing:
To change the insert turn it anti-clockwise to remove.
Ordering examples:
Date insert, complete = 2280.
Standard version = 2280.02.
Sleeve diameter d 1 = 5 = 2280.01.050.
Sleeve with display:
Months (1-12) = 2280.01.050.10.
Insert with display: Arrow + year
(variable) e.g. 2004 = 2280.01.050.10.04
Order No = 2280.01.050.10.04
Date insert, Sleeve = 2280.
Standard version = 2280.02.
Sleeve diameter d 1 = 5 = 2280.01.050.
Sleeve with display:
Months (1-12) = 2280.01.050.10.
Sleeve = 2280.01.050.10.1
Order No = 2280.01.050.10.1
Date insert, Insert = 2280.
Standard version = 2280.02.
Sleeve diameter d 1 = 5 = 2280.01.050.
Insert with display: Arrow + year
(variable) e.g. 2004 = 2280.01.050.04.
Insert = 2280.01.050.04.2
Order No = 2280.01.050.04.2
ød 1
H7
l
m6
setting range
Marking
embossing
ød 2
ød 1m6
s
l 0,05
Embossing
depth a
Insert
2280.02.xxx.xx.2
Compression
spring
Sleeve
2280.02.xxx.10.1
H7
Transition fit
2280.02.
Mounting example
L59
d 1 d 2 l s a
2.6 1.4 4 0.2 0.3
3 1.5 4 0.2 0.3
4 2.1 5 0.25 0.3
5 3.1 8 0.2 0.4
6 3.1 8 0.2 0.4
8 4.4 10 0.25 0.4
10 5.2 12 0.35 0.4
12 6.2 14 0.35 0.6
2280.02. Date stamp complete (short version), embossed lettering
subject to alterations
Quill holder for core tempering
Description:
The quill holder is preferably used with bolt guide 2967.10. and quills
with internal bore for slider tempering. 4 connections make it possible
to implement tempering circuits either directly or in series.
Material:
Stainless steel
1. Swivelled
Slider without sealing surfaces
2. Swivelled
Slider with sealing surfaces
3. Not swivelled
Slider without sealing surfaces
4. Not swivelled
Slider with sealing surfaces
3820.10. order separatley
o-ring
3800.01.01.01. …
order separatley
o-ring
3800.01.01.01. …
1)
2)
set screw (3X)
3810.02.02.12.038
(included)
G ⅜
d 7 H7
d 5 H7
d g6
b
b
d 8
13,5
3
19
38
55 ±0,01
±0,01
l
l
l
l
( l )
1
2
3
4
Mounting example
L60
Order No d d 7 d 8 d 5 b l l 1 l 2 l 3 l 4
3820.10.025.025 25 25 65 22 60 100 26 45 19 13
3820.10.030.030 30 30 70 27 65 105 31 50 22 14.5
3820.10.040.040 40 40 80 37 75 115 41 60 28 16.5
3820.10. Quill holder for core tempering
subject to alterations
O-ring, Viton
3800.01.01.01.
Material:
Viton® (FPM)
Note:
Operating temperature -15°C to +200°C
L61
Order No d 1 d 2 used in
3800.01.01.01.0240.30 1) 24 3 3820.10.025.025
3800.01.01.01.0210.30 2) 21 3 3820.10.025.025
3800.01.01.01.0292.30 1) 29.2 3 3820.10.030.030
3800.01.01.01.0260.30 2) 26 3 3820.10.030.030
3800.01.01.01.0392.30 1) 39.2 3 3820.10.040.040
3800.01.01.01.0360.30 2) 36 3 3820.10.040.040
3800.01.01.01. O-ring, Viton
subject to alterations L62
MOULD LINE
Gas springs and
Spring plungers
for Mould making
MOULD LINE
Gas springs and
Spring plungers
for Mould making
L63
subject to alterations
FML Gas springs for Mould making
L64 subject to alterations
FML Gas springs for Mould Making
All FIBRO Gas springs meet the requirements of the
Pressure Equipment Directive 2014/68/EU.
The Pressure Equipment Directive (2014/68/EU) has been ratified by the european parliament and the council of europe. The
requirements of the pressure equipment directive came into force throughout the EC on 29 May 2002.
The directive defines pressure equipment as vessels, pipework, safety devices and pressure accessories. In terms of the direc-
tive a vessel is a casing which is designed and manufactured to contain fluids under pressure.
It follows from this definition that nitrogen gas springs of all sizes are deemed to be pressure vessels and must in this respect
comply with the pressure equipment directive (2014/68/EU) from 29 May 2002.
FIBRO Mould Line Gas springs (FML)
FIBRO FML Gas springs are an ideal supplement to and
expansion of the traditional FIBRO product lines of helical,
disc and elastomer springs for manufacturing tools, devices,
moulds and machines.
Gas springs can be used for all applications where lift mo-
vements are required in parallel to mould opening.
FIBRO Mould Line Gas springs (FML), which were specially
developed for mould making, are characterised by their high
force, small size, long service life and a constant operating
temperature of 120°C.
Of course, FIBRO FML Gas springs are approved as per Euro-
pean Pressure Equipment Directive 2014/68/EU (14th GSGV
ordinance on pressure vessels). FIBRO FML Gas springs are
filled with nitrogen and do not require any pressure space
that is positioned externally or in tool plates. They also
require no gas supply lines.
In certain special cases, however, monitoring of charge
pressure in the installed state is required. These may be
found in the list of accessory products if needed. As long as
all mounting details are laid out with due circumspection,
it is no problem at all to remove and install FIBRO FML Gas
springs.
Operating instructions are included with every delivery of
FIBRO FML Gas springs. Application examples are shown on
the following pages.
Functioning
The pressure medium is a commercially available, environ-
ment-friendly nitrogen. FIBRO FML Gas springs have a
standard charge pressure of max. 150 bar.
Pressure Build-Up
In operation the piston rod enters the spring space whose
volume is progressively reduced. The resulting pressure rise
can be plotted on the Gas spring Diagram as a multiplica-
tion factor. The spring force is the product of initial force
times that pressure-rise factor and can therefore be calcula-
ted easily.
Working temperature
The spring temperature should not exceed +120 °C.
Charge pressure
Modification of charge pressure allows varia tion of the force
rating and can be predetermined from the spring Diagram.
Installation
FIBRO FML Gas springs can be used in any installation positi-
on. Whether or not external forces act on them when at rest
is of no consequence.and can therefore be calculated easily.
subject to alterations
FML Gas springs for Mould making
subject to alterations
FML Gas springs for Mould Making
All FIBRO Gas springs meet the requirements of the
Pressure Equipment Directive 2014/68/EU.
