德国I-MOLD模具配件中国总代理
德国I-MOLD模具配件中国总代理
Gate inserts - Standard S2
Version S2 - with vestige
- for flat parting surfaces, including vestige with integrated cutting edge
- ready to use! No adjustments necessary
- available in round (TGR) and square (TGS) versions
- available in hardness 60HRC
- highly wear resistant hot working steel M2 (1.3343)
Ready to use!
Tunnel gate inserts version S2 can be installed directly. You drill the hole - we supply the proper tunnel gate insert.
Gate point area S2
The gate point diameter of tunnel gate inserts "Standard" is already completely constructed. Due to the special manufacturing method all gate point diameters from 0,6 to 2,8 are clearly reproducible.
Sizes / Shot weights
The chart shows the shot weights which can be reached with the respective sizes depending on the viscosity of the plastic materials used.
| TGR 6 | TGR/TGS 8 | TGR/TGS 10 | TGR/TGS 12 | TGR/TGS 14 | |
| gate point | 0.6 | 0.6 / 0.8 | 0.8 / 1.2 / 1.6 | 1.2 / 1.6 / 2.0 | 1.6 / 2.0 / 2.4 / 2.8 |
| Ø runner | 2.5 | 3 | 4 | 5 | 6 |
| NV * | 3 | 5 | 30 | 50 | 200 |
| MV * | 2 | 4 | 20 | 35 | 120 |
| HV * | 1 | 3 | 12 | 25 | 75 |
* max. shot weights (g)
NV: low viscosity
MV: medium viscosity
HV: high viscosity
TGS
| b | b1 | d1 | d2 | d3 | h | h1 | h2 | l1 | l2 | M | Version | |
| TGS8 | 8 | 6 | 0.6 / 0.8 | 1.9 /2.1 | 3 | 22.0 | 0.6 | 1.1 | 13 | 3.25 | 4 | S2 |
| TGS10 | 10 | 8 | 0.8 / 1.2 / 1.6 | 2.2 / 2.6 / 3.0 | 4 | 22.0 | 0.8 | 1.2 | 12 | 4 | 5 | S2 |
| TGS12 | 12 | 10 | 1.2 / 1.6 / 2.0 | 2.6 / 3.0 / 3.4 | 5 | 22.0 | 0.8 | 1.4 | 11 | 5 | 5 | S2 |
| TGS14 | 14 | 12 | 1.6 / 2.0 / 2.4 / 2.8 | 3.0 / 3.4 / 3.8 / 4.2 | 6 | 22.0 | 0.8 | 1.6 | 10 | 6 | 6 | S2 |
TGR
| d | d1 | d2 | d3 | h | h1 | h2 | l1 | l2 | M | Version | |
| TGR6 | 6 | 0.6 | 1.9 | 2.5 | 17.0 | 0.6 | 0.8 | 10 | 2.5 | 4 | S2 |
| TGR8 | 8 | 0.6 / 0.8 | 1.9 / 2.1 | 3 | 22.0 | 0.6 | 1.1 | 13 | 3.25 | 4 | S2 |
| TGR10 | 10 | 0.8 / 1.2 / 1.6 | 2.2 / 2.6 / 3.0 | 4 | 22.0 | 0.8 | 1.2 | 15 | 4 | 5 | S2 |
| TGR12 | 12 | 1.2 / 1.6 / 2.0 | 2.6 / 3.0 / 3.4 | 5 | 22.0 | 0.8 | 1.4 | 11 | 5 | 5 | S2 |
| TGR14 | 14 | 1.6 / 2.0 / 2.4 / 2.8 | 3.0 / 3.4 / 3.8 / 4.2 | 6 | 22.0 | 0.8 | 1.6 | 10 | 6 | 6 | S2 |
Distance to ejector
- Low shore hardness = shorter distance L
- Use centring pin
- Max. hardness 100 Shore A
| TPE, TPU etc. | PE, PP, PET etc. | PC/ABS, PA, POM, HI-PC etc. |
PA+GF, PC, SAN, PMMA etc. |
|
| TGR 6 | 9-12 | 12-18 | 15-22 | 18-25 |
| TGR/TGS 8 | 11-14 | 15-22 | 19-27 | 23-30 |
| TGR/TGS 10 | 15-18 | 19-27 | 24-33 | 28-36 |
| TGR/TGS 12 | 18-22 | 22-30 | 27-36 | 32-40 |
| TGR/TGS 14 | 20-25 | 25-33 | 30-37 | 35-43 |
Companion vestige
For optimum degating (especially of flat parts) we recommend the use of a companion vestige supplementing the vestige with cutting edge. This configuration will ensure that the part is separated from the runner flush with the parting line. Users will find this particularly advantageous in cases where materials are susceptible to stringing.