The Pressure Equipment Directive (2014/68/EU) has been ratified by the european parliament and the council of europe. The
requirements of the pressure equipment directive came into force throughout the EC on 29 May 2002.
The directive defines pressure equipment as vessels, pipework, safety devices and pressure accessories. In terms of the direc-
tive a vessel is a casing which is designed and manufactured to contain fluids under pressure.
It follows from this definition that nitrogen gas springs of all sizes are deemed to be pressure vessels and must in this respect
comply with the pressure equipment directive (2014/68/EU) from 29 May 2002.
FIBRO Mould Line Gas springs (FML)
FIBRO FML Gas springs are an ideal supplement to and
expansion of the traditional FIBRO product lines of helical,
disc and elastomer springs for manufacturing tools, devices,
moulds and machines.
Gas springs can be used for all applications where lift mo-
vements are required in parallel to mould opening.
FIBRO Mould Line Gas springs (FML), which were specially
developed for mould making, are characterised by their high
force, small size, long service life and a constant operating
temperature of 120°C.
Of course, FIBRO FML Gas springs are approved as per Euro-
pean Pressure Equipment Directive 2014/68/EU (14th GSGV
ordinance on pressure vessels). FIBRO FML Gas springs are
filled with nitrogen and do not require any pressure space
that is positioned externally or in tool plates. They also
require no gas supply lines.
In certain special cases, however, monitoring of charge
pressure in the installed state is required. These may be
found in the list of accessory products if needed. As long as
all mounting details are laid out with due circumspection,
it is no problem at all to remove and install FIBRO FML Gas
springs.
Operating instructions are included with every delivery of
FIBRO FML Gas springs. Application examples are shown on
the following pages.
Functioning
The pressure medium is a commercially available, environ-
ment-friendly nitrogen. FIBRO FML Gas springs have a
standard charge pressure of max. 150 bar.
Pressure Build-Up
In operation the piston rod enters the spring space whose
volume is progressively reduced. The resulting pressure rise
can be plotted on the Gas spring Diagram as a multiplica-
tion factor. The spring force is the product of initial force
times that pressure-rise factor and can therefore be calcula-
ted easily.
Working temperature
The spring temperature should not exceed +120 °C.
Charge pressure
Modification of charge pressure allows varia tion of the force
rating and can be predetermined from the spring Diagram.
Installation
FIBRO FML Gas springs can be used in any installation positi-
on. Whether or not external forces act on them when at rest
is of no consequence.and can therefore be calculated easily.
L652480.00.035.050.1
2480.00.035.050.2
2480.00.035.050.3
2480.00.035.050.4
2480.00.035.050.5
2480.00.035.050.PL
2480.00.035.050.CZ
2480.00.035.050.TR
2480.00.035.050.CN
2480.00.075.105.1
2480.00.075.105.2
2480.00.075.105.3
2480.00.075.105.4
2480.00.075.105.5
2480.00.075.105.PL
2480.00.075.105.CZ
2480.00.075.105.TR
2480.00.075.105.CN
2480.00.110.150.1
2480.00.110.150.2
2480.00.110.150.3
2480.00.110.150.4
2480.00.110.150.5
2480.00.110.150.PL
2480.00.110.150.CZ
2480.00.110.150.TR
2480.00.110.150.CN
subject to alterations
Maintenance
FIBRO FML Gas springs are designed for long-term main-
tenance-free operation. We recommend lightly oiling the
piston rod before using. Sealing and guide elements can be
replaced easily in very little time.
They are available in a spare parts kit.
Each spare parts kit comes with detailed instructions for
maintenance of Gas springs.
Caution!
Gas springs may only be charged with commercial grade
5.0 nitrogen gas.
Accessories
The range of accessories for gas springs includes fastening
devices, charging and control units, screw connections and
lines for setting up compound systems.
Advantages of the FIBRO Mould Line series:
• Very little calibration work required in the tool
• No lubrication required
• No maintenance required for up to 1,000,000 strokes 1)
• Variably adjustable forces
• For mould temperatures of up to 120°C
• Approved as per the european pressure equipment
directive 2014/68/EU (14 th GSGV regulation for pressure
vessels)
• Standard safety features (FIBRO Safer Choice) 2)
Safety piston rod
Excess pressure protection
Overstroke protection
• A pressure monitoring system makes it possible to recog-
nise an impending failure at an early point (prevention)
• No tool breakage if the 2nd separation level is locked
(the plate comes to a standstill; after the jam is removed,
production can be resumed)
• Used worldwide in one million FIBRO Gas springs
• Cost savings: approximately 60-70%
(e.g. compared to a latch-locking unit)
1) At 80°C to 120°C/ 500,000 strokes
2) Depending on type of spring
Warning signs
These are available on request. The signs should be affixed
near the springs in as prominent a position as possible.
Business Area Standard Parts
D-74851 Hassmersheim · Postfach 1120
T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237
WARNING
This tool is equipped with
__ Gas Springs with a max. pressure of
150 or 180 bar, depending on spring type.
Working pressure ______ bar.
Read maintenance instructions
before working on gas springs.
FIBRO
1 ____ _____________________ _____________ ______________
2 ____ _____________________ _____________ ______________
3 ____ _____________________ _____________ ______________
4 ____ _____________________ _____________ ______________
5 ____ _____________________ _____________ ______________
FIBRO
Read maintenance instructions before working on gas springs.
No. pcs. spring type fill.press./bar force/daN
WARNING
This tool is equipped with ___ Gas Springs with a
max. pressure of 150 or 180 bar, depending on spring type.
Business Area Standard Parts
D-74851 Hassmersheim · Postfach 1120
T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237
FML Gas springs for Mould making
Size 353 50 mm
Language Order No
german
english
french
italian
spanish
polish
czech
turkish
chinese
Size 753 105 mm
Language Order No
german
english
french
italian
spanish
polish
czech
turkish
chinese
Size 1103 150 mm
Language Order No
german
english
french
italian
spanish
polish
czech
turkish
chinese
L66
OK
OK
OK
OK
ø
+2
+0,5
ø≥38: ø
+1
+0,5
ø
subject to alterations
Installation instructions
FML Gas springs
Mounting examples
Mounting possibilities for gas springs are listed below.
For additional information on mounting, see the corresponding pages in the catalogue.
Screw mounted at the base Screw mounted at the base with 2480.011.
Fastened with 2480.044./045./047.
Fastened with 2480.055./057./064.
Installation
principle:2480.00.035.050.1
2480.00.035.050.2
2480.00.035.050.3
2480.00.035.050.4
2480.00.035.050.5
2480.00.035.050.PL
2480.00.035.050.CZ
2480.00.035.050.TR
2480.00.035.050.CN
2480.00.075.105.1
2480.00.075.105.2
2480.00.075.105.3
2480.00.075.105.4
2480.00.075.105.5
2480.00.075.105.PL
2480.00.075.105.CZ
2480.00.075.105.TR
2480.00.075.105.CN
2480.00.110.150.1
2480.00.110.150.2
2480.00.110.150.3
2480.00.110.150.4
2480.00.110.150.5
2480.00.110.150.PL
2480.00.110.150.CZ
2480.00.110.150.TR
2480.00.110.150.CN
subject to alterations
Maintenance
FIBRO FML Gas springs are designed for long-term main-
tenance-free operation. We recommend lightly oiling the
piston rod before using. Sealing and guide elements can be
replaced easily in very little time.
They are available in a spare parts kit.
Each spare parts kit comes with detailed instructions for
maintenance of Gas springs.
Caution!
Gas springs may only be charged with commercial grade
5.0 nitrogen gas.
Accessories
The range of accessories for gas springs includes fastening
devices, charging and control units, screw connections and
lines for setting up compound systems.
Advantages of the FIBRO Mould Line series:
• Very little calibration work required in the tool
• No lubrication required
• No maintenance required for up to 1,000,000 strokes 1)
• Variably adjustable forces
• For mould temperatures of up to 120°C
• Approved as per the european pressure equipment
directive 2014/68/EU (14 th GSGV regulation for pressure
vessels)
• Standard safety features (FIBRO Safer Choice) 2)
Safety piston rod
Excess pressure protection
Overstroke protection
• A pressure monitoring system makes it possible to recog-
nise an impending failure at an early point (prevention)
• No tool breakage if the 2nd separation level is locked
(the plate comes to a standstill; after the jam is removed,
production can be resumed)
• Used worldwide in one million FIBRO Gas springs
• Cost savings: approximately 60-70%
(e.g. compared to a latch-locking unit)
1) At 80°C to 120°C/ 500,000 strokes
2) Depending on type of spring
Warning signs
These are available on request. The signs should be affixed
near the springs in as prominent a position as possible.
Business Area Standard Parts
D-74851 Hassmersheim · Postfach 1120
T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237
WARNING
This tool is equipped with
__ Gas Springs with a max. pressure of
150 or 180 bar, depending on spring type.
Working pressure ______ bar.
Read maintenance instructions
before working on gas springs.
FIBRO
1 ____ _____________________ _____________ ______________
2 ____ _____________________ _____________ ______________
3 ____ _____________________ _____________ ______________
4 ____ _____________________ _____________ ______________
5 ____ _____________________ _____________ ______________
FIBRO
Read maintenance instructions before working on gas springs.
No. pcs. spring type fill.press./bar force/daN
WARNING
This tool is equipped with ___ Gas Springs with a
max. pressure of 150 or 180 bar, depending on spring type.
Business Area Standard Parts
D-74851 Hassmersheim · Postfach 1120
T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237
FML Gas springs for Mould making
Size 353 50 mm
Language Order No
german
english
french
italian
spanish
polish
czech
turkish
chinese
Size 753 105 mm
Language Order No
german
english
french
italian
spanish
polish
czech
turkish
chinese
Size 1103 150 mm
Language Order No
german
english
french
italian
spanish
polish
czech
turkish
chinese
OK
OK
OK
OK
ø
+2
+0,5
ø≥38: ø
+1
+0,5
ø
subject to alterations
Installation instructions
FML Gas springs
Mounting examples
Mounting possibilities for gas springs are listed below.
For additional information on mounting, see the corresponding pages in the catalogue.
Screw mounted at the base Screw mounted at the base with 2480.011.
Fastened with 2480.044./045./047.
Fastened with 2480.055./057./064.
Installation
principle:
L67
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
max. 1,0 m/s
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
max. 150 bar (20°C) N 2
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
max. 120°C
min. 0°C
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
min. 1-3 mm 1)
subject to alterations
1) protection at full stroke
Mounting directions
FML Gas springs
To achieve the best possible service-life and safety from the gas spring,
the directions below must be followed.
Mounting instructions
► Secure the gas spring to the tool/machine whenever possible, using the threaded hole(s) in
the base of the gas spring or a suitable flange. Never exceed the maximum torque values
for the threads in the base of the gas spring: (M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm;
M12 = 80 Nm)
► The threaded hole in the piston rod top should not be used for mounting purposes. It is only
to be used when carrying and servicing the gas spring.
► Do not use the gas spring in such a way that the piston rod is realised freely from its
compressed position, as this could cause internal damage to the gas spring.
► Make sure the gas spring is mounted parallel to the direction of the compression stroke.
► Ensure the contact surface of the piston rod top is perpendicular to the direction of the
compression stroke and is sufficiently hardened.
► The gas spring should not be subjected to the side loads.
► Protect the piston rod against mechanical damage and contact with fluids.
► We do not recommend the last 5 mm or 10% of the nominal stroke be utilised.
► The maximum charging pressure as a function of the working temperature must not be
exceeded as it may effect the safety of the product.
► Exceeding the gas spring’s recommended operating temperature will shorten the service-life
of the gas spring.
► The entire contact surface of the piston rod / piston should be used.
L68
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
max. 1,0 m/s
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
max. 150 bar (20°C) N 2
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
max. 120°C
min. 0°C
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
Änderungen vorbehalten
F 111
Einbau-Richtlinien
von Gasdruckfedern
F
OK
min.0°C
Um eine bestmögliche Lebensdauer und Sicherheit der Gasdruckfedern zu gewährleisten,
müssen die Einbaurichtlinien befolgt werden.
Einbauanweisung
• Wenn möglich, Sichern der Gasdruckfeder im Werkzeug/Maschine unter Verwendung der im
Federboden eingebrachten Gewindebohrungen oder Befestigungselemente.
Die max. Anzugsdrehmomente für die Gewinde im Gasdruckfederboden sind zu beachten:
(M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)
• Die Gewindebohrung in der Kolbenstange darf nicht zur Befestigung der Gasdruckfeder verwendet
werden. Sie dient ausschließlich nur zu Wartungszwecken.
• Gasdruckfeder nicht in einer Art und Weise einsetzen, dass die Kolbenstange abrupt aus der
gedrückten Position frei wird (innere Beschädigung der Gasdruckfeder).
• Gasdruckfeder parallel zur Krafteinleitung einbauen.
• Kontaktoberfläche zur Betätigung der Kolbenstange muss rechtwinklig zum Gasdruckfederhub sein
und sollte eine hinreichende Härte aufweisen.
• Es dürfen keine seitliche Kräfte auf die Gasdruckfeder wirken.
• Kolbenstange gegen mechanische Beschädigung und Kontakt mit Flüssigkeiten schützen.
• Es wird empfohlen, eine Hubreserve von 10% der nominellen Hublänge oder 5 mm vorzusehen.