Flat parts
If the molded part is very thin, the vestige must be ground down. (t1>t/2)
Examples of installation
Gate inserts - Standard S1
Version S1 - with machining allowance
- with machining allowance on upper surface
- slight contourings possible
- same properties as version S2
- available in round (TGR) and square (TGS) versions
Ready to use!
Tunnel gate inserts version S2 can be installed directly. You drill the hole - we supply the proper tunnel gate insert.
Gate point area S1
The gate point diameter of tunnel gate inserts "Standard" is already completely constructed. Due to the special manufacturing method all gate point diameters from 0,6 to 2,8 are clearly reproducible.
Sizes / Shot weights
The chart shows the shot weights which can be reached with the respective sizes depending on the viscosity of the plastic materials used.
| TGR 6 | TGR/TGS 8 | TGR/TGS 10 | TGR/TGS 12 | TGR/TGS 14 | |
| gate point | 0.6 | 0.6 / 0.8 | 0.8 / 1.2 / 1.6 | 1.2 / 1.6 / 2.0 | 1.6 / 2.0 / 2.4 / 2.8 |
| Ø runner | 2.5 | 3 | 4 | 5 | 6 |
| NV * | 3 | 5 | 30 | 50 | 200 |
| MV * | 2 | 4 | 20 | 35 | 120 |
| HV * | 1 | 3 | 12 | 25 | 75 |
* max. shot weight (g)
NV: low viscosity
MV: medium viscosity
HV: high viscosity
TGS
| b | b1 | d1 | d3 | h | h1 | h2 | l1 | l2 | M | Version | |
| TGS8 | 8 | 6 | 0.6 / 0.8 | 3 | 22.6 | 0.6 | 1.7 | 13 | 3.25 | 4 | S1 |
| TGS10 | 10 | 8 | 0.8 / 1.2 / 1.6 | 4 | 22.8 | 0.8 | 2 | 12 | 4 | 5 | S1 |
| TGS12 | 12 | 10 | 1.2 / 1.6 / 2.0 | 5 | 22.8 | 0.8 | 2.2 | 11 | 5 | 5 | S1 |
| TGS14 | 14 | 12 | 1.6 / 2.0 / 2.4 / 2.8 | 6 | 22.8 | 0.8 | 2.4 | 10 | 6 | 6 | S1 |
TGR
| d | d1 | d3 | h | h1 | h2 | l1 | l2 | M | Version | |
| TGR6 | 6 | 0.6 | 2.5 | 17.6 | 0.6 | 1.4 | 10 | 2.5 | 4 | S1 |
| TGR8 | 8 | 0.6 / 0.8 | 3 | 22.6 | 0.6 | 1.7 | 13 | 3.25 | 4 | S1 |
| TGR10 | 10 | 0.8 / 1.2 / 1.6 | 4 | 22.8 | 0.8 | 2.0 | 15 | 4 | 5 | S1 |
| TGR12 | 12 | 1.2 / 1.6 / 2.0 | 5 | 22.8 | 0.8 | 2.2 | 11 | 5 | 5 | S1 |
| TGR14 | 14 | 1.6 / 2.0 / 2.4 / 2.8 | 6 | 22.8 | 0.8 | 2.4 | 10 | 6 | 6 | S1 |
Distance to ejector
- Low shore hardness = shorter distance L
- Use centring pin
- Max. hardness 100 Shore A
Table for distance L
| TPE, TPU etc. | PE, PP, PET etc. | PC/ABS, PA, POM, HI-PC etc. |
PA+GF, PC, SAN, PMMA etc. |
|
| TGR 6 | 9-12 | 12-18 | 15-22 | 18-25 |
| TGR/TGS 8 | 11-14 | 15-22 | 19-27 | 23-30 |
| TGR/TGS 10 | 15-18 | 19-27 | 24-33 | 28-36 |
| TGR/TGS 12 | 18-22 | 22-30 | 27-36 | 32-40 |
| TGR/TGS 14 | 20-25 | 25-33 | 30-37 | 35-43 |
Companion vestige
For optimum degating (especially of flat parts), we recommend the use of a companion vestige supplementing the vestige with cutting edge. This configuration will ensure that the part is separated from the runner flush with the parting line. Users will find this particularly advantageous in cases where materials are susceptible to stringing.
Gate inserts - TPS
TPS - side gating
- straight standard sub-gate for side-gating
- integrated dead-end recess reduces loss of pressure and shear stress
- highly wear-resistant hot working steel M2 (1.3343) – 54+2 HRC
Sizes / Shot weights
The chart shows the shot weights which can be reached with the respective sizes depending on the viscosity of the plastic materials used.
| TPS-S | TPS-1 | TPS-2 | TPS-3 | |
| gate point | 0,4 - 0,8 | 0,8 - 1,8 | 0,8 - 2,8 | 1,1 - 4,5 |
| NV * | 30 | 120 | 600 | 1800 |
| MV * | 20 | 75 | 350 | 1000 |
| HV * | 12 | 50 | 175 | 600 |
* max. shot weights (g)
NV: low viscosity
MV: medium viscosity
HV: high viscosity
TPS
| b | b1 | b2 max. | d3 | h | h1 max. | h3 | l1 | l2 | l3 | M | |
| TPS-2 | 15 | 6 | 2,4 | 4 | 18 | 4 | ~7 | 6 | 7.1 | 5.5 | 4 |
| TPS-1 | 18 | 8 | 2,6 | 6 | 22 | 5 | ~9 | 6 | 8.4 | 6 | 4 |
| TPS-2 | 25 | 10 | 5 | 8 | 22 | 6 | ~11 | 6 | 11.8 | 7.5 | 5 |
| TPS-3 | 30 | 12 | 6,5 | 10 | 22 | 7 | ~13 | 6 | 14.1 | 8 | 5 |
TPS-S
| A [mm²] | ~ Ø [mm] | b2 [mm] |
| 0.12 | 0.4 | 2.1 |
| 0.40 | 0.7 | 2.2 |
| 0.75 | 1.0 | 2.3 |
| 1.13 | 1.2 | 2.4 |
TPS-1
| A [mm²] | ~ Ø [mm] | b2 [mm] |
| 0.49 | 0.8 | 2.2 |
| 0.92 | 1.1 | 2.3 |
| 1.42 | 1.4 | 2.4 |
| 1.97 | 1.6 | 2.5 |
| 2.56 | 1.8 | 2.6 |
TPS-2
| A [mm²] | ~ Ø [mm] | b2 [mm] |
| 0.54 | 0.8 | 4.2 |
| 1.05 | 1.2 | 4.3 |
| 1.64 | 1.5 | 4.4 |
| 2.3 | 1.7 | 4.5 |
| 3.0 | 1.9 | 4.6 |
| 3.76 | 2.2 | 4.7 |
| 4.55 | 2.4 | 4.8 |
| 5.37 | 2.6 | 4.9 |
| 6.23 | 2.8 | 5.0 |
TPS-3
| A [mm²] | ~ Ø [mm] | b2 [mm] |
| 1.0 | 1.1 | 5.2 |
| 1.81 | 1.5 | 5.3 |
| 2.7 | 1.9 | 5.4 |
| 3.67 | 2.2 | 5.5 |
| 4.7 | 2.4 | 5.6 |
| 5.78 | 2.7 | 5.7 |
| 6.92 | 3.0 | 5.8 |
| 8.09 | 3.2 | 5.9 |
| 9.3 | 3.4 | 6.0 |
| max. 15.8 | 4.5 | 6.5 |
Thermoplastic elastomers (TPE)
- Low Shore hardness = shorter distance L
- Use centring pin
- Max. hardness 100 Shore A
Table for distance L
| flexible materials | rigid materials | |
| TPS-S | ~ 18 | ~ 23 |
| TPS-1 | ~ 22 | ~ 30 |
| TPS-2 | ~ 28 | ~ 38 |
| TPS-3 | ~ 33 | ~ 47 |
Gate insert - SGC
SGC - with side gating
- curved tunnel permits gating deep inside the part
- integrated dead-end recess reduces loss of pressure and shear stress
- highly wear-resistant hot working steel M2 (1.3343) – 54+2 HRC
Sizes / Shot weights
The chart shows the shot weights which can be reached with the respective sizes depending on the viscosity of the plastic materials used.