• Der maximale Fülldruck (bei 20°C) darf nicht überschritten werden, da ansonsten keine
Systemsicherheit gewährleistet werden kann.
• Ein Überschreiten der max. zulässigen Arbeitstemperatur verringert die Lebensdauer der
Gasdruckfeder wesentlich.
• Die Oberfläche der Kolbenstange / des Kolbens sollte komplett beaufschlagt werden.
• Entfernen Sie die Adapter-Bodenplatte 2480.00.20 von der Gasdruckfeder 2490.12. nur in drucklo-
sem Zustand.
max. 1,6 m/s
bzw. 0,5 m/s 1)
min. 0,5 – 3 mm 2)
1) je nach Federtyp
2) Überstand bei voll
genutztem Hub
max. 80°C
bzw. 180°C 1)
max. 150 bar
(20°C)
bzw. 180 bar 1)
N 2
2·17585·2002·1 °
°
min. 1-3 mm 1)
subject to alterations
1) protection at full stroke
Mounting directions
FML Gas springs
To achieve the best possible service-life and safety from the gas spring,
the directions below must be followed.
Mounting instructions
► Secure the gas spring to the tool/machine whenever possible, using the threaded hole(s) in
the base of the gas spring or a suitable flange. Never exceed the maximum torque values
for the threads in the base of the gas spring: (M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm;
M12 = 80 Nm)
► The threaded hole in the piston rod top should not be used for mounting purposes. It is only
to be used when carrying and servicing the gas spring.
► Do not use the gas spring in such a way that the piston rod is realised freely from its
compressed position, as this could cause internal damage to the gas spring.
► Make sure the gas spring is mounted parallel to the direction of the compression stroke.
► Ensure the contact surface of the piston rod top is perpendicular to the direction of the
compression stroke and is sufficiently hardened.
► The gas spring should not be subjected to the side loads.
► Protect the piston rod against mechanical damage and contact with fluids.
► We do not recommend the last 5 mm or 10% of the nominal stroke be utilised.
► The maximum charging pressure as a function of the working temperature must not be
exceeded as it may effect the safety of the product.
► Exceeding the gas spring’s recommended operating temperature will shorten the service-life
of the gas spring.
► The entire contact surface of the piston rod / piston should be used.
S>max
V>max
P>max
(A)
(B)
Gasdruckfeder – Warnung! Nicht öffnen - hoher Druck; Fülldruck
max. 150 bar. Bitte Bedienungsanleitung beachten!
Gas Spring – Warning! Do not open-high pressure; fi lling pressure
max. 150 bar. Please follow instructions for use!
Ressort à gaz – Attention! Ne pas ouvrir - haute pression; pression de
remplissage max. 15 MPa. Veuiller observer les instructions d‘emploi!
Molle a gas – Attenzione! Non aprire - pression alta massima; pressione
de riempimento max. 150 bar. Si prega di observare le istruzioni per l‘uso!
¡Muelle de gas – Atención! No abrir - alta presión; cardago
a mass. 150 bar. ¡Por favor observar las instrucciones!
Normalien · Standard Parts · DE-74855 Hassmersheim
T +49(0)6266-73-0* · F +49(0)6266-73-237
Bestell-Nr.:
Order-No.:
Fülldruck
Filling pressure: 150 bar
Federkraft
Spring Force: 5000 daN
PED-zugelassen für 2.000.000 Hübe bei voller Hubauslastung.
PED-approved for 2,000,000 strokes at full stroke load.
2480.13.05000.050
subject to alterations
FIBRO-Gas Springs – The Safer Choice
Optimum safety for tools and operators
At FIBRO, safety and reliability are paramount. Particularly when it comes to our gas springs. With their unique range of safety features, FIBRO gas springs
are the safest on the market.
FIBRO safety features 1)
PED approval for 2 million strokes
FIBRO gas springs are developed, manufactured and tested
for a minimum of 2 million* full strokes in accordance with
DGRL 2014/68/EU. The springs deliver this full perfor-
mance at the maximum permissible limits in terms of fil-
ling pressure and operating temperature - even when com-
bined with any of the various mounting types available.
* Calculation value for durability
The benefit
for you:
▶ Guaranteed safety and reliability for the
entire service life of the spring
Repair kits and qualified training sessions available
through FIBRO Service offer increased effectiveness and
process reliability.
Overstroke protection
Conventional gas springs can burst in the event of an
over-extended stroke. If this happens, parts flying around
can become dangerous projectiles.
FIBRO gas springs are different:
in the event of an overstroke and depending on the spring
type the patented protection system will ensure that
either the cylinder wall of the gas spring is deformed in a
predefined manner (A) or the piston rod destroys a rup-
ture bolt in the floor of the cylinder (B), thereby allowing
the gas to escape into the atmosphere.
The benefit
for you:
▶ No risk of parts flying around in the event
of an overstroke
Possible causes of
triggering:
Lack of stroke limitations in the tool/machine and placing
the piston rods under a load (e.g. sheet-metal holder, slide
reset, etc.), double sheet, incorrect installation position,
etc.
Return stroke protection
A particularly dangerous situation can arise with conven-
tional gas springs if tool components become jammed
and the pressure on the compressed piston rod is then
abruptly released: in this case, the piston rod is then fired
out of the cylinder like a missile.
FIBRO gas springs are different:
special guides and a patented safety stop in the piston
rods ensure your safety. If the speed is too high during the
return stroke, the collar on the piston rod will automati-
cally break. The integrated safety stop then destroys the
seal, which allows the gas to escape into the atmosphere
and the gas spring to become depressurised.
The benefit
for you:
▶ No risk of a piston rod firing out
if the return stroke is too fast
Possible causes of
triggering:
Sudden loosening of jammed components, such as
sheet-metal holder, slide, ejector, scraper function, etc.
Overpressure protection
Conventional gas springs can burst if the internal pressure
rises above a maximum permitted value. If this happens,
parts flying around can become dangerous projectiles.
FIBRO gas springs are different:
if the pressure rises above the maximum permitted value,
the safety collar on the sealing set is automatically dest-
royed. The gas then escapes into the atmosphere and the
gas spring is depressurised.
The benefit
for you:
▶ No risk of bursting parts in the event of
overpressure
Possible causes of
triggering:
Incorrect filling (max. filling pressure 150 or 180 bar, nitro-
gen), infeed of liquid operating material, etc.
A
P
P
R
O
V
E
D
2
0
1
4
/
6
8
/
E
U
for
2 Million strokes
After a protection function is triggered, the spring cannot be repaired and can no longer be used. It must be replaced completely.
1) The safety features mentioned here have been implemented – with few exceptions – on all FIBRO gas springs.
Please refer to the relevant data sheets to check the current safety equipment which is provided with the gas spring you are interested in, or contact
FIBRO GmbH directly for more information.