| SGC-XS | SGC-S | SGC-1 | SGC-2 | SGC-3 | |
| gate point | 0,4 - 0,8 | 0,4 - 1,0 | 0,6 - 1,4 | 0,8 - 2,1 | ~ Ø 1,1 - 3,3 |
| Ø runner | 2.5 | 2.5 | 4 | 6 | 8 |
| NV * | 12 | 20 | 35 | 250 | 1000 |
| MV * | 7 | 12 | 25 | 120 | 500 |
| HV * | 5 | 8 | 15 | 90 | 300 |
* max. shot weights (g)
NV: low viscosity
MV: medium viscosity
HV: high viscosity
SGC
| b | b1 | b2 max. | d3 | h | h1 max. | h2 | h3 | l1 | l2 | M | |
| SGC-XS | 10 | 5 | 1,1 | 2,5 | 12 | 0,6 | 1.9 | 2,0 | 5 | 3.2 | 4 |
| SGC-S | 15 | 6 | 2,0 | 2.5 | 18 | 2 | 3.5 | 4,0 | 8 | 4 | 4 |
| SGC-1 | 18 | 8 | 1,8 | 4 | 22 | 2 | 3.5 | 4,1 | 9 | 5.2 | 5 |
| SGC-2 | 25 | 10 | 2,5 | 6 | 22 | 2,5 | 4.8 | 5,7 | 8 | 6.5 | 5 |
| SGC-3 | 30 | 12 | 2,8 | 8 | 27 | 4,5 | 7.5 | 8,4 | 9 | 7 | 6 |
SGC-XS
| A [mm²] | ~ Ø [mm] | b2 [mm] |
| 0.13 | 0.4 | 0.9 |
| 0.3 | 0.6 | 1.0 |
| 0.53 | 0.8 | 1.1 |
SGC-S
| A [mm²] | ~ Ø [mm] | b2 [mm] |
| 0.15 | 0.4 | 1.7 |
| 0.33 | 0.6 | 1.8 |
| 0.55 | 0.8 | 1.9 |
| 0.79 | 1.0 | 2.0 |
SGC-1
| A [mm²] | ~ Ø [mm] | b2 [mm] |
| 0.28 | 0.6 | 1.4 |
| 0.53 | 0.8 | 1.5 |
| 0.82 | 1.0 | 1.6 |
| 1.15 | 1.2 | 1.7 |
| 1.52 | 1.4 | 1.8 |
SGC-2
| A [mm²] | ~ Ø [mm] | b2 [mm] |
| 0.28 | 0.6 | 1.7 |
| 0.54 | 0.8 | 1.8 |
| 0.84 | 1.0 | 1.9 |
| 1.2 | 1.2 | 2.0 |
| 1.57 | 1.4 | 2.1 |
| 2.0 | 1.6 | 2.2 |
| 2.43 | 1.75 | 2.3 |
| 2.9 | 1.9 | 2.4 |
| 3.4 | 2.1 | 2.5 |
SGC-3
| A [mm²] | ~ Ø [mm] | b2 [mm] |
| 1.0 | 1.1 | 2.0 |
| 1.75 | 1.5 | 2.1 |
| 2.56 | 1.8 | 2.2 |
| 3.43 | 2.1 | 2.3 |
| 4.35 | 2.35 | 2.4 |
| 5.32 | 2.6 | 2.5 |
| 6.33 | 2.85 | 2.6 |
| 7.38 | 3.0 | 2.7 |
| 8.48 | 3.3 | 2.8 |
Thermoplastic elastomers (TPE)
- Low Shore hardness = shorter distance L
- Use centring pin
- Max. hardness 100 Shore A
Table for distance L
| TPE, TPU etc. | PE, PP, PET etc. | PC/ABS, PA, POM, HI-PC etc. |
PA+GF, PC, SAN, PMMA etc. |
|
| SGC-XS | 12-16 | 13-20 | 16-23 | 22-29 |
| SGC-S | 16-21 | 18-25 | 21-28 | 27-34 |
| SGC-1 | 21-26 | 26-34 | 31-39 | 36-45 |
| SGC-2 | 28-33 | 31-39 | 36-44 | 41-50 |
| SGC-3 | 33-38 | 38-48 | 43-53 | 48-58 |