L70
Flex Guide
TM
Dual Seal
TM
WPM
PRP
subject to alterations
Gas springs – The Safer Choice
Flexible guides: The Flex Guide TM System
The Flex Guide TM System is a flexible guide in the gas spring which
absorbs lateral movements of the piston rod. It minimises friction and
lowers the operating temperature.
t Lateral movement
Conventional Guide FlexGuideTM System
The benefits for you: ► Extended service life
► Increased stroke frequency, i.e. more strokes per
minute
Flex Guide System
TM
Conventional Guide
high
high low
low
Lateral Movement
Life time & Frequency
Safe hose connections: The Dual Seal TM System
The FIBRO Dual Seal TM System combines a metal seal with a soft
elastomer seal. On hose connection systems, the system provides two
leak-tight connections and prevents rotation.
The benefits for you: ► Leak-tight connection, even under vibrations
► High process reliability
► Minimised tool down time
► Simple installation thanks to anti-rotation function
Wireless monitoring:
The Wireless Pressure Monitoring (WPM) System
The optional Wireless Pressure Monitoring System (WPM) (patent
pending) wirelessly monitors the pressure and temperature of FIBRO gas
springs. Before a defective part is produced, the press operator receives a
message from the WPM and can take appropriate action.
The benefits for you: ► Preventative quality assurance
► High process reliability
► Minimised tool down time
► Reduced maintenance and costs
Potential faults are individually displayed. As a result,
service intervals can be extended.
Maintenance and repair costs are reduced.
Protected piston rods: FIBRO Concertina Shrouds
The FIBRO Piston Rod Protection (patented) reliably protects the piston
rods in gas springs against dirt, oil and emulsion. In this way, the system
prevents damage to the piston rod surface and leaks at internal seals.
The benefits for you: ► Significantly longer service life for gas springs under
harsh operating conditions
FIBRO reliability features
Dirt Oil
S>max
V>max
P>max
(A)
(B)
Gasdruckfeder – Warnung! Nicht öffnen - hoher Druck; Fülldruck
max. 150 bar. Bitte Bedienungsanleitung beachten!
Gas Spring – Warning! Do not open-high pressure; fi lling pressure
max. 150 bar. Please follow instructions for use!
Ressort à gaz – Attention! Ne pas ouvrir - haute pression; pression de
remplissage max. 15 MPa. Veuiller observer les instructions d‘emploi!
Molle a gas – Attenzione! Non aprire - pression alta massima; pressione
de riempimento max. 150 bar. Si prega di observare le istruzioni per l‘uso!
¡Muelle de gas – Atención! No abrir - alta presión; cardago
a mass. 150 bar. ¡Por favor observar las instrucciones!
Normalien · Standard Parts · DE-74855 Hassmersheim
T +49(0)6266-73-0* · F +49(0)6266-73-237
Bestell-Nr.:
Order-No.:
Fülldruck
Filling pressure: 150 bar
Federkraft
Spring Force: 5000 daN
PED-zugelassen für 2.000.000 Hübe bei voller Hubauslastung.
PED-approved for 2,000,000 strokes at full stroke load.
2480.13.05000.050
subject to alterations
FIBRO-Gas Springs – The Safer Choice
Optimum safety for tools and operators
At FIBRO, safety and reliability are paramount. Particularly when it comes to our gas springs. With their unique range of safety features, FIBRO gas springs
are the safest on the market.
FIBRO safety features 1)
PED approval for 2 million strokes
FIBRO gas springs are developed, manufactured and tested
for a minimum of 2 million* full strokes in accordance with
DGRL 2014/68/EU. The springs deliver this full perfor-
mance at the maximum permissible limits in terms of fil-
ling pressure and operating temperature - even when com-
bined with any of the various mounting types available.
* Calculation value for durability
The benefit
for you:
▶ Guaranteed safety and reliability for the
entire service life of the spring
Repair kits and qualified training sessions available
through FIBRO Service offer increased effectiveness and
process reliability.
Overstroke protection
Conventional gas springs can burst in the event of an
over-extended stroke. If this happens, parts flying around
can become dangerous projectiles.
FIBRO gas springs are different:
in the event of an overstroke and depending on the spring
type the patented protection system will ensure that
either the cylinder wall of the gas spring is deformed in a
predefined manner (A) or the piston rod destroys a rup-
ture bolt in the floor of the cylinder (B), thereby allowing
the gas to escape into the atmosphere.
The benefit
for you:
▶ No risk of parts flying around in the event
of an overstroke
Possible causes of
triggering:
Lack of stroke limitations in the tool/machine and placing
the piston rods under a load (e.g. sheet-metal holder, slide
reset, etc.), double sheet, incorrect installation position,
etc.
Return stroke protection
A particularly dangerous situation can arise with conven-
tional gas springs if tool components become jammed
and the pressure on the compressed piston rod is then
abruptly released: in this case, the piston rod is then fired
out of the cylinder like a missile.
FIBRO gas springs are different:
special guides and a patented safety stop in the piston
rods ensure your safety. If the speed is too high during the
return stroke, the collar on the piston rod will automati-
cally break. The integrated safety stop then destroys the
seal, which allows the gas to escape into the atmosphere
and the gas spring to become depressurised.
The benefit
for you:
▶ No risk of a piston rod firing out
if the return stroke is too fast
Possible causes of
triggering:
Sudden loosening of jammed components, such as
sheet-metal holder, slide, ejector, scraper function, etc.
Overpressure protection
Conventional gas springs can burst if the internal pressure
rises above a maximum permitted value. If this happens,
parts flying around can become dangerous projectiles.
FIBRO gas springs are different:
if the pressure rises above the maximum permitted value,
the safety collar on the sealing set is automatically dest-
royed. The gas then escapes into the atmosphere and the
gas spring is depressurised.
The benefit
for you:
▶ No risk of bursting parts in the event of
overpressure
Possible causes of
triggering:
Incorrect filling (max. filling pressure 150 or 180 bar, nitro-
gen), infeed of liquid operating material, etc.
A
P
P
R
O
V
E
D
2
0
1
4
/
6
8
/
E
U
for
2 Million strokes
After a protection function is triggered, the spring cannot be repaired and can no longer be used. It must be replaced completely.
1) The safety features mentioned here have been implemented – with few exceptions – on all FIBRO gas springs.
Please refer to the relevant data sheets to check the current safety equipment which is provided with the gas spring you are interested in, or contact
FIBRO GmbH directly for more information.