Gate inserts - contourable TGC
TGC Contourable
- for contouring up to 10mm
- individually adjustable
- available in 2 degrees of hardness (60 HRC / 40 HRC)
Sizes / Shot weights
The chart shows the shot weights which can be reached with the respective sizes depending on the viscosity of the plastic materials used.
| TGC-XS | TGC-S | TGC-1 | TGC-2 | TGC-3 | TGC-4 | |
| max. contour depth | 1 | 2 | 2 | 3 | 5 | 10 |
| gate point | 0.4 - 0.6 | 0,4 - 0,8 | 0,6 - 1,2 | 0,8 - 1,8 | 0,5x4,5 - 1,5x5,5 | 0,5x4,5 - 1,5x5,5 |
| Ø runner | 2.5 | 2.5 | 4 | 6 | 8 | 8 |
| NV * | 5 | 12 | 35 | 120 | 1000 | 1000 |
| MV * | 4 | 7 | 25 | 75 | 500 | 500 |
| HV * | 3 | 5 | 15 | 50 | 300 | 300 |
* max. shot weights (g)
NV: low viscosity
MV: medium viscosity
HV: high viscosity
TGC
| b | b1 | b2 | d3 | h | h1 | h2 | h3 | l1 | l2 | l3 | M | HRC | |
| TGC-XS | 10 | 5 | 8.5 | 2.5 | 12 | 1 | 1.9 | 0.6 | 5 | 3.2 | 0.7 | 4 | Version U = 40 HRC Version H = 60 HRC |
| TGC-S | 15 | 6 | 13.3 | 2.5 | 18 | 2 | 3.5 | 1.5 | 8 | 4 | 0.9 | 4 | Version U = 40 HRC Version H = 60 HRC |
| TGC-1 | 18 | 8 | 16 | 4 | 22 | 2 | 3.5 | 1.3 | 9 | 5.2 | 0.9 | 5 | Version U = 40 HRC Version H = 60 HRC |
| TGC-2 | 25 | 10 | 22.1 | 6 | 22 | 3 | 4.8 | 2.1 | 8 | 6.5 | 1.2 | 5 | Version U = 40 HRC Version H = 60 HRC |
| TGC-3 | 30 | 12 | 26.9 | 8 | 27 | 5 | 7.5 | 4.1 | 9 | 7 | 1.2 | 6 | Version U = 40 HRC Version H = 60 HRC |
| TGC-4 | 45 | 12 | 41.2 | 8 | 36 | 10 | 16.7 | 9.1 | 8 | 9.6 | 1.8 | 6 | Version U = 40 HRC Version H = 60 HRC |
Thermoplastic elastomers (TPE)
- Low shore hardness = shorter distance L
- Use centring pin
- Max. hardness 100 Shore A
Table for distance L
| TPE, TPU etc. | PE, PP, PET etc. | PC/ABS, PA, POM, HI-PC etc. |
PA+GF, PC, SAN, PMMA etc. |
|
| TGC-XS | 12-16 | 13-20 | 16-23 | 22-29 |
| TGC-S | 16-21 | 18-25 | 21-28 | 27-34 |
| TGC-1 | 21-26 | 26-34 | 31-39 | 36-45 |
| TGC-2 | 28-33 | 31-39 | 36-44 | 41-50 |
| TGC-3 | 33-38 | 38-48 | 43-53 | 48-58 |
| TGC-4 | 48-53 | 53-63 | 58-68 | ? |