Flex Guide
TM
Dual Seal
TM
WPM
PRP
subject to alterations
Gas springs – The Safer Choice
Flexible guides: The Flex Guide TM System
The Flex Guide TM System is a flexible guide in the gas spring which
absorbs lateral movements of the piston rod. It minimises friction and
lowers the operating temperature.
t Lateral movement
Conventional Guide FlexGuideTM System
The benefits for you: ► Extended service life
► Increased stroke frequency, i.e. more strokes per
minute
Flex Guide System
TM
Conventional Guide
high
high low
low
Lateral Movement
Life time & Frequency
Safe hose connections: The Dual Seal TM System
The FIBRO Dual Seal TM System combines a metal seal with a soft
elastomer seal. On hose connection systems, the system provides two
leak-tight connections and prevents rotation.
The benefits for you: ► Leak-tight connection, even under vibrations
► High process reliability
► Minimised tool down time
► Simple installation thanks to anti-rotation function
Wireless monitoring:
The Wireless Pressure Monitoring (WPM) System
The optional Wireless Pressure Monitoring System (WPM) (patent
pending) wirelessly monitors the pressure and temperature of FIBRO gas
springs. Before a defective part is produced, the press operator receives a
message from the WPM and can take appropriate action.
The benefits for you: ► Preventative quality assurance
► High process reliability
► Minimised tool down time
► Reduced maintenance and costs
Potential faults are individually displayed. As a result,
service intervals can be extended.
Maintenance and repair costs are reduced.
Protected piston rods: FIBRO Concertina Shrouds
The FIBRO Piston Rod Protection (patented) reliably protects the piston
rods in gas springs against dirt, oil and emulsion. In this way, the system
prevents damage to the piston rod surface and leaks at internal seals.
The benefits for you: ► Significantly longer service life for gas springs under
harsh operating conditions
FIBRO reliability features
Dirt Oil
L71
subject to alterations
Gas spring (Spring plunger) MOULD LINE, with hexagon socket
100°C
120°C
1,0
1,2
1,4
1,6
1,8
2,0
2,2
5 0 80 10 25 50 75
080 070 060 050 040 030 020 010
0
25
10 20 30 40 50 60
50
75
100
125
150
20°C 80°C
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
V>max
P>max
3
Valve M6
M16x1,5
Ø 6
Stroke max.
Ø 12
Ø 9,5
AF 10
Thread
lock
35
l ± 0,5
l min.
R3
1
5
3479.030. Description:
Spring plungers are used as ejectors, damper
pins, fixing and retaining pins in many sectors
of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO
insertion tool (2470.12.010.017).
Note:
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen - N 2
Max. filling pressure depends on working
temperature:
150 bar (20°C) at 0°C-80°C
125 bar (20°C) at 80°C-100°C
115 bar (20°C) at 100°C-120°C
Min. filling pressure: 25 bar (20°C)
Working temperature: 0°C to +120°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
20 (at 0°C-80°C)
15 (at 80°C-100°C)
10 (at 100°C-120°C)
Max. piston speed: 1.0 m/s
2) Hexagon nut order supplementary:
2480.004.00040.1 (M16 x 1,5)
8
A/F 24
Hexagon nut 2)
L72
Order No Stroke max. l min. l
3479.030.00040.010 10 55 65
3479.030.00040.020 20 65 85
3479.030.00040.030 30 75 105
3479.030.00040.040 40 85 125
3479.030.00040.050 50 95 145
3479.030.00040.060 60 105 165
3479.030.00040.070 70 115 185
3479.030.00040.080 80 125 205
3479.030.
Gas spring (Spring plunger)
MOULD LINE, with hexagon
socket
subject to alterations
Gas spring (Spring plunger) MOULD LINE, with hexagon socket
100°C
120°C
1,0
1,2
1,4
1,6
1,8
2,0
2,2
5 0 80 10 25 50 75
080 070 060 050 040 030 020 010
0
25
250
50
75
100
125
150
200 150 100 50
20°C 80°C
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Description:
Spring plungers are used as ejectors, damper
pins, fixing and retaining pins in many sectors
of the tool-, jig- and fixture-making industries.
Assembly requires the use of special FIBRO
insertion tool (2470.12.010.017).
Note:
Worn gas springs cannot be repaired, they
have to be replaced completely.
Pressure medium: Nitrogen - N 2
Max. filling pressure depends on working
temperature:
150 bar (20°C) at 0°C-80°C
125 bar (20°C) at 80°C-100°C
115 bar (20°C) at 100°C-120°C
Min. filling pressure: 25 bar (20°C)
Working temperature: 0°C to +120°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
20 (at 0°C-80°C)
15 (at 80°C-100°C)
10 (at 100°C-120°C)
Max. piston speed: 1.0 m/s
2) Hexagon nut order supplementary:
2480.004.00170
10
A/F 36
Hexagon nut 2)
3479.032.
AF 17
3
Ø 21,5
Ø 9,5
35
l ± 0,5
l min.
1
5
M24x1,5
Ø 12
R8
Valve M6
Stroke max
Thread
lock
V>max
L73
Order No Stroke max. l min. l
3479.032.00170.010 10 55 65
3479.032.00170.020 20 65 85
3479.032.00170.030 30 75 105
3479.032.00170.040 40 85 125
3479.032.00170.050 50 95 145
3479.032.00170.060 60 105 165
3479.032.00170.070 70 115 185
3479.032.00170.080 80 125 205
3479.032.
Gas spring (Spring plunger)
MOULD LINE, with hexagon
socket
subject to alterations
Gas spring MOULD LINE
Mounting variations
Note:
2) Caution:
Spring force must be absorbed
by stop surface!
2480.044.00150 2)
2480.055.00150 2480.057.00150
2480.044.03.00150 2)
+0,5
+1,0
Ø
32,2
22,5
22
54
20
45
41
90
72
9 (2x)
X
15
X
35
35
60
+1
+0,5 ø32
ø7 (4x) M5 (4x)
9
17
x
y
Stroke
A - A
A
A
y x
ø7 (4x) M3 (4x)
9
35
35
17
45
45
+1
ø32 +0,5
x
y
Stroke
x y
ø15
4
20,9
48
10
20
50
68
ø32,1
ø9
Mounting example:
L74
subject to alterations
Gas spring MOULD LINE
Mounting variations
Note:
2) Caution:
Spring force must be absorbed
by stop surface!
2480.044.00150 2)
2480.055.00150 2480.057.00150
2480.044.03.00150 2)
+0,5
+1,0
Ø
32,2
22,5
22
54
20
45
41
90
72
9 (2x)
X
15
X
35
35
60
+1
+0,5 ø32
ø7 (4x) M5 (4x)
9
17
x
y
Stroke
A - A
A
A
y x
ø7 (4x) M3 (4x)
9
35
35
17
45
45
+1
ø32 +0,5
x
y
Stroke
x y
ø15
4
20,9
48
10
20
50
68
ø32,1
ø9
Mounting example:
subject to alterations
Gas spring MOULD LINE
100°C
120°C
400 0
25
150
50
75
100
125
300 200 100
20°C 80°C
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
010 100 125 080 075 050 063 025 038 032 016
013 019
0 100 125 50 75 5 10 25
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar/20°C is 300 daN
Order No. for spare parts kit: 3487.12.00300
Pressure medium: Nitrogen - N 2
Max. filling pressure depends on working
temperature:
150 bar (20°C) at 0°C-80°C
125 bar (20°C) at 80°C-100°C
115 bar (20°C) at 100°C-120°C
Min. filling pressure: 25 bar (20°C)
Working temperature: 0°C to +120°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
20 (at 0°C-80°C)
15 (at 80°C-100°C)
10 (at 100°C-120°C)
Max. piston speed: 1.0 m/s
20
ø32 -0,2
ø27
3,5
12,5
X
±0,25
l
l min.
max.
stroke
6
2
4
ø16
M6
R 1
M6 Valve
„ X ”
M6 x 6 deep
(2x)
3487.12.00300.
S>max V>max
P>max
L75
Order No* Stroke max. l min. l
3487.12.00300.010 10 40 50
3487.12.00300.013 13 43 56
3487.12.00300.016 16 46 62
3487.12.00300.019 19 49 68
3487.12.00300.025 25 55 80
3487.12.00300.032 32 62 94
3487.12.00300.038 38 68 106
3487.12.00300.050 50 80 130
3487.12.00300.063 63 93 156
3487.12.00300.075 75 105 180
3487.12.00300.080 80 110 190
3487.12.00300.100 100 130 230
3487.12.00300.125 125 155 280
*Stroke lengths 100 and 125 only by request!
3487.12.00300.
Gas spring MOULD LINE
subject to alterations
Note:
2) Caution:
Spring force must be absorbed
by stop surface!
Gas spring MOULD LINE
Mounting variations
2480.055.00250 2480.057.00250
2480.044.00250 2) 2480.044.03.00250 2)
40
40
68
+2
+0,5 ø38
ø7 (4x) M5 (4x)
9
17
x
y
Stroke
A - A
A
A
y x
ø7 (4x) M4 (4x)
9
40
40
17
52
52
+2
ø38 +0,5
x
y
Stroke
x y
95
38,2
59
27,5
55
43
77
25
15
9 (2x)
20
X
X
ø15
4
23,9
54
16
20
54
74
ø38,2
ø9
L76
subject to alterations
Note:
2) Caution:
Spring force must be absorbed
by stop surface!
Gas spring MOULD LINE
Mounting variations
2480.055.00250 2480.057.00250
2480.044.00250 2) 2480.044.03.00250 2)
40
40
68
+2
+0,5 ø38
ø7 (4x) M5 (4x)
9
17
x
y
Stroke
A - A
A
A
y x
ø7 (4x) M4 (4x)
9
40
40
17
52
52
+2
ø38 +0,5
x
y
Stroke
x y
95
38,2
59
27,5
55
43
77
25
15
9 (2x)
20
X
X
ø15
4
23,9
54
16
20
54
74
ø38,2
ø9
subject to alterations
Gas spring MOULD LINE
120°C
100°C
1,0
1,1
1,2
1,3
1,4
1,5
1,6
0 100 125 50 75 5 10 25
010 100 125 080 075 050 063 025 038 032 016
013 019
600 0
25
150
500 400 300 200 100
125
100
50
75
20°C 80°C
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar/20°C is 500 daN
Order No. for spare parts kit: 3487.12.00500
Pressure medium: Nitrogen - N 2
Max. filling pressure depends on working
temperature:
150 bar (20°C) at 0°C-80°C
125 bar (20°C) at 80°C-100°C
115 bar (20°C) at 100°C-120°C
Min. filling pressure: 25 bar (20°C)
Working temperature: 0°C to +120°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
20 (at 0°C-80°C)
15 (at 80°C-100°C)
10 (at 100°C-120°C)
Max. piston speed: 1.0 m/s
20
ø38 -0,2
ø33
ø20
X
±0,25
l
l min.
max.
stroke
12,5 6
2 4
4
M6
R 1
M6 Valve
„ X ”
M6 x 6 deep
(4x)
25
45°
M6 Valve
3487.12.00500.
S>max V>max
P>max
L77
Order No* Stroke max. l min. l
3487.12.00500.010 10 40 50
3487.12.00500.013 13 43 56
3487.12.00500.016 16 46 62
3487.12.00500.019 19 49 68
3487.12.00500.025 25 55 80
3487.12.00500.032 32 62 94
3487.12.00500.038 38 68 106
3487.12.00500.050 50 80 130
3487.12.00500.063 63 93 156
3487.12.00500.075 75 105 180
3487.12.00500.080 80 110 190
3487.12.00500.100 100 130 230
3487.12.00500.125 125 155 280
*Stroke lengths 100 and 125 only by request!
3487.12.00500.
Gas spring MOULD LINE
subject to alterations
Gas spring Mould Line
Mounting variations
2480.011.00500 2480.011.00500.1 2480.011.00500.2
2480.055.00500 2480.057.00500
2480.044.00500 2) 2480.044.03.00500 2)
M10 (2x)
ø15 (2x)
20
50
70
50
70
DIN 74 -
Km 8 (4x)
12
12
20
M10 (2x)
ø15 (2x)
DIN 74 -
Km 8 (4x)
50
70
20
50
70
12
12
20
ø9 (4x) M5 (4x)
23
13
50
50
stroke
64
64
+2
ø45,2 +0,5
13
50
50
86
ø9 (4x)
x
y x
A - A
A
+2
+0,5 ø45,2
M6 (4x)
23
stroke
y
A
82
45,5
64
100
15
30
60
45
28
9 (2x)
20
X
X
x
y
x y
ø9 (2x)
50
70
20
50
70
ø15 (2x)
M10
(2x)
12
20
12
12
ø15 (2x)
ø9 (2x)
ø15 (2x)
ø15
4
27,5
60
22
20
60
80
ø45,5
ø9
M5 (2x)
2480.064.00500 4)
50
stroke
18,4
50
64
64
ø9
23
+2
ø45,2 +0,5
A - A
A A
5)
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
L78
subject to alterations
Gas spring Mould Line
Mounting variations
2480.011.00500 2480.011.00500.1 2480.011.00500.2
2480.055.00500 2480.057.00500
2480.044.00500 2) 2480.044.03.00500 2)
M10 (2x)
ø15 (2x)
20
50
70
50
70
DIN 74 -
Km 8 (4x)
12
12
20
M10 (2x)
ø15 (2x)
DIN 74 -
Km 8 (4x)
50
70
20
50
70
12
12
20
ø9 (4x) M5 (4x)
23
13
50
50
stroke
64
64
+2
ø45,2 +0,5
13
50
50
86
ø9 (4x)
x
y x
A - A
A
+2
+0,5 ø45,2
M6 (4x)
23
stroke
y
A
82
45,5
64
100
15
30
60
45
28
9 (2x)
20
X
X
x
y
x y
ø9 (2x)
50
70
20
50
70
ø15 (2x)
M10
(2x)
12
20
12
12
ø15 (2x)
ø9 (2x)
ø15 (2x)
ø15
4
27,5
60
22
20
60
80
ø45,5
ø9
M5 (2x)
2480.064.00500 4)
50
stroke
18,4
50
64
64
ø9
23
+2
ø45,2 +0,5
A - A
A A
5)
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
subject to alterations
Gas spring MOULD LINE
120°C
100°C
1,0
1,1
1,2
1,3
1,4
1,5
1,6
0 100 125 50 75 5 10 25
010 100 125 080 075 050 063 025 038 032 016
013 019
25
150
50
75
100
125
1000 0 800 600 400 200
20°C 80°C
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar/20°C is 750 daN
Order No. for spare parts kit: 3487.12.00750
Pressure medium: Nitrogen - N 2
Max. filling pressure depends on working
temperature:
150 bar (20°C) at 0°C-80°C
125 bar (20°C) at 80°C-100°C
115 bar (20°C) at 100°C-120°C
Min. filling pressure: 25 bar (20°C)
Working temperature: 0°C to +120°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
20 (at 0°C-80°C)
15 (at 80°C-100°C)
10 (at 100°C-120°C)
Max. piston speed: 1.0 m/s
20
ø45,2 ±0,1
ø40
ø25
X
±0,25
l
l min.