Vestige - TGC-XS / -S / -1 / -2
Standard vestige
Small vestige
| Vestige | h1 | d1 max. | dk | Rk | Z | |
| TGC-XS | Standard | 1.0 | 0.6 | 2.5 | 1.6 | - |
| TGC-S | Standard | 2.0 | 0.8 | 2.7 | 1.7 | - |
| TGC-1 | Small | 1.8 | 0.7 | 2.6 | 1.4 | 0.2 |
| TGC-1 | Standard | 2.0 | 1.2 | 3.2 | 1.8 | - |
| TGC-2 | Small | 2.75 | 1.2 | 3.5 | 2.0 | 0.25 |
| TGC-2 | Standard | 3.0 | 1.8 | 4.5 | 2.6 | - |
Tunnel Gate insert - TGHL
TGHL Contourable
- Space-saving, contourable Tunnel Gate insert for gating below the parting line
- Highly wear resistant hot working steel M2 (1.3343) 54+2 HRC
Sizes / Shotweights
The following table is showing possible shot weights in relation to the viscosity of the used plastics.
| TGHL-1 | TGHL-2 | TGHL-3 | |
| max. contour depth | 2 | 3 | 3 |
| gate point | 0,6 - 1,2 | 0,8 - 1,8 | 0,5x4,5 - 1,5x5,5 |
| Ø runner | 4 | 6 | 8 |
| max. shotweight (g) | |||
| LV * | 35 | 120 | 1000 |
| MV * | 25 | 75 | 500 |
| HV * | 15 | 50 | 300 |
* max. shotweight (g)
LV: low viscosity
MV: mittlere Viskosität
HV: hohe Viskosität
TGHL
| Type HL | b | b1 | b2 | d3 | h | h1 | h2 | h3 | I1 | I2 | I3 | M | HRC |
| TGHL-1 | 18 | 8 | 15,7 | 4 | 22 | 2 | 7,6 | 1,3 | 5,5 | 4,5 | 1,2 | 5 | 54+2 |
| TGHL-2 | 25 | 10 | 21,8 | 6 | 26 | 3 | 11 | 2,1 | 5,5 | 6 | 1,6 | 5 | 54+2 |
| TGHL-3 | 30 | 12 | 26 | 8 | 30 | 3 | 12,2 | 2,1 | 6,5 | 7 | 2,0 | 6 | 54+2 |
Cavities
Example for single cavity
Example for two cavities
Table for distance L
| TPE, TPU etc. | PE, PP, PET etc. | PC/ABS, PA, POM,HI-PC etc. | PA+GF, PC, SAN, PMMA etc. | |
| TGHL-1 | 21-27 mm | 27-34mm | 34-40mm | X |
| TGHL-2 | 28-34 mm | 33-40mm | 39-45mm | X |
| TGHL-3 | 33-40 mm | 40-49mm | 46-55mm | X |
Tunnel Gate insert - TGML
TGML Contourable
- Space-saving, contourable Tunnel Gate insert for gating above the parting line
- Highly wear resistant hot working steel M2 (1.3343) 54+2 HRC
Sizes / Shotweights
The following table is showing possible shot weights in relation to the viscosity of the used plastics.
| TGML-1 | TGML-2 | TGML-3 | |
| max. contour depth | 5,5 | 6,5 | 7,5 |
| gate point | 0,6 - 1,2 | 0,8 - 1,8 | 0,5x4,5 - 1,5x5,5 |
| Ø runner | 4 | 6 | 8 |
| max. shotweight (g) | |||
| LV * | 35 | 120 | 1000 |
| MV * | 25 | 75 | 500 |
| HV * | 15 | 50 | 300 |
* max. shotweight (g)
LV: low viscosity
MV: mittlere Viskosität
HV: hohe Viskosität
TGML
| Type ML | b | b1 | b2 | d3 | h | h1 | h2 | h3 | I1 | I2 | I3 | M | HRC |
| TGML-1 | 18 | 8 | 15,7 | 4 | 22 | 5,5 | 9,5 | 4,86 | 5,5 | 4,5 | 1,2 | 5 | 54+2 |
| TGML-2 | 25 | 10 | 21,8 | 6 | 26 | 6,5 | 11,6 | 5,6 | 5,5 | 6 | 1,6 | 5 | 54+2 |
| TGML-3 | 30 | 12 | 26 | 8 | 30 | 7,5 | 14,5 | 6,6 | 6,5 | 7 | 2,2 | 6 | 54+2 |
Cavities
Example for single cavity
Example for two cavities
Table for distance L
| TPE, TPU etc. | PE, PP, PET etc. | PC/ABS, PA, POM,HI-PC etc. | PA+GF, PC, SAN, PMMA etc. | |
| TGML-1 | 21-27 mm | 27-34mm | 34-40mm | X |
| TGML-2 | 28-34 mm | 33-40mm | 39-45mm | X |
| TGML-3 | 33-40 mm | 40-49mm | 46-55mm | X |
X = Für spröde und verstärkte Kunststoffe bedingt geeignet
Tunnel Gate insert - TGLL
TGLL Contourable
- Space-saving, contourable Tunnel Gate insert for gating below the parting line
- Highly wear resistant hot working steel M2 (1.3343) 54+2 HRC
Sizes / Shotweights
The following table is showing possible shot weights in relation to the viscosity of the used plastics.
| TGLL-1 | TGLL-2 | TGLL-3 | |
| max. contour depth | 8,5 | 10,5 | 12,5 |
| gate point | 0,6 - 1,2 | 0,8 - 1,8 | 0,5x4,5 - 1,5x5,5 |
| Ø runner | 4 | 6 | 8 |
| max. shotweight (g) | |||
| LV * | 35 | 120 | 1000 |
| MV * | 25 | 75 | 500 |
| HV * | 15 | 50 | 300 |
* max. shotweight (g)
LV: low viscosity
MV: medium viscosity
HV: high viscosity
TGLL
| Type LL | b | b1 | b2 | d3 | h | h1 | h2 | h3 | I1 | I2 | I3 | M | HRC |
| TGLL-1 | 18 | 8 | 15,7 | 4 | 22 | 8,5 | 9,9 | 7,8 | 5,5 | 4,5 | 1,2 | 5 | 54+2 |
| TGLL-2 | 25 | 10 | 21,8 | 6 | 26 | 10,5 | 12,9 | 9,6 | 5,5 | 6 | 1,6 | 5 | 54+2 |
| TGLL-3 | 30 | 12 | 26 | 8 | 30 | 12,5 | 14,8 | 11,6 | 6,5 | 7 | 2,2 | 6 | 54+2 |
Cavities
Example for single cavity
Example for two cavities
Table for distance L
| TPE, TPU etc. | PE, PP, PET etc. | PC/ABS, PA, POM,HI-PC etc. | PA+GF, PC, SAN, PMMA etc. | |
| TGLL-1 | 21-27 mm | 27-34mm | 34-40mm | X |
| TGLL-2 | 28-34 mm | 33-40mm | 39-45mm | X |
| TGLL-3 | 33-40 mm | 40-49mm | 46-55mm | X |
X = Restrictedly suitable for rigid and reinforced plastics