max.
stroke
16,5 6
2 4
4
M6
R 1
M6 Valve
„ X ”
M8 x 6 deep
(2x)
3487.12.00750.
S>max V>max
P>max
L79
Order No* Stroke max. l min. l
3487.12.00750.010 10 42 52
3487.12.00750.013 13 45 58
3487.12.00750.016 16 48 64
3487.12.00750.019 19 51 70
3487.12.00750.025 25 57 82
3487.12.00750.032 32 64 96
3487.12.00750.038 38 70 108
3487.12.00750.050 50 82 132
3487.12.00750.063 63 95 158
3487.12.00750.075 75 107 182
3487.12.00750.080 80 112 192
3487.12.00750.100 100 132 232
3487.12.00750.125 125 157 282
*Stroke lengths 100 and 125 only by request!
3487.12.00750.
Gas spring MOULD LINE
subject to alterations
2480.011.00750 2480.011.00750.1 2480.011.00750.3
2480.055.00750 2480.057.00750
2480.044.00750 2) 2480.045.00750 2)
2480.047.00750 2) 2480.044.03.00750 2)
110
+0,1
10
12
25,5
22
11
34,5
38
13
5
70
65
±0,1
4
+0,1
10
19
30
32
60
1 20 28,
9
ø9
11
ø18
ø15
ø11,5
DIN 74 - Km 8 (2x)
DIN 74 - Km 10 (2x)
60
33
±0,1
4
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
75
75
DIN 74 -
Km 8 (4x)
20
12
12
56,5
56,5
M10 (2x)
ø15 (2x)
20
20
75
75
DIN 74 -
Km 8 (4x)
56,5
13
95
+2
+0,5 ø50,2
ø9 (4x) M6 (4x)
24
56,5
stroke
x
A - A
y
A
A
x y
24
70
70
56,5
56,5
13
ø9 (4x) M5 (4x)
+2
ø50,2 +0,5
stroke
x
y
x y
90
130
20
50,5
40
80
60
40
9 (2x)
30
X
X
stroke
ø9 (2x)
ø15 (2x)
M10
(2x)
12
20
12
12
ø15 (2x)
ø9 (2x)
ø15 (2x)
20
75
56,5
75
56,5
ø18
5
30
70
25
30
68
90
ø50,5
ø11
M5 (2x)
2480.064.00750 4)
56,5
19,5
56,5
70
70
ø9
24
+2
ø50,2 +0,5
A - A
A A
5)
Gas spring Mould Line
Mounting variations
Note:
2) Attention:
The spring force must be absor-
bed by the stop surface!
4) Square collar flange, non-ro-
tating, fixing for composite
connection.
5) Machine screws with hexa-
gonal socket (compact head
recommended)
L80
subject to alterations
Gas spring MOULD LINE
120°C
100°C
1,0
1,1
1,2
1,3
1,4
1,5
1,6
0 100 125 50 75 5 10 25
100 125 080 075 050 063 025 038 032 016
013 019
25
150
50
75
100
125
1200 0 800 1000 600 400 200
20°C 80°C
force daN
charge pressure (bar)
stroke in mm
pressure rise factor
nominal stroke
Initial spring force
versus charge pressure
Spring force Diagram displacement versus stroke rise
Pressure rise factor accounts for displacement but not external influences!
Note:
Initial spring force at 150 bar/20°C is
1000 daN
Order No. for spare parts kit: 3487.12.01000
Pressure medium: Nitrogen - N 2
Max. filling pressure depends on working
temperature:
150 bar (20°C) at 0°C-80°C
125 bar (20°C) at 80°C-100°C
115 bar (20°C) at 100°C-120°C
Min. filling pressure: 25 bar (20°C)
Working temperature: 0°C to +120°C
Temperature related force increase: ± 0.3%/°C
Max. recommended extensions per minute:
20 (at 0°C-80°C)
15 (at 80°C-100°C)
10 (at 100°C-120°C)
Max. piston speed: 1.0 m/s
20
±0,1
ø50,2
ø43
ø28
X
±0,25
l
l min.
max.
stroke
17,5 6
3 7
8
M6
R 2
M6 Valve
„ X ”
M8 x 6 deep
(2x)
3487.12.01000.
S>max V>max
P>max
L81
Order No* Stroke max. l min. l
3487.12.01000.013 13 51 64
3487.12.01000.016 16 54 70
3487.12.01000.019 19 57 76
3487.12.01000.025 25 63 88
3487.12.01000.032 32 70 102
3487.12.01000.038 38 76 114
3487.12.01000.050 50 88 138
3487.12.01000.063 63 101 164
3487.12.01000.075 75 113 188
3487.12.01000.080 80 118 198
3487.12.01000.100 100 138 238
3487.12.01000.125 125 163 288
*Stroke lengths 100 and 125 only by request!
3487.12.01000.
Gas spring MOULD LINE
Gas Spring
Accessories
see Registry F:
Gas Spring Accessories
L82
Auxiliary
equipment
see registry H: Chemical tooling aids
see registry J: Peripheral equipment
Gas Spring
Accessories
see Registry F:
Gas Spring Accessories
Auxiliary